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INSTALLATION MANUAL
MAUAL PART No. 0982502
RECORD OF REVISIONS
The date on which new pages have been inserted into the Manual is affixed by the operator.
The Bulletin No. is specified only if the revision has been issued as a Bulletin.
RECORD OF REVISIONS
Page. 0-1
Jun.15.2013
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MAUAL PART No. 0982502
RECORD OF REVISIONS
Page. 0-2
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MAUAL PART No. 0982502
Page Page
Section Date Section Date
Sheet Sheet
CONTENTS
INTRODUCTION 0-7
1 ENGINE DESCRIPTION 1-1
2 ENGINE OPERATION LIMITS 2-1
3 ENGINE PERFORMANCE 3-1
4 ENGINE MOUNTING 4-1
5 AIR INLET SYSTEM 5-1
6 FUEL SYSTEM 6-1
7 ELECTRICAL SYSTEM AND MONITORING INSTRUMENTS 7-1
8 LUBRICATION SYSTEM 8-1
9 COOLING REQUIREMENTS 9-1
10 EXHAUST SYSTEM 10-1
11 AIRBLEED SYSTEM 11-1
12 ENGINE ACCESSORIES 12-1
13 COOLANT INJECTION 13-1
14 PROPELLER 14-1
15 ENGINE CONTROLS 15-1
CONTENT
Page. 0-5
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MAUAL PART No. 0982502
CONTENT
Page. 0-6
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MAUAL PART No. 0982502
INTRODUCTION
This Installation Manual summarizes the long-term experiences of the WALTER M601
engine manufacturer, i.e. GE AVIATION CZECH s.r.o. It is intended for the airframe
manufacturer. Engine installation in the airframe shall be approved by the engine
manufacturer.
The Installation Manual includes the requirements, data, and documents approved by the
Civil Aviation Authority of the Czech Republic for installation of the engine in the airframe.
The Installation Manual summarizes the data on approved power ratings and operation
limits, which relate to the installation in the airframe. Neither gas path characteristics, nor
design particulars, which are of no significance for the above mentioned purpose, are
provided. Should further data for engine installation and approval be needed by the airframe
manufacturer these will be supplied on request without delay by the engine manufacturer, i.e.
GE AVIATION CZECH s.r.o.
Data compiled in individual sections of this manual are related to original equipment with
LUN instruments. Installation of other instruments is aided by enclosed instrument
characteristics. Application of other than original equipment shall be approved by the engine
manufacturer.
Detailed information on periodic maintenance procedures, adjustment, and repairs is given in
the „Maintenance Manual“.
CAUTION
INTRODUCTION
Page. 0-7
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MAUAL PART No. 0982502
INTRODUCTION
Page. 0-8
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 1
ENGINE DESCRIPTION
The WALTER M601E and WALTER M601E-21 engines have been certified by EASA by
means of Type Certificate No.: EASA E.070.
DESCRIPTION
The WALTER M601E/E-21 free turbine turboprop engine has been designed for normal,
utility, and commuter category airplanes.
The engine is fitted with an injection system which can be utilized for coolant injection for
improving flat rating capability of the engine or for compressor recovery washing.
The engine features two independent parts: the gas generator and the propulsor.
The gas generator and free turbine shafts are arranged in a tandem layout.
Air enters the engine in the rear part, flows forward through the compressor, combustion
chamber, and turbines and exits through exhaust nozzles near the front of the engine.
Section 1
Page 1-1
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Gas Generator
Air enters the compressor in a radial direction via a protecting screen and annular plenum.
The air is axially directed in front of the compressor. The compressor consists of two axial
stages followed by one centrifugal stage. The combustion chamber is of an annular
configuration. Part of the primary air enters the combustion compartment through
perforations in the walls of the outer flame tube, the remainder passes via the hollow
nozzle guide vanes of the gas generator turbine through inner flame tube. The fuel is
atomized by a special ring rotating with the gas generator shaft. The one stage gas
generator turbine drives the compressor via the compressor shaft. The interturbine
temperature is measured by 9 thermocouples installed in the flow path at the gas
generator turbine outlet.
Propulsor
The tip shrouded one stage axial-flow turbine drives the propeller via the two-stage
countershaft reduction gearbox. The reduction gearbox embodies an integral torquemeter
which provides for evaluation of the engine power. The exhaust gases from the free
turbine pass through the annular plenum to the atmosphere via two opposed exhaust
nozzles. Exhaust gases provide for an additional jet thrust.
Fuel System
The fuel system of the engine is a low pressure system with a gear fuel pump and fuel
control unit. In case of the fuel control unit failure it is possible to use (by means of
switching the electromagnetic valve on) an emergency circuit of the engine control. Fuel is
atomized in the combustion chamber with aid of spray ring. The fuel in the combustion
chamber is ignited by means of two torch igniters. Gear pump delivers fuel to the torch
igniters.
Engine Starting
Section 1
Page 1-2
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Oil System
The oil system is a circulatory, pressure fed system with an integral oil tank incorporated
in the accessory gearbox. The oil system provides lubrication for all areas of the engine;
further, pressure oil for the torquemeter and propeller speed governor.
System of Limiters
The engine is equipped with a two-level limiter system. The system of limiters evaluates
the magnitude of monitored engine parameters (nG, nV, torque, ITT and at engine starting
dITT/dt) and optically indicates on the signalling panel the exceeding of these parameters.
By limitation of fuel supply the system prevents from exceeding of parameters that can
cause the damage of the engine.
Engine Controls
Power plant is controlled by three levers. Engine operation mode at forward-thrust ratings
and at BETA range is selected by means of engine control lever. Shut-off valve is
controlled by the shut-off valve actuating lever and when the emergency circuit is switched
on the lever controls engine operation. Controlled propeller speed and propeller feathering
(in front extreme position) is selected by means of propeller control lever.
Engine Mounting
The engine is mounted to the engine mount bed ring by three elastically supported pins
which are located on the centrifugal compressor casing.
Engine Accessories
List of all instruments and accessories (including nonstandard equipment) is given in the
Section 12, description of the electrical system and operation of individual instruments is
given in the Section 7.
Propeller
For propeller specifications refer to Section 14, Propeller. Basic engine equipment
provides for emergency feathering by means of the propeller control lever; an airplane can
be fitted with system of manual propeller feathering (for all power ratings), actuated by a
push button in the cockpit and with autofeathering system which operates in case of
engine shutdown at higher power rating.
Section 1
Page 1-3
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
LEADING PARTICULARS
Engine type: free-turbine, two-shaft tractor turboprop
Performance: refer to Section 3, Table 3-1
Sense of rotation:
(looking forward) gas generator - CCW
propeller turbine - CCW
propeller shaft - CW
Dimensions: max. height 650 mm (25.6 in)
max. width
(exhaust nozzles removed) 590 mm (23.2 in)
max. length (app.) 1,675 mm (66 in)
Weights: refer to Section 4, Table 4-1
Fuel: For approved fuels see „Operation Manual“
Oil: For approved oils see „Operation Manual“
Oil consumption: 0.1 l/hr (0.025 US gal/hr)
Coolant: For approved injected liquids see „Operation Manual“
Airbleed: refer to Section 11
Section 1
Page 1-4
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 2
Operation Limits:
Atmospheric temperature: -50 °C (-58 °F) to +50 °C (104 °F)
Starting at low ambient temperature:
- without preheating:
at oil temperature higher than -20 °C
- with preheating:
at oil temperature lower than -20 °C
The preheating can be stopped when oil temperature reaches +5 °C.
