Professional Documents
Culture Documents
NO: DI-PUIC-AC
Equipment Operations and Maintenance Department
PREVENTIVE MAINTENANCE
PRE-USED INSPECTION CHECKLIST
Equipment : AIR COMPRESSOR
Brand/Model :____________________ SERIAL NO:__________________
Equip. Location :____________________ NO:_________________________
EQUIPMENT DETAIL: DATE CONDUCTED:
RATED POWER :__________________________________
RUNNING HOURS :___________________________________
REMARKS:
REMARKS:
REMARKS:
5 Wash inside of the mixer and keep it clean from the concrete
6 Check lever of discharging gate for manual operations
7 Check the oil level of mixer gearbox
8 Check the automatic grease pump level if necessary add
grease
9 Check and clean the loadcell from dusty keep clean always
10
Check loadcells earling properly or not fasten cable bolts
11 Check the cement weighing batcher output hoses clean
always
CEMENT WEIGHING BATCHER
1 Check the discharge gate of the cement batcher
2 Check loadcells earling properly or not fasten cable bolts
3 Check any sharp object on the conveyor belt
4 Check safety bolts should be loosen to avoid effect weighing
operation
5 Check
always
the cement weighing batcher output hoses clean
CEMENT SCREW
1 Check and greasing screw bearing
2 Check the sealing of screw
CEMENT SILO
1 Check visual inspection of cement silo
2 Check the pneumatic air leakage
3
Check the butterfly valve manually at the bottom of
cement silo
AIR COMPRESSORPNEUMATIC
1 Check leakage of pneumatic system
2 Check and drain off the tank compressor
3 Check compressor if gauge is 6-8 bar
4 Check the oil level of compressor
REMARKS:
REMARKS:
EXTERIOR GENERAL
Lights Exhaust
Head - Stop Engine
Tail - Dash Safety Equipment
Turn Indicator Fire Extinguisher
Drive Line Flags-Flares-Fuses
Reflectors Reflective Triangles
Rear End Spare Bulbs and Fuses
Mirrors Frame and Assembly
Hitch Body
Starter Front Axle/A-Frame
Steering Fluid Level
Steering Mechanism
Suspension System
Tire Chains
Tires
Windows
Windshield Wipers
Transmission
Wheels/Rims/Lugs
TRAILER PLATE NO.:_________________________________
BOOM NO.:___________________________________
Inspect cylinder for leakage Check wire rope
Check rods Check base
Check fitting Check stabilizer beams and legs
Check hydraulic pump and Check booms
motor for leakage Check hydraulic hoses
Check tightness of mounting bolts Check hydraulic level
Check transmission/PTO for leakage
REMARKS:
DRIVER'S :
Signature Over Printed Name
MECHANIC'S :
Signature Over Printed Name
TECHNICIAN'S :
Signature Over Printed Name
This document is a sole property of DATEM INCORPORATED
Any disclosure, unauthorized reproduction or use is strictly prohibited except Note: Accomplished all items
permission from DATEM INCORPORATION. as long as in complete details.
EOMD-003-1 REF. NO: DI-PUIC-MH
Equipment Operations and Maintenance Department
PREVENTIVE MAINTENANCE
PRE-USED INSPECTION CHECKLIST
Equipment : MAN-MATERIAL HOIST
Brand/Model :____________________ SERIAL NO:__________________
Equip. Location :____________________ NO:_________________________
EQUIPMENT DETAIL: DATE CONDUCTED:
CAPACITY :________________________________________
MAX. HEIGHT:_________________________________________ TYPE:_______________________________
OK = Good Condition RR = Requires Repair FR = For Replacement
OK RR FR ITEM INSPECTED/TESTED OK RR FR ITEM INSPECTED/TESTED
ENCLOSSURE/CAGE MAST/TIE-IN
Check buffer spring Check mast allignment
Check safety railing section Check rack lubricant
Check gate roller upper Check bolts and nuts
Check all roller Check wall bracket
Check nuts,washer and screw Check pipe clanp and pin
Check Ttrat door Check frame
Check ladder Check all light Mast Tie Installations
Check pulley wheel
Check guide rail ELECTRICITY BOX/POWER BOX
Check rubber dumper CONTROL UNIT
Check stop plate Check master controller
Check digital panel meter
MOTOR/MACHINERY Check iso resistance of electric
Check rubber pad circuit
Check motor
Check roller COUNTERWEIGHT
Check pinion Check guide roller
Check gear housing Steel wire
Check oil level guage Check buffer spring
Check air filter
Check braking moment CABLE WHEEL/TOP WHEEL
Check isolation resistance of moto Check wire attachment
Check steel wire protelter plaft
Check pulley wheel
Check frame
SAFETY DEVICE Check cable
Check safety switch Check cable support
Check safety capacity Check cable guide
Check cranking lever Check cable basket
Check limit switch cam
Check top limit switch/bottom switch
Check overload device
Frequency conversion should check the connection of power unit
REMARKS:
JIB SECTION
1 Check jib alignment
2 Check joint pin and lock pin of jib foot
3 Check jib foot grease of bushing
4 Check counter jib joint pin and safety lock pin
5 Check ballast blocks lock and safety pin
6 Check of degree if working
REMARKS:
ELECTRICAL
1 Check slewing motor
2 Check condition of hoisting motors/brake torque
3 Check trolley/Luffing motor
4 Check riser/power cable
5 Check condition of luffing motors or brake
6 Check terminal block and lugs
7 Check blower fan motor for hoisting
8 Check blower fan motor slewing
9 Check carbon brush with holder for hoisting
10 Check carbon brush with holder for luffing
11 Check cable wire for hoisting motor
12 Check cable wire for slewing motor
13 Check cable wire for luffing motor
LIMIT SWITCHES
1 Check located at trolley winch
2 Check weighing pulley
3 Check winch drum
4 Check slewing limiter
5 Check luffing/ trolley switches
6 Check limit switch tie bar
7 Check joystick control
8 Check panel board cabinet for hoisting
9 Check panel board cabinet for slewing/ trolley
10 Check pilot light
11 Check horn
TELESCOPIC CAGE SECTION
1 Hydraulic unit
2 Cylinder
3 Telescopic accessories
4 Telescopic yoke
5 Check pin and bolt
CABIN SECTION
1 Check operator
2 Check control
3 Check grad rail
4 Check split pins,screws and bolt
MOTOR AND WIRING
1 Slewing motor
2 Check condition of hoisting motors/brake torque
3 Trolley/Luffing motor
4 Check riser/power cable terminal if connection is loose
5 Check condition of luffing motors or mechanism
6 Check power supply voltage
BRAKE AND SAFETY DEVICE
1 Check general note
2 Check moment cutout
3 Check load limiter
4 Hoist limit switches
5 Slewing limiter
6 Luffing/trolley switches
7 Check brake mechanism
8 Check condition of lightning arrester
9 Check safety brake for oil leaks
ROPE
1 Check rope grease
2 Check lubrication of luffing/trolley wire rope
3 Check lubrication of hoisting wire rope
4 Check rope dead-end
REMARKS: