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Article history: Renewable electricity has been developed very fast to reduce both the reliance on fossil energy and CO2
Received 25 April 2021 emission, and its utilization for the sustainable production of chemical products is of increasingly in-
Received in revised form terest. In this work, opportunities for renewable electricity utilization in coal to liquid fuels process are
19 August 2021
studied through thermodynamic and techo-economic analysis. Three CPtL (coal and renewable power to
Accepted 31 August 2021
Available online 3 September 2021
liquid fuels) processes are investigated, namely Case GSP þ E, Case Shell þ E and Case Texaco þ E. Exergy
losses of the subsystems are quantitatively analyzed, and measures to reduce exergy losses are proposed.
By integration with renewable electricity, carbon efficiency could be improved by 69.09e99.44%, and life
Keywords:
Renewable electricity
cycle CO2 emission could be reduced by 37.81e44.85%; however, the production cost is raised by 54.18
Coal e94.07% due to the high cost of electricity and electrolyzer. Sensitivity analysis shows that electricity
Coal to liquid fuels price has the most significant impact on the production cost. At present market conditions, CPtL is
Process simulation incompetent with coal to liquid fuels (CtL) process yet from the viewpoint of economics, but it might
Thermodynamic analysis become viable in the future by decreasing electricity price (0.07e0.01 $/kWh), electrolyzer cost (1150
Techno-economic analysis e640 $/kW) and electricity consumption of electrolysis (4.70e4.05 kWh/Nm3 H2).
© 2021 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.energy.2021.121977
0360-5442/© 2021 Elsevier Ltd. All rights reserved.
S. Qin, M. Wang, H. Cui et al. Energy 239 (2022) 121977
high cost of hydrogen production via electrolysis and the high from a given amount of biomass, by feeding additional hydrogen to
specific cost of small scale chemical plants. Braun et al. [8] pre- a gasification-based biorefinery. The overall economics were eval-
sented a model for high temperature co-electrolysis of carbon di- uated, and the production cost of synthetic gasoline is 85e210
oxide and water using solid oxide electrolytic cells (SOEC) for $/bbl. Floquet et al. [15] addressed the integrated design of the high
syngas production and subsequent conversion to liquid fuels by FT temperature steam electrolysis (HTSE) and BtL hybrid process. The
synthesis. The overall system efficiency was 51.0%. The liquid fuels use of electrolysis could nearly double the conversion of biogenic
production costs ranged from 4.4 to 15.0 $/GGE (169e595 $/bbl) for carbon, but the equivalent primary energy efficiency was lower
electricity prices of 0.02e0.14 $/kWh and a plant capacity factor of (39%) than the standard BtL process (42%). HTSE coupling increased
90%e40%, respectively. Herz et al. [9] conducted techno-economic the production cost from 1.4 V/liter (141 $/bbl) to 1.5 V/liter (151
assessment of a sustainable process for the hydrocarbons produc- $/bbl). However, most of these studies are related to the gasification
tion from CO2 and H2O based on the co-electrolysis. The influence of biomass, which is not straightforward and requires R&D, espe-
of availability, electricity price and product fraction is considered cially regarding biomass pre-treatment and feeding. The gasifica-
and discussed. Jun et al. [10] proposed a PtL process which converts tion of coal has the advantages large-scale capacities and technical
CO2 to liquid fuels, and a hybrid PtL/PtG process which converts CO2 mature [16], and are widely used for the production of clean
to liquid fuels and SNG simultaneously. Both process simulation alternative fuels, chemicals and electricity.
