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Mill 2D
Mastercam 2023 IHS Professional Courseware - Mill 2D
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Table Of Contents
Getting Started 21
Tutorials Files: 25
Introduction: 33
Exercise #1 50
Exercise #2 51
Introduction 53
Part Drawing 54
3
Step 3: Toolpath Selection 64
Exercise #1 81
Exercise #2 82
Introduction: 84
Step 6: Break 96
Exercise #1 102
Exercise #2 105
Introduction 107
4
2D Geometry Selection Reference Information: 111
Exercise #1 142
Exercise #2 143
Exercise #3 144
Introduction: 146
Attributes 157
Levels 159
Introduction 178
5
Point/Circle Toolpaths Information 180
Exercise 196
Introduction: 198
Exercise #1 210
Exercise #2 211
Introduction 213
Step 3: Set The Construction Plane And Change Wireframe Color 217
6
Create The Solid 227
Introduction 251
Exercise #1 294
7
Exercise #2 295
Introduction 297
Exercise #1 338
Introduction 340
8
Step 4: Dynamic Toolpath To Machine The Bosses 353
Exercise #1 400
Exercise #2 401
Exercise #3 402
Introduction 404
9
Step 10: Dynamic Mill To Remove The Inside Material 430
Step 12: Peel Mill To Machine The Inside Center Boss 440
Step 16: Post Process The Toolpaths To Generate The G-Code 460
Exercise #1 462
Exercise #2 463
Introduction 465
Introduction 509
10
Step 4: Rough Out The Inside Pockets Using Dynamic 526
Step 12: Finish The Inside Pocket Using Area Mill 545
Nesting 580
Introduction 581
11
Step 4: Create Rectangular Points For The Tabs 593
Introduction 635
Pocket 648
12
Advanced Pocket -Exercise 1 651
2D HST 656
Drawing #1 659
Drawing #2 660
Drawing #3 661
Drawing #4 662
Drawing #5 663
Drawing #6 664
Drawing #7 665
Drawing #8 666
Drawing #9 667
13
Drawing #22 680
14
Mill 2D Projects
Workspace: Getting Started Topics Covered
n Starting Mastercam.
n Graphical User Interface (GUI).
n Navigate through Mastercam.
n Setting the Attributes.
n Manager Panels.
n Setting Mastercam Unit.
n Setting the Grid.
15
Exercise 3: Geometry Tools Part 2 Topics Covered
n Create Circles
n Create Arcs
n Create Fillets
n Create Chamfers
n Break and Join entities
n Delete Duplicate entities
n Create Tangent Lines and Arcs
n Create Letters
n Overview of remaining Wireframe tab Items.
n 2D Geometry Review.
n Locate geometry and Job Setup.
n Facing rough stock.
n 2D High Speed Area Mill to cut an open
pocket shape.
n Removing excess stock.
n Chamfer contour toolpath.
n Multiple techniques for contour chain
selection.
n Chain Manager options.
n Review of basic Mastercam general workflow
procedures.
16
Exercise 6: Basic Drilling Topics Covered
n Importing 2D geometry.
n Set the Origin.
n Scale the geometry.
n Organize the geometry on levels.
17
Exercise 9: Pocket Toolpath Topics Covered
18
Exercise 11: Dynamic Mill Topics Covered
n Open the file and check the fixture.
n Setup the part origin.
n Machine the standing bosses using Dynamic
toolpath.
n Cutting the slot shapes using Ramp Contour
toolpath and Slot Mill toolpath.
n Machine open pocket areas, closed pocket
areas and pocket area with Island facing
using a Dynamic toolpath. Machine multiple
pockets at different depths.
n Remachine the pockets using Dynamic
toolpath with Rest Mill option.
n Extracting depth values from the model while
completing parameters.
n Finish the walls using Contour toolpath.
n Machine the outside profile using Dynamic
toolpath.
n Finish the outside profile using Contour
toolpath.
19
Exercise 14: Review & Compare Topics Covered
n Geometry Nesting.
n Tabs.
n Toolpath Nesting
20
Getting Started
21
Getting Started Introduction “What Is “Mastercam“?
22
Getting Started The Mastercam® User Interface:
Quick Access Toolbar (QAT) allows you to quickly access the most
Quick Access Toolbar
commonly used functions.
Ribbon Tabs Access to all Mastercam commands, features and functions.
Expanded Gallery and Tooltips Additional icons to start toolpaths and hints on the toolpath.
General Selection Bar Used to access AutoCursor settings and selection options.
Mini Toolbar Quick access to attributes.
Quick access to commands relevant to the graphics view and analyze
Right Mouse Click Menu
commands.
Quick Mask Toolbar Used to control entity masking for easier selection.
This is where all toolpath operations you create are stored. They can
Mastercam Toolpath Manager be accessed here for editing the Parameters, Tools, and the
Geometry of the toolpaths.
Toolpath Manager Right
Special commands for working with the operations you have created.
Mouse Click Menu
Managers Tabs Tabs to control which panel is displayed in the Manager panel.
Displays the current WCS, Tool and Construction plane info and
Status bar
current cursor location and also displays the Section View.
23
Getting Started Setting The Grid
File
n Configuration.
n Select Screen from the
configuration Topics.
n Select the plus sign (+) beside
screen as shown.
n Spacing
n X = 0.25.
n Y = 0.25.
n Origin
n X = 0.0.
n Y = 0.0.
n Size = 1.0.
n Select the OK button to exit.
24
Getting Started Conventions Used In This Book:
Bold Text - Represents menu commands, dialog box settings or other similar items from the screen
Standard Text - Represents normal wording needed to provide you the instruction.
Note: Represents information about the process step that is important or may require an explanation.
TUTORIALS FILES:
The training files are Mastercam parts, SolidWorks parts, assemblies or drawing files. These files are
available for download at http://www.emastercam.com/files/.
25
Getting Started Mastercam® Parameter Dialog Boxes:
Tree View Area Displays a list of all of the available dialog box pages.
Changes with each new Tree Menu item selected. Each page has
Page View Area
selections to be made.
Shows a quick summary of key selections you have made on various
Quick View Settings Area
pages.
Area to Accept and Close, Cancel, Apply or get Help about the
Confirmation Area
displayed page.
26
Getting Started Mastercam® Work Flow:
27
Getting Started Mastercam® Work Flow:
28
Getting Started Mastercam® Work Flow:
29
Getting Started Mastercam® Work Flow:
10. Confirm or adjust the Chain direction, Start Point, End Point, etc., if
needed.
30
Getting Started Mastercam® Work Flow:
31
Geometry Tools - Part 1
32
Geometry Tools - Part 1 Introduction:
INTRODUCTION:
This lesson will introduce the Mastercam user interface in detail and will also teach you the first geometry
creation tools that you will need for creating your own geometry to define toolpaths or for creating
supplemental geometry to graphically control the toolpath motions in Mastercam. The main goal of the
geometry lessons is to give you the basic understanding of how to create geometry in Mastercam so that you
can practice to become as proficient as your job requires.
OVERVIEW OF EXERCISE:
In this lesson we will become familiar with the Mastercam screen components and learn tools and shortcuts
to begin creating basic geometry shapes.
33
Geometry Tools - Part 1 Instructor Demonstration Preview:
Note: This entire lesson is a joint Instructor / Student exercise. No instructor demo for this lesson.
Topics
NOTES:
34
Geometry Tools - Part 1 Step 1: Explore Mastercam Interface
35
Geometry Tools - Part 1 Step 1: Explore Mastercam Interface
n Fit (Alt+F1)
n Zoom Window (F1)
n Un-Zoom 80% (Alt+F2)
n Un-Zoom Previous / 50% (F2)
n Repaint (F3)
1.8 Appearance
n Wireframe Choices
n Shaded Choices
n Appearance
n Stock Display options
n F9
n Alt+F9
36
Geometry Tools - Part 1 Step 1: Explore Mastercam Interface
37
Geometry Tools - Part 1 Step 2: About The Cartesian Coordinate System
For Mastercam to display a part, you must define its exact shape, size, and location. You can do this by
drawing lines, arcs, points, solids, surfaces and other geometric entities that precisely describe the part.
These geometric entities exist in a Cartesian Coordinate System.
A Cartesian Coordinate System consists of two or three perpendicular number lines (coordinate axis). A
number line is a line divided into equal segments. The point on the line designated as zero is called the
Origin.
The Cartesian Coordinate System allows you to define each point uniquely in a plane using a pair of
numerical coordinates, which are the signed distances to the point from the origin, measured in the same unit
of length.
38
Geometry Tools - Part 1 Step 2: About The Cartesian Coordinate System
39
Geometry Tools - Part 1 Step 3: Create Point Position Command
Note: The following instructor led training exercises cover different basic geometry creation commands.
The student has to complete the right side geometry based on the left side geometry and dimensions.
40
Geometry Tools - Part 1 Step 3: Create Point Position Command
n Create the points on the right side to match the left side.
n Use the AutoCursor options to insert the points at the Endpoint,
Midpoint, Intersection, Quadrant, Origin and Center locations.
As Mastercam detects and snaps to the points, it displays a
temporary square over the point and the corresponding cursor icon.
41
Geometry Tools - Part 1 Step 4: Create Line Endpoints & Parallel Commands
Create Lines
42
Geometry Tools - Part 1 Step 4: Create Line Endpoints & Parallel Commands
Note: The same angle can be given as a positive angle 335 degrees or as a negative value -25 degrees.
43
Geometry Tools - Part 1 Step 5: Create Rectangle Commands
44
Geometry Tools - Part 1 Step 5: Create Rectangle Commands
45
Geometry Tools - Part 1 Step 6: Trim Commands
46
Geometry Tools - Part 1 Step 6: Trim Commands
Trim 1 entity
Note: You can also click outside of the line to be extended, hold down
the mouse and drag the cursor over the line and up to the line to trim to
as shown. Some times this method might be harder to use. Both
methods are valid.
Trim 2 entities
Note: You can also click outside of the corner, hold down the
mouse and drag the cursor around the corner in the area to keep
the lines after trimming as shown.
47
Geometry Tools - Part 1 Step 6: Trim Commands
Trim 3 entities
Note: You can also click outside of one of the parallel line, hold the
mouse down and drag the cursor above the other parallel line and to
the line up to which both parallel line are trimmed as shown.
48
Geometry Tools - Part 1 Step 6: Trim Commands
Divide
Note: You can also, hold the mouse down and drag the cursor
above the areas that need to be removed creating a path as
shown.
SUMMARY:
In this first hands-on lesson, you were introduced to several of the basic procedures you will soon learn to
use over and over again to create geometry as needed so you can generate toolpaths accurately. After
completing this lesson and some of the practice exercises that follow you should be able to:
n Have an understanding of where to find items in Mastercam.
n Create Point Position.
n Create Line Endpoints.
n Create Parallel Lines from an existing line.
n Delete Entities and Undelete Entities (Lines)
n Create Rectangles and Rectangular Shapes.
n Trim and Extend Lines.
n Divide.
n Use the Windows “Undo and Redo” functions.
49
Geometry Tools - Part 1 Exercise #1
EXERCISE #1
Job Description:
Create the geometry as described in the part file with the following requirements:
n Open the Mastercam part: GEOMETRY TOOLS PART - LAB 1.
n Follow the file instructions to complete the 5 Exercises.
n Save your part and have the Instructor confirm your results.
50
Geometry Tools - Part 1 Exercise #2
EXERCISE #2
Job Description:
Create the geometry required to as shown above with the following requirements:
n Open the Mastercam part: GEOMETRY TOOLS PART - LAB2
n Create Exercises # 1 through #5 as time allows.
n Save your part and have the Instructor confirm your results.
51
Contour Toolpath Part 1
52
Contour Toolpath Part 1 Introduction
INTRODUCTION
This lesson will introduce the basic procedures for generating a toolpath with Mastercam. The toolpath will
consist of simple open contours. The main goal of these tutorials is to introduce you to the procedures that
will be followed to program most parts in Mastercam. The process steps used in this lesson will be followed
on all exercises in this book (as needed).
OVERVIEW OF EXERCISE:
In this lesson we will machine the two steps shown by using 2D contour cuts with a Flat Endmill.
53
Contour Toolpath Part 1 Part Drawing
PART DRAWING
54
Contour Toolpath Part 1 Contour Toolpath Information:
Contour Types
55
Contour Toolpath Part 1 Instructor Demonstration Preview:
Note: This entire lesson is a joint Instructor / Student exercise. No instructor demo for this lesson.
Topics
n Create 2D Geometry
n Job Setup
n Single Chain Contour
n Contour Parameters
n Verify Toolpaths
n Changes
NOTES:
56
Contour Toolpath Part 1 Contour Toolpath Part 1: Basic Steps Reference
In this step you will create the geometry using the following commands: rectangle, line parallel, line
endpoints and delete.
Step Preview:
n To save the file as CONTOUR-1, from the QAT, select Save as icon
or press Ctrl + Shift + S.
n From File
n Select Configuration.
n In the Topics, expand the Screen and
select the Grid.
n Leave the defaults in the Spacing and
the Origin and change the Size to 1.0.
n Select the OK button and accept to
save the settings to the configuration
file.
n In the View tab, make sure that Show
Grid is selected.
57
Contour Toolpath Part 1 Step 1: Create And Locate Part Geometry
58
Contour Toolpath Part 1 Step 1: Create And Locate Part Geometry
59
Contour Toolpath Part 1 Step 2: Create The Job Setup
In this step you will supply Mastercam with information about tool settings and stock size before starting to
create the toolpaths.
Step Preview:
60
Contour Toolpath Part 1 Step 2: Create The Job Setup
61
Contour Toolpath Part 1 Step 2: Create The Job Setup
Box.
62
Contour Toolpath Part 1 Step 2: Create The Job Setup
Group Properties.
63
Contour Toolpath Part 1 Step 3: Toolpath Selection
This is the most involved portion of the Mastercam programming process. During this section you will
select the portions of the geometry that the CNC tool will cut. You will also set the Contour toolpath
parameters.
REFERENCE INFORMATION
C-Plane - allows you to select geometry in the current construction plane.
3D - allows you to select 3D geometry.
Options - lets you refine the way Mastercam chains entities.
Chain - allows you to select entities that form a chain.
Partial - creates an open chain by selecting the first entity and the last entity of the
chain. Other controls let you manage the selection process.
Window - allows you to select entities by drawing a rectangle around them.
Polygon - to select entities inside of a multi sided irregular window that you draw
around the entities.
Point - allows you to select a point that can be used as starting point.
Area - allows you to select closed boundaries around a point where you click the
mouse.
Single - allows you to select one entity.
Vector - creates chains from entities that intersect a vector line.
Last - reselects entities chained during the previous operation.
End Chain - forces the end of the chain.
Chain Similar- instructs Mastercam to add chains based on criteria set in the
Options.
Chain Similar Option - allows you to set the way Mastercam can recognize
related chains.
Unselect.
Display all selection arrows.
Previous - used to move the end of the chain back to the end of the previous entity in
the chain.
Adjust - used to guide the chaining when a branch point has been reached and allows
you to select a different direction or entity.
Next-used to guide the chaining when a branch point has been reached and allows you
to continue in the direction of the red arrow.
Start point Back
Start point Forward
Dynamic - moves the start or end of a selected chain to any position along an
entity, without restricting the start/end to an entity endpoint.
Reverse - swaps the chain direction.
End point Back
End point Forward
64
Contour Toolpath Part 1 Step 3: Toolpath Selection
65
Contour Toolpath Part 1 Step 4: Set The 2D Toolpath Parameters
REFERENCE INFORMATION
All Mastercam toolpaths utilize the Tree
View List. Mastercam Help provides a
complete description of each parameter
available. For purposes of each tutorial,
only the parameters used will be
discussed. As you click each item in the
Tree View List, you will be provided
options to change settings relevant to that
main setting title. The Quick View
Settings gives you a quick look at several
settings as they are currently are set.
Note: In the following steps you will be setting the parameters to generate the Contour toolpath.
66
Contour Toolpath Part 1 Step 4: Set The 2D Toolpath Parameters
4.2 Tool
In the following steps you will choose a ¾” Flat Endmill from the Library of tools provided by Mastercam.
You will use the Filter option to search through the tool library for a specific tool type which makes it easier
and quicker to find the desired tool.
n Select the
Filter button
as shown.
67
Contour Toolpath Part 1 Step 4: Set The 2D Toolpath Parameters
68
Contour Toolpath Part 1 Step 4: Set The 2D Toolpath Parameters
n Enable Rapid Retract to force the tool to retract from the part at the rapid feed rate set at the machine.
n In the Comment area, enter a description of what the toolpath does. This will be part of the program to
assist the operator of the machine to identify what this part of the program does. In this example enter
“Contour the two ledges” as shown.
Note: The Feed rate, Plunge rate and Spindle speed are based on the tool definition. You can change
them as needed.
69
Contour Toolpath Part 1 Step 4: Set The 2D Toolpath Parameters
Cut Parameters page allows you to set the Contour parameters such as cutter compensation type and
direction.
Compensation Type
Note: Using Wear allows you to output Control codes for compensation as well as calculating the
compensation in Mastercam. Using this method, the operator can add compensation as the tool wears.
70
Contour Toolpath Part 1 Step 4: Set The 2D Toolpath Parameters
Lead In/Out page allows you to set the entry and/or exit movements as a combination of a line and an arc.
LeadInOut
71
Contour Toolpath Part 1 Step 4: Set The 2D Toolpath Parameters
Linking Parameters page allows you to define the Clearance, Retract, Feed plane, Top of stock and
Depth heights.
Linking
REFERENCE INFORMATION
Absolute values are always measured from the origin (0,0,0).
Incremental values are measured relative to chained geometry or other parameter values.
Associative values are measured relative to a selected point on the feature. Use Select point to choose the
point from which the associative value will be measured.
Arc fit maximum radius attempts to fit 90 degrees arc moves into rapid and clearance moves. If not
possible it creates 180 degrees arcs.
Output feed move outputs the rapid moves between passes as feed rate moves.
Clearance sets the height at which the tool moves to and from the part. If it is not selected, the Retract value
is used as the clearance plane. You can set a point on the geometry or manually enter a value.
Retract sets the height that the tool moves up to before the next tool pass.
Top of Stock sets the height of the material in the Z axis. To set absolute values, click the button and select
a point on the geometry or manually enter a value. Incremental values are measured from the chained
geometry.
Depth determines the final lowest machining depth. To change absolute depth, choose the Depth button
and select a point on the geometry or enter a value manually. Incremental values are relative to the
chained geometry – not the top of the stock.
72
Contour Toolpath Part 1 Step 5: Verify The Toolpath Using Backplot
4.6 Coolant
Backplot shows the path the tools take to cut the part. This display lets you spot errors in the program before you
machine the part. As you backplot toolpaths, Mastercam displays additional information such as the X, Y, and Z
coordinates, the path length, the minimum and maximum coordinates, and the cycle time.
Backplotting is the quickest way to confirm the toolpath. With backplot, you do not see material being removed,
you only see tool motion compared to the finished part.
73
Contour Toolpath Part 1 Step 5: Verify The Toolpath Using Backplot
Display rapid moves shows rapid moves; usually moves between cuts. By default, rapid moves are
yellow, but this can be changed in the Options, Appearance dialog box.
Displays endpoints draws a small white dot at the end of every arc and line move.
Quick verify shows a colored path where the tool cuts. This is useful for making sure the tool cleans
up an area.
Options allows you to set the Backplot display options.
Restrict drawing removes all plotted toolpaths from the screen, so only those next backplotted
toolpaths will be displayed.
Remove restrict drawing reverts back to displaying all of the toolpaths.
Save tool geometry allows you to save the profile of the tool as geometry.
74
Contour Toolpath Part 1 Step 6: Simulate The Toolpath In Verify
Verify Mode shows the path the tools take to cut the part with material removal. This display lets you spot
errors in the program before you machine the part. As you verify toolpaths, Mastercam displays additional
information such as the X, Y, and Z coordinates, the path length, the minimum and maximum coordinates,
and the cycle time. It also shows any collision between the workpiece and the tool.
n In Mastercam
Simulator, Visibility
group, enable Tool,
Stock, Fixtures and
Wireframe.
75
Contour Toolpath Part 1 Step 6: Simulate The Toolpath In Verify
Provides multiple options to control display of the part during backplotting or verification.
(See the Mastercam Simulator Help for further information.)
76
Contour Toolpath Part 1 Step 6: Simulate The Toolpath In Verify
n Select the Verify tab and enable Color Loop and Show
Edges.
Note: To rotate the part, move the cursor to the center of the part and click and hold the mouse wheel
and slowly move it in one direction. To zoom in or out, scroll up or down the mouse wheel as needed.
To see the part in Isometric view, right mouse click in the graphics window and select Isometric.
