Lalt 1151 - Installation Manual

GREER COMPANY
Crane Systems
LALT™ SERIES
LALT™-1151 and 1151L SYSTEMS
INSTALLATION MANUAL
GREER COMPANY, 1918 E. Glenwood Place, Santa Ana, CA 92705 Tel: (714) 259-9702 Fax: (714) 259-7626 PNW310116 REV E 04/02/01
LALT™ 1151H and 1151L Systems for hydraulic and lattice cranes Installation Manual
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GREER COMPANY
Crane Systems
WARNING
THE LALT™ 1151 AND 1151L SYSTEMS SERVICING

HYDRAULIC AND LATTICE CRANES ARE DESIGNED TO
AID THE FULLY TRAINED AND EXPERIENCED CRANE
OPERATOR IN SAFE CRANE OPERATION. THIS MANUAL
WILL ASSIST IN THE INSTALLATION OF THESE
SYSTEMS. AT NO TIME MAY THESE SYSTEMS BE USED
AS A SUBSTITUTE FOR THE USUAL SAFETY
PRACTICES AND PRECAUTIONS REQUIRED FOR THE
SAFE SETUP AND OPERATION OF THE CRANE.
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GREER COMPANY
Crane Systems
LALT™ 1151 AND 1151L SYST

SYSTEMS
EMS
FOR HYDRAULIC & LATTICE
LATTICE CRANES
LALT™ 1151 AND 1151L SYSTEMS ............................................................................................................... 5
FEATURES .............................................................................................................................................. 5
SYSTEM COMPONENTS ........................................................................................................................ 5
INSTALLATION
NSTALLATION PROCEDURES
DISPLAY CONSOLE – METER ...................................................................................................................... 7
CABLE STORAGE REEL – LATTICE ........................................................................................................... 11
BOOM ANGLE SENSOR BAT™-714 – LATTICE ......................................................................................... 11
EXTENSION REEL ASSEMBLY – HYDRAULIC ..................................................................................... 13-14
UPGRADING OLDER GREER SYSTEMS

LA™ 1250, LAR™ 1200, BA™-1500, LOHD™ 1100 ............................................................................... 15
MICROGUARD®414, 424 & LALT™ 1151 – HYDRAULIC.................................................................. 15-17
SWING-ARM MOUNTED TENSIOMETER – LATTICE ........................................................................... 17-20
BOOM HEAD TENSIOMETER – HYDRAULIC ........................................................................................ 21-23
SWING-ARM MOUNTED TENSIOMETER – HYDRAULIC ..................................................................... 24-26
ANTI TWO-BLOCK SWITCH – MAIN ...................................................................................................... 27-28
ANTI TWO-BLOCK SWITCH – JIB ............................................................................................................... 29
ANTI TWO-BLOCK SWITCH – ROOSTER/AUXILIARY ............................................................................... 29
MOTION CUTS – SINGLE SIGNAL ......................................................................................................... 29-32
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GREER COMPANY
Crane Systems
FIGURES
FIGURES 1 & 2: SYSTEM LAYOUTS – LATTICE ...................................................................................6 & 8
FIGURE 3: SYSTEM LAYOUT – HYDRAULIC.............................................................................................. 9
FIGURE 4: ANGLE SENSOR/CABLE STORAGE REEL – LATTICE .......................................................... 10
FIGURE 5: EXTENSION REEL – HYDRAULIC .......................................................................................... 12
FIGURE 6: EXTENSION REEL ASSEMBLY FOR MICROGUARD® 414/424

AND LALT™ 1151H HYDRAULIC SYSTEMS ........................................................................ 16
FIGURES 7 & 8: SWING ARM MOUNTED TENSIOMETER

SINGLE OR DUAL LOAD CHANNELS – LATTICE ................................................18 & 20
FIGURE 9: BOOM HEAD TENSIOMETER

SOLID MOUNT SINGLE OR DUAL LOAD CHANNELS – HYDRAULIC.................................... 22
FIGURE 10: SWING ARM MOUNTED TENSIOMETER

SINGLE LOAD CHANNEL – HYDRAULIC ............................................................................... 26
FIGURE 11: BOOM HEAD ANTI TWO-BLOCK SWITCH ............................................................................ 28
FIGURES 12 & 13: MOTION CUTS .....................................................................................................31 & 32
DIMENSIONAL DRAWINGS
FIGURE 14: TWO-BLOCK SWITCHES, CABLE STORAGE REEL, ANGLE SENSOR,

AND EXTENSION REEL .......................................................................................................... 34
FIGURE 15: TENSIOMETERS ...................................................................................................................... 35
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GREER COMPANY
Crane Systems
LALT™-1151 & 1151L SYSTEMS
SYSTEMS
Refer to Figures 1 and 2 on pages 6 and 8 for System Layouts on lattice cranes. Refer to Figure 3
on page 9 for the System Layout on hydraulic cranes.
The LALT™1151 and 1151L Systems are designed to aid in preventing Overload and/or a Two-Block
condition. These Systems provide visual and audible alarms as well as operator-settable alarms.
Boom movements (hoist up, boom down, extend out) are halted when a Two-Block condition
develops. The LALT™ Systems can be used with a wide variety of hydraulic and lattice boom cranes.
FEATURES
• Displays length and angle of main boom
• Displays the radius of the load
• Displays the height of the boom head
• Displays the weight of the actual load
SYSTEM COMPONENTS
LALT™-1151 & 1151L Display Console (meter)
Extension Reel Assembly (hydraulic cranes)
Cable Storage Reel (lattice boom cranes)
Tensiometer(s)
Main Two-Block Switch
Jib And Rooster Two-Block Switch(es)
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GREER COMPANY
Crane Systems
CHAIN
& JIB SWITCH
WEIGHT A250023 LALT-1151L
A310104
CABLE ON REEL CABLE STORAGE REEL

