LG Tromm Washing Machine Controller Training Manual 2007

Controller 기술 교육 자료
Education SVC Manager from Europe
Time 1day
Schedule
1. Function Diagram & Circuit
- circuit & parts.
2. How to check defects ?
- Error mode
- Connection Loose
3. Algorithm
4. Electric parts
5. Quality information
6. Wrap Up (Q & A)
Aug 25, 2007

LG Electronics W/M Division
Function Block Diagram / Universal
AC-DC
AC IN CONVERTER Rrelay Motor
X 3
Power Linear 7812
Transformer
S/W 7805
Interface
LED
Part
Key input Triac
Buzzer
LED Driver
Buzzer Out
Sensor Part Wash Heater

DOOR Relay
DOOR S/W
Sensing
STRUC- Door S/W
TURE Pressure
Pressure
SYSTEM
ROTOR MICOM Inelet Valve

Hall IC Triac
Location
Pump
Water Temp
Thermistor
Voltage DC LINK
Voltage
Clear Micom
reset
Micom
Peripheral Clock Load Driving
resonator
Profitable Growth 2010 Creating Value for the Customer!

Function Block Diagram / DD
AC-DC
AC IN IPM Motor
Converter
Power
16.5V
S/W 12V 7805
SMPS
Interface 12Vac
LED
Part Signal out
Key input Sensing Over Current(Fo)
Buzzer
LED Driver
Buzzer Out
Sensor Part Wash Heater

DOOR Relay
DOOR S/W
Sensing
STRUC- Door S/W
TURE Pressure
Pressure
SYSTEM
ROTOR MICOM Inelet Valve

Hall IC Triac
Location
Pump
Water Temp
Thermistor
Voltage DC LINK STEAM

Relay Generator
Voltage
Clear Micom
reset
Micom
Peripheral Clock Load Driving
resonator

PCB Assembly / Universal
Relay Relay Triac

- control Motor - Door switch - control Inlet valve
Transformer Relay
- power Triac
- Heater - control Pump
Bridge Diode
- make DC Voltage

PCB Assembly / DD (Hi Five)
SMPS
Transformer
IPM
Triac
- control Inlet valve
Relay Relay Triac

- Door switch - control Pump
Coil
- filter
Reactor

Circuit / Power supply
Universal
Linear Transformer
- Using regulator IC
D6
1 1
SMPS(sample)
5
D2 V3
DD Model
+ ZD1
3 2 R6 CE1 R1
CE6
6
SMPS Circuit
-
C1
D1
D3
V1
- No need regulator IC
4 7
AC 2
IC241 V2
2
*TOP246Y D4
R5
3 8 CE2 R2
Switching IC
L
1
C
- TOP SW
S
X
F
R3
R4 CE3
5
4
3
ZD2 4 9 - maker : PI
CE4
C2
ZD1 D5

Circuit / Triac
VDC
Rg Cg
1 16
Triac Circuit in Universal tool
TR ARRAY
- Control the inlet valve
Rs
GATE T1
- Control the Pump control
8 TRIAC - Control the Motor circuit
T2
MICOM
Cs
VAC
Load
5V
VDC
Rg Cg
R
1 4
Triac Circuit in DD tool
1 16 2 3
- Control the inlet valve
TR ARRAY
PHOTO Rs
COUPLER
GATE T1
- Control the Pump control
TRIAC T2
Cs
8
MICOM VAC
Load

Circuit / Inverter Motor driving
IPM IPM DRIVE
PS21564(15A)
22
P
U- V- W- W- V- U- 23
C76 U
*102 19 24
Cin V
18 25
C75 Cf0 W
*224/630V R301 C302 Vno Vb Ho Vs Vb Ho Vs Vb Ho Vs
Cin
*3K 1/4W 472
Cfo
R75
*RM0.027 5W 1% VCC Fo Un Vn Wn GND Vcc In Com Vcc In Com Vcc In Com
Vuee
Vwfb
Vwfs
Vufs
Vvfb
Vvfs
VP1
VP1
Vp1
Vnc
Wn
Wp
26
Un
Up
Vn
Vp
N
21
17
14
15
16
20
10
11
12
*47uF/35V 9
*47uF/35V 5
*47uF/35V 1
4
C308 C309 C315 C310 C311 C316 C312 C313 C314
CE301
CE302
CE303
R503 5V 104 104 102 104 104 102 104 104 102
IC703 *2K 1/4W C503C303 ZD301
IC_KIA393F 102 104 *24V 1W
R302
4.7K
1
5V
VEE
- +
+ - 16.5V C305 C306 C307
VCC
R510 102 102 102 D301 D302 D303

