2.00 Volume : Sections ‘Scope of Works Testing during pre-commissioning and post commissioning ‘Type Test, Routine and Acceptance Tests ‘All equipment with ther terminal connectors, control cabinets, main protective relays, etc. as well as insulators, insulator strings with hardware, clamps and connectors, marshaling boxes, etc, shall conform to type tests and shal! be subjected to routine and acceptance tests in accordance with the requirements stipulated under respective equipment sections Contractor shall submit al ype test reports/certiicates according to the relevant standards andlor specications for all the equipment/materal for Owner's review a8 a proof of ter conformity £2 type tests along with a certificate regarding conformity of equipment to be supplied with the type test ‘The test certificates submitted shall be ofthe tests conducted within 6 years prior to the date of bid opening. In case the test reports are of the lests conducted earlier than 8 years prior to the date ‘of bid opening, or they do not meet the requirements of the speciicatonsielevant standards, or they are not available, the Contractor shall conduct these type test(s) under this contract at no extra cost to the Owner. ‘The Owner will have the right of gotting any test of reasonable nature carried out on any component or completely assembled equipment at Contractor's premises or at site orin any other place in addition to the aforesaid type and routine tests, to satsty that the materialsequipment comply with the specifications Failure of any equipment to meet the specified requirements of tests carried out at works or at site shall be sufficient cause for rejacton ofthat equipment lot. Rejection of any equipment it will rot be held as a valid reason for delay inthe completion ofthe works as per schedule. Contractor shall be responsible for removing all defciencies, and supplying the equipment that meet the requirement. “Test results / Test reports of various tests performed under this contract shall be furished by the agency in two copies signed jointly by agency and representative of Project Manager along with a soft copy in excel ie in the office of Employer. General Checks: i. Check for physical damages. ji, Visual examination of zine coating! painting ii. Check from name plate that all items are a per order! specification iv. Check tightness of all bots, clamp and connecting terminals using toque wrenches. v._Foroil filed equipment check for ol leakage, if any. Also check ol level and top up. vi. Check ground connections for quality of weld and application of zinc rich paint over weld Joint of galvanized surfaces. vi, Check cleanliness of insulator and bushings. vil. All checks and tests specified by the manufacturers in their drawings and manuals as well as tests specified in the relevant code of erection ix Visual examination of labeling. danger board, ant-cimbing device, muffing, painting, tension on stay wires, straightening of poles, alignment of linefsuppors ete Equipment test records, commissioning test records and drawings: Factory test certificates of equipment, test certificates at the time of pre-dspatch inspections, pre dispatch inspection reports, pre-commssioning check results and post commissioning check results shall be compiled and provided in three sets to Project Manager for his approval and records, ‘A copy of such test record shall be offered to electrical ingpector and other inspecting officials during his her visit to substation for inspection, Power Transformer i. Check fr Vector group, Integrated Power Development Scheme (IPDS) psVolume secant PA ‘Scope of Works ‘Checking for transformation ratio, {Checks for winding resistances, Insulation resistance of windings, live parts, transformer ol, Operation of WTI, OTT, Buchholtz relays, Calibration of O71 & WTI, Functional chacking fo tipping of transformer on fei inputs, ‘Transformer al testing - BDV ‘Visual examination of statutory clearances ‘Visual examination of earthing connections Measurement of earth resistance of individual earth pit \Visual examination of termination of wires and cables Visual examination of Oi leakage in power transformer Visual examination of breather, filing of ol and sca gel in breather of power transformer Visual examination of two separate earth connection to neutal bushing of power transformer \Visual examination of valves between transformer tank and breathers ‘Checking of transformer oil n conserGSTer tank \Visual examination of explosion vent 4.00 Circuit Breakers: Insulation resistance of each pale Check adjustment, if any, suggested by manufacturer. Breaker closing and tripping time ‘Siow and power closing operation and opening. Trip free and