Max. gas generator speed: 100 %
(100 % = 36,660 rpm)
Max. propeller speed: 2,080 rpm
Max. interturbine temperature: 735 °C
Max. torque of 2,725 Nm (2,010 lb.ft): 106 %
(100 % = 2,570 Nm = 1,896 lb.ft)
Max. oil temperature: 85 °C
Acceptable gravitational load factors:
longitudinal nx = ± 1.5 g
vertical ny = + 4.15 g (+ 5 g short-period at landing, short-period at gust load)
- 2.15 g
lateral nz = ± 1.5 g
ωy = ± 0.45 rad/sec
ωz = ± 0.60 rad/sec
Permitted loads at flight manoeuvres are shown in Fig 4-3, Page 4-9 (for coordinate system
refer to Page 4-3).
For further operation limits see the „Operation Manual“.
The engine is approved to operate in severe ice-forming conditions.
If interturbine temperature (ITT), torque or propeller speed exceed their maximum permitted
values, it is necessary to evaluate them and proceed in accordance with the applicable
Diagrams 2-1, 2-2, 2-3 and Table 2-1 when taking further measures for engine operation.
Section 2
Page 2-1
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Area „A“ - 1. Check the condition of the power source (board storage batteries or ground
power source).
NOTE: If the fuel is ignited with delay (due to weak battery) the system of
limiters cannot prevent the overtemperature when the accumulated
fuel is burning.
2. Check the proper function of the limiter system.
Area „B“ - 1. Put the record of the interturbine temperature and the interval of its exceeding
in the „Engine Log Book“.
2. Carry out the checks presented as 1. and 2. for Area „A“.
3. Check whether the instructions for starting given in the „Operation Manual“
were respected.
780
770
RETURN THE ENGINE TO AN OVERHAUL
FACILITY FOR INSPECTION/REPAIR
ACC. TO OVERHAUL MANUAL
760
750
730
AREA „A“
NO ACTIONS REQUIRED
720
0 5 10 15 20 25 30
TIME [sec]
Section 1
Page 2-2
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Area „A“ - 1) Enter ITT and time of overtemperature into Engine Log Book.
Area „B“ - 1) Enter ITT and time of overtemperature into Engine Log Book.
780
AREA „B“
760
AREA „A“
740
720
NO ACTIONS REQUIRED
700
0 20 40 60 80 100 120
TIME [sec]
Section 3
Page 2-3
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Area „A“ - The use of this ITT is allowed solely in the case of one engine inoperative (OEI)
flight at the intermediate contingency rating. The time of its use is limited by the
time necessary for finishing the flight. Enter the indicated ITT and time of
overtemperature in the Engine Log Bock. Total time in this area must not exceed
200 min during TBO.
Area „B“ - The use of this ITT is allowed solely at the maximum contingency power rating to
reach the safe altitude when one engine becomes inoperative at take-off or at
aborted landing. Enter the indicated ITT and time of overtemperature in the
Engine Log Bock. Total time in this area must not exceed 30 min during TBO.
780
760
750
AREA „A“
740
730
NO ACTIONS REQUIRED
0 1 2 3 4 5 6 7 8 9 10 11 12
TIME [minutes]
Section 1
Page 2-4
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Area „A“ - Value and time interval of overtorque have to be put in the „Engine Log Book“.
Determine the cause and rectify the failure.
NOTE: 100 % torque = 2,570 Nm (1,896 lb.ft)
111
110
AREA „A“
109
108
RETURN THE ENGINE TO AN OVERHAUL
FACILITY FOR INSPECTION/REPAIR
107
ACC. TO OVERHAUL MANUAL
106
105
104
103
101
100
99 NO ACTIONS REQUIRED
98
0 1 2 3 4 5 6
OVERTORQUE LIMITS TIME [minutes]
Diagram 2-3
Section 3
Page 2-5
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
2,300 to 2,400 1) Record the rpm in the Engine Log Book. If occurrence of these
overspeeds exceeds number 2, the engine must be returned to an
overhaul facility for inspection/repair acc. to Overhaul Manual.
2) Inspect chip detectors and oil filter cartridge for contamination with
metal chips. Refer to Section 79.10.00, Maintenance Manual.
4) Record the results of the check (Item 2) in the Engine Log Book.
5) If the propeller can be manually turned in all three checks without any
symptoms of seizing, the engine can continue in operation for
remaining T.B.O. without any limitation.
6) If in one check of these three checks the power turbine blades are in
contact with the turbine stator, the engine must be returned to an
overhaul facility for inspection/repair acc. to Overhaul Manual.
above 2,400 Return the engine to overhaul facility for inspection/repair acc. to
Overhaul Manual.
Table 2
Section 2
Page 2-6
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
H [m] H [ft]
Airbleed Envelope
6,000 20,000
18,000
5,000
16,000
14,000
In-Flight Start
4,000
12,000
3,000 10,000
8,000
2,000
6,000
4,000
1,000
2,000
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6
Section 2
Page 2-7
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 2
Page 2-8
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 3
ENGINE PERFORMANCE
This section contains basic information about engine performance. Table 3-1 presents basic
power ratings and relevant performance parameters in static conditions, sea level. The
following diagrams present engine performance - i.e. shaft power, fuel consumption, gas
generator speed, additional thrust and ITT vs altitude and true air speed at take off and
maximum continuous rating.
- No air bleed
Mentioned diagrams were calculated for both ISA conditions and increased OAT to which the
engine is flat rated (refer to Table 3-1). Additional diagrams showing take-off engine
parameters with 3rd stage of coolant injection applied are presented for the OAT to which
take-off power is flat rated at sea level. This applies for engine model for which coolant
injection is assumed. The OAT is then assumed higher by relevant temperature difference
within the whole range of altitudes.
Section 3
Page 3-1
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Θ - square root of the temperature ratio (engine inlet air temperature to the standard
one in Kelvins or RANKINE degrees)
W - mass flow
Subscripts:
AM - ambient static values of undisturbed air
BL - bleed
F - fuel
G - generator
IN - inlet duct
N - net
TAS - true air speed
C - total
R - corrected
Section 3
Page 3-2
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
At an ambient temperature lower than the ISA one, it is always possible to get the shaft
power specified for ISA conditions; this is effected at decreased gas generator speed.
At constant gas generator speed the decrease in atmospheric temperature by 1 oC
(1.8 oF), results in the increase of the power by app. 1 % and of the fuel consumption
by app. 0.7 %. This way increased power can be utilized until limits shown in the Table
of Engine Operation Limits are reached (refer to the Operation Manual).
Section 3
Page 3-3
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Engine installation into the aircraft effects the engine performance in two ways: first,
the power decreases due to pressure losses in the inlet duct; second, the power
decreases due to leakage of exhaust gas in the compressor intake. Entrainment of hot
air/gas from the engine compartment results in some warming of air entering the
compressor. At reverse engine layout when the inlet duct is situated under the engine
the elimination of this effect is very difficult.
