○

MultiMIG 350P/500P

Inverter Multi-function Arc

Welding Power Source

OPERATING MANUAL

Version: 1.1 Issue Date: February, 2019 Manual No.: GW0-412-005

380 3
V PHASE
WE APPRECIATE YOUR BUSINESS!
Congratulations on your new GREEWELD product. We are proud to have you
○
R

as our customer and will strive to provide you with the best service and reliability in the
industry. This product is backed by our extensive warranty and outstanding service network.

This Operating Manual has been designed to instruct you on the correct use and operation
of your GREEWELD product. Your satisfaction with this product and its safe operation is our
ultimate concern. Therefore please take the time to read the entire manual, especially the
Safety Precautions. They will help you to avoid potential hazards that may exist when work-
ing with this product. We have made every effort to provide you with accurate instructions,
drawings, and photographs of the product(s) while writing this manual. However errors do
occur and we apologize if there are any contained in this manual.

Due to our constant effort to bring you the best products, we may make an improvement
that does not get reflected in the manual. If you are ever in doubt about what you see or
read in this manual with the product you received, then ask for a newer version of the
manual from relevant staff or contact our customer support for assistance.

WE ARE A GOOD COMPANY!

WUXI GREEWELD TECHNOLOGY CO.,LTD is founded by a number of professionals in
welding industry. Therefore, we know what our customers want. We distinguish ourselves
from our competition through products that have stood the test of time.

We strive to improve your production, efficiency and welding performance to make your
process more excellent.

Above all, we are committed to achieve a safer working environment for industry operators.
Your satisfaction with this product and its safe operation is our ultimate concern. Therefore
please take the time to read the entire manual, especially the Safety Precautions.

Please contact us if you have any question regarding GREEWELD products.

0-1
 WARNING
Read and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the
equipment.
While the information contained in this Manual represents the Manufacturer’s best judgment, the Manufacturer assumes no
liability for its use.

Inverter Multi-function Arc Welding Power Source: MultiMIG 350P/500P

Instruction Manual Number: GW0-412-005

Published by: WUXI GREEWELD TECHNOLOGY CO.,LTD

A06, U Valley Industrial Park, Xibei Town, Wuxi City
0510-83796633
www.greeweld.com

All rights reserved.

Reproduction of this work, in whole or in part, without written permission

of the publisher is prohibited.

The publisher does not assume and hereby disclaims any liability to any
party for any loss or damage caused by any error or omission in this
Manual, whether such error results from negligence, accident, or any
other cause.

Publication Date: October 1, 2017

Revision Date: February 16, 2019

Record the following information for Warranty purposes:

Where Purchased: _____________________________________

Purchase Date: _____________________________________

Equipment Serial #: _____________________________________

 TABLE OF CONTENTS

SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS ............................................................1-1

SECTION 2: EQUIPMENT INTRODUCTION..............................................................................2-1

2.01 How To Use This Manual ............................................................................... 2-1
2.02 .................................................................................. 2-1
2.03 ......................................................................................... 2-1
2.04 User Responsibility ........................................................................................ 2-1
2.05 ................................................................................... 2-2
2.06 Packaged Item ............................................................................................... 2-2
2.07 ................................................................................................. 2-2
SECTION 3: INSTALLATION, OPERATION AND SETUP .............................................................3-1
3.01 ......................................................................................................... 3-1
3.02 ..................................................................................................... 3-1
3.03 Supply Voltage Requirements ........................................................................ 3-1
3.04 ................................................................3-2
3.05 ......................................................................... 3-8
3.06 ...................................................3-10
3.07 Setup for MIG (GMAW) Welding .................................................................3-11
3.08 Setup for STICK (MMAW) Welding ..............................................................3-14
SECTION 4: BASIC WELDING GUIDE ...................................................................................... 4-1
4.01 MIG (GMAW) Basic Welding Technique.........................................................4-1
4.02 CO2 ................................................4-3
4.03 .............................................................4-5
4.04 STICK (MMAW) Basic Welding Technique......................................................4-5
4.05 ..........................................4-5
4.06 ..........................................................4-7
SECTION 5: TROUBLESHOOTING AND ROUTINE MAINTENANCE............................................5-1
5.01 ............................................................................................. 5-1
5.02 ...........................................................5-1
5.03 Cleaning ......................................................................................................... 5-3
5.04 Cleaning the Wire Feed Roll .......................................................................... 5-3
SECTION 6: SPARE PARTS ......................................................................................................6-1
6.01 .............................................................................................. 6-1
6.02 .............................................................................................. 6-2
SECTION 7: CIRCUIT DIAGRAM .............................................................................................7-1
7.01 .............................................................................................. 7-1
7.02 .............................................................................................. 7-2
SECTION 8: WARRANTY CARD AND QUALIFICATION CERTIFICATE .........................................8-1
 SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS

WARNING

Protective measures should be taken to avoid injury or death. Children should be kept away from
operating area. Pacemaker wearers should also keep away until consulting the doctor. Read
operating manual carefully before installing, operating or servicing this equipment.

Welding products and welding processes can cause serious injury or death, or damage to other equipment or property, if the
operator does not strictly observe all safety rules and take precautionary actions.
Safe practices have developed from past experience in the use of welding and cutting. These practices must be learned through
study and training before using this equipment. Some of these practices apply to equipment connected to power lines; other
practices apply to engine driven equipment. Anyone not having extensive training in welding and cutting practices should not
attempt to weld.