and techno-economic analysis were carried out to evaluate the The turmoil within the Middle East, insecurity of crude oil
process performance, and the production cost of the syncrude was supply, volatile crude oil price, and greenhouse gas emission
211e220 $/bbl. Hillestad et al. [11,12] investigated electricity input challenges are motivating new efforts to find alternative processes
to a biomass-based FT process to determine the effect on renewable for the production of liquid hydrocarbons with improved energy,
carbon utilization. The process concept reduced the CO2 release economic and environmental efficiencies. Coal is cheap and
from conventional BtL plants. The carbon efficiency was increased geographically well-distributed, and is prospectively sharing a
from 38% to more than 90%, and the production cost of the PBtL great portion in the energy mix. Coal can be readily transformed
process was 1.7 $/liter (145 $/bbl), approximately 30% lower that for into liquid hydrocarbons via FT synthesis. In this process, coal is
the conventional BtL. Seiler et al. [13] reported technical and gasified to syngas, but this sort of syngas is H2 deficient as it con-
economical evaluation of enhanced BtL processes. The PBtL routes tains a low H2/CO ratio (0.40e0.64) [16,17], which is unqualified for
enabled increased fuels production from renewable biomass. The the demand of FT synthesis [16]. To increase H2/CO ratio, a water
production costs ranged from 0.7 to 1.1 V/liter (72e113 $/bbl). gas shift (WGS) unit is necessary to convert part of CO to CO2 and
Hannula [14] examines the potential to increase fuels production H2. In this way, 61.39% of the carbon in coal is lost in the form of CO2
2
S. Qin, M. Wang, H. Cui et al. Energy 239 (2022) 121977
rather than liquid hydrocarbons, and 5.55e7.02 tons of CO2 is economic performance are still unknown for CPtL.
typically generated per ton of FT liquid fuels [16,18]. The low The present study aims to investigate the opportunities for
resource utilization efficiency and high CO2 emission significantly renewable electricity utilization in the CtL process from the
affect the development of the CtL industry. perspective of technical, economic, and environmental perfor-
Several approaches have been reported to reduce CO2 emission mance. Therefore, a novel CtL process integrating with renewable
in the CtL process, such as integration with CCS or biomass. Yu et al. electricity (CPtL) is proposed in this work. The effects of renewable
[18] investigated a combined process of CtL with CCS and found electricity integration and the gasifier type are discussed. Ther-
that increasing the CO2 capture would consume more energy. The modynamic analysis is conducted based on the simulation of the
overall energy efficiency decreased from 48.3% to 34.6% as the ratio CPtL process, and exergy losses of the subsystem are identified and
of captured carbon increased from 58% to 93%. Bassano et al. [19] quantified. Based on current realistic assumptions and future
analyzed the techno-economic performance of the CtL process with technological developments, the techno-economic and the feasi-
and without CCS. In the absence of CCS, the process with capacity of bility analysis are presented.
4500 t/d of coal could produce 1194 t/d of liquid fuels and 90 MWe
of electricity, emitting 7117 t/d of CO2. In contrast, in the presence of
2. Plant description
CCS, the CO2 emission could reduce to 2402 t/d while the electricity
output declined to 74 MWe. Jiang and Bhattacharyya examined a
The block diagram of the conventional CtL process and the novel
coal and biomass to liquids (CBtL) plant. Under identical conditions,
CPtL process is shown in Fig. 1. In the conventional CtL process
with CCS the CO2 emission was reduced from 5.24 to 0.55 t CO2/t FT
(Fig. 1(a)), coal is firstly gasified to produce raw syngas with a H2/CO
liquids, while the BEOP increased from 91.3 to 95.5 $/bbl
ratio of 0.4e0.64, far less than the required ratio of 2.0 for FT syn-
(19.07e19.87 $/GJ) [20e22]. Although integration with CCS can
thesis. Therefore, raw syngas is fed to the WGS unit to adjust H2/CO
remarkably reduce CO2 emission, storing the captured CO2 needs
ratio. Then syngas is transferred to the AGR unit to remove CO2 and
additional cost and energy consumption, and increases the risk of
H2S. The purified syngas with the suitable H2/CO ratio is reacted to
CO2 leakage. In addition, carbon efficiency cannot be improved.
obtain FT liquids. After FT synthesis, the liquid products are
A few studies have been devoted to the conversion of Power and
upgraded to gasoline and diesel. The gas product from FT reactor is
Coal to Gas (PCtG). Silvano Tosti et al. [23] assessed a combination of
composed of H2, CO, CO2 and light hydrocarbons (C1 to C4), and CO2
renewable energy (wind) storage with coal hydro-gasification to
is removed through methyldiethanolamine (MDEA) absorption.
