Professional Documents
Culture Documents
Energy
journal homepage: www.elsevier.com/locate/energy
a r t i c l e i n f o a b s t r a c t
Article history: In this study, two prediction models were developed to determine equilibrium compositions in the
Received 20 April 2020 combustion products of a domestic boiler. These models are based on the Gibbs energy minimization and
Received in revised form equilibrium constant methods. According to the domestic boiler standards (EN 15502e1 and EN 437),
29 May 2021
gaseous fuels (G20, G25, and NG) were selected to predict gaseous emissions. A novel investigation was
Accepted 1 June 2021
Available online 4 June 2021
realized for a domestic boiler's lean premixed burner in compliance with relevant standards. In the range
of 0.6e0.9 equivalence ratio, the equilibrium compositions of the species were obtained.
The proposed models were compared with CHEMKIN commercial software to verify the prediction of
Keywords:
Domestic boiler
the results. Adiabatic flame temperatures and combustion products (NO, CO, N2, O2, CO2, and H2O) were
Combustion estimated using prediction models. The estimated values showed good agreement with the results ob-
Emissions tained from CHEMKIN software. Under efficient boiler operating conditions (f¼0.65, 0.7, and 0.75),
Prediction models minor deviations were observed comparing with the CHEMKIN results. For gaseous fuels, CO and NO
emissions reach peak values near f¼0.9 and f¼0.85, respectively. Without using complex chemical ki-
netics mechanisms, models provide reliable estimates. The proposed models can be parametrically
applied not only for boilers but also for other applications in combustion processes.
© 2021 Elsevier Ltd. All rights reserved.
1. Introduction factors of 57 g/GJ for NOx and 46 g/GJ for CO, respectively [3]. Thus,
various standards have been introduced to prevent these pollutant
Combustion of hydrocarbon fuels emerges emissions and cre- gases' environmental effects from the boilers [4]. One of these
ates concerns about public health and the environment. Emissions standards' purposes is to reduce the CO and NOx emission levels of
such as carbon dioxide (CO2) and water (H2O) cause greenhouse gas-fired heating boilers [5] following the European Union regu-
effects and local fog. Besides that, other pollutants of hydrocarbon lations such as EN 15502e1:2012þA1:2015 [4]. Therefore, it is
combustion are carbon monoxide (CO), nitric oxides (NOx), un- crucial to examine the combustion parameters and effects that
burned hydrocarbons (HC), sulfur oxides (SOx), and particulate create these emissions. Thus, several studies have been published
matter (PM). These pollutants affect the health of humans and in the literature on investigating these issues. These studies have
animals negatively. Also, SOx and NOx are significant contributors to been conducted with numerical, experimental, and theoretical
acid rains [1]. Today, residential boilers used for hot water and methods.
heating burn fossil fuels (primarily natural gas). They significantly Several numerical and experimental studies were performed
contribute to these pollutant gases, especially NOx and CO, which focusing on pollutant emissions and environmental impacts
are macro pollutants that emerge by natural gas combustion with [5e12], effects of various gaseous fuels on combustion [13e16],
global warming potential [2]. According to European Environ- combustion stability [17,18], system optimization [19e21], com-
mental Agency (EEA) report for European countries, these resi- bustion performance and energy efficiency [22e24], emission
dential boilers that commonly burn natural gas have emission predictions [25e27].
Emerging emissions resulting from combustion are predicted by
kinetic/dynamic models and chemical equilibrium methods,
* Corresponding author. Mechanical Engineering Department, Dokuz Eylul Uni- mainly known as equilibrium constants or minimization of Gibbs
versity, Tınaztepe, Izmir, Turkey. energy [28]. In combustion applications, the estimation of
E-mail address: semih.yilmaz@deu.edu.tr (S. Yılmaz).
https://doi.org/10.1016/j.energy.2021.121123
0360-5442/© 2021 Elsevier Ltd. All rights reserved.
