Professional Documents
Culture Documents
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Powertrain Facilities
u 240 Dynamometers
u 176 Engine Stands
u 33 Transmission
u 34 Emission Stands
u 9 Axle Test Stands
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Automatic Transmission Technology By The
Numbers
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Comprehensive Transmission Services
u Reverse Engineering
u Fixture Design
u Fixture Fabrication
u Vehicle Parameter Testing
u Test Matrix Development
u Pump, Converter and Transmission Testing
u Gearbox Loss Determination
u Power Path Analysis
u Inertia Value Testing
u Data Analysis
u Statistical Analysis
u Data Regression 4
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Dynamometer Test Facility
5
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CVT Testing and Development
6
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Preproduction Hybrid Electric/Belt-Type CVT
Certification Testing
SwRI conducted a 41 test validation program of a passenger car CVT. The testing
was conducted using 7 different dynamometer and laboratory test stands.
n Spin Loss n Cold Start Up
n Efficiency-Assembly n Oil Level-Pitch
n Pump Efficiency n Oil Level-Roll
n Torque Converter Efficiency n Oil Level-Temperature Effects
n Lockup Clutch Capacity n Breather Function
n Lubrication-Bearing
n Lockup Clutch Torsional
n Lubrication-Pulley/Sheave
n Dynamic Belt Capacity
n Static Belt Strength
n Durability-Constant Speed n Static Sheave Strength
n Durability-Variable Speed n Static Parking Brake Strength
n Durability-Variable Ratio n Cycling-Belt
n Durability-Variable Load-Positive n Cycling-Sheave Shaft
n Durability-Variable Load-Reversing n Cycling-Parking Brake
n Durability-Towing n Cycling-Shift Selector
n Durability-Differential Output Low n Cycling-Hydraulic Circuit
Speed n Cycling-Case Stress
n Durability-Differential Output High n Load Testing-Bosses/Mounting
Speed n Deformation-Case
n Durability-Differential Output Speed n Leakage –Internal
n Durability –Final Drive n Leakage-Sealing Surfaces
n Leakage- Seals
n Steady State Hot
n Contact Pressure-Seal Surface
n Transient Hot 7
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Transmission Testing
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Transaxle Testing
9
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Transmission Assembly Torque Loss
2nd Gear
10
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SwRI Defined Industry Variation of
Transmission Assembly Torque Loss
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Best of Class Gearboxes
12
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Torque Converter Test Stand
u Efficiency
u Capacity Determination
u Endurance
u Lockup Clutch Dynamics
u Distortion
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Multiple Torque Converter Efficiencies
14
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Torque Converter Damper Clutch Dynamics
15
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Pump Testing
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Overall Pump Efficiency Comparison
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Spin Loss Testing
18
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Clutch Pack Drag Test Stand
19
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Clutch Pack Drag Testing
u Variable Speed
u Variable Differential Speed
u Variable Differential Direction
u Flow Rate
u Variable Temperature
u Effects of Clutch Pack Clearance
u Effects of Friction Material Groove Pattern
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Groove Configuration Effect
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Groove Pattern Torque Loss
22
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A Breakdown of Clutch Pack Losses
23
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Performance Variability Associated With
Manufacturing Processes
24
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Engine Driven Transmission Testing
25
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Drivetrain Component Testing
26
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Testing Modes
u 2 WD
u 4 WH
u 4WL
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2H Efficiency Surface
28
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4WD System Testing
DC Dyno Driven/Absorbing
29
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4WD System Testing
DC Dyno Driven/Absorbing
30
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Fatigue/Ultimate/Environmental Testing
31
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Failure Analysis
32
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Multiple Input/Output Gearboxes
33
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