REV.

: 1
Edition : 1

DATA SHEET
FOR
CATHODIC PROTECTION
TRANSFORMER RECTIFIER (TR) UNIT

SPECIFICATION NO.- MEC/DS/05/E9/082A

(OIL & GAS SBU)

MECON LIMITED
MECON LIMITED STANDARD DATA SHEET
REGD. OFF: RANCHI
834002 ELECTRICAL SECTION, DELHI

DOCUMENT NO. Page 1 of 6

CATHODIC PROTECTION
TITLE TRANSFORMER RECTIFIER MEC/DS/05/E9/082A REVISION : 1
UNIT
EDITION : 1

ANNEXURE - I
PURCHASER'S DATA FOR CPTR UNIT
1 Type Floor mounted , Indoor – IP 42 AC Operated Transformer
Rectifier Unit for Impressed Current CP System
2 Cooling Natural Air cooling (AN)
3 Quantity As per Scope of work
4 Transformer Insulation Vacuum pressure Impregnated Insulation, Class-
F, FOS-125%
5 Factor of safety for Voltage 300% factor of safety, Current- 400% factor of
Diodes/SCRs: safety

6 Surge Diverters for Metal Oxide Varistors / Capacitors / R - C Networks

diodes/SCRs
7 Input Power Supply As per Scope of work/Design basis
8 Input Fault Level 10 KA (for 1 Second)
9 Number of output circuits One/Two As required

10 Modes of Operation (a) Auto Ref

(b) Manual mode
11 Control Element The DC output will be controlled using latest solid state
SCRs. These SCRs will be controlled by the commands
from the control circuits. All the Electronic circuits will be
assembled on plug-in type control cards.
12 Rated output Voltage (+ve As per Scope of work/As per design calculations
earthed)
13 DC Voltage Regulation Better than ± 0.25V
14 Rated Output Current As per Scope of work /As per design calculations
15 Filtering circuit L.C. Filter
16 Insulation Level 2KV for 1minute
17 Full load PF Better than 0.8 lag
18 Full load Efficiency More than 80%
19
20 DC Current Regulation ±0.5 Amp
21 PSP Voltage Regulation Better than ±15 mV
22 Pipe to Soil Potential Setting (-)0.700mV to (-) 2500 mV – (For Cu/CuSO4 Electrode)
range (Vps)
23 Minimum set potential (-)0.4 V to (-)1 V
range (Vrs)
24 Maximum pipeline potential (-)1.2 V to (-)2.5 V
range (Vpm)
MECON LIMITED STANDARD DATA SHEET
REGD. OFF: RANCHI
834002 ELECTRICAL SECTION, DELHI

DOCUMENT NO. Page 2 of 6

CATHODIC PROTECTION
TITLE TRANSFORMER RECTIFIER MEC/DS/05/E9/082A REVISION : 1
UNIT
EDITION : 1

25 Minimum pipeline potential (-)0.7 V to (-)1.0 V

range (Vpn)

26 Reference fail safe feature In the event of failure of all the reference electrodes, the
DC output voltage of the unit will get set to a preset
value. This preset voltage is adjustable from 0 to rated
value.
27 Number of reference cells Required (3 Nos.) & 01 on unprotected side of IJ.
for control

28 SCADA Interface and Required

Current Interruption facility
(Keypad and SACADA)
29 Inbuilt Current Interruption Required
Facility

Site conditions: As defined in scope of work/design basis, minimum

conditions are follows-
(i) Ambient Temperature
0°-50°C (max.)
(ii) Relative Humidity

94% (max.)
(iii) Altitude above mean
sea level.
Less than 1000m above MSL
(iv) Specific Environment

To withstand site condition

(Dry & Dust Storms during summer & low temp during
winter)
30 Shade for final paint RAL 7032

31 Earthing Inbuilt Copper Earth bar with suitable bolts

32 Lightning Arrestor At both Input & output side of the T/R unit
33 Lifting Hooks 4 Nos

34 Cable Entry Bottom

35 Commissioning at site By Vendor
MECON LIMITED STANDARD DATA SHEET
REGD. OFF: RANCHI
834002 ELECTRICAL SECTION, DELHI

DOCUMENT NO. Page 3 of 6

CATHODIC PROTECTION
TITLE TRANSFORMER RECTIFIER MEC/DS/05/E9/082A REVISION : 1
UNIT
EDITION : 1

36 Meters 1) Digital Meters (Three & Half Digits) for

a) Input Voltage
b) Input Current
c) DC output voltage
d) DC output current
e) Reference voltage (P.S.P.)
f) PSP on unprotected side of IJ