AO48000-XX A240105
CAB DISPLAY
DISPLAY CONSOLE ANGLE,

A251000 JIB CABLE (METER) CABLE
A048000-XX A048030-XX
MAIN
BAT-714
SWITCH
ANGLE
A250003
SENSOR
CHAIN
A220300
&
WEIGHT
UP
J-BOX A260004
CABLE METER TO
REEL
A048050-30
LOAD CELL CABLE
TENSIOMETER HRT-181 A048010-XX
A230000-XX
#12066
FIGURE 1. SYSTEM LAYOUT – LATTICE CRANES
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Crane Systems
DISPLAY CONSOLE – METER
Refer to Figures 1 & 2, pages 6 and 8, for System Layouts – lattice cranes.
Refer to Figure 3, page 9, for the System Layout – hydraulic cranes.
1. CHOOSE A LOCATION FOR THE DISPLAY CONSOLE INSIDE THE CAB THAT ALLOWS
THE SCREEN TO BE EASILY VIEWED BY THE OPERATOR WITHOUT OBSTRUCTING THE
VISUAL FIELD THROUGH THE CAB WINDOW.
2. MOUNT THE DISPLAY CONSOLE BRACKET SECURELY INSIDE THE CAB.
3. SECURE THE DISPLAY CONSOLE TO THE BRACKET.
4. ROUTE THE POWER CABLE TO A 12 OR 24 VOLT DC BUSS (POSITIVE CONNECTOR)

THAT TURNS OFF AUTOMATICALLY WHEN THE IGNITION IS TURNED OFF.
5. CHECK THE VOLTAGE (12 OR 24 VOLTS).
6. CONNECT THE BLACK WIRE TO "GROUND" (BAT NEG) AND THE RED WIRE TO THE 12
OR 24 VOLT DC BUSS. (BAT POS).
NOTE: THIS CONNECTION PERMITS THE LOAD INDICATOR TO BE EITHER

ENERGIZED OR DE-ENERGIZED BY TURNING THE IGNITION SWITCH ON OR OFF.
NOTE:
NOTE: IF NO MOTION CUT VALVES ARE TO BE INSTALLED, INSULATE THE ORANGE
MOTION CUT WIRE. IT WILL BE "HOT
HOT"
HOT WHEN THE DISPLAY CONSOLE IS OPERATING.
7. TIE OFF AND STORE EXCESS CABLE IN A PROTECTED LOCATION.
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GREER COMPANY
Crane Systems
JIB SWITCH
A250023
CHAIN
&
WEIGHT A310104
ANGLE CABLE
CAB DISPLAY A048030-XX
JIB CABLE (SHIELDED
A048000-XX
DISPLAY CONSOLE
(METER)
A251000
MAIN SWITCH
CHAIN A250003
&
WEIGHT A220300
A048010-XX J-BOX ANGLE
A260004 SENSOR
A230000-XX (BAT-714) UP
A048050-30
LOAD
CELL
LOAD CELL CABLE

A048010-XX
LOAD CELL A240105 REEL with A048050-XX

A235200-0XXK FEET OF CABLE
#12044
FIGURE 2. SYSTEM LAYOUT

LAYOUT – LATTICE
INSET: Angle Sensor

and cable connection for
# 12044A220220
new models
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GREER COMPANY
Crane Systems
LALT - 1151H
JIB SWITCH
A250019 A310105
CHAIN &
WEIGHT
CAB DISPLAY
JIB CABLE
A251000 A048000-XX
TO CRANE
GROUND DISPLAY CONSOLE
MAIN SWITCH (BATTERY (METER)
CHAIN & MINUS)
WEIGHT
HOIST UP TELESCOPE OUT BOOM DOWN
P/N10773–1 OR –2.
A250006
–1 = 40 GALLONS PER MINUTE
–2 = 70 GALLONS PER MINUTE
BLR–B01C 240120 ORANGE
A048033-30
10478
RED BLK
10 AMP @ +12 V 36"
HRT–181–XXX
LOAD CELL CABLE

A04810-XX
12143
To view optional 2nd tensiometer,
LOAD
CELL A230000-XX refer to Figure 9, page 22.
FIGURE 3. SYSTEM LAYOUT

LAYOUT – HYDRAULIC
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Crane Systems
Cable Storage Reel

Angle Sensor
Ensure that at high boom angles the cable is not stretched or pinched
Inside Right
Angle Sensors
To Meter
To Tensiometer Outside Left
#13391
FIGURE 4. ANGLE SENSOR/CABLE

SENSOR/CABLE STORAGE REEL
REEL–LATTICE
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Crane Systems
CABLE STORAGE REEL – LATTICE
Refer to Figure 4, page 10.

The Cable Storage Reel is a hand-cranked Extension Reel that can accommodate enough
cable for maximum boom length. Excess loadcell or Anti Two-Block cable for shorter boom
lengths can be stored in this reel.
1. CLAMP THE CABLE STORAGE REEL TO THE LATTICE ON THE INSIDE OF THE BASE
SECTION OF THE BOOM.
NOTE: THE HOLE PATTERN ON THE BASE OF THE REEL WILL ACCOMMODATE
VARYING CLAMP SIZES.
2. TIGHTEN THE WING-NUT ON THE FRONT OF THE EXTENSION REEL. THE WING-NUT
CONTROLS THE RATE OF ROTATION OF THE REEL.
BOOM ANGLE SENSOR BAT

BAT-714 – LATTICE
Refer to Figure 4, page 10.
The mounting position for the Boom Angle Sensor must be either on the outside of the
left side (operator's left when seated in the cab) of the boom, or on the inside of the
right side of the boom, as shown in the illustration.
1. WITH THE BOOM IN A HORIZONTAL POSITION, MOUNT THE BOOM ANGLE SENSOR
VERTICALLY (CONNECTOR UP) WITH THE TOP OF THE SENSOR PARALLEL TO THE
CENTERLINE OF THE BOOM. TO FACILITATE ADJUSTMENT, PLACE A WASHER ON THE
SLOTTED HOLE ON THE BOTTOM OF THE SENSOR. MOUNT THE SENSOR USING 1/4"
BOLTS OR STUDS.
2. FILL THE MALE CONNECTOR ON THE ANGLE SENSOR WITH SILICON GREASE.
CONNECT THIS CONNECTOR TO THE ANGLE SENSOR CABLE.
3. ROUTE THE CABLE ALONG THE LOWER EDGE OF THE BOOM. MAKE A LOOP IN FRONT
OF OR BEHIND THE BOOM PIVOT, ENSURING THAT THE CABLE DOES NOT STRETCH,
PINCH, OR ABRADE WHEN THE BOOM IS AT A HIGH OR LOW ANGLE.
4. INSTALL CABLE CLAMPS EVERY TWO TO THREE FEET ALONG THE BOOM.
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GREER COMPANY
Crane Systems
CABLE ANCHOR CABLE GUIDE REEL MOUNTING