To fit the part on the screen, right mouse click and select Fit.
To check the part step-by-step, click on the Step Forward to see the tool moving one step at a time.
77
Contour Toolpath Part 1 Step 7: Editing The Toolpath Parameters
Mastercam allows you to make changes to your geometry and any parameters or settings without requiring
you to start over. In this example, we will modify the toolpath parameters to add multiple passes to remove
the remaining material we discovered during Verify.
Multi Passes
Note: Since we changed parameters, Mastercam recognizes the toolpath needs to be regenerated and
marks it as “Dirty” (red X) in the Toolpaths Manager.
78
Contour Toolpath Part 1 Step 8: Post Process The Toolpaths
We now will take the toolpath information we have created and convert it to a language that the machine
tool can read. This process is called Post Processing.
Note: The HLE/Demo version of Mastercam does not support post processing. The G1 button does not
work and no G-code can be created in the HLE/Demo version.
79
Contour Toolpath Part 1 Step 9: Save Your Mastercam File
REFERENCE INFORMATION
Output part file descriptor includes the descriptor as a comment in the NC
program.
NC file saves the file as an NC machine code file.
Overwrite / Ask sets whether to automatically overwrite or ask for permission
to overwrite if NC file with same name already exists.
Edit automatically launches the text editor so you can review or modify the
NC code.
Send to Machine automatically transmits the NC program to your machine
tool control.
Communications will open the Communications dialog box so you can set or
edit the serial communication parameters.
SUMMARY:
After completing this lesson and some of the practice exercises that follow you should be able to:
n Create basic Mastercam geometry.
n Locate the Mastercam part with Origin at the correct location.
n Create the Job setup and Stock setup to begin programming.
n Select Single entities to generate the Contour toolpath.
n Select a tool and supply the basic Contour parameters to create contour toolpaths.
n Verify using Backplot and Verify the Contour toolpath.
n Modify the parameters and have the toolpath updated.
n Create NC code to send to the machine.
80
Contour Toolpath Part 1 Exercise #1
EXERCISE #1
Job Description:
Create the geometry required to program the part above with the following requirements:
n Create the geometry in the Top view and locate the origin at the lower left corner.
81
Contour Toolpath Part 1 Exercise #2
EXERCISE #2
Job Description:
Create the geometry required to program the part above with the following requirements:
n Create the geometry in the Top view and locate the origin at the lower left corner.
82
Geometry Tools - Part 2
83
Geometry Tools - Part 2 Introduction:
INTRODUCTION:
This lesson will further your knowledge of the geometry creation tools that you will need for creating your
own geometry to define toolpaths or for creating supplemental geometry to graphically control the toolpath
motions in Mastercam. The main goal of the geometry lessons is to give you the basic understanding of how
to create geometry in Mastercam so that you can practice to become as proficient as your job requires.
While Mastercam offers a large number of geometry creation tools, this workbook focuses on fundamental
tools for most shapes. Other geometry tools work in a similar manner to the ones shown in this lesson and
can be used as needed for unique constructions. We have selected what we consider to be the most useful
tools.
OVERVIEW OF EXERCISE:
In this lesson we will continue to become familiar with the Mastercam screen components and learn tools
and shortcuts to begin creating basic curved 2D geometry shapes. We will also be introduced to some
specialty geometry tools that are useful for preparing geometry for toolpaths.
84
Geometry Tools - Part 2 Instructor Demonstration Preview:
Note: This entire lesson is a joint Instructor / Student exercise. No instructor demo for this lesson.
Topics:
n Create Circles
n Create Arcs
n Create Fillets
n Create Chamfers
n Break and Join entities
n Delete Duplicate entities
n Create Tangent Lines and Arcs
n Create Letters
n Overview of remaining Wireframe tab
Items
NOTES:
85
Geometry Tools - Part 2 Geometry Tools Part 2: Basic Steps Reference
Note: In this lesson the students and instructor will work through the topics as a group.
Create Arcs
n Select CREATE_ARC.MCAM.
86
Geometry Tools - Part 2 Step 1: Create Circles And Arcs Command
87
Geometry Tools - Part 2 Step 2: Create Tangent Arcs
Note: No live exercises. These tools work similar to the ones used
and are for specialized purposes. For more information see the
Mastercam Help.
88
Geometry Tools - Part 2 Step 2: Create Tangent Arcs
89
Geometry Tools - Part 2 Step 3: Create Tangent Lines
Note: When you are selecting the arc, make sure that you are not
selecting a Quadrant point, Midpoint, or Endpoint.
90
Geometry Tools - Part 2 Step 4: Create Fillet Commands
Note: When you are selecting the arc, make sure that you
are not selecting a Quadrant point, Midpoint, or Endpoint.
Fillet
91
Geometry Tools - Part 2 Step 4: Create Fillet Commands
Normal
n In the Fillet Entities panel make
sure that the Method is set to
Normal and input a fillet Radius of
0.25.
n The Trim entities option should be
enabled.
Inverse
n The upper right corner settings should be as follows:
n Enable the fillet method Inverse and keep Trim entities enabled.
n Press Enter to continue in the same command.
Clearance
n The lower right corner settings should be as follows:
n Enable the fillet method Clearance and keep Trim entities
enabled.
n Press Enter to continue in the same command.
92
Geometry Tools - Part 2 Step 4: Create Fillet Commands
Relief
n The lower left corner settings should be as follows:
n Enable the fillet method Relief and keep Trim entities enabled.
n Select the OK button to exit the command.
93
Geometry Tools - Part 2 Step 5: Create Chamfer Commands
Chamfer
1 Distance
n The upper left corner settings should be as
follows:
n In the Chamfer Entities panel make sure
that the Method is set to 1 Distance and
input a Distance 1 of 0.25.
n The Trim entities option should be enabled.
n Select the lines between which you need to
insert the chamfer.
n Press Enter to continue in the same
command.
2 Distances
n The upper right corner settings should be as follows:
n Set the method to 2 Distances and keep Trim entities enabled.
n Set Distance 1 of 0.25.
n Set Distance 2 of 0.125.
n Select first the horizontal line and then the vertical line of the upper right corner.
n Press Enter to continue in the same command.
94
Geometry Tools - Part 2 Step 5: Create Chamfer Commands
Width
n The lower left corner settings should be as follows:
n Set the method to Width and keep Trim entities enabled.
n Set the Width to 0.5.
n Select the vertical line and the horizontal line of the lower left corner.
n Select the OK button to exit the command.
95
Geometry Tools - Part 2 Step 6: Break
STEP 6: BREAK
The Break, Join and Delete Duplicate functions are specialty editing functions to prepare geometry for
making efficient toolpaths.
icon.
n Select BREAK.MCAM.
96
Geometry Tools - Part 2 Step 6: Break
97
Geometry Tools - Part 2 Step 7: Delete Duplicates & Join
7.2 Statistics
n From the Home tab, in the Analyze group, select
Statistics.
n Mastercam automatically lists the number of different
entities that the file contains.
Note: Clear colors removes the group and resultant colors. When performing a transform function or the
Delete Duplicates, Mastercam creates a temporary group from the originals (indicated in red color) and a
result (magenta color) for the resulted entities.
98
Geometry Tools - Part 2 Step 7: Delete Duplicates & Join
Use this function to join collinear lines, arcs that have the same
center and radius, or splines that were originally created as the
same entity.
Hover the cursor above the left vertical line and notice that there are 2
lines.
99
Geometry Tools - Part 2 Step 8: Create Letters
The Create Letters command creates alphanumeric characters comprised of lines, arcs, and NURBS
splines. Mastercam fonts contain pre-defined letter files in four fonts: Block, Box, Roman, and Slant. Each
file contains a letter or character comprised of lines, arcs, and splines. You can customize any Mastercam
font by opening the file for each letter. True Type® fonts: Mastercam can create letters from any True Type
font on your system.
Create Letters
100
Geometry Tools - Part 2 Step 9: Other Geometry Creation Tools
SUMMARY:
In this second hands-on lesson, you were introduced to several of the basic procedures you will soon learn to
use over and over again to create geometry as needed so you can generate toolpaths accurately. After
completing this lesson and some of the practice exercises that follow you should be able to:
n Have a more thorough understanding of how to create geometric shapes in Mastercam.
n Create Circles and Arcs to draw most shapes.
n Create Lines and Arc Tangent.
n Add Fillets and Chamfers to corners of geometry.
n Delete Duplicate Geometry.
n Break and Join Geometry.
n Create Letters in Mastercam for Engraving toolpaths.
101
Geometry Tools - Part 2 Exercise #1
EXERCISE #1
102
Geometry Tools - Part 2 Step 10: Lab 1 Suggested Steps
Job Description:
103
Geometry Tools - Part 2 Step 10: Lab 1 Suggested Steps
104
Geometry Tools - Part 2 Exercise #2
EXERCISE #2
Job Description:
Create the geometry required as shown above with the following requirements:
n Start a new Mastercam Part for each drawing.
n Create Exercise # 2 if the time allows.
n Save your part and have the Instructor confirm your results.
105
Contour Toolpath Part 2
106
Contour Toolpath Part 2 Introduction
INTRODUCTION
This tutorial builds on the basic procedures you were introduced to in the first Contour tutorial. You will gain
experience in additional geometry selection (Chaining) techniques that will allow you to cut most Contour
shapes you come across. The toolpaths will consist of several new types of contours.
You are also introduced to the 2D High Speed Area Mill toolpath that allows you to machine pockets,
material that other toolpaths left behind, and standing bosses or cores.
OVERVIEW OF EXERCISE:
In this lesson you will machine the part shown by first Facing the 5.0 X 8.0 stock, then machining the outside
profile shown by using several different types of 2D contour toolpaths and tools.
You will machine the open pocket using the 2D High Speed Area Mill.
107
Contour Toolpath Part 2 Instructor Demonstration
INSTRUCTOR DEMONSTRATION
Topics:
n 2D Geometry Review
n Locate geometry and Job
Setup
n Facing operation
n 2D Area Mill
n Contour entire Chain
n Chamfer Operation
NOTES:
108
Contour Toolpath Part 2 Area Mill Toolpaths Information
109
Contour Toolpath Part 2 Part Drawing
PART DRAWING
110
Contour Toolpath Part 2 2D Geometry Selection Reference Information:
In this step you will create the geometry shown in the Top View from the Contour 2 Drawing. Locate the
Origin as shown. See the following steps as reference. Use the following commands: rectangle, line
parallel, trim, chamfer entities, fillet entities and offset chains.
111
Contour Toolpath Part 2 Step 1: Create And Locate Part Geometry
112
Contour Toolpath Part 2 Step 2: Create The Job Setup
In this step you will supply Mastercam with information about tool settings and stock size before starting to
create the toolpaths.
113
Contour Toolpath Part 2 Step 2: Create The Job Setup
114
Contour Toolpath Part 2 Step 2: Create The Job Setup
115
Contour Toolpath Part 2 Step 2: Create The Job Setup
116
Contour Toolpath Part 2 Step 2: Create The Job Setup
117
Contour Toolpath Part 2 Step 3: Facing Toolpath
A Facing toolpath quickly removes material from the top of the part to create an even surface and prepare
for subsequent operations.
Note: In the following steps you will be setting the parameters to generate the Facing toolpath.
118
Contour Toolpath Part 2 Step 4: Set The Facing Parameters
4.2 Tool
In the following steps you will choose a 2” Face Mill from the Library of tools provided by Mastercam. You
will use the Filter option to search through the tool library for a specific tool type which makes it easier and
quicker to find the desired tool.
119
Contour Toolpath Part 2 Step 4: Set The Facing Parameters
button.
n You can also double click on the
tool to open it in the Tool page.
n Enable Rapid
Retract to force the
tool to retract from
the part at the rapid
feed rate set at the
machine.
n In the Comment
area, enter a
description of what
the toolpath does as
shown.
Note: The Tool numbers were automatically assigned due to Job Setup settings.
The Feed rate, Plunge rate, Retract rate and Spindle speed are based on the tool definition as set in the
Tool Settings. You may change these values as per your part material and tools.
120
Contour Toolpath Part 2 Step 4: Set The Facing Parameters
Cut Parameters page allows you to set the Facing parameters such as Type, Stock to leave, and Move
between passes.
REFERENCE INFORMATION
The Style (facing cutting method) Zigzag creates a back and forth cutting motion.
Auto angle determines the angle to machine along the larger side of the stock.
Move between cuts determines how the tool moves between each cut. This is only available if you select
the zigzag cutting method.
High speed loops creates 180 degrees arcs between each cut.
Roll in adds an arc move at the beginning of the toolpath.
Note: You can save the Cut Parameters to the defaults to save time next time when you need to
generate another Facing toolpath.
121
Contour Toolpath Part 2 Step 4: Set The Facing Parameters
4.6 Coolant
122
Contour Toolpath Part 2 Step 4: Set The Facing Parameters
Note: Mastercam launches a new window that allows you to check the part using Backplot or Verify.
123
Contour Toolpath Part 2 Step 5: Machine The Open Pocket - Area Mill
In this operation we will remove the cutout area using 2D High Speed Area Mill toolpath with the
strategy set to From outside.
Step Preview:
Note: This will remove selected toolpaths to make it easier to view and select the model edges for the
next operation. You can also press Alt +T.
124
Contour Toolpath Part 2 Step 5: Machine The Open Pocket - Area Mill
n Enable From outside and click on the Select button in the Machining
regions.
125
Contour Toolpath Part 2 Step 5: Machine The Open Pocket - Area Mill
5.1 Tool
n Click on the Select library tool button and using the Filter options select the 1/2" Flat Endmill.
n Rapid Retract enabled.
n Comment: “Machine the open pocket”.
n Machining direction
is set to Climb.
n XY Stepover distance
= 75%.
n Stock to leave on
walls = 0.005.
n Stock to leave on
floors = 0.0.
REFERENCE INFORMATION
Cutting method set to Climb cuts in one direction with the tool rotating in the opposite direction of the
tool motion.
XY stepover sets the distance between cutting passes in the X and Y axes.
% of tool diameter expresses the maximum XY stepover as a percentage of the tool diameter. The Max.
XY stepover field will update automatically when you enter a value in this field. The actual stepover is
calculated by Mastercam between the Min. and Max. values.
Corner rounding activates toolpath corner rounding, which replaces sharp corners with arcs for faster
and smoother transitions in tool direction.
Profile tolerance represents the maximum distance that the outermost profile of a toolpath created with
corner rounding can deviate from the original toolpath.
Offset tolerance represents the maximum distance that a profile of a toolpath created with corner
rounding can deviate from the original toolpath. This is the same measurement as the profile tolerance but
is applied to all the profiles except the outermost one.
126
Contour Toolpath Part 2 Step 5: Machine The Open Pocket - Area Mill
5.4 Transitions
Note: Strategy is set from outside and the entry method does not matter.
n Clearance = 2.0
(Absolute).
n Retract = 0.25
(Incremental).
n Feed Plane = 0.1
(Incremental).
n Top of Stock = 0.0
(Absolute).
n Depth = -0.55
(Absolute).
127
Contour Toolpath Part 2 Step 5: Machine The Open Pocket - Area Mill
128
Contour Toolpath Part 2 Step 6: Machine The 4 Corners Using Contour
In this step you will learn how to use Partial chaining to machine the four corners of the part.
Step Preview:
129
Contour Toolpath Part 2 Step 6: Machine The 4 Corners Using Contour
130
Contour Toolpath Part 2 Step 6: Machine The 4 Corners Using Contour
6.2 Tool
In the following steps you will select the 1/2” Flat Endmill from the list.
131
Contour Toolpath Part 2 Step 6: Machine The 4 Corners Using Contour
Note: Using Wear allows you to output Control codes for compensation as well as calculating the
compensation in Mastercam. Using this method, the operator can add compensation as the tool wears.
132
Contour Toolpath Part 2 Step 6: Machine The 4 Corners Using Contour
Note: In this case, we must turn off Keep tool down to avoid the tool cutting through the part as it
moves to the next corner. Enable One way to ensure Climb cutting on all passes.
133
Contour Toolpath Part 2 Step 6: Machine The 4 Corners Using Contour
6.8 Coolant
n From the Tree View List, select Coolant and turn the
Flood on as shown.
n Select the OK button to exit 2D Toolpaths - Contour.
134
Contour Toolpath Part 2 Step 7: Contour The Outside Profile
In this Contour operation we will run a clean-up contour around the entire outside edge of the part.
Step Preview:
135
Contour Toolpath Part 2 Step 7: Contour The Outside Profile
Note: Most settings should remain the same as in the previous contour operation.
136
Contour Toolpath Part 2 Step 7: Contour The Outside Profile
137
Contour Toolpath Part 2 Step 8: Chamfer The Top Of The Part
In this step you will use the Contour toolpath to make a chamfer around the entire top of the part.
Step Preview:
Note: You might need to click twice on the icon to remove all toolpath displays.
138
Contour Toolpath Part 2 Step 8: Chamfer The Top Of The Part
8.1 Tool
In this step you will set the parameters to machine a 45 degrees chamfer with the width of 0.05". To
machine a chamfer, in the Contour type you have to select the 2D Chamfer.
139
Contour Toolpath Part 2 Step 8: Chamfer The Top Of The Part
140
Contour Toolpath Part 2 Step 9: Post Process The Toolpaths
SUMMARY:
In this tutorial, you added to your experience in the basic procedures of cutting contour shapes with
Mastercam. You experienced multiple new ways to select geometry to identify chains to cut and created a
program with multiple operations. After completing this tutorial and the practice exercises that follow you
should be able to:
n Select multiple sets of individual edges to create Chains to generate Contour toolpaths.
n Select Partial Chains.
n Select full Chains.
n Face extra stock from the top of a part.
n Cut an open pocket area with multiple contour passes.
n Remove areas that have additional stock with multiple contour passes.
n Create a cleanup contour pass around the outside of a part.
n Chamfer the top of a part.
n Verify using Backplot and Solid Verify multiple operations.
n Create NC code to send to the machine.
141
Contour Toolpath Part 2 Exercise #1
EXERCISE #1
Job Description:
Create the geometry and program the part above with the following requirements:
n Locate the origin at appropriate place.
Job Setup Notes/Tips:
n Stock Size = Stock Entities; Z = 0.75.
n Locate Origin at Corner of Stock.
Toolpaths:
n Remove excess material from the angled corners (Tool = 1” Flat Endmill).
n Contour the entire outside periphery (Tool = 1” Flat Endmill).
n Chamfer the top edge to remove sharp corners (Tool = 1/2” Chamfer Mill).
n Run Backplot and Solid Verify to confirm results.
n Create G-code for NC machine.
142
Contour Toolpath Part 2 Exercise #2
EXERCISE #2
Job Description:
Create the geometry and program the part above with the following requirements:
n Create the Geometry in the Top view to be able to program the part as shown above.
n Follow the Mastercam Work Flow to Setup the job and create toolpaths.
Job Setup Notes/Tips:
n Stock Size = All Entities
n Locate Origin at Corner of Stock.
Toolpaths:
n Multi-pass Contour to remove the material from the two flat relieved areas. (Tool = 1” Flat Endmill).
n Contour the entire outside periphery (Tool = 1” Flat Endmill).
n Chamfer the top edge to remove sharp corners (Tool = 1/2” Chamfer Mill).
n Run Backplot and Solid Verify to confirm results.
n Create G-code for NC machine.
143
Contour Toolpath Part 2 Exercise #3
EXERCISE #3
Job Description:
Create the geometry and program the part above with the following requirements:
n Create the Geometry in the Top view to be able to program the part.
144
Geometry Manipulation
145
Geometry Manipulation Introduction:
INTRODUCTION:
This lesson will introduce you to some of the geometry manipulation tools that are useful for extracting
information and organizing or preparing your geometry for toolpaths. You will also learn how to utilize and
prepare geometry that has been imported from other CAD systems to make your programming job easier.
This lesson will focus on what we consider to be the most useful and necessary tools for your daily use.
OVERVIEW OF EXERCISE:
In this lesson you will become more familiar with the Mastercam interface and how to make changes or
extract information from geometry to make it easy to program.
146
Geometry Manipulation Instructor Demonstration Preview:
Note: This entire lesson is a joint Instructor / Student exercise. No instructor demo for this lesson.
Topics:
n Analyze
n Levels Manager
n Geometry Attributes
n Move To Origin
n Translate
n Mirror
n Rotate
n Overview of remaining Transform
tab items
NOTES:
147
Geometry Manipulation Step 1: Transform Mirror Command
TRANSFORM GEOMETRY
Note: In this lesson the students and instructor will work through the topics as a group.
Mirroring is the process of creating reverse images of entities by reflecting them symmetrically with
respect to a defined axis. You have the option to move, copy or join the original entities within the drawing.
