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International Journal of Pharmaceutics 565 (2019) 95–107

Contents lists available at ScienceDirect

International Journal of Pharmaceutics


journal homepage: www.elsevier.com/locate/ijpharm

Atorvastatin loaded PLGA microspheres: Preparation, HAp coating, drug T


release and effect on osteogenic differentiation of ADMSCs
⁎ ⁎
Fatemeh Shokrolahia, , Khosrow Khodabakhshib, Parvin Shokrollahia, , Roya Badiania,
Zohreh Mansoori Moghadama
a
Department of Biomaterials, Iran Polymer and Petrochemical Institute, Iran
b
Department of Process Modeling and Control, Iran Polymer and Petrochemical Institute, Iran

A R T I C LE I N FO A B S T R A C T

Keywords: Polymer/bioceramic composite micro-particles have been used for bone regeneration in order to address weak
PLGA microsphere mechanical properties/bioactivity of polymers and to enable easy filling of irregular bone defects through
Bioactivity minimally invasive injection procedure. The purpose of this study was to determine whether injectable apatite-
Atorvastatin coated atorvastatin (AT) loaded Poly (d,l-lactide-co-glycolide) (PLGA) micro-particles can support osteogenic
Osteogenic differentiation
differentiation of adipose derived mesenchymal stem cells(ADMSCs). Particle preparation conditions (oil-in-
Bone tissue engineering
water (O/W) emulsion), were carefully adjusted to yield uniform particles of about 20–50 µm in diameter.
Taking a solid in oil-in water (S/O/W) emulsion strategy, it became possible to load atorvastatin (10 wt%) in the
micro-particles without deformation. The particles were then coated with HAp by incubation in 10X simulated
body fluid (SBF). The apatite coating layer was similar to apatite in natural bone, as demonstrated by SEM, XRD,
and FTIR analyses. Adipose derived mesenchymal stem cells (ADMSCs), were cultured on the micro-particles and
calcium deposition measurement was performed through Alizarin Red assay. Initial cell adhesion did not differ
significantly between the samples and the control. The strongest osteogenic differentiation was observed on
PLGA-AT-HAp in both the osteogenic and non osteogenic culture media, while PLGA-AT slightly decreased and
PLGA-HAp slightly increased osteogenic differentiation of the cells, indicating suitability of PLGA-AT-HAp as an
injectable tissue engineering system.

1. Introduction medium that, in addition to micro-particles, contains cells and their


nutrients (Oh et al., 2006; Bose and Tarafder, 2012).
Nowadays, replacement and repair of damaged body tissues is of In fabrication of active material carrier micro-particles, polymer
increasing interest. Among different treatments, bone reconstruction type, molecular weight, degradation mechanism, as well as micro-par-
has attracted much attention. Demand for bone reconstruction, has led ticle size and type of drug are among the factors that affect tissue re-
to development of tissue engineering systems (scaffolds, hydrogels…), generation. The type of polymer used and the mechanism of degrada-
that ideally stimulates the injured tissue to self repair (Bonassar and tion are the first factors to be considered. Polymers with mass
Vacanti, 1998). Bone tissue engineering is not limited to the use of degradation mechanism such as PLGA, allow water penetration into the
composite scaffolds, but the use of bone-making drugs, growth factors polymer matrix and, as a result, hydrolytic degradation easily occurs in
and bioactive proteins alongside scaffolds can encourage bone forma- the entire micro-particle matrix (Anderson and Shive, 2012).
tion and improve the healing process efficiently (Nath et al., 2013). The size of micro-particles also affects release rate of the drug. By
Among various systems that act as carriers of such active substances, decreasing the particle size, surface area and mass transfer increase for
biodegradable polymeric micro-particles incorporated with small mo- a fixed mass of drug and polymer. Besides that particle size puts a
lecule drugs, proteins, and nucleic acids have attracted much attention certain limitation on injectability of the system and must be taken
and showed noticeable benefits. In addition to topical drug delivery and seriously in tissue engineering applications. Furthermore, needle gauge
reducing the amount of drug used, the active ingredient carrier micro- will affect the injectability of the system and must be chosen in such a
particles are easily injected by a syringe (injectable tissue engineering manner as to effectively deliver the composite to the appropriate ana-
systems). Injectable micro-particle systems can consist an aqueous tomical location with a reasonable amount of force needed for


Corresponding authors.
E-mail addresses: f.shokrolahi@ippi.ac.ir (F. Shokrolahi), p.shokrolahi@ippi.ac.ir (P. Shokrollahi).

https://doi.org/10.1016/j.ijpharm.2019.05.005
Received 10 January 2019; Received in revised form 22 April 2019; Accepted 4 May 2019
Available online 07 May 2019
0378-5173/ © 2019 Elsevier B.V. All rights reserved.
F. Shokrolahi, et al. International Journal of Pharmaceutics 565 (2019) 95–107

