Dadf n1 SM

Service Manual
Feeder
DADF-N1
Oct 26 2004
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.

Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in question.

REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.

Introduction
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,
the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 Specifications
1.1 Product Specifications ....................................................................................................................................... 1- 1
1.1.1 Specifications ............................................................................................................................................. 1- 1
1.2 Names of Parts................................................................................................................................................... 1- 3
1.2.1 External View............................................................................................................................................. 1- 3
1.2.2 Cross Section .............................................................................................................................................. 1- 4
1.3 Using the Machine............................................................................................................................................. 1- 5
1.3.1 Original Placement Indicator...................................................................................................................... 1- 5
1.3.2 Warning and Action to Take ...................................................................................................................... 1- 5
Chapter 2 Functions
2.1 Basic Operation ................................................................................................................................................. 2- 1
2.1.1 Transmission of Drive ................................................................................................................................ 2- 1
2.1.2 Outline of the Operation Mode .................................................................................................................. 2- 2
2.1.3 Normal Rotation Pickup/Delivery (single-sided original -> single-sided print) ........................................ 2- 3
2.1.4 Normal Rotation Pickup/Reversal Delivery (double-sided original -> doubles-sided print)..................... 2- 4
2.1.5 Idle Feed/Pickup/Delivery (double-sided originals of mixed sizes -> double-sided print) ....................... 2- 6
2.1.6 Idle Feeding/Reversal Pickup/Delivery (single-sided originals of mixed sizes -> single-sided prints) .... 2- 9
Chapter 3 Parts Replacement Procedure

3.1 Removing from the Host Machine .................................................................................................................... 3- 1
3.1.1 Feeder.......................................................................................................................................................... 3- 1
3.2 External Covers ................................................................................................................................................. 3- 2
3.2.1 Front Cover ................................................................................................................................................. 3- 2
3.2.2 Rear Cover .................................................................................................................................................. 3- 2
3.2.3 Feeder Cover ............................................................................................................................................... 3- 3
3.3 Drive System ..................................................................................................................................................... 3- 4
3.3.1 Pickup Motor .............................................................................................................................................. 3- 4
3.3.2 Feed Motor.................................................................................................................................................. 3- 5
3.3.3 Timing Belt/Pulley...................................................................................................................................... 3- 6
3.3.4 Pickup Clutch............................................................................................................................................ 3- 10
3.4 Document Feeding System.............................................................................................................................. 3- 13
3.4.1 Pickup Roller Unit .................................................................................................................................... 3- 13
3.4.2 Pickup Roller/Separation Roller ............................................................................................................... 3- 14
3.4.3 Separation Plate/Separation Pad ............................................................................................................... 3- 15
3.4.4 Upper Registration Roller ......................................................................................................................... 3- 16
3.4.5 Lower Registration Roller......................................................................................................................... 3- 17
3.4.6 Delivery Reversing Roller (upper)............................................................................................................ 3- 25
3.4.7 Read Roller 1 ............................................................................................................................................ 3- 30
3.4.8 Read Roller 2 ............................................................................................................................................ 3- 36
3.4.9 Platen Roller.............................................................................................................................................. 3- 41
3.4.10 Delivery Reversing Roller (lower).......................................................................................................... 3- 46
3.4.11 Read Roller Roll ..................................................................................................................................... 3- 51
3.4.12 Separation Guide Sheet........................................................................................................................... 3- 52
3.4.13 Feed Roller Guide ................................................................................................................................... 3- 53
Contents
3.5 Electrical System .............................................................................................................................................3- 54

3.5.1 ADF Controller PCB ................................................................................................................................. 3- 54
3.5.2 Inner Sensor of Feed Unit .........................................................................................................................3- 54
3.5.3 Document Width Volume .........................................................................................................................3- 62
3.5.4 Cover Open/Closed Sensor .......................................................................................................................3- 63
3.5.5 Document Set Sensor ................................................................................................................................3- 64
3.5.6 Pressurization Solenoid .............................................................................................................................3- 64
Chapter 4 Maintenance
4.1 User Maintenance .............................................................................................................................................. 4- 1
4.1.1 Cleaning ...................................................................................................................................................... 4- 1
4.1.2 Replacement ............................................................................................................................................... 4- 2
4.2 Maintenance and Inspection .............................................................................................................................. 4- 3
4.2.1 Periodically Replaced Parts......................................................................................................................... 4- 3
4.2.2 Durables ...................................................................................................................................................... 4- 3
4.2.3 Periodical Servicing .................................................................................................................................... 4- 3
4.2.4 Cleaning ...................................................................................................................................................... 4- 6
4.3 Adjustment.......................................................................................................................................................4- 11
4.3.1 Basic Adjustment ......................................................................................................................................4- 11
4.3.2 Adjustment at Time of Parts Replacement................................................................................................4- 16
4.4 Outline of Electrical Components ...................................................................................................................4- 17
4.4.1 Motors, Clutches, Solenoids, PCBs, and Others ......................................................................................4- 17
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB ........................................4- 19
4.5.1 Overview...................................................................................................................................................4- 19
4.5.2 ADF Controller PCB ................................................................................................................................4- 19
4.5.3 Relay PCB ................................................................................................................................................4- 19
4.5.4 Original Placement LED PCB .................................................................................................................. 4- 20
Chapter 5 Error Code

5.1 Overview............................................................................................................................................................ 5- 1
5.1.1 Overview..................................................................................................................................................... 5- 1
5.2 User Error Code................................................................................................................................................. 5- 2
5.2.1 Alarm Code List ......................................................................................................................................... 5- 2
5.3 Service Error Code ............................................................................................................................................ 5- 3
5.3.1 Error Code List ........................................................................................................................................... 5- 3
5.4 Jam Codes .......................................................................................................................................................... 5- 4
5.4.1 Jam Code List ............................................................................................................................................. 5- 4
Chapter 1 Specifications
Contents
Contents
1.1 Product Specifications ....................................................................................................................................... 1- 1

1.1.1 Specifications ............................................................................................................................................. 1- 1
1.2 Names of Parts................................................................................................................................................... 1- 3
1.2.1 External View............................................................................................................................................. 1- 3
1.2.2 Cross Section .............................................................................................................................................. 1- 4
1.3 Using the Machine............................................................................................................................................. 1- 5
1.3.1 Original Placement Indicator...................................................................................................................... 1- 5
1.3.2 Warning and Action to Take ...................................................................................................................... 1- 5
Chapter 1
1.1 Product Specifications

1.1.1 Specifications 0006-2222
T-1-1
Item Description Remarks
Method of original pickup auto pickup/delivery
Placement of original face-up
Point of original reference center
Method of original top separation

separation
single-sided sheet if longer than

432 mm,
AB-configuration: 42 to 128 g/m2
Type of original single-sided,
Inch-configuration: 50 to 128 g/m2 single feed
double-sided sheet: 50 to 128g/m2 60 to 90 g/m2
AB-configuration: B6/A5/A5R/ if STMT/B6,

B5/B5R horizontal feed
A4/A4R/B4/A3 only
Inch-configuration: STMT/LTR/
Original size LTRR/LGL/11"X17"
original width: 148 to 297 mm
original length (feed direction): 128 to if in parentheses,

432 (630) mm in reference to
operator
50 sheets (of 80 g/m2 pap

er)
if in excess of 80 g/m2, conversion

Original tray capacity applies
if folded, 10 mm or less
if 42 g/m2, 10 sheets
Method of reading stream reading
Original processing mode single-sided original processing,

double-sided original processing
1-1
Chapter 1
Item Description Remarks
Identification of original by photointerrupter in pickup tray in lengthwise

size direction, 2 pc.;
in breadthwise
direction, 1 pc. +
volume
Jam recovery offered
DONE stamp offered
offered, of same configuration
offered, of different configurations
combination of different
Original size mix configurations
AB-configuration: A3/B4 A4/B5/B4/ weight

A4R B5/A5 A5/B6 guaranteed as in
the case of
duplexing
Book original supported (must be 50 mm or less in

thickness)
Speed of original feed 236 mm/sec (at 100%)
Speed of original 45 ipm (single-sided) Speed may be

processing (A4/LTR) varied.
19 ipm (double-sided)
Communication with host serial

machine
Power supply 24 VDC (power) Supplied by host

13 VDC (logic) machine.
Weight 8.5 kg (approx.)
Dimensions 565 (W) x 538 (D) x 122 (H) mm
A-configuration KCDxxxxx
Inch/A-configuration KCCxxxx
Serial number
AB-configuration KCBxxxxx
Inch/AB-configuration KCExxxxx
Operating temperature in keeping with host machine

environment range
humidity in keeping with host machine

range
1-2
Chapter 1
1.2 Names of Parts

1.2.1 External View 0006-2225
[3] [4]
[2]
[6]
[1]
[5]
F-1-1
T-1-2
[1] Feeder cover [4] Original pickup tray
[2] Rear cover [5] Front cover
[3] Slide guide [6] Original delivery

assembly
1-3
Chapter 1
1.2.2 Cross Section 0006-2226
[1] [2] [3] [4] [5] [6] [7]
[13]
[16]
[15] [14] [12] [11] [10] [9] [8]

F-1-2
[1] Registration roller lower)

[2] Registration roller (upper)
[3] Separation roller
[4] Separation pad
[5] Separation plate
[6] Pickup roller
[7] Original pickup tray
[8] Delivery reversing roller (upper)
[9] Delivery reversing roller (lower)
[10] Reading roller 2 spacer
[11] Reading roller 2
[12] Plant roller
[13] Reading spacer
[14] Reading roller 1
[15] Reading roller 1 spacer
[16] White standard sheet
1-4
Chapter 1
1.3 Using the Machine

1.3.1 Original Placement Indicator 0006-2227
The Original Placement indicator goes on when an original is placed in the original tray, and flashes in response to
an original jam.
Original Placement indicator
F-1-3
1.3.2 Warning and Action to Take 0006-2228
If the Original Placement indicator start to flash while an original is being moved, suspect a jam, and go through the
following steps:
1) Remove all originals from the original tray.
2) Open the feed cover, and remove the jam, if any.
3) Put all originals back in order starting with the 1st original, and put the stack back in the ADF.
1-5
Chapter 1
1-6
Chapter 2 Functions
Contents
Contents
2.1 Basic Operation ................................................................................................................................................. 2- 1

2.1.1 Transmission of Drive ................................................................................................................................ 2- 1
2.1.2 Outline of the Operation Mode .................................................................................................................. 2- 2
2.1.3 Normal Rotation Pickup/Delivery (single-sided original -> single-sided print) ........................................ 2- 3
2.1.4 Normal Rotation Pickup/Reversal Delivery (double-sided original -> doubles-sided print)..................... 2- 4
2.1.5 Idle Feed/Pickup/Delivery (double-sided originals of mixed sizes -> double-sided print) ....................... 2- 6
2.1.6 Idle Feeding/Reversal Pickup/Delivery (single-sided originals of mixed sizes -> single-sided prints) .... 2- 9
Chapter 2
2.1 Basic Operation

2.1.1 Transmission of Drive 0006-2247
The machine is designed exclusively for stream reading, and uses 2 motors for picking up and moving originals.
T-2-1
Item (notation) Description
Feed motor (M1) moves originals.
Pickup motor (M2) separates/moves paper.
turns on/off the drive to the separation

Pickup cultch (CL1) roller/pickup roller using drive from
the pickup motor (M1).
The following is a diagram showing the route of drive transmission in the machine:
PI3
PI2
PI4
PI6
PI7
PI9
PI8
2
F-2-1
2-1
Chapter 2
[1] ADF controller PCB

