PRESENTATION

ON SUMMER TRAINING
IN

PELLET PLANT

SUBMITTED BY :- ANKIT KUMAR NISHAD

1900540400014
CONTENT

 Acknowledge
 What is pellet plant
 Introduction
 OPERATING REGIME :
 QUALITY OF RAW MATERIALS
 MATERIAL BALANCE
 QUALITY OF PRODUCT PELLETS
 SPECIFIC CONSUMPTION OF RAW MATERIALS, UTILITY & POWER
 RAW MATERIAL LINKAGES
 SITE AND INFRASTRUCTURE FACILITIES
 MAIN PLANT FACILITIES
 WATER FACILITY
 FUEL GAS FACILITY
 COMPRESSED AIR FACILITY
 AIR CONDITIONING AND VENTILATION SYSTem
 PROCESS AND PLANT DEDUSTING
 CIVIL WORKS
 BUILDING STRUCTURES
 ELECTRICAL FACILITY
 FIRE FIGHTING FACILITY
 DG STATION
 MANPOWER AND ORGANISATION STRUCTURE
 PROJECT IMPLEMENTATION
ACKNOWLEDGEMENT

 I would like to thank the entire workshop that has provided me with this training. I
am thankful to Amit Engineering & Construction. Who organized my training
schedule and also for their benevolent guidance and kind cooperation thought
my training along with completing this project report and provided me the
various knowledge about their shop. I also thank the workers of their respective
shops who were always ready to clarify my doubts and helped me improve my
knowledge by illustrating me to the finer point. I wish to express my deep
gratitude to all the concerned persons, whose support and coordination have
given me the opportunity to complete my training organization. The training was
a great leaning experience for me. I am deeply grateful to Amit Engineering &
Construction for providing me with this opportunity to work.
What is pellet plant

 Pellets are small balls of iron ore used in the production of steel. They
are made with technology that uses the powder that is generated
during the ore extraction process, once considered waste.
 Pelletizing plants are expected to play an important role in an era
when the global reserve of high grade lump ore is shrinking. The
plants promote the concentrating of low grade iron ores into
upgraded pellets
INTRODUCTION

 JSW Steel Limited (JSW), Dolvi Works intends to install one 816 m2
Pellet Plant #2 at Dolvi, Raigad, Maharashtra.
 The broad scope of this report is to familiarize the suppliers with the
existing conditions at JSWSL, Dolvi so that their offer is in line with the
expectation of JSWSL from them. The scope includes all facilities
from ore receipt to pellet discharge to the Blast furnaces and
specifically
OPERATING REGIME :

 The proposed pellet plant will be operating on the basis of three

shifts a day and 350 days in a year after taking into consideration
the shutdowns required for the planned maintenance and
unscheduled breakdowns.
QUALITY OF RAW MATERIALS

Quality
(%)

Raw mat. Fe(t) SiO2 AlO3 Cao Mgo Lol

IOF 66.9 2.75 0.5 0.15 0.13 0.57

Limestone 0.5 1.5 0.3 53.5 2.5 40

Dolomite 0.2 0.4 0 32.5 17.5 40

Bentonite 8 52.5 16 1.5 1.5 15.5

MATERIAL BALANCING
 The indicative material balance for production of 9.0 MTPA high
basicity pellets has been placed
Quality of pellets

 Constituents Value
 Fe(t) 63.48 SiO2 Al2O3 3.07 0.62 CaO MgO Basicity (CaO/SiO2) 4.13
0.8 1.3
Constituents Value

Fe(t) 63.48

SiO2 3.07

Al2O3 0.62

Cao 4.13

MgO 0.8

Basicity(CaO/SiO2) 1.3
Raw materials & services

 Raw Material (Dry & Net), kg/ tonne of pellets

Iron ore concentrate 950

Bentonite 5

coke 11

Limestone 56.5

Dolomite 30
What is pellet plant in steel plant

 Pelletizing essentially consists of formation of green balls of 12 to

16mm size from raw material mix of iron ore fines, coal or coke fines,
limestone fines, and bentonite as a binder.
Working
Final ball
THANK YOU