33K 1% US1J US1J US1J
8
C304 R303 R304 R305

5V C502 R502 102 *10 1/4W *10 1/4W *10 1/4W
103 1.8K 1%
16.5V
A相
1 2 3
B相
C相
4 5 6

Circuit / Relay circuit
Heater control for all model Motor driving for Universal Tool
전류방향
MS
TP
X3
5
12V 4
①
⑤
⑩
3
X100 X2 X1
4
1 2
NC
1 3
5
X3
AC 4 4
BD1
2
4 4 ∼ 2
Micom
-
⑧
NO
MR 3 3
C1
⑨ 2 1 1 2 AC
SD131
Tab Ralay
1
2 X2 X1
1 + ∼ 3
R/L
SD132
*1N4148 *GSIB1560
*1N4148
부하 12V
Heater
Micom
HEATER Control Motor Driving Door / Pump Driving

- DD / Universal - Universal - Universal / DD
POWER Control
- Universal

Error Mode
No Error Code Display Cause Remark

1 Inlet Error IE • Correct water level(246) is not reached within 8 min.
• It doesn’t reach the preset level within 25min.
2 Drain Error OE • Not fully drained within 10 min.
3 Pressure PE • Pressure switch (water level sensor) defect

Sensor Error
4 Over Flow FE • Over flow water level (water level frequency is over 213)
• If FE is displayed, the drain pump will operate to drain the water automatically
5 Door Error dE • Door not all the way closed
• Operate washer while door open.
6 Thermistor tE • Thermistor for wash is short-circuit(98℃) or open(-20℃)
Error • Thermistor for dry is short-curcuit(120℃) or open(-20℃)
7 Unbalance UE • The load is too small or washer is tilted

• Laundry is gathered in one side.
8 Motor Lock LE • Continue the motor ripm uner 15rpm for 180sec or motor locked. DD model
9 Overcurrent CE • High current detected over 20 times within 1min.
10 Leaking AE • Leaking sensing or Aqua-Stop switch operation Aqua-stop
11 Power Error PF • The washer is experienced a power failure and restart the cycle DD model
12 Dry Heating dHE • Temperature is over the 98℃ after 4min in dry course DD Combo
Error • Temperature rising is under 10℃ than starting temperature
• Fan motor is restricted.
13 EEPROM EE • Error for EEPROM in PCB. Only when start button is first pressed in the QC test mode QC Test Mode
Error
14 Over voltage dCE • Only when DC Link voltage level is over 430V in the QC test mode DD model
QC Test Mode

How to Check / Power Fault Universal
.Input power switch fault
.Consent worn out and disconnected

○.Inside wiring problem
.Extension cord fault ( Low capacity of
current)
.Connection Loose from power to controller
○.Washing machine .Power cord disconnected

Power wiring problem
Fault .In TAB Relay, housing unplugged
○.Electrical part problem .Fuse in the Transformer Open
.Button (on the panel) problem

- button restricted.
* The measure point of switch

is as follows
.pin connector fault Points

○.Controller fault
.Switch malfunction
.Transformer fault
- Fuse in the Transformer Open
.board broken (PCB Crack)

How to Check / Water Supply Fault Universal
.suspension of water supply or water valve closed
.water valve freeze

.Water supply
(IE displays) .Connected with opposite hot,cold hose
.low water pressure(less than 0.3kg/Cm2)
.Blocked filter in water supply valve
.Connection Loos : valve - controller
.pressure s/w fault