ELECTRIC SHOCK FUMES and GASES

ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal
shocks or severe burns. The electrode and work
circuit is electrically live whenever the output is on.
The input power circuit and machine internal
circuits are also live when power is on. In semiauto-
matic or automatic wire welding, the wire, wire reel,
drive roll housing, and all metal parts touching the
welding wire are electrically live. Incorrectly
installed or improperly grounded equipment is a
hazard.
1. Do not touch live electrical parts.
2. Insulate yourself from work and ground using dry
insulating mats or covers.
3. Disconnect input power or stop engine before installing or
servicing this equipment. Lock input power disconnect
switch open, or remove line fuses so power cannot be
turned on accidentally.
4. Properly install and ground this equipment according to
its Owner’s Manual and national, state, and local codes.
5. Turn off all equipment when not in use. Disconnect power
to equipment if it will be left unattended or out of service.
6. Use fully insulated electrode holders. Never dip holder in
water to cool it or lay it down on the ground or the work
surface. Do not touch holders connected to two welding
machines at the same time or touch other people with the
holder or electrode/ wire.
7. Do not use worn, damaged, undersized, or poorly spliced
cables. Wear dry, hole-free insulating gloves and body
protection.
8. Do not wrap cables around your body.
9. Ground the work piece to a good electrical (earth)
ground.
10. Do not touch electrode/ wire while in contact with the
work (ground) circuit.
11. Use only well-maintained equipment. Repair or replace
damaged parts at once.
welder with AC output unless it is equipped with a voltage
reducer. Use equipment with DC output.
13. Wear a safety harness to prevent falling if working above
14. Keep all panels and covers securely in place.
Welding produces fumes and gases. Breathing these
fumes and gases can be hazardous to your health.
1. Keep your head out of the fumes. Do not breath the
fumes.
2. If inside, ventilate the area and/or use exhaust at the
arc to remove welding fumes and gases.
3. Read the Material Safety Data Sheets (MSDSs) and
the manufacturer’s instruction for metals, consumables,
coatings, and cleaners.
while wearing an air-supplied respirator. Shielding gases
used for welding can displace air causing injury or death.
Be sure the breathing air is safe.
5. Do not weld in locations near degreasing, cleaning, or
spraying operations. The heat and rays of the arc can
react with vapours to form highly toxic and irritating
gases.
6. Do not weld on coated metals, such as galvanized,
lead, or cadmium plated steel, unless the coating is
removed from the weld area, the area is well ventilated,
and if necessary, while wearing an air-supplied respirator.
The coatings and any metals containing these elements
can give off toxic fumes if welded.
ARC RAYS AND NOISE
ARC RAYS can burn eyes and skin; NOISE can
damage hearing.
Arc rays from the welding process produce in¬tense
heat and strong ultraviolet rays that can burn eyes
and skin. Noise from some processes can damage
hearing.
when welding or watching.
2. Wear approved safety glasses with side shields.
3. Use protective screens or barriers to protect others
-
resistant material (wool and leather) and foot protection.

1-1
5. Use approved ear plugs or ear muffs if noise level is
high.
6. NEVER wear contact lenses while welding.
Refer to GB9448 (ANSI/ASC Z49.1) for selection of 7. Do not weld on closed containers such as tanks or
shade number: drums.
8. Connect work cable to the work as close to the
welding area as practical to prevent welding current from
Welding Arc Minimum Recommended
Shade No. travelling long, possibly unknown paths and causing
Method Current Shade No.
＜60 7 —— 9. Do not use welder to thaw frozen pipes.
Manual Metal
60-160 8 10 10. Remove stick electrode from holder or cut off welding
Arc Welding
(MMAW) 160-250 10 12 wire at contact tip when not in use.
250-550 11 14
Gas Metal Arc ＜60 7 ——
Welding
(GMAW) (MIG) 60-160 10 11 CYLINDERS
and 160-250 10 12
Flux-cored Arc CYLINDERS can explode if damaged.
Welding 250-500 10 14
(FCAW) Shielding gas cylinders contain gas under high pressure. If
＜50 8 10 damaged, a cylinder can explode. Since gas cylinders are normally
Gas Tungsten
Arc Welding part of the welding process, be sure to treat them carefully.
(GTAW) (TIG)
50-100 8 12
150-500 10 14 1. Protect compressed gas cylinders from excessive heat,
＜500 10 12 mechanical shocks, and arcs.
Air – Carbon 2. Install and secure cylinders in an upright position by
Arc Gouging 500- chaining them to a stationary support or equipment cylinder
11 14
1000 rack to prevent falling or tipping.
＜20 4 4 3. Keep cylinders away from any welding or other electrical
20-40 5 5 circuits.
Plasma - Arc 40-60 6 6 4. Never allow a welding electrode/ wire to touch any
Cutting cylinder.
60-80 8 8 5. Use only correct shielding gas cylinders, regulators,
80-300 8 9
300-400 9 12 maintain them and associated parts in good condition.
400-800 10 14 6. Turn face away from valve outlet when opening cylinder
* These values are applicable for places where the actual arc is clearly
valve.
visible. Experience shows that when the work piece can block the arc 7. Keep protective cap in place over valve except when
cylinder is in use or connected for use.
Table 1-1
MOVING PARTS
FIRE AND EXPLOSION MOVING PARTS can cause injury. Moving parts, such as fans, rotors,

1. Keep all doors, panels, covers, and guards closed and

securely in place.
2. Stop engine before installing or connecting unit.

maintenance and troubleshooting as necessary.

4. To prevent accidental starting during servicing, disconnect
Accidental contact of electrode or welding wire to metal objects
connection cable from power source.
5. Keep hands, hair, loose clothing, and tools away from
moving parts.
Reinstall panels or guards and close doors when servicing is
hot metal.

arc. If this is not possible, tightly cover them with

approved covers.
4. Be alert that welding sparks and hot materials from
welding can easily go through small cracks and
openings to adjacent areas.

1-2
 SECTION 2: EQUIPMENT INTRODUCTION
2.01 How To Use This Manual

provided under these headings.

NOTE

CAUTION
A procedure which, if not properly followed, may cause damage to the equipment.

! WARNING

WARNING

2.02 Equipment
-

excellent welding performance.

This manual will guide you on how to properly assemble the equipment and obtain the best welding performance. Before using

2.03 Symbol
MMA Welding

MIG/MAG Welding

Remote Power Supply of Power Source

3~50/60Hz
AC/DC Inverter Power Source

Table 2-1
2.04 User Responsibility
-
-
ing leads) should not be used. Parts that are broken, plainly worn, distorted or contaminated, should be replaced immediately.
Should such repairs or replacements become necessary, it is recommended that such repairs be carried out by appropriately

2-1
 Methods
The equipment is equipped with a handle and foot wheel for carrying purposes.

Use handcart or similar device of adequate capacity.

WARNING
ELECTRIC SHOCK can kill. DO NOT TOUCH live electrical parts. Disconnect input power conductors from de-energized
supply line before moving the welding power source.

! WARNING
FALLING EQUIPMENT can cause serious personal injury and equipment damage.

2.06 Packaged Item

Serial No. Code Qty
1 1
2 Wirefeeder 1
3 Grounding cable 1
4 Welding torch 1
5 Pressure relief valve 1
6 Allen wrench 1
7 Fuse 2A 1
8 Fuse 8A 2
9 Clamp 2
10 1

Table 2-2

Model
Nominal Input Voltage (V) 3 phase, 380V 50/60Hz
Nominal Input Current (A) 29.5 48.5

MIG: 80-350 MIG: 100-500

MMA: 50-350 MMA: 50-500
MIG, CO2: 18-31.5 MIG, CO2: 19-39
MMA: 22-34 MMA: 22-40
Zero-load Voltage (V) MIG, CO2: 85 MIG, CO2: 73.5
MMA: 85 MMA: 73.5
Nominal Duty Cycle 35% (room temperature 40 ) 60% (room temperature 40 )
Diameter of Welding Wire Used in CO2 GMAW 0.8mm, 1.0mm, 1.2mm 1.0mm, 1.2mm, 1.6mm
IP21S
F
External Dimension 554×304×561 624×324×654
(W×D×H mm)
Weight (kg) 27 38
Accessories Weight (kg) Wirefeeder: 9 Welding Torch: 3
Table 2-3
CISPR 11 Class: the equipment described in this manual is Class A for industrial use.