injection. For example, Papadimitriou et al., have prepared inorganic bovine bone
Kang et al., have prepared PLGA microspheres as an injectable graft (BOS), hydroxyapatite combined with calcium sulfate (HACS),
system for cartilage tissue engineering. They have shown that particles and collagen sponge (COS). They monitored bone regeneration with
of 30–80 µm in diameter were injectable with various gauges of nee- time in artificial bone defects in seven groups of rats as passive control
dles, and that the microspheres did not obstruct the needles and no group (CONT), active control groups as BOS, HAC and COS (all without
microsphere size exclusion was reported in their study (Kang et al., simvastatin), and groups BOS -SIM), and HACS- SIM (both with sim-
2005). PLGA micro-particles of 30 to 100 µm (either free or loaded with vastatin). The results showed significant differences between groups
active agents), were designed and based on physico-mechanical prop- depending on the carrier used. The study suggested that at 8 weeks,
erties recommended for application as injectable tissue engineering more new bone formation was noted for the HACS-SIM group and that
substrates (Boukari et al., 2015). A slightly larger range of particle size local application of simvastatin, in combination with HACS as carrier,
of 150–300 µm was used by Kang et al. They have reported versatile could promote bone regeneration (Papadimitriou et al., 2015).
performance of HAp coated PLGA micro-particles as bone tissue en- In another study, composites of PLGA with hydroxyapatite were
gineering constructs (Kang et al., 2008). fabricated as microspheres and loaded with the osteoporosis preventing
Taking all these reports into account, it seems that particles of drug, alendronate (AL) through a solid/oil/water technique. AL release
20–50 µm in diameter can be considered suitable as injectable sub- from the PLGA/HA-AL system showed a sustained profile for 30 days.
strates. Up regulation of ALP was shown in their study (Shi et al., 2009).
From an application viewpoint, the complement and macrophage Recently, significant alkaline phosphatase activity, a differentiation
response to a particulate system is controlled by some parameters in- marker of MC3T3-E1 cells, was reported when the cells were cultured in
cluding surface hydrophilicity (Reddy et al., 2006). For example, it has vitro on simvastatin loaded PLGA microspheres/carbonate apatite ce-
been reported that neutral particles coated with hydrophilic polymer ment composite (Terukina et al., 2017).
chains such as PEG, trigger less immune response than hydrophobic Ruiz Gaspa S. et al., have compared dose dependant stimulatory
systems (Benoit et al., 2006). effect of atorvastatin and simvastatin on bone formation, in vitro, using
One example of injectable PLGA microspheres was introduced by human osteoblast (hOB) and MG-63 cell line cultures. Analysis of cell
Kang et al., where the relatively hydrophobic surface of PLGA micro- proliferation and collagen polypeptide α1 type 1 (COL1A1) gene ex-
particles was coated with highly hydrophilic HAp. Capability of the pression, osteocalcin, and BMP2 expression levels after 24 h incubation
apatite-coated poly(lactic-co-glycolic acid) (PLGA) microspheres in with statins in their study showed a statistically significant decrease in
bone regeneration, as an injectable scaffold, has been examined, in cell proliferation upon addition of both the statins at different con-
vivo. A mixture of rat osteoblasts with apatite coated PLGA micro- centration (10E−9 to 10E−6 M). At the same time, COL1A1, osteo-
spheres (150–300 µm) was injected into subcutaneous sites of athymic calcin, and BMP2 gene expression significantly increased for both the
mice. Noticeable capability of the apatite coated PLGA microspheres to cell lines. Noticeable that increase of both the osteocalcin and BMP2
bone regeneration was shown through histological analysis of the im- gene expression occurred at a remarkably higher concentration of
plants in 6 weeks (Kang et al., 2008). The apatite layer was produced atorvastatin (about E−6 M) than simvastatin (about E−7 M) (Viereck
biomimetically by PBS incubation for 5 days. However, PLGA is prone et al., 2005).
to hydrolytic degradation and the relatively long incubation period in The aim of the current work was to create an injectable system for
PBS may increase the risk of premature degradation of the PLGA mi- the purpose of bone regeneration. Whilst majority of previous works
crospheres. Such protocols are also not applicable for preparation of has focused mainly on PLGA microsphere (with or without a bioactive
drug loaded PLGA microspheres due to early release during SBF in- material), we propose a HAp coated atorvastatin loaded system. The
cubation period. effect of preparation condition and the drug content on microstructure
A number of drugs are currently used in bone tissue engineering of the PLGA micro-particles were studied. The drug loaded micro-
because they prevent loss of bone mass. Bisphosphonates, such as particles were then coated with HAp, biomimetically, for 1–2 h, to
alendronate and zoledronate, and statins like simvastatin and atorvas- avoid premature drug release. Synergistic effect of the drug and the
tatin have attracted much interest in this regard. These drugs are known apatite coating layer on osteogenic differentiation of adipose derived
as cholesterol-lowering, but their bone formation capability has been mesenchymal stem cells was studied in 21 days through Alizarin Red
considered (Nath et al., 2013). staining and calcium deposition measurement.
Mechanism of action of atorvastatin is based on expression of BMP2
protein (Mundy et al., 1999), which plays an important role in the 2. Materials and methods
growth of bone and cartilage. This drug stimulates osteogenic differ-
entiation of bone marrow stem cells, and also promotes bone formation PLGA (G:L ratio of 50:50, molecular weight of 46 kDa, synthesized
by osteoblasts and inhibits bone resorption by osteoclasts (Bone et al., and fully characterized at Department of Biomaterials, IPPI, please see
2007). The decrease in the activity of osteoclasts is due to the effect of supplementary information)
statins on HMG-CoA enzyme inhibition, which is a factor involved in Atorvastatin, calcium salt (ATC), C66H68CaF2N4O10, Hakim
increasing cholesterol levels (Viereck et al., 2005). Chemical Process, Iran; methylene chloride, Sigma-Aldrich; PVA (mo-
Perez-Castrillon et al., studied 83 patients with osteoporosis and lecular weight 13–23 kDa, 87% hydrolyzed), Sigma-Aldrich; and
showed that after oral administration of atorvastatin for one year, the NaHCO3, Merck were used as received unless mentioned otherwise.
bone density in thigh and spine increased about 1.4% (Perez-Castrillon
et al., 2008). 2.1. Fabrication of microspheres
In an in vitro study and in order to determine the optimal dose of
atorvastatin for treatment of osteoporosis, Viereck et al., have used 2.1.1. Fabrication of PLGA microspheres (PLGA)
different concentrations of the drug in culture of human osteoblasts. PLGA microspheres were fabricated through a conventional oil-in-
They showed that by increasing concentration of atorvastatin from water (O/W) emulsion/solvent evaporation technique. Briefly, PLGA
1E−9 to 1E−6 M in the culture medium within 24–72 h, expression of (100 mg), was dissolved in methylene chloride (2 ml) and added
OPG protein, BGLAP protein and alkaline phosphatase also increased. dropwise into the PVA solutions (0.5, 1.0, 1.5 and 2.0 w/v%). The
However, further increase of the drug upto 1E−5 M, has led to death of emulsion was homogenized (DIAX 900, Heidolf Co., Germany) at
osteoblasts (Viereck et al., 2005). 8000 rpm for different time periods (30, 90 and 300 s), followed by
Synergic effect of HAp and drugs such as sodium alendronate and stirring at 500 rpm for 3 h at room temperature until complete eva-
simvastatin was also studied on osteogenic differentiation of stem cells. poration of the organic solvent. The hardened microspheres were then