Water
supply .controller fault
faults
.water valve fault
.Continuing .leak in air pressure(leak in pressure s/w hose)

water supply
.blocked in air jumper, damage
.pressure s/w fault
.drain pump(natural drain : hose drain)
.blocked in drain PUMP
.controller fault
.press power off
still constantly
Water supply valve fault
overflow
.press power on
directly water supply Controller fault

How to Check / Drainage Fault Universal
.Drain pump freeze
.Pump Hose bend

.Drainage fault .water over flow in drainage hose
(OE displays)
.high drainage level
.bad connection in Pump
.Connection loose or bad connection
.Pump fault- impeller broken

.Controller fault
.Cavitation

How to Check / Door Open Universal
.Door itself faulty – Door inclined.
.Door s/w faulty
.Door is not closed .Hook in the door Crashed

Door Open
.Connection loose from PCB to Door SW
Fault
.Controller fault
.Relay fualty
.Re-Check after 1~2minute,Door sw has PTC
. Door s/w faulty

.dE displays
when Door is closed .Controller fault .Relay fualty

How to Check / Switch Universal
* Wire from Main PCB to Sub pcb is disconnected or cut,
• The switch on PCB is pressed by the Panel Button
Only one S/W

* Controller faulty One of the switch short or open
perception faulty
Switch
Perception
Faulty
* Controller Faulty – Tact SW Short.
All S/W perception • The switch on PCB is pressed by the Panel Button
faulty
* Controller fault * Switch faulty
* Switch short short or open

How to Check / Motor Driving DD Model
.Bad connection in MAIN PCB and hall sensor

connector
.Between hall sensor and state contract fault
.Power ON “LE”displays .Hall sensor fault

(Problem with motor
Washing rotation perception, .Controller fault
hall sensor)
Fault .Bearing restriction
.Loose or disconnected in motor connecting

(From Motor to PCB)
.during the washing . Connector in the PCB for Motor output is take away
process the rotation or disconnected in motor.
of speed is irregularity . IPM Fault
.During wash process .IPM damage

“CE” displays
.Controller Fault
.short in motor

How to Check / tE error
Condition : The thermistor is open (lower than (-20℃) or short (higher than 96℃)
“tE” Check connection between a thermistor and a Yes

controller connector. When moving the connector, Fix the Connection
Display does ‘tE’ appear?
No
1. Exchange the seal between Tub
Check the trace of water infiltration into Water cover and tub
thermistor terminals trace 2. Add some more clamp around tub
cover.
No
Check the thermistor is open or not Short

Exchange Thermistor
The normal resistance of thermistor is 30~70㏀. / Open
Good
Sensing part of ‘tE’ on Main controller consists of

only resistor and capacitor so that the defect
possibility is very less.
Is Check heater resistance out of range?

(12~18Ω)
Is Check thermistor resistance out of range?

(about 39.5 ㏀ at 30℃ )

Connection Loose
Connection Loose
- connector unplugged Connection Loose
- wire cut
Connection Loose
Connection Loose
- Terminal loose ! Connection Loose
- Connector broken

No power, Not operation
Panel button
problem
CHILD LOCK

Example of faulty SVC

Algorithm /stay cooling
• Stay cooling is included in washing course
• When whites 95℃ is selected, stay cooling is done 3 times
• If the spin is selected when water temperature is higher than 60℃ during washing course, Stay cooling is done 2 times.
• Water level is decided 7 levels and motor rotates for 60 second and drain water until it reaches 2nd level.
• During water supplying and draining, motor dose not rotate and the sensor check Water supplying / draining
• Water level is decided as a 23.0KHz and motor rotates 60 second and drain water until it reaches 24.8KHz.
Water
Level Motor Motor Motor
rotates rotates rotates
for 60sec. for 60sec. for 60sec.
23.0KHz
24.8KHz
One time two time three time
Water
Draining
supply
Water
• Tips
Level Motor rotates
-In the case of the Tzar tool(WD-??13??,??16??,*S,*N,*T) for 180sec.
stay-cooling is done only 1time.
22.8KHz
24.8KHz
One time
Water Draining
supply