! WARNING

2-2
 SECTION 3: INSTALLATION, OPERATION AND SETUP

Be sure to locate the welder according to the following guidelines:

• In areas, free from moisture and dust.
• Ambient temperature between 0° C to 40° C.
• In areas, free from oil, steam and corrosive gases.
•
• In areas, not exposed to direct sunlight or rain.
•
• -

requirement.
•
upright on horizontal surface.

3.03 Supply Voltage Requirements

The Mains supply voltage should be within ± 15% of the rated Mains supply voltage. Too low voltage will cause poor welding ef-

The Welding Power Source must be:

•
•

! WARNING

Power Source 3 phase, 380V 50/60Hz

Model
Equipment Capacity Applicable Power Supply Above 14KVA Above 25KVA
Engine Generator More than double of More than double of
14KVA 25VA
Fuse 32A 50A
Circuit Breaker, without fuse 32A 50A
(or leakage protector)
Welding Power Source Input Above 6mm2 Above 12mm2
Welding Power Source Output Above 35mm2 Above 50mm2
Safe Grounding Wire Above 14mm2 Above 14mm2
Table 3-1

CAUTION

3-1
3.04 Front and Rear Panel
350P

Figure 3-1

3-2
500P

Figure 3-2

3-3
1. Inching Feeding

2. Save
channel currently displayed for future reference.
NOTECH
This mode is not available for MMA (STICK) welding (No. 28).

CH
3. Channel
which will be changed between 0 and 9.

4. Call
saved number in the channel as the current parameter.
NOTE
1. This mode is not available for MMA (STICK) welding (No. 28).
2.

3. If there is a need to change the welding current and welding voltage of the current channel when the call indicator

save the changed parameter into the current channel.

5. Channel Number Display
-
tween 0 and 9.
6. Ammeter/ Time Display
In MIG (GMAW) welding:
① Used to display the preset current and the actual output current. When it is not welding, this ammeter displays the
preset value.
a)
A
b) (No. 7) gently and release it to illuminate the indicator. Turn the parameter

ｔ
②

In MMA (STICK) welding:

①
change the welding current value. When it is not welding, this ammeter displays the preset value.
A
② (No. 7) gently and release it,

③ (No. 16) gently and release it, and

NOTE

value depending on the welding mode, the wearing parts and gas mixture used, the welding level of operator, and the
arc transfer form (such as short circuit transfer or spray transfer). If the output value needs to be set accurately (used

3-4
 A
7. Crater current
① -

② -

ｔ
8. Spot Welding Time

9. Current Unit Indicator A

value.

10. Time Unit Indicator S

11. Voltage Display
① Used to display the preset voltage (only for MIG (GMAW) mode) and the actual output current (for both modes).
a)
b) -
ton (No. 18) to change the voltage value.
② -
ton (No. 18) to change the voltage value between 0 and 10.
③ When the abnormality indicator (No. 14) is on, it displays the fault code.
NOTE

value depending on the welding mode, the wearing parts and gas mixture used, the welding level of operator, and the
arc transfer form (such as short circuit transfer or spray transfer). If the output value needs to be set accurately (used

12. Voltage Unit Indicator

When the indicator is on, the unit of the value displayed on the voltage display (No. 11) is volt, that is, the voltage value.

13. Working Indicator V

In MIG (GMAW) mode, the torch closes and the working indicator illuminates.

14. Abnormality Indicator

The welding machine will stop the output when the indicator is on. E04 displayed in the voltage display (No. 11) means that the
duty cycle of the welding machine exceeds the limit. When the welding machine cools down, the indicator goes out. Note that

15. Purging

16. Arc Feature

① -
ton (No. 18) to change the value between 1 and 10.
②

and 10.

17. Crater Voltage

18. Parameter
-

3-5
19. Mode Switch

NOTE
1. This mode is not available for MMA (STICK) welding (No. 28).
2. The DC welding is defaulted by system in case of the Carbon Steel + CO2 GMAW (No. 28), and the impulse welding
mode cannot be selected.

20. Impulse Welding / DC Welding /Mode

Press (No. 19) to select the impulse welding or DC welding mode, and the indicator of the mode selected will be on. See

21. Mode Switch

22. Synchronous / Manual Mode

Press (No. 21) to select the synchronous or manual mode and the indicator of the mode selected illuminates.
①

NOTE
1.
voltage value depending on the welding mode, the wearing parts and gas mixture used, the welding level of operator,
and the arc transfer form (such as short circuit transfer or spray transfer), so as to meet the requirement of welding
process.
2. The expert system mode is defaulted in case Carbon Steel + Mixed Gas GMAW (No. 28) and the impulse welding

3. The expert system mode is defaulted in case Stainless Steel + Inert Gas GMAW (No. 28) and the impulse welding
(No. 20) mode are selected, and the synchronous or manual mode cannot be selected, with both indicators gone out.
4. This mode is not available for MMA (STICK) welding (No. 28).

23. Mode Switch

24. 2T / 4T / Spot Welding Mode

Press (No. 23) to select the 2T, 4T or spot welding mode, and the indicator of the mode selected will be on.
①
switch and welding stops.
②

voltage can be changed to gain perfect welding seam.

③

NOTE
This mode is not available for MMA (STICK) welding (No. 28).

25. Mode Switch

NOTE

welding wires. Therefore, the indicator (No. 26) of corresponding welding wire must be illuminated according to the
current wire diameter.

3-6
26. Wire Diameter

Press (No. 25) to select the current wire diameter and the indicator of the selected mode illuminates.
350P: Φ0.8, Φ1.0, Φ1.2
500P: Φ1.0, Φ1.2, Φ1.6
NOTE
This mode is not available for MMA (STICK) welding (No. 28).

27. Mode Switch Button

This button is used to select the current welding mode.
28. MMA (STICK) / Carbon Steel + CO2 GMAW Fe CO2 / Carbon Steel + Mixed Gas GMAW Fe MAG
/ Stainless Steel + Inert Gas GMAW SS MIG

Press (No. 27) to select the MMA (STICK) welding and GMAW (including ① Carbon Steel + CO2 GMAW, ② Carbon Steel +
Mixed Gas GMAW, ③ Stainless Steel + Inert Gas GMAW) modes, and the indicator of the selected mode will be on.
29. Grounding Bolt
It’s used to earth equipment dependably.
30. 3-phase Power Cord Terminal Box
It’s used to connect 3-phase input power cord
31. 3-phase Power Supply Breaker
The circuit breaker has two functions. Turn on/off the power in normal circumstance. In the event of a serious fault, it automati-
cally trips and cuts off the power.
32. Shielding Gas Regulator Heating Socket
It’s used to connect shielding gas regulator heating plug.

