Kumwell eZ Exothermic WeldingKumwell Exothermic Welding . Selection Chart Cable to Cable a s - TF SE es ? coe | ces & & 19 20 PDT iE EEN Nt aN fy x, g Ss cor | cots | cots 8 cen P i Sy cca | “cca | cows & cao socal — gst — gueeena | — oe seal — oo 13 e a Gest_| ccs | com | coms 5 bs coe | cose yen) PQS 06 .~ eal Ba. cpa cps cBé CBT Re .~ eS Ne 7 Ni va cee cB catt aie B15 care cBi7 ca18 eis ‘ I azz B23 cB24 B25 C826 No q i °O7 ; a Nt i "28 . B28 B29 830 B31 C832 B34 Tol (682) 064-3455 Fae (682)-581-7881, kumwell.comKumwell Exothermic Welding Selection Chart Cable to Ground Rod a a 4. ts f Shy_| oie | ote U U rs 9 Set fs Cable to Rebar (Partially Wrapped) _ Cable to Rebar (Fully Wrapped) f cre1P_ | _cresp_|_cREaP cre: | cree | cree | ORE? pe ' AQ) ~ te eh aie chese | Ree | orev oRee | creo | oRei | CREt12 L at b zs Be ee £ Se cREI8P | OREI9P | CRE20P CRE13 | CRE14 | CREIS | CRE16 a d 48) q “4 50) Rebar to Rebar REIT | CREI8_ | CRE19 | CRE20 A B99 GF REI REZ Note: Spocialrequtemont can be requesiod, Please contac us. Ema: nfo@kumwel.com Tal (eaapase.nass Fax (052}597-7891 www.kumwell.Kumwell Exothermic Welding Cable to Steel Selection Chart 5] 5 FSS So RE PE 57] — Pg ie (q s & eS cs | oe | Tos. | oe ees | Gr | ce | gga Bg gee lene a re 1 (9 (@ é & ie Ga | Gas | sor | coe | Se | Csr | Sar | csenc Cable to Pipe CS6F CS7N cS8N CSON STING cSi12N, 62 rm ar cpr Sen ze Bus Bar to Bus Bar S| | PE] Oe ss se) gg) % t : Ber | abs 3 a J 887 : nea sna aon = sen | ebt2 | par @ ig eect | Boe | Bozr vs a3 56 pas ast a os poze | Bez | peo | sear | abso | oe4 | BBiS | BBM Bus Bar to Ground Rod =re5 50) se) ay a f Bre | eRe | BRT Re f > aRt2 Note: Special requrament can be coquestes, Please contact us. sna: nio@umwel com Tol (652). 854.3455 Fa: (662)-591-7891, kumwell.comSelection Chart Bus Bar to Steel Kumwell Exothermic Welding Copper or Steel Stud to Steel Ground Rod to Ground Rod ” E73 — yg — eT S77 PPT, BSt aso < 8 Rs Ree asa <& Ground Plates to Cable & Steel 885 Bee Bsr ase [7] rag) 3) » Ret Rez asi | asi? eet} ome ? (a (f CGR CGRG ant Grsi_| rst BS BS P84 BS z * < Steel Cable to Steel Rod acl ace sacri | Ace = SRs1 | SRS2 FBT 787] 8) 4 RR1 RR2 Ra REBT RRA OEG a ss Cathodic Protection rorH3 | Railway Application oxi x2 xs Se cat can ox?’ sess) ¢ X10 “sonaie) — Fe 793 moegq’ e404 9405) 106) oxi Bx BXS x4 | KWRT(RIL)| _KHRT Kws CGR = Cable ta Grounding Recoptadte (EGRG = Cablo& Grounding Receptacle to Grouns Rod Note: Special equtemant canbe raquested, Phos Erma noghunwelcom Tel eaz}5e-938 Fax (02.551-7891 www. kumwellKumwell Exothermic Welding Content Development 1 Intemational Distributors 2 ‘Standard 2 Certificates & Test Reports 3 Quality Assurance: 4 Contact Us 4 How to Order 5-6 Exotic welding 7-8 Weld Metal Powder 9 KW Type For Grounding & Lightning Protection 10-13 CC1 - CC34 : Cable to Cable 14-22 CB1 - CB34 : Cable to Bus Bar 23-28 Rt - CR89 : Cable to Ground Rod 29-35 CRE1P - CRE20P : Cable to Rebar Partly Wrapped Connection 36-43 GRE! - CRE20 : Cable to Rebar Fully Wrapped Connection 44-80 81 - 827 : Cable to Steel 81-61 CP1 : Cable to Pipe 62 881 -BB41 : Bus Bar to Bus Bar 63-68 BRI - BR7 : Bus Bar to Ground Rod 69-71 BS1-BS4 : Bus Barto Steel Surace 72-75 RS1 - RS3 : Stud to Steel 76-78 RC1 - RC2: Ground Plates to Cable & Stee! 79-80 CRS1 - CRS2 : Ground Plates to Cable & Stee! 81-82 kumwell.comAC1 - AC2 : Cable to Grounding Receptacle ACR1 -ACR2 : Cable and Grounding Receptacle to Ground Rod AR1: Cable and Grounding Receptacle to Ground Rod RR1 - RRS : Ground Rod to Ground Rod RE1 - RE2 : Rebar to Rebar BX1 - BX4 : Bus Bar to Rail CX1 - CX7 : Cable to Rail SRS1: Galvanized Steel Wire to Cross Galvanized Steel Rod KR Type For Railway Signaling KWAT : Cable to Web Rail KHRT : Cable to Head Rail KWS : Stud to Web Rail Conductors KB Type For Cathodic Protection CA1- CA3 : Cable to Pipe Handle Clamp Tool & Accessories Instruction International Project Reference Kumwell Exothermic Welding Content 86 87-89 90-91 92-94 95-98 99 100 - 103 104 105 106 107 108-111 112-114 118-118 119-120 121-122 123 www.kumwell.Kumwell Exothermic Welding Development 2002 2003 2003 2003 2003 2003 2004 2005 2005 2006 2007 2009 Certificate of Acceptance Electricity Generating Authority of Thailand (EGAT) Certificate of Acceptance Metropolitan Electricity Authority (MEA) Certificate of Acceptance Provincial Electricity Authority (PEA) Certificate of Acceptance State Railway of Thailand (SRT) Certificate of Satisfactory Keretapi Tanah Melayu Berhad Certificate