S. Yılmaz, D. Kumlutaş, U.A. Yücekaya et al. Energy 233 (2021) 121123
reduction methodologies were investigated using the combustion version of combustion kinetics code Chemkin II developed at
chemical equilibrium methods. Many of these studies provided Sandia National Laboratories [53]. For the gaseous species, ther-
information on emissions for gas turbines and engines. General modynamic properties are stored in the database in terms of
hydrocarbons [30,36], diesel blends [31,35,42], coal [34], methane polynomial fits to the specific heats. The software has the same
[29,38,43], and natural gas [9,36,45], biomass [44] fuels were format that utilized in the NASA chemical equilibrium code [54].
considered separately, however, studies on test gases of domestic
heating boilers are lacking in the research field. Thus, test gases
need further investigation, including requirements of the EN 2.1. Gibbs energy minimization method
437:2018 [49] standards. In the previous studies, a comprehensive
theoretical investigation has not been performed, and there is still After the combustion process, the composition of the product
insufficient research available on domestic heating boilers. should be calculated at a known temperature, pressure, and stoi-
This study aims to investigate the fundamental parameters chiometry for chemical equilibrium. Gibbs energy (G) can be
related to combustion in domestic boilers with developed com- defined with thermodynamic properties of total enthalpy (H), total
puter codes. The main contribution of this investigation is to pre- entropy (S), and temperature (T) (Equation (1)) [28]:
dict emissions and adiabatic flame temperatures on the domestic
boilers' premixed burners. Two prediction models based on Gibbs G ¼ H TS (1)
energy minimization and equilibrium constant methods were
The Gibbs energy minimization method used for calculating the
created. The fuels were selected as test gases (G20, G25) and natural
thermodynamic state with temperature and pressure is a valuable
gas (NG) defined in EN 15502e1:2012þA1:2015 [4] and EN
and practical process than the equilibrium constant method. In
437:2018 [49] standards. The thermodynamic states of fuels and
chemical equilibrium, Gibbs energy function gets the minimum
combustion products were calculated according to the temperature
value; in contrast, entropy has maximum value (Equation (2)):
and pressure. Adiabatic flame temperatures and equilibrium com-
positions of the species were obtained in the range of 0.6e0.9
ðdGÞT;P ¼ 0 (2)
equivalence ratio. This range is an optimal lean premixed condition
[6,17,19,22,50] for the burner of a domestic boiler. The results of two NASA developed a multi-functional code [51] for calculating the
prediction models were compared with commercial software complex chemical equilibrium composition and temperature. Gibbs
(CHEMKIN). energy minimization is obtained by solving equations with Newton
Raphson method iteratively. This code has advantages over other
methods that equilibrium composition is attained even without
2. Methodology knowledge of chemical kinetics [55]. Gordon and McBride define
Gibbs energy of gaseous mixture and chemical potential per kmole
Combustion equilibrium calculations are generally handled by in Equations (3) and (4) [51]:
using chemical kinetics and chemical equilibrium approaches. Both
equivalent formulations usually describe the chemical equilibrium: X
NS
equilibrium constants or minimization of free energy [51,52]. In the G¼ m j nj (3)
scope of the study, codes were developed within these two ap- j¼1
proaches, and a theoretical study was carried out for standard gases
!
as G20, G25, and NG with different equivalence ratios. Here, vg
equivalence ratio is defined as fuel/air ratio [1]. Properties of these mj ¼ (4)
vnj
gases are given in Table 1 for standard test conditions defined in EN T;P;nisj
437:2018 [49].
The chemical equilibrium condition is maintained by minimi-
In this study, the reactants' temperature and pressure were
zation of free energy with certain constraints. The mass balance
defined as 300 K and 1 atm. The air composition in the inlet of the
constraints of the minimization are expressed in Equations (5) and
combustion chamber was specified as 21% O2 and 79% N2. Other
(6):
minor species in the air were neglected. The walls of the combus-
tion chamber were defined as adiabatic. The constant pressure- X
NS
enthalpy approach was applied to the combustion domain. Aij nj b0i ¼ 0 (5)
Detailed descriptions of the two methods used in the proposed j¼1
models were presented in Sections 2.1 and 2.2. The data obtained
from these two methods were compared with the commercial
bi b0i ¼ 0 (6)
software (CHEMKIN) uses the element potential method. The cur-
rent version of CHEMKIN commercial software is an evaluated For considering the standard state, the chemical potential can be
described with the ideal gas assumption in Equation (7):
Table 1
!
n
Composition of the gases [49]. mj ¼ m0j þ RT ln þ RT lnðPÞ (7)
nj
Gas Type Composition by mole (%)
Methane (G20) CH4 ¼ 100 A G’ term can be defined as in Equation (8) with Lagrangian
Test gas (G25) CH4 ¼ 86 multipliers, and the equilibrium equation emerges as indicated in
N2 ¼ 14 Equation (9):
CH4 ¼ 95.72
C2H6 ¼ 2.45 X
NE
Natural Gas (NG) C3H8 ¼ 0.84
G0 ¼ G þ li bi b0i (8)
N2 ¼ 0.78 i¼1
CO2 ¼ 0.17
3
S. Yılmaz, D. Kumlutaş, U.A. Yücekaya et al. Energy 233 (2021) 121123
!