produce SNG. The energy and exergy efficiencies were discussed,
Seventy-five percent of the decarburized FT vapor is transferred to
but the detailed economic analysis was not involved. Steven Chiuta
the ATR unit to convert the light hydrocarbons to H2 and CO, which
et al. [24] analyzed the techno-economic performance of Power to
is merged with the crude syngas from coal gasification and sent to
Methane (PtM) and Power to Syngas (PtS) for CO2 utilization in the
the AGR unit. The other 25% of decarburized FT vapor is mixed with
CtL plant. The syngas production cost of the conventional syngas
light gas coming from the product upgrading unit, and used as fuel
plant was 7 $/GJ, while the production cost for PtM and PtS ranged
gas for the combined cycle unit to supply steam and power. It
from 13 to 39 $/GJ and 9 to 14 $/GJ, respectively. Sensitivity analysis
should be noted that the adjustment of H2/CO ratio by the WGS unit
demonstrated that both PtM and PtS processes might be viable
leads to high CO2 emission, which can account for 44.65e79.43% of
with decreasing the capital investment, operation cost and elec-
the total CO2 emission [16]. The CO2 emission of the CtL process is
tricity price. To utilize CO2 as feedstock for syngas production,
5.55e7.02 t CO2/t FT liquids. This not only leads to a waste of carbon
Buchheit et al. investigated a combined process of renewable en-
resources, but also has a negative impact on the environment.
ergy (wind), coal and nuclear power. In the process, CO2 came from
Therefore, low resource utilization efficiency and high CO2 emis-
coal combustion in pressurized circulating fluidized bed, high
sion significantly reduce the competitiveness of the CtL process.
temperature steam was produced from nuclear reactor, and
The novel CtL process integrating with renewable electricity is
renewable electricity was generated from wind [25]. These studies
developed based on the conventional CtL process (Fig. 1(b)).
are the coal to gas process integrated with renewable electricity
Renewable electricity is introduced to provide the hydrogen and
(CPtG), but the integrated process of CtL with renewable electricity
oxygen source by water electrolysis. Then, oxygen is introduced
(CPtL) are not involved, and the thermodynamic efficiency and
into the gasification unit to produce raw syngas, which is merged
Fig. 1. Block diagram of the conventional CtL process (a) and the novel CPtL process (b).
3
S. Qin, M. Wang, H. Cui et al. Energy 239 (2022) 121977
4
S. Qin, M. Wang, H. Cui et al. Energy 239 (2022) 121977
(8.72 t/h) for the ATR unit, and the rest 43.46% (57.69 t/h) can be
Ex;prod sold as byproduct for revenue. The amount of cleaned syngas is
hx ¼ (6)
Ex;in 211.19 t/h, which is about twice of Case GSP (116.48 t/h). Finally,
Case GSP þ E yields FT liquids of 55.45 t/h, about twice of that for
Case GSP (27.75 t/h).
The equipment cost is calculated by Eq. (7) on the basis shown in As shown in Table 4, the renewable electricity demands for Case
Table S6. GSP þ E, Case Shell þ E and Case Texaco þ E are 819 MWe, 692 MWe
and 537 MWe, respectively. The energy efficiency of the CtL process
sf is 41.09e50.85%, by contrast, the products/coal energy ratio of the
S2
C2 ¼ C1 (7) CPtL process is enhanced to 76.93e98.92% due to the integration of
S1
renewable electricity. The total energy efficiencies of Case GSP þ E,
where C1 and C2 are the equipment cost of the benchmark and Case Shell þ E and Case Texaco þ E are 45.41%, 44.60% and 42.83%,
planning project, S1 and S2 are the corresponding production ca- respectively. As GSP gasifier has the highest cold gas efficiency
pacity; sf is the scale factor. (86.43% vs. 77.69% and 72.53%), it shows the highest energy effi-
The fixed capital investment (FCI) consists of equipment cost, ciency. On the other hand, since GSP gasifier yields the highest CO
installation, construction, contingency and other expenses, which content in the syngas (68.15% vs. 66.91% and 50.81%), it requires
can be determined by Eq. (8) according to the ratios to the equip- more H2 to increase H2/CO ratio, as a result, Case GSP þ E consumes
ment cost. the largest amount of renewable electricity (819 MWe). For Case
Texaco þ E, H2 is the byproduct instead of O2 for the higher H2/CO
FCI ¼ ð1 þ BOP þ BOIÞ C ðtn Þ0:9 (8) ratio in the syngas.