ant-pumping operation. Minimum pick up volts of cals Contact resistance. Interlock with other breakersicireuts, Functional checking ofall accessories. Functional checking of contr circuits, interlocks, tripping through protective relays and aute-teciose operation. Insulation resistance of contral circuits, motor ete. Resistance of closing and tripping cols. 5.00 Isolators ‘Aignment, Insulation resistance of each pole. Manual and electrical operation on interlocks. Insulation resistance of contral cuit and motors. Ground connections Contact resistance Proper alignment to minimize the vibration to the extreme possible during operation Measurement of operating torque for isolator and earth switch Resistance of operating and interocking cols. 6.00 Current Transformers: Ingulation Resistance Test Polarity test. Ratio identification testchacking of al ratios on all cores by primary injection of current. Dielectric test of oil (Wherever applicable) Magnetizing characteristics test. Integrated Power Development Scheme (IPDS)7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 Volume seaaestfPS ‘Scope of Works Voltage Transformers: Insulation resistance test Polarity tes. Ratio test cri test of ol ( applicable) ‘Surge Arrester Grading leakage current Resistance of ground connection Phasing Out The phasing out ofall supplies in the Sub-station system shall be carried out Station Earthing Check soil Resistivity Check continuity of gid wires Chock earth resistance of the entire grid as well as various sections of the same. Check for wed joint and application of zine rich paint an galvanized surface. Dip test on earth conductor prio to use. Conductor Stinging and Power Connectors Physical check fr finish Electrical clearance check Testing of torque by orque wrenches on all bus power connectors and other accessories. Iv. Mil vot drop test on al power connectors v. Sag and tension check on conductors Insulators Visual examination for finish damage, creepage distance, otc Insulation resistance 33 KV & 11 KV Line testing Visual examination of statutory clearances Visual examination of earthing connections Measurement of earth resistance of indivicual earth pit Checking of sag chart Visual examination of tensioning of wires, evenness of sag Visual examination of straightening of individual pole Visual examination of painting of support and fabricated items Insulation resistance of line conductor Visual examination of labeling, danger board, anti-climbing device, muffing Visual examination of unguarded roadline crossings Visual examination of alignment of lines Visual examination of position correctness of prefabricated items Visual examination of tightness and tidiness of stays Distibution Transformer substation testing Visual examination of statutory clearances Visual examination of earthing connections for tightness and tidyness Integrated Power Development Scheme (IPDS)Volume seaenstiPS ‘Scope of Works Measurement of earth resistance of individual earth pit Visual examination of termination of wires and cables Visual examination of operation of AB switch and DO fuse units Visual examination of straightening of individual substation pole, composite DP structure ‘Visual examination of painting of support and fabricated items Insulation resistance of transformer and distribution board BDV test of transformer ol ‘Visual examination of Oil and sca gel leakage in distribution transformer Visual examination of breather, filing of ol& slica gol in breather of distrbution transformer Visual examination of two separate earth connection to neutral bushing of distribution transformer Testing and recording of LV voltages (Ph-Ph and Ph-N) after commissioning of distribution transformer Testing and recording of neural current after commissioning of eistibution transformer Checking of transformer oil in conserGSTor tank Visual examination of valves between transformer tank and breathers Visual examination of labeling, danger board, ant-cmbing device, mutfing Visual examination of tightness and tidinoss of stays 15.00 LT Line testing Visual examination of statutory clearances Visual examination of earthing connections for tightness and tidyness Measurement of earth resistance of individual earth pit Checking of sag for evenness of sag Visual examination of tensioning of cables and wires Visual examination of straightening of individual pole ‘Visual examination of painting of support and fabricated items Ingulation resistance of line conductor/ABC conductor Visual examination of labeling, danger board, ant-climbing device, mutfing Visual examination of alignment of ine Visual examination of tightness and tidinoss of stay sots Integrated Power Development Scheme (IPDS)