Mirror
148
Geometry Manipulation Step 2: Transform Translate Command
Translate copies, moves or joins selected entities to a new position without altering the orientation, size or
shape of the entities.
Translate
149
Geometry Manipulation Step 2: Transform Translate Command
continue.
150
Geometry Manipulation Step 3: Transform Offset Commands
The Offset command offsets a single entity - moves or copies the entity at the defined distance and direction. The
direction is perpendicular to the curve at every point along the curve relative to the current construction plane.
The Offset Chain command offsets chains of curves by displacing them with a defined distance, direction and
optionally with a depth. The offset is perpendicular to the chains of curves at every position along the curves relative
to the current construction plane.
Offset
151
Geometry Manipulation Step 3: Transform Offset Commands
n From the
Transform tab, in
the Offset group,
select Chains.
152
Geometry Manipulation Step 4: Transform Rotate Commands
Rotate moves selected entities or creates one or more copies of the entities around a point by a defining
angle. A positive angle results in a counter clockwise rotation and a negative angle results in a clockwise
rotation.
Rotate
icon.
n Select ROTATE.MCAM.
153
Geometry Manipulation Step 5: Analyze Commands
Analyze
n Select ANALYZE.MCAM.
154
Geometry Manipulation Step 5: Analyze Commands
155
Geometry Manipulation Step 5: Analyze Commands
The file with all the entities and their coordinates and
specific parameters will be displayed. You will also get
the total length of the contour.
156
Geometry Manipulation Step 6: Managing Attributes & Levels
The Attributes allow you to set the color, level, line style, width and point style used to create the entities.
Attributes
ATTRIBUTES
REFERENCE INFORMATION
Level sets the level of the selected entity. Enter a level number or choose the button to select a level from the
Levels Manager panel.
Color sets the color of the selected entity. Enter a color number or choose a color from the color palette.
Style determines the line style for the entity’s display curves.
Width determines the line width for the entity’s display curves.
Point Style sets a point type from the drop down list.
You can also set or modify the attributes in the Mini Toolbar.
Note: Before you set any attributes, make sure that no entities are selected. From the Quick
Mask buttons, click on the Clear selection left side button to unselect all entities.
157
Geometry Manipulation Attributes
158
Geometry Manipulation Levels
LEVELS
A Mastercam file can contain separate levels for wireframe, surfaces and drafting entities. By organizing
your drawings into levels, you can easily control which areas of your drawing are visible at any time. You
are always drawing on the Main Level. Mastercam also allows copying or moving of geometry from level to
level, lets you hide levels from view, provides level naming utilities and allows you to organize several
levels into sets.
159
Geometry Manipulation Levels
Note: There is no association between levels and colors. Level 4 has no entities. You will learn how to
move the notes onto level 4.
Note: All notes were done using the Drafting Notes command. To select them quickly you can
use Quick Mask Drafting button. The button is divided into two sides. The left side of the
button selects all the drafting entities, while the right side of the button allows you to select only
drafting entities.
n Click on the left side of the Quick Mask button to Select all drafting entities.
n In the Change Levels dialog box, leave Move and Use Active Level
enabled as shown.
n Select the OK button to exit the Change Levels dialog box.
160
Geometry Manipulation Levels
161
Geometry Manipulation Levels
n Enable and click on the Style button, then enable Center lines.
n Enable and click on the Color button, then enable color Red no.12.
n Right mouse click in the graphics window and in the Mini Toolbar,
click on the Change Levels icon.
n In the Change Levels dialog box, leave Move and disable Use
Active Level as shown. In the Number field enter 5.
162
Geometry Manipulation Levels
6.6 Change the color, the line style and the line width
n From the Quick Mask buttons, click on the Select all advanced
button and enable the Table level.
163
Geometry Manipulation Levels
n Enable color orange 138, break style and select the thickest line as line width.
n Once you select the OK button to exit the Attributes dialog box.
164
Geometry Manipulation Step 7: Chaining - Wireframe Mode
Chaining is used to select a number of entities when modifying or transforming existing entities or when
creating a toolpath. The entities form a chain when the distance between two consecutive entity endpoints
is less than the chaining tolerance (0.0001 in the system configuration). The chaining dialog box operates
in two modes: Wireframe (default) and Solids. Two buttons at the top let you switch between modes if both
wireframe and solid entities are in the geometry.
Wireframe Chaining
Note: In this exercise the instructor uses Analyze Chain command to be able to see the Chaining
dialog box and the options to be explained.
165
Geometry Manipulation Step 7: Chaining - Wireframe Mode
Note: The chain starts with the entity that you select,
from its closest endpoint. Also take note that the
entire contour is selected.
n You can change the starting location using the Forward, Backward or Dynamic
buttons.
n Choose the Forward or Back button. The chaining arrow will move along the
chain one entity at a time. Continue moving the chaining arrow until the point is in
the desired position.
n Choose the Dynamic button and move the mouse along the contour to move the
chaining arrow. When the arrow is in the desired position click to select the point.
n Choose Unselect to unselect the chain.
n Press the Esc key to exit the command.
166
Geometry Manipulation Step 7: Chaining - Wireframe Mode
Window option selects multiple chains by drawing a rectangle around them. Mastercam orders the chains
based on the position of the first corner of the window, which defines the search point. By default, Window
chains all entities inside the chaining window. To modify this behavior choose another option on the inside
drop-down list.
167
Geometry Manipulation Step 7: Chaining - Wireframe Mode
Area option selects all chains within a closed boundary with a single mouse click. .
168
Geometry Manipulation Step 7: Chaining - Wireframe Mode
n Press Enter.
n The selected geometry should look as shown.
169
Geometry Manipulation Step 7: Chaining - Wireframe Mode
170
Geometry Manipulation Step 7: Chaining - Wireframe Mode
171
Geometry Manipulation Step 8: Analyze Chains And Fix Their Problems
Chaining is a process to select multiple entities (lines, arcs, point, splines etc.). Chaining is used when
modifying or transforming existing entities or when creating a toolpath. The entities form a chain when the
distance between two consecutive entities is less than the chaining tolerance (0.001 as stated in the
system configuration).
Analyze Chain
REFERENCE INFORMATION
When selecting geometry to create a toolpath it is important in certain circumstances to chain the geometry
in the proper direction as it will determine the direction the cutter travels when machining the part. Below is
an example of how to select geometry using the chaining method.
172
Geometry Manipulation Step 8: Analyze Chains And Fix Their Problems
To change the direction of the arrows just click on Reverse from the Chaining dialog box.
173
Geometry Manipulation Step 8: Analyze Chains And Fix Their Problems
Use
Zoom the area, use Analyze menu and
Findoverlap.dll
move the cursor on the top of the entities.
C-hook.
174
Geometry Manipulation Step 8: Analyze Chains And Fix Their Problems
n To unselect the entities, from the Quick Mask buttons click on the Clear selection.
n The upper left contour has entities of different lengths on top of each other. To fix the geometry use
FindOverlap.dll.
n To use this open the Chooks folder, enter the Alt + C keys or, from the Home tab, select the Run
Add-In icon.
n From the Chooks folder, select FindOverlap.dll and choose the Open button.
n Make a window around all entities and press Enter to finish the selection.
n If overlap entities are present in the geometry the FindOverlap C-Hook dialog box
appears.
n Select the Cleanup button in the FindOverlap C-Hook dialog box.
n Choose OK when the warning dialog box appears.
175
Geometry Manipulation Step 8: Analyze Chains And Fix Their Problems
The Transform Project command is used to move all the entities to the
same depth in the current construction plane (Top).
n From Transform tab, the Position group, select the Project icon.
n When prompted to select the geometry, choose the Select all
advanced button to select all entities.
n Ensure Move is enabled in the Project panel. Select the option to
project the entities to the current construction plane and set the depth
to zero, as shown.
n Right mouse click and from the Mini Toolbar, select the Clear
Colors icon.
8.5 Use Trim 2 entities command to extend or trim entities to their intersection point
n From the Wireframe tab, the Modify group, select the Trim To Entities icon.
n In the Trim To Entities panel, enable Trim 2 entities.
n Zoom in to the point where the chain stops and trim the entities. Make sure you select the entities on
the side that you want to keep.
176
Basic Drilling
177
Basic Drilling Introduction
INTRODUCTION
This lesson introduces the Drilling toolpath. Hole making is likely the most fundamental and widely used
machining operation. In this tutorial you will learn techniques for manually selecting holes from the wireframe
geometry for drilling and the parameters and methods to create efficient operations.
178
Basic Drilling Instructor Demonstration:
INSTRUCTOR DEMONSTRATION:
Topics:
NOTES:
179
Basic Drilling Point/Circle Toolpaths Information
Peck Drill toolpaths are for drilling holes with depths of more than three
times the tool diameter. The tool retracts fully out of the hole to remove
material chips.
Chip Break toolpaths are for holes with depths more than three
times the tool diameter. The tool retracts partially out of the
drilled hole to break material chips.
Tap toolpaths are used to create right hand and left hand
internal threaded holes.
Bore 1, Bore 2 and Fine bore toolpaths are for holes requiring a
smooth surface.
180
Basic Drilling Part Drawing
PART DRAWING
181
Basic Drilling Step 1: Create The 2D Geometry
In this step you will use the Circle Center and the Bolt Circle commands to create the circles.
182
Basic Drilling Step 1: Create The 2D Geometry
button.
183
Basic Drilling Step 1: Create The 2D Geometry
button.
184
Basic Drilling Step 2: Create The Job Setup
In this step you will supply Mastercam with information about tool settings and stock size before starting to
create the toolpaths.
185
Basic Drilling Step 2: Create The Job Setup
186
Basic Drilling Step 2: Create The Job Setup
2.4 Tool
We will generate 2 separate operations to drill the 8 holes. These will include:
187
Basic Drilling Step 3: Drill The Holes
In this toolpath you will use a 1/2” Drill to drill the holes. To select the holes you will pick the center
locations.
188
Basic Drilling Step 3: Drill The Holes
3.1 Tool
n In the Tool Axis Control page make sure that the Output format is set to 3 axis.
189
Basic Drilling Step 3: Drill The Holes
REFERENCE INFORMATION
Absolute values are always measured from the origin (0,0,0).
Incremental values are measured relative to chained geometry or other parameter values.
Clearance sets the height at which the tool moves to and from the part. If it is not selected, the Retract value
is used as the clearance plane. You can set a point on the geometry or manually enter a value.
Retract sets the height that the tool moves up to before the next tool pass.
Top of Stock sets the height of the material in Z axis. To set absolute values, click the button and select a
point on the geometry or manually enter a value. Incremental values are measured from the chained
geometry.
Depth determines the final lowest machining depth. To change Absolute depth, choose the Depth button
and select a point on the geometry or enter a value manually. Incremental values are relative to the
chained geometry and not the top of the stock.
Depth Calculator button opens the Depth Calculator so you can calculate proper drilling depth.
190
Basic Drilling Step 3: Drill The Holes
3.6 Coolant
n From the Tree View List, select Coolant and turn the
Flood on as shown.
191
Basic Drilling Step 4: Drill The 5/8" 4 Holes
In this step you will learn how to use Mask on arc option to select the 5/8 " diameter holes.
Mask On Arc picks arcs by matching a selected arc diameter.
Diameter shows the value to match. This is set by clicking on an arc in the graphic area.
Tolerance sets the arc machining tolerance.
n Before starting the next operation, turn off the toolpath display
for the Drilling operation you just completed as shown.
192
Basic Drilling Step 4: Drill The 5/8" 4 Holes
4.1 Tool
193
Basic Drilling Step 5: Verify The Part With The Fixture
n In the Verify graphics window, right mouse click and select Fit.
n Right mouse click and select Isometric.
n Click in the Visibility group on the Stock to make it
translucent.
194
Basic Drilling Step 7: Save Your File
SUMMARY:
In this lesson, you further added to your toolpath skill set by learning how to create a soft jaw vise that allows
you to verify the toolpaths. You learned how to merge the part and align it in the vise. You learned how to
create counterbore holes using the Solids Hole command.
You machined the hole shapes using both milling techniques as well as multiple types of drill operations. You
also learned the Toolpath Hole Definition options for sorting and applying special parameters to hole
locations. After completing this lesson and some of the practice exercises that follow you should be able to:
n Bolt Circle command.
n Set a cylindrical stock.
n Point selection and mask on arc selection for drilling.
n Create standard Drill cycles.
195
Basic Drilling Exercise
EXERCISE
Job Description:
196
Import CAD Files
197
Import CAD Files Introduction:
INTRODUCTION:
This lesson will introduce you to how to utilize and prepare geometry that has been imported from other CAD
systems to make your programming job easier.
This lesson will focus on what we consider to be the most useful and necessary tools when importing a file
from a different CAD software.
OVERVIEW OF EXERCISE:
In this lesson you will become familiar with importing files from AutoCAD. You will learn how to prepare the
imported geometry for machining.
198
Import CAD Files Instructor Demonstration Preview:
Topics:
NOTES:
199
Import CAD Files Step 1: Import A Cad File
IMPORT 2D PART1
STEP 1: IMPORT A CAD FILE
Mastercam lets you read (import) a variety of CAD file types into the Mastercam database. You can also
write (export) Mastercam files to a variety of different file formats. To convert files from other CAD
packages you need to use File Open command and set the file extension to the extension of the software you are
importing from.
icon.
n Change the File type to AutoCAD
Files (*.dwg;*.dxf;*.dwf;*.dwfx)
n Select 2D Part1.DWG. and choose
Open button.
200
Import CAD Files Step 2: Transform Move To Origin
Move to Origin quickly moves all visible geometry to the current WCS origin based on a point that you
select with the AutoCursor. Move to Origin respects the 2D/3D construction mode.
n Right mouse click in the graphics window and select the Clear colors icon to reset the color.
n Save the file.
201
Import CAD Files Step 3: Prepare Imported Geometry - Suggested Steps
IMPORT 2D PART2
Resources - Download the file from www.EMASTERCAM.COM/TRAININGFILES/
202
Import CAD Files Step 3: Prepare Imported Geometry - Suggested Steps
203
Import CAD Files Step 3: Prepare Imported Geometry - Suggested Steps
3.4 Statistics
n Select the Home tab and select Statistics button in the
Analyze group to confirm what type of geometry is on the
screen.
3.5 Analyze an
Entity
n Use Analyze
Entity command
(F4) and select
one of the
horizontal lines.
Note: The dimension reads 7.50 but the entity is only 3.75 long. This means the geometry imported is
not to scale. We will need to Scale the geometry to the appropriate value before applying the toolpaths.
204
Import CAD Files Step 3: Prepare Imported Geometry - Suggested Steps
205
Import CAD Files Step 3: Prepare Imported Geometry - Suggested Steps
n Click on the left side of the Quick Mask button to Select all drafting entities.
206
Import CAD Files Step 3: Prepare Imported Geometry - Suggested Steps
207
Import CAD Files Step 3: Prepare Imported Geometry - Suggested Steps
n In the Attributes dialog box, set the Color to blue and the Line Width to the
fourth thickest line
n Select the OK button to finish the command.
208
Import CAD Files Step 3: Prepare Imported Geometry - Suggested Steps
SUMMARY:
After completing this lesson and some of the practice exercises that follow you should be able to:
n Import geometry from other CAD formats.
n Move geometry to the origin.
n Use Statistics command to confirm the type of the geometry that is imported.
n Use Analyze entity to check the geometry size
n Scale the geometry to the proper size.
n Organize the geometry on different levels.
n Change the geometry color.
n Change the geometry line thickness.
209
Import CAD Files Exercise #1
EXERCISE #1
Job Description:
Import the geometry and prepare it for machining following these steps:
n Start a new Mastercam file.
n Open the AutoCad file Exercise1-Import.dwg.
n Use Move to Origin command and select the center of the left circle as the Origin.
n Use Analyze Entity to check the part.
n Scale the entire geometry to the proper size.
n Move the dimensions on a different level.
n Change the color and the line thickness.
n Save your part and have the Instructor confirm your results.
210
Import CAD Files Exercise #2
EXERCISE #2
Job Description:
Import the geometry and prepare it for machining following these steps:
n Start a new Mastercam file.
n Open the AutoCad file Exercise2-Import.dwg.
n Use Move to Origin command and select the center of the left circle as the Origin.
n Use Analyze Entity to check the part.
n Scale the entire geometry to the proper size.
n Move the dimensions on a different level.
n Change the color and the line thickness.
n Save your part and have the Instructor confirm your results.
211
Solids Extrude
212
Solids Extrude Introduction
INTRODUCTION
Until now, you have used wireframe geometry to model parts. Wireframe entities work well for relatively
simple parts, but they are limited since they contain no information about the faces or interior of the model
and cannot be shaded. 3D wireframe models can be difficult to create and change.
Solid models use a completely different type of geometry that includes information about the faces and
interior of the part. Solids can be shaded, making it much easier to interpret the designer's intent. They often
require less work to create and are easier to modify than other geometry types.
Starting with a basic shape, called a Base Feature, you progressively apply operations like Cut, Add Boss,
Fillet, and Chamfer, to form the finished part.
Nowadays, most mechanical engineering design is done using solids. Given the advantages of solid
modeling for mechanical design, analysis, and machining, this trend will continue. Therefore, it’s important
for you to understand solid geometry concepts, and how to create and work with them.
OVERVIEW OF EXERCISE:
In this lesson you will become familiar with how to create and modify solids.
213
Solids Extrude Part Drawing
PART DRAWING
214
Solids Extrude Instructor Demonstration Preview
Topics:
NOTES:
215
Solids Extrude Step 1: Setting Up The Graphical User Interface
Please refer to the Getting Started section for more info on how to set up the graphical user interface. In
this step, you will learn how to hide the manager panels to gain more space in the graphics window.
Note: To un-hide them temporally, you can click on one of the Managers tab to open it.
While creating the geometry, keep the Manager panels hidden. This ensures more space in the graphics
window for the geometry.
216
Solids Extrude Step 2: Set The Planes Follow Rules
Tplane follows Cplane - aligns the Tplane with the Cplane when the construction plane has been
changed by the user, or as the result of another follow rule. The Tplane can still be changed independent
of Cplane.
Cplane = Top in Isometric Gview - aligns the construction plane to the Top plane when the graphics
view has been set to Isometric.
In this step you will learn how to set the Construction Plane to create the flat geometry. By setting the Graphic
View to Top the Construction Plane will be automatically set to Top too.
Note: You may skip this step if the wireframe color is already set to Blue #9.
217
Solids Extrude Step 4: Create Rectangles Given The Size And Anchor
In this step you will learn how to create two rectangles given the width, height, and anchor point.
Step Preview:
Wireframe
218
Solids Extrude Step 4: Create Rectangles Given The Size And Anchor
Anchor to center sets the base point of the rectangle to its center and draws the rectangle outward from the center.
Create surface creates a surface inside of the rectangle. Surface creation and Surface toolpath are covered in Mill
Advanced. A surface can be described as the skin on the top of a 3D wireframe. If the Create surface option is on, in
addition to the four lines of the rectangle, you will also see extra lines which represent the surface display while it is
not shaded.
Note: While creating geometry for this tutorial, if you make a mistake, you can undo the last step using
the Undo icon. You can undo as many steps as needed. If you delete or undo a step by mistake, just
use the Redo icon. To delete unwanted geometry, select the geometry first and then press Delete
from the keyboard. To zoom or un-zoom, move the cursor in the center of the geometry and scroll up or
down the mouse wheel.
219
Solids Extrude Step 4: Create Rectangles Given The Size And Anchor
220
Solids Extrude Step 5: Create The Parallel Lines
In this step you will learn how to create parallel lines to existing lines given the distance between the lines.
We are creating the lines to use them as part of the geometry as well as construction lines.
Step Preview:
Wireframe
221
Solids Extrude Step 5: Create The Parallel Lines
222
Solids Extrude Step 5: Create The Parallel Lines
223
Solids Extrude Step 6: Clean Up The Geometry Using Divide
Divide allows you to select the segment of an entity you wish to remove.
Step Preview:
Wireframe
224
Solids Extrude Step 7: Remove The Leftover Lines Using Divide
the command.
225
Solids Extrude Step 8: Chamfer The Inside Rectangle
In this step we will use the Chamfer Chain command to apply chamfers to all the corners of the inside
profile.
Step Preview:
Wireframe
226
Solids Extrude Create The Solid
Levels are a primary organizational tool in Mastercam. A Mastercam file can contain separate levels for wireframe,
surfaces, drafting entities, solids, and toolpaths. By organizing your files into levels, you can easily control which
areas of the drawing are visible at any time and which parts are selectable. By doing so, you will not inadvertently
make changes to areas of the drawing you do not want to change.
In this step we will change the Main Level to 2 to create the solid on Level 2.
