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Edition : 1

DATA SHEET
FOR
CATHODIC PROTECTION
TRANSFORMER RECTIFIER (TR) UNIT

SPECIFICATION NO.- MEC/DS/05/E9/082A

(OIL & GAS SBU)

MECON LIMITED
MECON LIMITED STANDARD DATA SHEET
REGD. OFF: RANCHI
834002 ELECTRICAL SECTION, DELHI

DOCUMENT NO. Page 1 of 5

CATHODIC PROTECTION
TITLE TRANSFORMER RECTIFIER MEC/DS/05/E9/082A REVISION : 0
UNIT
EDITION : 1

ANNEXURE - I
PURCHASER'S DATA FOR CPTR UNIT
1 Type Floor mounted , Indoor – IP 42 AC Operated
Transformer Rectifier Unit for Impressed Current CP
System
2 Cooling Natural Air cooling (AN)
3 Quantity As per Scope of work
4 Input Power Supply As per Scope of work

5 Input Fault Level 10 KA (for 1 Second)

6 Number of output circuits One/Two As required
7 Modes of Operation (a) Auto Ref
(b) Manual mode
8 Rated output Voltage (+ve As per Scope of work
earthed)
9 DC Voltage Regulation ±0.25 V
10 Rated Output Current As per Scope of work
11 DC Current Regulation ±0.5 Amp
12 PSP Voltage Regulation Better than ±15 mV
13 Pipe to Soil Potential Setting (-)0.700mV to (-) 2500 mV – (For Cu/CuSO4
range (Vps) Electrode)
14 Minimum set potential (-)0.4 V to (-)1 V
range (Vrs)
15 Maximum pipeline potential (-)1.2 V to (-)2.5 V
range (Vpm)
16 Minimum pipeline potential (-)0.7 V to (-)1.0 V
range (Vpn)

17 Number of reference cells Required (3 Nos.)

for control

18 SCADA Interface and Required

Current Interruption facility

19 Inbuilt Current Interruption Required

Facility
MECON LIMITED STANDARD DATA SHEET
REGD. OFF: RANCHI
834002 ELECTRICAL SECTION, DELHI

DOCUMENT NO. Page 2 of 5

CATHODIC PROTECTION
TITLE TRANSFORMER RECTIFIER MEC/DS/05/E9/082A REVISION : 0
UNIT
EDITION : 1

20 Site conditions:
0°-50°C (max.)
(i) Ambient Temperature

(ii) Relative Humidity

94% (max.)

(iii) Altitude above mean

Less than 1000m above MSL
sea level.
(iv) Specific Environment
To withstand site condition
(Dry & Dust Storms during summer & low temp during
winter)
21 Shade for final paint RAL 7032

22 Commissioning at site By Vendor

23 Meters 1) Digital Meters (Three & Half Digits) for
a) AC Input Voltage
b) AC Input Current
c) DC output voltage
d) DC output current
e) Reference voltage (P.S.P.)

24 Alarm & Indication a) T/R UNIT ON/OFF (AC Supply ON) – Visible.
(Indication Lamp shall be b) Reference 1 lowest –Visual
Cluster LED type) Reference 2 lowest – Visual
Reference 3 lowest – Visual

c) Reference 1 Fail – Visual

Reference 2 Fail – Visual
Reference 3 Fail – Visual
d) Pipeline over protected – Visual & Remote
e) Pipeline under protected – Visual & Remote
f) Unit in Auto – Visual & Remote
Unit in Manual – Visual & Remote
g) DC output over current (Visual)
h) All Reference Fail – Visual & Remote
i) Current Interrupter
Power ON, ON time & OFF time
25 SCADA Monitoring Facility Signals / Contacts shall be provided for remote
monitoring & control as per cl. No. 6.6 of specification
MEC/TS/05/E9/082A.
26 Current interruption Facility Current interruption facility will be provided by
means of a built-in Electronic Interrupter logic &
MECON LIMITED STANDARD DATA SHEET
REGD. OFF: RANCHI
834002 ELECTRICAL SECTION, DELHI