[2] Original detection signal
[4] Pickup clutch drive signal
[5] Pickup motor drive signal
[7] Stamping solenoid drive signal
[8] Original placement signal
[9] Feed motor drive signal
[10] Locking solenoid drive signal
[11] Last original detection signal
[12] Paper size signal 1
[13] Paper size signal 2
2.1.2 Outline of the Operation Mode 0006-2248
The machine operates in either of 4 modes, executing each in response to the instructions from its host machine to
generate output. For specifics of each of these modes, see the table and the charts that follow.
T-2-2
Operation mode Description Print mode
[1]Normal rotation picks up an original; when reading single-sided original

pickup/delivery ends, delivers it as it is. -> single-sided print
single-sided original
-> double-sided print
[2]Normal pickup/ picks up an original; when reading double-sided original

reversal delivery ends, turns it over and delivers it. -> double-sided print
double-sided original
-> single-sided print
[3]Idle feed/reversal feeds the original idly to check its double-sided

pickup/reversal delivery size, feeds the original once again so originals of mixed
that reading will start with the face sizes -> double-sided
side, picks up the original; when prints
reading ends, turns it over and double-sided
delivers it. originals of mixed
sizes -> single-sided
prints
2-2
Chapter 2
Operation mode Description Print mode
[4]Idle feed/reversal feeds the original idly to check the single-sided

pickup/delivery size, and reverses it; when reading originals of mixed
ends, delivers it as it is. sizes -> single-sided
prints
single-sided
originals of mixed
sizes -> double-sided
prints
2.1.3 Normal Rotation Pickup/Delivery (single-sided original -> single-

sided print) 0006-2249
The original moves as follows:
MEMO
This operation is also performed when originals with the same width and different lengths are copied at the 100%
scaling ratio.
Original
Pickup Delivery
Arching Job end
Standby for reading
Reading
F-2-2
2-3
Chapter 2
2.1.4 Normal Rotation Pickup/Reversal Delivery (double-sided original

-> doubles-sided print) 0006-2250
Original
Pickup Feeding
Arching Reversal
Standby for reading Arching
Reading Standby for reading
To next page
F-2-3
2-4
Chapter 2
Reading of back Feeding
Feeding Idle feeding
Reversal Double-speed delivery
Feeding Job end
F-2-4
2-5
Chapter 2
2.1.5 Idle Feed/Pickup/Delivery (double-sided originals of mixed sizes -

> double-sided print) 0006-2251
The originals move as follows:
Original
Pickup Reversal
Arching Arching
Feeding Feeding
Idle feeding Idle feeding
To next page
F-2-5
2-6
Chapter 2
Re-pickup from Feeding

reversing assembly
Arching Reversal
Standby for Arching

reading
Reading of face Standby for reading
To next page
F-2-6
2-7
Chapter 2
Reading of back Feeding
Feeding Idle feeding
Reversal Double-speed delivery
Feeding End of job
F-2-7
2-8
Chapter 2
2.1.6 Idle Feeding/Reversal Pickup/Delivery (single-sided originals of

mixed sizes -> single-sided prints) 0006-2252
MEMO
This operation is not performed but the "normal rotation feeding/delivery" operation is performed in the following
mode:
- Same-width mixed-length/100% scaling ratio
Original
Pickup Arching
Idle feeding Feeding
Feeding Feeding 2
Re-pickup from Reversal

reversing assembly
To next page
F-2-8
2-9
Chapter 2
Arching Job end
Standby for reading
Reading of face
Delivery
F-2-9
2-10
Chapter 3 Parts
Replacement
Procedure
Contents
Contents
3.1 Removing from the Host Machine .................................................................................................................... 3- 1

3.1.1 Feeder ......................................................................................................................................................... 3- 1
3.1.1.1 Disconnecting from the Host Machine................................................................................................ 3- 1
3.2 External Covers ................................................................................................................................................. 3- 2
3.2.1 Front Cover................................................................................................................................................. 3- 2
3.2.1.1 Removing the Front Cover .................................................................................................................. 3- 2
3.2.2 Rear Cover.................................................................................................................................................. 3- 2
3.2.2.1 Removing the Rear Cover ................................................................................................................... 3- 2
3.2.3 Feeder Cover .............................................................................................................................................. 3- 3
3.2.3.1 Removing the Feeder Cover................................................................................................................ 3- 3
3.3 Drive System ..................................................................................................................................................... 3- 4
3.3.1 Pickup Motor .............................................................................................................................................. 3- 4
3.3.1.2 Removing the Pickup Motor ............................................................................................................... 3- 4
3.3.1.3 Mounting the Pickup Motor ................................................................................................................ 3- 4
3.3.2 Feed Motor ................................................................................................................................................. 3- 5
3.3.2.2 Removing the Feed Motor................................................................................................................... 3- 5
3.3.2.3 Mounting the Feed Motor.................................................................................................................... 3- 6
3.3.3 Timing Belt/Pulley ..................................................................................................................................... 3- 6
3.3.3.2 Removing the Front Cover .................................................................................................................. 3- 7
3.3.3.3 Removing the Feeder Cover................................................................................................................ 3- 7
3.3.3.4 Removing the Pickup Motor ............................................................................................................... 3- 7
3.3.3.5 Removing the Pickup Clutch............................................................................................................... 3- 8
3.3.3.6 Removing the Reinforcing Plate ......................................................................................................... 3- 8
3.3.3.7 Removing the Feed Motor................................................................................................................... 3- 8
3.3.3.8 Detaching the Timing Belt and the Pulley .......................................................................................... 3- 9
3.3.4 Pickup Clutch ........................................................................................................................................... 3- 10
3.3.4.1 Removing the Rear Cover ................................................................................................................. 3- 10
3.3.4.2 Removing the Pickup Motor ............................................................................................................. 3- 11
3.3.4.3 Removing the Pickup Clutch............................................................................................................. 3- 11
3.3.4.4 Mounting the Pickup Clutch.............................................................................................................. 3- 12
3.4 Document Feeding System.............................................................................................................................. 3- 13
3.4.1 Pickup Roller Unit.................................................................................................................................... 3- 13
3.4.1.1 Removing the Front Cover ................................................................................................................ 3- 13
3.4.1.2 Removing the Feeder Cover.............................................................................................................. 3- 13
3.4.1.3 Removing the Pickup Roller Unit ..................................................................................................... 3- 13
3.4.1.4 Mounting the Pickup Roller Unit ...................................................................................................... 3- 14
3.4.2 Pickup Roller/Separation Roller............................................................................................................... 3- 14
3.4.2.3 Removing the Pickup Roller Unit ..................................................................................................... 3- 15
3.4.2.4 Removing the Pickup Roller and the Separation Roller.................................................................... 3- 15
3.4.3 Separation Plate/Separation Pad............................................................................................................... 3- 15
3.4.3.1 Removing the Separation Plate and the Separation Pad.................................................................... 3- 15
3.4.3.2 Adjusting the Separation Pressure..................................................................................................... 3- 16
3.4.4 Upper Registration Roller ........................................................................................................................ 3- 16
Contents
3.4.4.2 Removing the Feeder Cover ..............................................................................................................3- 17

3.4.4.3 Removing the Upper Registration Roller .......................................................................................... 3- 17
3.4.5 Lower Registration Roller ........................................................................................................................3- 17
3.4.5.1 Removing the Rear Cover.................................................................................................................. 3- 17
3.4.5.2 Removing the Front Cover ................................................................................................................3- 18
3.4.5.4 Removing the Pickup Motor..............................................................................................................3- 18
3.4.5.5 Removing the Pickup Clutch .............................................................................................................3- 19
3.4.5.6 Removing the Reinforcing Plate........................................................................................................3- 19
3.4.5.7 Removing the Feed Motor .................................................................................................................3- 19
3.4.5.8 Detaching the Timing Belt and the Pulley.........................................................................................3- 20
3.4.5.9 Removing the Feeder Unit.................................................................................................................3- 21
3.4.5.10 Removing the Upper Delivery Reversing Roller.............................................................................3- 22
3.4.5.11 Removing the Platen Guide L..........................................................................................................3- 22
3.4.5.12 Removing the Read Roller 1............................................................................................................3- 22
3.4.5.14 Removing the Lower Registration Roller........................................................................................3- 24
3.4.6 Delivery Reversing Roller (upper) ........................................................................................................... 3- 25
3.4.6.10 Removing the Upper Delivery Reversing Roller.............................................................................3- 29
3.4.7 Read Roller 1 ............................................................................................................................................3- 30
3.4.7.10 Removing the Platen Guide L..........................................................................................................3- 34
3.4.8 Read Roller 2 ............................................................................................................................................3- 36
3.4.9 Platen Roller .............................................................................................................................................3- 41
Contents

3.4.9.6 Removing the Reinforcing Plate ....................................................................................................... 3- 43
3.4.9.7 Removing the Feed Motor................................................................................................................. 3- 43
3.4.9.8 Detaching the Timing Belt and the Pulley ........................................................................................ 3- 43
3.4.9.9 Removing the Feeder Unit................................................................................................................. 3- 45
3.4.9.10 Removing the Platen Guide L ......................................................................................................... 3- 45
3.4.9.11 Removing the Platen Roller............................................................................................................. 3- 45
3.4.10 Delivery Reversing Roller (lower) ......................................................................................................... 3- 46
3.4.10.1 Removing the Lower Delivery Reversing Roller............................................................................ 3- 46
3.4.10.2 Removing the Rear Cover ............................................................................................................... 3- 46
3.4.10.3 Removing the Front Cover .............................................................................................................. 3- 47
3.4.10.4 Removing the Feeder Cover............................................................................................................ 3- 47
3.4.10.5 Removing the Pickup Motor ........................................................................................................... 3- 47
3.4.10.6 Removing the Pickup Clutch........................................................................................................... 3- 48
3.4.10.7 Removing the Reinforcing Plate ..................................................................................................... 3- 48
3.4.10.8 Removing the Feed Motor............................................................................................................... 3- 48
3.4.10.9 Detaching the Timing Belt and the Pulley ...................................................................................... 3- 49
3.4.10.10 Removing the Feeder Unit............................................................................................................. 3- 50
3.4.10.11 Removing the Lower Delivery Reversing Roller Unit.................................................................. 3- 51
3.4.11 Read Roller Roll ..................................................................................................................................... 3- 51
3.4.11.1 Removing the Read Roller 2 Roll ................................................................................................... 3- 51
3.4.12 Separation Guide Sheet .......................................................................................................................... 3- 52
3.4.12.1 Before Replacing the Separation Guide Sheet ................................................................................ 3- 52
3.4.12.2 Removing the Front Cover .............................................................................................................. 3- 52
3.4.12.3 Removing the Feeder Cover............................................................................................................ 3- 52
3.4.12.4 Replacing the Separation guide Sheet ............................................................................................. 3- 52
3.4.13 Feed Roller Guide .................................................................................................................................. 3- 53
3.4.13.1 Repacking the Feed Roll Guide (dust-collecting tape).................................................................... 3- 53
3.5 Electrical System ............................................................................................................................................. 3- 54
3.5.1 ADF Controller PCB ................................................................................................................................ 3- 54
3.5.1.2 Removing the ADF Controller PCB.................................................................................................. 3- 54
3.5.2 Inner Sensor of Feed Unit ........................................................................................................................ 3- 54
3.5.2.6 Removing the Reinforcing Plate ....................................................................................................... 3- 56
3.5.2.7 Removing the Feed Motor................................................................................................................. 3- 56
3.5.2.8 Detaching the Timing Belt and the Pulley ........................................................................................ 3- 57
3.5.2.9 Removing the Feeder Unit................................................................................................................. 3- 58
3.5.2.10 Removing the Upper Delivery Reversing Roller ............................................................................ 3- 59
3.5.2.11 Removing the Platen Guide L ......................................................................................................... 3- 59
3.5.2.12 Removing the Read Roller 1 ........................................................................................................... 3- 59
3.5.2.13 Removing the Read Roller 2 ........................................................................................................... 3- 61
3.5.2.14 Removing the Platen Roller............................................................................................................. 3- 61
3.5.2.15 Removing the Feeder Unit Inside Sensor........................................................................................ 3- 62
3.5.3 Document Width Volume ........................................................................................................................ 3- 62
3.5.3.2 Removing the Original Width Volume ............................................................................................. 3- 62
3.5.3.3 Mounting the Original Width Volume .............................................................................................. 3- 63
Contents
3.5.4 Cover Open/Closed Sensor.......................................................................................................................3- 63

3.5.4.2 Removing the Cover Open/Closed Sensor ........................................................................................3- 63
3.5.5 Document Set Sensor................................................................................................................................3- 64
3.5.5.2 Removing the Original Placement Sensor .........................................................................................3- 64
3.5.6 Pressurization Solenoid ............................................................................................................................ 3- 64
3.5.6.2 Removing the ADF Controller PCB..................................................................................................3- 65
3.5.6.3 Removing the Locking Solenoid .......................................................................................................3- 65
Chapter 3
3.1 Removing from the Host

Machine
3.1.1 Feeder
3.1.1.1 Disconnecting from the

Host Machine 0006-2336
1) Turn off the host machine.