of Material Performance Asia Communication & Electronic SDN BHD. Recommended List Research Designs & Standards Organization (RDSO) India Certificate of Acceptance PTT Public Company Limited ‘Test Report for Standard UL 467 Underwriters Laboratories Inc. ‘Test Report for Standard IEEE 837 - 2000 Certificate of Taiwan Power Company UL 467 Listed Underwriters Laboratories Inc.Kumwell Exothermic Welding International Distributors K.IM.L,Technology Co., Ltd is a Thailand based Company and within few years of its incorporation and operation its flagship brand "Kumwell" is extensively being used in more than 40 countries. It is being used the world over from of the European countries to most of the Asian countries. France Nana Patistn Las Belgum Bupars Vietnam sSwitzoriand Canbosa, i rH F Nepal Malye A i Prutan n T TT Nauru Brunel oF i Mil a Jade Prlippines Greece erdan Standard Kumwell has been considering to manufacturing in accordance with international standards resulting in high quality of products and accurate production. ian Chine ‘Austral Many standards related to grounding system are published for appropriate uses such as design, material specification, installation, as following;Kumwell Exothermic Welding Certificates & Test Reports Kumwell Exothermic Welding connections has been tested, inspected and qualified for successfully meeting qualifications and international reliable standards as follow; UL Online Certificate Directory IEEE Test Report rest aeront | TEST REPORT yoy | ee) -| Successful Testing by National Laboratory KML. Technology Co.,Ltd. has commissioned the Material Properties Analysis and Development Centre, Thailand Institute of Scientific and Technological Research (MPADITISTR) to carry out macrostructure, microstructure analysis and hardness test (Hv10), 3 ‘The specimen of Railway Signaling Bond ‘The specimen of Cathodic Protection kumwell.comKumwell Exothermic Welding ap Uj hes a Quality Assurance We are quality assured to ISO 9001:2000 standards, and are committed to the maintenance of quality in the products and services that we provide for customers. Our policy, in line with ISO Standards, is aimed at ensuring that our quality standards are understood by all the staff, and that standard are implemented and maintained at al levels within the company. KML cerfified the ISO- 9001:2000 Quality Management System by Underwriter Laboratories Ine.(UL-DQS) Certification Service, United Kingdom Accreditation Service (UKAS), Certificate No.A13983. 4 Web Site visit www.kumwell.com For more information , Please visit and contact @ customer Service Tel: 662-954-3455 Fax: 662-691-7891 E-mail : info@kumwell.com :mk@kumwell.com www.kumwell.Kumwell Exothermic Welding How to Order fot Selection Chart wR {____ 4. Search connection type in selection chart as your design * Special connection can be requested We SHE Selection Chart w Hb meee 253 ts Aid| as 2. Search application type and then goto the page number in the comer of picture box aie, * Special application can be requested kumwell.comKumwell ce cH , Exothermic Welding How to Order [ Lf 3. Search further details in the table which match to your requirement such as ~The cable size, bus bar size, etc. - The ground rod size, e.g., 5/8", 3/4” etc. ~The rebar size, e.g., 20 mm, 40 mm diameter, ete. + Type of Connection : Sample Connection Tools Request Tools Advice Information Size of Rod or Rebar Size of Conductor : Size of Weld Metal Powder (g) : Mould Type : Handle Clamp Type ©-zrommoom> 4. Special requirement can be requested + Heavy-duty type * Cable + Special size, e.g., 140 mm*, 200 mm, 630 mn, et. = Special typo, e.g., AWG, Flexible Braid, etc, + Special design for special connection. GARG © Ground rod - Special size, e.g., 14 mm, 20 mm, 40 mm + Special type, e.g. stainless steel rod, ‘copper pipe, stainless steel pipe, etc ‘+ For special requirement, please contact ‘our technical department HRA E-mail : info@kumwell.com Tel : (662) - 954-3455 Fax : (662) - 591-7891 www.kumwell GiviKumwell Exothermic Welding Grounding Connection (UL) There are several main objectives providing for well designed grounding system: first, personal safety, followed by equipment protection, signal reference quality, return path for faults and surges and static dissipation In order to meet these objectives, grounding connections must maintain a low contact resistance often under adverse conditions, for the expected lifetime of the grounding system. Connections in grounding network are