Case GSP and Case Shell exhibit higher energy efficiencies
where BOP and BOI are the balance of plant costs and indirect costs, (50.85% and 48.18%) than Case GSP þ E and Case Shell þ E (45.41%
respectively; tn is the number of trains. and 44.60%), because the energy efficiency of electrolyzer (74.0%) is
The total capital investment (TCI) is the sum of working capital lower than those of GSP (86.86%) and Shell (93.27%) gasifiers. The
(12% of FCI) and the FCI [22], and calculated by Eq. (9). energy efficiency of Case Texaco (41.09%) is lower than Case
Texaco þ E (42.83%), because of the lower energy efficiency of
CEPCI2019 Texaco gasifier (71.90%) as compared to electrolyzer (74.0%). Since
TCI ¼ TCI2007 (9)
CEPCI2007 few studies on the CPtL process have been reported, the literature
of the PBtL process is used for comparison with this work. The
where CEPCI2019 and CEPCI2007 are 600.8 and 524.2, respectively energy efficiencies of PBtL are 50.25% and 51.40% reported by Seiler
[30]. [13] and Dietrich [6], which is higher than this work because
The FTL production cost is calculated according to the EPRI's TAG wastewater treatment (gasification wastewater and FT water) is not
report [31]: taken into account and actually it consumes a large amount of
Table 2
Stream summary for Case GSP þ E.
Stream 1 2 3 4 5 6 7 8 9
Name Water O2 Coal Steam Raw syngas Raw syngas H2 Clean syngas Syncrude
Temperature, oC 70 31.2 25 251.1 1307.5 212.4 131.2 37.8 39.4
Pressure, kPa 303.98 4490 101 4137 4000 4000 4000 4000 1979
Flowrate, t/h
H2O 149.47 0.00 0.00 7.00 8.90 120.77 0.00 0.00 0.00
CO 0.00 0.00 0.00 0.00 155.02 153.49 0.00 186.98 0.07
H2 0.00 0.00 0.00 0.00 4.58 4.58 16.73 10.20 0.01
CO2 0.00 0.00 0.00 0.00 13.63 13.26 0.00 12.22 0.41
CH4 0.00 0.00 0.00 0.00 0.01 0.01 0.00 0.01 0.01
H2S 0.00 0.00 0.00 0.00 0.74 0.69 0.00 0.00 0.00
N2 0.00 0.00 0.00 0.00 0.83 0.43 0.00 1.77 0.00
O2 0.00 66.33 0.00 0.00 0.00 0.00 0.00 0.00 0.00
C2eC5 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.12
C6eC10 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 11.54
C11eC20 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 21.20
Wax 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 27.17
Coal 0.00 0.00 94.97 0.00 0.00 0.00 0.00 0.00 0.00
Total, t/h 149.47 66.33 94.97 7.00 183.71 293.23 16.73 211.19 60.52
Stream 10 11 12 13 14 15 16 17 18
Name FT vapor Gas to recycle O2 to ATR Recycle gas Gas to PSA FG Gasoline & diesel FT water Mixed alcohols
Temperature, oC 38 38 110 40 38 39.8 25 40 20
Pressure, kPa 1979 1979 1999 4100 1979 137.9 101 1979 100
Flowrate, t/h
H2O 0.35 0.26 0.00 0.33 0.09 0.09 0.00 76.55 0.01
CO 35.75 26.81 0.00 34.63 8.94 8.98 0.00 0.00 0.00
H2 5.13 3.85 0.00 5.66 1.28 0.92 0.00 0.00 0.00
CO2 34.19 0.41 0.00 10.33 0.14 0.41 0.00 0.00 0.00
CH4 3.08 2.31 0.00 0.00 0.77 0.93 0.00 0.00 0.00
N2 1.77 1.33 0.00 1.35 0.44 0.44 0.00 0.00 0.00
O2 0.00 0.00 8.72 0.00 0.00 0.00 0.00 0.00 0.00
C2eC5 2.44 1.83 0.00 0.00 0.61 3.15 0.00 0.00 0.00
C6eC10 3.80 2.85 0.00 0.00 0.95 0.95 0.00 0.00 0.00
Gasoline 0.00 0.00 0.00 0.00 0.00 0.00 16.72 0.00 0.00
Diesel 0.00 0.00 0.00 0.00 0.00 0.00 38.74 0.00 0.00
Oxygenates 1.15 0.86 0.00 0.00 0.29 0.29 0.00 3.05 3.03
Total, t/h 87.65 40.51 8.72 52.29 13.50 16.16 55.45 79.60 3.04
with renewable electricity, the ratio of FT products to coal is generation, for exergy loss from CCP accounting for 9.96e11.48%.
