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MP6002 r1.0
MP6002 r1.0
Monolithic Flyback/Forward
DC-DC Converter
The Future of Analog IC Technology
DESCRIPTION FEATURES
The MP6002 is a monolithic Flyback/Forward Integrated 0.45Ω 150V Power Switch
DC-DC converter which includes a 150V power Cycle-by-Cycle Current Limiting
switch and is capable of delivering up to 30W Programmable Switching Frequency
output power. It can also be used for boost and Duty Cycle Limiting with Line Feed Forward
SEPIC applications. Integrated 100V Startup Circuit
The MP6002 uses the fixed-frequency peak Internal Slope Compensation
current mode primary controller architecture. It Disable Function
has an internal soft-start, auto-retry, and Built-in Soft-Start
incorporates over current, short circuit, and Line Under Voltage Lockout
over-voltage protection. The MP6002 can also Line Over Voltage Protection
skip cycles to maintain zero load regulation. Auto-Restart for Opened/Shorted Output
It has a direct optocoupler interface which Zero Load Regulation
bypasses the internal error amplifier when an Thermal Shutdown
isolated output is desired.
APPLICATIONS
The MP6002 is ideal for telecom applications, Telecom Equipment
and is available in a compact, thermally
VoIP Phones, Power over Ethernet (PoE)
enhanced SO8 package with an exposed pad.
Distributed Power Conversion
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green
status, please visit MPS website under Products, Quality Assurance page.
“MPS” and “The Future of Analog IC Technology” are registered trademarks of
Monolithic Power Systems, Inc.
TYPICAL APPLICATION
Efficiency vs Load Current
+VIN VOUT
5V @ 3A
36V~72V D2
B330A
D1
1N4148 R7 R6 C2
402Ω 30.1kΩ 470μ F
R1
249kΩ
EFFICIENCY
PC357
C1 2 8
LINE SW
2.2μ F x 2
6 7
VCC VIN
3 MP6002 1 C3 R3
FB GND
R2 10nF 5.6kΩ
9.76kΩ 4 5
COMP RT
R8
C4 1MΩ
10μ F
R9 R10 R4 R5
475kΩ 20.5kΩ 1 kΩ TL431 10kΩ
-VIN
ORDERING INFORMATION
Part Number* Package Top Marking Temperature
MP6002DN SOIC8E MP6002DN –40C to +85C
PACKAGE REFERENCE
TOP VIEW
GND 1 8 SW
LINE 2 7 VIN
FB 3 6 VCC
COMP 4 5 RT
(4)
ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance θJA θJC
VSW .............................................–0.5V to +180V SOIC8E (Exposed Pad) ..........50 ...... 10 ... C/W
VIN .............................................–0.3V to +120V Notes:
All Other Pins ..............................–0.3V to +6.5V 1) Exceeding these ratings may damage the device.
(2) 2) The maximum allowable power dissipation is a function of the
Continuous Power Dissipation (TA = +25°C) maximum junction temperature TJ(MAX), the junction-to-
............................................................. 2.5W ambient thermal resistance θJA, and the ambient temperature
TA. The maximum allowable continuous power dissipation at
Junction Temperature ...............................150°C any ambient temperature is calculated by PD(MAX)=(TJ(MAX)-
Lead Temperature ....................................260°C TA)/ θJA. Exceeding the maximum allowable power dissipation
Storage Temperature.............. –65°C to +150°C will cause excessive die temperature, and the regulator will go
(3) into thermal shutdown. Internal thermal shutdown circuitry
Recommended Operating Conditions protects the device from permanent damage.
Supply Voltage VCC ...........................4.5 V to 6V 3) The device is not guaranteed to function outside of its
operating conditions.
Output Voltage VSW ....................–0.5V to +150V 4) Measured on JESD51-7 4-layer board.
Input Voltage VIN .........................+10V to +100V
Operating Temperature............. –40C to +85C
ELECTRICAL CHARACTERISTICS
VCC = 5.0V, VLINE = 1.8V, RT = 20k, TA = +25C, unless otherwise noted.
Parameter Symbol Condition Min Typ Max Units
Quiescent Supply Current ICC 1.2V < VLINE < 3.2V, VFB = 1.3V 1.0 1.5 mA
Line OV Threshold Voltage VCC = 5.0V 2.85 3 3.15 V
Line OV Hysteresis VCC = 5.0V 300 mV
Line UV Threshold Voltage VCC = 5.0V 1.16 1.21 1.26 V
Line UV Hysteresis VCC = 5.0V 100 mV
VCC Upper Threshold Voltage 5.75 6.0 6.25 V
VCC Lower Threshold Voltage 4.30 4.50 4.70 V
VCC Over Voltage Threshold
6.3 6.6 6.9 V
Voltage
Feedback Voltage VFB 1.16 1.21 1.26 V
Feedback Input Current IFB VFB = 1.2V 50 nA
Error Amplifier Gain Bandwidth (5) GBW 1 MHz
Error Amplifier DC Gain (5) AV 60 dB
Comp Output Source Current IOH VFB = 1.0V, VCOMP = 0.5V 2 mA
Comp Output Sink Current IOL VFB = 1.4V, VCOMP = 2.5V 2 mA
Switch-On Resistance RON VSW = 0.1V 0.45 Ω
Switch Leakage Current ILK VSW = 150V 1 µA
Minimum Oscillating Frequency FMIN RT = 100k 55 kHz
Maximum Oscillating Frequency FMAX RT = 10k 550 kHz
Thermal Shutdown (5) 150 C
Thermal Shutdown Hysteresis (5) 30 C
Current Limit (5) ILIM 4 A
Startup Current Ist VIN = 20V, VCC = 4.0V 3 mA
Note:
5) Guaranteed by design, not production tested.