At power ratings which are characterised by the gas generator speed nG higher
⎡ ΔP ⎤
than 90 % pressure loss in the air inlet system ⎢ ⎥ causes the following
⎣ P ⎦ IN
changes in the engine parameters:
Relative power decrease:
ΔNH ⎡ ΔP ⎤
= 1.95 ∗ ⎢ ⎥
NH ⎣ P ⎦ IN
Relative fuel consumption decrease:
ΔW F ⎡ ΔP ⎤
= 0.9 ∗ ⎢ ⎥
WF ⎣ P ⎦ IN
Interturbine temperature increase:
⎡ ΔP ⎤
ΔITT = 100 ∗ ⎢ ⎥ [° C]
⎣ P ⎦ IN
b) Air Warming Influence:
Warming of air at the compressor inlet ΔTIN results in the same effect as the
atmospheric temperature increase. It means that for ΔTIN = 1 °C (1.8 °F) the power
Section 3
Page 3-4
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
⎡ ΔP ⎤
The relative pressure loss ⎢ ⎥ and air temperature increase in the air inlet
⎣ P ⎦ IN
the L410 aircraft, are shown in the Diagram 3-1. In Diagram 3-2 the changes are
plotted in these parameters with the true air speed V. As the engine will be
effected by the installation like that, the relative pressure loss and air temperature
increase can assumed to be near to the values presented in these diagrams.
With the known actual values of the pressure loss and the air temperature increase
in the inlet duct for a different layout of the air inlet duct, the influence on the
engine parameters can be calculated according to the above presented equations
or according to Diagram 5-3, in the Section 5 „Air Inlet System“.
Diagram 3-3 shows the airflow rate, that can be bled for the aircraft needs from the
compressor of the relevant engine model. The influence of air bleed on the engine
proper can be simulated by an equivalent throttling orifice, installed at the airbleed
manifold delivery flange where the bled air is let to flow free in the ambient atmosphere.
Diagram 3-3 shows pressure available at the airbleed manifold delivery flange with the
gas generator speed and given airbleed flow rate WBL. All values are presented for ISA
sea level, static conditions. Nevertheless it is possible to recalculate them for any inlet
conditions in the usual way.
First, calculate the total pressure PIN and the total temperature TIN at the compressor
inlet. In metric units, temperature in Kelvins, and flight speed in km/hr, the inlet total
temperature is obtained:
2
⎡ V ⎤ 1
TC = TAM +⎢ ⎥ ∗ [K]
⎣ 3.6 ⎦ 2009
3.5
⎡T ⎤
PC = PAM ∗⎢ C ⎥ [ kPa ]
⎣ TAM ⎦
Section 3
Page 3-5
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
⎡ ⎡ ΔP ⎤ ⎤
PIN = PC ∗ ⎢1 − ⎢ ⎥ ⎥ [ kPa ]
⎣ ⎣ P ⎦ IN ⎦
Where:
calculate the value of nG / Θ with TAM instead of TIN. Then we read in the Diagram 3-
At the second step we calculate new value of nG/ Θ using this TIN. Then we can
read in the Diagram 3-1 new value of ΔTIN. With this value we calculate the final values
⎡ ΔP ⎤
of TIN and nG/ Θ and then the value of ⎢ ⎥ can be read in the Diagram 3-1.
⎣ P ⎦ IN
When calculated in the U.S. standard units, the above relations are to be written as
follows:
2
⎡ V ⎤ 1
TC = TAM +⎢ ⎥ ∗ [ °R ]
⎣1.9438 ⎦ 1116
Section 3
Page 3-6
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
TIN = TC + ΔTIN [ °R ]
3.5
⎡T ⎤
PC = PAM ∗⎢ C ⎥ [ psi ]
⎣ TAM ⎦
⎡ ⎡ ΔP ⎤ ⎤
PIN = PC ∗ ⎢1 − ⎢ ⎥ ⎥ [ psi ]
⎣ ⎣ P ⎦ IN ⎦
Where:
288
In the metric system of units: nG / Θ = nG [%]
TIN
519
In the U.S. standard units: nG / Θ = n G [%]
TIN
For known values of nG / Θ , PIN, TIN, the demanded airbleed flow rate WBL, the
pressure of air at the airbleed delivery flange and the equivalent diaphragm dia can be
found in Diagram 3-3. Temperature of bled air can be estimated as follows:
Section 3
Page 3-7
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
2
⎡n ⎤
TBL = TIN + 273.8 ∗ ⎢ G ⎥ − 282 [ °C ]
⎣100 ⎦
Where TIN is in Kelvins, nG is in %.
2
⎡n ⎤
TBL = TIN + 492.8 ∗ ⎢ G ⎥ − 475.6 [ °F ]
⎣100 ⎦
At constant gas generator speed nG the shaft power does not change but there is an
increase in fuel consumption and ITT. This increase can be determined from the curves
in Diagram 3-4, where the difference in fuel consumption with airbleed open/closed
⎡ ΔWF ⎤
⎢ ⎥ and the corresponding ITT increase (ΔITT)BL are shown as a function of
⎢⎣ WF ⎥⎦ BL
equivalent diaphragm dia. When the ITT exceeds the limit for the given rating it is
necessary to decrease the gas generator speed. The relation between the 1 %
decrease in gas generator speed nG and the ITT drop by app. 17 oC (30.6 oF), power
decrease by 6.4 % and fuel consumption by 4.4 % holds true.
Section 3
Page 3-8
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
This paragraph applies only to engine models with coolant injection. For procedure
refer to Para 6, Standard Practices, Operation Manual. Further information is presented
in Section 13, Installation Manual and in Section 82.00.00, Maintenance Manual.
Coolant injection into compressor inlet can be used for short time power augmentation
at take-off rating. Quantity of injected coolant into compressor inlet should be in
accordance with the required of constant shaft power at higher temperatures. In fact it
is possible to select one of three available rates of coolant injection according to the
ambient temperature. The selection of the coolant injection rate is specified in the
„Operation Manual“ (see Fig. 2-2) in accordance with the ambient temperature and
pressure.
At the highest coolant flow rate, at constant gas generator speed nG the shaft power
increases by at least 10 %. At the same time the fuel consumption increases by app.
10 % and the interturbine temperature decreases by app. 10 oC (18 oF). After the
coolant injection has been finished ITT returns to the initial level.
Section 3
Page 3-9
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
maximum contingency
(10 min) 595 630 2737
- 102 2080 780
97.325 kPa (14.12 psi) 798 845 2019
28 °C (82.4 °F)
Section 3
Page 3-10
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
maximum contingency
(10 min) 595 630 2737
- 102 2080 780
97.325 kPa (14.12 psi) 798 845 2019
31.5 °C (88.7 °F)
Section 3
Page 3-11
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Max. take-off
(5 min) 595 630 2737
- 102 2080 780
97.325 kPa (14.12 psi) 798 845 2019
28 °C (82.4 °F)
Section 3
Page 3-12
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Max take-off
(5 min) 595 630 2737
- 102 2080 780
97.325 kPa (14.12 psi) 798 845 2019
31.5 °C (88.7 °F)
Section 3
Page 3-13
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 3
Page 3-14
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 3
Page 3-15
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 3
Page 3-16
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GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 3
Page 3-17
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
TAKE-OFF RATING
SHAFT POWER, FUEL CONSUMPTION, GENERATOR SPEED.
NO INSTALLATION LOSSES - ISA CONDITIONS.
WALTER M601E
Diagram 3-5
Section 3
Page 3-18
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
TAKE-OFF RATING
NET JET THRUST, INTERTURBINE TEMPERATURE.
NO INSTALLATION LOSSES - ISA CONDITIONS.
WALTER M601E
Diagram 3-6
Section 3
Page 3-19
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 3
Page 3-20
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
TAKE-OFF RATING
SHAFT POWER, FUEL CONSUMPTION, GENERATOR SPEED.
NO INSTALLATION LOSSES - ISA + 8 °C CONDITIONS.
WALTER M601E
Diagram 3-9
Section 3
Page 3-22
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
TAKE-OFF RATING
NET JET THRUST, INTERTURBINE TEMPERATURE.