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F. Shokrolahi, et al. International Journal of Pharmaceutics 565 (2019) 95–107

Table 1 2.4. Determination of microsphere formation yield, drug encapsulation


Composition of the SBF solution (in 1 L). efficiency and in vitro drug release
NaCl KCl NaH2PO4 CaCl2·2H2O MgCl2·6H2O
The microsphere formation yield was estimated using Eq. 1.
Weight(g) 58.44 0.37 1.20 3.68 1.02
Concentration(mM) 1000 5 25 5 10 mass of the microspheres recovered
%yield = × 100
mass of the polymer and the drug used in formulation

collected by centrifugation (Sigma2-16p, Germany) at 6000 rpm and Drug encapsulation efficiency (EE), was determined by an extrac-
washed three times with deionized water to remove residual surfactant, tion method. 10 mg of the dried microspheres was dissolved in 0.3 ml
and finally freeze dried overnight. The particles were stored in fridge DMSO (a good solvent of the polymer), and subsequently, 10 ml me-
prior to further characterization. thanol (in which AT is freely soluble) was added (to dissolve all the
drug content and at the same time to precipitate the polymer as a non-
solvent of PLGA). The mixture was vigorously shaken for 2 h at room
2.1.2. Fabrication of AT loaded PLGA microspheres (AT-PLGA) temperature and then filtered through a 0.2 µm cellulose filter. AT
AT loaded PLGA microspheres were fabricated similar to PLGA content of the solution was analyzed using UV spectroscopy at a wa-
microspheres with slight changes as follows. PLGA (100 mg) was dis- velength of 245 nm. The drug EE was then calculated according to Eq.
solved in methylene chloride (DCM, 2 ml). Carefully weighed amount of 2:
Atorvastatin calcium (5, 10, or 20 mg of the drug fine powder) was mass of the drug in microspheres
%EE = × 100
added to the solution and dispersed in the solution using bath sonica- mass of the drug added
tion for 1 h (100 w, 36 Hz). Next, the process was continued exactly as
was described in 2.1.1. The AT loaded particles were stored in fridge For in vitro release study, to PLGA-HAp-AT (10 mg), in a dialysis
prior to further characterization (PLGA-AT). bag (MWCO = 3500), PBS was added (0.5 ml). The bag was placed in a
screwed cap vial containing 2.5 ml PBS and incubated in an incubator
(37 °C, 100 rpm). At definite time intervals, the incubation medium was
2.2. Biomimetic coating with HAp (AT-HAp-PLGA) replaced with the same volume of fresh PBS. Drug release at each time
point was calculated as according to Eq. (3):
The ten times concentrated simulated body fluid solution Rd, n = Cn ∗ V − Cp ∗ Vd (3)
(10 × SBF) was prepared according to Tas and Bhaduri (2004). Briefly,
the stock solution was prepared by dissolving analytical grade chemi- where Rd,n is the amount of released drug at each time period, Cn the
cals (Merck) listed in Table 1, in a 500 ml volumetric flask in doubly drug concentration at current step, Vd volume of the release medium in
distilled water (DDW). After complete dissolution of all the chemicals at the dialysis bag, V the refreshed medium plus volume of the release
room temperature, volume of the solution was made up to 500 ml. The medium in the dialysis bag, and CP the drug concentration in previous
SBF stock solution (pH = 4.4) is stable at room temperature for several step.
months. Just before mineralization experiments, an appropriate amount For drug concentration calculation, a calibration curve was plotted
of NaHCO3 was dissolved in a certain volume of the stock solution to first, for absorbance of solutions of different drug concentrations read at
raise the bicarbonate ion concentration to 10 mM. The solution 245 nm (R2 = 0.9977).
(pH = 6.5) was transferred into a centrifuge tube containing a weighed
amount of PLGA or PLGA-AT microspheres and was shaken at 150 rpm 2.5. Cytotoxicity/bioactivity studies
by a mechanical shaker during the mineralization process. At the end of
mineralization process, the apatite coated PLGA/PLGA-ATmicrospheres 2.5.1. Cell toxicity and proliferation studies
were washed with DDW to remove any dissolved inorganic ions and Toxicity of the PLGA, PLGA -AT, PLGA -HAp and PLGA -AT-HAp
then dried at room temperature for 24 h, followed by drying under microspheres against L929 mouse fibroblast cells (National Cell Bank-
vacuum for 3 days (PLGA-HAp and PLGA-AT-HAp). Pasteur Institute of Iran) was evaluated using MTT assay. Dulbecco's
minimal essential medium (DMEM) supplemented with 10% fetal bo-
vine serum (FBS; heat inactivated), was used as culture medium. About
2.3. Characterization of PLGA/AT and HAp coated PLGA/AT 5.0 × 105 cells were seeded on the samples in the wells of a 24-well
microspheres plate (TCP, Swiss) with DMEM containing serum and maintained at
37 °C in a humid incubator (Binder, Germany) supplemented with 5%
Morphology of the microspheres was observed using scanning CO2. Each group of the microspheres (0.1 mg), were added to the wells
electron microscopy (SEM, VEGA 3 SBH, TESCAN, Czech Republic) containing L929 fibroblasts and incubated for 24 h. At the end of the
after gold coating. Size distribution and average diameter of the mi- culture period (24 h), the culture medium was carefully removed and
crospheres were determined using SEM images. Ca/P ratio of the the cells were washed with phosphate-buffered saline (PBS; 0.01 mol/L,
coating layer was evaluated by energy dispersive X-ray analysis (EDX, pH = 7.2), followed by addition of 100 μL of MTT (0.5 mg/mL) solu-
Oxford), connected to the SEM system. PLGA, AT and AT loaded PLGA tion. The plates were next incubated for 2 h at 37 °C until intracellular
microspheres were characterized by a fourier transform infrared spec- purple formazan crystals became visible under microscope. Then the
trometer (FTIR, EQUINOX55 LS101, Bruker, Germany). Differential MTT solution was removed and 100 μL of isopropanol was added to
Scanning calorimetry measurements (DSC, Maia-DSC-200-F3, Netzsch, each well and incubated at 37C for 2 more hours. Absorbance of the
Germany), were performed to examine physical state of the drug in the solution was then read on a microplate reader (ELX808, Biotek, USA) at
microspheres as well as any potential interaction between the polymer 570 nm. The cells’ viability was calculated according to Eq. 4.
and the drug. Apatite coated microspheres were characterized by X-ray
diffraction (XRD, D5000, Siemens, Germany), which is a theta/2theta Cell viability
diffraction instrument operating in reflection geometry, using Cu Ka = (absorbance of the sample/absorbance of the control) × 100
radiation = 1.15418 Å, focused by a Ge crystal primary mono-
The experiments were carried out in triplicate (n = 3), for which the
chromator.
average values are reported with standard errors in this paper.
p < 0.01 was considered significant (Morgado et al., 2014; Lou et al.,

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Fig. 1. Effect of fabrication condition on the size/size distribution of the PLGA particles. All images are of the same magnification. *Particle size is reported as
mean ± SD.