3/8" BOLT CABLE CLAMP
A
THE BACK PLATE
OF THE REEL
SHOULD BE
VERTICAL.
USE LONGER BOOM HARDWARE KIT
3/8" BOLTS,
AS REQUIRED. KO56003
SECTION A – A 13278
FIGURE 5. EXTENSION REEL – HYDRAULIC
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GREER COMPANY
Crane Systems
THE EXTENSION REEL ASSEMBLY
ASSEMBLY – HYDRAULIC
Refer to Figure 5 on page 12. (When upgrading older Greer Systems, turn to page 15.
The Extension Reel has 130 ft of shielded 2-wire cable, which terminates in a 3-pin
connector. This cable cannot be shortened to accommodate varying boom lengths.
1. FULLY RETRACT AND LOWER THE BOOM TO A HORIZONTAL POSITION.
2. SELECT A MOUNTING PLACE FOR THE EXTENSION REEL ON THE CAB-SIDE OF THE
NON-TELESCOPING BASE SECTION OF THE BOOM. POSITION SHOULD BE PARALLEL
TO THE BOOM AND FAR ENOUGH FORWARD TO AVOID OBSTRUCTION, E.G., THE
CRANE CAB.
3. MOUNT THE EXTENSION REEL IN RELATION TO THE TIE-OFF POST. (SEE STEP #7
BELOW AND FIGURE 5.)
NOTE: USE 3/8" DIAMETER BOLTS WELDED TO THE BOOM. IF THE BOOM IS NOT BOX
SHAPED, LONGER BOLTS ARE REQUIRED ON THE TOP OR BOTTOM TO ENSURE THAT
THE REEL REMAINS VERTICAL.
4. REMOVE THE FOUR ¼" - 20 TRUSS HEAD SCREWS SECURING THE COVER OF THE
EXTENSION REEL. REMOVE COVER AND SET SCREWS ASIDE.
5. REMOVE THE NYLON CORDS, BLOCKS, AND PACKING USED TO LOCK THE EXTENSION
REEL DURING SHIPMENT.
6. UNCOIL THE CABLE AHEAD OF THE CABLE CLAMP, BUT DO NOT REMOVE THE CABLE
CLAMP FROM THE EXTENSION REEL CABLE AT THIS TIME.
7. DETERMINE THE POSITION OF THE TIE-OFF POST ON THE BOOM HEAD. ENSURE THAT
WHEN THE CABLE IS CLAMPED TO THE TIE-OFF POST, ONE CABLE GUIDE (EYE BOLT)
AT THE END OF EACH BOOM SECTION WILL BE VISIBLE FROM THE TIE-OFF POST.
8. WELD THE TIE-OFF POST TO THE BOOM HEAD.
9. AFTER THE TIE-OFF POST COOLS, PULL THE EXTENSION REEL CABLE TO THE BOOM
HEAD AND TEMPORARILY ATTACH THE EXTENSION REEL CABLE TO THE TIE-OFF
POST. ENSURE THAT THERE IS SOME TENSION IN THE CABLE.
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10. INSTALL THE GUIDES, FORMING A STRAIGHT LINE FROM THE EXTENSION REEL TO
THE TIE-OFF POST. ADJUST THE HEIGHT OF EACH GUIDE SO THAT THE CABLE WILL
RUN THROUGH THE CENTER OF THE GUIDE HOLE. SMALL SQUARE WELD-TABS AND
JAM NUTS ARE PROVIDED.
11. WITH THE MAIN BOOM FULLY RETRACTED, GRIP THE EXTENSION REEL CABLE FIRMLY
AND REMOVE THE CABLE FROM THE TIE-OFF POST. SLOWLY REWIND THE EXTENSION
REEL CABLE ONTO THE EXTENSION REEL TO THE POINT OF NO TENSION.
12. CONTINUE TO REWIND THE EXTENSION REEL BY HAND UNTIL THE DISTANCE
BETWEEN THE BOOM HEAD AND THE EXTENSION REEL CABLE CONNECTOR IS
APPROXIMATELY 12 FT.
13. PULL THE EXTENSION REEL CABLE TOWARD THE BOOM HEAD THREADING IT
THROUGH THE CABLE GUIDES.
14. SECURE THE CABLE TO THE TIE-OFF POST LEAVING 3 FT OF CABLE BEYOND THE
BOOM HEAD TIE-OFF POST FOR CONNECTION TO THE ANTI TWO-BLOCK SWITCH.
15. PRE-SET THE EXTENSION REEL POTENTIOMETER AS FOLLOWS:
a) MANUALLY TURN THE LARGE GEAR, LOCATED ON THE "TRIANGLE PLATE" INSIDE
THE EXTENSION REEL, FULLY COUNTERCLOCKWISE.
b) TURN THE LARGE GEAR CLOCKWISE FOR THREE "CLICKS."
16. REPLACE THE COVER ON THE EXTENSION REEL AND SECURE IT WITH THE FOUR
¼" - 20 TRUSS HEAD SCREWS.
17. CAREFULLY ROUTE THE SIGNAL CABLE FROM THE EXTENSION REEL TO THE
COMPUTER BEHIND THE BOOM PIVOT SO THAT LOWERING THE BOOM DOES NOT
STRETCH, PINCH, OR ABRADE THE SIGNAL CABLE. SMALL SQUARE WELD-BLOCKS
AND CABLE CLAMPS ARE PROVIDED. ENSURE THAT THE CABLE IS CAREFULLY
SECURED TO THE PATH.
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GREER COMPANY
Crane Systems
UPGRADING OLDER GREER
GREER SYSTEMS
LA™ 1250, LAR™ 1200, BA™1500, LOHD™ 1100 SYSTEMS
1. REMOVE THE COVER ON THE EXISTING EXTENSION REEL.
2. CLAMP THE CABLE FROM THE SENSOR TO THE TRIANGLE PLATE USING
CABLE CLAMPS. ENSURE THAT THE CABLE FROM THE ANGLE SENSOR
DOES NOT INTERFERE WITH THE EXTENSION REEL CABLE OR WITH THE EXTENSION
REEL ITSELF.
THE ANTI TWO-BLOCK CIRCUIT

MICROGUARD® 414/424 AND LALT™ 1151 SYSTEMS FOR HYDRAULIC CRANES
WHEN PERFORMING INSTALLATION UPGRADES ON THE ABOVE SYSTEMS, ALWAYS