2) Disconnect the communication cable [1] of the
machine from the host machine.
[1]
F-3-1
3) Remove the 3 stepped screws [1].

4) Slide the machine toward the rear, and lift it to
detach.
[1]
F-3-2
3-1
Chapter 3
3.2 External Covers 3.2.2 Rear Cover
3.2.1 Front Cover 3.2.2.1 Removing the Rear

Cover 0007-2713
3.2.1.1 Removing the Front 1) Open the feeder cover and the original pickup tray;
Cover 0007-2734 then, remove the screw [1].
1) Open the feeder cover [1], and remove the screw

[2]. [1]
[2]
[1]
F-3-5
2) Remove the 2 screws [2], and detach the rear cover

F-3-3
[3].
2) Remove the 2 screws [3], and detach the front cover Be sure to detach the cover while feeding the 3
[4]. claws [4] of the rear cover.
[4]
[3]
F-3-4
F-3-6
3-2
Chapter 3
3.2.3 Feeder Cover
3.2.3.1 Removing the Feeder

Cover 0007-2756
1) Remove the screw [1] and the positioning pin [2];

then, detach the feeder cover [3].
[3]
[1] [2]
F-3-7
3-3
Chapter 3
3.3 Drive System plate.
[2]
3.3.1 Pickup Motor
3.3.1.1 Removing the Rear

Cover 0007-2714
1) Open the feeder cover and the original pickup tray;

[2]
then, remove the screw [1]. [1]
F-3-10
[1]
3) Remove the tension spring [3] using tweezers; then,
remove the stepped screw [4], and detach the
pickup motor [5] together with the adjusting plate.
[4]
F-3-8

[3].
[3] [5]
Be sure to detach the cover while feeding the 3 F-3-11
claws [4] of the rear cover.
3.3.1.3 Mounting the Pickup

Motor 0007-1580
1) Mount the motor so that the motor pulley and the

timing belt are fully matched then, tighten the
screw [1].
2) Fit the tension spring [2] to the adjusting plate and
the motor base.
[1]
F-3-9
3.3.1.2 Removing the Pickup

Motor 0007-1579
1) Disconnect the connector [1]. [2]

2) Remove the 2 fixing screws [2] of the adjusting F-3-12
3-4
Chapter 3
3) Fix the adjusting plate in place using 2 screws [3],

and connect the connector [4].
[3]
[3]
[4]
F-3-13
F-3-15
3.3.2 Feed Motor
3.3.2.2 Removing the Feed
3.3.2.1 Removing the Rear Motor 0007-1586
Cover 0007-2715 1) Free the 5 claws [1] of the harness guide; then,
disconnect the connector [2].
then, remove the screw [1].
[1]
[1]
[2]
F-3-16
F-3-14
2) Remove the tension spring [3].
[3].
Be sure to detach the cover while feeding the 3 [3]
F-3-17
3-5
Chapter 3
3) Remove the 2 screws [4] and the stepped screw [5];

then, detach the feed motor [6] together with the
adjusting plate [7].
[5] [7] [4]
[6]
[5]
F-3-20
[6]
[4] 3) Fix the adjusting plate in place using 2 fixing
F-3-18 screws [7].
3.3.2.3 Mounting the Feed

Motor 0007-1588
1) Mount the feed motor [1] together with the

adjusting plate [2]; then, fit the tension spring [3]
and the stepped screw [4].
It will be difficult to fit the tension spring if not done
now; hook it on the adjusting plate first. [7]
F-3-21
3.3.3 Timing Belt/Pulley

[2] Cover 0007-2716
[4] 1) Open the feeder cover and the original pickup tray;
[1] then, remove the screw [1].
[1]
[3]
F-3-19
2) While pushing the feed motor [5] to the left, attach

the timing belt [6] on the pulley. F-3-22
3-6
Chapter 3

[3]. [4]
Be sure to detach the cover while feeding the 3

[3]
F-3-25

Cover 0007-2759

F-3-23
3.3.3.2 Removing the Front [3]
Cover 0007-2735

[2].
[2]
[1]
[1] [2]
F-3-26

Motor 0007-2774
1) Disconnect the connector [1].

2) Remove the 2 fixing screws [2] of the adjusting
F-3-24
plate.
2) Remove the 2 screws [3], and detach the front cover

[2]
[4].
[2]
[1]
F-3-27
3-7
Chapter 3
3) Remove the tension spring [3] using tweezers; then, 3) Remove the clutch [6], gear [7], clutch mount [8],
remove the stepped screw [4], and detach the bearing [9], and shaft [10].
[8]
[4]
[10] [9] [7] [6]
F-3-31
[3] [5]
3.3.3.6 Removing the
F-3-28
Reinforcing Plate 0007-2514
3.3.3.5 Removing the Pickup 1) Remove 2 screws [1] to remove the reinforcing
plate [2].
Clutch 0007-3410
1) Remove 3 harness guide clips [1], and then [2]

[1]
[2] [1]
[1]
F-3-32

Motor 0007-2816
F-3-29 1) Free the 5 claws [1] of the harness guide; then,
2) Remove the resin E-ring [3] and bearing [4], and
then remove 2 screws [5]. [1]
[3]
[5] [2]
[4]
[3]
F-3-30 F-3-33
3-8
Chapter 3
2) Remove the tension spring [3]. then, detach the left hinge unit.
[4]
[3]
F-3-34
[5]
F-3-37
3) Remove the screw [6], and detach the original
placement sensor [7] together with the bracket;
then, disconnect the connector [8].
[5] [7] [4]
[6]
[6]
[4]
F-3-35
3.3.3.8 Detaching the Timing

[8] [7]
Belt and the Pulley 0007-1607
F-3-38
1) Disconnect the 2 connectors [1], and remove the
screw [2] and grounding fixing screw [3]; then,
4) Remove the 3 screws [9] and the 2 other screws
slide the harness guide slightly to the left, and lift it.
[10].
5) Remove the E-ring [11] and the bushing [12]; then,
[3] [1]
detach the motor base [13].
[2]
[10]
[10]
[9]
F-3-36 [13]
[9]
[11] [12]
2) Remove the 4 screws [4] and the other screw [5]; F-3-39
3-9
Chapter 3
6) Detach the motor drive timing belt [14] [15].

Loosen the screw [26] of the tension arm [25];
then, force the arm clockwise to mount it. When
you have attached the timing belt [23], tighten the
screw [26].
[26] [25]
[14]
[15]
F-3-40
7) Remove the E-ring [16], retaining ring [17], 3 gears

[18], and then detach 3 timing belts [19] and the
[23]
parallel pin [20]. F-3-43
[20]
[19] 3.3.4 Pickup Clutch

[18] Cover 0007-3394
[16]
[18] [17] [18] [19] [1]
F-3-41
8) Remove the resin E-ring [21], pulley [22], and belt

[23]. Before removing the pulley [24], you need to
remove the feeding unit.
F-3-44
[24]
[21] [23]
[22]
F-3-42
3-10
Chapter 3

[3]. [4]

[3] [5]
F-3-47

Clutch 0007-3397
1) Remove 3 harness guide clips [1], and then

F-3-45
[2] [1]

Motor 0007-3396

plate.
[2]
F-3-48

then remove 2 screws [5].
[2]
[1]
F-3-46

remove the stepped screw [4], and detach the [3]

[5]
[4]
[3]
F-3-49
3-11
Chapter 3
3) Remove the clutch [6], gear [7], clutch mount [8],

bearing [9], and shaft [10].
[8]
[10] [9] [7] [6]
F-3-50

Clutch 0007-5766
1) When mounting the pickup clutch, attach the belt as

shown below.
F-3-51
3-12
Chapter 3
3.4 Document Feeding

System [3]
3.4.1 Pickup Roller Unit
3.4.1.1 Removing the Front

Cover 0007-2736
[2]
[1]
[2]. F-3-54
[2]
[1]
Roller Unit 0007-1610
1) Remove the 4 screws [1], and detach the inside

cover [2] of the feeder cover [2].
[1]
[1]
F-3-52

[4]. [2]
F-3-55
[4]
2) Remove the 2 E-rings [3] and the 2 bushings [4];

then, detach the pickup roller unit [5].
[3]
[3]
[4] [3]
[4]
F-3-53

Cover 0007-2760
[5]
1) Remove the screw [1] and the positioning pin [2]; F-3-56
3-13
Chapter 3

[2]
Roller Unit 0007-1611 [1]
1) Shift up the left/right stopper arm [1], and mount

the pickup unit so that the stopper arm is between
the separation roller shaft [2] and the pickup roller
shaft [3].
Make sure that the lever segment of the stop lever

[4] is under the stopper arm [1].
F-3-59
[1]

[4].
[2] [4]
[4]
[3]
F-3-57
[3]
2) Secure the pickup roller unit in place using 2 resin

E-rings [5] and 2 bushings [6].
3) Mount the inside cover of the feeder cover back
into place; then, fix it in place using 4 screws. F-3-60
[5] 3.4.2.2 Removing the Feeder

[5]
[6] Cover 0007-2761
[6]
[3]
F-3-58
3.4.2 Pickup Roller/Separation Roller
3.4.2.1 Removing the Front [1] [2]
Cover 0007-2738
F-3-61
[2].
3-14
Chapter 3

Roller Unit 0007-2828
[4]
1) Remove the 4 screws [1], and detach the inside [3]
cover [2] of the feeder cover [2]. [1]
[1]
[1]
[2]
F-3-64
2) Remove the pin [5], and detach the separation roller

[2] [6].
F-3-62 3) Remove the pickup roller [7].
2) Remove the 2 E-rings [3] and the 2 bushings [4]; When the separation roller is detached, the pin [5] is
then, detach the pickup roller unit [5]. also removed. Do not lose it.
The part number and color of the separation roller of
this machine are as follows:
[3] Part No.: FC6-2784-000
[4] [3]
Color: Black
[4]
[5]
[6]
[5]
F-3-63
[7]
3.4.2.4 Removing the Pickup F-3-65
Roller and the Separation

3.4.3 Separation Plate/Separation Pad
Roller 0007-1617
1) Remove the resin E-ring [1], and detach the stopper

lever [2]; then, pull out the pickup roller support
plate [3] and plate [4]. Separation Plate and the
Separation Pad 0007-1618
1) Open the feeder cover.

2) Remove the 2 screws [1], and detach the separation
plate [2] and the separation pad [3].
3-15
Chapter 3
2) Change the orientation of the spring base [2], and

[1]
attach it to the back of the separation pad.
[1]
[3]
[2]
[2]
F-3-66
3) Slide the separation pad [3] as shown to detach. [3]
[3] F-3-69
3) Attach the pressure spring [1] to the protrusion

found at the center of the spring base [2]. You can
set the separation pressure to either of 2 settings,
determined by the height of the pressure spring [1]
on the spring base [2].
F-3-67
3.4.4 Upper Registration Roller
3.4.3.2 Adjusting the
Separation Pressure 0007-1619 3.4.4.1 Removing the Front
1) Detach the pressure spring [1] and the spring base Cover 0007-2740
[2] found behind the separation pad [3] from the 1) Open the feeder cover [1], and remove the screw
pad. [2].
[1]
[2]
[1]
[2]
F-3-70
[3]
F-3-68
3-16
Chapter 3
2) Remove the 2 screws [3], and detach the front cover 2) Slide out the shaft [3] in the direction indicated in
[4]. the figure; then, detach the upper registration roller
[4].
[4]
[3]
[3]
[4]
F-3-71
F-3-74
Cover 0007-2762
3.4.5 Lower Registration Roller
then, detach the feeder cover [3]. 3.4.5.1 Removing the Rear
Cover 0007-2720

[3]
[1]
[1] [2]
F-3-72
3.4.4.3 Removing the Upper

Registration Roller 0007-1623 F-3-75
1) Remove the 4 screws [1], and detach the open/close

guide [2].
[1]
[1]
[2]
F-3-73
3-17
Chapter 3

[3]. [4]

[3]
F-3-78

Cover 0007-2765

F-3-76
Cover 0007-2742

[2].
[2]
[1]
[1] [2]
F-3-79

Motor 0007-2775

F-3-77
plate.

[2]
[4].
[2]
[1]
F-3-80
3-18
Chapter 3
3) Remove the tension spring [3] using tweezers; then, bearing [9], and shaft [10].
[8]
[4]
[10] [9] [7] [6]
F-3-84

[3] [5]
F-3-81
1) Remove 2 screws [1] to remove the reinforcing

3.4.5.5 Removing the Pickup plate [2].
Clutch 0007-3409 [1]

[2]
[2] [1]
[1]
F-3-85

Motor 0007-2817
1) Free the 5 claws [1] of the harness guide; then,

F-3-82 disconnect the connector [2].
2) Remove the resin E-ring [3] and bearing [4], and [1]
[3]
[2]
[5]
[4]
[3] F-3-86
F-3-83
3-19
Chapter 3
2) Remove the tension spring [3]. 2) Remove the 4 screws [4] and the other screw [5];
then, detach the left hinge unit.
[3]
[4]
F-3-87
[5]
F-3-90
[7] [4]
[5]
[6]
[6]
[4]
F-3-88

[8] [7]
F-3-91
[10].
[3] [1]
[2]
F-3-89
3-20
Chapter 3
[10]
[10]
[9]
[24]
[13]
[9] [21] [23]
[11] [12] [22]
F-3-92 F-3-95

screw [26].
[26] [25]
[14]
[15]
F-3-93

[23]
parallel pin [20].
F-3-96
[20]
Unit 0007-1631
1) Remove the screw [1], and pull out the busing [2];
[18] then, detach the original pickup tray [3].
[16]
[18] [17] [18] [19] [3]
F-3-94

[1] [2]
F-3-97
3-21
Chapter 3
2) Remove the 2 screws [4] on the front cover side; 2) Remove the resin E-ring [4], and detach the
then, remove the locking support [5], and bushing [5].
disconnect the connector [6]. 3) Remove the upper reversing delivery roller [6] and
the separation guide [7].
[4] [6]
[5] [4]
[6]
[7]
F-3-101
[5]
F-3-98 3.4.5.11 Removing the Platen
Guide L 0007-1633
3) Disconnect the sensor connector [7].
1) Remove the 2 screws [1], and detach the platen
4) Remove the 2 screws [8], and detach the feeder unit
guide L [2].
[9].
[1]
[8]
[9] [2]
[7] F-3-102
F-3-99
3.4.5.12 Removing the Read
3.4.5.10 Removing the Upper Roller 1 0007-2856
Delivery Reversing Roller 0007-2845 1) Remove the resin E-ring [1], and detach the pulley
1) Turn over the feeder unit; then, remove the resin E- [2], timing belt [3], and bushing [4].
ring [1], and pull out the pulley [2] and the bushing
[3]. [1] [2] [3] [4]
[3]
[2]
[1]
F-3-103
F-3-100
3-22
Chapter 3
2) Remove the resin E-ring [5], and detach the pulley

[6], and the bearing [7].
[7] [6]
[5]
F-3-104
F-3-107
3) Remove the 2 resin E-rings [8], and detach the
reader roller 1 [9] as shown in the figure.
Be sure to pull out the roller while keeping the

sensor flag [12] out of the way.
The platen roller [10] will come off together with

the arm when the read roller 1 [9] is removed; take
care not to misplace the spring [11] of the arm.
[11] [10] [12] [11]
F-3-108
[8]
[9]
[8]
F-3-105
When mounting the platen roller pressure spring

(left, right) [13], be sure that the hook segment of
the spring is on the outside of the platen guide L.
F-3-109
F-3-106
3-23
Chapter 3
3.4.5.13 Removing the Read 3.4.5.14 Removing the Lower

Roller 2 0007-2846 Registration Roller 0007-1636
1) Remove the screw [1], and detach the platen guide 1) Remove the 2 screws [1], and detach the sensor unit
R [2]. [2].
[1] [1]
[2]
[2]
F-3-110
F-3-113

[4] and the bearing [5]. 2) Remove the E-ring [3], and the resin E-ring [4],
detach the bushing [5].
3) Remove the resin E-ring [6] and the washer [7];
[4] [5]
[3] then, detach the pulley [8].
[8]
[7]
F-3-111
[6]
3) Remove the resin E-ring [6], gear [7], and bushing [5]
[8]. [4]
[3]
4) Lift the read roller 2 [9] along the space of the shaft
F-3-114
opening as show; then, slide it to detach.
4) Remove the resin E-ring [9] and the pulley [10]:

[9]
[8] then, detach the washer [11].
[7] 5) Remove the one way clutch [12] and the 3 screws
[6] [13]; then, detach the metal frame [14].
[14]
[13]
F-3-112
[11]
[10]
[9]
[13] [12]
F-3-115
3-24
Chapter 3
6) Remove the resin E-ring [15] and the bushing [16];

then, detach the lower registration roller [17].
[17]
[16]
[15]
F-3-116
F-3-118
3.4.6 Delivery Reversing Roller
(upper) 3.4.6.2 Removing the Front
Cover 0007-2744
3.4.6.1 Removing the Rear 1) Open the feeder cover [1], and remove the screw
Cover 0007-2721 [2].
[2]
[1]
F-3-119
F-3-117 2) Remove the 2 screws [3], and detach the front cover
[4].
[3]. [4]

[3]
F-3-120
3-25
Chapter 3
3.4.6.3 Removing the Feeder 3.4.6.5 Removing the Pickup

Cover 0007-2766 Clutch 0007-3406
1) Remove the screw [1] and the positioning pin [2]; 1) Remove 3 harness guide clips [1], and then
then, detach the feeder cover [3]. disconnect the connector [2].
[2] [1]
[3]
[1] [2]
F-3-121 F-3-124
3.4.6.4 Removing the Pickup 2) Remove the resin E-ring [3] and bearing [4], and
Motor 0007-2776 then remove 2 screws [5].
plate.
[2]
[3]
[5]
[4]
[3]
F-3-125
[2] 3) Remove the clutch [6], gear [7], clutch mount [8],
[1]
F-3-122
[8]
[4]
[10] [9] [7] [6]
F-3-126
[3] [5]
F-3-123
3-26
Chapter 3
3.4.6.6 Removing the then, detach the feed motor [6] together with the
Reinforcing Plate 0007-2786 adjusting plate [7].

plate [2]. [5] [7] [4]
[1]
[2]
[6]
[4]
[1] F-3-130
F-3-127
3.4.6.7 Removing the Feed Belt and the Pulley 0007-5779
Motor 0007-2818 1) Disconnect the 2 connectors [1], and remove the

[3] [1]
[1]
[2]
[2]
F-3-131
F-3-128
2) Remove the 4 screws [4] and the other screw [5];

[3]
[4]
F-3-129
[5]
3) Remove the 2 screws [4] and the stepped screw [5]; F-3-132
3-27
Chapter 3
3) Remove the screw [6], and detach the original 7) Remove the E-ring [16], retaining ring [17], 3 gears
placement sensor [7] together with the bracket; [18], and then detach 3 timing belts [19] and the
then, disconnect the connector [8]. parallel pin [20].
[20]
[6] [19]
[18]
[16]
[18] [17] [18] [19]
[7]
F-3-136
[8]
F-3-133
4) Remove the 3 screws [9] and the 2 other screws [23]. Before removing the pulley [24], you need to
[10]. remove the feeding unit.
[10]
[10]
[24]
[9]
[21] [23]
[22]
[13] F-3-137
[9]
[11] [12]
F-3-134 Loosen the screw [26] of the tension arm [25];
6) Detach the motor drive timing belt [14] [15]. you have attached the timing belt [23], tighten the
screw [26].
[26] [25]
[14]
[15]
F-3-135
[23]
F-3-138
3-28
Chapter 3

[8]
Unit 0007-2837
then, detach the original pickup tray [3].
[9]
[7]
[3] F-3-141
3.4.6.10 Removing the Upper

Delivery Reversing Roller 0007-1645
1) Turn over the feeder unit; then, remove the resin E-

[1] [2] [3].
F-3-139
[3]
[2]
[1]
2) Remove the 2 screws [4] on the front cover side;
then, remove the locking support [5], and
[4] [6]
F-3-142
2) Remove the resin E-ring [4], and detach the

bushing [5].
3) Remove the upper reversing delivery roller [6] and
[5] [4]
[5]
F-3-140
3) Disconnect the sensor connector [7]. [6]

4) Remove the 2 screws [8], and detach the feeder unit [7]
[9].
F-3-143
3-29
Chapter 3
3.4.7 Read Roller 1

[2]
[1]

Cover 0007-2722

[1]
F-3-146

[4].
[4]
F-3-144

[3]
[3].

F-3-147

Cover 0007-2767

[3]
F-3-145

Cover 0007-2745
[1] [2]

F-3-148
[2].
3-30
Chapter 3

plate.
[2]
[3]
[5]
[4]
[3]
F-3-152

[2]
[1] bearing [9], and shaft [10].
F-3-149
[8]

[4]
[10] [9] [7] [6]
F-3-153


[3] [5] plate [2].
F-3-150
[1]
[2]

Clutch 0007-3405

[2] [1]
[1]
F-3-154
F-3-151
3-31
Chapter 3
3.4.7.7 Removing the Feed 3.4.7.8 Detaching the Timing

Motor 0007-2820 Belt and the Pulley 0007-5780
1) Free the 5 claws [1] of the harness guide; then, 1) Disconnect the 2 connectors [1], and remove the
disconnect the connector [2]. screw [2] and grounding fixing screw [3]; then,
[1]
[3] [1]
[2]
[2]
F-3-155
F-3-158
[3]
[4]
F-3-156
[5]
F-3-159
[7] [4]
[5]
[6]
[4]
F-3-157
3-32
Chapter 3
[6] [20]
[19]
[18]
[16]
[18] [17] [18] [19]

[8] [7]
F-3-160 F-3-163
4) Remove the 3 screws [9] and the 2 other screws 8) Remove the resin E-ring [21], pulley [22], and belt
[10]. [23]. Before removing the pulley [24], you need to
5) Remove the E-ring [11] and the bushing [12]; then, remove the feeding unit.
[10]
[10]
[9]
[24]
[21] [23]
[13] [22]
[9]
[11] [12] F-3-164
F-3-161
6) Detach the motor drive timing belt [14] [15]. then, force the arm clockwise to mount it. When
screw [26].
[26] [25]
[14]
[15]
F-3-162
7) Remove the E-ring [16], retaining ring [17], 3 gears [23]

[18], and then detach 3 timing belts [19] and the F-3-165
parallel pin [20].
3-33
Chapter 3

[8]
Unit 0007-2839
[9]
[7]
[3] F-3-168
3.4.7.10 Removing the Platen

Guide L 0007-2853

guide L [2].
[1] [2]
[1]
F-3-166

[4] [6] [2]
F-3-169

Roller 1 0007-1655

[2], timing belt [3], and bushing [4].
[1] [2] [3] [4]

[5]
F-3-167

[9].
F-3-170

3-34
Chapter 3
[7] [6]
[5]
F-3-171

F-3-174

[11] [10] [12] [11]
[8]
[9] F-3-175
[8]
F-3-172

F-3-176
F-3-173
3-35
Chapter 3
3.4.8 Read Roller 2

[2]
[1]

Cover 0007-2724

[1]
F-3-179

[4].
[4]
F-3-177

[3]
[3].