X
NS X
NE NE
X
0
dG ¼ mj þ li Aij dnj þ bi b0i dli (9)
j¼1 i¼1 i¼1
X
NE
mj þ li Aij ¼ 0 (10)
i¼1
bi b0i ¼ 0 (11)
All defined equations are not linear with composition variables
for obtaining gaseous combustion products. Therefore, the Newton
Raphson method is utilized iteratively for predicting moles of
gaseous species (n), compositions (nj), Lagrangian multipliers (lj),
and if the necessary temperature (T). This method contains a Taylor
series expansion of suitable equations [56].
In the light of these explanations, an in-house prediction model
(Model 1) was developed with Java programming language. The
proposed model was generated based on NASA's complex chemical
equilibrium procedure [51] with the Gibbs energy minimization
method.
Model 1 has several advantages over commercial CHEMKIN
software using the element potential method and Model 2 using
the equilibrium constant method. Along with higher numerical
convenience for the computation of components, this model re-
quires fewer property data and can perform calculations without
equilibrium constants and chemical kinetic mechanisms defined
separately for each type of fuel. The algorithm of Model 1 is easily
adapted to use with boilers, engines, gas turbines, and other com-
bustion systems for various fuels or fuel mixtures. The flow algo- Fig. 1. Flow algorithm of Model 1.
rithm of Model 1 is shown in Fig. 1.
In the flow algorithm of Model 1, type of fuel, equivalence ratio,
an initial guess of adiabatic flame temperature, inlet temperature, complex computer programs. This method has more convenience
and reactants' pressure are given as input parameters at the first than the Gibbs energy minimization method using the Lagrange
step. After that, the properties of reactants and products are Multiplier Approach and element potential method (CHEMKIN)
calculated using the thermodynamic properties database. For a using complex chemical kinetic mechanisms.
given temperature and pressure, it is crucial to use the appropriate In the equilibrium constant method, thermophysical properties
curve fitting method. In this step, the least-squares curve fitting were calculated by the coefficients specified in the NASA report
method is used to determine the curve fitting coefficients of [48]. While using equilibrium constants, all the products and re-
properties. Otherwise, there may be deviations in the predicted actants were assumed as ideal gas. Therefore, thermophysical
values of the products formed. properties change depending on the temperature only. Emission
Gibbs energy minimization function handles input parameters values were determined by applying the combustion process for
and thermodynamic properties to solve minimization equations three different gas compositions in Model 2.
with the Newton Raphson iteration method. The main function and In the calculation method, specific heats are computed with
five different sub-functions are employed in the minimization NASA coefficients according to Equation (12):
process. The converge criteria are determined as ε < 10e7 in the
calculations. It is vital to correctly define the Newton Raphson Cp+ ðTÞ
¼ a1 T 2 þ a2 T 1 þ a3 þ a4 T þ a5 T 2 þ a6 T 3 þ a7 T 4
method's first estimation values to achieve convergence in the R
Gibbs energy minimization function. Appropriate selection of (12)
initial predictive values provides faster convergence. If convergence
is not achieved, the initial guess of the adiabatic flame temperature Enthalpy and entropy are calculated from integration of the
is adjusted, and the steps are restarted. After the function Cp (T) and Cp (T)/T with respect to T, as shown in Equations (13)
converged, adiabatic flame temperature and compositions of and (14):
combustion products are obtained as outputs.
h ðTÞ lnðTÞ T T2 T3 T4
¼ a1 T 2 þ a2 þ a3 þ a4 þ a5 þ a6 þ a7
RT T 2 3 4 5
2.2. Equilibrium constants method
b1
þ (13)
In this method, chemical equilibrium is calculated using the T
equilibrium of the reactants and products for the hydrocarbon
fuels. The equilibrium constant method has advantages over other s ðTÞ T 2 T2 T3
methods with its simple adaptation. Besides that, satisfactory re- ¼ a1 a2 T 1 þ a3 ln T þ a4 T þ a5 þ a6
R 2 2 3
sults can be obtained for combustion problems without using
4
S. Yılmaz, D. Kumlutaş, U.A. Yücekaya et al. Energy 233 (2021) 121123
6
S. Yılmaz, D. Kumlutaş, U.A. Yücekaya et al. Energy 233 (2021) 121123
) )
) )
)
)
Fig. 4. Mole fraction of CO for G20, G25, and NG fuels. Fig. 5. Mole fraction of NO for G20, G25, and NG fuels.