PIN FUNCTIONS
Pin # Name Description
1 GND Ground. Power return and reference node.
2 LINEUV/OV Set Point. Short to ground to turn the controller off.
Regulation Feedback Input. Inverting input of the error amplifier. The non-inverting is internally
3 FB
connected to 1.2V
4 COMP Error Amplifier Output.
Oscillator Resistor and Synchronous Clock Pin. Connect an external resistor to GND for
5 RT
oscillator frequency setting. It can be used as a synchronous input from external oscillator clock.
6 VCC Supply Bias Voltage. A capacitor no less than 1uF is recommended to connect between GND.
7 VIN High Voltage Startup Circuit Supply.
Output Switching Node. High voltage power N-Channel MOSFET drain output. The internal
8 SW
start bias current is supplied from this pin.
VSW
VSW VSW
50V/div.
50V/div. 50V/div.
IPRI
1A/div. IPRI IPRI
1A/div. 500mA/div.
VOUT
5V/div. VOUT
VOUT
2V/div. VCC 5V/div.
VCC
2V/div. 2V/div.
VCC
2V/div.
VSW VSW
VSW 100V/div. 100V/div.
100V/div.
VOUT
50mV/div. 4.25
4.00
3.75
3.50
IPRI
1A/div. 3.25
3.00
400υs/div. 10 20 30 40 50 60 70
Duty Cycle(%)
OPERATION
The MP6002 uses programmable fixed- integrated high voltage power switch into a
frequency, peak current-mode PWM with a small 8-pin SOIC. This product targets high
single-ended primary architecture to regulate performance, cost effective DC-DC converter
the output voltage. The MP6002 incorporates applications.
features such as protection circuitry and an
6 VCC
+ 6.5V
4.5V
--
LINE 2 + OVLO
3.0V -- REGULATOR
IBIAS STARTUP
REF
1.2V + UVLO
--
7 VIN
THERMAL 8 SW
COMP 4
MONITOR
ERROR
AMPLIFIER CONTROL
1.2V + LOGIC
EA --
FB 3 --
+ 1 GND
PWM
COMPARATOR
SOFT-START
--
CURRENT LIMIT
+
+
CLOCK CURRENT LIMIT
1.0V
-- COMPARATOR
RT 5 OSC
Σ LEB
SLOPE
COMP
CURRENT SENSE
APPLICATION INFORMATION
Switching Frequency Transformer (Coupled Inductor) Design
The frequency (fS), has big effects on the 1. Transformer Turns Ratio
selection of the transformer (Tr), the output cap, The transformer turns ratio determines the duty
(C2), and the input cap, (C1). The higher the cycle range, selection of the rectifier (D2),
frequency, the smaller the sizes for Tr, C2, and primary side peak current, primary snubber loss,
C1. However, a higher frequency also leads to and the current as well as voltage stresses on
higher AC power losses in the power switch, the power switch (S). It also has effects on the
control circuitry, transformer, and in the external selection of C1 and C2. A higher transformer
interconnection. The general rule states that turns ratio (N) means the following:
lower the output power, higher the optimum Higher Duty Cycle
switching frequency. For low current (<10A) Higher voltage stress on S (VDS), but
applications, fS is usually 200KHz to 300KHz if lower voltage stress on D2 (VD2).
synchronous rectifiers are used and 300KHz to Lower primary side RMS current (IS(RMS)),
500KHz if Schottky rectifiers are used. but higher secondary side RMS current
Fundamental Equations (ID2(RMS)).
The transformer turns ratio N is defined as: Use of a smaller input capacitor but
bigger output capacitor.
NP Lower primary side peak current (IS(PEAK))
N
NS and lower primary snubber loss.
Lower main switch (S) turn-on loss
Where NP and NS are the number of turns of the
primary and secondary side windings, For a 5V power supply design, with
respectively. VIN=36V~75V, below table shows the voltage
stresses of the power switch (S) and the
The output voltage VO is estimated to be:
rectifier (D2).