Algorithm / suds sensing
2-1. During washing course
• Suds sensing during wash course is done by water level change regardless of motor operation.
• During pre-wash or Wool wash or Delicate wash course, it does not work.
• The suds sensing during spin course is done when the spin speed does not reach at certain level (450rpm) for
certain times( Low→high voltage 19,18,17seconds) during speed increasing period.
(However,If the water level frequency is lower than 23.2KHz during spinning course, the machine stops spinning
immediately and suds removing program is started.)
• Suds sensing during intermittent spinning is done by speed-up and speed-down ( Increasing slope / Decreasing slope),
and when suds is detected, the water supplying time is increased more than 3 times to get rid of suds or the Suds
removing program works to remove suds.
• If the RPM is changed too much during untangling course or if the balancing program is done more than 32 times, the
machine decides those as the suds problem.
• 세탁 동작중 거품감지 기능이 동작되면 세탁을 중단하고 거품제거 기능 동작후 헹굼으로 행정이 변경되어 진행됨으로 남은시간이
재조정됨 (ex, 2:20 Æ 50)
2-2.During Spinning course
• First sensing suds program is done during intermittent spinning and when difference of speeds between speed-up and
speed-down is more than 60 (r.p.m / sec), the micom recognizes it as suds problem.
• Second sensing suds program : The micom recognizes it as suds problem when the spinning speed does not reach 450r.p.m
in 18 sec or when the water pressure is lower than 23.0kHz.
• Third sensing suds program : When present r.p.m becomes lower 200r.p.m than the Max r.p.m or is lower than 350r.p.m,
the micom recognizes it as suds problem.
• When suds is detected, spinning is stopped and the Suds remove program is started. And then the Water supplying and
draining are proceeded until suds is not detected.

Algorithm / suds sensing
※ Sensing and removing Suds during Washing course Sensing and removing Suds during Spinning course
Washing Process
Spinning Process
If frequency is lower
than 23.0KHz, the
Lower than machine decides it has
23.0KHz suds problems.
(But, in heating course Suds sensed
the frequency is 22.9KHz)
Draining for 1minute

Draining for 1minute
Not working for 2minute

Draining and supplying
Pre-valve is on for 1minute
3times
Draining : 1minute
Pre valve is on/off 4sec 3 times
→ Breaking for 2 minutes Breaking for 2minute
Washing Finish
Washing Finish
※ < Remarks>
• During wool, blanket and stay cooling course,
the sensing suds does not work
• Heater is off while removing suds
• Motor is off during draining

Algorithm / Unbalance
1. After finishing rinsing, it advances into the program for checking the Unbalance before spinning cycle.
(stop for 5sec).
2. After finishing rinsing, the inner drum rotates for around 10 sec at 50 r.p.m (to disentangle the clothes)
3. Again stop for 5 sec.
4. After this time, the inner drum rotates for 12sec.at about 100 r.p.m to get the eccentricity data.
5. Actual sensing time is for the last 5 sec. during all 12 sec.
6. During this time, if total amount of r.p.m changing ( speed changing) is over the standard which is set in the Micom,
the washing machine starts untangling course again. ( i.e, if the Micom decides that the load is out of balanced,
the washing machine starts from the untangling course again.)
7. If the total amount of r.p.m changing ( Δspeed changing) is over the standard after finishing untangling course for
40 times, it displays the “ UE” error message.
8. If the Micom decides there is no unbalance load after sensing course,the spinning course is started.
▣ Only this kind of function can be done in Micom type washing machine. i.e, the washing machine
tries to solve the unbalance problem by itself before it asks customers helps.
rpm 3.Period getting the 4.Spinning

eccentricity Data start
100 rpm
Sensing
period
50 rpm
2.Untangling
O.K
5sec. 10sec. 5sec. 5sec.

1.Rinsing finish 12sec.
/Spinning start

Algorithm / Time delay
• When the key is pressed, it displays like below.
3:00 4:00 19:00
• The delay time is the time from present time to the time when all the cycle is finished.
• The machine starts its first step 25 minute earlier considering water supplying time and heating time.
< For example >
A customer selected 3 hours delay time
Approximate time for normal

25
course 1hour and 20minute
minute
1hours and 15minute
◈ The program is started 25 minute earlier considering below factors
• Water supplying time change

• Heating time change according to the water temperature.

Algorithm / Laundry detecting
◈ Laundry detecting is executed by water re-filling time.

◈ Water re-filling time = 0 (Small amount of laundry)
Water re-filling time is more than 1 time : Big amount of laundry
◈ When laundry detecting is executed during pre-wash course, it is omitted during main
wash course.
1) Water level for each function
Water < Re-filling water system>

Level Frequency Function
amount(ℓ)
9 21.4 Over flow detecting (Drain pump works) 43
8 22.9 Sensing suds during heating course 31
7 23 Blanket and wool washing and rinsing course 17.4 23.8KHz
Water supply stops for Stay cooling
Extra rinsing, Sensing suds
6 23.4 Extra Shower rinsing 13.8 • The water level sensing

5 23.5 Small rinsing course 11.8 is executed 2second later
after motor stop.
4 23.7 Shower rinse, synthesis 8.7
• When laundry absorbs water so that
3 23.8 Washing heater on, Normal, synthesis, heating 7.7 the frequency become lower, the re-filling
2 24.8 2.8 is started until the frequency reaches it again
Washing heater on, Normal, synthesis, heating
1 25.2 Initial state, Cold V/V operating 2

QC Test mode / summery
• 전원 OFF 상태에서 각 모델별 하기와 같이 3개의 KEY를 동시에 누르면 Buzzer 2회 작동하면서 TEST MODE
진입함. 이후 동작KEY의 입력에 따라 각각의 부하 TEST 가능함.
MOTOR LOOK 모델명 Test mode 진입 시 입력 key
SWING WD-??13?F TEMP KEY + OPTION2(creasecare+rinse+) KEY + POWER KEY
Tzar_Swing WD-??13?N/S TEMP KEY + OPTION2(creasecare+rinse+) KEY + POWER KEY
ELAN WD-??16?F TEMP KEY + OPTION2(creasecare+rinse+) KEY + POWER KEY
Tzar_Elan WD-??16?N TEMP KEY + OPTION2(creasecare+rinse+) KEY + POWER KEY

UNIV
-MOTOR
TZAR WD-??18?N/S SPIN KEY + OPTION2(creasecare+prewash) KEY + POWER KEY
Tzar_Bluebird WD-??15?N/S CREASE CARE KEY + PRE WASH KEY + POWER KEY
FSFS-I WD-??1?C RINSE KEY + SPIN KEY + POWER KEY
FSFS-II WD-??2?C TEMP KEY + SPIN KEY + POWER KEY
C/D LOOK WD-??4?FB/??5?FB RINSE KEY + SPIN KEY + POWER KEY
BLDC F LOOK WD-??7?FB TEMP KEY + SPIN KEY + POWER KEY

-MOTOR
G LOOK WD-??9?FB CREASE CARE KEY + SPIN KEY + POWER KEY
BLUEBIRD WD-??15?FB CREASE CARE KEY + PRE WASH KEY + POWER KEY
TA I/II WD-??6?FD/??8?FD RINSE KEY + SPIN KEY + POWER KEY
TA LED WD-??11?FD TEMP KEY + SPIN KEY + POWER KEY

DD
-MOTOR TA LCD WD-??10?FD CREASE CARE KEY + SPIN KEY + POWER KEY
TZAR-DD WD-??17?ND/SD SPIN KEY + OPTION2(creasecare+prewash) KEY + POWER KEY
KGD I/II WD-????RD RINSE KEY + SPIN KEY + POWER KEY

QC Test mode / Model
Model :: WD-102(4)W
WD-102(4)W // WD-1050(5)F
WD-1050(5)F // WD-1253(5)F
WD-1253(5)F
▣ To use QC Test mode, push the Power’ button on and then press the ‘Spin’ button and
a ‘Rinse’ button simultaneously . And then press the ‘Start/pause’ button step by step.
Display Status
Times of
Press Checking Point WD-1020W WD-1050F WD-1253F meaning
WD-1040W WD-1055F WD-1255F
None All Lamps on
1 time Counterclockwise spin 6~14 3~6 40~50

Motor or Drum
2 times Low speed Spin 98~110 55~65 63~67 r.p.m
3 times High speed Spin 105~162 95~105 114~120
4 times Inlet valve for pre-wash operation 25~65

Water level
5 times Inlet valve for(shower-rinse) operation 25~65 frequency
6 times Inlet valve for main-wash operation 25~65
7 times Clockwise spin 6~14 3~6 40~50
8 times A Heater is in operation for 3 sec. Water temperature
25~65 Water level

9 times Draining pump operation frequency
10 times Auto off operation All lamps turn off
▣ Even if you press the button to check inlet valve, inlet valve does not operate until the drum comes to
a complete stop from spinning.
▣ In no water state, the frequency is 63~67.

Model :: WD-80130F
WD-80130F // WD-10130(5)F
WD-10130(5)F // WD-65130F
WD-65130F

Model :: WD-14311(6)RD
WD-14311(6)RD // WD-1481RD
WD-1481RD // WD-14311RDA
WD-14311RDA // WD-12311(6)RD
WD-12311(6)RD
▣ HOW TO CHECK THE WATER LEVEL FREQUENCY ▣ HOW TO CHECK THE WATER Temperature

Model :: WD-14331(6)R(A)D
WD-14331(6)R(A)D // WD-12331(6)R(A)D
WD-12331(6)R(A)D // WD-14335AD
WD-14335AD
▣ HOW TO CHECK THE WATER LEVEL FREQUENCY ▣ HOW TO CHECK THE WATER Temperature

Model :: WD-1637(0~9)FD
WD-1637(0~9)FD // WD-1437(0~9)FD
WD-1437(0~9)FD // WD-1237(0~9)FD
WD-1237(0~9)FD
▣ HOW TO CHECK THE WATER LEVEL FREQUENCY ▣ HOW TO KNOW TO TEMP. OF EACH THERMISTER AT OPERATING CONDITION

Noise Filter
When Resistance (Ohm) checking the Component, be sure to turn the
power off, and do voltage discharge sufficiently.
FILTER ASSEMBLY (LINE FILTER) DOOR SWITCH
DD Model
(3)
RD
(1)
(1) (3) WH
Universal Model
(1) (3)
(3) RD
(1)
WH
Test Points Result

WH (1) to RD (3) 0Ω
WH (3) to RD (1) 0Ω

door switch
Automatic type Bimetal type
When a door is closed, When the door is open,

a voltage circuit entered from 15,16 is connected contact point between 15&16(common circuit) in not connected.
at point 18,19 and washing machine operates So washing machine does not operate.
(motor , inlet valve and pump) while you push
the start button. When a door is closed,
the door hook makes 3&13 move rightward(→) .
When DOOR OPEN BUTTON is pushed, When the Power button is pushed voltage is impressed
Current from 14,15 inputs and 8(Bobbin or Solenoid assy) between 14&15 and then 4(PTC which can be called as a heater)
operates and then 6(hook) moves backward(→) due operates and then 10(Bimetal)’s shape is changed (“U” form)
to the shot of 9(plunger) that is made by electromagnetic and 6(sliding bolt) moves upward.
force and then door is open. While 6(hook) moves so door is locked due to the movement of sliding bolt.
backward, and then the connection between 18&19 While the sliding bolt is moving upward(↑) the contact point
is shut down, so a washing machine does not operate. between 15&16 is connected. So washing machine can operate.
When a door is opened by a Emergency door release, When the power is shut down 10(Bimetal)’s shape changes into a
6(hook) moves backward just due to a movement of 13 original shape after Bimetal is cooled after 1~2 min. So sliding
(Door switch arm) and the door is open. bolt moves downward(↓) and the door can be opened.

Pressure switch
1) A basic principle
Pressure Switch
: When a cup is put into water upside down,
the air in the cup is compressed and its pressure
becomes higher than the atmosphere pressure. Tube
The compressed air in the tube connected to Diaphragm and
operates pressure switch to convert the changed air pressure
to electronic frequency.
Trip point
Reset point
Air chamber
2) Structure
⑥
1.Cover : It receives the air pressure from a tub
2.Diaphragm : It goes up by the Air pressure ⑤
3.Core : Ferrite core moves up and down with Diaphragm.
4.Coil : Weak current flows through coil and Inductance
is varied by the core position. ④
5.Capacitor : It oscillates the alternating current with
input direct current . ③
6.Adjust bolt : It adjusts stable frequency to get proper water level.
②

Pressure switch
3) Working principle
＊ The air in the chamber at the bottom of Outer Tub is compressed
Coil While Tub is filled with water coming from Inlet valve.
＊ The compressed air makes the diaphragm of the pressure switch through
the pressure switch tube and the core moves up.
＊ Therefore, the frequency from the signal wire is changed according to
Core the conversion of the “ L”.
＊ When pressure senses the selected water level, micom stops water
supply and starts wash cycle.
＊ During Drain cycle, the air pressure in the chamber becomes lower,
Diaphragm while the water in the Tub is drained out.
Outer tub
Pressure Therefore, the core goes down by the spring force.
switch ＊ When pressure sensor senses the reset water level(No water in Tub),
tube micom stops drain cycle and start spin cycle
Air chamber
kHz mH
: frequency
H1 : Coil L value
H2
f = frequency
* Basic Equation L = Coil Inductance
H3 C = Capacitance
1
f =
2π LC 0 low mid high mmH O2
Water level specification graph

Inlet valve
<How to supply Water > < How to stop water supply>
P2
P2
H2 H1
H2 H1
P1 P1
P3 P3
[Fig1] Water supply stop [Fig2] Power On [Fig3]Water supply [Fig1]Power Off [Fig2] Water supply stop
<How to supply Water >

＊Water is supplied to the inlet valve and it makes water pressure of P1 and P2 equally through H1.
＊When electrical current is supplied to coil, plunger is pulled and H2 is opened by magnetic force
＊Water pressure of P1 through H1 becomes higher than that of P2 through H2 because the diameter
of H1 is smaller than that of that of H2 (H1 hole size < H2 hole size)
* Diaphragm and Diaphragm Holder are moved by the difference of water pressure
* Water supplying starts.
< How to stop water supply>

＊ When power supplying to the coil stops, spring pushes plunger to block H2 hole.
* Because water pressure of P1 is higher than that of P2, water is continuously supplied into
solenoid part through the H2 hole.
＊ Diaphragm and Diaphragm Holder move together and the valve is closed,
Water pressure of P1 becomes equal with that of P2 and Water supplying stops.

Heater Assembly
1. The heater is designed to raise the wash water to the

desired temperature selection during certain wash cycles.
Test Points Result

(1) to (2) 12-18 Ω
(3)
(4)
(1) (2) 2. The thermistor (temperature sensor) is used to monitor
water temperature in the tub.
Test Points Result Remarks

(3) to (4) 39.5 ㏀ At 86℉ (30℃)
26.1 ㏀ At 104℉
(40℃)
12.1 ㏀ At 140℉
(60℃)
8.5 ㏀ At 158℉
(70℃)
3.8 ㏀ At 203℉
(95℃)
2.8 ㏀ At 221℉
(105℃)

Comparison of the MOTOR

Quality Information

Quality Information

Quality Information

Quality Information
Drain Pump Filter Dispenser body

Quality Information
Softener cap Door hinge bracket

Quality Information
SUDS OVER PUMP FILTER

Quality Information / damper



Quality Information / conditioner supply problem
Applicable Model : All model
* Normal condition : Conditioner is designed to be supplied at the last rinse course.
[No taking conditioner answer flow]
Yes
1. Conditioner is supplied Ans) Please keep the level in the detergent
before the last rinse? box lower than the Max line please.
No
2. Conditioner is not supplied at all after No 3. The customers complains of

finishing the wash cycle? conditioner residual ?
Ans) Please clean the detergent box,

Yes including the conditioner cap.
3. What type of conditioner are used? Powder Powder type should not be used in the
- Powder / Liquid detergent box, but be manually used.
only liquid type is possible
Liquid
Yes If it is too sticky, please mix the conditioner
Is the conditioner sticky ?
with water a little.
No
The Technician will visit and look into.