ISOLATE THE ANTI TWO-BLOCK CIRCUIT.
ISOLATING THE ANTI TWO-BLOCK CIRCUIT
CAREFULLY FOLLOW THE STEPS OUTLINED BELOW IN THE ORDER SHOWN. REFER TO
FIGURE 6 ON PAGE 16.
WARNING:
WARNING IF THE FOLLOWING STEPS ARE NOT CARRIED OUT, THE 1 AMP FUSE INSIDE
THE METER WILL BLOW UP AS SOON AS THE SYSTEM IS TURNED ON.
1. THE TRIANGLE PLATE TERMINAL STRIP
a. MOVE THE BROWN WIRES ON THE TOP AND BOTTOM ROWS TO TERMINAL #5.
b. MOVE THE BLACK WIRES FROM THE MOUNTING SCREWS ON THE TOP AND
BOTTOM ROWS TO TERMINAL #6.
2. THE EXTENSION REEL TERMINAL BLOCK
a. REMOVE THE TWO SCREWS THAT ANCHOR THE CABLE ON THE EXTENSION
REEL TERMINAL BLOCK. REPLACE THESE SCREWS WITH #4-40 X 1/4" SCREWS
ONLY (USE OF LONGER SCREWS WILL CAUSE A SHORT TO GROUND).
b. SECURE THE WIRES TO THE TERMINAL ACCORDING TO APPENDIX A.

NOTE: USE A CABLE CLAMP AND ONE OF THE EXISTING SCREWS ON THE
EXTENSION REEL COVER TO HOLD THE EXCESS CABLE. THIS WILL PREVENT THE
CABLE FROM GETTING CAUGHT ON THE TRIANGLE PLATE ASSEMBLY AS THE
EXTENSION REEL ROTATES.
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EXTENSION REEL ASSEMBLY
ASSEMBLY FOR INSTALLATION UPGRADES TO
MICROGUARD® 414/424 AND LALT™ 1151
1151 SYSTEMS FOR HYDRAULIC CRANES
CRANES
EXTENSION REEL CABLE ASSY WIRES FROM
FIGURE 6
A048073-130 RED BLUE WHITE SLIPRING BRUSHES.
BROWN TO #5
BLACK TO #6
BLR CONNECTOR
ASSY S047250
TERMINAL BLOCK
BLACK
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A220210 BROWN BLACK LENGTH POT ASSEMBLY
SCREW #4-40 X 1/2"
ANGLE SENSOR S010100
BROWN WIRE CONNECTS TO WASHER FLAT
S24030 THE OUTER SLIP RING CABLE CLAMP
TRIANGLE PLATE ASSY BLACK WIRE CONNECTS TO
THE INNER SLIP RING TERMINAL BLOCK ON SPOOL
DRAWING # A240160C
GREER COMPANY
Crane Systems
SWING-
SWING-ARM MOUNTED TENSIOMETER
TENSIOMETER – LATTICE
SINGLE OR DUAL LOAD CHANNEL
Refer to Figures 7 and 8 ON PAGES 18 and 20.
1. MOUNT THE SWING-ARM TENSIOMETER(S) AT THE TOP OF THE TIP SECTION OR AT

THE TOP OF THE BASE SECTION OF THE BOOM.
NOTE: THIS POSITION IS DETERMINED BY THE NUMBER OF TENSIOMETERS TO BE

INSTALLED AND WHETHER OR NOT THE WINCHES ARE SIDE-BY-SIDE OR TANDEM. THE
METHOD OF INSTALLATION IS THE SAME FOR EITHER TIP OR BASE MOUNT.
2. WITH THE BOOM LOWERED TO THE GROUND:
a. LAY THE SWING-ARM BRACKET ON THE TOP OF THE BOOM.
b. POSITION THE BRACKET AND LOOSELY INSTALL THE CLAMPS WITHOUT

INTERFERING WITH THE LATTICE.
c. MOUNT THE SWING-ARM TO THE BRACKET WITH THE BOLT AND NUT SUPPLIED.
3. PLACE THE LANDING PAD BRACKET ONTO THE TOP OF THE BOOM SO THAT THE
CENTER OF THE BRACKET IS APPROXIMATELY 7 INCHES FROM THE END OF THE
SWING-ARM AND:
a. LOOSELY INSTALL THE CLAMPS.
b. PLACE THE TENSIOMETER ON TOP OF THE LANDING PAD WITH THE LOADCELL
CABLE TOWARD THE SWING-ARM.
c. BOLT THE TENSIOMETER TO THE SWING-ARM WITH THE BOLT AND NUT
SUPPLIED.
4. BEFORE TIGHTENING THE CLAMPS ON THE SWING-ARM BRACKET AND LANDING PAD,
ENSURE THAT THE CENTER OF THE TENSIOMETER IS OVER THE CENTER OF THE
LANDING PAD.
NOTE: IF TWO TENSIOMETERS ARE TO BE INSTALLED, MOUNT THE SECOND
TENSIOMETER BEFORE TIGHTENING THE CLAMPS. CHECK FOR FREEDOM OF
MOVEMENT OF THE JOINTS ON BOTH ENDS OF THE SWING-ARM.
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LAYDOWN INSTALLATION
STANDUP INSTALLATION
LANDING PAD
TENSIOMETER
SWING ARM
MOUNTING BRACKET
NOTE: THIS METHOD CAN ALSO BE USED WHEN

MOUNTING THE TENSIOMETER ON THE BUTT BOOM SECTION.
#13194
FIGURE 7. SWING-
SWING-ARM MOUNTED TENSIOMETERS
SINGLE OR DUAL LOAD CHANNELS – LATTICE
(Continued from page 17)

5. REMOVE THE BOLT THAT SECURES THE ROCKER-ARM/CENTER ROLLER ASSEMBLY
DURING SHIPPING. FEED THE HOIST CABLE UNDER THE BACK OF THE END ROLLER,
OVER THE TOP OF THE CENTER ROLLER, AND UNDER THE FRONT ROLLER TO THE
HEAD SHEAVES.
IF IT IS INCONVENIENT TO UN-REEVE THE BLOCK, INSTALL THE CABLE ON THE
TENSIOMETER AS FOLLOWS:
a. REMOVE THE TWO END ROLLERS AND BOTH TOP SPACERS.