2015; ISO, 2009). glycerophosphate (10 mM), and ascorbic acid (50 uM)) and culture was
continued for 21 days.
2.5.2. In vitro adipose derived stem cells culture
Adipose derived stem cells (ADSCs, third passage), derived from 2.5.4. ADSCs culture in absence of osteogenic medium
C57 mice were re-suspended and seeded in 75 mm flasks at a density of MSCs (1 × 105) were seeded in the 24-well cell culture plate and
2 × 103 cells/cm2 with ADSCs medium (L-DMEM, 10% FBS, 100 U/mL cultured with 0.5 ml of MSC medium for 21 days. The medium of all the
penicillin and 100 μg/mL streptomycin). ADSCs were expanded, and three groups was changed on the second day after cell reseeding and
the cells at the third passage were used for osteogenic differentiation every other day afterward until day 21
studies. All cell culture experiments were performed in a humid in-
cubator at 37 °C and 5% CO2 atmosphere. 2.5.5. Alizarin Red assay
Alizarin Red (AR), reagent is a dye that selectively binds to calcium
2.5.3. Osteogenic differentiation salts. Alizarin Red staining (ARS), was used to quantify mineralization
Microspheres were sterilized under UV light for 1 h, and transferred according to a modified published protocol. The cells on all the groups
onto the bottom of a 24-well cell culture plate. The microspheres were of microsphere were fixed in paraformaldehyde (PFA), at days 14 and
rinsed with ADSCs medium to allow uniform attachment to the bottom 21 post culture. The fixed samples were placed in the wells of a 24 well
of the wells and air dried for 10 min at room temperature. ADSCs plate and washed 3 times with distilled water. Alizarin Red solution
(1 × 105) were seeded onto surface of the samples and cultured with (%1, pH 4.1, Sigma, UK) was used at 1 ml per sample for 20 min on a
0.5 ml of the culture medium for 3 days. At day 3, the medium was shaker. The dye was removed from the wells and the cells were washed
switched to 0.5 ml of osteogenic differentiation medium (DMEM F/12, with distilled water. Next, perchloric acid (0.5 ml of 5% v/v), was
10% FBS, 1% penicillin, streptomycin and dexamethasone (0.1 uM), β- added to each well and incubated for 30 min. Absorbance (optical