CAUTION
The socket is not intended for other applications, or it may cause damage to the equipment.
(8A)
33. Fuse
The fuse burns out in the event of heating flowmeter fault.
(8A)
34. Fuse
The fuse burns out in the case of circuit fault of wirefeeder.
(2A)
35. Fuse
The fuse burns out in the event of fan and control transformer fault.
36. 3-phase Power Supply Tension Disc
It’s used to fix the 3-phase input power cord to the housing of welding power source.

! WARNING
Input power cord must be tightened and fixed to the housing, or there is a risk of leakage.
37. Power Output Positive Terminal (+)
The welding power source outputs welding current through the connector. Connector should be connected to this terminal, to
ensure a stable connection.
38. Control Socket
7-pin socket is used to connect wirefeeder.
39. Power Output Negative Terminal (-)
The welding power source outputs welding current through the connector. Connector should be connected to this terminal, to
ensure a stable connection.

CAUTION
Loose output terminal connection may cause overheat and connector burn.
.

3-7
3.05 Wirefeeder Guide
350P Wirefeeder

Figure 3-3

1 6 Feeding Roll

2 Wire Spool 7 Welding torch connector: used to

connect the welding torch.
3 8 Welding Torch 2-pin Connector
4 Pressure Roll 9 Shielding Gas Inlet
5 Wire Alignment Knob 10

Table 3-2

3-8
 500P Wirefeeder

Figure 3-4

1 6 Main Motor Gear

2 Wire Spool 7 Welding torch connector: used to

connect the welding torch.
3 8 Welding Torch 2-pin Connector
4 Pressure Roll 9 Shielding Gas Inlet
5 Feeding Roll 10

Table 3-3
Enclosed Water-cooled Wirefeeder (Op�onal)

Figure 3-5

1 8 Cooling Water Quick Connector

2 9 Cooling Water Quick Connector

3 Spool Cover 10 Gas Inlet
4 Pressure Roll 11 7-pin socket, used to connect power source
5 Feeding Roll 12 Welding cable connector, used to connect power source
6 Main Motor Gear 13 Cooling water connector, used to connect water tank
7 Welding torch connector: used to connect the 14 Cooling water connector, used to connect water tank
welding torch.
Table 3-4

3-9
 1.
2. Insert one end of wire into guide wire, and push the wire through the guide wire.
3. Pass the welding wire through the groove of the feed roll, and connect it to the welding torch through the output guide
tube and the welding torch socket. Make sure the size of the feed roll matches the wire diameter.
4. Lower the pressure roll and reset the adjustment handle.
5.
6. Supply power to the welding power source and wirefeeder, set the control speed of the wire to a moderate level, re-

! WARNING
Do not wear gloves during wire feeding or wire spool changing. When the welding wire is passing through the torch,
do not observe the wire in the front, in case of injury.

3.06 Shielding Gas Regulator Guide

! WARNING
Only special welding grade shielding gas can be used.
Safety
This regulator is designed to reduce and control high pressure gas from a cylinder or pipeline to the working pressure required for
the equipment using it.

1. NEVER subject the regulator to inlet pressure greater than its rated inlet pressure.
2.
-
der pressure, gas can dangerously propel a loose part.
3.
high and low pressure chambers.
4.

5.

CAUTION
-
ing any other gas.

With the regulator connected to cylinder or pipeline, and the adjustment screw/knob fully disengaged, pressurize as follows:
1. Stand to one side of regulator and slowly open the cylinder valve. If opened quickly, a sudden pressure surge may dam-
age internal regulator parts.
2. With valves on downstream equipment closed, adjust regulator to approximate working pressure. It is recommended

water.
3.

Figure 3-6

3-10
3.07 Setup for MIG (GMAW) Welding
Equipment Connection
1. Remove all packaging and ensure that the front and rear vents are unobstructed.
2. Connect the work cable to the negative terminal (No.20). The welding current is output from the equipment through
the output terminal. Connect the connector to the terminal and ensure stable connection.

CAUTION
Loose output terminal connection may cause overheat and connector burn.

! WARNING
Before connecting the negative cable to the work and inserting the electrode in the TIG torch make sure the Mains
power supply is switched off.
Secure the welding grade shielding gas cylinder in an upright position by chaining it to a suitable stationary support
to prevent falling or tipping.
3. Place the cylinder on the rear bracket of the equipment and secure it between brackets with a chain. If the equipment is
not equipped with a rear bracket, fixed it with a column or wall shelf, or fixed it upright.

Wirefeeder Connection
1. Connect the wirefeeder welding cable to the positive terminal of the equipment.
2. Connect the wirefeeder control cable to 7-pin socket of the equipment.
3. Assemble the air regulator to the cylinder. Connect the rear air tube of the wirefeeder to the gauge outlet.
4. Wirefeeder is equipped with built-in double-groove feed roll. Feed roll should match with the wire.
5. Install the wire spool on wire spool roller. Place stop pin into wire spool roller to fix the wire spool. Wire comes out from
the bottom of the wire spool.
6. Connect the GMAW welding torch connector to the copper interface of the wirefeeder. Screw the nut clockwise to fix
the torch. Connect remote control cable of the torch to the remote control socket of the wirefeeder.
7. Lift the wirefeeder pressure arm, connect the wire to the torch through input guide tube, feed roll, middle guide tube
and output guide tube.

! WARNING
Do not wear gloves during wire feeding or wire spool replacement.
8. Put down the pressure arm. Sort out torch wire. Thread the wire into the torch. Choose the right contact tip. For ex-
ample, if the wire size is 1.2 mm, the diameter of contact tip should also be 1.2 mm.
9. Push the “inch feeding” button to thread the wire through the torch.

Welding Parameters Selection

1. Carbon Steel + CO2 GMAW

① Press (No. 27) to illuminate . Fe CO2

② Press (No. 25) to illuminate the corresponding welding wire according to that currently used.

③ Press (No. 23) to select the 2T / 4T / spot welding mode as required by welding process.
a) In 2T mode, turn the “current adjustment” and “voltage adjustment” buttons (located on the wirefeeder) to adjust
the output current and output voltage values.
b) In 4T mode, turn the “current adjustment” and “voltage adjustment” buttons (located on the wirefeeder) to adjust
A
the output current and output voltage values; press the crater current (No. 7) and crater voltage (No.
17) gently to illuminate the corresponding indicators, and turn the parameter adjusting button (No. 18) to adjust
the crater current and crater voltage values.
c) In spot welding mode, turn the “current adjustment” and “voltage adjustment” buttons (located on the
t
wirefeeder) to adjust the output current and output voltage values; press the spot welding time (No. 8) gen-
tly to illuminate the corresponding indicators, and turn the parameter adjusting button (No. 18) to adjust the spot
welding time.

3-11
 ④ Press (No. 21) to select the synchronous / manual mode as per the requirements of welding

(located on the wirefeeder) to adjust the output current and output voltage values. If the synchronous mode is se-

increase.

⑤ (No. 16) gently to illuminate the corresponding indicator. Turn the parameter adjust-

NOTE
2
GMAW.