doubled (691.78 MWex).
Table 6 presents the total exergy balances for the CPtL process.
The total exergy efficiencies of Case GSP þ E, Shell þ E and 4.5. Analysis of CO2 emissions
Texaco þ E are 44.70%, 44.16% and 42.31%, respectively. For Case
GSP þ E, the largest exergy loss happens in the electrolyzer, ac- Fig. 5 shows the carbon flows in Case GSP þ E and Case GSP. For
counting for 34.98% of the total exergy loss, mainly due to the Case GSP þ E, 75.33% of the carbon in coal (48.61 t/h) is transformed
electrolysis reaction. Additionally, FT synthesis and gasification into FT liquid fuels. In contrast, for Case GSP, only 37.77% of the
contribute 16.65% and 15.19%, respectively, which are mainly carbon in coal (24.38 t/h) is stored into FT liquid fuels.
caused by chemical reactions. For Case Shell þ E and Case As shown in Table 7, after integration with renewable electricity,
Texaco þ E, the largest exergy loss also occurs in the electrolyzer, the carbon efficiencies could be increased up to 75.33% (Case
occupying 34.29% and 27.16%, respectively. The second largest GSP þ E), 67.91% (Case Shell þ E) and 54.75% (Case Texaco þ E). The
exergy loss is from gasification (21.23% and 27.06%). discrepancy in carbon efficiency of the CPtL process can be attrib-
uted to the difference in cold gas efficiency and CO yield of the
gasifier. For Case GSP þ E and Case Shell þ E, the carbon efficiencies
4.4. Recommendations from exergy analysis are doubled as compared with Case GSP and Case Shell, benefited
from the storage of carbon into FT products. For Case Texaco þ E,
The exergy losses are mainly caused by electrolyzer, gasifier, FT the carbon efficiency is only increased by 40.86% (from 32.38% to
synthesis and CCP unit, occupying 76.78e80.99% of the total. To 54.75%) because a lot of CO2 is generated in the gasification unit.
improve the exergy efficiency of the CPtL process, the following The CO2 emissions of the CPtL process are 1.17e2.76 t CO2/t FT
measures can be taken: (1) decreasing the electricity consumption liquids, which are significantly lower than the CtL process
or improving the efficiency of electrolyzer as exergy loss from water (5.55e7.02 t CO2/t FT liquids). In the CtL process, CO2 is mainly
electrolysis accounts for 27.16e34.98% of the total exergy loss; (2) generated in WGS and gasification, and 42.51e51.13% of CO is
choosing appropriate gasifier or enhancing gasifier performance converted to CO2 in the WGS unit and then discharged in the AGR
because the exergy loss from gasification accounts for unit. WGS accounts for 44.65e79.43% of the total CO2 emission, and
15.19e27.06%; (3) developing new technologies for FT synthesis, gasification accounts for 8.63e34.40%. In contrast, for the CPtL
especially for highly efficient conversion catalyst, for exergy loss process, CO2 emission from FT synthesis accounts for 21.99e51.80%,
from gasification accounting for 14.90e16.65%; (4) using high and that from gasification accounts for 20.44e51.68%.
pressure and high temperature steam to increase power The life cycle analysis of CO2 emissions of FT liquids and
7
S. Qin, M. Wang, H. Cui et al. Energy 239 (2022) 121977
Table 3
Stream summary for Case GSP.