37 Alarm & Indication a) T/R UNIT ON/OFF (AC Supply ON) – Visible.
(Indication Lamp shall be b) Reference 1 lowest –Visual
Cluster LED type) Reference 2 lowest – Visual
Reference 3 lowest – Visual

c) Reference 1 Fail – Visual

SCADA Monitoring Facility
Current interruption Facility
Protection
Reference 2 Fail – Visual
Reference 3 Fail – Visual
d) Pipeline over protected – Visual & Remote
e) Pipeline under protected – Visual & Remote
f) Unit in Auto – Visual & Remote
Unit in Manual – Visual & Remote
g) DC output over current (Current Limit-Visual)
h) All Reference Fail – Visual & Remote
i) Current Interrupter
Power ON, ON time & OFF time
Signals / Contacts shall be provided for remote
monitoring & control as per cl. No. 6.6 of specification
MEC/TS/05/E9/082A.
Current interruption facility will be provided by means
of a built-in Electronic Interrupter logic & microprocessor
based digital timer with real time clock & ON/OFF time
display. The timer will have facility for adjusting the ON
time & OFF time from 0 to 999 Sec. by means of digital
setting facility. The timer will also have Start/stop facility
thru a single external potential free contact. The Timer
will have GPS Synchronisation facility.
a) Lightning Arrestor on AC & DC Sides
b) HRC fuses in input AC supply lines and in each
DC leads
c) Surge suppressors on input, output and across
each diode and SCR (Power Transistors).
d) Adjustable current limit, overcurrent and short-
MECON LIMITED STANDARD DATA SHEET
REGD. OFF: RANCHI
834002 ELECTRICAL SECTION, DELHI

DOCUMENT NO. Page 4 of 6

CATHODIC PROTECTION
TITLE TRANSFORMER RECTIFIER MEC/DS/05/E9/082A REVISION : 1
UNIT
EDITION : 1

circuit protection.
e) HRC fuses outgoing DC +ve lead and the DC –ve
lead.
f) MCB/MCCB in AC I/P (2-Pole).
g) MCB/MCCM in DC O/P (2-Pole).
h) Fast acting electronic over current limit circuit.
i) Glass cartridge fuses in live line of all lamps,
auxiliary power line to control circuit.
Note-Electronic earthing for PLC/Modules shall be
provided separately (Other then equipment earthing)
MECON LIMITED STANDARD DATA SHEET
REGD. OFF: RANCHI
834002 ELECTRICAL SECTION, DELHI

DOCUMENT NO. Page 5 of 6

CATHODIC PROTECTION
TITLE TRANSFORMER RECTIFIER MEC/DS/05/E9/082A REVISION : 1
UNIT
EDITION : 1

ANNEXURE – I A

1 Guaranteed Technical Particulars

Efficiency:
At 10% Load
1.1
At 25% Load
At 50% Load
At 75% Load
At 100% Load

Voltage regulation (from zero

to 100% load variation and
1.2
throughout the output voltage
range) Better than ±0.25V
Manual mode
Auto mode
Output ripple at full load
current (less than 5% RMS)
1.3
At 10% output voltage
At 100% output voltage
16 hour heat run test & routine test shall be witnessed
by MECON/Owner at manufacturers work.
2 Inspection
Final integrated field testing shall be done at site.
3 Combined Combined load test at site.

Note- Various Settings of CP unit for Zn ref electrode will be differ from conventional Cu-
Cuso4 ref electrode, Bidder shall submit the data sheet of the CP unit for approval before
manufacturing of CP unit considering the Constant conversion factor of -1.1v to CuSO4.
 MECON LIMITED STANDARD DATA SHEET
REGD. OFF: RANCHI
834002 ELECTRICAL SECTION, DELHI

DOCUMENT NO. Page 6 of 6

CATHODIC PROTECTION
TITLE TRANSFORMER RECTIFIER MEC/DS/05/E9/082A REVISION : 1
UNIT
EDITION : 1

ANNEXURE-II
ACCEPTABLE MAKES FOR COMPONENTS
S.No. Material Make

1 Contactors Siemens/ L&T/ BCH/ Telemechnique

2 Moulded Case Circuit Breaker
3 Miniature circuit breaker
4 Transformer
5 Switches, Fuses, Fuse base
6 PB Elements/ Indication Lamps
GE/ Cromption/ L&T / Hager
MDS/ Indoasian/ Havell / Hager
Indcoil/ Kappa Electrical/ AE
Siemens/ L&T/ GE / Kaycee/Salzer
Siemens / L&T / Teknic / Concord/ BCH

7 Selector Switch EE/ Siemens/ Kaycee/ L&T

8 Terminals Elmex/ Connect Well/ Phoenix

9 Meters AEP/ Simco/ IMP/ GEC/ Rishab/Meco
10 Cable Glands Commet/ Baliga / Flexpro/ Sudhir

(List of suppliers for solid-state devices shall be furnished by the vendor for Owner’s approval).

(1) HRC Fuses (13) Lightning Arrestor

(2) Auxikary Fuses (14) Blade Resistance
(3) Interrupter Contractor (15) Potentio Meter
(4) DC – DC Converter Power Transistors (16) LED’s
(5) Volt Meter (Digital) 3 1/2 (17) Convertors (4 to 20 ma)
(6) Ammeter (Digital) 3 1/2 (18) Timer (Interrupter)
(7) Shunt (19) All electronic (AC DC)
(8) Filter Choke in DC Output (20) Display Board
(9) Filter Capacitor bank in DC Output (21) Filters
(10) Power Diode (22) Links
(11) Diode
(12) Search Suppressor Network

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