2. Carbon Steel + Mixed Gas GMAW

① Press (No. 27) to illuminate Fe MAG.

② Press (No. 25) to illuminate the corresponding welding wire according to that currently used.

③ Press (No. 23) to select the 2T / 4T / spot welding mode as required by welding process.
a)
the output current and output voltage values.
b)
A
the output current and output voltage values; press the crater current (No. 7) and crater voltage (No. 17)

crater current and crater voltage values.

c)
ｔ
(No. 8) gently to illu-

④ Press (No. 21) to select the synchronous / manual mode as per the requirements of welding

(located on the wirefeeder) to adjust the output current and output voltage values. If the synchronous mode is se-

increase.

⑤ Press (No. 19) to select the impulse welding or DC welding mode as per the requirements of weld-

⑥ (No. 16) gently to illuminate the corresponding indicator. Turn the parameter adjust-

NOTE
1. 2

2. The expert system mode is defaulted in case the selected Carbon Steel + Mixed Gas GMAW (No. 28) and the impulse
welding (No. 20) mode are selected, and the synchronous or manual mode cannot be selected, with both indicators
gone out.

3. Stainless steel + Inert Gas GMAW

① Press (No. 27) to illuminate SS MIG .

② Press (No. 25) to illuminate the corresponding welding wire according to that currently used.

③ Press (No. 23) to select the 2T / 4T / spot welding mode as required by welding process.
a)
the output current and output voltage values.

3-12
 b)
A
the output current and output voltage values; press the crater current (No. 7) and crater voltage (No.

the crater current and crater voltage values.

c)
ｔ
(No. 8) gently to illumi-

④ Press (No. 21) to select the synchronous / manual mode as per the requirements of welding

(located on the wirefeeder) to adjust the output current and output voltage values. If the synchronous mode is se-

increase.

⑤ Press (No. 19) to select the impulse welding or DC welding mode as per the requirements of weld-

⑥ (No. 16) gently to illuminate the corresponding indicator. Turn the parameter adjust-

NOTE
The expert system mode is defaulted in case Stainless Steel + Inert Gas GMAW (No. 28) and the impulse welding (No.

Figure 3-7

3-13
3.08 Setup for STICK (MMAW) Welding
1. Remove all packaging and ensure that the front and rear vents are unobstructed.
2. Connect electrode holder to the positive terminal of the equipment. Any problem, please consult the manufacturer of
electrode. Welding current is output from the welding power source through output terminal. Connect the connector
to the terminal and secure it with wrench, to ensure stable connection.
3. Connect the work cable to the negative output terminal. The welding current is output from the equipment through
output terminal. Connect the connector to the terminal and secure it with wrench, to ensure stable connection.

CAUTION
Loose output terminal connection may cause overheat and connector burn.

! WARNING
Before connecting the negative cable to the work make sure the Mains power supply is switched off.

4. Press (No. 27) and illuminate .

5. Turn the parameter adjusting button (No. 18) to adjust the welding current.
A
6. As per the requirement of the welding process, press the crater current (No. 7) and arc feature button
(No. 16) gently to illiuminate the corresponding indicator. Turn the parameter adjusting button (No. 18) to adjust the arc
starting current and arc force current.

Figure 3-8

CAUTION
Generally basic electrode is connected to positive terminal. Please choose the corresponding connecting manner ac-
cording to the type of electrode used and the actual welding requirements.

3-14
 SECTION 4: BASIC WELDING GUIDE
4.01 MIG (GMAW) Basic Welding Technique

GMAW is a welding process in which, with a gas (or mixed gases) as shielding gas, an electric

melt and join.

mainly three kinds of transfer forms, i.e., short- circuit transfer, dip transfer and spray transfer.
•

hangs on the end of the welding wire and accumulates, and even connects with the weld pool of
base metal and transfers to it. This is called short- circuit transfer.

Figure 4-1

Wire Diameter (mm) Allowable Current (A)

0.8 60-160 60-100
1.0 70-240 70-120
1.2 90-260 90-175
1.6 110-290 110-200
Table 4-1
NOTE

Low Voltage 16 - 22V

Low Current 30 - 200A
Fine Welding Wire 0.6 - 1.1mm
Shielding Gas 100%CO2 or 75%Ar /25%CO2 mixed gases

Table 4-2

4-1
 • Dip transfer: It generally produces with long arc and high voltage when the dip is under high spot
pressure, and in CO2 atmosphere it generally fails to transfer to the weld pool along the axial direc-
tion of the welding wire, but deviates from the wire’s axial direction and even goes upward. Since dip
transfer generates large spatter, it is hard to be applied in production.
• Spray transfer: For CO2 GMAW process, spray transfer is a free transfer form, but some also along
with momentary short circuit. Producing with welding wire diameterφ1.2-2.0 and large current, it is
a stable arc process.
Current Range of Spray Transfer for Different Welding Wire Diameters in CO2 GMAW:
Wire Diameter (mm) Welding Current (A)
1.2 250-350
1.6 300-500
2.0 350-550
Table 4-3
NOTE
Short- circuit transfer is generally recommended in the following conditions:
High Voltage 25 - 35V
High Current 200 - 500A
Fine Welding Wire 1.2 mm
Shielding Gas 90%Ar / 10%CO2 or 80%Ar / 20%CO2 or 75%Ar /25%CO2 mixed
gases
Table 4-4
② Affect of CO2+Ar mix ratio. Whether in short-circuit transfer or dip transfer, adding Ar to CO2 can reduce the spatter loss
coefficient. In case of short-circuit transfer, it can have good effect when the content of CO2 is between 50% and 70%; in case of
large- current dip transfer, it can achieve spray transfer when the content of Ar is between 75% and 80%, with stable arc and little
spatter. For weld bead, the bead surface is the smoothest with reduced penetration rate and narrower width when the mix ratio
is 20%CO2 + 80%Ar.

③ Affect of shielding gas flow. The protection is sufficient when the gas flow is large; while since the cooling and compression of
the arc is fierce when the gas flow is too large, too large arc force will disturb the weld pool and affect the bead formation. When
the wire diameter is no larger than 1.2mm, gas flow is generally 6~15L/min; otherwise the gas flow shall be 15~25L/min.

④ Affect of contact tip to welding wire distance: generally called stickout. The larger this distance is, the higher deposition rate
of welding wire can be achieved, for the heat generated by welding wire increases due to wire resistance. However, if the stickout
is too large, the sticked part will become soft due to heat and lead to instable arc process, which should be avoided. Generally
forφ1.2 weldng wire, the stickout shall be maintained at 15-20mm, with specific number determined by welding current.