equivalence ratio due to the thermal and prompt NO mechanisms different operating conditions (f¼0.65, 0.7, and 0.75) [6] for the
[1] in the premixed combustion of domestic boiler burners. NO domestic boiler were selected as comparing mole fractions and
emissions reach peak values at f¼0.85 for all models and fuel types. adiabatic flame temperatures. In Tables 2e4, minor deviations were
G25 fuel has lower NO emissions in the investigated equivalence observed in mole fractions of O2, N2, CO2, H2O, CO, and NO
ratio range. comparing with the CHEMKIN results. When the results were
Other major combustion equilibrium products are N2, O2, CO2, compared, deviations of Model 2 are lower than Model 1.
and H2O. Mole fraction changes of these products with equivalence When the results of Model 1, Model 2, and CHEMKIN were
ratio for G20, G25, and NG fuels are shown in Figs. 6e9. It is clearly evaluated comparatively, it was seen that the results from f¼0.65
seen that Model 1 and Model 2 results matched with CHEMKIN to 0.75 were in good agreement with each other. The deviations of
results for all equivalence ratio ranges. Model 1 and 2 results comparing with CHEMKIN were found well
The reliability of the proposed models is demonstrated with below 1%. The only exceptions are mole fractions of NO. These re-
provided comparisons in Tables 2e4, showing deviations according sults show us that Model 1 and 2 can be utilized practically in
to reference values taken from CHEMKIN results. Suitable three combustion calculations in various devices.
7
S. Yılmaz, D. Kumlutaş, U.A. Yücekaya et al. Energy 233 (2021) 121123
) )
)
)
)
)
8
S. Yılmaz, D. Kumlutaş, U.A. Yücekaya et al. Energy 233 (2021) 121123
) )
) )
) )
Fig. 8. Mole fraction of CO2 for G20, G25, and NG fuels. Fig. 9. Mole fraction of H2O for G20, G25, and NG fuels.
Mechanism considering 53 species and 325 elementary For gaseous fuels, CO and NO emissions reach peak values near
reactions. f¼0.9 and f¼0.85, respectively.
After adiabatic flame temperature and gaseous emission results
were analyzed, the Model 1 and Model 2 results are in good The data obtained from this study provides crucial information
agreement with the CHEMKIN results. that will contribute to the research and development process of
Major combustion equilibrium products such as NO, CO, N2, O2, domestic boilers that utilize conventional combustion design pro-
CO2, and H2O were studied. Specially, NO and CO emissions cedures. Domestic boilers are obliged to work in accordance with
defined as crucial combustion products in standards were the limits of their emissions in the standards. Thus, emission esti-
investigated in detail. mates and adiabatic flame temperatures obtained in the study will
In the range of equivalence ratios (f¼0.6e0.9), the deviations of help determine domestic boilers' optimum working ranges. For
Model 1 and Model 2 were found well below 1%. The only ex- these ranges, combustion system design takes less time and
ceptions are mole fractions of NO. number of experiments can be reduced considerably through
modeling. Instead of time-consuming emission measurements
9
S. Yılmaz, D. Kumlutaş, U.A. Yücekaya et al. Energy 233 (2021) 121123
Table 2
Mole fraction deviations of equilibrium products and adiabatic flame temperatures for G20, G25, and NG fuels (f ¼ 0.65).
f¼0.65 Model 1 Results Model 2 Results CHEMKIN Model 1 Deviations (%) Model 2 Deviations (%)
Results
G20
G25
NG
Table 3
Mole fraction deviations of equilibrium products and adiabatic flame temperatures for G20, G25, and NG fuels (f ¼ 0.7).
f¼0.7 Model 1 Results Model 2 Results CHEMKIN Model 1 Deviations (%) Model 2 Deviations (%)
Results
G20
G25
NG
with gas sampling, proposed models can be utilized as an effective programming language. Proposed models can be a reference guide
emission prediction tool with their accuracy and speed. Thanks to for engineers and researchers working on the design and optimi-
its useful and easy features, models can be coded in any zation of domestic boilers.