Stream 1 2 3 4 5 6 7 8 9
Name Air O2 Coal Steam Raw syngas Raw syngas Shifted syngas Clean syngas Syncrude
Temperature, oC 25 31.2 25 251.1 1307.6 210.7 40 38.9 39.4
Pressure, kPa 101.33 4490 101 4137 4000 3850 3900 3026 1979
Flowrate, t/h
H2O 0.00 0.00 0.00 7.00 8.90 122.63 0.38 0.00 0.00
CO 0.00 0.00 0.00 0.00 155.02 153.55 75.76 90.34 0.03
H2 0.00 0.00 0.00 0.00 4.58 4.58 10.18 13.07 0.00
CO2 0.00 0.00 0.00 0.00 13.63 13.28 135.49 9.90 0.20
CH4 0.00 0.00 0.00 0.00 0.01 0.01 0.01 0.01 0.01
H2S 0.00 0.00 0.00 0.00 0.74 0.70 0.69 0.00 0.00
N2 313.29 0.00 0.00 0.00 0.83 0.44 0.44 1.85 0.00
AR 5.15 0.33 0.00 0.00 0.33 0.33 0.33 1.32 0.00
O2 96.22 66.33 0.00 0.00 0.00 0.00 0.00 0.00 0.00
C2eC5 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.06
C6eC10 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 5.74
C11eC20 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 10.62
Wax 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 13.61
Coal 0.00 0.00 94.97 0.00 0.00 0.00 0.00 0.00 0.00
Total, t/h 414.66 66.67 94.97 7.00 184.04 295.51 223.28 116.48 30.28
Stream 10 11 12 13 14 15 16 17 18
Name FT vapor Gas to recycle O2 to ATR Recycle gas Gas to PSA FG Gasoline & diesel FT water Mixed alcohols
Temperature, oC 38 38 110 40 38 39.7 25 40 20
Pressure, kPa 1979 1979 1999 4100 1979 138 101 1979 100
Flowrate, t/h
H2O 0.18 0.13 0.00 0.17 0.04 0.04 0.00 38.35 0.01
CO 17.91 13.43 0.00 15.15 4.48 4.50 0.00 0.00 0.00
H2 2.57 1.93 0.00 2.92 0.64 0.46 0.00 0.00 0.00
CO2 17.13 0.20 0.00 8.78 0.07 0.20 0.00 0.00 0.00
CH4 1.55 1.16 0.00 0.00 0.39 0.46 0.00 0.00 0.00
N2 1.85 1.39 0.00 1.39 0.46 0.47 0.00 0.00 0.00
AR 1.32 0.99 0.03 1.01 0.33 0.33 0.00 0.00 0.00
O2 0.00 0.00 5.12 0.00 0.00 0.00 0.00 0.00 0.00
C2eC5 1.22 0.92 0.00 0.00 0.31 1.58 0.00 0.00 0.00
C6eC10 1.95 1.46 0.00 0.00 0.49 0.49 0.00 0.00 0.00
Gasoline 0.00 0.00 0.00 0.00 0.00 0.00 8.34 0.00 0.00
Diesel 0.00 0.00 0.00 0.00 0.00 0.00 19.41 0.00 0.00
Oxygenates 0.58 0.44 0.00 0.00 0.15 0.15 0.00 1.59 1.57
Total, t/h 46.26 22.05 5.15 29.41 7.35 8.68 27.75 39.94 1.58
Table 4
Main results from the modeling and analysis of the six CtL plants.
Item Case GSP Case GSP þ E Case Shell Case Shell þ E Case Texaco Case Texaco þ E
Note.
a Products energy ðMWÞ
Total Energy efficiency ¼
Coal þ renewable electricity ðMWÞ
b Products energy ðMWÞ
Products=coal energy ratio ¼
Coal ðMWÞ
petroleum-based fuels are compared in Fig. 6. The life cycle CO2 (441.66e512.27 g CO2/km). The increase in carbon efficiency of the
emissions of the CPtL process are 246.63e358.20 g CO2/km, CPtL process significantly reduces CO2 emission at the fuels pro-
significantly lower than those from the CtL process duction stage. The life cycle CO2 emissions from electricity
8
S. Qin, M. Wang, H. Cui et al. Energy 239 (2022) 121977
Table 5
Effect of coal type for Case GSP and Case GSP þ E.