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density, O.D.), was recorded at a wavelength of 405 nm and the data phase addition to the aqueous phase, while the addition period was
were corrected by subtracting absorbance of a negative control (blank) increased from 30 to 300 s, the average particle size decreased from
from the readings obtained. 14.5 µm to 660 nm.
Regarding the results of this section, optimum conditions for pre-
2.6. Statistical analysis paration of micro-particles were determined as PVA concentra-
tion = 1%, Aq/Org ratio = 15, and AddR = 90 s.
Statistical analysis was performed using one-way ANOVA. All re-
sults are reported as the mean value ± standard deviation. Differences 3.2. Preparation of atorvastatin containing PLGA micro-particles (LGA-AT)
were considered statistically significant at p < 0.01.
The choice of the emulsion method for encapsulating the drug in the
3. Results and discussion polymer microspheres is dependent on hydrophilicity of the drug mo-
lecules. Since atorvastatin is hydrophobic, two methods of O/W (oil in
3.1. PLGA and AT loaded microspheres properties water) and S/O/W (solid in oil in water) were used to encapsulate it in
the PLGA micro-particles.
In the emulsion method, several factors have an effect on mor-
phology, size, and size distribution of the resulting micro-particles. In 3.2.1. O/W method
this study, PVA was used as emulsifier because the influential role of This requires a solvent that is capable to dissolve both the polymer
this material was previously examined and reported by different re- and the drug. PLGA is soluble in many organic solvents such as di-
search groups (Garner et al., 2018). methyl sulfoxide (DMSO), dimethyl formamide, tetrahydrofuran,
The effect of PVA concentration, aqueous to organic phase’s ratio acetone, ethyl acetate and chlorinated solvents such as chloroform and
(Aq/Org ratio) and the rate of organic phase addition to the aqueous dichloromethane. Atorvastatin calcium is also soluble in dimethyl
phase (AddR), on the micro-particles’ size and size distribution were sulfoxide and methanol (Ahjel and Lupuleasa, 2009).
studied. Based on the data in literature, PVA concentration was Therefore, DMSO is a common solvent for atorvastatin calcium and
changed at four levels of 0.5, 1.0, 1.5 and 2.0 percent. Aq/Org ratio of PLGA. However, DMSO is not a suitable solvent for emulsion. This
5, 15 and 30 and AddR of 30, 90 and 300 s were also studied. solvent is miscible with water and, as soon as the organic phase is added
Micro-particle sizes were controlled by PVA concentration as it is to the water phase, it penetrates into the aqueous phase and forms
displayed in Fig. 1A–D. Mean Size of the particles decreased from just micro-particles with a wrinkled morphology (Park et al., 1998). To
above 10 µm down to below 3 µm as concentration of PVA increased address this problem, two solvents can be used to dissolve the polymer
from 0.5 to 2%. This result is consistence with prior reports (Obayemia and the drug individually and then, by combining these solutions,
et al., 2016). The higher the concentration of PVA, the more droplets achieve a homogeneous organic phase. In the O/W method, DCM and
break and obviously the resulting particles become smaller (Feng et al., DMSO were used to dissolve PLGA and the drug, respectively. SEM
2013). However, an increase in concentration from 1.5 to 2% did not images of the micro-particles prepared at atorvastatin calcium to PLGA
reduce the average diameter of the particles. It can be deduced that ratio of 1/20 through O/W are displayed in Fig. 2. As it is shown in
increased concentration results in greater stability of the emulsion Fig. 2A–C, presence of DMSO even at small quantities reduced the size
droplets and thus prevents droplets from re-joining. But, since PVA is a and broadened the size distribution of the particles. Difference between
polymer, excessive increase in concentration enhances viscosity of the the solubility of these two solvents in water is the controlling factor of
aqueous phase that results in the breakage of the emulsion droplets into the micro-particles’ morphology. DCM is only 2% miscible with water
smaller droplets (Maia et al., 2004). (Park et al., 1998), which made this solvent suitable for emulsion
PVA concentration has an impact on the particle size distribution as processes. This is while DMSO is miscible with water in any proportion.
well, as shown in Fig. 1; the narrowest particle size distribution was Therefore, when a combination of DCM and DMSI is used, DMSO mi-
recorded at 1% (please see the size distribution histograms in Fig. S1, grates from the droplets as soon as the organic phase comes into contact
Supplementary information). with the aqueous phase, leaving semi-solid particles behind. Due to the
Aqueous to organic phase ratio (Aq/Org ratio), is another influential early leave of DMSO from the micro-particles and entry of water, a
parameter and was studied next. Our results showed that the average counter-current flow is developed. Final morphology of the particles is
particle size constantly increase with Aq/Org ratio, at constant PVA controlled by the mass transfer due to DMSO exit and water entering as
concentration of 1%, (Fig. 1E–G). These results are consistent with well as the exit of DCM (Park et al., 1998; Young and Chen, 1991).
Jeffrey et al., who reported a linear relationship between Aq/Org ratio Since in the emulsion method, the solvent exit rate and solidifica-
and particle size (Jeffery et al., 1991). tion of the droplets control micro-particles morphology, complexity of
As it is shown in Fig. 1, the Aq/Org ratio, in addition to size, also using two solvents is increased by changing the solvent/co-solvent
affects the particle size distribution, and the sample with Aq/Org ratio ratio. Increasing the amount of DMSO, on one hand, increases rate of
of 15 exhibits the most uniform size distribution. It is noteworthy that solidification of the droplets and the drug loading efficacy, and on the
the excessive increase in Aq/Org ratio causes deviations from spherical other hand, causes wrinkling and porosity in the morphology and forms
morphology, since larger Aq/Org ratio means more PVA amounts in the a large accumulation of very small particles (Park et al., 1998;
system. As already mentioned, the PVA concentration needs to stand at Bodmeier and McGinity, 1988).
a somewhat optimal value, and higher concentrations result in reduced Park et al., have used DMSO and DCM (at different solvent/co-sol-
micro-particles stability (Kemala et al., 2012). Also, solidification rate vent ratios), to encapsulate a protein in PLGA micro-particles. They
of the micro-particles increases with Aq/Org ratio (Mao et al., 2008) showed that by increasing the amount of DMSO, the protein loading
and results in breakage of the micro-particles during the emulsification efficiency increased, morphology of the particles turned to porous and
process under the stress applied by homogenization. wrinkled and the particle size decreased (Park et al., 1998).
Finally, impact of the rate of organic phase addition to the aqueous
phase (AddR), on the micro-particles’ size and size distribution was 3.2.2. S/O/W Emulsion method
studied. Since AddR is carried out under homogenization, a slow ad- The drug is not dissolved in S/O/W method in an organic phase and
dition rate means that the emulsion is placed longer under stress and, as is only dispersed, as powder, uniformly in an organic phase. Therefore,
a result, smaller particles are formed. the powdery particles of the drug should be so small that the polymeric
Thus, AddR is another factor for controlling particle size in emulsion micro-particles can encapsulate them (Wischke and Schwendeman,
method of particle synthesis. According to Fig. 1H–J, with the organic 2008). In order to investigate this, hexane, a non-solvent of

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Fig. 2. SEM images and size information of atorvastatin and the PLGA-AT micro-particles prepared through O/W and S/O/W.

atorvastatin, was used to disperse it for SEM observation. Fig. 2D and E drug particles that are present on the surface of the particles, remain
shows SEM images of the atorvastatin calcium powder used in this pores behind after washing the particles (Fig. 2G–H, please see the size
study. distribution histograms for Fig. 2A–D and G–H in Fig. S1,
Fine size of the atorvastatin particles (on a scale of tens of nan- Supplementary information) (Birnbaum, 2000).
ometers, Fig. 2D and E) indicates its capability for being encapsulated To obtain the highest amount of drug loading, samples were also
by PLGA micro-particles (Fig. 2). Microspheres containing the drug at prepared at atorvastatin/PLGA ratios of 1/10 and 1/5 in the same way.
ratio of atorvastatin/PLGA of 1.20, prepared through S/O/W are dis- SEM images of these samples are shown in Fig. 2G and H. Regarding
played in Fig. 2. As it can be seen, the drug loaded micro-particles show Fig. 2F–H, it seems that PLGA microspheres are not able to encapsulate
a spherical morphology and a small particle size of 0.5 and 11.2 µm more than 10% by weight atorvastatin, while maintaining morphology.
(Fig. 2F). The particles became defective and non-spherical with increasing the
Since the drug is dispersed as powdery particles in a solvent and drug loading. The reason for this is the small size of atorvastatin mo-
encapsulated in a polymer in S/O/W emulsion method, a part of the lecules compared to the large polymer chains. When the solvent leaves

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the droplets, the polymeric chains penetrate inside and the particles
become smaller increasingly. The polymeric entanglements play a cri-
tical role in the process of chain penetration until the chains solidify
and protect the particles surface (in contact with the aqueous phase)
from early solidification (Festag, 1998). In contrast to polymeric chains
the small drug molecules lack entanglements, thus, lack the ability to
move toward the center in the evaporation process and accumulate on
the surface when the particles solidify. Therefore, increasing con-
centration of the drug has a negative effect on morphology of the
particles (Hong, 2008).
In this study, due to the anomalous morphology of the particle
containing 20% atorvastatin, PLGA-AT20 (Fig. 2-F), PLGA-AT10 with
relatively smooth surface and narrow particle size distribution was
chosen for further studies. Based on the method presented in the
methods section, a drug loading efficiency of about 45.8% (drug
loading about 4.8%), was determined for this sample.