F-3-180

Cover 0007-2769

[3]
F-3-178

Cover 0007-2747
[1] [2]

F-3-181
[2].
3-36
Chapter 3

plate.
[2]
[3]
[5]
[4]
[3]
F-3-185

[2]
[1] bearing [9], and shaft [10].
F-3-182
[8]

[4]
[10] [9] [7] [6]
F-3-186


[3] [5] plate [2].
F-3-183
[1]
[2]

Clutch 0007-3404

[2] [1]
[1]
F-3-187
F-3-184
3-37
Chapter 3
3.4.8.7 Removing the Feed 3.4.8.8 Detaching the Timing

Motor 0007-2821 Belt and the Pulley 0007-5781
1) Free the 5 claws [1] of the harness guide; then, 1) Disconnect the 2 connectors [1], and remove the
disconnect the connector [2]. screw [2] and grounding fixing screw [3]; then,
[1]
[3] [1]
[2]
[2]
F-3-188
F-3-191
[3]
[4]
F-3-189

[5]
F-3-192

[7] [4]
[5]
[6]
[4]
F-3-190
3-38
Chapter 3
[6] [20]
[19]
[18]
[16]
[18] [17] [18] [19]

[8] [7]
F-3-193 F-3-196
4) Remove the 3 screws [9] and the 2 other screws 8) Remove the resin E-ring [21], pulley [22], and belt
[10]. [23]. Before removing the pulley [24], you need to
5) Remove the E-ring [11] and the bushing [12]; then, remove the feeding unit.
[10]
[10]
[9]
[24]
[21] [23]
[13] [22]
[9]
[11] [12] F-3-197
F-3-194
6) Detach the motor drive timing belt [14] [15]. then, force the arm clockwise to mount it. When
screw [26].
[26] [25]
[14]
[15]
F-3-195
7) Remove the E-ring [16], retaining ring [17], 3 gears [23]

[18], and then detach 3 timing belts [19] and the F-3-198
parallel pin [20].
3-39
Chapter 3

[8]
Unit 0007-2840
[9]
[7]
[3] F-3-201

Roller 2 0007-1665
1) Remove the screw [1], and detach the platen guide

R [2].
[1] [2]
[1] [2]
F-3-199

[4] [6]
F-3-202

[4] and the bearing [5].
[4] [5]
[3]
[5]
F-3-200
F-3-203
3) Remove the resin E-ring [6], gear [7], and bushing
[9].
[8].
3-40
Chapter 3
[9]
[8]
[7]
[6]
F-3-204
3.4.9 Platen Roller

F-3-206
Cover 0007-2723
Cover 0007-2749
then, remove the screw [1]. 1) Open the feeder cover [1], and remove the screw
[2].
[1] [2]
[1]
F-3-205
F-3-207
[3]. 2) Remove the 2 screws [3], and detach the front cover
[4].
[4]
[3]
F-3-208
3-41
Chapter 3
3.4.9.3 Removing the Feeder 3.4.9.5 Removing the Pickup

Cover 0007-2770 Clutch 0007-3402
1) Remove the screw [1] and the positioning pin [2]; 1) Remove 3 harness guide clips [1], and then
then, detach the feeder cover [3]. disconnect the connector [2].
[2] [1]
[3]
[1] [2]
F-3-209 F-3-212
plate.
[2]
[3]
[5]
[4]
[3]
F-3-213
[2] 3) Remove the clutch [6], gear [7], clutch mount [8],
[1]
F-3-210
[8]
[4]
[10] [9] [7] [6]
F-3-214
[3] [5]
F-3-211
3-42
Chapter 3
3.4.9.6 Removing the then, detach the feed motor [6] together with the
Reinforcing Plate 0007-2812 adjusting plate [7].

plate [2]. [5] [7] [4]
[1]
[2]
[6]
[4]
[1] F-3-218
F-3-215
3.4.9.7 Removing the Feed Belt and the Pulley 0007-5782
Motor 0007-2823 1) Disconnect the 2 connectors [1], and remove the

[3] [1]
[1]
[2]
[2]
F-3-219
F-3-216

[3]
[4]
F-3-217
[5]
3) Remove the 2 screws [4] and the stepped screw [5]; F-3-220
3-43
Chapter 3
3) Remove the screw [6], and detach the original 7) Remove the E-ring [16], retaining ring [17], 3 gears
placement sensor [7] together with the bracket; [18], and then detach 3 timing belts [19] and the
then, disconnect the connector [8]. parallel pin [20].
[20]
[6] [19]
[18]
[16]
[18] [17] [18] [19]
[7]
F-3-224
[8]
F-3-221
4) Remove the 3 screws [9] and the 2 other screws [23]. Before removing the pulley [24], you need to
[10]. remove the feeding unit.
[10]
[10]
[24]
[9]
[21] [23]
[22]
[13] F-3-225
[9]
[11] [12]
F-3-222 Loosen the screw [26] of the tension arm [25];
6) Detach the motor drive timing belt [14] [15]. you have attached the timing belt [23], tighten the
screw [26].
[26] [25]
[14]
[15]
F-3-223
[23]
F-3-226
3-44
Chapter 3

[8]
Unit 0007-2841
[9]
[7]
[3] F-3-229

Guide L 0007-2854

guide L [2].
[1] [2]
[1]
F-3-227

[4] [6] [2]
F-3-230

Roller 0007-1674
1) Remove the resin E-ring [5]; then, detach the pulley

[6], timing belt [7], and bushing [8].
2) Remove the resin E-ring [9], and detach the
bushing [10].
[5]
F-3-228
[8]
[6] [7]
[10] [9]
3) Disconnect the sensor connector [7]. [5]
[9].
F-3-231
3-45
Chapter 3
3) Detach the platen roller [11] as show together with 3.4.10 Delivery Reversing Roller
the roll holder.
(lower)
[11]
3.4.10.1 Removing the Lower

Delivery Reversing Roller 0007-1677
If you are replacing the roller segment of the lower

delivery reversing roller,
F-3-232 1) Open the original pickup tray, and push up the
roller segment [1] to detach.
4) Detach the platen roller [11] from the roll holder
[12].
[1]
F-3-235
If you must detach the whole of the lower delivery

reversing roller, go through the following steps:
F-3-233 3.4.10.2 Removing the Rear

Cover 0007-2727
When mounting the platen roller [11], and the roll 1) Open the feeder cover and the original pickup tray;
holder, be sure that the roll shaft [13] is fitted in the then, remove the screw [1].
cut-off [14] of the base.
[1]
F-3-236

[3].
F-3-234
3-46
Chapter 3

claws [4] of the rear cover. [4]
[3]
F-3-239

Cover 0007-2771
F-3-237
Cover 0007-2751
[3]
[2].
[2]
[1]
[1] [2]
F-3-240

Motor 0007-2782
F-3-238
plate.
[4].
[2]
[2]
[1]
F-3-241
3-47
Chapter 3
3) Remove the tension spring [3] using tweezers; then, 3) Remove the clutch [6], gear [7], clutch mount [8],
remove the stepped screw [4], and detach the bearing [9], and shaft [10].
[8]
[4]
[10] [9] [7] [6]
F-3-245
[3] [5]
F-3-242
3.4.10.6 Removing the Pickup 1) Remove 2 screws [1] to remove the reinforcing
plate [2].
Clutch 0007-3401
1) Remove 3 harness guide clips [1], and then [2]

[1]
[2] [1]
[1]
F-3-246

Motor 0007-2825
F-3-243 1) Free the 5 claws [1] of the harness guide; then,
then remove 2 screws [5]. [1]
[3]
[5] [2]
[4]
[3]
F-3-244 F-3-247
3-48
Chapter 3
2) Remove the tension spring [3]. then, detach the left hinge unit.
[4]
[3]
F-3-248
[5]
F-3-251
[5] [7] [4]
[6]
[6]
[4]
F-3-249

[8] [7]
F-3-252
[10].
[3] [1]
[2]
[10]
[10]
[9]
F-3-250 [13]
[9]
[11] [12]
2) Remove the 4 screws [4] and the other screw [5]; F-3-253
3-49
Chapter 3

screw [26].
[26] [25]
[14]
[15]
F-3-254

[23]
parallel pin [20]. F-3-257
[20]
Unit 0007-2842
[16]
[18] [17] [18] [19]

[3]
F-3-255

[1] [2]
F-3-258
[24]
[21] [23]
[22]
F-3-256
3-50
Chapter 3

then, remove the locking support [5], and [1]
disconnect the connector [6]. [2]
[4] [6]
F-3-261
3) Pull out the bushing [3] by pulling on the claw;

then, detach the lower delivery reversing roller unit
[5]
[4].
F-3-259
[4]
[9]. [3]
[8]
F-3-262
[9]
3.4.11 Read Roller Roll
[7]
F-3-260
3.4.10.11 Removing the Lower Roller 2 Roll 0007-1688
Delivery Reversing Roller 1) Remove the white plate (copyboard cover).
Unit 0007-1687 The while plate is attached to the frame using

1) Remove the E-ring [2]. double-sided sponge tape (8 locations).
2) Remove the white plate (copyboard cover). If you have detached it, be sure to attach it back in
place using new double-sided sponge tape.
The white plate (copyboard cover) is attached to
the frame using double-sided sponge tape (8
locations).
If you have detached it, be sure to attach it back in
position using new double-sided sponge tape.
3-51
Chapter 3
2) Remove the 2 screws [1], and detach the read roller

2 roll. [4]
[2]
[3]
[1]
F-3-265

F-3-263 Cover 0007-2772

3.4.12 Separation Guide Sheet then, detach the feeder cover [3].
3.4.12.1 Before Replacing the [3]

Separation Guide Sheet 0007-1689
Before Replacing the Separation Guide Sheet

You will need a stubby screwdriver for replacement;
if it is not available, detach the front cover and the
feeder cover.
[1] [2]
F-3-266
Cover 0007-2752

3.4.12.4 Replacing the
[2].
Separation guide Sheet 0007-1692
[2] 1) Open the separation guide.

[1]
2) Remove the 2 screws [1], and detach the guide
fixing [2].
You will need a stubby screwdriver to remove it.
3) Peel off the separation guide sheet [3]; then, clean
the area left behind by the sheet and the area around
it with lint-free paper moistened with alcohol.
4) Attach the new separation guide sheet [4] as shown.
F-3-264 When attaching the sheet, be sure to butt it against

the stop in both horizontal and vertical directions.
[4].
3-52
Chapter 3
[4]
[3]
[2]
[1]
F-3-267
3.4.13 Feed Roller Guide
3.4.13.1 Repacking the Feed

Roll Guide (dust-collecting
tape) 0007-1693
1) Open the ADF.

2) Remove the 2 screws [1], and detach the feed roll
guide [2].
[2]
[1]
F-3-268
3) Mount the new feed roll guide.
3-53
Chapter 3
3.5 Electrical System 3.5.1.2 Removing the ADF

Controller PCB 0007-2269
3.5.1 ADF Controller PCB 1) Disconnect all connectors of the ADF controller
PCB.
2) Remove the screw [1], and detach the ADF
controller PCB.
Cover 0007-2728
1) Open the feeder cover and the original pickup tray; [1]
[1]
F-3-271
F-3-269
3.5.2 Inner Sensor of Feed Unit
[3]. 3.5.2.1 Removing the Rear
Be sure to detach the cover while feeding the 3 Cover 0007-2729
claws [4] of the rear cover. 1) Open the feeder cover and the original pickup tray;
[1]
F-3-272
F-3-270
3-54
Chapter 3

[3]. [4]

[3]
F-3-275

Cover 0007-2773

F-3-273
Cover 0007-2753

[2].
[2]
[1]
[1] [2]
F-3-276

Motor 0007-2783

F-3-274
plate.