227
Solids Extrude Step 11: Create The Solid Body
Solid Extrude performs an operation that results in the creation of one or more new solids. Mastercam
extrudes entities by driving the shapes of the entity along a linear path using a specified direction, distance,
and other parameters that further define the results.
Step Preview:
Note: The construction plane or the graphics view does not affect the way in which the solid is generated.
228
Solids Extrude Step 11: Create The Solid Body
Solids
Chaining is the process of selecting and linking geometry entities such that they
form the foundation of a toolpath, a surface, or a solid. When you chain the
geometry, you can select one or more sets of curves (lines, arcs, and splines) that have
adjoining endpoints.
Chaining differs from other selection methods because it assigns order and
direction to the selected curves. Chaining order and direction determine how
surfaces, solids, and toolpaths are generated.
n Leave the default settings in the Chaining dialog box and select the outside
rectangle as shown.
229
Solids Extrude Step 11: Create The Solid Body
230
Solids Extrude Step 12: Create Two Holes
Note: To view the part shaded or unshaded at any time, you can press Alt + S on the keyboard or select
the Wireframe or Shaded icons from the Status Bar.
You can also select the Outline Shaded for a crisp look of the solid.
This step shows you how to create the holes using the Hole command.
Step Preview:
231
Solids Extrude Step 12: Create Two Holes
Solids
232
Solids Extrude Step 12: Create Two Holes
233
Solids Extrude Step 13: Using Solids Manager To Modify The Holes
In this step you will re-size the 0.5" diameter holes to 0.75" diameter holes with a 0.05 X 45 degree chamfer.
You will use the Solids Manager to modify the diameter.
Step Preview:
234
Solids Extrude Step 13: Using Solids Manager To Modify The Holes
Note: To modify any of the solids operations, double click on the operation. The corresponding dialog
box will appear on the screen, and hence the parameters can be modified. To update the solid after
modifying the parameters, click on the Regen selected button from the Solids Manager.
You can also regenerate all the operations that were modified, using the Regen button.
Note: If the panel does not appear, move your mouse outside of the Solid Panel. The Hole panel
should appear.
235
Solids Extrude Step 13: Using Solids Manager To Modify The Holes
236
Solids Extrude Step 14: Add A Boss
In this step, another extrusion operation will be performed to add a boss to the part.
Step Preview:
Solids
n In the Solid Extrude panel set the Type to Add boss and make sure the Distance is set to 0.25 as
shown. The arrow indicating the direction of the extrusion should point upwards as shown.
237
Solids Extrude Step 14: Add A Boss
n Otherwise, in the Solid Extrude panel, click on the Reverse All icon as shown to flip the
direction.
n Select the OK button to exit the command.
Note: In the Solids Manager, you should only see one solid.
Otherwise, delete the second solid and redo the last step
making sure that Add boss option is enabled in the Solid
Extrude panel.
238
Solids Extrude Step 15: Chamfer The Top Of The Boss
Step Preview:
Note: To be able to see the solid edges better, you will make the wireframe invisible using Levels
Manager.
Solids
n In the Solid Selection dialog box, enable only the Face button, and make
sure that the Edge, Body, and other buttons are disabled, as shown in the
figure (click on the buttons to disable them).
239
Solids Extrude Step 15: Chamfer The Top Of The Boss
240
Solids Extrude Step 16: Save The File
n Click on the Save As icon from the Quick Access Toolbar at the
upper left corner to save the file.
n Find a location on the computer to save your file.
n File name: "Solid Extrude Part_1".
Note: It is highly recommended to save the file from time to time when going through the tutorial.
Click on the Save icon from the Quick Access Toolbar at the upper left corner to save the file.
SOLID FILLET
Solid Fillet commands allow you to create fillets along solid edges. One advantage of solid geometry is its ability to
easily model fillets that are difficult to model using other methods. The following commands are available:
Constant Fillet can fillet a solid edge, face, or body.
Face to Face Fillet prompts you to select a first and then a second face (or set of faces) to fillet.
Variable Fillet allows you to insert different radius values along a solid edge.
Solid Fillet
n Select Solid_Fillet.MCAM.
241
Solids Extrude Solid Fillet
242
Solids Extrude Step 17: Solid Chamfer
Solid Chamfer commands allow you to create a chamfer along the solid edges. The following commands are
available:
One Distance Chamfer creates a 45 degree chamfer with both distances equal to the specified amount.
Two Distance Chamfer creates a chamfer by specifying a value for each distance.
Distance and Angle Chamfer creates a chamfer by specifying one distance and an angle.
Solid Chamfer
n Select SOLID_CHAMFER.MCAM.
243
Solids Extrude Step 17: Solid Chamfer
244
Solids Extrude Step 17: Solid Chamfer
245
Solids Extrude Step 17: Solid Chamfer
SUMMARY:
In this instructor led lesson, you were introduced to several ways to create a solid. After completing this
lesson and some of the practice exercises that follow you should be able to:
n Know how to use Solid Extrude to create a body.
n Know how to use Solid Extrude to add a boss or cut a pocket.
n Using Solid Hole command to create holes.
n Create fillets at the edges of solids.
n Create chamfers at the edges of solids.
n Modify the solids using Solids Manager.
246
Solids Extrude Solid Extrude - Exercise #1
Job Description:
Note: Create 1/4 of the entire drawing and use the Rotate command to complete it.
n Line Endpoints.
n Line Parallel.
n Circle Center Point.
n Divide.
n Fillet Entity.
n Delete construction lines.
n Rotate.
247
Solids Extrude Solid Extrude - Exercise #2
248
Solids Extrude Solid Extrude - Exercise #2
Job Description:
n Rectangular Shapes.
n Circle Center Point.
n Arc Tangent.
n Fillet Entities.
n Trim 1 entity.
n Arc Polar.
n Trim 2 entities.
n Trim - Divide/delete.
n Break at Intersection.
249
Solids & Pocket Toolpaths
250
Solids & Pocket Toolpaths Introduction
INTRODUCTION
Until now, you have used wireframe geometry to model parts. Wireframe entities work well for relatively
simple parts, but they are limited since they contain no information about the faces or interior of the model
and cannot be shaded. 3D wireframe models can be difficult to create and change.
Solid models use a completely different type of geometry that includes information about the faces and
interior of the part. Solids can be shaded, making it much easier to interpret the designer's intent. They often
require less work to create and are easier to modify than other geometry types.
Starting with a basic shape, called a Base Feature, you progressively apply operations like Cut, Add Boss,
Fillet, and Chamfer, to form the finished part.
Nowadays, most mechanical engineering design is done using solids. Given the advantages of solid
modeling for mechanical design, analysis, and machining, this trend will continue. Therefore, it’s important
for you to understand solid geometry concepts, and how to create and work with them.
This lesson introduces the pocket style toolpaths. Pocket operations are generally used to remove excess
material on the interior of the part. With Mastercam, the pocket operations can include rough and finish
paths. The finish path in a pocket operation is basically the same as the Contour operations we have already
experienced. The rough paths are to remove large amounts of material as quickly and efficiently as possible.
There are multiple options of cut styles to choose from when pocketing. For this lesson, we will explore a few,
but any of the exercises can be modified to use most of the pocketing styles.
You will also use the Slot Mill toolpath to machine a closed pocket. Starting with Mastercam 2023 you can
use Slot mill to machine pockets that have a different shape that the Obround shape. Slot Mill toolpaths
automatically calculate plunge, entry, and exit points appropriate for the pocket shape.
251
Solids & Pocket Toolpaths Introduction
OVERVIEW OF TUTORIAL:
In this tutorial you will learn Extrude command to create solids and will face and machine the areas shown by
using Pocket style toolpaths. In Mastercam 2023 you can also use Slot Mill toolpath to machine a closed
pocket with a shape that is not an Obround shape.
252
Solids & Pocket Toolpaths Instructor Demonstration
INSTRUCTOR DEMONSTRATION
Topics:
NOTES:
253
Solids & Pocket Toolpaths Part Drawing
PART DRAWING
254
Solids & Pocket Toolpaths Solid Terms
SOLID TERMS
The following illustration shows a simple solid model and some common terms associated with solids.
Any continuous surface on the outside shell of the part. It can be both
Face
flat or curved.
Edge Any seam where two faces intersect.
Solid Body The entire solid with all features.
A closed wireframe boundary that is extruded and removed from the
Cut
solid body.
A closed wireframe boundary that is extruded and added to the solid
Boss
body.
Solid Options
The following terms are used in solid modeling. Those common for modeling prismatic shapes are covered in
this chapter. More advanced solid functions, like Revolve and Sweep, are used mostly for modeling complex
3D parts like molds and are detailed in the Mill Advanced Professional Courseware.
255
Solids & Pocket Toolpaths Pocket Toolpath - Basic Steps
Facing Pocket toolpaths are used to face a part with islands. This
allows the tool to overlap the edges of the part but still avoid island
areas.
Open Pocket toolpaths are for pockets that have one open end.
The tool removes all of the inner material and overlaps the
open boundary to ensure a clean edge.
256
Solids & Pocket Toolpaths Step 1: Save Machine Group Setup Future Jobs
We have set the Tool settings for each toolpath so far. Now that we know how we would like them to
appear, we will set them to Default to the settings we want to use most of the time.
257
Solids & Pocket Toolpaths Step 1: Save Machine Group Setup Future Jobs
258
Solids & Pocket Toolpaths Step 1: Save Machine Group Setup Future Jobs
259
Solids & Pocket Toolpaths Step 1: Save Machine Group Setup Future Jobs
box.
n Click OK to close the Edit Operation Defaults dialog box.
n Click OK once again to close the Machine Group Setup dialog
box.
Note: This will make sure that any parameters, views or settings are returned back to the default values
in case this file has already been saved.
260
Solids & Pocket Toolpaths Step 2: Create And Locate Part Geometry
In this task you will create the Top plane geometry shape and then use Solid Extrude command to create
the solid for easier selection and confirmation of toolpaths.
Note: Solids require closed chains. To be able to create the open pocket you will need to create an extra
line or break the left vertical line where it intersects with the horizontal lines.
261
Solids & Pocket Toolpaths Step 2: Create And Locate Part Geometry
262
Solids & Pocket Toolpaths Step 2: Create And Locate Part Geometry
button.
263
Solids & Pocket Toolpaths Step 2: Create And Locate Part Geometry
Note: To view the part shaded or unshaded at any time, you can press Alt + S on the keyboard or select
the Wireframe or Shaded icons from the Status Bar.
You can also select the Outline Shaded for a crisp look of the solid.
264
Solids & Pocket Toolpaths Step 3: Select A Machine And Set The Job Setup
n Select the Stock Setup and click on the Add from a bounding
box button.
n Enable All
shown.
n The Size values
should look as
shown.
265
Solids & Pocket Toolpaths Step 4: Facing Toolpath
Note: The extra stock above the part will be removed with a Facing operation.
A Facing toolpath quickly removes material from the top of the part to create an even surface and prepare
for subsequent operations.
Toolpaths
266
Solids & Pocket Toolpaths Step 4: Facing Toolpath
n In the Chaining dialog box, select the OK button to use the stock as the
toolpath geometry.
n The 2D Toolpaths -
Facing dialog box
appears on the screen as
shown.
Note: In the following steps you will be setting the parameters to generate the Facing toolpath.
267
Solids & Pocket Toolpaths Step 4: Facing Toolpath
4.1 Tool
In the following steps you will choose a 2.0” Face Mill from the Library of tools provided by Mastercam. You
will use the Filter option to search through the tool library for a specific tool type which makes it easier and
quicker to find the desired tool.
268
Solids & Pocket Toolpaths Step 4: Facing Toolpath
Cut Parameters page allows you to set the Facing parameters such as Style, Stock to leave, and
Move between passes.
Linking Parameters page allows you to define the Clearance, Retract, Feed plane, Top of stock and
Depth heights.
269
Solids & Pocket Toolpaths Step 4: Facing Toolpath
4.5 Coolant
270
Solids & Pocket Toolpaths Step 5: Machine The Closed Pocket
In this operation you will remove the closed cavity area in the middle of the top face.
n Before starting the next operation, turn off the toolpath display for the Facing operation. (Alt+T)
Toolpaths
271
Solids & Pocket Toolpaths Step 5: Machine The Closed Pocket
5.2 Tool
In the following steps you will choose a 3/4” Flat Endmill from the Library of tools provided by Mastercam.
Cut Parameters page allows you to set the Pocket parameters such as machining direction and pocket
type.
272
Solids & Pocket Toolpaths Step 5: Machine The Closed Pocket
5.4 Roughing
Roughing page allows you to set the Pocket parameters such as Cutting method and Stepover
percentage.
273
Solids & Pocket Toolpaths Step 5: Machine The Closed Pocket
5.6 Finishing
A Pocket finish pass is actually a Contour cut. These settings will leave 0.01 material for a final contour
clean-up pass. The clean-up pass will only cut at the final depth.
Lead In/Out page allows you to set the entry and/or exit movements as a combination of a line and an arc.
274
Solids & Pocket Toolpaths Step 5: Machine The Closed Pocket
Depth Cuts
275
Solids & Pocket Toolpaths Step 5: Machine The Closed Pocket
The option to Output 3D arcs will create the entry helix move with arc moves when possible.
5.12 Coolant
n From the Tree View List, select Coolant and turn the
Flood on as shown.
n Select the OK button to exit 2D Toolpaths - Pocket.
276
Solids & Pocket Toolpaths Step 6: Open Pocket Toolpath
Note: If the verified part does not look like this result, click the
Parameters icon under the Pocket toolpath in the Mastercam
Toolpaths Manager and confirm your settings are correct.
Then Regenerate the toolpath.
In this Pocket operation you will use a special type of Pocket style toolpath to remove the open area with a
3/4" Flat Endmill. The Open Pocket toolpath allows using pocket parameters even if the pocket is not a
completely enclosed boundary.
Toolpaths
Note: You may need to rotate the geometry to select the chain.
277
Solids & Pocket Toolpaths Step 6: Open Pocket Toolpath
6.2 Tool
278
Solids & Pocket Toolpaths Step 6: Open Pocket Toolpath
These settings will allow the cutter to overlap the open area by 0.9375 ".
With Use open pocket cutting method enabled, the entry motion is automatically outside of the part.
6.4 Roughing
279
Solids & Pocket Toolpaths Step 6: Open Pocket Toolpath
6.6 Finishing
A Pocket finish pass is actually a contour cut. These settings will leave 0.01 in of material for a final contour
clean-up pass. The clean-up pass will only cut at the final depth.
Lead In/Out page allows you to set the entry and/or exit movements as a combination of a line and an arc.
280
Solids & Pocket Toolpaths Step 6: Open Pocket Toolpath
Linking Parameters page allows you to define the Clearance, Retract, Feed plane, Top of stock and
Depth heights.
281
Solids & Pocket Toolpaths Step 6: Open Pocket Toolpath
6.10 Coolant
n From the Tree View List, select Coolant and turn the Flood on
as shown.
Note: If the verified part does not look like this result, click the Parameters icon under the second Pocket
toolpath in the Mastercam Toolpaths Manager and confirm your settings are correct. Then regenerate the
toolpath.
282
Solids & Pocket Toolpaths Step 7: Remachine The Pockets
In this toolpath we will use a 3/8” Flat Endmill to machine the corners of the pocket that the ¾” tool could
not cut. Since the Pocket geometry has already been selected and since we have most of the parameters
set the way we like them for the pocket toolpaths, we will Copy and Paste the toolpath to simplify the work.
283
Solids & Pocket Toolpaths Step 7: Remachine The Pockets
n Make sure that the insert arrow is below the last toolpath and
then right mouse click on it and select Paste.
284
Solids & Pocket Toolpaths Step 7: Remachine The Pockets
Note: You should have 2 chains in the last Pocket toolpath Geometry as shown.
285
Solids & Pocket Toolpaths Step 7: Remachine The Pockets
7.1 Tool
In the following steps you will choose a 3/8” Flat Endmill from Mastercam library.
286
Solids & Pocket Toolpaths Step 7: Remachine The Pockets
Cut Parameters page allows you to set the Pocket type to Remachining and set the parameters.
REFERENCE INFORMATION
Roughing tool diameter calculates areas where the previous tool could not machine the stock based on
the previous tool diameter.
Clearance extends the area to be remachined to overlap the already machined areas.
Display stock previews how much stock is removed during the roughing toolpath and the remachining or
finishing toolpath, and how much stock is left after remachining.
Note: As we copied the toolpath, most of the parameters are already set.
287
Solids & Pocket Toolpaths Step 7: Remachine The Pockets
Linking Parameters page allows you to define the Clearance, Retract, Feed plane, Top of stock and Depth
heights.
288
Solids & Pocket Toolpaths Step 8: Slot Mill The Closed Pocket
Note: To see the part with different colors after verification, in the Verify ribbon enable Color Loop icon.
In Mastercam 2023 you can use Slot Milling toolpath to machine the closed pocket. Slot Mill toolpaths
automatically calculate plunge, entry, and exit points.
n Before starting the next operation, turn off the toolpaths. Press Al + T.
289
Solids & Pocket Toolpaths Step 8: Slot Mill The Closed Pocket
8.1 Tool
n Machining direction is
set to Left.
n Stock to leave on walls
= 0.0.
n Stock to leave on
floors = 0.0.
REFERENCE INFORMATION
Entry/exit arc sweep sets the included angle of each entry and exit arc.
Perpendicular entry enters the toolpath perpendicular to the first tool move. Useful when using
Compensation type in Control.
Overlap how far the tool goes past the end of the toolpath before exiting for a cleaner finish.
290
Solids & Pocket Toolpaths Step 8: Slot Mill The Closed Pocket
8.3 Rough/Finish
291
Solids & Pocket Toolpaths Step 8: Slot Mill The Closed Pocket
292
Solids & Pocket Toolpaths Step 9: Post Process The Toolpaths
Note: The file will be saved with the Mastercam toolpath data stored inside the file.
SUMMARY:
In this tutorial, you learned how to create a solid using the Extrude command and added to your toolpath skill
set by learning the basics of pocket style toolpaths. You also learned how to set default values for Tool and
Stock setup parameters so they suit your everyday preferences. This will save you time daily. You also
learned the techniques for selecting the geometry you want to cut.
After completing this tutorial and some of the practice exercises that follow you should be able to:
n Create a solid using Solids Extrude command.
n Use the Pocket toolpath type to create Closed and Open pocket shapes.
n Understand the common pocket parameters.
n Understand how to utilize the Mastercam Help file as a reference for additional information.
n Understand how to save Tool and Stock setup settings.
n Understand how to use Copy and Paste to quickly create new toolpaths with the same geometry.
n Use the Contour and Pocket Remachining toolpaths.
n Use Slot Mill to rough and finish a closed pocket.
293
Solids & Pocket Toolpaths Exercise #1
EXERCISE #1
Job Description:
Create the solid geometry and program the part above with the following requirements:
n Use Mastercam design tools to create the solid model of the drawing shown above.
n Job Setup Notes/Tips:
n Stock Size = All Entities.
n Select suitable tools to:
n Face the top of the Stock with 2” Face Mill
n Pocket the closed cavity area.
n Pocket the open cavity area.
n Remachine small corners.
n Run Backplot and Solid Verify to confirm results.
n Create G-code for NC machine.
294
Solids & Pocket Toolpaths Exercise #2
EXERCISE #2
Job Description:
Create the solid geometry and program the part above with the following requirements:
n Use Mastercam design tools to create the 3D Wireframe of the drawing shown above.
n Job Setup Notes/Tips:
n Stock Size = All Entities.
n Face the top of the Stock with 2” Face Mill.
n Contour the outside periphery with a 1” Flat Endmill.
n Machine most of the material from the 3 pocket areas with a 1” Flat Endmill.
n A. Through Closed Pocket
n B. Blind Closed Pocket (1” Deep)
n C. Open Blind Pocket (1.50” Deep)
n Remachine the inside radii with appropriate Flat Endmills.
n Run Backplot and Solid Verify to confirm results.
n Create G-code for NC machine.
295
Drilling Toolpaths
296
Drilling Toolpaths Introduction
INTRODUCTION
This lesson introduces fixtures and the Drilling toolpaths. Hole making is likely the most fundamental and
widely used machining operation. In this tutorial you will learn techniques for manually selecting holes from
the model for drilling and the parameters and methods to create efficient operations.
297
Drilling Toolpaths Instructor Demonstration:
INSTRUCTOR DEMONSTRATION:
Topics:
NOTES:
298
Drilling Toolpaths Part Drawing
PART DRAWING
299
Drilling Toolpaths Step 1: Open The Soft Jaw Vise
In this step you will open the soft jaw vise made especially for this part.
In this step you will merge the part and align it in the vise.