3.3. PLGA-AT characterization

Based on the EDX analysis and the distribution of nitrogen (which is


specifically present in the atorvastatin molecule), the drug was suc-
cessfully encapsulated in the PLGA micro-particles and the relatively
uniform distribution of the drug in the polymer matrix was confirmed
(Fig. 3).
ATIR FTIR spectra of PLGA micro-particles, atorvastatin and PLGA-
AT micro-particles are displayed in Fig. 3. At 1650 cm−1, a peak ap-
pears that was not observed for PLGA micro-particle. The peak at this
region can be related to the aromatic C]C bending vibration of the
NeH group present in atorvastatin (Lin-Vien, 1991).

Fig. 4. TGA/DTGA traces of A; atorvastatin, B: PLGA, and C: PLGA-AT.

Next, we extended our studies to thermal properties of the micro-


particles and first focused on thermal stability of atorvastatin and its
variation upon encapsulation in PLGA micro-particles (Fig. 4). The
PLGA particles degraded between 250 and 310 °C, where the particles
experienced a 90% weight loss. Degradation of atorvastatin containing
micro-particles (PLGA-AT), occurred in one stage (300–350 °C), which
implies that thermal stability of the drug somehow increased upon
encapsulation within the PLGA particles.
In order to examining physical state of atorvastatin calcium en-
capsulated in the micro-particles, DSC experiment was carried out on
PLGA-AT, PLGA, and the pure atorvastatin. The DSC thermogram of
PLGA micro-particles (Fig. 5) showed a glass transition temperature of
about 49.5 °C and no melting peak for PLGA, which is obvious due to its
amorphous nature.
A relatively broad endothermic transition was recorded in the DSC
trace of calcium atorvastatin in the temperature range of 120–140 °C,
which is related to the loss of moisture. Also, a melting transition ap-
peared at 166.5 °C, which is in close match with those in the references
(Kulthe and Chaudhari, 2013; Choudhary, 2012). Atorvastatin calcium
is a polymorph drug and at least 60 different polymorphic forms have
been reported from it (Censi and Di Martino, 2015). Various forms of
this drug can be converted into one another through processing or even
during storage (Skorda and Kontoyannis, 2008).
Fig. 3. Up: EDXA analysis reveals successful encapsulation and uniform dis-
Different amorphous and crystalline forms of atorvastatin calcium
persion of AT within the PLGA microspheres, Down: ATIR FTIR spectra of PLGA
have different physical properties due to differences in the hydrogen
micro-particles, atorvastatin and PLGA–AT micro-particles.

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(Fig. 6A–C and D–F) and incubation time (Fig. 6A–F). However, pre-
sence of precipitation around microspheres showed unwillingness of
calcium ions to interact with the polymer surface (Fig. 6D–F). Pre-
viously surface modification methods have been developed to improve
bonding of calcium ions to the substrate in order to nucleate on the
surface. Reportedly, when SBF with an ion concentration up to three
times higher than that in human blood plasma is used to coat polyesters
such as PLLA and PLGA, it is not necessary to modify the surface. These
biodegradable polymers are partially hydrolyzed during the lengthy
incubation time in SBF that generates considerable numbers of COOH
groups. Negative charge on the COO− groups at surface is able to at-
tract calcium ions with positive charge and nucleation becomes possible
(Yang et al., 2008). However, 10 × SBF shortens the times for calcium
phosphate deposition to hours, which is obviously not enough to make
the above mentioned mechanism efficient, as seen in SEM images
(Fig. 6A–C).
PLGA is a linear copolymer of hydrophobic PLA and hydrophilic
PGA. Therefore, the copolymer chains contain both hydrophobic and
hydrophilic ends randomly. Considering the short-range mobility of
polymer chains in solid state, they may orient themselves differently in
the bulk than at surface depending on the surrounding phase, e.g. air or
water. As it was discussed earlier, the PLGA-AT micro-particles were
freeze dried after preparation. The micro-particles remained in contact
with air during and after drying process. Therefore, it can be imagined
that the hydrophobic ends oriented themselves towards air, and that
such hydrophobic surface is not appropriate for nucleation of calcium
Fig. 5. Polymorphism study of atorvastatin in PLGA-AT using; Up: DSC and phosphate and needs surface modification.
Down: XRD. In obvious contrast to air, hydrophilic segments of PLGA copolymer
can orient themselves towards surface in aqueous medium. Therefore,
bonds, the arrangement and interaction of molecules, and their density in this study, we anticipated that soaking micro-spheres in SBF just after
within the crystalline network. This is why no specific melting point is emulsion process is a possible way of coating PLGA micro-spheres
attributed to the drug but instead it shows more than one melting point without any further surface treatment step. SEM images of the coated
(Kulthe and Chaudhari, 2013). After the drug encapsulation, Tg of the micro-particles (Fig. 6G–I), confirmed the hypothesis. The hydrophilic
PLGA particles remained 49.5 °C. Since the amount of drug loading is ends of PLGA oriented themselves towards the water phase of emulsion
relatively small in comparison with the polymer matrix, the melting system and provided favorable sites on the surface of the micro-spheres
temperature region of the drug was expanded to examine absence or for nucleation and growth of calcium phosphate. OH groups on the
presence of a melting peak for it in PLGA-AT (Fig. 5). surface can bind to the calcium ions in SBF, and thus making the nu-
Observation of weak melting transitions in the studied range may cleation possible. Fig. 6 also shows the effect of SBF volume on calcium
indicate presence of crystalline form of the drug in the micro-particles. phosphate nucleation. It was observed that an optimum volume of SBF
As mentioned above, atorvastatin is a polymorphic drug and may had is required to coat the microspheres completely, while 5 ml and 10 ml
undergone a change in form during the process. Therefore, wide angle SBF were not enough to coat all the microspheres (Fig. 6G and H), using
X-ray diffraction (XRD) experiment was performed to monitor any 20 ml SBF caused formation of microspheres clusters due to filling the
possible changes in the crystalline form of the drug, next (Fig. 5). space between microspheres by the excess amount of calcium and
No crystalline peak was observed for PLGA-AT which indicates phosphate ions (Fig. 6J and K).
mainly amorphous structure of the drug in the micro-particles. This At the same time, the microspheres immersed in 15 ml SBF revealed
form change might have happened during particle fabrication (Fig. 5). a uniform coating consisting of micrometer range plates oriented ran-
The weak melting transitions in the DSC trace of AT in PLGA-AT, can be domly (Fig. 6I and L), and was selected for further studies. Substituting
possibly because a major part of the drug exists in amorphous form in carbonate ion into calcium phosphate is the reason of changing the
PLGA-AT while a minor part of it was crystalline (less than that of the growth morphology from needles to plate-like (Wopenka and Pasteris,
detection limit of DSC). 2005).
Previous findings indicate that randomly roughened surfaces induce
greater osteoblast attachment and proliferation compared to smooth
3.4. Biomimetic coating surfaces.
XRD analysis was performed on the PLGA-AT coated in 10XSBF
SBF has been widely used to apply bone-like apatite on various (PLGA-AT-HAp), at the end of emulsification step for two hours and the
biomaterials. Ion concentration of SBF and soaking time are the most result was compared with that of the unspecific CaP deposition in SBF
extensively studied parameters that affect biomimetic formation of solution (not on the particles, CaP). The data obtained showed sig-
calcium phosphate coatings on biomaterials (Tas and Bhaduri, 2004). In nificant structural and compositional differences between the CaP
this study, we used different volumes of 10 × SBF to coat a certain coating on the microspheres (PLGA-AT-HAp), and the precipitates ob-
amount of micro-particles (54.8 ± 6 mg) at room temperature. tained from SBF during 2 h (CaP, Fig. 6D–F). Characteristic peaks of
It has been previously reported that nucleation of calcium phos- hydroxyapatite (HAp) appeared in XRD spectrum of PLGA-AT-HAp
phate occurs within one hour soaking in 10 × SBF and after 2 h, the (Fig. 7A). Two peaks at 2θ = 25.8° and 32° corresponding to (2 1 1) and
deposition gradually grows (Tas and Bhaduri, 2004). Fig. 6A–F shows (1 1 2) planes, resemble poorly crystallized bone-like apatite (Drouet,
SEM images of PLGA microspheres after 1 and 2 h incubation in 5, 10, 2013).
and 15 ml of 10 × SBF. A direct relationship is clearly seen between the In addition, a small peak at 2θ = 11.7° can be attributed to presence
amount of calcium phosphate precipitation and the volume of 10 × SBF of brushite (DCPD) as a minor secondary phase beside HAp.