NO INSTALLATION LOSSES - ISA + 8 °C CONDITIONS.
WALTER M601E
Diagram 3-10
Section 3
Page 3-23
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 3
Page 3-24
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 3
Page 3-25
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
TAKE-OFF RATING
SHAFT POWER, FUEL CONSUMPTION, GENERATOR SPEED.
NO INSTALLATION LOSSES - ISA CONDITIONS.
WALTER M601E-21
Diagram 3-15
Section 3
Page 3-28
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
TAKE-OFF RATING
NET JET THRUST, INTERTURBINE TEMPERATURE.
NO INSTALLATION LOSSES - ISA CONDITIONS.
WALTER M601E-21
Diagram 3-16
Section 3
Page 3-29
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 3
Page 3-31
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
TAKE-OFF RATING
SHAFT POWER, FUEL CONSUMPTION, GENERATOR SPEED.
NO INSTALLATION LOSSES - ISA + 13 °C CONDITIONS.
WALTER M601E-21
Diagram 3-19
Section 3
Page 3-32
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
TAKE-OFF RATING
NET JET THRUST, INTERTURBINE TEMPERATURE.
NO INSTALLATION LOSSES - ISA + 13 °C CONDITIONS.
WALTER M601E-21
Diagram 3-20
Section 3
Page 3-33
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 3
Page 3-34
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 3
Page 3-35
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 3
Page 3-38
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 4
ENGINE MOUNTING
General
Conditions for mounting the engine to the airframe structure as described within
Section 4 should be strictly followed.
Mount Loads
Forces acting upon individual mounts must be defined before the installation of the
engine to the airframe. These load factors must be included in the analysis:
1. Gravitational and inertial forces from the engine including accessories and propeller.
2. Aerodynamic forces from the propeller.
3. Gyroscopic moments induced by angular movements.
4. Acceleration moments of rotating parts.
Gyroscopic moments induced by angular movements of the gas generator and power
turbine rotors can be neglected with respect to the gyroscopic moment of the propeller.
Allowable loads during take-off, flight, and landing are shown in Figure 4-3.
Section 4
Page 4-1
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Engine mass and mass moments of inertia about the center of gravity are listed in
Tables 4-1 and 4-2. The location of the center of gravity is shown on Sheet 1, Sector
E8. Accessory mounting pads and the center of gravity projection for respective
accessories are shown on the same drawing. The center of gravity projection together
with the mass of the accessories causes overhang moments acting upon the pads of
casing. The values of overhang moments of accessories listed in Section 12 are max.
allowable values. In case of using the accessories exceeding the limits, the relevant
details should be submitted to engine manufacturer GE AVIATION CZECH s.r.o. and
asked for approval.
Table 4-1
NOTE:
The following standard equipment delivered with the engine is included in the mass:
Fuel pump, fuel control unit, starter/generator, ignition unit, integrated speed
transmitters, oil temperature transmitter, interturbine transmitter, oil pressure
transmitter, fuel pressure transmitter, three torquemeter transmitters, min. oil pressure
switch, min. oil quantity signaller, engine mounts (three pieces).
Exhaust nozzles L.H. (M601-418.7) and R.H. (M601-419.7) 2.8 kg (6.2 lb)
Actual engine mass and relevant C.G. position of the dry engine with equipment as
required by customer are shown in the Engine Log Book.
The actual engine mass and C.G. position do not respect weights of oil and fuel
pressure transmitters.
Section 4
Page 4-2
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Coordinate system of the engine (right handed) and positive sense of rotation
y
+ ωy; εy
Propeller mass and dynamic characteristics are shown in the Section 14 Propeller.
Section 4
Page 4-3
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Vibration
Vibration load of the engine is evaluated by effective vibration speed VEF (mm/s) or
VRMS (in/s). Each engine is submitted to the check on vibration in the manufacturing
plant. Vibration is measured at steady-state condition after 2 to 3 minutes of engine
operation. Vibration sensors are located in a radial direction as follows (Refer to Figure
4-1):
a) on the reduction gearbox (Designation Sn 1), where the first harmonic component of
power-turbine speed is measured.
b) on the accessory gearbox (Designation Sn 3), where the first harmonic component
of generator speed is measured.
SENSOR
Sn 1 Sn 3
Test bed
VEF VRMS VEF VRMS
Propeller
10 0.4 5 0.2
test bed
Mentioned check of the vibration limits after engine installation and during operation is
not necessary.
Section 4
Page 4-4
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Forces and couples acting on the engine's center of gravity at flight manoeuvres where
some parameters exceed the limit given in Fig. 4-3 must satisfy the following
relationships:
Where
X, Y, Z [N] ... forces actuating on the engine center of gravity
(see Installation Drawing, Sheet 1, Sector E8)
Mxy, Myz, Mzx [Nm] ... couples acting on coordinate planes
R [m] ... pitch circle radius of hinged pin holes
TM ... engine center of gravity
XTM [m] ... distance of the engine center of gravity from spigot entry axis
in mount pads
(see Installation Drawing, Sheet 1, Sector E8)
C = 19,500 [N] ... limit load (FAR 33.23 (b)(1))
C = 29,250 [N] ... ultimate load (FAR 33.23 (b)(2))
Section 4
Page 4-5
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
For the U.S. standard units the following values shall apply
X, Y, Z [lb] ... forces acting on the engine center of gravity
(see Installation Drawing, Sheet 1, Sector E8)
Mxy, Myz, Mzx [lb.in] ... couples acting on coordinate planes
R [in] ... pitch circle radius of hinged pin holes
TM ... engine center of gravity
XTM [in] ... distance of the engine center of gravity from spigot entry
axis in mount pads
(see Installation Drawing, Sheet 1, Sector E8)
C = 4,384 [lb] ... limit load (FAR 33.23 (b)(1))
C = 6,576 [lb] ... ultimate load (FAR 33.23 (b)(2))
The number of mount pads and the coordinate system with forces acting in positive
direction are shown diagrammatically in Fig. 4-1.
An excessive limit value obtained for any mount pad must be approved by the engine
manufacturer.
Section 4
Page 4-6
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 4
Page 4-7
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
FITTING THE ENGINE MOUNT BODY TO THE MOUNTING PAD (SCHEMATIC DIAGRAM)
Fig. 4-2
Section 4
Page 4-8
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
ny ny
5 5
4 4
3 3
2 2
1 1
-2 -1 1 2 nx -1 1 nx
-1 -1
-2 -2
Section 4
Page 4-9
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 4
Page 4-10
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 5
The purpose of the air inlet system is to deliver air into the compressor with both minimum
pressure loss and minimum warning up over a wide range of operational conditions. This is
required to obtain required shaft power levels at specified consumption.
The WALTER M601E model engine has been substantiated to the surge and stall
requirements of FAR 33.65, induction system icing requirements of FAR 33.68, and the
foreign object ingestion of FAR 33.77 fitted with the B 062350 inlet duct. This induction
system meets mentioned requirements for all WALTER M601 engine models.
The B 062350 inlet duct is a part of the engine nacelle designed by airframe manufacturer
LZ Aeron. Industries, inc. Installations powered by this engine model must incorporate this
duct or an equivalent inlet duct with an integral protective device. This equivalent inlet design
may not introduce distortion in excess of that of the B 062350 inlet duct design. An inlet
plenum chamber must be tight enongh to prevent from warm air leaking from engine
compartment. This must be ensured within the whole operating period of the installed engine.