subject to severe corrosion, high mechanical stress due to electromagnetic force, and rapid thermal heating due to high current magnitude during fault conditions. Process Kumwell Exothermic Welding process is a molecular chemical reaction between copper oxide and aluminum, generates a tremendous superheat with molten metals reaching approximately temperatures of 4,000" F (2,600"C). The process can be completed itself automatically without external source of power or heat. The process use finely divided aluminum particles, as the reducing agent with copper oxide to produce, the following chemical reaction 3Cu0 + 2Al — 3 Cu + ALO; ‘* Completed Connection 7 kumwell.comKumwell Exothermic Welding Exothermic Welding Safety Starting and weld metal powder * Non toxic and heavy metal # Non self-ignite * Ignition temperature at least 400° C + Smooth reaction Mould + Eamest design: cavity, flow path * High quality raw material * Accurate tolerance « Duration: at least 50 times in normal usage Welding Metal # Non toxic and heavy metal * Steady burn without pop and fire out * No slag and porosity * Consistency of color * High conductivity with at least 93% Cu +95 mm* Copper Cable to 40 mm Rebar Technical Comparison Exothermic welding withstands about 5 times higher than clamp’s connection in mechanical force. Unlike compression and bolt clamp, exothermic welded joint become homogeneous metal. a= B= Exathonnie Wong ‘Maximum result of connector's mechanical force with 70 mm? cable www.kumwell.Kumwell Exothermic Welding Weld Metal Powder 3 Types Differences for 3 Applications Type for Grounding & Lightning Protection = - Type for Railway Signaling Type for Cathodic Protection kumwell.comKumwell ~ Exothermic Welding Type for Grounding & Lightning ProtectionKumwell Exothermic Welding KW... Weld Metal Powder Kumwell designed a welding process of making grounding and lightning protection in power plant, substation, transmission line, refinery, industrial plant, commercial plant, telecommunication tower, building, housing, etc. Applications Suitable for grounding and lightning protection’s connections, that is, Copper to copper, Copper to Steel, Steel to steel, Copper to Stainless Steel, Stainless Steel to Stainless Steel Standards @® + UL 467 — Standard for Grounding & Bonding Equipment IEEE ° IEEE 837 — Standard for Qualifying Permanent Connections used in Substation Grounding Storage It should be stored in an ambient temperature and avoid moisture. Packaging Kumwell weld metal powder is contained in a moisture - resistant plastic cartridge, packed in a paper box. Integral weld metal package is identified as to the weld metal powder's amount, type of ‘metal powder to be connected, Lot No., the number of tubes to manufacturing date (MFD), IOI 189 szg_ | 450 | 659 | 909 | 1159 | 1509 | 2009 | 2509 Tubesibox |» |» | | a0] wo | 0 | © | 0 kumwell.comKumwell Exothermic Welding Criteria of Test Kumwell Exothermic welding connections have been successfully testedin accordance with; —————aee * IEEE Std. 837 Standard for Qualifying Permanent Connection 1. Mechanical pullout 2. Electromagnetic force 3. Sequential test group has 3 main procedures to test each steps fit passes the set standard of each procedure; a. Current Temperature Cycling b. Freeze Thaw Cycling c. Corrosion Sequence Run: Salt Spray Test, Acid Test * UL 467 Standard for Grounding & Bonding Equipment / UL Inspection Witness 1. Weld metal powder quality: Percentage of material, Particle size, Density of each composition, Starting powder and ignition 2. Reaction: Steady burn, No pop, No drastic color change, No porosity in the resulting copper, Consistency of color 3. Short Time Current Test 4, Mechanical Sequence from UL 486 ‘+ American Railway Engineering Associ ASTMEEM Test methods for tensile testing of metallic material evaluate the consistency chemistry and overall quality of KW, KB and KR Welding material resulting to the average of 43,000 psi tensile strength. Quality Assurance Kumwell has been tested and qualified by the Underwriter Laboratories Inc, for successfully meeting the qualifications imposed by the said firm, Kumwell exothermic welding metal powder and mould are distinguished internationally for its electrical quality which are UL LISTED. 