(Continued on page 19)
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Crane Systems

b. SET THE HOIST CABLE INTO THE TENSIOMETER ON THE CENTER ROLLER.
c. REPLACE THE END ROLLERS AND SPACERS.
d. GREASE THE FOUR ZERK FITTINGS ON THE TENSIOMETER BEFORE OPERATING.
6. CLAMP THE CABLE TO THE FRAME OF THE TENSIOMETER FOR STRAIN RELIEF.
7. ENSURE THAT THE LOAD LINES WILL NOT RUB ON THE CABLE. SECURE THE CABLE
ABOUT EVERY 12 INCHES ALONG THE SWING-ARM.
8. LEAVE ENOUGH SLACK SO THAT THE TENSIOMETER CAN SWING TO THE STOPS IN
ALL DIRECTIONS WITHOUT PULLING ON THE LOADCELL PLUG.
9. AT THE LOWER UNIVERSAL JOINT OF THE SWING-ARM, LEAVE ENOUGH SLACK FOR
FREE SWING-ARM MOVEMENT.
10. ROUTE THE CABLE DOWN THE BOOM TO THE DISPLAY CONSOLE.
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Crane Systems
ENSURE THAT THERE IS

ENOUGH SLACK TO ALLOW
LOADCELL CABLE FULL MOTION OF THE
LACED INSIDE SWING -ARM
BOOM CLAMP TO
TO BOOM PIVOT CHORDS USING
SWING -ARM ASSEMBLY MOUNTING
BRACKETS.
ENSURE THAT THERE IS SLACK CABLE AROUND

ENOUGH SLACK TO ALLOW HINGE AREA SWING -ARM ASSEMBLY
FULL MOTION OF THE
SWING -ARM CLAMP TO CHORDS USING LANDING PAD CLAMP TO
MOUNTING BRACKETS CHORDS USING
MOUNTING BRACKETS
LANDING PAD CLAMP
TO CHORDS USING MOUNTING BRACKETS
MOUNT DISPLAY CONSOLE (METER) FOR EASY VIEWING BY

OPERATOR. ENSURE THAT OPERATOR'S VIEW THROUGH
THE CAB WINDOW IS NOT OBSTRUCTED.
#12148
FIGURE 8. SWING-
SWING-ARM MOUNTED TENSIOMETERS
SINGLE OR DUAL LOAD CHANNELS – LATTICE
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BOOM HEAD TENSIOMETER
TENSIOMETER – HYDRAULIC
Solid Mount – Single or Dual Load Channels
Vertical Mount – HRT 186 ONLY
For Cable with 3/4" diameter and under
Refer to Figure 9 on page 22.

The Boom Head Tensiometer with weld-on brackets is mounted near the tip of the
non-telescoping section of the boom.
NOTE:
NOTE: Cranes with only one winch that use an "A" frame or gantry for the jib (where the
load line runs to a separate sheave above the boom) will need to use a swing-arm
arrangement to mount the tensiometer.
1. LOWER THE BOOM TO A HORIZONTAL POSITION.
2. SET THE TENSIOMETER WITH ATTACHED WELD-ON BRACKETS AT THE TIP OF THE
NON-TELESCOPING SECTION OF THE BOOM.
3. ALIGN THE ROLLERS OF THE TENSIOMETER WITH THE HEAD SHEAVE (USED FOR
THAT LOAD LINE) AND THE CENTER OF THE WINCH.
4. POSITION THE WELD-BRACKETS ON A SOLID, FLAT SECTION OF THE BOOM, AND

WELD THE BRACKETS SOLIDLY TO THE BOOM. DO NOT BURN THE LOADCELL CABLE.
5. AFTER ALLOWING THE BRACKETS TO COOL, CLEAN AND PAINT THEM.
NOTE: IF TWO TENSIOMETERS ARE TO BE MOUNTED ON THE BOOM, THE SECOND

TENSIOMETER MAY HAVE TO BE SET BACK FROM THE FIRST, DEPENDING ON THE
WIDTH OF THE BOOM. ENSURE THAT THE ROLLERS OF THE TENSIOMETER LINE UP
WITH THE HEAD SHEAVES AND THE CENTER OF THE WINCH.

DURING SHIPPING. FEED THE HOIST CABLE UNDER THE BACK OF THE END ROLLER,
OVER THE TOP OF THE CENTER ROLLER, AND UNDER THE FRONT ROLLER TO THE
HEAD SHEAVES.
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LOAD CELL PLACE TENSIOMETER AT TIP OF NON-

CABLE TO TELESCOPING SECTION OF BOOM
METER
MOUNT DISPLAY CONSOLE (METER) FOR CLAMP CABLE TO SIDE OF

EASY VIEWING BY OPERATOR WITHOUT BOOM EVERY 3 TO 4 FEET
OBSTRUCTING OPERATOR'S VIEW
THROUGH CAB WINDOW
7.5 REF
25.3 REF
WELD BRACKET
4.35 REF
ROUTE CABLE BEHIND BOOM PIVOT AND CLAMP SO

THAT LOWERING THE BOOM DOES NOT STRETCH<
PINCH OR ABRADE THE CABLE
DUAL TENSIOMETER
INSTALLATION
SOLID MOUNT
BOOM TOP VIEW
CABLE GUARD, IF NECESSARY
POSITION TENSIOMETER ON THE TIP OF THE NON-
TELESCOPING SECTION OF THE BOOM AND MOUNT DIRECTLY
ON THE NATURAL LINE OF THE ROPE WHEN THE ROPE IS ON
THE CENTER OF IT'S HOIST DRUM
#12145
FIGURE 9. BOOM HEAD TENSIOMETER

SOLID MOUNT SINGLE OR
OR DUAL LOAD CHANNELS – HYDRAULIC
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IF IT IS INCONVENIENT TO UN-REEVE THE BLOCK, INSTALL THE TENSIOMETER AS
FOLLOWS:
a) REMOVE THE TWO END ROLLERS AND BOTH TOP SPACERS.
b) SET THE HOIST CABLE INTO THE TENSIOMETER ON THE CENTER ROLLER.
c) REPLACE THE END ROLLERS AND SPACERS.
7. GREASE THE FOUR ZERK FITTINGS ON THE TENSIOMETER BEFORE OPERATING.
NOTE: ENSURE THAT THE LOAD LINES WILL NOT RUB ON THE CABLE. IF THIS
HAPPENS, ADD SOME STEEL GUARDS OR GUIDES, AS NECESSARY.
9. SECURE THE CABLE PATH FROM THE TENSIOMETER AND ALONG THE SIDE OF THE
BOOM AND BEHIND THE BOOM PIVOT TO THE COMPUTER EVERY 3 TO 4 FEET.
NOTE: ENSURE THAT THE CABLE IS NOT STRETCHED, PINCHED, OR ABRADED WHEN
THE BOOM IS LOWERED.
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SWING-
SWING-ARM MOUNTED TENSIOMETER
TENSIOMETER – HYDRAULIC
Single Load Channel
Horizontal Mounted – HRT 181 Only
For cables with 1 inch diameter and under
1. ASSEMBLE THE SWING-ARM TO THE TENSIOMETER AND PLACE IT ON THE BOOM WITH
THE LOWER END OF THE SWING-ARM AT THE TIP OF THE NON-TELESCOPING BOOM
SECTION.
NOTE: FOR CRANES WITH TWO WINCHES, MOUNT THE TENSIOMETER SO THAT THE
LOAD LINE FROM THE FRONT WINCH WILL BE USED. TO PROTECT THE TENSIOMETER
FROM THE REAR WINCH LINE, CABLE GUARDS ARE MOUNTED TO THE TOP SURFACE
OF THE TENSIOMETER.
2. MOUNT THE TENSIOMETER WITH THE PLASTIC SKID PADS CONTACTING THE BOOM.
3. ALIGN THE ROLLERS OF THE TENSIOMETER WITH THE SHEAVE USED FOR THE FRONT
LOAD LINE AND THE CENTER OF THE WINCH.
4. POSITION THE SWING-ARM PARALLEL TO THE BOOM AND WELD THE 3" BRACKETS TO
THE BOOM.
5. AFTER ALLOWING THE BRACKETS TO COOL, CLEAN AND PAINT THE BRACKETS.
6. REMOVE THE SWING-ARM FROM THE 3" BRACKETS AND SET SWING-ARM UPRIGHT.

DURING SHIPPING.
8. FEED THE HOIST CABLE UNDER THE BACK OF THE END ROLLER, OVER THE TOP OF
THE CENTER ROLLER, AND UNDER THE FRONT ROLLER TO THE HEAD SHEAVES.
IF IT IS INCONVENIENT TO UN-REEVE THE BLOCK, THE CABLE CAN BE INSTALLED ON

THE TENSIOMETER AS FOLLOWS:
a) REMOVE THE TWO END ROLLERS AND BOTH SPACERS.
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Crane Systems
b) SET THE HOIST CABLE INTO THE TENSIOMETER ON THE CENTER ROLLER.
c) REPLACE THE END ROLLERS AND SPACERS,

ENSURING THAT WASHERS ARE ON EACH SIDE OF THE ROLLER.
9. GREASE THE FOUR ZERK FITTINGS ON THE TENSIOMETER BEFORE OPERATING.
10. LAY THE SWING-ARM DOWN AND REATTACH THE ARM TO 3" BRACKETS.
NOTE: ENSURE THAT THE LOAD LINES WILL NOT RUB ON THE CABLE.
12. SECURE THE CABLE ABOUT EVERY 12 INCHES ALONG THE SWING-ARM. LEAVE
ENOUGH SLACK SO THAT THE TENSIOMETER CAN SWING TO THE STOPS IN ALL
DIRECTIONS WITHOUT PULLING ON THE LOADCELL PLUG.
13. AT THE LOWER UNIVERSAL JOINT OF THE SWING-ARM, LEAVE ENOUGH SLACK FOR
FREE SWING ARM MOVEMENT, AND THEN ROUTE THE CABLE DOWN TO THE LOWER
EDGE OF THE BOOM.
14. SECURE THE CABLE PATH FROM THE TENSIOMETER AND ALONG THE SIDE OF THE
BOOM AND BEHIND THE BOOM PIVOT TO THE COMPUTER EVERY 3 TO 4 FEET.
15. NOTE: ENSURE THAT THE CABLE IS NOT STRETCHED, PINCHED, OR ABRADED WHEN
THE BOOM IS LOWERED.
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Crane Systems
MOUNTING BRACKET
CABLE GUARD
LOAD CELL CABLE CLAMP CABLE TO SIDE OF BOOM EVERY 3 TO 4 FEET

TO DISPLAY
CONSOLE (METER)
PLASTIC SKID PADS ROUTE CABLE BEHIND BOOM PIVOT

AND CLAMP SO THAT LOWERING THE
BOOM DOES NOT PINCH, STRETCH,
OR ABRADE THE CABLE
MOUNT DISPLAY CONSOLE (METER) FOR EASY VIEWING
BY OPERATOR WITHOUT OBSTRUCTING OPERATOR'S
VIEW THROUGH CAB WINDOW.
WELD MOUNTING BRACKET ON OUTSIDE EDGE ONLY
CLAMP LOAD CELL CABLE TO PIPE OF SWING ARM. ANCHOR

WITH TIE WRAPS.
#12147
FIGURE 10.
10. SWING ARM MOUNTED TENSIOMETER
TENSIOMETER
SINGLE LOAD CHANNEL – HYDRAULIC
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Crane Systems
ANTI TWO-
TWO-BLOCK SWITCH
SWITCH – MAIN
The mounting method used for installing the Main Anti Two-Block switch is dependent on
the identification number on the switch arm.
1. REMOVE THE TWO 1/4 – 20" TRUSS HEAD SCREWS FROM THE MAIN ANTI TWO-BLOCK
SWITCH COVER AND SET THE COVER ASIDE.
2. LOOK AT THE PIVOTING SWITCH-ARM.
• IF THE ARM IS CAST WITH THE NUMBER 10767, USE METHOD 1 (THE ARM WILL
ALSO HAVE A G.L.G. CAST INTO IT).
• IF THE ARM IS CAST WITH THE NUMBER 11826, USE METHOD 2.
METHOD 1
1. LOWER THE BOOM TO ZERO DEGREES.
2. FIND AND MARK A LOCATION ON THE BOOM HEAD WHERE THE ANTI TWO-BLOCK
SWITCH CAN BE MOUNTED AT ABOUT A 30 DEGREE ANGLE TO THE BOOM.
NOTE: THE ANGLE IS MEASURED FROM THE BOTTOM FRONT EDGE OF THE SWITCH.
NOTE: ENSURE THAT THE SWITCH WILL NOT INTERFERE WITH ANY OF THE
ATTACHMENTS WHEN FITTED.
3. REMOVE THE BACK WELD PLATE FROM THE SWITCH.
4. WELD THE PLATE TO THE BOOM.
5. ALLOW PLATE TO COOL; THEN CLEAN AND PAINT THE PLATE.
6. MOUNT THE SWITCH TO THE PLATE AND REPLACE THE COVER.
7. ATTACH THE CHAIN AND WEIGHT ASSEMBLY TO THE SWITCH SWING-ARM.
METHOD 2
1. LOWER THE BOOM TO ZERO DEGREES.