Engine manufacturer should be consulted regarding the details of the aerodynamic and
structural requirements of the inlet duct system.
Description
The main components of the air inlet system are the inlet lip and throat area, the
diffuser duct, and the plenum.
Air enters the compressor from a plenum chamber through a protecting air inlet screen.
The plenum-type intake allows considerable versatility in the position and orientation of
the air inlet system.
It is necessary to extend the inlet lip as far forward as possible in order to obtain
uniform pressure and velocity distribution of air. It is recommended to ensure that the
entering air is not disturbed by the nacelle boundary layer. The inlet lip should be
located in the relatively uniform stream outside the macroturbulent zone at the propeller
blade roots. Great attention should be paid to the geometric design of the lip to prevent
undesired flow separation. The velocity of entering air at take-off condition should not
exceed 40 m/sec (130 ft/sec). Throat flow area greater than 0.078 m2 (121 in2) meets
this condition.
Section 5
Page 5-1
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 5
Page 5-2
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
In order to improve the particle separation effect, the air inlet duct should be equipped
with a vane. The extended vane deflects the air-stream and in addition increases its
velocity. The resultant increase in particle momentum decreases the probability of their
ingestion. A by-pass vane allowing the air with foreign objects to be discharged
overboard should be opened at the same time. The system of vanes is put into
operation only when icing conditions occure. Small particles of ice which could pass to
the compressor inlet screen cannot considerably affect the performance of the engine.
Direct influence of air inlet system pressure loss on power, fuel consumption and
interturbine temperature can be seen from curves on Fig. 5-3.
Section 5
Page 5-3
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
1 - De-icing vane
2 - Vane
3 - Vane
4 - Screen
5 - Oil cooler
a - air inlet
b - air path (icing mode)
c - air path at normal operation (non icing mode)
d - engine air inlet compartment
e - air flow into oil cooler
f - ice particles
h - air outlet from the oil cooler
k - vane positions at normal operation (non icing mode)
m - vane positions (icing mode)
Section 5
Page 5-4
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
1 - Air Filter
2 - Aerosol Separator (Demister)
3 - Oil Cooler (outside of air inlet system)
Section 5
Page 5-5
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
4
ΔITT
(°C)
2
1.00
ΔWF
1+
WF
ΔNH 0.98
1+
NH
1.00 0.96
0.98
0.96
0.94
0 0.01 0.02 ⎡ ΔP ⎤ 0.03
⎢ ⎥
⎢⎣ P0 ⎥⎦ IN
Δ difference
WF fuel flow rate
NH shaft power
ΔITT interturbine temperature increase (°C)
ΔP difference between P0 - P1
P0 ambient total pressure
P1 total pressure at compressor protecting screen inlet
Section 5
Page 5-6
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
12
Δp/pSTR 100 (%)
0
60 70 80 90 100
nGR (%)
Section 5
Page 5-7
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 5
Page 5-8
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 6
FUEL SYSTEM
Fuel supply to the engine fuel pump must be ensured by the airframe fuel system under all
specified operating conditions and must attain values as follows.
The fuel entering LUN 6290.04-8 engine fuel pump must flow through the LUN 7691.01-8
filter. Instruments is not installed on the engine and thus it should be located in the nacelle.
By-pass valve of the LUN 7691.01-8 fuel filter starts to open at fuel filter pressure loss of
0.045 to 0.055 MPa (6.5 to 8.0 psi), full fuel flow of 270 l/hr is reached at pressure loss of
0.057 to 0.067 MPa (8.26 to 9.7 psi).
Fuel is delivered to the LUN 6290.04-8 engine fuel pump through the flow adapter shown in
the engine Installation Drawing, Sheet 3, Sector E4.
Airframe fuel system shall provide engine fuel supply of 370 litre/hr (98 US gal/hr) within all
operating conditions. Fuel flow entering fuel filter shall be larger by fuel flow by-passed back
to fuel tank. Fuel pressure at the LUN 7691.01-8 fuel filter inlet shall be maintained in the
range of 0.15 to 0.3 MPa abs. (21.8 to 43.5 psia). The system shall provide for both easy fuel
cut-off upstream of the fuel filter and possibility of regular mud discharge.
Fuel entering filter cartridge of the LUN 7691.01-8 fuel filter must not contain free water, air
and fuel vapours. The flow adapter on the LUN 7691.01-8 fuel filter fitted with a nozzle of 1.5
mm dia provides for deaerating of the airframe fuel system. Outlet of the pipe from this
adapter must be situated below fuel level in the tank to prevent from system aerating in case
that the booster pump is off.
Section 6
Page 6-1
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Cleanlines of the fuel at the LUN 7691.01-8 fuel filter inlet has to meet the NAS 1638 class 8
requirement as minimum. Total allowed quantity of impuriteis is max. 1 mg/liter.
Fuel additives may be used acc. to the principles mentioned in the engine Operation Manual.
To prevent from filter cartridge clogging with ice crystals at low temperatures it is possible to
fit the fuel system with an oil/fuel heat exchanger upstream of the LUN 7691.01-8 fuel filter.
Drainage
In the case of unsuccessful starting, unburnt fuel mostly accumulates in the lowest part
of the combustion chamber jacket; some fuel passes then further through turbines and
accumulates in the lowest part of the outlet channel from where it flows out through a hole
in the outlet channel wall into the outlet casing. Certain amount of unburnt fuel comes
into outlet casing directly via the push fit collar of the outlet channel in the power turbine
nozzle guide vane ring.
From the combustion chamber jacket bottom, the accumulated fuel is brought via the pipe
union directly to the drain valve and, from there, to the common drainage outlet. Fuel
accumulated in the outlet casing is directed via a pipe to the drain valve body where it joints
the fuel from the combustion chamber jacket and flows through the above pipe
to the common drainage outlet. Then the fuel should be handled by the airframe fuel system.
Max. 0.9 litre/hr (0.24 US gal/hr) of fuel leaks during normal engine operation from drainage
tube of the fuel pump and FCU (Installation Drawing, Sheet 3, Sector C4) and in addition to it
fuel quantity of 0.2 litre (0.05 US gal) bleeds after each shutdown. This fuel is not redelivered
to the engine and must be removed by airframe drainage system.
Section 6
Page 6-2
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 7
The power unit electrical system is supplied with nominal voltage of 27 V with the minus pole
connected to the frame.
As a power source a starter/generator complimented by a storage battery located in the
airplane is used.
The electric system including the monitoring instruments provides for:
− Engine starting;
− Storage battery charging;
− function of the engine monitoring instruments;
− Limits at start and at the reverse;
− Propeller de-icing (if the LUN 2102.01 additional alternator, additional gearbox and the
LUN 7850-7 brush block assembly are used). This AC source can be also utilized for
airframe needs.
The electric system of the engine and that of the aircraft are interconnected by four
connectors illustrated in the engine Installation Drawing, Sheet 1, Sector 2-5, F-G and Sheet
3, Sector 4-5, G-H and Sector 7E.
Wiring of individual connectors is shown in the enclosed wiring diagrams - Figures 7-1 to 7-3.
Block diagrams are presented in Figures 7-4 to 7-6.
Arrangement of engine instruments is shown in Fig. 12-1.
Connector counterparts of the wiring harness and of instruments which are necessary for
electric installation of the aircraft are supplied on a special order only. Connector
counterparts of the instruments included in the basic engine equipment and installed in the
airframe are delivered together with the instruments as an accessory.