1y www.kumwell ieTiKumwell Exothermic Welding Graphite Mould Kumwell Graphite Mould, an exothermic welding mould, is made from high quality raw material, accurate production and expert engineering resulting to earnest design for cavity and flow path, accurate tolerance and long life. International Standards Fast Delivery Professional Design Made to Order High Quality ‘8B11-WC-508508 : 50x8 mm Cooper bar to 0x8 mm Cooper bar Computer programs are assisted for designs Quality Assurance The designing mould provides welding joint which has been successfully passed the quality control test in accordance with the UL 467 Standard for Grounding & Bonding Equipment /UL Inspection Witness. kumwell.com= i Handle Clamp % sect-e40 2 2 eexca96 Benn [eamm| ae ec-6-986 o | © «© secre 3 os ‘201-0855 70 15 CGc.070 ° © CGC.1060 = o CCc.1098 0 [150 18 eci-c460 720 15 or 150 % 15 CGC. 70 © Comer * @ oc-15060 “a6 |_ 8 19 CCI 160 [200 Cor. 00160 a0 | 200 (61.3020 cs 20 CG..30008 0 | | aK ‘ce1.0400| moo | 2x60 | Cc15400300 mo | 2x50 | corpo as | 2x60 | cornu0or 60 | 2x50 | corpaoots0 “wo | 2x50 | cor-pa00re0 ‘Spacialrequirament can bo requosied Kumwell Exothermic Welding Tools Advice: + Tool box + Butane torch + Butane gas: + Gloves Note: + Sc means sate Copper «20 neato 2 woes 20 y-mepovest www.kumwell.Kumwell Exothermic Welding Cable to Cable ison [won| wo | Febaciense | poo Horizontal cable tap 0 0 = oc2-7050 to horizontal cable run * “esr # Tees ie see x a B A = [| asta] aes | aes |r a aw eer | per Toole Request Hs-|— a [scam] — nono J ¢ aaa | I~ [| ae Tools Advice roe concnmnm | 8 nae | oom | ne feast eee Moshcawue Speci our car ees .kumwell.comez rape Mould | Handle clamp “ype Do 6 | Tocec-1616 eco B10 nm|et0%m| 16 | "eoec-roscrase | HCO 7 [70 7 *CCACTO7O econ 0 16 7 ec6-7050 e000 35 15 TececTa36 econ 2s 16 oce-1a25 e000 |e 7} Foca 805 econ 70 150 socec9870 eco 0 15 occ a880 eco 35 15 Tore c 838 ECO 20 | aso ‘ece-css0r20 | HEC 6 20 CoC eco 70 10 (COC 15070 eco © 10 (Coc 1050 eco 28 15 (COC 15096 econ 2 18 (oc 15028 e000 a5 | 195 | aso ccec-estes | Hecan 150 | 280 ‘eca.c145160 | We 0 [aso ‘ece-cva5120 | HEC 95 | 2xts0 | counts econ 7 20 (Co4C-2070 e000 © 20 (CoC 2080 Heco0 a0 [300 | 9x28 | ccen-200900 | Heoa0 20 | 200 | co4-200040 | HeDo0 ws | 2x2s0 | ece-o-0p1es | HOOD 150 | 2250 | coxn-s00150 | Hono ‘Spec requvement can be requested Kumwell Exothermic Welding CA to Cable Horizontal to al cable cross Tools Request \ | : » wa Cm Tools Advice: + Tool box + Butane torch + Butane gas. + Gloves Lmao ube 109. “feronecowecton ° etal power tal pode tal power www.kumwell.Kumwell Exothermic Welding rea Cable to Cable Horizontal parallel 6 | 6 4s (cOFC-1616 Hcca0 cable tap a3 % cose Hone 5 co cos.cas25 Hone A 26 © cos.05095 Hct [6 86-7070 oom B Ss—[ [err A oe cesaorea | Hee a 6 [ae cce.ces | HeoaD so) 0 cee.coeo | HeoeD ‘Spoca requirement can be roquosiog Tools Advice: + Tool box + Butane torch + Butane gas + Gloves .kumwell.comcm i | 3s cor.casa6 3 | co o7.0896 25 orcas ‘Bonn |Btrm| 90 ecrc.ascase o [90 Ey (667-5050 3 0 ec7c.506 3 co ecrc.5025 Bidnm|sionm) vis | Cer-ct0sci0se 7% | 70 15 ecrc.7070 70 160 (67-1070 0 10 (o7c-1080 wo [150 | asso cor o-e0180 v0 | 280 ‘CCr-c-450120 35 200 (15095 70 150 (Cc 18070 ws [Passo cor.o-estes 15 [ 2x20 | ccr-o-sapes | Hoo so |2xt69 | _ccr-o-sapiso | HOOD ‘Special roquroment can be requested Kumwell Exothermic Welding thru cables Toole von : aw 4 Tools Advice: + Tool box + Butane torch + Butane gas. + Gloves No: + Scmeane Sale capser www.kumwell.Kumwell Exothermic Welding eae = Cable to Cable © [ss ers | ec Horizontal to 3 [as [eet horizontal cable cross ee ene Sa aa Fa or 60 | axa | cc rarsasto Ser ese [ar Tools Request ‘mo_[ — seam —| een * - g ¢ YZ [ara | core eof 240, 34250 cot-¥-300240 Aeterie 190 3x 200 (CO1-¥-300150 Tools Advice: + Totbox ee | epee + Butane torch + Butane gas + Gloves ‘Special requrement can be requested Lkumwell com[oe [ests |r on [ws estan | Ho [oe 16 ecrse ero | Ween Se 6 [ aso [ects tos | nee oo 160 ceric | nooo ‘Special requvomont can be requested Tools Request Tools Advice Kumwell Exothermic Welding Cable to Cable Horizontal parallel cable tap (side by side) eo + Tool box + Butane torch + Butane gas + Gloves www.kumwell!Kumwell Exothermic Welding CC14 Cable to Cable Horizontal parallel thru cable tap (side by side) A Tools Request or Tools Advice: + Tool box + Butane torch + Butane gas + Gloves .kumwell.com 28 oy oMc-525 eco ° | 0 0 otc-580 econ 25 cy oMc-025 ECO wo [150 | ax 188 | corec-so1s9 | Hecan 95 200 ‘ecia.c-is095 | RECO ‘Special requirement can be roquostogKumwell Exothermic Welding ac SEs Cable to Cable cowanasie | room Vertical parallel Binm |semn) 16 ‘ecse-cR-escasc | HoCa0 thru cables (side by side) @ | w |W | ccasonsosn | Hoo 25 [tts | eesearsme | ecm [itm [avon | 0 eeaten-06c'0s6| Neca B 70 [70 [Ww |eesten70r0 | Heo =| — Ws —| escent | — nots —] a 20 250 (co34-cR- 12050 HeoOo B 25 [ao | eeaecrtams | weet we [0 | an a00 | cose 00 A ‘aa #x700 | ceseppeeor2a | Heo ‘| sna | coseonaarias | Heo | Tools Request [Ge eae G. *%*V i5_| xa [ees or-sanias | pooo0 u @ 6 ‘Special requvomont ca be requested Tools Advice: + Tool box + Butane torch www.kumwell!Kumwell Exothermic Welding (Lug) CB 1 Cable to Bus Bar Horizontal cable tap to copper lug Kumwell Lug Series 4.) Tools Request - ¢ YY“ Tools Advice: + Tool box + Butane torch + Butane gas + Gloves .kumwell.com Pore wi os carcastea | Hocon 2 cer-c-sas, | Heca0 e ‘a-c-ae8 | Hoco0 46 ‘carcass. | HOCOD 46 econ ‘Specarequrement canbe requestedGraphite Mould | Handle clam yp ue Kumwell Exothermic Welding maa | eaten | Hecon waa | cates | Hecoo fmm [axa | 48 | car-cascaoa | Hecoo axa | 65 | car-caseass | Hecoo @ [wx2| eatcaaez | Hoon mt | cotwaoos | Hecoo aa cates | Heo x8 | 0 eatcasase | Hecon we [axa | | wren | noon zsxa [90 | onveeapase | Heo xs | vis | _onre-evas | Hecoo ‘sxe [vis | _onte-zoase | Hoon eas | vis | ontc-z0ow | Hecoo ‘axa [We | onte-esm | Hoon axa | 150 | caverns | Wooo as [sexs | 19 | carcass | Hoo | Tools Request g S Se | tos —|—ens—| —ee ¢ YZ 40x 150 CBto-485405 ‘HeCoo weg Nea vets Soe axa | 150 | —onr-essae | Hoo 50x58 200 ene = cu we pee | me | enrees | sco Malye Sean Fcenar cabins ‘xa | m0 | cao-uosae | Heov0 en eee |e | Tools Advice: + Tool box xe | 2 caro 2iste | Hoon + Butane tren 30 [axe | 2140 | enoa00eee | neon + Butane gas axa | 240 | canoes | Hono + Gloves ‘Spode requvement ca be requested Note: Ths smneston ano cate constr caper sp oops 1 Bistrot’ bet get pce «San ane ute 2 beso 200g -matl owder www.kumwell.Kumwell Exothermic Welding Corer oreo i axe || eae ess | nem [ore [ae | ee eee woot wx || ences | Hoot " mora [| eas | noo to horizontal [axe | a | eae eee | — noon fort [a | ee as | Hoe mre [| ences | noun fare [ | ence ese | woe Tris [axe [ne | Feces | verso ain [aise [semen | nect see [| este rest | net axe | | ence ons | — neem [anes [| eee ss | noone wee |e | eae ess | noone axe [| eae oss | Woon axe |e | ence ons | noe ao [asaa [90 | cases [Ho are || encase | Woowe axe [ ve | ene ae | woe Tesla Request 8 [anna | eo | ees | ¢ \Z a ‘wou Meaeoray Sanam Seabee 5x5 150, (0B4-0-485505 ‘HeCoo soxe| 1 | oor ier —| — noo i eo em ra [eos | ao ce-006t6 | Hoo00 sexe | a0 | ooreasr | — neo Wwendes Staton Flecgniy lean au m0 | Sone 25180 (c84-0-200806 ‘HEDI0 oolhoe sexe | axz00 | encaanison | —Hoowe saben Sci eget cane reqs + Butane gos + Gloves Note SC moana Sas Copper Lier toute whet 9 -rat poder +200 persue ube 200g ponder kumwell.comKumwell Exothermic Welding =e Lt ms aaa oo a | ans | | eos | ra [en [ae | as | | ees | — ra Sera | ees | Wa 35 aoe | — as —| eas | — na soe ee ss aim a ae |S oe | are |e | eos [naa [aa [ oes rs | 1st | cosas | — ra rea [eos | Wa we [see [| eens] — no fre iat | enscaass | we Sore-|— a —|—en tnar—| — nar Sas | prise —| cavers [remo —] Tools Request 8 mee ne cacao ¢ YZ xs 2x 150, (CB5-D-240505, ‘HEDOO Mots Mossman Handetene Sepa are | rem —| easier | — re oo [rons | axes | emeoanesen | ncom a e o~ sine #eas0 | casos [nen ‘podrwarerpot canto gana aloes Sualaek Flgntr capedan ten Tools Advice: + Tool box + Butane torch + Butane gas: + Gloves No: + Scmeane Sale copser «eons tous 2hnes of 20 4- rte power www.kumwell.Kumwell Exothermic Welding =Es si me Cable to Bus Bar sox [ated | easa-sasco12 [neo Vertical cable thru 7 fu; [esse | ie horizontal bus bar on edge soxe | 2x200 [6829-50506 ‘eD00 A eee ee se Beas | enn 7608 | eo rato |e 108 [eno zea [eam | eo stent sua roe Sra | esmisoior | weoen Tools Advice: Tolbox ictz| sna | eam | — eo + Butane torch Special equroment canbe requested + Butane gas + Gloves Lkumwell com.Kumwell Exothermic Welding CB3A Cable to Bus Bar Horizontal cable to signal reference ground grid coo = ae ‘Special requvement ca be requested Tools Request ¢ Tools Advice: + Tool box + Butane torch + Butane gas + Gloves rund gus (0mm nes “ope” sp comes www.kumwell!Kumwell Exothermic Welding Cable to Horizontal c to ground ri Tools Request : g ¢ 4 FS Lov addin Yi om F tm oe oe Goon ox eraeemn + Butane gas: + Gloves Note: + Scimans Sas Cops 1 Porapacelo eee querer. pese consclus kumwell.com Graphite Mould | Handle clamp a7 | 12 10 « ono-z710 ese 58mm ca Gevcrmsas6 | Hoco 2 o R225 eco Ey 6 CREC275 | Hoon Biomn eri-c-rrasé | HeooO 70 0 (CRICZT7O Heo +0 18 ‘ort.c-127180 cea 85 16 ‘ORY-C-27165 Heo Cra) 10 o RI-C-210 Hecoa 25 co CRC725 Hecoo 3 & RECA Hecoa Bann 90 ‘oar-c-wze86 | _HCCDO 70 30 oRe-770| cea 0 CR4785| Hecoa ‘20 0 ‘oR'-c-42420 Hecoa 20 150 ‘ont-6-47200, Hecoa wa | 0 6 RLCAT2O| Hecoa 6 oy R726 Hecea = & R725 cea am 0 ‘onr-c-irasse | neoto o 0 (RI-C¥7250| Hecoa 0) 90 ‘ort-c-72120| Heo 10 16 ‘ont-c-172180, Hecoa 5 10 ‘ORI-C-72185 Hecea 0 200 ‘oRt-6-172300| Hecoa ‘Special roquroment can be requestedKumwell Exothermic Welding Ezra ite Mould | Han aaa pees Tools Request: olzower Shaldak— Fecptr —lechan be ‘Special requirement canbe requested Tools Advice : + Tool box + Butane torch + Butane gas + Gloves Note: + So moans Sold Copper www.kumwell.Kumwell Exothermic Welding SS ae a u. Soe vue wes 165, 22200 CRE 721S ‘HEDO0 erm See ‘Special requirement can be requested Tools Advice : + Tool box + Butane torch + Butane gas + Gloves Note: + SC moans salt Copper 1 zaat mean tobe 2 beso 2009 - meta powder ‘Sronecomesion SLR Rete 2099 omer kumwell.comKumwell Exothermic Welding 17 ‘ound Rod & tap cable fo ground rod var) ia | 2 enienrs | ween 2 = enize-varee | neces a “is [eniretar | wecoo 0 ‘so | eriretar0 | wecoo os “ao | _enir-tame | wei = ig | erie [recon = so | _ekirestvao | necoo e 0 | etre | reer 2% 20 | env-onvaas | necoo 7 2150 | ontrosav | heDon 10 2x0 | eRt-OHA%60 | reDoH ‘68 2xaio | eRt7on-eWs | neDoo 240 Sato | eRvr-on-raaaa | veD00 zip = 5 | evreaaves | vea0o s Zxieo | enivo-ares | neo | Tools Request: 735 axas0 | Rv. On-rTes | neD00 5 ¢ * 4 20 sxzeo | enrronaTat0” | heDoe Bee Cote tana Pane Sr ‘Spec roqueren can Be requested ieces, Tools Advice : + Tool box + Butane torch + Butane gas + Gloves + Seman St Copoee Tteitnaon tobe 2s of 50 g- meta powcr on connection {Sitar mean ea 2 her 2200 3-metl poweertr ae eonreton 121250" moans to us 2 utes of 250ml power ore conmaon {281 naan lo oe 3 bes of 250 9- met owen oe connection 1 Forspci ed se requreent. lass cnc us www.kumwell.Kumwell Exothermic Welding Ch24 Cable to Ground Rod Horizontal parallel run cable to ground rod ar [a2 | ns | orcs | von 8 a [eer | = jo | ee [a 7 st [ea ane [ease [erat oole Request oI 25 | cuteness | eo ¢ \~ 10 Sao | oraeorastiso | Heo = Spal onuronant cane ond @e fi Teols Advice = Tat box + Butane torch + Butane gas + Glovesa Kumwell Exothermic Welding R25 ess | (Cable to Ground Rod ws | 95 180 ‘R25--14295 ooo Horizontal cable tap and run |e |e | esr | nee to ground rod 20 | 120 [160 coRa5c-142120 | HECOe aa] — eee | — ne B is [-_| a8 — orcas | — neo c B pa [| ger oraemenore | roo A ss [os [wera ioe a | eras i [| ae | omsctrane | — necro —| Tools Request: a ae iw8[7o | 2x0 | crass 000 | ‘Tools Advice 0-20 [2x20 | craso-rrao | eon + Toa! box wa_| 6 | 2400 | ere. rezeee | — nooo + Butane toreh za] 70 | 2x0 | rzere | eo + Butane gas Spada equrement can be requested Toes www.kumwell!Kumwell Exothermic Welding Cable to Ground Rod Horizontal cable cross fo ground rod + Tool box + Butane torchKumwell Exothermic Welding CRE 1P Cable to Rebar Partially Wrapped Connection Horizontal parallel cable & rebar tap Ee Graphite Mould | Handle clamp = a “ioe [ace |—s | —6—| cera —| — nono www.kumwell!Kumwell Exothermic Welding Cable to Rebar Partially Wrapped Connection Horizontal thru cable to vertical rebar kumwell.comKumwell Exothermic Welding CRE AP Cable to Rebar Partially Wrapped Connection Horizontal thru cable to horizontal rebar [sess [eons] se] Graphs | ne cane == cme Ma Tools Advice + Tool box + Butane torch + Butane gas loves www.kumwellKumwell Exothermic Welding Cable to Rebar Partially Wrapped Connection Horizontal cable tap to vertical rebar PBA S<) XXX) ) ae rape Mout | Hand lame 0 CA : | « A = = ae =a Ap azo |= Ee oS) nue 7 creenc70 | nooinx tS) now | 95 cresp-cas | Hocnex rr} zowws0 | 120 Coresp-c-iz9 | Hocanx (S<) aiea_[ as aa Sx4 see | ms eneshonser | —Poceex Tools Request ne requosie WR Tools Advice + Tool box + Butane torch + Butane gas + Gloves kumwell.comKumwell Exothermic Welding GRE 17P Cable to Rebar Partially Wrapped Connection Horizontal parallel thru cable to horizontal rebar Tools Request Tools Advice + Tool box + Butane torch + Butane gas + Gloves www.kumwellKumwell Exothermic Welding Cable to Rebar Partially Wrapped Connection Vertical parallel down cable to vertical rebar Tools Request Tools Advice + Tool box + Butane torch + Butane gas + Gloves kumwell.com Graphite Mould | Handle clamp wa wd aewce_| cere senronae |Kumwell Exothermic Welding Cable to Rebar