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Fig. 6. SEM images of PLGA microspheres after 1 and 2 h incubation in 5, 10, and 15 ml of 10 × SBF; Up: for dried particles, and Down: for the as prepared particles.

Furthermore, it is well known that amorphous calcium phosphate (ACP) favorable forms of calcium phosphate, which have fast nucleation rates,
is always present in deposited calcium phosphate coatings. However, it are precursor phases of apatite formation. At longer time scales, ACP
appears as large halos, which are sometimes overlooked in XRD pat- and DCPD act as nucleating sites for the more thermodynamically stable
terns. XRD spectra of CaP exhibited a characteristic peak at 2θ = 11.7° form of calcium phosphate, allowing apatite crystals to gradually grow
corresponding to diffraction plane (0 2 0) of DCPD of a monoclinic on the surface. According to this mechanism, prerequisite condition of
structure. (Drouet, 2013) A possible explanation for the observed dif- increased local concentration of calcium and phosphate ions is not sa-
ferences between the CaP deposition and PLGA-AT-HAp can be pro- tisfied in CaP formation. In fact, there is no substrate surface with
vided based onto the mechanism of apatite formation in SBF. As it was special affinity to attract calcium ions and raise local concentration of
mentioned before, presence of hydrophilic groups such as COOH and the ions in the SBF. Therefore, apatite crystals cannot be expected to
OH on the surface is the main factor responsible for apatite formation. form during 2 h of precipitation from SBF. However, DCPD is the most
Dissociation of the carboxyl groups in aqueous solution renders the kinetically favorable phase because it has the highest nucleation rates
surface negatively charged, thereby attracting positive calcium ions among all calcium phosphate forms. Particular attention must be paid
electrostatically. This electrostatic force effectively enhances the local to the influence of SBF recipes on the nucleation rates of different
concentration of calcium and phosphate ions around the microspheres calcium phosphate forms. In this regard, precipitation of DCPD is not
and causes apatite nucleation to preferentially occur at surface. It must possible in normal SBF, while it is the most likely phase to precipitate
be noted that the least stable phases such as ACP and DCPD form first when the calcium and phosphate ion concentrations increase above the
due to less thermodynamic driving force. In fact, these kinetically normal level (Drouet, 2013).

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FTIR spectra (Fig. 7B) corroborated previous XRD results. PLGA-AT-


HAp exhibited characteristic absorption peaks for phosphate in apatite
at 565 cm−1 and 604 cm−1 for PO ν4 mode, 960 cm−1(ν1) and
1050 cm−1(ν3) (Wopenka and Pasteris, 2005).
Carbonate incorporation in the biomimetic apatite was confirmed
by bands at 870 cm−1 (ν2) and 1650 cm−1 (ν3). (Costa, 2012).
Carbonate has four vibrational modes that two of them, ν2 and ν3
can be detected in FTIR spectrum of carbonated apatite, which are due
to occupancy of hydroxyl and phosphate sites respectively (Costa,
2012).
In the case of CaP, the OH band at 3569 cm−1 with a decreased
intensity compared to commercial HAp is difficult to detect by FTIR
spectroscopy. Low crystallinity is probably the reason for covering
weak OH signals due to enlarging vibrational bands. The other reason
could be attributed to the substitution of two hydroxyl ions by one
carbonate ion leading to a significant decrease in the OH absorption
intensity. FTIR spectra of CaP showed characteristic peaks of DCPD
crystals, confirming the XRD observations. The absorptions between
3500 and 2400 cm−1 are assigned to OeH stretching vibration and also
the HeOeH bending is present as a single intense peak at 1648 cm−1.
The absorption peaks centered at 1214 cm−1, 1132 cm−1 and
1065 cm−1 are due to PO stretching vibrations. Intense and broad
peaks at 983 cm−1, 870 cm−1 and 788 cm−1 are assigned to (H)PO
groups. Additionally, three bands corresponding to (HOe), PO are ob-
served at 661 cm−1, 579 cm−1 and 526 cm−1. (Binitha and
Pradyumnan, 2013)
According to EDX analysis results, the Ca/P atomic ratio of the
coatings turned out to be 1.36 ± 0.05, which is noticeably lower than
that of stoichiometric HA (1.67). The apatite structure has the ability of
hosting different substituents in cationic and OH sites that can explain
Fig. 7. XRD (A) and FTIR (B) spectra of the calcium phosphate deposits formed
the low Ca/P value.
in 10XSBF.

