TITLE : TESTING SCHEDULE

DEPARTMENT:PROCESS LAB
SL. NO. DESCRIPTION TESTING METHOD FREQUENCY
AT PLATING SHOP
1 CHROME BATH ANALYSIS TITRATION DAILY ONCE

2 NICKEL BATH pH ANALYSIS pH METER DAILY ONCE

3 NICKEL BATH ANALYSIS TITRATION WEEKLY ONCE

4 CLEANERS TITRATION WEEKLY ONCE

5 SURFACE ROUGHNESS TEST ROUGHNESS TESTER DAILY BASIS & AS PER SCHEDLE
MAGNO GUAGE - NON DESTRUCTIVE
6 MAPPING (THICKNESS) AS PER SCHEDULE
METHOD
COULOSCOPE - DESTRUCTIVE
7 STEP TEST AS PER SCHEDULE
METHOD
8 ADHESION TEST FILE METHOD AS PER SCHEDULE

9 ADHESION TEST HEAT AND QUENCH METHOD AS PER SCHEDULE

10 CORROSION RESISTENCE TEST CASS TEST CHAMBER MONTHLY ONCE

11 PROCESS AUDIT MANUAL WEEKLY ONCE

AT PAINT SHOP
12 VISCOSITY - INTERNAL PAINT B4 - CUP WITH STOP WATCH DAILY ONCE

13 VISCOSITY - EXTERNAL PAINT B4 - CUP WITH STOP WATCH DAILY ONCE

14 VISCOSITY - PRIMER PAINT B4 - CUP WITH STOP WATCH DAILY ONCE

Ra VALUE CHECKING - SHOT
15 ROUGHNESS TESTER DAILY AS PER SCHEDLE
BLASTING
MAGNO GUAGE - NON DESTRUCTIVE
16 DFT TEST DAILY AS PER SCHEDLE
METHOD
17 ADHESION TEST CROSS HATCH AS PER SCHEDULE

18 PROCESS AUDIT VISUAL WEEKLY TWICE

19 ACID RESISTENCE TEST 0.1N H2SO4 MONTHLY ONCE

20 OIL RESISTENCE TEST ENGINE OIL MONTHLY ONCE

RUB THE TEST PIECE WITH
21 GASOLINE RESISTENCE TEST MONTHLY ONCE
GASOLINE
22 WATER RESISTENCE TEST HOT WATER CHAMBER MONTHLY ONCE

23 HEAT RESISTENCE TEST MUFFLE FURNACE WEEKLY ONCE

24 HEAT CYCLE TEST MUFFLE FURNACE WEEKLY ONCE

25 HUMIDITY TEST HUMIDITY CHAMBER MONTHLY ONCE

26 HARDNESS TEST 2H PENCIL MONTHLY ONCE

27 IMPACT TEST IMPACT TESTER MONTHLY ONCE

28 BEND TEST MANUAL MONTHLY ONCE

29 SALT SPRAY TEST- INTERNAL SST CHAMBER MONTHLY ONCE

30 SALT SPRAY TEST- EXTERNAL SST CHAMBER MONTHLY ONCE

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