Partially Wrapped Connection Vertical parallel up cable to vertical rebar Tools Request Tools Advice + Tool box + Butane torch + Butane gas + Gloves www.kumwellKumwell Exothermic Welding CRE 20P Cable to Rebar Partially Wrapped Connection Vertical parallel thru cable to vertical rebar [sesso [evs] Met] Graph outs | Hand cane == ee tu Pre Bio | ws amare | peawe re Tools Request ne requosie view + Tool box + Butane torch + Butane gas + Gloves kumwell.com‘Special requirement canbe requested Kumwell Exothermic Welding CRE1 Cable to Rebar Fully Wrapped Connection Horizontal parallel cable to horizontal rebar Tools Request Tools Advice + Tool box + Butane torch + Butane gas + Gloves www.kumwellKumwell Exothermic Welding a CRE ? eee ee Cable to Rebar Fully Se Wrapped Connection =a ae me Horizontal cable tap 20 116__| _ORE2.c- 2012 wecoa to horizontal rebar oe See pee pases |e ea nen pesca en a ee Tet Rot ee Pee [ee a ner _j ee emeser is a kumwell.com [Caran ones. | nee Speci reqorent canbe requeindKumwell Exothermic Welding CREB sine rea Cable to Rebar Fully 7 ae beat Wrapped Connection 6 ‘GRES-C-8610R Hecoo Horizontal cable tap = fw a to vertical rebar ta | ‘50 | cREecLtzatan —_vccen 2 ames |e Tel en im aa - x0 16 | enesciteson | nooto ¢ \~ cneecumm | — not | 10 ‘Resta | neo Tools Advice Speci vaquomnt canbe roquestod ee + Butane torch + Butane gas + Gloves www.kumwell!Kumwell Exothermic Welding Cable to Rebar Fully fama ee Wrapped Connection a Horizontal parallel thru cable [es | ano enernason | nec to horizontal rebar 2 eae |e 15) eeesra . a Toeronan | a0 everest Tools Request 0 [an [enero] a we. [ro assFcrerroronn | eco Tools Advice [20 aso ere t7-ci+tzos0r | Hoc00 ;: ne Special reget carb rego + Butane treh + Butane gas + Gioves kumwell.comKumwell Exothermic Welding a va Ss [one | eneieecason | pec Cable to Rebar Fully | Ti enteecoion | neo Wrapped Connection =| 20 | crerecason | teow Vertical parallel down cable [is |e] eneeecitin | — oo to vertical rebar Feet Toots Requeet ‘| a0 —[ enews | — nets tools Advice Spode ce ted nave + Bane och + eutanegot * Gives wee epeernaa www.kumwellKumwell Exothermic Welding Cable to Rebar Fully Ee Wrapped Connection re Vertical parallel up cable & 200 fo vertical rebar @ % vs | GREG. tea ¢ A 0 18 209 ‘eco tce*¢ == ie .kumwell.comKumwell Exothermic Welding a va =e eee Cable to Rebar Fully =e ace | Wrapped Connection ss 200_|_CREZ0-CL-6510R soca Vertical parallel thru cable Se Toverlcal rebar a ee SS 8. + v == tase |e om?” wee epeernaa www.kumwellKumwell Exothermic Welding i estat Nena eS1-480 Hecon (eS1-185 HECo0 S100 Heo (681.630 Heco0 Tools Request : Bev one Tools Advice: Tool box + Butane tore + Butane gas + Gloves 1 Parra wai betmuen contra seal ai ‘Siren oud oe oe ana eel + Rrra scot sess scooby i garni rau «The ype ie dir sea graph ra Sof aact? rman ate cable gh ar sel tase kumwell.com ‘Spee requroran canbe requesiodKumwell Exothermic Welding CS2 Cable to Steel Horizontal thru cable to horizontal steel surface (off surface) Ezy 20. 318 ‘es20.0 HeDe0 pedal requirement canbe request Tools Request Tools Advice + Tool box + Butane torch + Butane gas + Gloves SDrattoot mane tat be sehr Man ateciouracs WWW.KumwellKumwell Exothermic Welding Cable to Steel Angular cable drop fo vertical steel surface , 2 Se 145 || ecm | tom I =| eee | ee ‘Tools Request, ’ 4 0 °e¢ + Tool box + Butane torch + Butane gas + Gloves, kumwell.comKumwell Exothermic Welding CS4 Cable to Steel Vertical thru cable to vertical steel surface (off surface) = Grpttoald | ands Care = ee Tools Advice : + Tool box + Butane torch + Butane gas + Gloves wee www.kumwellKumwell Exothermic Welding Cable to Steel Horizontal thru cable to vertical steel surface (off surface) Tools Request ’ 4 e Tools Advice: + Tool box + Butane torch + Butane gas + Gloves kumwell.comPrete Cer Kumwell Exothermic Welding (on surface) r uo 0 s esr | Hocany rn | —esrew | — weowns s | esress | woomr = i | cron | nocaov 7% 1 | csrem | nocaoy 1 20 |esrensae | HeotoY 790 389 esran-o | nooo “88 axis | —eszon-es | — nooo 20 2x70 esrana | Hoon 20 2x50 | eszan | ween ‘Spodal requvoren canbe equesiod om olgoete shade Fete cattechan uh Tools Advice : + Tool box + Butane torch + Butane gas + Gloves Netw: + Someans Sold Copper SERENE ue noe mate mn cmctn {Bianca amt econo oo + Kia wing procs cing sels sues ard comecton by Bo "On surace" means thatthe eae coved a tel sutsce WWW.KUmWell.