DOCUMENT NO. Page 3 of 5

CATHODIC PROTECTION
TITLE TRANSFORMER RECTIFIER MEC/DS/05/E9/082A REVISION : 0
UNIT
EDITION : 1

microprocessor based digital timer with real time

clock & ON/OFF time display. The timer will have
facility for adjusting the ON time & OFF time from 0 to
999 Sec. by means of digital setting facility. The timer
will also have Start/stop facility thru a single external
potential free contact. The Timer will have GPS
Synchronisation facility.
27 Protection a) Lightning Arrestor on AC & DC Sides
b) HRC fuses in input AC supply lines and in each
DC leads
c) Surge suppressors on input, output and across
each diode and SCR (Power Transistors).
d) Adjustable current limit, overcurrent and short-
circuit protection.
e) HRC fuses outgoing DC +ve lead and the DC –
ve lead.
f) MCB/MCCB in AC I/P (2-Pole).
g) MCB/MCCM in DC O/P (2-Pole).
h) Fast acting electronic over current limit circuit.
i) Glass cartridge fuses in live line of all lamps,
auxiliary power line to control circuit.
Note-Electronic earthing for PLC/Modules shall be
provided separately (Other then equipment earthing)
MECON LIMITED STANDARD DATA SHEET
REGD. OFF: RANCHI
834002 ELECTRICAL SECTION, DELHI

DOCUMENT NO. Page 4 of 5

CATHODIC PROTECTION
TITLE TRANSFORMER RECTIFIER MEC/DS/05/E9/082A REVISION : 0
UNIT
EDITION : 1

ANNEXURE – I A

1 Guaranteed Technical Particulars

Efficiency:
At 10% Load
1.1
At 25% Load
At 50% Load
At 75% Load
At 100% Load

Voltage regulation (from zero

to 100% load variation and
1.2
throughout the output voltage
range) Better than ±0.25V
Manual mode
Auto mode
Output ripple at full load
current (less than 5% RMS)
1.3
At 10% output voltage
At 100% output voltage
8 hour heat run test & routine test shall be witnessed by
purchase at manufacturers work.
2 Inspection
Final integrated field testing shall be done at site.
3 Combined Combined load test at site.

Note- Various Settings of CP unit for Zn ref electrode will be differ from conventional Cu-
Cuso4 ref electrode, Bidder shall submit the data sheet of the CP unit for approval before
manufacturing of CP unit considering the Constant conversion factor of -1.1v to CuSO4.
 MECON LIMITED STANDARD DATA SHEET
REGD. OFF: RANCHI
834002 ELECTRICAL SECTION, DELHI

DOCUMENT NO. Page 5 of 5

CATHODIC PROTECTION
TITLE TRANSFORMER RECTIFIER MEC/DS/05/E9/082A REVISION : 0
UNIT
EDITION : 1

ANNEXURE-II
ACCEPTABLE MAKES FOR COMPONENTS
S.No. Material Make

1 Contactors Siemens/ L&T/ BCH/ Telemechnique

2 Moulded Case Circuit Breaker
3 Miniature circuit breaker
4 Transformer
5 Switches, Fuses, Fuse base
6 PB Elements/ Indication Lamps
GE/ Cromption/ L&T / Hager
MDS/ Indoasian/ Havell / Hager
Indcoil/ Kappa Electrical/ AE
Siemens/ L&T/ GE / Kaycee/Salzer
Siemens / L&T / Teknic / Concord/ BCH

7 Selector Switch EE/ Siemens/ Kaycee/ L&T

8 Terminals Elmex/ Connect Well/ Phoenix

9 Meters AEP/ Simco/ IMP/ GEC/ Rishab/Meco
10 Cable Glands Commet/ Baliga / Flexpro/ Sudhir

(List of suppliers for solid-state devices shall be furnished by the vendor for Owner’s approval).

(1) HRC Fuses (13) Lightning Arrestor

(2) Auxikary Fuses (14) Blade Resistance
(3) Interrupter Contractor (15) Potentio Meter
(4) DC – DC Converter Power Transistors (16) LED’s
(5) Volt Meter (Digital) 3 1/2 (17) Convertors (4 to 20 ma)
(6) Ammeter (Digital) 3 1/2 (18) Timer (Interrupter)
(7) Shunt (19) All electronic (AC DC)
(8) Filter Choke in DC Output (20) Display Board
(9) Filter Capacitor bank in DC Output (21) Filters
(10) Power Diode (22) Links
(11) Diode
(12) Search Suppressor Network

-x-x-x-
 CONTRACTOR CLIENT: M/S HPCL
QUALITY ASSURANCE PLAN PROJECT: BARMER- PALANPUR
FOR PIPELINE PROJECT
TEMPORARY CATHODIC (BPPL) SECTION-I &
PROTECTION SECTION-II

ORDER NO. & DATE PACKAGE NO. 23VE

SUB-CONTRACTOR PACKAGE NAME TCP system
ORDER NO. & DATE
INSTRUCTIONS FOR FILLING UP : CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS:

1. QAP shall be submitted for each of the equipment separately with break up Code Description Code Description Code Description DOCUMENTS:
of assembly/sub-assembly & part/component or for group of equipment
having same specification. 1. Visual 12. Routine test as per relevant IS 23. Short time rating D1. Approved GA drawings
2. Use numerical codes as indicated for extent of inspection & tests and 2. Dimensional other standard 24. Operational & functional D2. Approved single line/
submission of test certificates & documents. Additional codes & description 3. Fitment & Alignment 13. Type test as per relevant IS/ check schematic diagram
for extent of inspection & tests may be added as applicable for the plant and 4. Physical Test (Sample) other standard 25. Over Speed Test D3. Approved
equipment 5. Chemical Test (Sample)
3. Separate identification number with quantity for equipment shall be (Review of test report only) 14. Impulse Test 26. Flame Proof Test data sheet
indicated wherever equipment having same specifications belonging to 6. Ultrasonic Test 15. Partial Discharge Test 27. Clearance and creepage D4. Approved bill of materials
different facilities are grouped together. 7. Magnetic Particle Test (MPT) 16. Heat run risc test\tempr. Distance D5. Unpriced P.O. copy
4. Weight in tonnes (T) must be indicated under column 5 for each item. 8. Radiography Test 17. Enclosure Protection Test 28. Acceptance Test D6. Calibration Certificate
Estimated weights may be indicated wherever actual weights are not 9. Dye Penetration Test 18. Calibration 29. Material test of all measuring
available. instruments and gauges
ABBREVIATIONS USED : 10. Measurement of IR Value 19. Noise & Vibration 30. Coating Thickness (MMO Anode), Resistivity (MMO
a) Before HV Test 20. Test certificates for bought out Anode) & comsumption rate (For Mg, Zn & Zn Ribbon
CONTR : CONTRACTOR b) After HV Test components Anode only review of Test report)
11. High Voltage test/Dielectric 21. Tank Pressure Test / Pressure 31. Contact Resistance anode to cable Joint
MFR : MANUFACTURER test Test 32. Destructive testing
22. Paint shade verification & 33. Test Station Connection Scheme check, Name plate
Thichness check and terminal check
34. Chemical Composition & Open Circuit Potential (For Zn
Ribbon Anode, Review of Test report only)
EQUIPMENT DETAILS INSPECTION AND TESTS Test Certificates Acceptance REMARKS /
Sl. Description (With equipment Indentificatuin Quantity Manufacturer’s Expected schedule of Raw Material and inprocess stage Final Inspection/Test by & documents to Criteria SAMPLING
No. heading, place of use, and No. Name and Address Final Inspection inspection be submitted to Standards /IS/ PLAN
Breif Specifications) No/M T MFR CONTR MECON/ MFR CONTR/ MECON/ MECON BS/ASME/
TPI TPI OWNER Norms and
Documents
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1. CP Cables (1Cx6Sqmm, IW Meters 1,2,29 - - 1,2,28 1,2,28 1,2,28 D1, D2, D3, D4, I.S., Approved
1Cx10 Sqmm, 1Cx25Sqmm D5, D6, 20, 13 Data Sheet &
& 1Cx35Sqmm) Specifications