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GREER COMPANY
Crane Systems
METHOD 1
METHOD 2
FOR SWITCHES WITH THE NUMBER 10767
FOR SWITCHES WITH THE NUMBER 11826
CAST INTO THE SWITCH ARM (G.L.G. WILL
CAST INTO THE SWITCH ARM
ALSO APPEAR CAST IN THE SWITCH ARM).
MS3106A-10SL-3S MS3101A-10SL-3P
MS310-1A-10SL-3P
MS3106A-10SL-3S
MS3106A-10SL-3S CABLE FROM
EXTENSION REEL
CABLE ANCHOR
CABLE FROM EXTENSION REEL
CABLE ANCHOR MS3101A-10SL-3P (RECEPTACLE FOR

JIB CABLE)
MS3101A-10SL-3P RECEPTACLE
FOR JIB SWITCH MAIN TWO-BLOCK
SWITCH
APPROXIMATELY 30º
MAIN TWO-BLOCK SWITCH WEIGHT

CHAIN
CHAIN HOIST ROPE
WEIGHT
HOIST ROPE
#13392
FIGURE 11. BOOM HEAD ANTI TWO-

TWO-BLOCK SWITCH
SWITCH
2. FIND AND MARK A LOCATION ON THE BOOM HEAD WHERE THE ANTI TWO-BLOCK
SWITCH CAN BE MOUNTED PARALLEL TO THE BOOM.
NOTE: ENSURE THAT THE SWITCH WILL NOT INTERFERE WITH ANY OF THE
ATTACHMENTS WHEN FITTED.
3. REMOVE THE BACK WELD PLATE FROM THE ANTI TWO-BLOCK SWITCH
4. WELD THE PLATE TO THE BOOM.
5. ALLOW PLATE TO COOL; THEN CLEAN AND PAINT THE PLATE.
6. MOUNT THE ANTI TWO-BLOCK SWITCH TO THE PLATE; REPLACE THE COVER.
7. ATTACH THE CHAIN AND WEIGHT ASSEMBLY TO THE SWITCH SWING-ARM.
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GREER COMPANY
Crane Systems

ANTI TWO-
TWO-BLOCK SWITCH
SWITCH – JIB
The mounting method used depends on the model number of the Jib Anti Two-Block
switch.
1. REMOVE THE TWO 1/4-20 TRUSS HEAD SCREWS FROM THE ANTI TWO-BLOCK SWITCH
COVER; SET COVER ASIDE.
2. IF THE PIVOTING SWITCH ARM IS CAST WITH THE NUMBER 10767,

USE METHOD 1 (SEE PAGE 27).
IF THE ARM IS CAST WITH THE NUMBER 11826, USE METHOD 2 (SEE PAGES 27-28).
NOTE: THE ARM WILL ALSO HAVE A G.L.G. CAST INTO IT.
3. IN SOME CASES, THE ANTI TWO-BLOCK SWITCH WILL HAVE TO BE MOUNTED BEHIND
THE JIB SHEAVE. THE JIB SWITCH IS CONNECTED TO THE MAIN ANTI TWO-BLOCK
SWITCH WITH A CABLE.
NOTE: A SMALL LOOP, WHICH CAN BE COILED UP WHEN NOT IN USE, WILL BE
REQUIRED TO CONNECT THE CABLE TO THE MAIN SWITCH.
a CONNECT THE JIB CABLE TO THE JIB SWITCH.
b LACE THE CABLE INSIDE THE JIB WHERE IT CANNOT BE PINCHED OR DAMAGED.
c SECURE THE CABLE EVERY 3 TO 4 FEET.
ANTI TWO-
TWO-BLOCK SWITCH
SWITCH – ROOSTER/AUXILIARY
The rooster/auxiliary switch is installed the same way as the jib switch but in most cases
the cable from the switch will be long enough to connect straight to the main Anti Two-
Block switch. Clamp the cable to the boom head to prevent damage.
MOTION CUT – SINGLE SIGNAL
Refer to Figures 12 and 13 on pages 31 and 32.
The single orange wire (if installed on the Load Indicator), controls the Motion Cut signal.
When not in alarm mode, the Display Console (meter) allows this wire to carry the positive
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Crane Systems
voltage of the crane which is 12 or 24 volts DC. When an alarm occurs, the positive
voltage is shut off.
The orange wire is to be connected to all cutout mechanisms; the other terminal of any
cutout mechanism is to be tied to the crane "ground."
The Motion Cut valves on a hydraulic crane must be the type that open when their
solenoids are energized. They should be installed on the hydraulic lines feeding Main and
Whip, HOIST UP, BOOM DOWN, and TELESCOPE OUT lines.
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Crane Systems
FIGURE 12. MOTION CUTS

CUTS
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Crane Systems
40 GPM C.W. 70 GPM C.C.W.

ENGAGE OVERRIDE
P070000-12v /29v P070001-12v/24v
A
6.38 A 6.81
B
IN
3.00 3.50
IN
OUT B
B OUT
3.00 1.75
3.50 2.25
THESE VALVES ARE TO BE PLUMBED INTO THE PORTS ARE TAPPED FEMALE "O"
HYDRAULIC CIRCUITRY AT A CONVENIENT RING S.A.E.
OIL FLOW
FROM A TO B LOCATION BETWEEN THE CONTROL VALVES AND T-16 FOR P/N 10773-1
THE CYLINDERS AND/OR THE WINCH.
T-20 FOR P/N 10773-2
12V POS. OR NEG. - THEY ARE ENERGIZED FOR
NORMAL OPERATION & DE-ENERGIZED WHEN A
TWO-BLOCK CONDITION OCCURS. VALVE INSTALLATION
INSTRUCTIONS
#11816
FIGURE 13. MOTION CU

CUTS
TS
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Crane Systems
DIMENSIONAL DRAWINGS
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GREER COMPANY
Crane Systems
MAIN TWO-BLOCK SWITCH (TYPE 1)

2.06
7.50
CABLE STORAGE REEL

4.50 EXTENSION REEL
011.00 11.00
7.50 20.00
9.38
19.20
JIB TWO-BLOCK SWITCH (TYPE 1) 2.06
7.50 04.75
4.26
8.52
4.50
12.00
4.13
9.38
MAIN TWO-BLOCK SWITCH (TYPE 2)

1.88 6.85
ANGLE SENSOR
3.56
4.75
6.27
5.88 5.38 UP
JIB TWO-BLOCK SWITCH (TYPE 2) 6.50
1.88 6.85
3.56
4.75
2.88
4.50
#12149
FIGURE 14. DIMENSIONAL

DIMENSIONAL DRAWING
TWO-
TWO-BLOCK SWITCHES, CABLE STORAGE REEL, ANGLE SENSOR, AND
EXTENSION REEL
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Crane Systems
HRT – 186
MOUNTING BRACKETS
FOR STAND UP INSTALLATION
ONLY
4.35
HRT – 181
7.50 5.34 4.31
25.38 22.00
HRT – 179
26.00
10.25
26.00
8.25
11.13
#13403
FIGURE 15. DIMENSIONAL

DIMENSIONAL DRAWING
TENSIOMETERS
35 of 36
GREER COMPANY
Crane Systems
1918 East Glenwood Place

Santa Ana, CA 92705
Telephone: (714) 259-9702
Fax: (714) 259-7626
36 of 36

Lalt 1151 - Installation Manual

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Lalt 1151 - Installation Manual

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GREER COMPANY

THE LALT™ 1151 AND 1151L SYSTEMS SERVICING

LALT™ 1151 AND 1151L SYST

LALT™ 1151 AND 1151L SYSTEMS ............................................................................................................... 5

SYSTEM COMPONENTS ........................................................................................................................ 5

CABLE STORAGE REEL – LATTICE ........................................................................................................... 11

BOOM ANGLE SENSOR BAT™-714 – LATTICE ......................................................................................... 11

EXTENSION REEL ASSEMBLY – HYDRAULIC ..................................................................................... 13-14

UPGRADING OLDER GREER SYSTEMS

MICROGUARD®414, 424 & LALT™ 1151 – HYDRAULIC.................................................................. 15-17

SWING-ARM MOUNTED TENSIOMETER – LATTICE ........................................................................... 17-20

BOOM HEAD TENSIOMETER – HYDRAULIC ........................................................................................ 21-23

SWING-ARM MOUNTED TENSIOMETER – HYDRAULIC ..................................................................... 24-26

ANTI TWO-BLOCK SWITCH – MAIN ...................................................................................................... 27-28

ANTI TWO-BLOCK SWITCH – JIB ............................................................................................................... 29

ANTI TWO-BLOCK SWITCH – ROOSTER/AUXILIARY ............................................................................... 29

MOTION CUTS – SINGLE SIGNAL ......................................................................................................... 29-32

FIGURES 1 & 2: SYSTEM LAYOUTS – LATTICE ...................................................................................6 & 8

FIGURE 3: SYSTEM LAYOUT – HYDRAULIC.............................................................................................. 9

FIGURE 4: ANGLE SENSOR/CABLE STORAGE REEL – LATTICE .......................................................... 10

FIGURE 5: EXTENSION REEL – HYDRAULIC .......................................................................................... 12

FIGURE 6: EXTENSION REEL ASSEMBLY FOR MICROGUARD® 414/424

FIGURES 7 & 8: SWING ARM MOUNTED TENSIOMETER

FIGURE 9: BOOM HEAD TENSIOMETER

FIGURE 10: SWING ARM MOUNTED TENSIOMETER

FIGURE 11: BOOM HEAD ANTI TWO-BLOCK SWITCH ............................................................................ 28

FIGURES 12 & 13: MOTION CUTS .....................................................................................................31 & 32

FIGURE 14: TWO-BLOCK SWITCHES, CABLE STORAGE REEL, ANGLE SENSOR,

FIGURE 15: TENSIOMETERS ...................................................................................................................... 35

• Displays length and angle of main boom

• Displays the radius of the load

• Displays the height of the boom head

• Displays the weight of the actual load

LALT™-1151 & 1151L Display Console (meter)

Extension Reel Assembly (hydraulic cranes)

Cable Storage Reel (lattice boom cranes)

Main Two-Block Switch

Jib And Rooster Two-Block Switch(es)

CABLE ON REEL CABLE STORAGE REEL

DISPLAY CONSOLE ANGLE,

FIGURE 1. SYSTEM LAYOUT – LATTICE CRANES

2. MOUNT THE DISPLAY CONSOLE BRACKET SECURELY INSIDE THE CAB.

3. SECURE THE DISPLAY CONSOLE TO THE BRACKET.

4. ROUTE THE POWER CABLE TO A 12 OR 24 VOLT DC BUSS (POSITIVE CONNECTOR)

5. CHECK THE VOLTAGE (12 OR 24 VOLTS).

NOTE: THIS CONNECTION PERMITS THE LOAD INDICATOR TO BE EITHER

7. TIE OFF AND STORE EXCESS CABLE IN A PROTECTED LOCATION.

LOAD CELL CABLE

LOAD CELL A240105 REEL with A048050-XX

FIGURE 2. SYSTEM LAYOUT

INSET: Angle Sensor

LOAD CELL CABLE

FIGURE 3. SYSTEM LAYOUT

Cable Storage Reel

FIGURE 4. ANGLE SENSOR/CABLE

Refer to Figure 4, page 10.

BOOM ANGLE SENSOR BAT

CABLE ANCHOR CABLE GUIDE REEL MOUNTING

FIGURE 5. EXTENSION REEL – HYDRAULIC

1. FULLY RETRACT AND LOWER THE BOOM TO A HORIZONTAL POSITION.

8. WELD THE TIE-OFF POST TO THE BOOM HEAD.

15. PRE-SET THE EXTENSION REEL POTENTIOMETER AS FOLLOWS:

b) TURN THE LARGE GEAR CLOCKWISE FOR THREE "CLICKS."