File
300
Drilling Toolpaths Step 2: Merge The Part
301
Drilling Toolpaths Step 2: Merge The Part
302
Drilling Toolpaths Step 2: Merge The Part
303
Drilling Toolpaths Step 3: Add Holes To The Part Solid
In this step you will learn how to add the holes on one solid body with no history. This will be helpful to quick
select the holes that you want to machine.
Find Holes detects complex holes when you select the Hole operations option. Hole operations finds all
holes with the radius dimensions that you enter. Mastercam creates an operation in the Solids Manager for
each detected hole.
304
Drilling Toolpaths Step 3: Add Holes To The Part Solid
305
Drilling Toolpaths Step 4: Move The Points On Level 1001
n From the Quick Mask Toolbar, click on Select all point entities.
306
Drilling Toolpaths Step 6: Set The Part Origin
In this step you will move the part and the vise and set the Origin at the top center of the part using Move to
Origin command.
n From the
Transform ribbon,
select Move to
Origin icon.
Note: The part is oriented as needed to machine the features. Next, you will hide the vise using Levels
Manager.
307
Drilling Toolpaths Step 7: Create The Job Setup
In this step you will supply Mastercam with information about tool settings and stock size before starting to
create the toolpaths.
308
Drilling Toolpaths Step 7: Create The Job Setup
Files
Master Model
Stock Setup
309
Drilling Toolpaths Step 7: Create The Job Setup
Workholding
n Enable Fixtures.
n Click on Add from a
level button.
n In the Select Level
dialog box, select
Level 100, 101 and
102.
n Select the OK button.
310
Drilling Toolpaths Step 8: Drill The Holes
Tools
Note: All of this setting should be pre-set from the saved Operations defaults we setup in a
previous lesson.
We will generate 5 separate operations to machine the part in this process step. These will include:
In the following toolpaths you will go through the required steps to generate tapped holes. We will select
the holes to be drilled and then we will use Copy and Paste to simplify your work.
In this toolpath you will use a 5/16” Drill to drill the Tap Hole before the actual Tap operation.
311
Drilling Toolpaths Step 8: Drill The Holes
Note: You will learn in the next steps other ways of selecting
the holes.
8.1 Tool
312
Drilling Toolpaths Step 8: Drill The Holes
n In the Tool Axis Control page make sure that the Output format is set to 3 axis.
REFERENCE INFORMATION
Absolute values are always measured from the origin (0,0,0).
Incremental values are measured relative to chained geometry or other parameter values.
Clearance sets the height at which the tool moves to and from the part. If it is not selected, the Retract value
is used as the clearance plane. You can set a point on the geometry or manually enter a value.
Retract sets the height that the tool moves up to before the next tool pass.
Top of Stock sets the height of the material in Z axis. To set absolute values, click the button and select a
point on the geometry or manually enter a value. Incremental values are measured from the chained
geometry.
Depth determines the final lowest machining depth. To change Absolute depth, choose the Depth button
and select a point on the geometry or enter a value manually. Incremental values are relative to the
chained geometry and not the top of the stock.
Depth Calculator button opens the Depth Calculator so you can calculate proper drilling depth.
313
Drilling Toolpaths Step 9: Chamfer Drill The 4 Holes
8.6 Coolant
n From the Tree View List, select Coolant and turn the
Flood on as shown.
Chamfer Drill allows you to quickly create chamfered edges around your holes. Chamfer Drill toolpath
main advantage is that you can select holes of different diameter or size that can lie in different z depths
and machine them in a single operation with a single tool. You can use any tool with a tapered tip, not just a
drill.
314
Drilling Toolpaths Step 9: Chamfer Drill The 4 Holes
n To select the holes, Hold down Ctrl key and select the inside face
of on of the hole. The rest of the holes with the same diameter will
be automatically selected.
Note: That all the other holes that match the criteria were
automatically selected. Make sure the arrows are all pointing
upwards, otherwise click on them to change the direction.
9.2 Tool
315
Drilling Toolpaths Step 9: Chamfer Drill The 4 Holes
REFERENCE INFORMATION
Width allows you to define the chamfer by its width.
Depth allows you to define the chamfer by its depth.
Dwell allows you to enter a dwell after machining the chamfer in seconds.
Maintain SFM/CS varies the spindle speed for each hole to maintain the cutting speed (CS) in surface feet
per minute (SFM) which helps when machining different size holes.
Note: Mastercam automatically calculates the depth based on the width entered in the Cut Parameters.
316
Drilling Toolpaths Step 10: Tapping The Four Holes
In this operation we will use a 3/8” Tap to thread the 4 holes that have been Spot Drilled and Peck Drilled. You
will use Copy and Paste to simplify our work. The other option would be to re-select the hole location geometry.
n Make sure that the insert arrow is below the last toolpath and
then right mouse click on it and select Paste.
317
Drilling Toolpaths Step 10: Tapping The Four Holes
Note: In the next steps you will modify the existing parameters to change the drilling operation to a tap
operation.
10.1 Tool
318
Drilling Toolpaths Step 10: Tapping The Four Holes
319
Drilling Toolpaths Step 11: Verify The Part With The Fixture
In this step you will instruct Mastercam Verify to display the vise while the toolpaths are checked. You will
enable the fixture display in the Simulator Options.
320
Drilling Toolpaths Step 11: Verify The Part With The Fixture
Note: To see the part with different colors after verification, in the Verify ribbon enable Color Loop icon.
You can see a section through the part if in the Verify ribbon you select the ZX Clipping Plane and
select Clip Front.
321
Drilling Toolpaths Step 12: Drill The 1/2" Through Holes
In this toolpath you will use a 1/2” Drill to drill the counterbore holes. To select the holes you will use a
different method of selection; you will select the inside faces of the holes.
12.1 Tool
322
Drilling Toolpaths Step 12: Drill The 1/2" Through Holes
12.2 Stock
323
Drilling Toolpaths Step 12: Drill The 1/2" Through Holes
12.6 Coolant
324
Drilling Toolpaths Step 13: Circle Mill The Large Holes
Circle mill toolpath allows you to machine large holes using a milling type toolpath. You will machine the
large 1” counterbore hole using a ½” Flat Endmill.
As selection method you will select the hole feature from the Solids Manager. This is mainly used when
you have a part with many hole features that have same diameter and you do not want to select them all
based on diameter.
n In the 2D group, select the drop down arrow and select the Circle
Mill from the Hole making gallery.
325
Drilling Toolpaths Step 13: Circle Mill The Large Holes
13.2 Tool
13.3 Stock
n In the Stock enable Use Stock and set the Define stock from
Stock Model.
326
Drilling Toolpaths Step 13: Circle Mill The Large Holes
327
Drilling Toolpaths Step 13: Circle Mill The Large Holes
328
Drilling Toolpaths Step 13: Circle Mill The Large Holes
n Clearance = 2.0
(Absolute).
n Retract = 0.25
(Incremental).
n Feed Plane = 0.1
(Incremental).
n Depth = 0.0
(Incremental).
329
Drilling Toolpaths Step 13: Circle Mill The Large Holes
n From the Toolpaths Manager, click on the Select all operations icon as shown.
n From the Toolpaths Manager, select Verify selected operations icon as shown.
330
Drilling Toolpaths Step 14: Create A 5/8" Thread Mill
In this step you will use Thread mill toolpath to machine the thread. You will first create the 5/8" Thread mill tool and
then set the Thread mill cut parameters.
Step Preview:
Toolpaths
n Select the OK button to exit the Toolpath Hole Definition dialog box.
331
Drilling Toolpaths Step 14: Create A 5/8" Thread Mill
n Under Select Tool Types, select the Thread mill button as shown.
n Select the Next button.
332
Drilling Toolpaths Step 14: Create A 5/8" Thread Mill
Note: To create a Single Point Thread Mill, the Cutting length was calculated as Shoulder length/Thread
per inch (in our case 1/12).
333
Drilling Toolpaths Step 15: Set The Thread Mill Cut Parameters
334
Drilling Toolpaths Step 15: Set The Thread Mill Cut Parameters
n To quickly check how the toolpath will be generated, select the Hide dialog
icon as shown.
Note: If the toolpath does not look as shown in the preview, check your parameters again.
335
Drilling Toolpaths Step 16: Post Process The Toolpaths
336
Drilling Toolpaths Step 17: Save Your File
SUMMARY:
In this lesson, you further added to your toolpath skill set by learning how to create a soft jaw vise that allows
you to verify the toolpaths. You learned how to merge the part and align it in the vise. You learned how to
create counterbore holes using the Solids Hole command.
You machined the hole shapes using both milling techniques as well as multiple types of drill operations. You
also learned the Toolpath Hole Definition options for sorting and applying special parameters to hole
locations. After completing this lesson and some of the practice exercises that follow you should be able to:
n Merge the part and align it on the vise.
n Create holes using Solids Hole command.
n Work with round part shapes and set up round stock.
n Create Circle Mill operations on large holes with Endmills.
n Efficiently enter drilling parameter settings.
n Create standard Drill cycles.
n Spot Drill the holes in preparation for tapping.
n Tap holes.
n Thread Mill an inside hole.
337
Drilling Toolpaths Exercise #1
EXERCISE #1
Job Description:
Program the part above (MANUAL DRILL EXERCISE-1.SLDPRT) with the following requirements:
338
Advanced Pocket - Dynamic Mill
339
Advanced Pocket - Dynamic Mill Introduction
INTRODUCTION
This lesson will build on the High Speed toolpaths you learned in the previous tutorial. This lesson will
enforce your knowledge on how to use the different strategies the Dynamic Mill toolpath provides as you
program more complicated and realistic parts. You will learn new parameter settings to achieve the desired
results.
OVERVIEW OF TUTORIAL:
In this lesson we will learn to locate and machine Solid Models. We will Face the top of the part and then
machine the highlighted areas shown by using Dynamic toolpaths.
340
Advanced Pocket - Dynamic Mill Instructor Demonstration:
INSTRUCTOR DEMONSTRATION:
Topics:
NOTES:
341
Advanced Pocket - Dynamic Mill Dynamic Toolpaths Information
Dynamic Rest Mill machines areas that previous tool could not
machine. Mastercam analyzes the pocket to find areas where
stock remains.
342
Advanced Pocket - Dynamic Mill Step 1: Make Visible The Vise
In this step you will use Levels Manager to make visible the vise.
343
Advanced Pocket - Dynamic Mill Step 1: Make Visible The Vise
Note: Zoom in at the corner and notice that the part is above the top highest part of the movable jaw.
When you created the stock box, you gave 0.125 extra stock at the bottom. The movable jaw step height
is 0.1. There is an extra 0.025 stock that allows you to completely machine the outside profile. After you
machine all the features in this setup, you will have to flip the part and face it, removing the extra 0.125.
344
Advanced Pocket - Dynamic Mill Step 2: Set The Stock
In this step you will supply Mastercam with information about tool settings and stock size before starting to
create the toolpaths.
2.2 Machine
345
Advanced Pocket - Dynamic Mill Step 2: Set The Stock
Master Model
Stock
346
Advanced Pocket - Dynamic Mill Step 2: Set The Stock
347
Advanced Pocket - Dynamic Mill Step 2: Set The Stock
Workholding
Note: Make sure that all levels that contain the fixture
bodies are selected. You might need to select one at a
time.
348
Advanced Pocket - Dynamic Mill Step 3: Facing Toolpath
We will generate 13 separate operations to machine the part in the next steps. These will include:
A Facing toolpath quickly removes material from the top of the part to create an even surface and prepare
for subsequent operations.
349
Advanced Pocket - Dynamic Mill Step 3: Facing Toolpath
3.2 Tool
350
Advanced Pocket - Dynamic Mill Step 3: Facing Toolpath
n Clearance = 2.0
(Absolute).
n Retract = 0.25
(Absolute).
n Feed Plane = 0.1
(Incremental).
n Top of Stock =
0.0625 (Absolute).
n Depth = 0.0
(Absolute).
351
Advanced Pocket - Dynamic Mill Step 3: Facing Toolpath
352
Advanced Pocket - Dynamic Mill Step 4: Dynamic Toolpath To Machine The Bosses
In this step you will use the Dynamic toolpath with the strategy set to From outside to machine around the
standing bosses.
n Before starting the next operation, turn off the toolpath display for
the Facing operation.
353
Advanced Pocket - Dynamic Mill Step 4: Dynamic Toolpath To Machine The Bosses
354
Advanced Pocket - Dynamic Mill Step 4: Dynamic Toolpath To Machine The Bosses
355
Advanced Pocket - Dynamic Mill Step 4: Dynamic Toolpath To Machine The Bosses
4.1 Tool
n Click on the Select library tool button and using the Filter options select the 1/2" Flat Endmill.
n Rapid Retract enabled.
n Comment: “Machine the two bosses.”
REFERENCE INFORMATION
Stepover sets the distance between cutting passes in the X and Y axes.
Toolpath radius reduces sharp corner motion between cut passes.
Micro lift distance enters the distance the tool lifts off the part on the back moves. Microlifts are slight lifts
that help clear chips and minimize excessive tool heating.
Back feedrate controls the speed of the backfeed movement of the tool.
Motion > Gap Size, retract controls retracts in the toolpath when making a non-cutting move within an
area where the tool can be kept down or microlifted.
Cut order optimization defines the cut order Mastercam applies to different cutting passes in the
dynamic mill toolpath.
Stock to leave on walls sets the stock left on the walls that has to be removed by another operation.
356
Advanced Pocket - Dynamic Mill Step 4: Dynamic Toolpath To Machine The Bosses
Note: Strategy is set from outside and the entry motion does not matter.
357
Advanced Pocket - Dynamic Mill Step 4: Dynamic Toolpath To Machine The Bosses
The option to Output 3D arcs will create the entry helix move with arc moves when possible.
358
Advanced Pocket - Dynamic Mill Step 4: Dynamic Toolpath To Machine The Bosses
n From the Toolpaths Manager, select Verify selected operations icon as shown.
Note: If your verify does not look like this result, click the Parameters icon under the Pocket toolpath in
the Mastercam Toolpaths Manager and confirm your settings are correct. Then Regenerate the
toolpath.
359
Advanced Pocket - Dynamic Mill Step 5: Machine The Outside Profile Using Dynamic
In this step you will use the Dynamic toolpath with the From outside option to machine the outside
profile.
5.1 Tool
5.2 Stock
n Make sure Rest materia is disabledl.
360
Advanced Pocket - Dynamic Mill Step 5: Machine The Outside Profile Using Dynamic
361
Advanced Pocket - Dynamic Mill Step 5: Machine The Outside Profile Using Dynamic
362
Advanced Pocket - Dynamic Mill Step 6: Machine The Slot With Contour Ramp
In this example, you will machine the two narrow slots using a Contour operation with a constant ramp
motion. You will cut the 0.15” wide slot with a 1/8” Flat Endmill.
n Before starting the next operation, turn off the toolpath display.
n From the 2D Toolpaths select Contour.
363
Advanced Pocket - Dynamic Mill Step 6: Machine The Slot With Contour Ramp
6.1 Tool
364
Advanced Pocket - Dynamic Mill Step 6: Machine The Slot With Contour Ramp
365
Advanced Pocket - Dynamic Mill Step 6: Machine The Slot With Contour Ramp
Note: To see the part with different colors after verification, in the Verify ribbon enable Color Loop icon.
366
Advanced Pocket - Dynamic Mill Step 7: Slot Mill The Bigger Slot
In this step you will machine the bigger slot using Slot Mill toolpath. The Slot Mill toolpath is designed
specifically for the obround shapes. The slots must be closed and include two parallel, straight sides.
n Before starting the next operation, turn off the toolpaths. Press Al + T.
367
Advanced Pocket - Dynamic Mill Step 7: Slot Mill The Bigger Slot
7.1 Tool
n Machining direction is
set to Left.
n Stock to leave on walls
= 0.0.
n Stock to leave on
floors = 0.0.
REFERENCE INFORMATION
Entry/exit arc sweep sets the included angle of each entry and exit arc.
Perpendicular entry enters the toolpath perpendicular to the first tool move. Useful when using
Compensation type in Control.
Overlap how far the tool goes past the end of the toolpath before exiting for a cleaner finish.
368
Advanced Pocket - Dynamic Mill Step 7: Slot Mill The Bigger Slot
7.3 Rough/Finish
369
Advanced Pocket - Dynamic Mill Step 7: Slot Mill The Bigger Slot
370
Advanced Pocket - Dynamic Mill Step 8: Pockets With Different Depths & An Island
In this step you will machine all the closed cavities including the one with a standing island. Note the
selection method that will be needed to let Mastercam know where is the top of the island that needs to be
faced.
n In the Machining region strategy enable Stay inside and click on the Machining regions
select button.
371
Advanced Pocket - Dynamic Mill Step 8: Pockets With Different Depths & An Island
8.1 Tool
372
Advanced Pocket - Dynamic Mill Step 8: Pockets With Different Depths & An Island
373
Advanced Pocket - Dynamic Mill Step 8: Pockets With Different Depths & An Island
Note: The 3/8 Flat Endmill could not remove all the material. The corner radius of the pocket shapes is
only 0.125 Radius. You will need to come back with another operation to clean out the corners, because
we do not want to cut away all of the pocket material with the small 0.125 tool.
374
Advanced Pocket - Dynamic Mill Step 9: Machine The Two Open Pockets
In this Pocket operation you will machine the open pockets, using the Dynamic toolpath and Air regions
options. You will use a ½” Flat Endmill. The corner radius of the pocket shapes is only 0.125 Radius. You
will need to come back with another operation to clean out the corners, because we do not want to cut
away all of the pocket material with the small 0.125 radius tool.
n In the Toolpaths Manger, select Toggle display on selected operations to remove the
toolpath display.
375
Advanced Pocket - Dynamic Mill Step 9: Machine The Two Open Pockets
9.1 Tool
Note: The corner radii of the pocket area are actually 1/16” which this tool cannot finish. You will
create another operation to clean out the corners later.
376
Advanced Pocket - Dynamic Mill Step 9: Machine The Two Open Pockets
377
Advanced Pocket - Dynamic Mill Step 10: Drill The Holes
In the following toolpaths you will create two pilot holes in the large holes using a 3/4 Drill. You can use the
holes created to plunge the 1/2 Flat Endmill to finish the holes with a Circle Mill toolpath.
the OK button.
378
Advanced Pocket - Dynamic Mill Step 10: Drill The Holes
10.2 Tool
379
Advanced Pocket - Dynamic Mill Step 10: Drill The Holes
Linking Parameters page allows you to define the Clearance, Retract, Feed plane, Top of stock and
Depth heights.
n Enable Calculate
incremental values
from holes/lines.
n Retract = 0.5
(Incremental).
n Top of stock = 0.0
(Incremental).
n Depth = 0.0
(Incremental).
10.6 Coolant
n From the Tree View List, select Coolant and turn the
Flood on as shown.
380
Advanced Pocket - Dynamic Mill Step 11: Circle Mill The Large Holes
Circle mill toolpath allows you to machine large holes using a milling type toolpath. You will machine the
large 1” counterbore hole using a ½” Flat Endmill.
n In the Toolpaths Manger, select Toggle display on selected operations to remove the
toolpath display.
n In the 2D group, select the drop down arrow and select the Circle
Mill from the Hole making gallery.
381
Advanced Pocket - Dynamic Mill Step 11: Circle Mill The Large Holes
11.2 Tool
382
Advanced Pocket - Dynamic Mill Step 11: Circle Mill The Large Holes
11.6 Transitions
383
Advanced Pocket - Dynamic Mill Step 11: Circle Mill The Large Holes
384
Advanced Pocket - Dynamic Mill Step 11: Circle Mill The Large Holes
385
Advanced Pocket - Dynamic Mill Step 12: Remachine The Pockets With Rest Mill
In this toolpath you will use a 1/8” Flat Endmill to machine the corners of the pocket that the 1/2” and 3/8 "
tools could not cut. The toolpath used is Dynamic toolpath with Rest Mill option.
386
Advanced Pocket - Dynamic Mill Step 12: Remachine The Pockets With Rest Mill
387
Advanced Pocket - Dynamic Mill Step 12: Remachine The Pockets With Rest Mill
12.1 Tool
388
Advanced Pocket - Dynamic Mill Step 12: Remachine The Pockets With Rest Mill
12.2 Stock
Rest Material parameters are located in the Stock page and allow you to target the material left behind
by a previous toolpath. You have to define how Mastercam calculates the remaining stock for a 2D High
Speed Dynamic Mill or Area Mill toolpath. There are two main approaches:
1. You can choose to calculate the stock remaining from one or more source operations. If the part file
includes a Mastercam stock model operation, you can select it for use as the stock model. Or select one or
more other operations from the list in the window. The source operation does not have to be another high
speed toolpath.