D V
VO IN Table 1—Main Switch (S) and Rectifier (D2)
1 D N
Voltage Stress vs. Transformer Turns Ratio
Where D is the duty cycle. N DMAX
VDS VDS/0.9 VD2 VD2/0.9
(V) (V) (V) (V)
The steady-state drain to source voltage of the
4 0.36 119 132 38 42
primary power switch when it is off is estimated
5 0.41 125 139 32 36
as:
6 0.45 131 146 28 31
VDS VIN N VO 7 0.49 138 153 25 28
The steady-state reverse voltage of the 8 0.53 144 160 23 26
Schottky diode D2 is estimated as: 9 0.56 150 167 21 24
10 0.58 156 174 20 22
VIN 11 0.60 163 181 19 21
VD2 VO
N Note:
The voltage spike due to the leakage inductance of the
The output current is calculated as: transformer and device’s voltage rating/derating factors were
considered. See power switch selection and snubber design for
IO ID (1 D) more information.
(A) (B)
VC VP
VDS
CD
RD DZ
VIN
S S
0
RCD Type of Snubber Design Procedure: For a given AC ripple voltage, ΔVIN_PP, C1 can
1. Setting VP be derived from:
Higher VP means higher voltage stress on the IIN (1 D) TS
C1
power switch, but lower power loss. Usually, VP VIN _ PP
can be set as 20%~40% of (VIN+ NxVO).
ΔVIN_PP may affect the C1 voltage rating and
converter stability. C1 RMS current has to be
VP considered:
VC
N x VO (1 D)
IRMS _ C1 IIN
VIN D
VDS C1 has to have enough RMS current rating.
Output Filter
0
The simplest filter is an output capacitor (C2),
Figure 6—Voltage Waveform of Primary whose capacitance is determined by the output
Power Switch Shown in Figure 5(C) ripple requirement.
2. Estimated RCD snubber loss is given by: The current waveform in the output capacitor is
mostly in rectangular shape. The full load
N VO current is drawn from the capacitors during the
PRCD _ LOSS PLK (1 )
VP primary switch on time. The worse case for the
output ripple occurs under low line and full load
Where:
conditions. The ripple voltage can be estimated
1 2 by:
PLK L LK IP f C
2 D
V0 PP C IO
PLK is the energy stored in the leakage C2 f S
inductance (LLK), which carries the peak current
at the power switch turn-off. ESR also needs to be specified for the output
capacitors. This is due to the step change in D2
3. Calculate values of the RD and CD of RCD current results in a ripple voltage that is
snubber by: proportional to the ESR. Assuming that the D2
VP
2 current waveform is in rectangular shape, the
RD ESR requirement is then obtained by given the
PRCD _ LOSS
output ripple voltage.
1 IO ESR
R D C D VO PP _ RESR
fS (1 D)
Input Capacitor The total ripple voltage can be estimated by:
The input capacitors (C1) are chosen based
VO PP VO PP C VO PP _ ESR
upon the AC voltage ripple on the input
capacitors, RMS current ratings, and voltage
rating of the input capacitors.
VO
Boost Controller Application
D
Tr
The MP6002 can be used as a boost controller
RESR
RLOAD
as shown in Figure 8.
CO D1
200V/1A
VIN + VIN
-- 180V
20mA
S
d VCC R5
1
GND SW
8
R1 2 7
LINE VIN
R6 MP6002
R2 C1 3 6
R3 FB VCC
--
+
+ 4 5
-- VREF
COMP RT
R4 TL431 Rb
PACKAGE INFORMATION
SOIC8E
0.189(4.80) 0.124(3.15)
0.197(5.00) 0.136(3.45)
8 5
1 4
0.051(1.30)
0.067(1.70)
0.0075(0.19)
SEATING PLANE
0.0098(0.25)
0.000(0.00)
0.013(0.33) 0.006(0.15)
0.020(0.51) SIDE VIEW
0.050(1.27)
BSC
GAUGE PLANE
0.010(0.25) BSC
0.024(0.61) 0.050(1.27)
0.016(0.41)
0o-8o 0.050(1.27)
0.063(1.60)
DETAIL "A"
0.103(2.62) 0.213(5.40)
NOTE:
1) CONTROL DIMENSION IS IN INCHES. DIMENSION IN
BRACKET IS IN MILLIMETERS.
2) PACKAGE LENGTH DOES NOT INCLUDE MOLD FLASH,
PROTRUSIONS OR GATE BURRS.
3) PACKAGE WIDTH DOES NOT INCLUDE INTERLEAD FLASH
0.138(3.51) OR PROTRUSIONS.
4) LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING)
SHALL BE 0.004" INCHES MAX.
RECOMMENDED LAND PATTERN 5) DRAWING CONFORMS TO JEDEC MS-012, VARIATION BA.
6) DRAWING IS NOT TO SCALE.
NOTICE: The information in this document is subject to change without notice. Please contact MPS for current specifications.
Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS
products into any application. MPS will not assume any legal responsibility for any said applications.