[2]
[4].
[2]
[1]
F-3-277
3-55
Chapter 3
3) Remove the tension spring [3] using tweezers; then, bearing [9], and shaft [10].
[8]
[4]
[10] [9] [7] [6]
F-3-281

[3] [5]
F-3-278

3.5.2.5 Removing the Pickup plate [2].
Clutch 0007-3400 [1]

[2]
[2] [1]
[1]
F-3-282

Motor 0007-2826

F-3-279 disconnect the connector [2].
2) Remove the resin E-ring [3] and bearing [4], and [1]
[3]
[2]
[5]
[4]
[3] F-3-283
F-3-280
3-56
Chapter 3
2) Remove the tension spring [3]. 2) Remove the 4 screws [4] and the other screw [5];
[3]
[4]
F-3-284
[5]
F-3-287
[7] [4]
[5]
[6]
[6]
[4]
F-3-285

[8] [7]
F-3-288
[10].
[3] [1]
[2]
F-3-286
3-57
Chapter 3
[10]
[10]
[9]
[24]
[13]
[9] [21] [23]
[11] [12] [22]
F-3-289 F-3-292

screw [26].
[26] [25]
[14]
[15]
F-3-290

[23]
parallel pin [20].
F-3-293
[20]
Unit 0007-2843
[16]
[18] [17] [18] [19] [3]
F-3-291

[1] [2]
F-3-294
3-58
Chapter 3
2) Remove the 2 screws [4] on the front cover side; 2) Remove the resin E-ring [4], and detach the
then, remove the locking support [5], and bushing [5].
disconnect the connector [6]. 3) Remove the upper reversing delivery roller [6] and
[4] [6]
[5] [4]
[6]
[7]
F-3-298
[5]
F-3-295 3.5.2.11 Removing the Platen
Guide L 0007-2855
guide L [2].
[9].
[1]
[8]
[9] [2]
[7] F-3-299
F-3-296
3.5.2.10 Removing the Upper Roller 1 0007-2857
Delivery Reversing Roller 0007-2852 1) Remove the resin E-ring [1], and detach the pulley
1) Turn over the feeder unit; then, remove the resin E- [2], timing belt [3], and bushing [4].
[3]. [1] [2] [3] [4]
[3]
[2]
[1]
F-3-300
F-3-297
3-59
Chapter 3

[7] [6]
[5]
F-3-301
F-3-304


[11] [10] [12] [11]
F-3-305
[8]
[9]
[8]
F-3-302

F-3-306
F-3-303
3-60
Chapter 3
3.5.2.13 Removing the Read [6], timing belt [7], and bushing [8].
Roller 2 0007-2851 2) Remove the resin E-ring [9], and detach the
bushing [10].
1) Remove the screw [1], and detach the platen guide
R [2]. [8]
[6] [7]
[10] [9]
[1] [2] [5]
F-3-310
F-3-307 3) Detach the platen roller [11] as show together with

the roll holder.
[11]
[4] and the bearing [5].
[4] [5]
[3]
F-3-311
4) Detach the platen roller [11] from the roll holder

F-3-308 [12].
3) Remove the resin E-ring [6], gear [7], and bushing

[8].
[9]
[8]
[7]
[6]
F-3-312
F-3-309
When mounting the platen roller [11], and the roll
holder, be sure that the roll shaft [13] is fitted in the
3.5.2.14 Removing the Platen cut-off [14] of the base.
Roller 0007-2858
1) Remove the resin E-ring [5]; then, detach the pulley
3-61
Chapter 3
[2]
[1]
F-3-315

F-3-313 [4].
3.5.2.15 Removing the Feeder [4]
Unit Inside Sensor 0007-2283
1) Remove the 2 screws [1], and detach the sensor unit

[2].
[3]
[1]
F-3-316
3.5.3.2 Removing the Original

[2]
Width Volume 0007-2285
F-3-314 1) Lift the original pickup tray.
2) Remove the 4 screws [1], and detach the cover [2].
3.5.3 Document Width Volume
[1]

[2]
Cover 0007-2755

[2].
[1]
F-3-317
3) Disconnect the 2 connectors [3], and free the

harness [4] from the harness guide.
3-62
Chapter 3
4) Remove the 2 screws [5], and detach the original

width volume [6]. [1]
[4]
[6]
[3]
F-3-320

[5] [3].
F-3-318
3.5.3.3 Mounting the Original
Width Volume 0007-2286
1) Spread the side guide [1] to its fullest.

2) Turn the gear [2] fully counterclockwise (viewing
from the gear side); then, adjust and mount it so that
the arrows [3] match.
[3]
[1] [1]
F-3-321
3.5.4.2 Removing the Cover

[3]
[2] Open/Closed Sensor 0007-2288

2) Remove the cover open/closed sensor [2].
F-3-319
3.5.4 Cover Open/Closed Sensor

Cover 0007-2730

[1] [2]
F-3-322
3-63
Chapter 3
3.5.5 Document Set Sensor 3.5.5.2 Removing the Original

Placement Sensor 0007-2290
3.5.5.1 Removing the Rear 1) Remove the screw [1].

Cover 0007-2732 2) Remove the original placement sensor [2] together
with the bracket; then, disconnect the connector [3].
[1]
[3] [2]
F-3-323 F-3-325
2) Remove the 2 screws [2], and detach the rear cover 3.5.6 Pressurization Solenoid
[3].
Be sure to detach the cover while feeding the 3 3.5.6.1 Removing the Rear
Cover 0007-2733

[1]
F-3-324
F-3-326
3-64
Chapter 3
2) Remove the 2 screws [2], and detach the rear cover 3.5.6.3 Removing the Locking
[3]. Solenoid 0007-2293
Be sure to detach the cover while feeding the 3 1) Remove the 2 screws [1], self-tapping screw [2],
claws [4] of the rear cover. and the other screw [3]; then, detach the locking
solenoid [4].
[3]
[2]
[4]
[1]
F-3-327 F-3-329
3.5.6.2 Removing the ADF When mounting the locking solenoid, fit the
Controller PCB 0007-2844 plunger [5] to the arm [6] in advance; then, fit the
1) Disconnect all connectors of the ADF controller locking solenoid [4] to the bracket.
PCB.
2) Remove the screw [1], and detach the ADF
controller PCB.
[1]
[6]
[5]
[4]
F-3-330
F-3-328
3-65
Chapter 3
3-66
Chapter 4 Maintenance
Contents
Contents
4.1 User Maintenance.............................................................................................................................................. 4- 1

4.1.1 Cleaning...................................................................................................................................................... 4- 1
4.1.2 Replacement ............................................................................................................................................... 4- 2
4.2 Maintenance and Inspection .............................................................................................................................. 4- 3
4.2.1 Periodically Replaced Parts........................................................................................................................ 4- 3
4.2.1.1 Periodically Replaced Parts................................................................................................................. 4- 3
4.2.2 Durables...................................................................................................................................................... 4- 3
4.2.2.1 Durables............................................................................................................................................... 4- 3
4.2.3 Periodical Servicing ................................................................................................................................... 4- 3
4.2.3.1 Scheduled Servicing ............................................................................................................................ 4- 3
4.2.4 Cleaning...................................................................................................................................................... 4- 6
4.2.4.1 ADF Components................................................................................................................................ 4- 6
4.2.4.2 Rollers and Guides .............................................................................................................................. 4- 6
4.2.4.3 Applying Silicone Oil to the Reading Glass (copyboard glass) .......................................................... 4- 9
4.3 Adjustment ...................................................................................................................................................... 4- 11
4.3.1 Basic Adjustment ..................................................................................................................................... 4- 11
4.3.1.1 Overview ........................................................................................................................................... 4- 11
4.3.1.2 Adjusting the Tray Width.................................................................................................................. 4- 11
4.3.1.3 Adjusting the Height.......................................................................................................................... 4- 12
4.3.1.4 Adjusting the Right Angles ............................................................................................................... 4- 13
4.3.1.5 Adjusting the Read Position .............................................................................................................. 4- 14
4.3.1.6 Adjusting the Magnification.............................................................................................................. 4- 14
4.3.1.7 Adjusting the Horizontal Registration............................................................................................... 4- 15
4.3.1.8 Adjusting the Trailing Edge Registration.......................................................................................... 4- 15
4.3.1.9 Adjusting the White Level................................................................................................................. 4- 15
4.3.2 Adjustment at Time of Parts Replacement............................................................................................... 4- 16
4.3.2.1 Adjusting the Side Guide Plate.......................................................................................................... 4- 16
4.4 Outline of Electrical Components ................................................................................................................... 4- 17
4.4.1 Motors, Clutches, Solenoids, PCBs, and Others ...................................................................................... 4- 17
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB ........................................ 4- 19
4.5.1 Overview .................................................................................................................................................. 4- 19
4.5.2 ADF Controller PCB ................................................................................................................................ 4- 19
4.5.3 Relay PCB ................................................................................................................................................ 4- 19
4.5.4 Original Placement LED PCB.................................................................................................................. 4- 20
Chapter 4
4.1 User Maintenance

4.1.1 Cleaning 0006-2337
Advise the user to clean the following as necessary for every 10,000 prints without fail:
T-4-1
Item Method Intervals Remarks
White plate Wipe with a cloth As necessary

(copyboard cover) moistened with water
Copyboard glass or mild detergent; As necessary, or - parts in reader unit
(large/small) then, dry wipe it. Be every 10,000 prints
sure that the cloth is
Copyboard glass As necessary - parts of reader unit
well wrung.
retainer
Vertical size plate As necessary - parts of reader unit
[1]
[4]
[2] [3]
F-4-1
[5]
F-4-2
[1] Copyboard glass (large)

[2] Copyboard glass retainer
[3] Vertical size plate
[4] Copyboard glass (small)
[5] White plate
4-1
Chapter 4
4.1.2 Replacement 0006-2338
1. Replacing the Stamp (if equiped with a fax)

1) Open the feeder cover and the separation guide.
2) Detach the stamp using tweezers.
3) Fit a new stamp using tweezers. (Be sure that the stamping side faces upward.)
F-4-3
Be sure to push in the stamp until a click is felt. Otherwise, jams can occur.
4-2
Chapter 4
4.2 Maintenance and Inspection

4.2.1 Periodically Replaced Parts
4.2.1.1 Periodically Replaced Parts 0006-2339
The machine does not have parts that must be replaced on a periodical basis.
4.2.2 Durables
4.2.2.1 Durables 0006-2340
Some parts of the machine may need replacement once or more over the period of product warranty because of wear
or damage. Replace them as necessary by referring to the following table (life expressed in terms of the number of
originals picked up and checked in the machine's service mode):
T-4-2
as of August, 2003
No. Parts name Parts No. Q'ty Life Remarks
1 Pickup roller FM2-2955 1 80,000 may be checked in the host

sheets machine's service mode.
2 Separation pad FL2-0963 1 80,000 separation roller (DF-FD-RL)

sheets
separation pad (DF-SP-PD)
3 Feed roll guide FL2-0946 1 40,000 (dust-collecting tape)

sheets
4 Stamp FB5-9410 1 7,000 Replace when the stamp

sheets becomes faint.
The above values are estimates only and are subject to change based on future data.
4.2.3 Periodical Servicing
4.2.3.1 Scheduled Servicing 0006-2341
Do not use solvents/oils other than those indicated.