⑤ Welding torch to work piece distance. If the distance is too large, the deflection of the shielding gas is poor when reaching
the work piece surface, there may be air invasion, and hence the protection effect is poor, with more weld porosity on weld bead.
If the distance is too small, the protection shield may be blocked by spatters, blocking the shield gas flow. The protection shield
needs to be cleaned regularly. Sometimes it even generates large number of porosities, makes weld bead metal oxidize, and
sometimes even short circuit occurs between contact tip and protection shield, burning them and thus raising the replacement
frequency. The proper distance depends on the current.

⑥ Affect of power polarity. When applying DCEP (welding wire to positive and base metal to negative), the electromagnetic
force of arc and the direction transition of dip transfer are strong, and the dip is fine, with stable arc. Otherwise the arc is instable.

⑦ Affect of welding speed. In CO2 GMAW, the affect of welding speed is the same as other arc welding processes: if the welding
speed is too slow, the metal accumulates under the arc in the weld pool and reduces the weld penetration, and since the heat-
affect zone is too wide, the base metal sensitive to heat input is easily to have fusion line and heat-affect zone embrittlement. If
the welding speed is too fast, the cooling speed of the weld pool is too fast, which is not only easy to cause defects such as poor
weld bead formation and porosity, but can also cause delayed crack to base metal sensitive to heat input. Therefore, the welding
speed should be set reasonably according to welding current and voltage selection.

4-2
 2

welding on thick plate. The technical requirement on CO 2 is as below:

Item Content (%)
Superior Quality Top Quality
CO2 content (V/V)≥ 99.9 99.7 99.5
Liquid water Not be detected Not be detected Not be detected
Oil Not be detected Not be detected Not be detected
Vapor + alcohol content (m/m) ≤ 0.005 0.02 0.05
Odor No odor No odor No odor

Table 4-5

4.02 CO2 GMAW Common Welding

Weld Bead Plate Weld Toe Wire Current Voltage Welding Speed CO2 Flow
Thickness Length Diameter (A) (V) (cm/ min) (l/min)
(mm) (mm) (mm)
1.2 2.5-3.0 0.8-1.0 70-100 18-19 50-60 10-15
1.6 2.5-3.0 0.8-1.2 90-120 18-20 50-60 10-15
2.0 3.0-3.5 0.8-1.2 100-130 19-20 50-60 15-20
2.3 3.0-3.5 1.0-1.2 120-140 19-21 50-60 15-20
3.2 3.0-4.0 1.0-1.2 130-170 19-21 45-55 15-20
4.5 4.0-4.5 1.2 190-230 22-24 45-55 15-20
6.0 5.0-6.0 1.2 250-280 26-29 40-50 15-20
9.0 6.0-7.0 1.2 280-300 29-32 35-40 15-20
12.0 7.0-8.0 1.2 300-340 32-34 30-35 15-20

Weld Bead Plate Wire Current Voltage Welding Speed Flow

Thickness Diameter (l/min)
1.2 0.8-1.0 80-100 18-19 45-55 10-15
1.6 0.8-1.2 100-120 18-20 45-55 10-15
2.0 1.0-1.2 100-130 18-20 45-55 15-20
2.3 1.0-1.2 120-140 19-21 45-50 15-20
3.2 1.0-1.2 130-160 19-22 45-50 15-20
4.5 1.2 150-200 21-24 40-55 15-20

Weld Bead Plate Root Opening Wire Current Voltage Welding Speed CO2 Flow
Thickness (mm) Diameter (A) (V) (cm/ min) (l/min)
(mm) (mm)
1.2 2.5-3.0 0.8-1.0 70-100 18-19 50-60 10-15
1.6 2.5-3.0 0.8-1.2 90-120 18-20 50-60 10-15
2.0 3.0-3.5 0.8-1.2 100-130 19-20 50-60 10-15
2.3 3.0-3.5 1.0-1.2 120-140 19-21 50-60 10-15
3.2 3.0-4.0 1.0-1.2 130-170 19-21 45-55 10-15
4.5 4.0-4.5 1.2 190-230 22-24 45-55 10-15
6.0 5.0-6.0 1.2 250-280 26-29 40-50 15-20
9.0 6.0-7.0 1.2 280-300 29-32 35-40 15-20

4-3
Plate Groove Shape Root Root Wire Current Voltage Welding Flow Layer
Thickness Opening Height Diameter Speed (l/min)
12 0-0.5 4-6 1.2 300-350 32-35 30-40 20-25 Front 2
300-350 32-35 45-50 20-25 Back
1.6 380-420 36-39 35-40 20-25 Front
380-420 36-39 45-50 20-25 Back
16 0-0.5 4-6 1.2 300-350 32-35 30-35 20-25 Front 2
300-350 32-35 30-35 20-25 Back
1.6 380-420 36-39 35-40 20-25 Front
380-420 36-39 35-40 20-25 Back
16 0 4-6 1.2 300-350 30-35 30-35 20-25 Front 2
300-350 30-35 30-35 20-25 Back
1.6 380-420 35-40 35-40 20-25 Front
380-420 35-40 35-40 20-25 Back
19 0 5-7 1.2 400-450 25-30 25-30 20-25 Front 2
400-450 25-30 25-30 20-25 Back
1.6 400-420 45-50 45-50 20-25 Front 4
400-420 35-40 35-40 20-25 Back
25 0 5-7 1.6 400-420 40-45 40-45 20-25 Front 4
420-450 30-35 30-35 20-25 Back
Table 4-6

NOTE

4-4
4.03 MIG (GMAW) Basic
Problem Possible Cause
Undercut ① Welding arc voltage too high. ① Reduce voltage or increase feeding speed.
② Wrong welding torch angle. ② Adjust welding torch angle.
③ Too much heat. ③ Reduce voltage or decrease feeding speed to increase
welding torch travel speed and/or reduce welding current.
Porosity
② Impure shielding gas.
③ Dirt on welding wire.
④ Dirt on work surface.
⑤ Arc voltage too high.
③ Use clean and dry welding wire.
large.
work surface.
⑤ Decrease welding current.
⑥ Adjust welding torch to work piece distance.
Incomplete root ① Welding current too low ① Increase feeding speed and voltage, to increase welding
② Opening too narrow, or weld bead too current.
small. ② Increase opening angle or weld bead.
③ Incorrect shielding gas used.
Lack of fusion Voltage too low. Increase voltage.
① Voltage too high. ① Decrease voltage, or increase feeding speed.
② Voltage too low. ② Increase voltage, or decrease feeding speed.
Irregular weld bead shape ① Adjust voltage and speed control knob, to adjust
indicates voltage too low; recession indicates voltage and current.
voltage too high.
② Welding wire deviates. ③ Check shielding gas.
③ Incorrect shielding gas used. ④ Adjust feeding speed or voltage knob.

Broken weld bead ① Weld bead too small. ① Reduce travel speed.
② Decrease current and voltage, increase GMAW torch
deep.
③ Welding stress too large. ③ Increase welding metal strength, or change the design.
④ Voltage too high. ④ Decrease the voltage.
⑤ Cooling rate too high. ⑤ Preheat plate and cool slowly.