10
S. Yılmaz, D. Kumlutaş, U.A. Yücekaya et al. Energy 233 (2021) 121123
Table 4
Mole fraction deviations of equilibrium products and adiabatic flame temperatures for G20, G25, and NG fuels (f ¼ 0.75).
f¼0.75 Model 1 Results Model 2 Results CHEMKIN Model 1 Deviations (%) Model 2 Deviations (%)
Results
G20
G25
NG
These models can also estimate equilibrium products of com- Research Council of Turkey (as the project grant no: TUBITAK -
bustion and thermodynamic properties without challenging TEYDEB 5180092). We gratefully acknowledge this support.
chemical kinetics calculations. Furthermore, proposed models can
be used to achieve optimum emissions levels defined in relevant References
standards on the development of boilers, engines, gas turbines, and
other combustion systems. Parametrical analyses can be applied to [1] McAllister S, Chen J-Y, Fernandez-Pello AC. Fundamentals of combustion
these combustion systems independent of the device and fuel type. processes. New York, NY, USA: Springer; 2011. https://doi.org/10.1007/978-1-
4419-7943-8.
Promising fuels such as hydrogen, biomass-based fuels with [2] Greenhouse EPA. Gas emissions. 2018. https://www.epa.gov/ghgemissions/
various fuel blends can be implemented in the prediction models. overview-greenhouse-gases. [Accessed 15 September 2020].
The proposed models adjusted to investigate domestic heating [3] EMEP/EEA. Air pollutant emission inventory guidebook Part B: 1A.4 Small
combustion. 2019. https://doi.org/.1037//0033-2909.I26.1.78.
boilers in this study could be modified to predict the data outputs [4] CEN/TC 109. EN 15502 -1:2012þA1:2015 Gas-fired heating boilers Part 1:
for biomass thermochemical conversion processes such as gasifi- general requirements and tests. 2015.
cation, pyrolysis, forest fires, or environmental applications of [5] Hinrichs J, Felsmann D, Schweitzer-De Bortoli S, Tomczak H-J, Pitsch H. Nu-
merical and experimental investigation of pollutant formation and emissions
ocean acidification, the global carbonic cycle of carbonic acid.
in a full-scale cylindrical heating unit of a condensing gas boiler. Appl Energy
2018;229:977e89. https://doi.org/10.1016/J.APENERGY.2018.08.011.
CRediT authorship contribution statement [6] Lee S, Kum S-MM, Lee C-EE. An experimental study of a cylindrical multi-hole
premixed burner for the development of a condensing gas boiler. Energy
2011;36:4150e7. https://doi.org/10.1016/j.energy.2011.04.029.
Semih Yılmaz: Conceptualization, Data curation, Formal anal- [7] Lee PH, Hwang SS. Formation of lean premixed surface flame using porous
ysis, Methodology, Software, Writing - original draft. Dilek baffle plate and flame holder. J Therm Sci Technol 2013;8:178e89. https://
doi.org/10.1299/jtst.8.178.
Kumlutaş: Conceptualization, Supervision, Writing - review &
[8] Liu FG, You XY, Wang Q, Zhang R. On optimal design and experimental vali-
editing. Utku Alp Yücekaya: Methodology, Data curation, Valida- dation of household appliance burner of low pollutant emission. Energy
tion, Visualization, Writing - original draft. Ahmet Yakup Cumbul: Convers Manag 2013;76:837e45. https://doi.org/10.1016/
Data curation, Formal analysis, Methodology, Software, Writing - j.enconman.2013.07.021.
[9] Zajemska M, Musiał D, Poskart A. Application of CHEMKIN and COMSOL
original draft. programs in the calculations of chemical composition of natural gas com-
bustion products. Combust Sci Technol 2014;186:153e72. https://doi.org/
10.1080/00102202.2013.854206.
Declaration of competing interest
[10] Zhao DF, Liu FG, You XY, Zhang R, Zhang BL, He GL. Optimization of a pre-
mixed cylindrical burner for low pollutant emission. Energy Convers Manag
The authors declare that they have no known competing 2015;99:151e60. https://doi.org/10.1016/j.enconman.2015.04.039.
financial interests or personal relationships that could have [11] Schiro F, Stoppato A. Experimental investigation of emissions and flame sta-
bility for steel and metal fiber cylindrical premixed burners. Combust Sci
appeared to influence the work reported in this paper. Technol 2019;191:453e71. https://doi.org/10.1080/00102202.2018.1500556.
[12] Comakli K. Economic and environmental comparison of natural gas fired
Acknowledgments conventional and condensing combi boilers. J Energy Inst 2008;81:242e6.
https://doi.org/10.1179/014426008X371031.
[13] Schiro F, Stoppato A, Benato A. Gas fired boilers: perspective for near future
This work was supported by the Scientific and Technological fuel composition and impact on burner design process. E3S Web Conf
11
S. Yılmaz, D. Kumlutaş, U.A. Yücekaya et al. Energy 233 (2021) 121123
12