The presence of paper lint or dust on the roller or scraper can cause black lines in images. Be sure to clean them
carefully.
4-3
Chapter 4
T-4-3
Ref. Parts name Scheduled servicing Remarks
40,000 sheets 80,000 sheets
1 White plate (copyboard cover) clean The number of prints expressing the use of
the ADF may be checked in the host
machine's service mode.
2 Platen roller clean
3 Registration roller, upper clean COPIER>COUNTER>FEEDER>FEED
4 Registration roller, lower clean
5 Read roller 2 clean
6 Read roller 1 clean
7 Read roller 1 roll clean
8 Read roller 2 roll clean
9 Delivery reversing roller, upper clean
10 Delivery reversing roller, lower clean
11 Pickup roller clean replace
12 Separation pad clean replace
13 Separation roller clean replace
14 Separation plate clean
15 Original pickup tray clean
16 Separate guide (including sheet) clean
17 Open/close frame, open/close clean

guide
18 Feed frame (including sheet) clean
20 Platen guide L clean
21 Platen guide R clean
22 Reversing flapper clean
23 Reversing left guide sheet clean
24 Feed guide (dust-collecting tape) replace
25 Registration roller sheet clean
26 White plastic sheet clean
27 Reading glass lubricate Apply silicone oil.
28 DADF height adjust
4-4
Chapter 4
The following figure shows the locations of the parts that require scheduled servicing:
[17] [18] [3] [4] [13][12] [14] [11] [15]
[7] [6] [2] [5] [8] [10] [9]

F-4-4
[1]
[16]
[25]
[26]
[24]
[22] [23]
[20]
[21]
F-4-5
[27]
F-4-6
4-5
Chapter 4
4.2.4 Cleaning
4.2.4.1 ADF Components 0006-2343
1. Platen Roller
Wipe the platen roller [1] using a cloth moistened with water (well wrung) or alcohol; then, dry wipe it.
2. White Plastic Sheet
Wipe the white plastic sheet [3] with a cloth moistened with water (well wrung) or alcohol; then, dry wipe it.
3. White Plate (copyboard cover)
Wipe the white plate [2] with a cloth moistened with water (well wrung) or alcohol; then, dry wipe it.
[3]
[2]
[1]
F-4-7
[1] Platen roller

[2] White plastic sheet
[3] White plate
4.2.4.2 Rollers and Guides 0006-2344
1. Original Pickup Tray

Clean the original pickup tray [1] using lint-free paper moistened with alcohol.
[1]
F-4-8
2. Pickup Roller and Separation Roller

2) Clean the pickup roller [1] and the separation roller [2] using lint-free paper moistened with alcohol.
3) Likewise, clean the back of the feeder cover and the area around the separation roller coming into contact with
paper.
4-6
Chapter 4
[1] [2]
F-4-9
3. Separation Pad and Separation Plate

2) Clean the separation pad [1] and the separation plate [2] using lint-free paper moistened with alcohol.
[1]
[2]
F-4-10
4. Upper registration Roller, Lower Registration Roller, and Separation Guide

2) Clean the upper registration roller [1] and the lower registration roller [2] using lint-free paper moistened with
alcohol.
3) Clean the top face and the bottom face of the separation guide, and clean the plastic sheet [3].
[2]
[1] [3]
F-4-11
4-7
Chapter 4
5. Upper Delivery Reversing Roller and the Lower Delivery Reversing Roller
1) Remove the front cover.
2) Open the original pickup tray.
3) Turn the knob to rotate the upper delivery reversing roller [1] and the lower delivery reversing roller [2]; while
doing so, clean them with lint-free paper moistened with alcohol.
4) Fit the front cover back on.
[1]
[2]
F-4-12
6. Reversing Flapper
2) Clean the area of the reversing flapper where paper comes into contact using lint-free paper moistened with
alcohol.
F-4-13
4-8
Chapter 4
4.2.4.3 Applying Silicone Oil to the Reading Glass (copyboard glass) 0006-2346
1. Items to Prepare
i. silicone oil
F-4-14
ii. cleaning tissue
F-4-15
2. Before Starting the Work

1) Cleaning the Reading Glass
- Dry-wipe the reading glass [1] using cleaning tissue.
Here, do not moisten the cleaning tissue with silicone oil as yet.
[1]
F-4-16
4-9
Chapter 4
3. Applying Silicone Oil

1) Squeeze the silicone oil bottle [1] 2 to 3 times to moisten the cleaning tissue [2] with it.
Don't absorb the mist of silicone oil.
F-4-17
2) Apply silicone oil to the reading glass [1] with cleaning tissue. Thereafter, check to see that the glass has fully
been cleaned.
[1]
F-4-18
4. Cleaning with a dry tissue

1)Wipe the reading glass with a dry area of cleaning tissue (i.e., the area where silicon oil is not contained).
4-10
Chapter 4
4.3 Adjustment 3 TRY-A4 (to highlight)

3) Adjust the tray side guide to the A4/A3 index.
4) Touch [OK] to register the A4 width.
4.3.1 Basic Adjustment 5) Touch [TRY-A5R] to highlight.
6) Adjust the tray side guide to the A5R index.
4.3.1.1 Overview 0006-2347 7) Touch [OK] to register the A5R width.
Go through the following in sequence: 8) Press the Reset key twice to end service mode.
[1] tray width adjustment*1 9) Hold down the control panel power switch of the
[2] height adjustment host machine for 3 sec or more.
[3] right angle adjustment 10) Go through the shutdown sequence indicated on
[4] read position adjustment*1 the screen so that the main power switch will be ready
[5] magnification adjustment*1 to be turned OFF.
[6] horizontal registration adjustment*1 11) Turn OFF the main power switch of the host
[7] trailing edge registration adjustment*1 machine.
[8] white level adjustment*1 12) Turn ON the main power switch of the host
*1: made from the hot machine's service mode. machine.
2. Inch-Configuration Adjustment
1) Start service mode.
4.3.1.2 Adjusting the Tray
Starting Service Mode
Width 0006-2348
Press the User Mode key, press the 2 and 8 keys at the
same time, and press the User Mode key once
MEMO again.
The result of this adjustment is retained on the reader 2) Touch the following notations in sequence to bring
controller PCB. As such, unlike previous ADFs, you up the Adjustment screen:
will need to make this adjustment at time of 1 FEEDER
installation so that you will be able to store its result in 2 FUNCTION
the reader unit. If you omit this adjustment, the 3 TRY-LTR (to highlight)
following will likely occur: 3) Adjust the tray side guide to the LTR/11x17 index.
- wrong original size detection 4) Press [OK] to register the LTR width.
5) Press [TRY-LTRR] to highlight
6) Adjust the tray side guide to the STMT/LTRR/LGL
Adjust the tray width by performing either AB- index.
configuration adjustment or inch-configuration 7) Touch [OK] to register the LTRR width.
adjustment. 8) Press the Reset key twice to end service mode.
9) Hold down the control panel power switch of the
1. AB-Configuration Adjustment host machine for 3 sec or more.
1) Start service mode. 10) Go through the shutdown sequence indicated on
Starting Service Mode the screen so that the main power switch will be ready
Press the User Mode key, press the 2 and 8 keys at the to be turned OFF.
same time, and press the User Mode key once gain. 11) Turn OFF the main power switch of the host
2) Touch the following notations in sequence to bring machine.
up the Adjustment screen: 12) Turn ON the main power switch of the host
1 FEEDER machine.
2 FUNCTION
4-11
Chapter 4
4.3.1.3 Adjusting the Height 0006-2349 2) adjust the right hinge (see 4)
3) adjust the left hinge (see 3)
1. Making Pre-Checks
4) adjust the right hinge (see 4) or check the right
Check to see that that the original butting segment on
hinge
the pickup side is in full contact with the copyboard
3. Adjusting the Height of the Left Hinge
glass at both front and rear when the DADF is
1) Turn the height adjusting screw [1] of the left hinge
closed.
to make adjustments.
Be sure to loosen the fixing nut [2] prior to the

adjustment, and tighten it back after the adjustment.
- if the front side is not in contact, turn the adjusting

screw clockwise so that the front will be in contact
with the glass.
- if the rear or both sides are not in contact, turn the
adjusting screw counterclockwise so that the rear
F-4-19 will be in contact with the glass.
[1]
MEMO
Place a sheet of paper between the ADF reading glass
and the original butting segment on the pickup side. It
is desirable if drawing the paper in the direction of the
arrow gives you a touch of resistance. [2]
F-4-21
4. Adjusting the Height of the Right Hinge

1) Close the DADF, and check the following 2 points:
- the rubber foot [1] must not be in contact wit the
cover of the reader unit (i.e., there must be a gap, A
(about 0.5 mm)).
- the original retaining sheet [2] is in contact with the
copyboard glass.
F-4-20
[1]
2. Making Adjustments
A
- if the butting segment is not in contact at the front or

the rear,
2) adjust the right hinge (see 4)
[2]
3) adjust the left hinge (see 3) or check the left hinge F-4-22
- if the butting segment is not in contact at both sides
4-12
Chapter 4
2) If the height is not correct, turn the height adjusting

screw [1] of the right hinge to make adjustments.
A
adjustment, and tighten it back after the adjustment. Chart
feed
direction
F-4-24
3) Loosen the 3 screws [1] used to fix the hiange in

place.
F-4-23
- turn the adjusting screw clockwise to increase the

gap A.
- turn the adjusting screw counterclockwise to
decrease the gap A.
3) Make the checks indicated in step 1) under
F-4-25
"adjusting the height of the left hinge"; if a
discrepancy is found, make adjustments once gain.
4.3.1.4 Adjusting the Right

Angles 0006-2351
1) Place a test chart in the DADF, and make a copy.
MEMO
The Test Chart is printed on the back cover of the
Installation Procedure. Make a copy of the Chart or
cut it off for use.
F-4-26
2) Check the right angles of the image along the
leading edge of the copy. Specifically, check the
4) Turn the hinge adjusting screw [1] of the right
difference between dimensions A and B of the
hinge to adjust the angle of the DADF.
leading edge; if there is a difference, go to step 3) to
make adjustments.
adjustment, and tighten it back after the
adjustments.
4-13
Chapter 4
3) Press [STRD-POS] to highlight.

4) Touch [OK].
A press on [OK] will cause the scanner to start a
scan; in several seconds, the machine will end auto
adjustment of the read position and indicate 'OK'.
If the machine fails auto adjustment and indicates

'NG', go through the following:
(1) Clean the white roller of the DADF and the
copyboard glass of the host machine; then, execute
auto adjustment once again.
F-4-27
(2)If the auto adjustment operation still fails, start
service mode, and make adjustments manually:
COPIER>ADJUST>ADJ-XY>STRD-POS
(The default is '30'. Try changing the setting, and
check output copy images to decide on the best
setting.)
4.3.1.6 Adjusting the

Magnification 0006-2353
1) Place the Test Chart in the DADF, and make a

F-4-28 copy. Refer to the output as copy A.
2) Compare Test Chart and copy A in terms of the
- If A>B, turn the adjustment screw clockwise. length of the image in feed direction; as necessary,
- if A <B, turn the adjusting screw counterclockwise. make adjustments in service mode..
5) Tighten back all fixing screws you loosened in step - if the image of copy A is shorter, decrease the setting
3). (so that the speed at which originals are moved in
stream reading mode will be reduced).
4.3.1.5 Adjusting the Read - if the image of copy A is longer, increase the setting
Position 0006-2352 so that the speed at which originals are moved in
stream reading mode will be increased).
1) Start service mode.
unit of adjustments: 0.1%
[Starting Service Mode]
3) From the Service Mode screen, touch the following
Press the User Mode key, press the 2 and 8 keys at the
notations to bring up the Adjustment screen:
same time, and press the User Mode key once
1 FEEDER
again.
2 ADJUST
2) On the Service Mode screen, touch the following
3 LA-SPEED to highlight
notations in sequence to bring up the Adjustment
screen:
1 COPIER
2 FUNCTION
3 INSTALL
4-14
Chapter 4
4.3.1.7 Adjusting the matched with the white level of images made in
Horizontal Registration 0006-2354 copyboard cover mode. If you omit this adjustment,
the following will likely occur:
1) Place the test chart in the DADF, and make a copy.
- inappropriate reproduction of background density in
2) Compare the copy against the Test Chart for the
images made in stream reading mode
horizontal registration; as necessary, make the
- wrong speck detection in stream reading mode
following adjustments:
- if the image is displaced to the front, decrease the
1) Place paper (of the type most often used by the
setting.
user) on the copyboard glass, and close the DADF.
- if the image is displaced to the rear, increase the
2) Touch the following notations in sequence to bring
setting.
up the Adjustment screen:
unit of adjustment: 0.1 mm
1 COPIER
2 FUNCTION
3 CCD
1 COPIER
3) Press [DF-WLVL1] to highlight.
2 ADJUST
4) Press [OK].
3 ADJ-XY
Automatic adjustment starts; if it ends successfully,
4 ADJ-Y-DF
the screen shows [OK!].
5) Remove the paper from the copyboard glass, and
4.3.1.8 Adjusting the Trailing place it on the original tray of the DADF.
Edge Registration 0006-2355 6) Press [DF-WLVL2] on the touch panel to highlight.
1) Place the Test Chart in the DADF, and make a 7) Press [OK].
copy. - The machine executes auto adjustment (duplex
2) Compare the copy against the Test Chart for the stream reading).
trailing edge registration; as necessary, make the - When the adjustment ends normally, the machine
following adjustments: indicates 'OK!' on the screen.
- if the image is displaced to the leading edge, 8) Press the Reset key twice to end service mode.
decrease the setting.
- if the image is displaced to the trailing edge, increase
the setting.
unit of adjustment: 0.1 mm
1 FEEDER
2 ADJUST
3 DOCST
4.3.1.9 Adjusting the White