Section 7
Str. 7-1
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7
Page. 7-2
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7
Page. 7-3
1.7.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Resistance of the connection wiring between the transmitter and the indicator of 0,16 Ohm
has been included.
Section 7
Page 7-4
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7
Page. 7-5
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7
Page. 7-6
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7.
Page. 7-7
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
An integrated electronic limiter unit IELU - LUN 5260.04 (which is described separately) is
used as fuel supply limiter at interturbine overtemperature during engine starting. Course of
starting is fully automated and the pilot′s activity during engine starting is reduced to
depressing the push-button „START“ only.
The switch for spark plug check provides for separate check of individual ignition units. If the
switch is in one of the extreme positions, the voltage is fed to the respective ignition unit. No
voltage is fed (conducted) to the ignition units when the switch is in the middle position. Block
diagram is in the Fig. 7-5.
Section 7
Page 7-8
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7
Page. 7-9
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7.
Page. 7-10
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
2. Description
Limiter system fitted with the LUN 5260.04 integrated electronic limiter unit consists of the
below listed equipment and parts. For block diagram of the limiter system see Fig. 7-6. GE
AVIATION CZECH s.r.o. delivers wiring diagram of the system upon request.
Section 7
Page. 7-11
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
E. A-037 Radioaltimeter
Only that signal is used from the radioaltimeter which is obtained as a sum of a signal
proportional to the altitude above ground and a signal of the radioaltimeter pilot lamp.
The signal is derived so that the signal for the radioaltimeter indicator will be not
affected and the permitted loading of the radioaltimeter as shown in its technical
specifications will be not exceeded.
Section 7.
Page. 7-12
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7
Page. 7-13
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7
Page. 7-14
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7
Page 7-15
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7.
Page 7-16
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
The transmitter must be situated in the engine nacelle so to sense true ambient air
temperature.
The transmitter is not adjusted in operation.
NOTE: An independent transmitter shall be installed for each engine (multiengine
airplane).
Section 7
Page 7-17
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7
Page. 7-18
1.7.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
CONNECTOR WIRING
Fig. 7-1
Section 7
Page 7-19
Jun.15.2013
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
CONNECTOR WIRING
Fig. 7-2
Section 7
Page 7-20
Jun.15.2013
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
CONNECTOR WIRING
Fig. 7-3
Section 7
Page 7-21
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7
Page 7-23
Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 7
Page 7-24
Jun.15.2013
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 8
LUBRICATION SYSTEM
The engine is equipped with an independent pressure and scavenge circulation oil system
including a single oil tank inside the engine.
The lubrication system provides for lubrication and cooling of all bearings and gears in the
engine.
By means of additional equipment the pressure oil is also used for torque measurement in
the reduction gearbox and for propeller speed control.
Due to great demands it is necessary to use only the specified grades of oil. Usage of such
oils was approved and it is necessary to adhere to the conditions stated in the „Operation
Manual“.
The oil tank is an integral part of the accessory gearbox case in the engine's rear part. There
are 7 litres of oil (1.85 US gallons) in the oil tank but in order to fill the whole oil system
including the cooler and the oil/fuel heat exchanger it is necessary to fill a further oil quantity
of about 4 litres (1 US gallon), which is necessary to refill following the first engine motoring
run.
Circulation of oil inside of the engine is effected by a single pressure pump and three
scavenge pumps located in the accessory gearbox. In addition to it there is a dual pump in
the reduction gearbox; one stage of this provides for oil repumping from the power turbine to
the sump in the reduction gearbox at greater pitch angles of the aircraft; the second one is a
pressure stage which provides for torque equalisation on the reduction gearbox
countershafts and, at the same time for torque measurement.
Oil is filtered by the main oil filter (see Installation Drawing, Sheet 5, View R3) with an eye
size metal filter cloth of 31.5 µm (1.24 . 10-6 in).
Section 8
Page 8-1
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Protection strainers are arranged at the scavenge pump's intake. The strainers can be
checked from the outside of the engine. One strainer is arranged on the reduction gearbox
(see Installation Drawing, Sheet 2, Sector CD - 3) and two strainers are situated on the
accessory gearbox case. In the oil branch from the generator turbine the strainer is located
on the lower part on the accessory gearbox periphery (see Installation Drawing, Sheet 3,
Sector C6).
In the oil branch from the gears of the accessory gearbox the strainer is located on the lower
part of the accessory gearbox's front wall. This strainer is accessible after the chip signaller's
removal (see Installation Drawing, Sheet 3, Sector D5).
The protecting strainer of the oil enter to the reduction gearbox and the propeller turbine is
accessible from the front side of the reduction gearbox (see Installation Drawing, Sheet 3,
Sector D11).
Filling and checking of oil charge should be enabled by sufficiently large ports in the engine
cowling without the necessity of further parts removal.
The oil filter, local protecting strainers, and chip signallers must be accessible when carrying-
out the specified engine maintenance procedures.
For oil cooling the lubrication system is fitted with an oil cooler. The cooler is attached to flow
adapter installed in the lower part of the accessory gearbox (shown in the Installation
Drawing, Sheet 3, Rear View, Sector CD-5) by means of hoses of minimum inner dia. 16 mm
(0.62 in).
Section 8
Page 8-2
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
The oil tank filler neck is situated in the common compartment together with the oil dipstick
and with the oil filter cap on the upper part of the accessory gearbox case.
In order to ensure correct operation of the lubrication system the engine is equipped with the
following instruments:
- LUN 1358-8 oil temperature resistance transmitter
- LUN 1558-8 oil pressure transmitter
- 1.25 K LUN 1469.32-8 min. oil pressure switch
- LUN 1581-8 signaller of the min. oil quantity in the tank
For check of steel parts condition, which can be subjected to the lubrication oil influence, two
chip signallers are installed in the engine; one of them is situated in the rear part of the
accessory gearbox and the second one is in the oil sump in the reduction gearbox's lower
part. The location of these signallers is shown in the Installation Drawing, Sheet 3, Sector
D5, and in Sheet 2, Sector C4. A magnetic drainage plug is situated on the bottom of the oil
tank.
The wiring diagram of electric signallers and transmitters with indicators is shown in
Section 7 of this „Installation Manual“.
These instruments are not included in the engine, but in the airframe installation.
Section 8
Page 8-3
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 8
Page 8-4
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 9
COOLING REQUIREMENTS
The engine nacelle shall be designed so that the surface of the engine and of its accessories
will be cooled sufficiently. The engine and its parts can be cooled by both external and
internal flow of cooling air.
The conditions inside the nacelle required for external cooling of the engine surface shall be
such as to prevent the engine and accessories' surface temperature distribution from
exceeding maximum permitted values at all power ratings in both flight and ground operation
and at the following engine shutdown. Therefore the nacelle is provided with openings for the
necessary cooling air flow, especially between the engine's rear bulkhead and the firewall of
the airplane.
The efficiency of the cooling system and the inner nacelle layouts effect on the engine
surface temperature distribution shall be checked to ascertain that maximum acceptable
temperatures are not exceeded at specified points at all power ratings in both flight and
ground operation and at any moment following engine shutdown.
The specified points are located:
- Air temperature above hooking eye of reduction gearbox 25 mm (1inch)
Maximum temperature: 100 oC (212 oF).
- under fixing nut of the flange of the LUN 6590.51-8 fuel control unit intake flow
adapter (designated „A“). See the Installation Drawing, Sheet 3, Sector D4.
Maximum temperature: 80 oC (176 oF).
- on the LUN 6290.04-8 fuel pump intake flow adapter. Point „A“ in its cylindrical part.