Fig. 8. L929 mouse fibroblasts behavior/viability on PLGA, PLGA-AT, PLGA-HAp, and PLGA-AT-H. Ap. Scale bars represent 200 µm.

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Fig. 9. A: Protocol of ADMSCs culture on the micro-particles. B: Alizarin Red S staining of ADMSCs cultured on PLGA, PLGA-AT, PLGA-HAp, and PLGA-AT-HAp
micro-spheres in osteogenic medium (OsM) and normal medium (NOsM) for 14 and 21 days. After 21 days incubation, PLGA–AT-HAp showed significantly more
intense and remarkably higher uniformity in dispersion of the ARS staining compared to all the other sample groups. C: comparative calcium deposition on PLGA,
PLGA-AT, PLGA-HAp, and PLGA-AT-HAp micro-spheres.

3.5. Biological activity of PLGA-AT-HAp (according to ISO 10993). Also, Viability of the cells was evaluated
using MTT assay. Adhesion, growth and spreading of the cells on the
In the next step, the PLGA-AT-HAp micro-particles were subjected negative control (TCP), as well as in proximity of the micro-particles,
to biological evaluation for possible application as injectable system for are evident in Fig. 8, and reveals non-toxic effect of the micro-particles
bone tissue engineering. on the cells.

3.5.1. Cytotoxicity assay 3.5.2. Alizarin Red staining


Effect of the fabrication steps on biocompatibility was evaluated To monitor impact of atorvastatin on the cells’ differentiation, drug
through culture of L929 mouse fibroblasts on the PLGA-AT micro-par- release experiment (Fig. 8C), and Alizarin Res Staining were performed.
ticles. The optical microscopic images in Fig. 8 compare the L929 fi- Mineralization of Adipose Derived Mesenchymal Stem Cells (ADMSCs)
broblast cells behavior on PLGA, PLGA-AT, and PLGA-AT-HAP with the into osteoblastic phenotype on the blank control (tissue culture plate,
cells behavior on the culture plate (TCP), 24 h after cell seeding TCP) and the micro-spheres was measured using the positive staining of

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Alizarin Red in osteogenic medium (Osteogenic Medium, OsM) as well hydroxyapatite was studied on adipose derived mesenchymal stem cells
as in normal culture medium (Non-Osteogenic Medium, NOsM), as (ADMSCs) and compared with those on the pure PLGA micro-particles,
presented in Fig. 9. Minerals deposition is a late stage marker of os- as well as the PLGA micro-particle loaded with the drug. Strong os-
teogenic differentiation and it was employed in this study to confirm teogenic differentiation was observed on PLGA–AT-HAp as demon-
that ADMSCs entered into the mineralization phase and that the process strated by the increased S Alizarin Red staining/calcium deposition
of ECM mineralization was started 14 and 21 days post cell seeding. measurements. Combination of a small quantity of atorvastatin (in the
After ADMSCs were incubated with PLGA, PLGA-AT, PLGA-HAp, and order of about a few nM, according to drug release measurements) in
PLGA-AT-HAp micro-particles for 14 days, the mineralization of ADSCs the culture medium could induce calcium deposition in both the os-
was hardly observed in the NOsM plates. At the same period, the ARS teogenic and non osteogenic media as evidenced by our results. To sum
staining showed slight reddish dots on Control, PLGA-HAp, and PLGA- up, an injectable atorvastatin loaded PLGA micro-particulate system
AT-HAp micro-particles, but almost no positive stains were found over was designed and HAp was coated on the surface of the particles
PLGA and PLGA–AT samples. A sharp increase in the intensity of without any initial surface treatment. The coating period was decreased
staining was observed at day 21, for all the micro-particle groups stu- to 1–2 h to avoid drug loss during SBF incubation and also to minimize
died. At this time point, the AT-incorporated HAp coated group polymer degradation prior to sue. The system facilitates osteogenic
(PLGA–AT-HAp) showed significantly more intense and remarkably differentiation of ADMSCs in both osteogenic and non osteogenic media
higher uniformity in dispersion of the ARS staining compared to PLGA, as evidenced by Alizarin Red staining and calcium deposition mea-
PLGA–AT, and PLGA–HAp particles, indicating that PLGA–AT-HAp can surements. Our results confirm the important role that a combination of
stimulte calcium mineralization of ADSCs at a higher rate. atorvastatin loading and HAp coating can play in a novel and injectable
Effect of statin family of drugs was the subject of a few studies. For PLGA micro-particulate system in bone tissue engineering applications.
example, in an interesting study, Yu et al., incorporated simvastatin(S)
into mesoporous hydroxyapatite microspheres(S-MHMs) and prepared Declaration of Competing Interest
composites of collagen with S-MHMs (C-S-MHMs). By culture of rat
bone marrow mesenchymal stem cells on C-S-MHMs for 21 days, they None.
have shown that the composites enhanced expression of osteogenic
markers in rBMSCs accompanied with improved neovascularization in Appendix A. Supplementary data
the composites, in a concentration-dependent manner (Wei-Lin and
Tuan-Wei, 2017). Supplementary data to this article can be found online at https://
As shown in Fig. 9C, the total calcium content was found to increase doi.org/10.1016/j.ijpharm.2019.05.005.
with time. At day 21, total calcium content in the deposited minerals on
PLGA–AT-HAp was significantly higher than that of TCP, PLGA and References
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