Wire speed and pressure When GMAW welding torch is connected to

front panel, voltage polarity is wrong.
correctly, but the arc wire manufacturer for correct polarity.
doesn’t does not make
the sound that a short arc
should make

4.04 STICK (MMAW) Basic Welding Technique

as STICK (MMAW).
With electrode and work piece as two poles, when welding the high temperature and blow
force of arc melt part of the work piece, form an oval pit full of liquid metal on the weld
metal, and form weld bead with the move of electrode and the cooling of weld pool.

4.05 STICK (MMAW) Common Welding

Weld Bead Type Thickness Electrode Diameter Current
No groove 3 3.2 90-120
weld 4-5 100-130
4 160-200
5 200-260
V groove 5-6 3.2 100-130
4 160-210
5 200-260
≥6 4 160-210
5 220-280
X groove ≥12 4 160-210
5 220-280

4-5
 No groove 2-3 2 40-50
weld 3-4 3.2 80-110
V groove 5-6 90-120
≥7 90-120
4 120-160
X groove ≥12 3.2 90-120
4 120-160
No groove 2 2 50-55
3-4 3.2 90-120
4 120-160
V groove ≥5 3.2 90-120
4 140-160
X groove ≥14 3.2 90-120
4 140-160
No groove 2 2 50-55
3-5 3.2 80-110
4 120-160
V groove ≥5 3.2 90-120
4 140-160
5 220-260
X groove ≥12 3.2 90-120
5 140-160
5 220-260

Weld Bead Weld Toe Height (mm) Wire Diameter (mm) Current
2 2 55-65
3 3.2 100-130
4
4 160-200
≥5 160-200
5 220-280
2 2 50-60
3-4 3.2 90-120
≥5
≥5 4 120-160
2 2 55-60
weld 3-4 3.2 90-120
≥5 4 120-160
Table 4-8

NOTE

4-6
4.06 STICK (MMAW) Basic
Problem
Welding current changes.
the weld metal (slag inclusion).
A groove has been formed in the
base metal adjacent to the toe of a
weld metal (undercut).
to the surface of the metal or edge
of the joint.
Crack occurring in weld metal soon
Possible Cause
improper, causing welding current
changes too much when arc length
changes.
① Welding current too low .
② Electrode too large for joint.
trapped in undercut from previous
run.
③ Irregular deposits allow slag to
be trapped.
trapped beneath weld bead.
full fusion.
which welding is done.
① Welding current too high.
② Welding arc too long.
③ Angle of the electrode incorrect.
correct electrode angle.
⑤ Electrode too large for joint.
of weave.
① Small electrodes used on heavy
cold plate.
② Welding current too low.
③ Wrong electrode angle.
④ Travel speed of electrode too
high.
⑤ Scale or dirt on joint surface.
① Rigidity of joint
③ Welding current too high.
Table 4-9
4-7
Adjust arc force control knob to
make welding current stay stable
while prevent electrode from
distance is too small.
① Increase welding current.
② Use smaller diameter electrode.
③ Allow wider gap.
① If bad undercut is present, clean
slag out and cover with a run from a
smaller diameter electrode.
and room for cleaning out the slag.
③ If very bad, chip or grind out
④ Use smaller electrode with
remove all slag from corners
⑤ Clean joint before welding
⑥ Use electrodes designed for
otherwise proper control of slag is
① Reduce welding current.
② Reduce the length of the welding
arc.
③ Electrode should not be inclined
④ Allow more room in joint for
⑤ Use smaller gauge electrode.
⑥ Pause for a moment at edge of
weave to allow weld metal build-up.
① Use larger electrodes and
preheat the plate.
② Increase welding current.
③ Adjust angle so the welding arc
is directed more into the base metal.
④ Reduce travel speed of
electrode.
⑤ Clean surface before welding.
① Redesign to relieve weld joint
of severe stresses or use crack
resistance electrodes
② Travel slightly slower to alloy
greater build-up in throat.
③ Decrease welding current.
 SECTION 5: TROUBLESHOOTING AND ROUTINE
MAINTENANCE

Cause Remedy
Main power is turned ON, power ① Turn on MIG (GMAW) mode
indicator lights up, but the power ② Welding torch switch failure ② Repair or replace welding torch switch/ wire

welding torch switch is pressed

Main power is turned ON, but
LED display on front panel doesn’t
illuminate
LED displays E01, and the power
welding torch switch is pressed
① 2A fuse blown ① Replace fuse
② Power input cable disconnected ② Check power input cable
Exceed nominal duty cycle of welding Remain the power switch at ON, and wait for
power source the welding power source to cool down (notes:

The wirefeeder doesn’t feed wire in ① Welding wire stuck to wire feeding ① Check whether wire feeding tube or contact
GMAW mode
as needed
② 8A fuse blown ② Replace 8A fuse
③ Internal welding power source
③ Have an accredited
○
R

failure

① Welding torch switch turned to 4T ① Turn to 2T normal mode

releasing welding torch switch
welding torch switch, but fail to
establish the welding arc
self-lock mode ② Repair or replace welding torch switch wire
② Welding torch switch wire shorted
Work cable disconnected or poorly Ensure good electric contact
connected

wire feed roll ② Replace wire feed roll

No wire feeding when welding torch
switch pressed
③ Back pull of wire feed roll too large ③ Lower braking force of wire feed roll
④ Worn, twisted or dirty wire feeding ④ Clean or replace wire feeding tube
tube
Welding torch switch/ wire failure Repair or replace welding torch switch/ wire

Table 5-1

Maintenance and

! WARNING

R　

unless you are repair personnel accredited by GREEWELD . Disconnect the Welding Power Source
from the Mains Supply Voltage before disassembling.
Test and Maintenance

grounding test shall be conducted so as to ensure that the equipment meets the standard.

① Test Schedule:
a) Portable equipment: at least once every 3 months;
b) Fixed equipment: at least once every year.
The customers should record the periodic test result and establish good tagging system (including test date). Portable equipment

5-1
 Parts to be tested
resistance (MΩ)
Input circuit (including control circuit connected to it) to welding circuit 5
(including control circuit connected to it)
2.5
Welding circuit (including control circuit connected to it) to any auxiliary 10
circuit exceeding SELV (safety extra-low voltage)
Welding circuit (including control circuit connected to it) to any auxiliary 1
circuit within SELV (safety extra-low voltage)
Independent welding circuit to independent welding circuit 1

Table 5-2
③ Grounding Test
The resistance between equipment grounding metal parts shall not exceed 1Ω. The following parts shall also meet this require-
ment:

b) Grounding terminal of relevant plug of portable equipment.