Fig. 4. Total exergy flows in Case GSP þ E (a) and Case GSP (b) (unit: MWex).
produced by hydropower, wind, and solar PV are 13.2, 46.4 and that reported by the literature (30%), because the electrolyzer cost
76.3 g CO2/kWh [39], respectively, so Case GSP þ Hydro has the adopted in this work is higher (1.15 M$/MWe vs. 0.64 MV/MWe) [6].
lowest life cycle CO2 emission (246.63 g CO2/km), which is slightly The gasifier accounts for 18.82e26.93%, which is similar to that
higher than the petroleum-based fuels (220.23 g CO2/km). Thus, reported by the literature (26%) [6]. The cavern accounts for
the CPtL process can be comparable to the OtL process according to 2.03e2.76% of TCI, which is in agreement with the literature (2.2%)
CO2 emission. [4]. On the other hand, the production cost of CPtL is 54.18e94.07%
higher than that of CtL, because the electricity price and electro-
4.6. Techno-economic analysis lyzer investment are high, even though CPtL could produce twice
the amount of FT liquids and the ASU and WGS units have been
The total capital investment (TCI) and production cost of FT cancelled.
liquids are presented in Figs. 7 and 8, respectively. With a coal
feeding of 94.97 t/h, the TCI of Case GSP þ E, Case Shell þ E and Case 4.7. Sensitivity analysis
Texaco þ E are 914.98, 917.42 and 815.02 MM$, and production
costs are 36.00, 37.20 and 37.75 $/GJ (180.83, 187.14 and 190.09 4.7.1. Influence of economic parameters on the production cost of FT
$/bbl), respectively. The TCI increases by 21.79e46.19% as compared liquids
to the conventional CtL plant as the electrolyzer is expensive. The Fig. 9 shows the influence of electricity price, LACCR, electro-
electrolyzer accounts for 32.79e42.71% of TCI, which is larger than lyzer cost, coal price, O&M costs and cavern cost on the production
9
S. Qin, M. Wang, H. Cui et al. Energy 239 (2022) 121977
Table 6
Exergy balances of the CPtL process.
Option Section Ex,in (MW) Ex,prod (MW) Ex,losses (MW) hx (%) yloss (%)
Fig. 5. Carbon flows in Case GSP þ E and Case GSP (unit: t carbon/h).
10
S. Qin, M. Wang, H. Cui et al. Energy 239 (2022) 121977
Table 7
CO2 emissions and carbon efficiency of the six Cases.
Case GSP þ E Case GSP Case Shell þ E Case Shell Case Texaco þ E Case Texaco
Fig. 6. Life cycle CO2 emissions for the CPtL, CtL and OtL processes.
Fig. 9. Sensitivity analysis of cost parameters on the production cost and BEOP (Case
GSP þ E).
11
S. Qin, M. Wang, H. Cui et al. Energy 239 (2022) 121977
Fig. 10. Installed capacity and electricity price of hydropower, solar PV and wind energy in future in China [40e45].
5. Conclusions
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Declaration of competing interest
[14] Hannula I. Hydrogen enhancement potential of synthetic biofuels manufac-
ture in the European context: a techno-economic assessment. Energy
The authors declare that they have no known competing 2016;104:199e212.
[15] Bernical Q, Joulia X, Noirot-Le Borgne I, Floquet P, Baurens P, Boissonnet G.
financial interests or personal relationships that could have
Sustainability assessment of an integrated high temperature steam
appeared to influence the work reported in this paper. electrolysis-enhanced biomass to liquid fuel process. Ind Eng Chem Res
2013;52:7189e95.
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Acknowledgments
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Research and Development Program of China (2019YFD1100602)
Energy Convers Manag 2019;191:80e92.
and the National Natural Science Foundation of China (21978158). [18] Yu GW, Xu YY, Hao X, Li YW, Liu GQ. Process analysis for polygeneration of
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