2. You can also just enter the dimensions of a roughing tool. Mastercam calculates a stock model based on
the areas of your part that could not be cut or accessed by such a tool.
389
Advanced Pocket - Dynamic Mill Step 12: Remachine The Pockets With Rest Mill
390
Advanced Pocket - Dynamic Mill Step 13: Remachine The Contour
In this step you will learn how to remachine the outside profile using Contour toolpath.
Note: You might need to click twice on the icon to remove all toolpath displays.
13.1 Tool
391
Advanced Pocket - Dynamic Mill Step 13: Remachine The Contour
392
Advanced Pocket - Dynamic Mill Step 13: Remachine The Contour
393
Advanced Pocket - Dynamic Mill Step 14: Finish The Walls
In this step you are going to finish the pockets walls using Contour toolpath. The Dynamic toolpath does
not have a finish option and you will need to use a different toolpath to remove the 0.02 stock on the walls.
14.1 Finish the outside walls of the bosses using Contour toolpath
394
Advanced Pocket - Dynamic Mill Step 14: Finish The Walls
395
Advanced Pocket - Dynamic Mill Step 14: Finish The Walls
n Top of stock = 0
(Incremental).
n Depth = -0.3125.
(Absolute).
396
Advanced Pocket - Dynamic Mill Step 14: Finish The Walls
14.8 Tool
397
Advanced Pocket - Dynamic Mill Step 14: Finish The Walls
398
Advanced Pocket - Dynamic Mill Step 15: Post Process The Toolpaths
Note: You will learn how to machine the bottom of the part in a later lesson that covers multiple setups.
In this lesson, you learned how to generate more complicated, specialized pocket type toolpaths, including
the special rules for selecting the geometry to machine for these toolpath types. After completing this lesson
and some of the practice exercises that follow you should be able to:
n Setup the origin using Move to Origin command.
n Face the top of the part.
n Use Dynamic toolpath to machine standing bosses.
n Cut narrow slots with the Ramp Contour toolpath.
n Cut a slot using Slot Mill toolpath.
n Use the Dynamic toolpath type to machine pockets with different depths.
n Use the Dynamic toolpath to face the tops of islands.
n Reinforce the Copy and Paste technique to quickly create new similar operations.
n Dynamic Rest Mill to remachine the pockets to remove leftover material from previous operations.
n Pre drill holes and use Circle Mill toolpath to finish them.
n Remachine the outside profile using Contour toolpath.
n Finish the walls using Contour toolpath.
399
Advanced Pocket - Dynamic Mill Exercise #1
EXERCISE #1
Job Description:
Program the part above (Advanced Pocket Exercise 1.SLDPRT) with the following requirements:
n Open the SolidWorks file and use Dynamic Transform command to orient the solid so pockets face the
Top view and locate the solid at the origin.
n Create the stock wireframe giving extra stock on Z axis 0.125 at top and at bottom.
n Open the vise and merge and align the pa rt.
n Face the top of the stock with 2” Face Mill.
n Machine using Dynamic Mill toolpaththe 1.0" Deep pocket area using Island facing to clean the top of the
standing boss using 0.75" Flat Endmill.
n Use Dynamic Mill to machine the other 4 pocket areas (note the different depths) using 0.75" Flat
Endmill.
n Use Dynamic Mill with the Rest Material option to remachine the corner areas with a 0.25" Flat Endmill.
n Finish the walls using Contour toolpath.
n Run Backplot and Solid Verify to confirm results.
n Create G-code for NC machine.
400
Advanced Pocket - Dynamic Mill Exercise #2
EXERCISE #2
Job Description:
Program the part above (Advanced Pocket Exercise 2.SLDPRT) with the following requirements:
n Open the SolidWorks file and use Dynamic Transform command to orient the solid and locate the origin.
n Create the stock wireframe giving extra stock on Z axis 0.125 at top and at bottom.
n Program the entire part completely including:
n Open the vise and merge and align the part.
n Face the top of the Stock.
n Contour the outside periphery.
n Rough out all of the pocket areas using Dynamic Mill toolpath with Flat Endmill tools that will fit in the
areas.
n Finish the walls of the pocket and islands using Contour toolpath.
n Run Backplot and Solid Verify to confirm results.
n Create G-code for NC machine.
401
Advanced Pocket - Dynamic Mill Exercise #3
EXERCISE #3
Job Description:
n Program the part above (Advanced Pocket Exercise 3.SLDPRT) with the following requirements:
n Open the SolidWorks file and use Dynamic Transform command to orient the solid and locate the origin.
n Create the stock wireframe giving extra stock on Z axis 0.125 at top and at bottom.
n Program the entire part including:
n Open the vice and merge and align the part.
n Face the top of the stock.
n Contour the outside periphery.
n Rough out all of the pocket areas using Dynamic Mill toolpath with Flat Endmill tools that will fit in the
areas.
n Finish the walls of the pocket and islands using Contour toolpath.
n Run Backplot and Solid Verify to confirm results.
n Create G-code for NC machine.
402
2D HST Toolpaths
403
2D HST Toolpaths Introduction
INTRODUCTION
Mastercam high speed toolpaths are specially designed to produce the smoothest, most
efficient tool motions, optimized for high speed and hard milling. These high speed toolpaths can help make
the processes we have learned so far more efficient and automated, minimizing programming and cycle
times.
Dynamic Mill Toolpath machines pockets, material that other toolpaths left behind, and standing bosses or
cores using the entire flute length. The toolpath supports many powerful entry methods, including a custom
entry method. Entry methods and micro lifts support custom feeds and speeds to optimize and generate safe
tool motion.
The toolpath depends on the Machining strategy that you choose in the Chain Options. If the strategy
chosen is From outside, the toolpath starts at the outmost chain and works its way in taking on the final
shape of the part as it approaches the final pass. You can also machine pockets in which case the strategy
selected is Stay inside which keeps the tool inside of the machining regions. The main difference between
the Dynamic Mill and Area Mill is that the cutting method of the first one allows you to use the entire flute of
the tool while with Area Mill, small depth of cuts are recommended.
404
2D HST Toolpaths Instructor Demonstration:
INSTRUCTOR DEMONSTRATION:
Topics:
n Import a Parasolid
n Create the stock
n Merge the vise
n Job Setup
n Face Toolpath
n Dynamic Mill From Outside Toolpath
n Dynamic Mill From Inside Toolpath
n Rest Mill Toolpaths
n Peel Mill Toolpath
n Contour Toolpath
n Model Chamfer Toolpath
NOTES:
405
2D HST Toolpaths Part Drawing
PART DRAWING
406
2D HST Toolpaths 2D High Speed Toolpaths (HST) Information
407
2D HST Toolpaths Step 1: Create The Stock Using Bounding Box
In this step you will use Bounding Box command to create the stock necessary to machine part.
408
2D HST Toolpaths Step 1: Create The Stock Using Bounding Box
409
2D HST Toolpaths Step 2: Create A Point At The Top Center Of The Part
In this step you will use Temporary points to create a point at the top center of the part.
410
2D HST Toolpaths Step 3: Save The Part
n From the QAT select the Save As button and save the file to a desired location.
In this step you will learn how to merge the vise that will be used when verifying the toolpath.
File
411
2D HST Toolpaths Step 4: Merge The Vise
Note: Zoom in at the corner and notice that the part is above the top highest part of the movable jaw.
When you created the stock box, you gave 0.125 extra stock at the bottom. The movable jaw step height
is 0.1. There is an extra 0.025 stock that allows you to completely machine the outside profile. After you
machine all the features in this setup, you will have to flip the part and face it to remove the extra 0.125.
412
2D HST Toolpaths Step 5: Change The Cplane To Top
In this step you will use Move to Origin command to set the part origin at the top center of the finish part.
You will use the point created with the Bounding Box command.
413
2D HST Toolpaths Step 6: Move The Origin To The Point
414
2D HST Toolpaths Step 7: Create The Job Setup
In this step you will supply Mastercam with information about tool settings and stock size before starting to
create the toolpaths.
7.2 Machine
Master Model
Stock
415
2D HST Toolpaths Step 7: Create The Job Setup
416
2D HST Toolpaths Step 7: Create The Job Setup
Workholding
Note: Make sure that all levels that contain the fixture
bodies are selected. You might need to select one at a time.
Note: In this lesson, you will generate several separate operations to machine the part. These operations
are the latest technology in Mastercam. The operations include: Facing, Dynamic Mill - From Outside
Dynamic Mill to remove inner material, 2D HST Peel Mill and Dynamic Rest Mill.
417
2D HST Toolpaths Step 8: Facing Toolpath
A Facing toolpath quickly removes material from the top of the part to create an even surface and prepare
for subsequent operations.
Note: In the following steps you will be setting the parameters to generate the Facing toolpath.
418
2D HST Toolpaths Step 8: Facing Toolpath
8.2 Tool
419
2D HST Toolpaths Step 8: Facing Toolpath
420
2D HST Toolpaths Step 9: Dynamic Mill Toolpath The Outside Shape
Dynamic Mill toolpath machines cores or pockets using the entire flute length. The toolpath supports many
powerful entry methods, including a customized entry method. Entry methods and micro lifts support custom feeds
and speeds to optimize and generate safe tool motion. The toolpath depends on the Machining strategy that you
choose in the Chain Options. If the strategy chosen is From outside, the toolpath starts at the outmost chain and
works its way in, taking on the final shape of the part as it approaches the final pass. You can also machine pockets,
in which case the strategy selected is Start inside, which keeps the tool inside the machining regions.
n From the Toolpaths ribbon, in the 2D group, select the Dynamic Mill
icon.
Machining regions: Allows selecting areas where the tool will remove
material. If no machining region is selected, the area to be machined defaults
to the stock size defined in Stock Setup.
Stay inside: keeps the toolpath inside the selected machining region.
From outside: Causes the toolpath to start from outside and work toward the
machining region.
Open chain extension to stock: defines the option to cut open chains to the
stock defined in stock setup.
Air regions: allows defining areas where there is no material so tool can
travel through it when machining.
Containment regions: defines an area where the tool cannot travel outside
of.
Entry chain: defines a chain of geometry or point where the tool enters the
part to begin machining.
421
2D HST Toolpaths Step 9: Dynamic Mill Toolpath The Outside Shape
422
2D HST Toolpaths Step 9: Dynamic Mill Toolpath The Outside Shape
Note: There will be no chains under Machining Regions and one under
Avoidance Regions. With this type of toolpath, we do not need to set
Direction since the machining occurs between the two boundaries
selected.
423
2D HST Toolpaths Step 9: Dynamic Mill Toolpath The Outside Shape
Note: In the following steps you will be setting the parameters to generate the Dynamic Mill toolpath.
9.1 Tool
In the following steps you will choose a 1.0” Flat Endmill from the tool library provided by Mastercam. You
will use the Filter option to search through the tool library for a specific tool type which makes it easier and
quicker to find the desired tool. The model drawing indicates that the smallest inside radius on the outer
contour is 2.00 which can be machined with the 1.0" Flat Endmill.
424
2D HST Toolpaths Step 9: Dynamic Mill Toolpath The Outside Shape
9.2 Stock
Cut Parameters page allows you to set the Dynamic Mill parameters such as Cutting method and
Stepover.
Stepover sets the distance between cutting passes in the X and Y axes.
Approach distance adds the specified absolute distance to the beginning of the toolpath’s first cut.
First pass offset offsets out the machining region with a user defined distance for the tool to safely engage
from the outside of the material.
First pass feed reduction allows you to slow the feed for the first pass on machining region material
approached from the outside.
Min toolpath radius reduces sharp corner motion between cut passes.
Micro lift distance enters the distance the tool lifts off the part on the back moves. Microlifts are slight lifts
that help clear chips and minimize excessive tool heating.
Back feedrate controls the speed of the backfeed movement of the tool.
Motion > Gap size, retract controls retracts in the toolpath when making a non-cutting move within an area
where the tool can be kept down or microlifted.
425
2D HST Toolpaths Step 9: Dynamic Mill Toolpath The Outside Shape
Linking Parameters page allows you to define the Clearance, Retract, Feed plane, Top of stock and
Depth heights.
n Clearance = 2.0
(Absolute).
n Retract = 0.25
(Absolute).
n Feed Plane = 0.1
(Incremental).
n Top of Stock = 0.0
(Absolute).
n Depth = -0.8 (Absolute).
Note: The Depth can be extracted by selecting the Depth button and selecting a vertex at the bottom of
the solid model.
Note: These settings will have no impact when machining from outside. You can enable Plunge only.
426
2D HST Toolpaths Step 9: Dynamic Mill Toolpath The Outside Shape
9.10 Coolant
427
2D HST Toolpaths Step 9: Dynamic Mill Toolpath The Outside Shape
428
2D HST Toolpaths Step 9: Dynamic Mill Toolpath The Outside Shape
Note: If your verify does not look like this result, click the Parameters icon under the Dynamic Mill
toolpath in the Mastercam Toolpaths Manager and confirm your settings are correct.
429
2D HST Toolpaths Step 10: Dynamic Mill To Remove The Inside Material
In this step you will machine the inside area that has one standing island.
430
2D HST Toolpaths Step 10: Dynamic Mill To Remove The Inside Material
Note: Mastercam
creates the regions
based on the selection
provided. It
automatically
determined the
Avoidance and Air
regions.
431
2D HST Toolpaths Step 10: Dynamic Mill To Remove The Inside Material
n The 2D Toolpaths -
Dynamic Mill dialog box
appears on the screen as
shown.
10.2 Tool
432
2D HST Toolpaths Step 10: Dynamic Mill To Remove The Inside Material
433
2D HST Toolpaths Step 10: Dynamic Mill To Remove The Inside Material
Note: In Dynamic Mill, the Depth value is set from the value of the chained edges of the Machining
regions. In this example the Absolute value of the depth of the large machining region area is -0.7.
Dynamic Mill.
434
2D HST Toolpaths Step 10: Dynamic Mill To Remove The Inside Material
435
2D HST Toolpaths Step 11: Dynamic Mill The Closed Pocket
In this operation you will machine the closed pocket using Dynamic Mill toolpath with Stay inside option
enabled to keep the tool inside of the pocket.
n Before starting the next operation, turn off the toolpath display by
pressing Alt + T.
n From the Toolpaths ribbon, in the 2D group, select the Dynamic
Mill icon.
436
2D HST Toolpaths Step 11: Dynamic Mill The Closed Pocket
11.1 Tool
437
2D HST Toolpaths Step 11: Dynamic Mill The Closed Pocket
n Clearance = 2.0
(Absolute).
n Retract = 0.25
(Absolute).
n Feed Plane = 0.1
(Incremental).
n Top of Stock = 0.0
(Absolute).
n Depth = 0.0
(Incremental).
438
2D HST Toolpaths Step 11: Dynamic Mill The Closed Pocket
439
2D HST Toolpaths Step 12: Peel Mill To Machine The Inside Center Boss
In this step you will remove the material inside the slot in the center boss.
440
2D HST Toolpaths Step 12: Peel Mill To Machine The Inside Center Boss
Note: For Peel Mill toolpaths to be defined, the two chains must point in the same direction, so they must
be selected near the same endpoints. The chain direction also determines lead in side.
12.2 Tool
441
2D HST Toolpaths Step 12: Peel Mill To Machine The Inside Center Boss
REFERENCE INFORMATION
442
2D HST Toolpaths Step 12: Peel Mill To Machine The Inside Center Boss
Note: This page is used to control toolpath tolerances. Since this toolpath will have several arc
moves, we want to ensure that arcs are created instead of a large number of linear moves. For
more detailed information on these options, see Mastercam Help.
443
2D HST Toolpaths Step 12: Peel Mill To Machine The Inside Center Boss
Note: As we can see from this verify, the part is completely cut except for the inside corners. We need to
use a smaller tool to remove the corner material.
444
2D HST Toolpaths Step 13: Dynamic Rest Mill The Inside Corners
In this operation we will use a smaller tool to remove only the small amount of stock that is leftover from the
previous Dynamic Mill toolpaths.
n Before starting the next operation, turn off the toolpath display for the Peel Mill operation you just
completed. Press Alt + T.
445
2D HST Toolpaths Step 13: Dynamic Rest Mill The Inside Corners
n Make sure that the insert arrow is below the last toolpath.
446
2D HST Toolpaths Step 13: Dynamic Rest Mill The Inside Corners
447
2D HST Toolpaths Step 13: Dynamic Rest Mill The Inside Corners
13.3 Tool
In the following steps you will select the 3/16” Flat Endmill. The 1/8" radius of the Flat Endmill will fit inside
of the 1/8" corner radii of the inside pocket and 3/8" corner radii from the larger pocket corners.
13.4 Stock
High Speed Dynamic Mill toolpath with Rest material options enabled, targets material left behind by the
previous toolpaths.
The Rest material page allows you to set how Mastercam calculates the remaining stock.
All previous operations calculates the remaining stock from all operations.
Roughing tool calculates the remaining stock from the tool diameter of the previous operation that machined the
area.
448
2D HST Toolpaths Step 13: Dynamic Rest Mill The Inside Corners
449
2D HST Toolpaths Step 14: Finish The Walls Using Contour
In this operation we will use a smaller tool to finish the walls using the Contour toolpath to remove the 0.01
stock.
n Before starting the next operation, turn off the toolpath display for the operation you just completed.
Press Alt + T.
450
2D HST Toolpaths Step 14: Finish The Walls Using Contour
451
2D HST Toolpaths Step 14: Finish The Walls Using Contour
14.2 Tool
n Set the
Compensation
type to Wear as
shown.
n The rest of the
settings should
match the default
values as shown.
452
2D HST Toolpaths Step 14: Finish The Walls Using Contour
n Length = 30%.
n Radius = 30%.
n Sweep = 90.
453
2D HST Toolpaths Step 14: Finish The Walls Using Contour
Linking Parameters page allows you to define the Clearance, Retract, Feed plane, Top of stock and
Depth heights.
14.8 Coolant
n From the Tree View List, select Coolant and turn the Flood on.
n Select the OK button to exit 2D Toolpaths - Contour.
454
2D HST Toolpaths Step 15: Chamfer The Sharp Edges - Model Chamfer
In this operation you will machine all the sharp edges using Model Chamfer toolpath and a Chamfer mill
tool.
Model Chamfer toolpath allows you to machine safe horizontal chamfers on solid models. This toolpath
allows you to enter a side clearance to further protect your part.
Step Preview:
Toolpaths
455
2D HST Toolpaths Step 15: Chamfer The Sharp Edges - Model Chamfer
456
2D HST Toolpaths Step 15: Chamfer The Sharp Edges - Model Chamfer
15.1 Tool
n Select the
existing 1/2"
Chamfer Mill as
shown.
n In the Comment
area enter
"Chamfer the
sharp edges."
457
2D HST Toolpaths Step 15: Chamfer The Sharp Edges - Model Chamfer
Fitting distance allows you to enter a distance to trim the Model Chamfer back to avoid gouging.
458
2D HST Toolpaths Step 15: Chamfer The Sharp Edges - Model Chamfer
n Clearance = 2.0.
n Retract = 0.25.
n Feed Plane = 0.1.
n Select the OK button to exit 2D Toolpaths -
Model Chamfer.
459
Step 16: Post Process The Toolpaths To Generate The G-
2D HST Toolpaths
Code
15.8 Verify the toolpath
Note: To completely finish the part, another setup is required. You will need to create a new plane at the
bottom of the part with a new Origin. You will set the WCS, Cplane and Tplane to the new plane and
then, face the part to remove the extra material.
460
2D HST Toolpaths Step 17: Save Your File
SUMMARY:
In this lesson, you were introduced to the newest Mastercam 2D toolpath technologies that utilize the high
speed capabilities and are specially designed to produce the smoothest, most efficient tool motions. As you
should have noticed, the cut styles are more efficient, but are similar to other toolpaths such as the standard
pockets. These high speed toolpaths can help make the processes we have learned so far more efficient and
automated, minimizing programming and cycle times.
After completing this tutorial and the practice exercises that follow you should be able to:
n Use Stock Setup and Bounding box to create a stock to be used in toolpaths and Verify.
n Understand the 2D HST boundary selection rules and be able to select the appropriate boundary for
each toolpath type.
n Effectively set the 2D HST cut parameters.
n Generate Dynamic Milling toolpaths to machine cores or bosses.
n Generate Dynamic Milling toolpaths to machine pockets.
n Change an existing Dynamic Milling toolpath to a new type.
n Generate Peel Mill toolpaths.
n Generate Rest Mill toolpaths.
n Finish the walls with Contour toolpath.
n Machine the sharp edges using Model Chamfer toolpath.