2. Test Stations (Big & Small IW Nos. 1,2,29 - - 1,2,3,4, 1,2,3,4, 1,2,3,4, D1, D2, D3, D4, I.S., Approved
Type) 22,33 22,33 22,33 D5, D6, 20, 13 Data Sheet &
Specifications

3. Sacrificial Mg & Zn Anodes IW Nos. 1,2,29 - - 1,2,4, 5, 1,2,4, 5, 1,2,4, 5, D1, D2, D3, D4, I.S., Approved * on 1%
30, 32* 30, 32* 30, 32* D5, D6, 20, 13 Data Sheet &
Specifications of total
nos. of
anodes
 4. Spark Gap Arrestor (100 IW Nos. 1,2,29 - - 1,2,12 - - Manufacturer Approved Data
kA) test certificates Sheet &
& Compliance Specifications
Report

5. Polarisation Cell (Solid IW Nos. 1,2,29 - - 1,2,12 - - Manufacturer Approved Data

State) test certificates Sheet &
& Compliance Specifications
Report

6. External ER Probe IW Set 1,2,29 - - 1,2,12 - - D1, D3, D4, D5, Approved Data *on one no.
D6, 20,12,13 Sheet & of each
Specifications
type

7. CTSU (Computerised Test IW Nos. 1,2,29 - - 1,2,3,12 1,2,3,12 1,2,3,12 D1, D3, D4, D5, Approved Data
Station Unit) & CTSU 22,24 22,2 22,24 D6, 20,12,13 Sheet &
Reader Specifications

8. Permanent Reference Cell IW Nos. 1,2,29 - - - - - Manufacturer Approved Data

test certificates Sheet &
& Compliance Specifications
Report

9. TR/CPPSM UNIT I Set 1,2,3, 24, - - 1,2,3,12, 1,2,3,12, 1,2,3,12, D1, D2, D3, D4, I.S., Approved 16 Hr Heat
27,28 *16,22,23 *16, 22, *16, 22, D5, D6, 20 ,12,13 Data Sheet & Run Test on
one no of each
24,27,28 23,24,27 23,24,27 Specifications type unit

10. MMO Anodes I Nos. 1,2,4, 29, - - 1,2,4, 29, 1,2,4, 29, 1,2,4, 29, D1, D2, D3, D4, I.S., Approved
31 31 31 31 D5, D6, 20, 13 Data Sheet &
Specifications

11. CTSU (Computerised Test IW Nos. 1,2,3 - - 1,2,3, 1,2,3, 1,2,3, D1, D3, D4, D5, Approved Data
Station Unit), Central 22,24,33 22,24,33 22,24,33 D6, 20,12,13 Sheet &
Monitoring server & CTSU Specifications
Reader

12. Anode Junction Box & IW Nos. 1,2,3,4, - - 1,2,3,4, 1,2,3,4, 1,2,3,4, D1, D3, D4, D5, Approved Data *on one no.
Cathode Junction Box 22, 29 17*,22, 17*,22, 17*,22, 33 D6, 20,12,13 Sheet & of each
33 33 Specifications
type-
Report
review
only

IW- Inspection waiver. Q.A.P. NO.

I-Inspection by MECON. MEC/05/E9/23VE/ QAP/082
REV. 0
For MECON (Stamp & Signature) for CONTRACTOR SUB-CONTRACTOR SHEET 2 OF 2
(Stamp & Signature)