Quality Information / conditioner supply problem

Q&A
Question Answer Remark

• Wash cycle time delayed • The washing time may vary by the amount of laundry, water temperature
and other using condition.
• If the unbalance is detected or if the suds removing program works,
the wash time shall be increased.
• Door does not open •Once started, the door can not be open for safety reason.
• Wait one or two minutes before opening the door to give electric locking
mechanism time to open.
• Washer won’t spin • Check the the door is firmly closed
•Thumping sound • This is usually sound (In case of heavy wash load)
• If sound continue, washer is probably out of balance.
Stop and redistribute wash load.
•Suds over •To much detergent or unsuitable detergent may cause
excessive foaming which may result in water leaks.
•Water in the washer does not •Clean and straighten the drain hose.
drain or drains slowly • Clean the drain filter.
•Water does not enter washer • Check another tap in the house.
or it enters slowly • Fully open tap.
• Straighten hose.
• Check the filter of the inlet hose.
•Smell •When installing the drain hose to a sink, make sure that
the drain hose is fixed before the "U-bend" - This will
prevent smells coming up from the drain.

Q&A
Question Answer Remark

• Noise during water fill • Check for kinked hoses. Make sure the valves are open.
Make sure water pressure is not unusually low or high.
Make sure the original hoses are used to provide
proper volume.
• Thumping/Banging sound • If the machine is making banging/thumping noises and
the drum is not turning, turn off the machine immediately.
• Unplug the machine and check if the shipping bolts
have been removed.
•Adding more load during •Pause the machine using the Start/Pause button,
operation add the extra load. Then again depressing the Start/Pause
button, This will take the appliance off pause and the
wash will continue.
• I want to program an additional •The length of the wash cycle is controlled by the program.
washing time. It can not be manually adjusted.
•Water Level low •The roller jets and water circulation will compensate for
the lower water level. The water level will not be above
the bottom of the door glass

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Controller 기술 교육 자료

Education SVC Manager from Europe

Aug 25, 2007

Sensor Part Wash Heater

ROTOR MICOM Inelet Valve

Profitable Growth 2010 Creating Value for the Customer!

Sensor Part Wash Heater

ROTOR MICOM Inelet Valve

Voltage DC LINK STEAM

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Relay Relay Triac

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Relay Relay Triac

Profitable Growth 2010 Creating Value for the Customer!

Profitable Growth 2010 Creating Value for the Customer!

Profitable Growth 2010 Creating Value for the Customer!

R510 102 102 102 D301 D302 D303

C304 R303 R304 R305

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HEATER Control Motor Driving Door / Pump Driving

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No Error Code Display Cause Remark

3 Pressure PE • Pressure switch (water level sensor) defect

7 Unbalance UE • The load is too small or washer is tilted

Profitable Growth 2010 Creating Value for the Customer!

.Input power switch fault

.Consent worn out and disconnected

○.Washing machine .Power cord disconnected

○.Electrical part problem .Fuse in the Transformer Open

.Button (on the panel) problem

* The measure point of switch

.pin connector fault Points

.board broken (PCB Crack)

Profitable Growth 2010 Creating Value for the Customer!

.suspension of water supply or water valve closed

.water valve freeze

.low water pressure(less than 0.3kg/Cm2)

.Blocked filter in water supply valve

.Connection Loos : valve - controller

.pressure s/w fault

.Continuing .leak in air pressure(leak in pressure s/w hose)

.pressure s/w fault

.drain pump(natural drain : hose drain)

.blocked in drain PUMP

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.Drain pump freeze

.Pump Hose bend

.Connection loose or bad connection

.Pump fault- impeller broken

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.Door itself faulty – Door inclined.

.Door s/w faulty

.Door is not closed .Hook in the door Crashed

.Re-Check after 1~2minute,Door sw has PTC

. Door s/w faulty

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* Wire from Main PCB to Sub pcb is disconnected or cut,

• The switch on PCB is pressed by the Panel Button

Only one S/W

* Controller Faulty – Tact SW Short.

* Controller fault * Switch faulty

* Switch short short or open

Profitable Growth 2010 Creating Value for the Customer!