461
2D HST Toolpaths Exercise #1
EXERCISE #1
Job Description:
Program the part above (2D HST Exercise-1.x_t) with the following requirements:
462
2D HST Toolpaths Exercise #2
EXERCISE #2
Job Description:
Program the part above (2D HST Exercise-2.x_t) with the following requirements:
n Use Planes Manager to create and setup the machining view and locate the origin.
n Create a bounding box for the stock and add 0.125 extra stock on both top and bottom of the part.
n Open the vise and merge the part.
n Use 2D HST Dynamic Mill toolpath to remove the material outside the part with 3/4” Flat Endmill.
n Use 2D HST Dynamic Mill to remove the inside relieved area with 3/4” Flat Endmill.
Note: You will need to select multiple machining and avoidance areas.
n Use 2D HST Dynamic Mill to remove the through slot area with a 1/2” Flat Endmill.
n Use Contour toolpath to finish the walls with a 3/8" Flat Endmill.
n Use Circle Mill to cut the large holes with a 1/2” Flat Endmill.
n Use Model chamfer to chamfer the sharp edges.
n Run Backplot and Solid Verify to confirm results.
n Create G-code for NC machine.
463
2D Blend & Chamfer Drill
464
2D Blend & Chamfer Drill Introduction
INTRODUCTION
In this exercise you will learn how to finish the part floors using Blend Mill Toolpath toolpath. The toolpath
morphs between two open chains. This toolpath generates fewer retract moves on these difficult to machine
features.
This toolpath is used to machine areas which are difficult to machine and blends the toolpath so the cutter is
constantly engaged in the material.
You will also learn how to chamfer the holes in a solid using Chamfer drill toolpath.
Model Chamfer will be also reviewed.
465
2D Blend & Chamfer Drill Instructor Demonstration:
INSTRUCTOR DEMONSTRATION:
Topics:
NOTES:
466
2D Blend & Chamfer Drill Toolpaths Information
TOOLPATHS INFORMATION
You can cut along the chains using the Along option
or perpendicular to the chains using the Across
options.
467
2D Blend & Chamfer Drill Step 1: Create The Job Setup
In this step you will supply Mastercam with information about tool settings and stock size before starting to
create the toolpaths.
Note: All of these settings should be pre-set from the saved Operations defaults we setup in
previous lesson.
468
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
n Enable From outside and click to select the Avoidance regions Select
button as shown.
Chaining.
469
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
2.2 Tool
n Click on the Select library tool button and using the Filter options select the 1/2" Flat Endmill.
n Rapid Retract enabled.
n Comment: “Machine the outside profile”.
470
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
n Machining direction is
set to Climb.
n Approach distance = 0.
n Stepover distance =
25%.
n Minimum toolpath
radius = 10.0%.
n Keep tool down within
% of tool diameter =
100.
n Micro lift distance =
0.01.
n Stock to leave on walls
= 0.02.
n Stock to leave on
floors = 0.0.
REFERENCE INFORMATION
Stepover sets the distance between cutting passes in the X and Y axes.
Toolpath radius reduces sharp corner motion between cut passes.
Micro lift distance enters the distance the tool lifts off the part on the back moves. Microlifts are slight lifts
that help clear chips and minimize excessive tool heating.
Back feedrate controls the speed of the backfeed movement of the tool.
Motion > Gap Size, retract controls retracts in the toolpath when making a non-cutting move within an
area where the tool can be kept down or microlifted.
Cut order optimization defines the cut order Mastercam applies to different cutting passes in the
dynamic mill toolpath.
Stock to leave on walls/floors sets the stock left on the walls/floors that has to be removed by another
operation.
471
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
Note: Strategy is set from outside and the entry motion does not matter.
n Clearance = 2.0
(Absolute).
n Retract = 0.25
(Absolute).
n Feed Plane = 0.1
(Incremental).
n Top of Stock = 0.0
(Absolute).
n Depth =0.0
(Absolute).
n Click on the Depth
button to return to the
graphics window.
472
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
473
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
474
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
475
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
2.13 Tool
476
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
n Machining direction
is set to Climb.
n Approach distance
= 0.
n Stepover distance =
25%.
n Minimum toolpath
radius = 10.0%.
n Keep tool down
within % of tool
diameter = 100.
n Micro lift distance =
0.01.
n Stock to leave on
walls = 0.02.
n Stock to leave on
floors = 0.02.
Note: Strategy is set from outside and the entry motion does not matter.
477
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
478
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
479
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
2.23 Tool
2.24 The rest of the parameters are the same as in the previous toolpath
480
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
481
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
482
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
2.28 Tool
2.29 The rest of the parameters are the same as in the previous toolpath
483
2D Blend & Chamfer Drill Step 2: Dynamic Mill Toolpath Review
484
2D Blend & Chamfer Drill Step 3: Stock Model
Stock Model allows you to create and manage stock models in the Toolpaths Manager in the same
manner as other types of toolpath operations. This includes using the toolpath display option to turn the
display on and off. The Stock models are used to verify the toolpath, to define stock for rest machining, to
visualize the stock and to compared the stock to the part model.
485
2D Blend & Chamfer Drill Step 3: Stock Model
486
2D Blend & Chamfer Drill Step 4: Blend Mill - Finish The Floors
In this step you will use multiple Blend Mill toolpaths to finish the floors. Blend Mill morphs between two
open chains.
n In the Solid
Chaining, enable
Outer shared edges
button.
n Select the bottom of
the step and make
sure the chains are
selected in CCW
direction.
487
2D Blend & Chamfer Drill Step 4: Blend Mill - Finish The Floors
4.2 Tool
Cutting method set to Zigzag moves the tool back and forth across the part.
Comp direction set to Left set the tool to travel to the left of the selected chains.
Along cuts in the along direction.
Distance sets the spacing between the temporary across moves. These moves are used to generate final
along cuts. This value can be entered as a percentage or absolute value.
Max Stepover sets the distance between adjacent passes in the toolpath.
Extend Entry/Exit allows you to adjust the initial and final tool engagement with the material. When
activated Mastercam adds the additional amount you specify to the beginning/end of the cut.
488
2D Blend & Chamfer Drill Step 4: Blend Mill - Finish The Floors
n Clearance = 2.0
(Absolute).
n Retract = 0.25
(Incremental).
n Feed plane = 0.2
(Incremental).
n Top of stock =
0.1 (Incremental).
n Depth = 0.0
(Incremental).
489
2D Blend & Chamfer Drill Step 4: Blend Mill - Finish The Floors
n Enable Sock
model.
490
2D Blend & Chamfer Drill Step 4: Blend Mill - Finish The Floors
n From the Toolpaths tab, 2D group, select the Blend Mill icon.
n Rotate the part and select the other edge the same way.
491
2D Blend & Chamfer Drill Step 4: Blend Mill - Finish The Floors
492
2D Blend & Chamfer Drill Step 4: Blend Mill - Finish The Floors
n From the Toolpaths tab, 2D group, select the Blend Mill icon.
n In the Solid
Chaining, enable
Outer shared edges
button.
n Click on the bottom
face.
n In the Solid
Chaining, enable
Outer open edges
button.
n Click on the bottom
face.
n Select the OK button
to exit Solid
Chaining.
493
2D Blend & Chamfer Drill Step 5: Finish The Walls Using Contour
In this step you will use Contour toolpath to finish all the walls and remove the 0.02 stock on the walls.
494
2D Blend & Chamfer Drill Step 5: Finish The Walls Using Contour
5.1 Tool
n Select the 2D as
Contour type and set
the parameters as
shown.
495
2D Blend & Chamfer Drill Step 5: Finish The Walls Using Contour
496
2D Blend & Chamfer Drill Step 6: Chamfer Drill Toolpath
Chamfer Drill toolpath creates chamfered edges around the holes. The advantage of the Chamfer Drill
toolpath is that you can select holes of different diameter or size and that could lie in different planes and
machine them in a single operation with a single tool.
497
2D Blend & Chamfer Drill Step 6: Chamfer Drill Toolpath
n To sort the holes, for a more efficient path, click in the Toolpath
Hole Definition, in the Sort area, click on the Select Order
and select the Point to Point option.
498
2D Blend & Chamfer Drill Step 6: Chamfer Drill Toolpath
6.2 Tool
499
2D Blend & Chamfer Drill Step 6: Chamfer Drill Toolpath
n In the Tool Axis Control page make sure that the Output formatis set to 3 axis.
500
2D Blend & Chamfer Drill Step 7: Drill The 3/8" Holes
6.6 Coolant
n From the Tree View List, select Coolant and turn the
Flood on as shown.
n Select the OK button to exit 2D Toolpaths -
Chamfer Drill.
7.1 Tool
501
2D Blend & Chamfer Drill Step 7: Drill The 3/8" Holes
502
2D Blend & Chamfer Drill Step 8: Model Chamfer Toolpath
In this step you will review the Model Chamfer toolpath and machine the sharp edges.
Toolpaths
n From the 2D group, click on the Expand Gallery arrow and select the Model Chamfer icon.
503
2D Blend & Chamfer Drill Step 8: Model Chamfer Toolpath
8.1 Tool
504
2D Blend & Chamfer Drill Step 8: Model Chamfer Toolpath
Fitting distance allows you to enter a distance to trim the Model Chamfer back to avoid gouging.
505
2D Blend & Chamfer Drill Step 8: Model Chamfer Toolpath
n Clearance = 2.0.
n Retract = 0.25.
n Feed Plane = 0.1.
n Select the OK button to exit 2D
Toolpaths - Model Chamfer.
506
2D Blend & Chamfer Drill Step 9: Post Process The Toolpaths
SUMMARY:
507
Review - High Speed Toolpaths
508
Review - High Speed toolpaths Introduction
INTRODUCTION
This lesson will build on the Dynamic toolpath you learned in the previous lessons. This lesson will enforce
your knowledge on how to use the different strategies the Dynamic Mill toolpath provides as you program
more complicated and realistic parts. You will also learn how to group the roughing toolpaths and the finish
toolpaths and of the type of operations.
OVERVIEW OF TUTORIAL:
In this lesson you will learn how to organize the toolpaths in groups. You will use High Speed toolpaths and
Circle Mill toolpath to rough out the part. A Stock Model toolpath will be generated from the roughing
toolpaths. To finish the part you will use another set of High Speed toolpaths, Contour and Circle Mill
toolpath. You will deburr the part using Model Chamfer toolpath.
509
Review - High Speed toolpaths Instructor Demonstration:
INSTRUCTOR DEMONSTRATION:
Topics:
NOTES:
510
Review - High Speed toolpaths Step 1: Rename The Toolpath Group
1.1 Machine
511
Review - High Speed toolpaths Step 1: Rename The Toolpath Group
Master Model
Stock
512
Review - High Speed toolpaths Step 1: Rename The Toolpath Group
Workholding
selection icon.
n Make a window around the entire
part and click on the part to
unselect it. Press Enter.
513
Review - High Speed toolpaths Step 2: Contour Toolpath
A Contour toolpath is created to remove the extra stock in XY plane. You will generate a roughing pass
with depth cuts and one finishing step at the final depth.
n In the Toolpaths tab, from the 2D group, select the Contour icon.
514
Review - High Speed toolpaths Step 2: Contour Toolpath
2.1 Tool
n Click on the
Select library
tool button
and using the
Filter options
select a 1/2"
Flat Endmill
as shown.
2.2 Holder
515
Review - High Speed toolpaths Step 2: Contour Toolpath
516
Review - High Speed toolpaths Step 2: Contour Toolpath
n Retract = 0.25
(Incremental).
n Feed Plane = 0.125
(Incremental).
n Top of Stock = 0.0
(Absolute).
n Depth = -0.02
(Incremental).
517
Review - High Speed toolpaths Step 2: Contour Toolpath
2.6 Enable Keep tool down in the Depth cuts and Multipasses
518
Review - High Speed toolpaths Step 2: Contour Toolpath
519
Review - High Speed toolpaths Step 2: Contour Toolpath
520
Review - High Speed toolpaths Step 3: Dynamic Toolpath To Rough The Open Pockets
In this step you will use the Dynamic toolpath with the strategy set to From outside to machine the open
pockets. As selection method you will use Automatic.
521
Review - High Speed toolpaths Step 3: Dynamic Toolpath To Rough The Open Pockets
n Click on the
Preview
chains button
to check the
chaining.
n Select the
OK button to
continue.
3.1 Tool
522
Review - High Speed toolpaths Step 3: Dynamic Toolpath To Rough The Open Pockets
Note: Strategy is set from outside and the entry motion does not matter.
523
Review - High Speed toolpaths Step 3: Dynamic Toolpath To Rough The Open Pockets
The option to Output 3D arcs will create the entry helix move with arc moves when possible.
524
Review - High Speed toolpaths Step 3: Dynamic Toolpath To Rough The Open Pockets
525
Review - High Speed toolpaths Step 4: Rough Out The Inside Pockets Using Dynamic
In this step you will use the Dynamic toolpath with the Stay inside option to machine the inside pockets.
526
Review - High Speed toolpaths Step 4: Rough Out The Inside Pockets Using Dynamic
4.1 Tool
527
Review - High Speed toolpaths Step 5: Circle Mill The Larger Holes
In this example, you will rough out the larger holes using Circle Mill toolpath.
n Before starting the next operation, turn off the toolpath display.
n From the 2D Toolpaths select the Expand gallery arrow and select Circle Mill.
528
Review - High Speed toolpaths Step 5: Circle Mill The Larger Holes
5.1 Tool
n Leave the
Compensation type
to Computer as this
is just a roughing
toolpath.
n Stock to leave on
walls = 0.01.
n Stock to leave on
floors = 0.0.
5.3 Roughing
n Enable
Roughing and
change the Z
clearance to
0.05 and the
Plunge angle to
2.
529
Review - High Speed toolpaths Step 5: Circle Mill The Larger Holes
n Enable Automatic
linking and select the OK
button to accept the
warning. This modifies the
values to avoid collisions.
n Change the Clearance
= 2.0
n Retract = 0.25
(Absolute).
n Feed plane = 0.1
(Incremental).
n Top of Stock = 0.0
(Incremental).
n Depth = -0.02
(Incremental).
530
Review - High Speed toolpaths Step 5: Circle Mill The Larger Holes
n From the Toolpaths Manager, click on the Parameters of the Circle Mill toolpath.
531
Review - High Speed toolpaths Step 5: Circle Mill The Larger Holes
5.9 Transitions
n In the Transitions,
enable Lead In/Out.
n Enable Start at center
and End at center.
532
Review - High Speed toolpaths Step 6: Verify The Toolpath
In this step you will compare the verify results against the model by using Compare in Verify. When using
Compare, Mastercam Simulator colors the part model according to the amount of stock left on the model
beyond the tolerances you specify in the Compare dialog box.
533
Review - High Speed toolpaths Step 7: Compare To Model
534
Review - High Speed toolpaths Step 8: Expand Air Regions
535
Review - High Speed toolpaths Step 8: Expand Air Regions
n In the Air
regions, enable
Expand
region.
n Click on the
Preview chains
button.
Note: The
Expand
regions in the
selected Air
regions
improves the
amount of
reachable
material on the
open pocket
shapes.
n Select the
OK button to
exit Chain
Options and
Regenerate
the toolpath.
536
Review - High Speed toolpaths Step 9: Stock Model
In this step you will create a Stock Model that will be used to verify the finish toolpaths.
537
Review - High Speed toolpaths Step 9: Stock Model
538
Review - High Speed toolpaths Step 10: Create A Toolpath Group
In this step you will learn how to create a new toolpath group under which you are going to create all the
finish toolpaths.
n In the Toolpaths
Manager, right mouse
click on the Machine
Group -1.
n Select Groups and then
New Toolpath group.
539
Review - High Speed toolpaths Step 11: Finish Open Pocket Floors - Area Mill
In this step you will finish the open pockets floors using Area Milll toolpath.
540
Review - High Speed toolpaths Step 11: Finish Open Pocket Floors - Area Mill
n Click on the
Preview
chains button
to check the
chaining.
n Select the
OK button to
continue.
11.1 Tool
n From the Tool page, click on the Select library tool button and using the Filter options select the 3/8"
Flat Endmill.
11.2 Holder
541
Review - High Speed toolpaths Step 11: Finish Open Pocket Floors - Area Mill
n Stock to leave
on walls = 0.015.
n Stock to leave
on floors = 0.0.
542
Review - High Speed toolpaths Step 11: Finish Open Pocket Floors - Area Mill
543
Review - High Speed toolpaths Step 11: Finish Open Pocket Floors - Area Mill
n In the Toolpaths
Manager, select
the Parameters of
the 2D High Speed
(2D Area Mill).
n In the Cut
parameters, set
the XY stepover to
70%.
544
Review - High Speed toolpaths Step 12: Finish The Inside Pocket Using Area Mill
In this step you will use the Area Mill toolpath with the Stay inside option to finish the right side closed
pocket.
545
Review - High Speed toolpaths Step 12: Finish The Inside Pocket Using Area Mill
12.1 Tool
546
Review - High Speed toolpaths Step 13: Finish The Left Side Pocket - HS Blend
In this step you will finish the left side closed pocket using the High Speed Blend Mill toolpath.
n From the 2D Toolpaths, select the Expand gallery arrow and select the Blend Mill icon.
13.1 Tool
547
Review - High Speed toolpaths Step 13: Finish The Left Side Pocket - HS Blend
548
Review - High Speed toolpaths Step 13: Finish The Left Side Pocket - HS Blend
n In the Linking
parameters change the
Top of the stock to 0.10
and Incremental as
shown.
549
Review - High Speed toolpaths Step 14: Finish The Walls Using Contour
In this step you will finish the walls using Contour toolpath.
Note: You might need to click twice on the icon to remove all toolpath displays.
14.1 Tool
550
Review - High Speed toolpaths Step 14: Finish The Walls Using Contour
551
Review - High Speed toolpaths Step 14: Finish The Walls Using Contour
552
Review - High Speed toolpaths Step 14: Finish The Walls Using Contour
n In the Toolpaths Manager select the last operation Parameters and in the Depth Cuts disable
Keep tool down.
n In the Linking parameters page, set the Retract to Absolute.
553
Review - High Speed toolpaths Step 15: Finish The Large Holes
In this step you will use Circle Mill toopath to finish the large holes.
n In the Toolpaths Manger, select Toggle display on selected operations to remove the
toolpath display.
15.1 Tool
554
Review - High Speed toolpaths Step 15: Finish The Large Holes
n Finishing enabled as
shown.
15.5 Transitions
555
Review - High Speed toolpaths Step 15: Finish The Large Holes
556
Review - High Speed toolpaths Step 16: Simulator Options
557
Review - High Speed toolpaths Step 17: Verify The Finish Toolpath
558
Review - High Speed toolpaths Step 18: Create The Stock Model After Finish
In this step you will create a Stock Model that will be used to verify the holes toolpaths.
559
Review - High Speed toolpaths Step 19: Create Another Toolpath Group
In this step you will learn how to create another toolpath group under which you are going to create all the
hole toolpaths.
n In the Toolpaths
Manager, right mouse
click on the Machine
Group -1.
n Select Groups and then
New Toolpathgroup.
560
Review - High Speed toolpaths Step 20: Spot Drill The Holes -Chamfer Drill
In the following toolpath you will spot drill the 1/4" and 3/8" diameter holes using Chamfer drill toolpath.
Chamfer Drill toolpath creates chamfered edges on holes of different diameter or size that can lie in
different planes and machine them in a single operation with a single tool.
561
Review - High Speed toolpaths Step 20: Spot Drill The Holes -Chamfer Drill
562
Review - High Speed toolpaths Step 20: Spot Drill The Holes -Chamfer Drill
20.2 Tool
563
Review - High Speed toolpaths Step 20: Spot Drill The Holes -Chamfer Drill
564
Review - High Speed toolpaths Step 21: Drill The Holes
In the following toolpaths you will create the blind 1/4" diameter holes using a 1/4" Drill.
21.2 Tool
565
Review - High Speed toolpaths Step 21: Drill The Holes
n Enable Calculate
incremental values
from holes/lines.
n Enable Automatic
linking and accept the
warning.
n Clearance = 2.0.
n Retract = 0.5.
n Top of stock = 0.0
(Incremental).
n Depth = 0.0 (Incremental).
566
Review - High Speed toolpaths Step 21: Drill The Holes
567
Review - High Speed toolpaths Step 21: Drill The Holes
n Hold down the Ctrl key and select the inside face
of one of the 3/8" holes as shown. All the other
holes that have the same diameter will be
selected.
n In the Toolpath Hole Definition select the OK
button.
n To optimize the path, in the Toolpath Hole Definition select the Sort.
n Select Point to point sorting.
button.