NOTE: Stray output current can damage circuit, and therefore power supply circuit of equipment shall be inspect-
ed periodically. The shall be conducted by licensed professional electrician.
a) Power socket/ circuit and relevant accessories of portable equipment: at least once every 3 months;

The equipment shall be checked periodically by professional serviceman accredited by GREEWELD , to ensure that:

⑤ Accessories
Accessories including output cable, welding clamp, welding torch and wirefeeder should be checked by professional personnel at

⑥ Repair
Any parts damage should be replaced by professional serviceman accredited by GREEWELD .

Equipment

Periodic test should be done on the output of the equipment and accessories, to ensure the lowering level is within limit. Calibra-

a) Portable equipment: at least once every 3 months;

b) Fixed equipment: at least once every year.

Required tests are listed in Table 5-3. They should be conducted by professionals accredited by GREEWELD according to the situ-

Test Requirement
Check output current to ensure the lowering level is within limit
Check output voltage to ensure the lowering level is within limit

Check precision of digital meter to ensure the lowering level is within limit

Table 5-3

-
ity can be used.

5-2
5.03 Cleaning

! WARNING

　
○
R

unless you are repair personnel accredited by GREEWELD . Disconnect the Welding Power Source
from the Mains Supply Voltage before disassembling.

slag and loose material. Keep the shunt and lead screw surfaces clean as accumulated foreign material may reduce the equip-
ment output welding current.

5.04 Cleaning the Wire Feed Roll

CAUTION
NEVER use compressed air to clean the equipment, for the strong force of compressed air may leave the metal grain
between the electric parts and grounding metal parts, causing arc striking between parts and parts damage.

5-3
 SECTION 6: SPARE PARTS
350P

Figure 6-1

No. Code No. Code

1 Control Panel 026 14 Reactor 005
2 Power PCB 019 15
3 Main Control PCB 028 16 Control Transformer 006
4 Circuit Breaker D32 17 IGBT Module 75A
5 Fuse 2A 18 Inverter PCB 014
6 Fuse 8A 19 Driving PCB 010
7 Fuse 8A 20 Knob
8 Heater Socket 21 Output Terminal
9 22 7-pin Control Socket
10 23
11 Castor 24 Fast Recovery Diode 80A
12 Capacitor 100 uF 25 Fan
13 Main Transformer 007 26 Capacitor 1 uF

Table 6-1

6-1
 500P

Figure 6-2

No. Code No. Code

1 Control Panel 026 15 Inductor 004
2 Main Control PCB 028 16 Main Transformer 008
3 Control Transformer 006 17
4 18 Power PCB 019
5 Circuit Breaker50A 19 Driving PCB 010
6 Heater Socket 20 Knob
7 Fuse 8A 21 Output Terminal
8 Fuse 8A 22 Inductor 002
9 Fuse 2A 23 Reactor 010
10 Fan 24 Capacitor 0.47 uF
11 25 IGBT Module 100A
005
12 Capacitor 100 uF 26 Capacitor 20 uF
13 Castor 27 Inductor 003
14 Fast Recovery Diode 300A 28

Table 6-2

6-2
 1 2 3 4 5 6 7 8
GW9-066-014 VD1-4 LEM
+
C1 C3
TR1 A1(+)
TVS1 TVS1 GW6-173-007
G1 G3
R1 R1 R1 R3 GW9-066-011
A U GW9-066-004 BR1 A
S1 ~
E1 E3
GW9-066-030
V C1-3
C13 R5-6 RY1 GW9-066-017 VD6-10
~ GW9-066-017
W
GW9-066-011 A3-1 A3 A2-1(-) A2(-)
~ R4
TVS2 TVS2
SECTION 7: CIRCUIT DIAGRAM

R2
G2 G4 -
R2 R2 L1
C2 C4
E2 E4
FUSE1
2A
E1 G2 E3 G4
B G1 E2 G3 E4 B

G1

G2

G3

G4
E1

E2

E3

E4
D3 D1

1
2
3
4
5

1
2
3
4
5
CN4 CN5
GW9-066-010 CN2
T1 2 73 R1 R2

Figure 7-1
GW6-172-006 1 115
CN3
50 3 D4 D2
CN1

7-1
~19V 51 2
115 1

3
48 2
115 1
~19V
GW9-066-001
415V CT1
12T RJ:JUC-17F-80
C18 ~12V
380V
115

215
51
6 53

50

1 115

33
34
35
220V

2 48
5 54
CN2 4 58

3
2
1
4
C C

3
2
1
3 58
FS ~19V CN6 CN12 CN9 CN5 2 57
215 3 1 57
~19V 20 2 GW9-066-028 NB30
21 1 CN10
CN4 GND 6 115
~27V 5 36
31 2
32 1 CN3 CN7 +15V 4 37
-15V 3 38
Arc Voltage + 2 39

8
7
6
5
4
3
2
1

1
2
3
4
0V Arc Voltage – 1 40

215
27

28
28
29
30

22
23
24
15
15

15
~10V CN2 FUSE3
350P

215

513
512

515
511
511
511
22
23
24
J2
CN4 1 515
2 8A

1
2
3
4

6
5
4
3
2
1
3 505
Circuit of
~15V 2 6 1 Wirefeeder 3 4 5 7
GW9-066-026 GW9-066-019 CN3
FUSE2 1 515
R1 A V 2 515
8A 3 508

1W/10K
TS 4 508
15A502 B502 5 509
QF CN1
D1 D2 6 509
+

DC24V
IPB

3
2
1
IN4007

IN4007

3
2
55 1

4
M

J1

501
SSJ

504
503
502
-
D D

56
R2
24V WUXI GREEWELD
1W/220 TECHNOLOGY CO.,LTD
MAIN CIRCUIT DIAGRAM
NO. GW0-354-005 Name OF MultiMIG 350P
Designed
by Revision V1.0
Approved
by 1 of 1 page
1 2 3 4 5 6 7 8
 Figure 7-2

7-2
Arc Voltage +
Arc Voltage –
500P

Circuit of
Wirefeeder
WUXI GREEWELD
TECHNOLOGY CO.,LTD
MAIN CIRCUIT DIAGRAM
NO. Name OF MultiMIG 500P
Designed
by Revision
Approved
by 1 of 1 page
 SECTION 8: WARRANTY CARD AND QUALIFICATION
CERTIFICATE
Dear Users,
○
R

Thank you for purchasing GREEWELD

warranty card, and keep it properly.

User Name User Contact Person

User Address User Telephone Number
Purchase Store Store Contact Person
Store Address Store Telephone Number
Product Name Product Model
Purchase Date Ex-factory Number

Repair Record
Date Reason & Treatment Repair Unit Signature of Repair Personnel

Product Model: see nameplate

Ex-factory Number: see nameplate Inspector:
QC
PASS
03

8-1
 R Inverter Arc Welding Power Source Professional Manufacturer
WUXI GREEWELD TECHNOLOGY CO.,LTD
Address: A06, U Valley Industrial Park, Xibei Town, Wuxi City
Tel: 0510-83796633
E-mail: customer@greeweld.com
Fax: 0510-83793366
Website: www.greeweld.com