See the Installation Drawing, Sheet 3, Sector D5.
Maximum temperature: 80 oC (176 oF).
- under the nut of the ignition unit fixing bolt. See the Installation Drawing, Sheet 1,
Sector C5.
Maximum temperature: 60 oC (158 oF) for ignition set LUN 2201
- Air temperature above hooking eye of the accessory gearbox in distance 25mm
(1inch)
Maximum temperature: 100 oC (212 oF).
Section 9
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Jun.15.2013
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Unlike the external cooling system, this system employs an internal flow of cooling air. This
concerns the LUN 2132.03-8 or APC 250 SG 125Q starter/generator and the LUN 2102.01
alternator. It is therefore necessary for the nacelle outer surface to have air intakes (scoops)
utilising the ram effect to supply air to these devices. The air intakes, as well as the shape
and length of air feeding hoses have to be so designed to ensure air supply with minimum
pressure losses.
The shape and dimensions of the cooling air intake are shown on the Installation Drawing,
Sheet 7.
Cooling of the LUN 2132.02-8 Starter/Generator
- permanent nominal load of 200 A; ram air overpressure of min. 1.2 kPa (0.17
psi) at intake vs pressure in the nacelle; operation at decreased overpressure is
limited to a period of 15 minutes. Overpressure must not be lower than 0.7 kPa
(0.1 psi).
- reduced load of 100 A; operation at no ram effect is only possible for a period of
up to 30 minutes. Cooling of the APC 250 SG 125Q Starter/Generator
- permanent nominal load of 250 A; ram air overpressure of min. 1.5 kPa (0.21 psi) at intake
vs pressure in the nacelle.
Cooling of the LUN 2102.01 Alternator
- permanent nominal load of 3/3.7 kW, ram air overpressure of min. 1.2 kPa (0.17
psi) at intake vs pressure in the nacelle;
- operation at an overpressure reduced to 1 kPa (0.14 psi) and 0.7 kPa (0.10 psi)
is limited to a period of up to 10 and 3 minutes respectively.
Section 9
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Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 10
EXHAUST SYSTEM
The exhaust system directs gas from the power turbine into ambient atmosphere.
It consists of an outlet duct, an outlet casing, two inserts, and two exhaust nozzles. The
outlet duct and inserts are located in the outlet casing and are parts of the engine layout. The
exhaust nozzles and inserts are fastened by bolts to twin opposed exhaust flanges on the
outlet casing.
The exhaust nozzle flange is shown, incl. all assembling dimensions on Installation Drawing,
Sheet 6, View Z3. The exhaust nozzles turn the stream from radial into a roughly axial,
slightly downward direction.
The shape of the nozzle liner is such as to guide the stream to flow in the required direction.
CAUTION: THE L.H. AND R.H. EXHAUST NOZZLES DIFFER FROM EACH OTHER AND
ARE NOT INTERCHANGEABLE.
The nozzles pass through openings in the engine nacelle. On the cold engine a clearance of
20 mm (0.8 in) must be maintained along the whole periphery between the engine nacelle
and the exhaust nozzle.
Exhaust nozzles Nos. M601-418.7 (L.H.) and M601-419.7 (R.H.) are included in the engine
standard equipment.
Exhaust nozzles differing in shape and design from those described above can also be
installed if required, but these must be tested and approved by the engine manufacturer.
Section 10
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July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 10
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INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 11
AIRBLEED SYSTEM
The air bleed for airframe purposes is used for cabin conditioning/pressuring and de-icing the
lips of the engine nacelle air inlet and ducts providing internal cooling of both the
starter/generator and electric alternator.
No further of the engine proper need to be de-iced by air supplied from the compressor.
The air supplied to the airframe is bled from the centrifugal compressor outlet via a thermally
insulated manifold terminated on the engine's rear bulkhead by a flange and a airbleed pipe
union shown on Installation Drawing, Sheet 3, Sector E3.
Air pressure and air flow rate which can be bled from the compressor are shown on Diagram
3-3.
As follows from the diagram the flow rate of bled air for makes up 62 g/s (0.136 lb/s) at
altitude of 4,200 m (13,780 ft), TAS of 400 km/hr (216 kt) and tH ≤ -10 oC (14 oF). This flow
rate may not be used at take-off. In this case 25 g/s (0.055 lb/s) of air can be bled for de-icing
purposes only.
With airbleed on the ITT increases by the value shown on Diagram 3-4 and hence the engine
rating shall be set so that the interturbine temperature will not exceed the maximum
permitted value.
Harmful substances in the air bled from the engine do not exceed the following values for
- carbon monoxide: one part per 50,000 parts
- nitrogen oxide: one part per 300,000 parts.
Section 11
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July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 11
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July 1, 2008
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INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 12
ENGINE ACCESSORIES
This Section contains a list of instruments and accessories which provide for correct engine
operation and its check. Non-standard equipment is also included. Speeds, torques and
overhang moments of instruments mounted on the engine are presented. Diagram of
instrument position on accessory gearbox and reduction gearbox is given in the Fig. 12-1.
Basic engine equipment:
Description Designation Pcs NOTE
Fuel control unit LUN 6590.51-8 1
Fuel pump LUN 6290.04-8 1
Starter/generator LUN 2132.02-8 1
or
APC 250SG 125Q on special order
Ignition unit LUN 2201.03-8 2
or
UNISON
90 49 765-1 1
Propeller speed governor LUN 7816-8 1
Min. oil quantity signaller LUN 1581-8 1 on special order
Min. oil pressure switch 1.25 K LUN 1469.32-8 1
Electrohydraulic actuator LUN 7880.01-8 1 on special order
Pressure switch of propeller
automatic feathering system LUN 3280-8 1 on special order
Torque limiter pressure switch LUN 1476-8 1
Integrated speed transmitter (gas generator) LUN 1333.12-8 1
Integrated speed transmitter (propeller) LUN 1333.12-8 1
Interturbine temperature transmitter LUN 1377-8 9
Torquemeter transmitter LUN 1540.02-8 1 on special order
Oil temperature transmitter LUN 1358-8 1
Engine mount M601-907.9 3
Additional Alternator Gearbox M601-55.6 1 on special order
Engine mount ring B 061 001 1* on special order
Section 12
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Jun.15.2013
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Accessories:
Exhaust nozzles - L.H. model M601-418.7 1 on special order
- R.H. model M601-419.7 1 on special order
NOTE:
The engine have not to be fitted with the following equipment (on special order):
a) LUN 3280-8 autofeathering pressure switch, if the airplane is not fitted with an
autofeathering system.
b) LUN 7880.01-8 electrohydraulic actuator, if airplane is fitted with neither
autofeathering nor manual feathering system.
Section 12
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Jul.1.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Instruments installed in the airframe, which provide for operation and check of the engine.
Nonstandard equipment, which is not included in the standard equipment (these instruments
remain a part of the aiframe):
Description Designation Pcs NOTE
Integrated electronic limiter unit (IELU) LUN 5260.04 1 *
or
Engine Limiting Unit LUN 5224 1 *
Fuel filter LUN 7691.01-8 1 *
Speed indicator (Gas generator) LUN 1347.03-8 1 on special order
Speed indicator (Propeller) LUN 1348.03-8 1 on special order
Interturbine temperature indicator LUN 1370.02-8 1 on special order
Three pointer indicator of LUN 1538.01-8 1 on special order
- oil temperature
- oil pressure
- fuel pressure (at fuel nozzle inlet)
Feathering pump LUN 7840-8 1 on special order
Pressure switch 0.7 S LUN 1492.04-8 1 on special order
Propeller time relay LUN 2601-8 1 on special order
Starting system time relay LUN 2601.01-8 1
Starting system interrupter LUN 3191.91-8 1
Alternator LUN 2102.01 1 on special order
* The following instruments shall be always ordered for „first“ new engine installation in the
airframe: LUN 5260.04 IELU and LUN 7691.01-8 fuel filter. These instruments remain part
of the airframe installation and they are not removed during engine changes.
Section 12
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INSTALLATION MANUAL
MANUAL PART No. 0982502
Cockpit signallers
Indication Description
1. Min. oil pressure - „MIN OIL PRESSURE“
2. Chips in oil - reduction gearbox
+ accessory gearbox - „CHIPS“
3. Min. fuel pressure - „MIN FUEL“
4. BETA control - „BETA“
5. Electrohydraulic transducer on - „ELECTROHYDRAULIC
TRANSDUCER“
(„EHT“, „ALERT IELU“, or
„IELU OPERATIVE“)
6. Parameter exceeding - „PARAMETER EXCEEDING
7. Emergency circuit switched on - „ISOL. VALVE“
The following signallers are used in the case of autofeathering and manual feathering system
application:
8. Switching on of microswitch on the ECL
when autofeathering system is on - „AUTOFEATHER“
9. Switching on of feathering pump - „FEATHER PUMP“
Optional changes of transmitters, indicators and signallers must be discussed and approved
by the engine manufacturer.
Section 12
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Jul.1.2008
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MANUAL PART No. 0982502
Section 12
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Jul.1.2008
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INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 12
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MANUAL PART No. 0982502
Section 12
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Jul.1.2008
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INSTALLATION MANUAL
MANUAL PART No. 0982502
Range Accuracy
60 ÷ 110 % ± 0,5 %
680 ÷ 725 °C ± 10 °C
725 ÷ 900 °C ± 15 °C
Oil Pressure (pOIL) 0 ÷ 0,4 MPa 0,1 ÷ 0,3 MPa ± 0,017 MPa
90 ÷ 120 °C ± 7 °C
otherwise ± 3,5 %
Část 12.
Str. 12-8
1.7.2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 13
COOLANT INJECTION
The engine can be fitted for coolant injection at higher atmospheric temperatures as
described in the „Operation Manual“. The coolant is injected through nozzles installed on the
spray ring surrounding the compressor inlet protecting screen. The spray ring is connected to
the coolant tank and the pump via the coolant injection flow adapter on the rear bulkhead;
see Installation Drawing, Sheet 2, Sector F10. The spray ring is used also for compressor
recovery washing.
Pressures required for the various stages at the spray ring inlet must attain the following
values:
The coolant supply adapter on the rear bulkhead can also held a device for washing the
compressor as described in the „Maintenance Manual“, Section 72.03.00, Page 701.
Coolant injection is put in operation by means of cockpit push button. Series connection of
terminals No 11 and 12 on the V8 connector (see Fig. 7-1) into push button circuit is required
to avoid engine shut down when gas generator rotational speed is decreased without
preceding coolant injection switching off.
Section 13
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July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 13
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July 1, 2008
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INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 14
PROPELLER
Five blade double acting (Avia-Propeller) propellers can be installed on the engine.
Necessary control oil pressure in the propeller hub must not exceed 2.9 MPa and max.
permitted oil pressure in the propeller hub should be greater than 2.7 MPa in the sea level
static conditions. The propeller must not exceed mass limits shown in Fig. 14-1. If mass
characterics of the propeller exceed curve (refer Fig. 14-1) GE AVIATION CZECH s.r.o. must
be consulted. Distance between propeller center of gravity and engine propeller flange must
not exceed 110 mm (4.33 in).
There is a pad on the reduction gearbox which is utilized for installation of the brush block
assembly when propeller deicing is required (see Installation Drawing, Sheet 7, View T2,
Section N4-N4).
Avia-Propeller delivers brush block assembly for deiced Avia propellers which can be
installed without any modification on WALTER M601 engines; refer to Section 12,
Nonstandard equipment.
Section 14
Page 14-1
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
PROPELLER FEATHERING
1) Emergency feathering
Emergency feathering is carried out by means of the propeller control lever. This
feathering system does not depend on airframe systems.
2) Manual propeller feathering (all ratings) effected by means of the push button
Propeller is feathered when voltage of 27 volts is fed to the connector of LUN 7880.01-8
electrohydraulic actuator. The system shall ensure simultaneous voltage feeding to
emergency control circuit to protect the engine.
Propeller manual feathering system of the double acting propellers includes an auxiliary
pump which provides for feathering of the stopped engine and even in the case of
engine oil loss.
3) Propeller autofeathering
The system shall provide for proper operation (with respect to the engine) the following
functions:
a) delay of min 4 sec of the signal from the switch closing on the engine control lever.
Section 14
Page 14-2
July 1, 2008
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INSTALLATION MANUAL
MANUAL PART No. 0982502
25
Propeller Mass Polar Moment of Inertia JPVRT [kgm ]
2
20
15
10
0
40 50 60 70 80 90 100
Propeller Total Mass (incl. Oil Charge) [kg]
Section 14
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July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 14
Page 14-4
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
SECTION 15
ENGINE CONTROLS
Section 15
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July 1, 2008
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INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 15
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MANUAL PART No. 0982502
a) Retractable stop on the fuel shut-off valve actuating lever in the cockpit for „OPEN“
position („CLOSED“ and „MAX. SPEED“ positions - if power is controlled by the
emergency circuit - are ensured by stops on the fuel control unit).
b) Min. value of actuating moment of 3 N.m (2.2126 lb.ft) on the fuel shut-off valve
actuating lever on the engine to enable reaching of extreme positions of the lever.
Airframe part of actuating system is joined to the fuel shut-off valve actuating lever
on the engine in the Item 5 (see Fig. 15-1).
a) Retractable stop on the PCL in the cockpit for „MIN. CONTROLLED SPEED“
position. (Lever positions corresponding to „MAX. CONTROLLED SPEED“ and
„PROPELLER FEATHERING“ are ensured by stops on the propeller governor.)
b) Min. value of actuating moment of 2 N.m (1.4751 lb.ft) on the PCL on the engine to
enable reaching of extreme positions of the lever (if the rope conduit Dwg. No M601-
77.6 is installed the force on the rods of the airframe system is increased by app.
20 %).
Airframe part of actuating system is joined to the PCL on the engine in the interface:
7 in case of installation of the rope conduit Dwg. No M601-77.6 (see Fig. 15-1)
8 in case that the rope conduit Dwg. No M601-77.6 is not installed (see Fig. 15-1)
Section 15
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July 1, 2008
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INSTALLATION MANUAL
MANUAL PART No. 0982502
Section 15
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July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Sheet 1
Appendix 1
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Sheet 2
Appendix 2
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Sheet 3
Appendix 3
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
SHEET 4
Appendix 4
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Sheet 5
Appendix 5
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Sheet 6
Appendix 6
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
62 (61.97)*
88 (88.9)
+1.5 *
(1.3 )
*
(5.6 +1.5)*
145 (142.7)*
DIMENSIONS MARKED (…)* ARE VALID FOR
STARTER-GENERATOR MODEL 250 SG 125 Q APC
USA MANUFACTURER
Appendix 7
July 1, 2008
GE AVIATION CZECH s.r.o.
INSTALLATION MANUAL
MANUAL PART No. 0982502
Sheet 8
Appendix 8
July 1, 2008