Level 0006-2356
MEMO
This is a new item of adjustment in which the white
level of images made in stream reading mode are
4-15
Chapter 4
4.3.2 Adjustment at Time of Parts

Replacement
4.3.2.1 Adjusting the Side

Guide Plate 0006-2357
1) Remove the 4 mounting screws [1], and detach the

cover [2].
[1]
[2]
[1]
F-4-29
2) Loosen the mounting screws [3] [4]; then, move the

original width volume unit [5] to the front or the
rear to make adjustments.
3) Tighten the screws [3] [4].
4) Attach the cover after the adjustment.
5) Make a copy of the Test Chart once again to see that
the resulting image is as indicated.
[5]
[3] [4]
F-4-30
- if A>1 mm, move the volume unit [6] toward the

front.
- if B>1 mm, move the volume unit [6] toward the
rear.
4-16
Chapter 4
4.4 Outline of Electrical Components

4.4.1 Motors, Clutches, Solenoids, PCBs, and Others 0006-2359
<sensors>
T-4-4
ADF
Parts Relay
Ref. Name controller JAM code
number PCB
PCB
registration paper WG8- 0003, 0004, 0005, 0044, 0045,

PI2 J3
sensor 5624 0094
WG8- 0005, 0006, 0007, 0045, 0046,

PI3 read sensor J3
5624 0047, 0094
delivery reversal WG8- 0007, 0008, 0047, 0048, 0094

PI4 J3
sensor 5624
A4R/LTRR WG8- J102/

PI5 J5
identification sensor 5624 J101
WG8- J102/
PI6 tray sensor 1 J6
5624 J101
WG8- J102/
PI7 tray sensor 2 J6
5624 J101
WG8- J102/
PI8 last-original sensor J6
5624 J101
original placement WG8-

PI9 J4
sensor 5624
cover open/closed WG8- 0092, 0093

PI10 J4
sensor 5624
FG3-
indicates presence/ 3764
LED J11
absence of original (LED
PCB)
<Motors, Clutches, Solenoids, PCBs, and Others>
4-17
Chapter 4
PI5
PI8 PI7
PI10
PI6
PI9
PI2
PI3
PI4
LED
F-4-31
T-4-5
ADF
Parts
Ref. Name Description controller E code
number
PCB
M1 Motor feeder motor FH5-1128 J7
M2 pickup motor FH5-1129 J8
SL1 Solenoid locking solenoid FL2-2954 J10
SL2 stamping solenoid FK2-0216 J11
CL1 Clutch pickup clutch FM2-2961 J11
PCB1 ADF controller PCB controls ADF FG3-3756
relays signals for sensor on FG3-3758

PCB2 Relay PCB
original pickup tray
VR1 original width volume identifies width of original FM2-2965
PCB1 PCB2
M2
CL1
M1
VR1
SL1
SL2
F-4-32
4-18
Chapter 4
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and

Check Pins by PCB
4.5.1 Overview 0006-2361
Of the LEDs and check pins used in the machine, those needed in the field are discussed:
Do not touch the check pins that are not indicated herein; they are for use at the factory and require high
precision and special tools (including instruments).
4.5.2 ADF Controller PCB 0006-2362
9 J3 1 5 J12 1 8 1 6 1 2 1
J1 J11 J10
1 J2 2
6 J4 1
J77
4 J5 1
1
4 J6 1
1 J9 7 1 J8 6
F-4-33
4.5.3 Relay PCB 0006-2364

15
1
J102
J101
7
F-4-34
4-19
Chapter 4
4.5.4 Original Placement LED PCB 0006-2365
3
J201
1
F-4-35
4-20
Chapter 5 Error Code
Contents
Contents
5.1 Overview ........................................................................................................................................................... 5- 1

5.1.1 Overview .................................................................................................................................................... 5- 1
5.2 User Error Code................................................................................................................................................. 5- 2
5.2.1 Alarm Code List ......................................................................................................................................... 5- 2
5.3 Service Error Code ............................................................................................................................................ 5- 3
5.3.1 Error Code List ........................................................................................................................................... 5- 3
5.4 Jam Codes.......................................................................................................................................................... 5- 4
5.4.1 Jam Code List ............................................................................................................................................. 5- 4
Chapter 5
5.1 Overview
5.1.1 Overview 0006-2368
The CPU on the machine's ADF controller PCB is equipped with a mechanism to run a self check, which will flash
the Original Placement indicator upon detection of a fault and communicate to the host machine by means of code.
The communication may be any of the following 3 types, each causing the Original Placement indicator to flash in
its own way:
T-5-1
Error type Original Placement indicator
Alarm flashes at intervals of 240 msec
Jam flashes at intervals of 160 msec
Error flashes at intervals of 80 msec
The code used for an alarm and jam may also be checked using the service mode of the host machine; in the presence
of an error, the displays f the host machine will indicate a specific error code:
Jam code; see descriptions for jam code list.

The notation [1] stands for a jam
occurring inside the machine.
F-5-1
5-1
Chapter 5
5.2 User Error Code

5.2.1 Alarm Code List 0006-2369
You can check the codes used for different alarms using the service mode of the host machine.
T-5-2
Display Error description Machine operation Host Resetting

code machine
operation
03xx The machine has failed Stops operation, and Stops. Remove the
to separate the 1st flashes the Original original, and put it
original. (read sensor Placement indicator. back on.
delay jam, or original
registration sensor
delay jam)
11xx At time of jam Stops operation, and Stops. Put all originals
recovery, the tray runs flashes the Original back into place.
out of originals before Placement indicator.
as many originals as
there were have been
circulated.
5-2
Chapter 5
5.3 Service Error Code

5.3.1 Error Code List 0006-6074
T-5-3
Detail
Code Description Type Remedy
code
E400 0001 Disconnect and then

connect the connector.
Check sum Replace the reader
error controller PCB.
Replace the ADF
controller PCB.
0002 Disconnect and then

DF
Reception Replace the reader
communicati
status error controller PCB.
on error
Replace the ADF
controller PCB.
0003 Disconnect and then

Reception Replace the reader
interrupt error controller PCB.
Replace the ADF
controller PCB.
E490 0001 The installed Install an ADF that is

Wrong DF DF is not of a compatible with the
supported type. machine.
5-3
Chapter 5
5.4 Jam Codes

5.4.1 Jam Code List 0007-3392
T-5-4
Code Name Sensor No. Description
0003 Registration paper sensor PI2 1) The registration paper sensor cannot
delay detect paper within 1.5 seconds after
start of separation.
2) The registration paper sensor cannot

detect paper if the paper is fed specified
distance after reversal.
0004 Registration paper sensor PI2 The registration paper sensor cannot
detention detect the trailing edge of the paper if
the paper is fed specified distance after
detection of its leading edge.
0005 Read sensor delay PI2,PI3 The read sensor cannot detect paper if
reception of a paper feed request.
0006 Read sensor detention PI3 The read sensor cannot detect the
trailing edge of the paper if the paper is
fed specified distance after detection of
its leading edge.
0007 Delivery reversal sensor PI3,PI4 The delivery reversal sensor cannot
delay detect paper if the paper is fed specified
distance after reception of a read
request.
0008 Delivery reversal sensor PI4 The delivery reversal sensor cannot
detention detect the trailing edge of the paper if
detection of its leading edge.
0044 First registration paper PI2 Jam due to registration paper sensor
sensor detention detention at the first original
0045 First read sensor unreached PI2,PI3 Jam due to read sensor delay at the first
original
0046 First read sensor detention PI3 Jam due to read sensor detention at the
first original
0047 First delivery reversal sensor PI3,PI4 Jam due to delivery reversal sensor
unreached delay at the first original
5-4
Chapter 5
Code Name Sensor No. Description
0048 First delivery reversal sensor PI4 Jam due to delivery reversal sensor
detention detention at the first original
0071 Timing error - The software sequence has not ended

normally within the specified time.
0090 ADF open Sensor in The ADF has been opened during
reader operation (of the drive system).
0091 User ADF open Sensor in The ADF has been opened during
reader operation (of the drive system).
0092 ADF cover open PI10 The cover been opened during
operation (of the drive system).
0093 User cover open PI10 The cover been opened during
operation (of the drive system).
0094 Initial detention PI2,PI3,PI4 Paper has been detected in the path
during feed of the first original.
0095 Paper feed NG - The paper feed signal has been received
for 2 seconds without any original on
the tray.
5-5
Chapter 5
5-6
Oct 26 2004

Dadf n1 SM

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Service Manual

COPYRIGHT © 2001 CANON INC.

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

The following rules apply throughout this Service Manual:

Chapter 3 Parts Replacement Procedure

3.5 Electrical System .............................................................................................................................................3- 54

Chapter 5 Error Code

1.1 Product Specifications ....................................................................................................................................... 1- 1

1.1 Product Specifications

Item Description Remarks

Method of original pickup auto pickup/delivery

Placement of original face-up

Point of original reference center

Method of original top separation

single-sided sheet if longer than

AB-configuration: B6/A5/A5R/ if STMT/B6,

original width: 148 to 297 mm

original length (feed direction): 128 to if in parentheses,

50 sheets (of 80 g/m2 pap

if in excess of 80 g/m2, conversion

Method of reading stream reading

Original processing mode single-sided original processing,

Item Description Remarks

Identification of original by photointerrupter in pickup tray in lengthwise

Jam recovery offered

DONE stamp offered

offered, of same configuration

offered, of different configurations

AB-configuration: A3/B4 A4/B5/B4/ weight

Book original supported (must be 50 mm or less in

Speed of original feed 236 mm/sec (at 100%)

Speed of original 45 ipm (single-sided) Speed may be

Communication with host serial

Power supply 24 VDC (power) Supplied by host

Weight 8.5 kg (approx.)

Dimensions 565 (W) x 538 (D) x 122 (H) mm

Operating temperature in keeping with host machine

humidity in keeping with host machine

1.2 Names of Parts

[1] Feeder cover [4] Original pickup tray

[2] Rear cover [5] Front cover

[3] Slide guide [6] Original delivery

1.2.2 Cross Section 0006-2226

[1] [2] [3] [4] [5] [6] [7]

[15] [14] [12] [11] [10] [9] [8]

[1] Registration roller lower)

1.3 Using the Machine

Original Placement indicator

1.3.2 Warning and Action to Take 0006-2228

2.1 Basic Operation ................................................................................................................................................. 2- 1

2.1 Basic Operation

Item (notation) Description

Feed motor (M1) moves originals.

Pickup motor (M2) separates/moves paper.

turns on/off the drive to the separation

[1] ADF controller PCB

2.1.2 Outline of the Operation Mode 0006-2248