568
Review - High Speed toolpaths Step 21: Drill The Holes
21.9 Tool
569
Review - High Speed toolpaths Step 21: Drill The Holes
570
Review - High Speed toolpaths Step 21: Drill The Holes
571
Review - High Speed toolpaths Step 22: Create Another Toolpath Group
n In the Toolpaths
Manager, right mouse
click on the Machine
Group -1.
n Select Groups and then
New Toolpathgroup.
572
Review - High Speed toolpaths Step 23: Deburr The Sharp Edges - Model Chamfer
In this operation you will machine all the sharp edges using Model Chamfer toolpath and a Chamfer mill
tool.
Model Chamfer toolpath allows you to machine safe horizontal chamfers on solid models. This toolpath
allows you to enter a side clearance to further protect your part.
Toolpaths
573
Review - High Speed toolpaths Step 23: Deburr The Sharp Edges - Model Chamfer
n In the Solid
Chaining dialog
box, enable Loop
button and select
the edges of the
top of the pockets
as shown.
n Move the start
point back one
entity if needed.
n Select the
OK button to exit
Solid Chaining
dialog box.
574
Review - High Speed toolpaths Step 23: Deburr The Sharp Edges - Model Chamfer
23.2 Tool
575
Review - High Speed toolpaths Step 23: Deburr The Sharp Edges - Model Chamfer
Fitting distance allows you to enter a distance to trim the Model Chamfer back to avoid gouging.
576
Review - High Speed toolpaths Step 23: Deburr The Sharp Edges - Model Chamfer
n Clearance = 2.0.
n Retract = 0.25.
n Feed Plane = 0.2.
n Select the OK button to exit 2D
Toolpaths - Model Chamfer.
n The toolpath
should look as
shown.
577
Review - High Speed toolpaths Step 24: Post Process The Toolpaths
n In the Simulator
Options, enable
Stock Setup to set
the stock to the
original.
n Run all the
toolpaths.
n The part should
appear as shown.
578
Review - High Speed toolpaths Step 25: Save Your File
SUMMARY:
In this lesson, you review how to generate more complicated, specialized pocket type toolpaths, including the
special rules for selecting the geometry to machine these toolpath types. After completing this lesson and
some of the practice exercises that follow you should be able to:
n Setup Toolpath Groups to organize the operations.
n Contour the outside profile.
n Use Dynamic toolpath to rough out the pockets.
n Use Circle Mill toolpath to rough out the large holes.
n Compare toolpaths to part model.
n Create Stock Model.
n Finish the floors using Area Mill toolpath.
n Finish the round shape pocket using Blend Mill.
n Finish the walls using Contour toolpath.
n Use Circle Mill toolpath to finish the walls of the round shape pocket.
n Chamfer Drill the holes.
n Drill the Holes.
n Deburr the part using Model Chamfer toolpath.
579
Nesting
580
Nesting Introduction
INTRODUCTION
This lesson introduces Nesting option in Mastercam that allows you to fit parts onto a sheet of material for
best yield. Nesting operates on geometry or toolpaths.
Geometry Nesting
For Geometry Nesting, you need geometry consisting of a closed boundary. Any open chain or drafting
note selections will be nested along inside of the boundaries that contain them. You can use colors and levels
to organize results by setting options in the Nesting configuration dialog box.
The Nesting library matches parts to sheets by material. If there is only one sheet, material specification is
disabled and all parts are nested on that sheet. If you do not specify a sheet material, Mastercam can nest
any part of any material on that sheet.
You can save common sheet sizes to sheet libraries or in individual part files. Save common parts as
Mastercam part files.
Toolpath Nesting
If you nest the toolpath instead of the geometry, Mastercam can place a single nesting operation in the
Toolpaths Manager, or break the nesting operation into separate operations for each sheet of material.
To nest geometry associated with toolpaths, select Automatically attach geometry in the Nesting
configuration dialog box.
You can save common sheet sizes to sheet libraries or in individual part files, and common parts to operation
libraries or in part files. To read a detailed report about the nesting results, choose Details in the Nesting
Results dialog box.
581
Nesting Instructor Demonstration:
INSTRUCTOR DEMONSTRATION:
Topics:
n Geometry Nesting
n Nest the parts
n Prepare the geometry for the toolpaths
n Create rectangular points for tabs
n Machine the parts using Contour toolpath
NOTES:
582
Nesting Guidelines And Procedures When Nesting Geometry
583
Nesting Guidelines And Procedures When Nesting Geometry
584
Nesting Geometry Nesting
GEOMETRY NESTING
Geometry Nesting fits parts onto a sheet of material for best yield. Nesting operates on geometry or toolpaths.
For geometry nesting (Transform, Geometry Nesting), Mastercam can nest geometry consisting of a closed
boundary. Open chains can be selected and will be nested along with the boundary in which they are contained, as
can drafting notes.
Note: This is a metric file and has holes with two diameter sizes. Change the color of the holes, based on
their diameter. This will help to select them when machining.
585
Nesting Step 1: Change The Color Of The Holes
n From the Quick Mask buttons, click on the Select all advanced (left half of the button) as
shown.
586
Nesting Step 2: Nesting The Geometry
n From the
Transform
ribbon, in the
Layout group,
select Geometry
Nesting.
587
Nesting Step 2: Nesting The Geometry
2.1 Sheets
Mastercam can create geometry to represent the sheets, or you can create your own geometry for the sheet.
Mastercam uses the sheets in the order in which they appear in the list. In our exercises we will add a rectangular
sheet and we will leave a margin between the edge of the sheet and the parts to be able to machine them. Otherwise
if the margin is zero Mastercam nests the parts to the very edge of the sheet.
Grain Direction is used when nesting parts on material with a noticeable surface direction. Set the grain direction to
match the orientation of the grain on the sheet.
Fill Direction determines the direction in which the sheet is filled with nested parts. A sheet's fill direction runs
perpendicular to the part's nesting direction. Choose calculate to have Mastercam apply the most efficient direction.
588
Nesting Step 2: Nesting The Geometry
Nesting configuration allows you to choose the Nesting Mode between Rectangular or TrueShape.
Rectangular nesting places a bounding box around the part and uses the box as the part boundary for nesting. The
Rectangular nesting mode is available with Mastercam Router and Router Pro. Use this option when the shape of
the parts are close to rectangular shape.
TrueShape nests parts according to each part's actual shape and other parameters. It allows access to sheet and
part libraries and extended functionality beyond Rectangular nesting. TrueShape nesting is a separately-purchased
option for Mastercam Router and Mill.
Display Results dialog automatically displays the nesting results dialog box.
Accuracy determines the precision of the nest. The finer the accuracy, the longer the results may take to generate.
Each of the predefined accuracy settings corresponds to a resolution field value, for example, Fine = 2.0. Use a
larger setting such as Coarse for bigger parts. Choosing User Defined enables the resolution field where you can
enter the resolution for the results.
TrueShape nests parts according to each part's actual shape and other parameters. It allows access to sheet and
part libraries and extended functionality beyond Rectangular nesting. TrueShape nesting is a separately-purchased
option for Mastercam Router and Mill.
589
Nesting Step 2: Nesting The Geometry
2.3 Parts
Parts page allows you to select the parts from the open Mastercam file or open existing files.
When you add parts as a cluster, Mastercam nests them as a single unit. Both geometry and toolpath operations can
be added as a cluster.
Minimum quantity allows you to enter the number of copies of the selected part. Nesting creates as many copies
as it can up to the minimum quantity. To make extra copies beyond the minimum quantity, use the Fill all sheets or
Filler Qty fields.
Step Angle controls the degree of rotation Nesting can use when fitting parts on a sheet. For example, a 90 degree
step angle allows Nesting to use 0, 90, 180, and 270 degree rotations. A Grain Direction set to Horizontal or
Vertical disables this option.
Part-Part Distance allows you to enter the amount of space between nested parts. When nesting geometry only, be
sure to space the parts far enough apart to accommodate toolpaths. When nesting toolpaths, Mastercam spaces the
parts using this parameter and whether you selected to nest to the tool center or diameter in the Nesting
configuration dialog box.
590
Nesting Step 2: Nesting The Geometry
Nesting Results page allows you to view the results from the geometry nesting before Mastercam creates the
nested geometry.
Here you can manually edit your nested results. You have the ability to move and copy parts in an existing nest while
maintaining the "part-to-part distance” setting. With bump nesting, you can also delete or lock in place selected parts
from the sheet.
n Right mouse click in the graphics window and select Fit to fit the
nested geometry to the screen.
591
Nesting Step 3: Move The Vertical Cut Off
Use Transform Offset to Move the vertical cut off 10 mm to the right.
592
Nesting Step 4: Create Rectangular Points For The Tabs
Tabs are uncut areas of a toolpath that assist in holding down a part. While the tool is cutting the contour, it retracts
slightly at the tab location to leave a small amount of stock, then plunges back to the normal cutting depth. Tabs are
especially useful when you are cutting out small parts, multiple parts or nested parts.
The rectangular style points are used to define the tab location in the toolpath.
To create the points, use Point Dynamic command. Make sure that you aligned the points on two adjacent entities
by snapping to the already created points.
n From the Wireframe ribbon, in the Points group, select the drop down arrow and
click on the Point Dynamic.
n Right mouse click in the graphics window and select Fit or press Alt + F1.
593
Nesting Step 4: Create Rectangular Points For The Tabs
594
Nesting Step 4: Create Rectangular Points For The Tabs
Note: Ensure the points positioned on the four large arcs are placed at the midpoints as shown.
The points that define tabs on parts that are not positioned close to other parts, do not have to be created
at midpoints.
For example, the point in the top right hand part of the image below.
Make sure that you align the points on two adjacent entities by snapping to the already created point.
595
Nesting Machine Nested Parts
n From the Wireframe ribbon, Modify group, select the Combine Views icon.
Note: This ensures that all arcs are moved from the parallel views to the single view. This option is useful
when you translate files from other applications and want to reduce the number of different views. For
example, if you have arcs on the bottom view and top view, Mastercam moves all arcs to top view.
596
Nesting Step 5: Machine Type
n Make the Toolpaths Manager panel visible by selecting the Toolpaths tab.
Note: If a machine group with the Mill Default is already in the Toolpaths Manager skip the Machine
selection.
n From the Machine ribbon, the Machine Type, select the Mill Default MM.
n Expand and select Stock Setup.
597
Nesting Step 5: Machine Type
5.3 Tools
n Select Tools.
n Enable Assign tool numbers sequentially.
598
Nesting Step 6: Drill The 10MM Diameter Through Holes
n Right mouse click in the graphics window, and select the Isometric
view.
599
Nesting Step 6: Drill The 10MM Diameter Through Holes
n In the
Toolpaths
ribbon, from the
2D group, select
the Drill icon.
n Right mouse click in the graphics window and select the Top
view.
600
Nesting Step 6: Drill The 10MM Diameter Through Holes
6.1 Tool
601
Nesting Step 6: Drill The 10MM Diameter Through Holes
602
Nesting Step 7: Drill The 12MM Diameter Through Holes
n Press Alt + T to
remove the
toolpath.
n In the Toolpaths
ribbon, from the
2D group, select
the Drill icon.
n From the Quick Mask buttons, click on the Select all entities by color button to filter the
arcs by their color.
603
Nesting Step 7: Drill The 12MM Diameter Through Holes
7.1 Tool
604
Nesting Step 7: Drill The 12MM Diameter Through Holes
n Clearance = 50.0
(Absolute).
n Enable Use clearance only
at the start and end of
operation.
n Retract = 5.0 (Absolute).
n Top of stock = 0.0
(Absolute).
n Depth = -20.0 (Absolute).
605
Nesting Step 8: Contour The Outside Profiles
n Select the Window button and click on the Options button as shown.
606
Nesting Step 8: Contour The Outside Profiles
n Enable Color, click on the Color button and select only the magenta
color #13 as shown.
n Select the OK button to exit the Color Mask dialog box.
n Select the OK button to exit the Chaining Options dialog box.
607
Nesting Step 8: Contour The Outside Profiles
n Ensure Window
selection is selected in the
Chaining dialog box and
make a window around
the entire part.
n Select the Approximate
sketch point at the lower
left corner of the sheet.
n Select the OK button to
exit Chaining dialog box.
8.1 Tool
n Using Select
library tool and
the filter options
select the 12mm
Straight bit as
shown.
n Enter the
Comment and set
the parameters as
shown.
608
Nesting Step 8: Contour The Outside Profiles
609
Nesting Step 8: Contour The Outside Profiles
8.4 Tabs
Tabs are uncut areas of a toolpath that assist in holding down a part.
Full tabs are the full stock height; in other words, at each tab location, the tool pulls back all the way to the retract
height. Partial tabs are less than the full stock height; you tell Mastercam how far to pull back from the cut depth.
We add square points along the contour to mark the tab locations.
610
Nesting Step 9: Machine The Cut Off
611
Nesting Step 9: Machine The Cut Off
n Use Single selection and make sure that the Color mask is disabled.
612
Nesting Step 9: Machine The Cut Off
9.1 Tool
613
Nesting Step 9: Machine The Cut Off
9.4 Tabs
n Disable Tabs.
614
Nesting Step 9: Machine The Cut Off
615
Nesting Toolpath Nesting
TOOLPATH NESTING
The Nesting option in Mastercam fits parts onto a sheet of material for best yield.
Mastercam can place a single nesting operation in the Toolpath Manager, or break the nesting operation into
separate operations for each sheet of material. You can add operations from the current MCAM file or import
operations from another file. In this exercise you will create two contour toolpaths, one for each part, using the tab
options.
n From the Quick Access Toolbar, located at the upper left corner
of the interface, select Open.
616
Nesting Step 10: Contour The Left Part
Toolpaths
617
Nesting Step 10: Contour The Left Part
10.1 Tool
618
Nesting Step 10: Contour The Left Part
10.4 Tabs
619
Nesting Step 11: Contour The Right Part
620
Nesting Step 11: Contour The Right Part
11.1 Tool
621
Nesting Step 11: Contour The Right Part
11.4 Tabs
622
Nesting Step 11: Contour The Right Part
toolpath.
623
Nesting Step 12: Nesting The Toolpaths
n In the
Toolpaths
ribbon, from
the Utilities
group, select
the Nesting
icon.
624
Nesting Step 12: Nesting The Toolpaths
625
Nesting Step 12: Nesting The Toolpaths
626
Nesting Step 12: Nesting The Toolpaths
627
Nesting Step 12: Nesting The Toolpaths
n Click on 2-Contour -
Contour the right part
and set the parameters as
shown.
628
Nesting Step 12: Nesting The Toolpaths
Use this tab to set the sorting method, the work offsets and the stop codes parameters.
Maximum vacuum (sorted by area) sorts the operations by size (smallest parts first) and then inside parts before
outside parts to maintain as much vacuum coverage as possible.
Minimum tool change sorts the operations by tool so that all parts that use one tool are cut before changing to the
next tool. This option, when used in conjunction with any of the other sorting options, overrides them.
Note: This operation is a toolpath nesting and not a geometry nesting. That means that there will not be
wireframe created with this nesting.
629
Nesting Step 12: Nesting The Toolpaths
630
Nesting Step 12: Nesting The Toolpaths
n Enable Manual
and click on the
Select Entities
icon.
n Hold down the
Shift key and
select the green
chain.
631
Nesting Step 12: Nesting The Toolpaths
12.7 Tools
n Select Tools.
n Enable Assign tool numbers sequentially.
n Right mouse click in the graphics window, and select the Isometric
view.
632
Nesting Step 12: Nesting The Toolpaths
633
2D Skills Test
634
2D Skills Test Introduction
INTRODUCTION
Upon completion of the training lessons presented in this workbook, you should have the basic skills to:
n Create the 2D wireframe geometry.
n Create the solid.
n Import a CAD file from another CAD software.
n Locate the geometry for machining.
n Setup the job.
n Select the appropriate tools.
n Select the toolpaths to machine the part.
n Fill out the Mastercam parameters.
n Verify the toolpath on screen.
n Generate the NC code to send to the machine.
The following two skill tests will test your ability to perform these fundamental tasks. The instructor will
provide the files for you to be able to test your skills.
635
2D Skills Test Skills Test #1
SKILLS TEST #1
JOB DESCRIPTION:
Using the Drawing handout from the instructor for Skills Test #1, complete the following tasks:
1. Start a New Mastercam part and save the file as: “Your Name - Skills Test 1”.
2. Draw in the Top view the part to the dimensions shown on the drawing handout.
3. Create the solid.
4. Use Job Setup to prepare the part for machining.
5. Decide on the Tool(s) to use.
6. Face the top of the part.
7. Machine the stand up boss.
8. Machine the circular pocket with the island.
9. Ream the 1/2 hole.
10. Tap the 1/4 -20 UNC holes.
11. Drill and circle mill the counterbores.
12. Machine the outer profile of the part.
13. Chamfer all sharp edges.
14. Verify that your toolpath is correct.
636
2D Skills Test Skills Test #2
SKILLS TEST #2
JOB DESCRIPTION:
Complete the following tasks:
1. In Mastercam, open the native STEP part file called: Skills Test 2.STEP.
2. Save the Mastercam file as: “Your Name - Skills Test 2.MCAM”.
3. Use Move to Origin to get the model in the proper location for machining.
4. Use Job Setup to prepare the part for machining.
5. Use 2D High Speed Toolpaths to:
a. Contour the outer shape of the part. (Decide on the Tool(s) to use.)
b. Remove all pocket areas.
6. Circle Mill the holes as per solid model.
7. Verify that your toolpath is correct.
637
Appendix - Drawings
638
Appendix - Drawings Contour Part 1
CONTOUR PART 1
639
Appendix - Drawings Contour Part 1 - Exercise 1
640
Appendix - Drawings Contour Part 1 - Exercise 2
641
Appendix - Drawings Contour Part 2
CONTOUR PART 2
642
Appendix - Drawings Contour Part 2 - Exercise 1
643
Appendix - Drawings Contour Part 2 - Exercise 2
644
Appendix - Drawings Contour Part 2 - Exercise 3
645
Appendix - Drawings Basic Drill
BASIC DRILL
646
Appendix - Drawings Basic Drill Exercise 1
647
Appendix - Drawings Pocket
648
Appendix - Drawings Pocket - Exercise 1
POCKET - EXERCISE 1
649
Appendix - Drawings Pocket - Exercise 2
POCKET - EXERCISE 2
650
Appendix - Drawings Advanced Pocket -Exercise 1
651
Appendix - Drawings Advanced Pocket -Exercise 2
652
Appendix - Drawings Advanced Pocket -Exercise 3
653
Appendix - Drawings Manual Drill
MANUAL DRILL
654
Appendix - Drawings Manual Drill _ Exercise 1
655
Appendix - Drawings 2D HST
2D HST
656
Appendix - Drawings 2D HST - Exercise 1
2D HST - EXERCISE 1
657
Appendix - Drawings 2D HST - Exercise 2
2D HST - EXERCISE 2
658
Appendix - Drawings Extra Drawings
EXTRA DRAWINGS
DRAWING #1
659
Appendix - Drawings Drawing #2
DRAWING #2
660
Appendix - Drawings Drawing #3
DRAWING #3
661
Appendix - Drawings Drawing #4
DRAWING #4
662
Appendix - Drawings Drawing #5
DRAWING #5
663
Appendix - Drawings Drawing #6
DRAWING #6
664
Appendix - Drawings Drawing #7
DRAWING #7
665
Appendix - Drawings Drawing #8
DRAWING #8
666
Appendix - Drawings Drawing #9
DRAWING #9
667
Appendix - Drawings Drawing #10
DRAWING #10
668
Appendix - Drawings Drawing #11
DRAWING #11
669
Appendix - Drawings Drawing #12
DRAWING #12
670
Appendix - Drawings Drawing #13
DRAWING #13
671
Appendix - Drawings Drawing #14
DRAWING #14
672
Appendix - Drawings Drawing #15
DRAWING #15
673
Appendix - Drawings Drawing #16
DRAWING #16
674
Appendix - Drawings Drawing #17
DRAWING #17
675
Appendix - Drawings Drawing #18
DRAWING #18
676
Appendix - Drawings Drawing #19
DRAWING #19
677
Appendix - Drawings Drawing #20
DRAWING #20
678
Appendix - Drawings Drawing #21
DRAWING #21
679
Appendix - Drawings Drawing #22
DRAWING #22
680
Appendix - Drawings Drawing #23
DRAWING #23
681
Appendix - Drawings Drawing #24
DRAWING #24
682
Appendix - Drawings Drawing #25
DRAWING #25
683
Appendix - Drawings Drawing #26
DRAWING #26
684
Appendix - Drawings Drawing #27
DRAWING #27
685
Appendix - Drawings Drawing #28
DRAWING #28
686
Appendix - Drawings Drawing #29
DRAWING #29
687
Appendix - Drawings Drawing #30
DRAWING #30
688
Appendix - Drawings Drawing #31
DRAWING #31
689