5CSST Telescopic Crawler Crane Maintenance Manual Service and Maintenance 8 Overflow valve 2 i 9 Overflow valve 1 1 10 {Telescoping control valve b 1 nf Main winch control valve b 1 12 (Right travel control valve b 1 13 \Left travel control valve b 1 14 Aux. Winch control valve b 1 Ls \Luffing control valve b 1 2.10.3 Disassembly and Reassembly 1. Valve block Don’t grease on the O-rings among each block. 2. Sealing ring New parts should be replaced in principle. Install the oil seal into valve rod from the both ends, and don’t put oil seal th the recess of valve rod. 3, Valve rod and check valve Check the sliding surface, if small seratch is found on the sh g surface, ut emery cloth or oilstone to polish it. When the valve rod and piston are inserted into valve, coat hydraulic oil ling surface beforehand, and pay attention not to rotate them. After the val check if the motion is smooth. After some sl and piston are inserted into valve, blocks are disassembled, the valve rod should be assembled in the original block. Valve rod function: from left to right, telescope, ‘main winch, right travel, left auxiliary winch and luffing. Oil port function: |A1, Bl: telescoping return oil inlet al, bl: telescoping pilot control 'A2, B2: main winch return oil inlet a2, b2: main winch pilot control 'A3, B3: right travel return oil inlet 3, b3: right travel pilot control aa BA: left travel return: oil inletice and MaintenanceXGCS5T Tel Crawler Crane Maintenance Manual This combination valve consists of 6-joint hydraulic controlled proportional Soe ves, al, a2, a5, a6, bl, b2, bS, and b6 receive signal from pilot control eo : sate the corresponding main valve element, the pressure oil flows from Al, A2+ . BI, B2, BS and BG to actuate the corresponding element, to realize telescoPe ing, main winch and aux. winch; a3, a4, b3 and b4 receive control sige from al valve to actuate the corresponding main valve element, the pressure oil flows n A3, A4, B3, and B4 to actuate the corresponding element, to realize left and terawler travel. a Fig. 2-11 structure of combined valve for lifting operation Table 2-5 structure of combined valve for lifting operation No. Part name Qty. | Remark 1__ [feteseoping control valve a 1 2 __|Main winch control valve a 1 3__[Right travel control valve a 1 4 confluence magnetic valve 1 5 __ [Left travel control valve a 1 6 _|Aux. Winch control valve a 1 7 |Luffing control valve a 1pe reap