(=2)))Kumwell Exothermic Welding Cable to Steel Horizontal cable to horizontal steel surface (on surface) s | 4 cans a! Ee a | | eseore | weno 309 250 ess-c:00 eo00 ‘Spacial quirement can be requested Tools Request: i ¢ e@ 6 Tools Advice: + Tool box + Butane torch + Butane gas + Gloves kumwell.comKumwell Exothermic Welding Cable to Steel Horizontal thru cable to horizontal steel surface (on surface) Tools Request . Tools Advice: + Tool box + Butane toreh + Butane gas + Gloves, Ea a ee coaing sclera — ha pen veroh Car bulnd.nowehtemodé ww kumwellKumwell Exothermic Welding CS 23 Cable to Steel Vertical cable down to vertical steel surface (off surface) [Aan | ne A a Ta See Tools Request ¢ LZ e fr + Tool box + Butane torch + Butane gas + Gloves + Kitt sares, congtels aac od comecionby kumwell.comKumwell Exothermic Welding C$ 20 Cable to Steel Vertical cable drop to vertical steel surface (on surface) psec Se or) ‘clamp “ype a wep esses | nem A Tools Request Berg. Tools Advice: + Tool box + Butane torch + Butane gas + Gloves, www.kumwellKumwell Exothermic Welding CS 27 Cable to Steel Horizontal thru cable to vertical steel surface (on surface) e Tools Advice: Tool box + Butane tore + Butane gas + Gloves kumwell.comKumwell Exothermic Welding vertical pipe 10 760) Prc-150 195 20 P0196 20 20 P20 to 250 P1300 ‘Spee requvorenl canbe requested Tools Advice: + Tool box + Butane toreh + Butane gas + Gloves www.kumwell (eenKumwell Exothermic Welding Sere “Type "Type 4“ Hece0 2x2 | 2x2 sproat2 sors | anne | om 5-28 —| — noon wee | axa | esreas | woot wes [ans | ssteas | root axe [axe | seca | veo wee [axe | 8 spe | woot aor | ana | os aprcan | wesw sore [axa | 8 esrcsn | woot sox [ axe [ot spice | woot aise atxe |W spies | woot sex [ ang [8 sptcan | woot sor8[ ane | — ap asc ae —| — note fox [aoa | sere: | Hoot wort [wut | 0 sprcan | root ors [wa | sercsn | woot sox | wat | 18 spice | woot sore | woxe | 2x1 | eat oaon | neoo0 x10 [exio| 2x20 | — wet peo0 | —reowe Tools ol Sv oo Baars | wi atin noun Kore seria [exo] 2x00 | estoeoro | conn tox6 | sexe | —2xz00 | — ear oa0e | —neoo0 ecm & eox8 | o0x8 | 2x200 BBtDaC6 DE sinlts Setee, Phi abet Spell reuters can be equesied Tools Advice: + Tool box + Butane torch + Butane gas + Gloves Note: «24160 maans ov 2htas o 50 9=metal power + 12.06“mene se 2b of 200 - mata powder + TBi80 ahs 20s of 20 9st poner «Be on 2 eso 200 9- ata power kumwell.comPeete er le Clamp ad ‘Special requirement canbe requested 4 a xa | 2013) | asecam ecta as | 205) | enacams ecto xa | asa) as | emacs ecto asxs | 255) | ean ecme asx | 2548 s Baas ecra axe | 25x60) ——Ca88 ecma 2st [aseia | asa en.02612 Heese Dox2 | 902s) ——aaacam ecma Doxa | 90a3 | s eacan ecma sox | wre) 90 | _—bav.came Hecma soxs | 3x5) ¥6 2.205 ecma oxd | 20x0 | 10 | as c-08 ecia Sad | ain | 180) sama ecto fans | oex5 | HS | —_aaac-aes ecto axe | sexe | a0 | anaes ecto ‘ont | ton — ecto ‘xs | woxe | 209 | szca0s ecto ox | 0x3 | oo Bec Hecra sox | sox S| aance Hocon| 0x5 | 6x6 a0 anc.05 Hecra axe | Sox mn) OBC ecma axa | soxe | Bx 0.08 eora 0x10 | eax10 | axa) pba.ds010 woe coxe | exe | 2x60 02.0.0 Hoe xt | ext) 2x200 | ase ba08 e080 x6 | x6 | #150 | aR D-a08 ‘eon toxi0 | 60x10 24250 | eeaDan10 "coe0 Kumwell Exothermic Welding B2 Bus Bar al bus bar tap bus bar down Toole Request ug . 7 ome Tools Advice : + Tool box + Butane torch + Butane gas + Gloves Not: «tS wane tgue2 best 80 -metl onder {2rd ue 2 bs oct met once TB" pate ue 2s 220 met once 64 www.kumwell itnKumwell Exothermic Welding Bus Ba Vertical bus to horizontal Tools Request § : 7 one Tools Advice: + Tool box + Butane torch + Butane gas + Gloves Note: + 2x150r means fuse 2 oes of 1509 - ta power «12:00pm 2 es of 2009 power «(B80 ne 2s of 2 9-ment power + See reel nae 2009- met poor kumwell.com 118 eaec-eis | HoOoD 200 eaec-n1em6 | Hocoo 15 pesca | HocoD 168 Hecoa 200 Heo Ez eco 5 00 160 ecoa 180 eco 2x250 | BSEDSO08eI9 | HoDOD 24200 0.005005 | HeDo0 24250 | 8-0-0008 | HoDOo 31700 | weRDe0r08010 | HoDo0 ‘Spee requremen canbe requestedeo i ed “Type eceo 907-020 827-c204 eco 807-0259 ecto 97.0264 reco eercasi@ | Hecmn 987-6302 eco 807-0305 eco 387-6306 recon ae7-ca8 eo00| sorcon vecoo| 807-0305 reco 887-0306 recon 507-0408 eco 887-6406 eco ‘87-004 e000 807-0505 e000 987-0508 e000 Sox6 | 60x | Px150 | aO7-Da06 e000 soxe | soxe | 2200 | 687-0408 e000 oxe | a0xe | 29250 | ao7.Da08 eon x10 | foxi0 | 94200 | Bor-oe010 | —ReO00 ‘Spocialaquremont can bo requested Kumwell Exothermic Welding b7 Bus Bar tal flat bus bar end to end coy ecm er atpontr Seto Fntiinr extra Tools Advice: + Too! box + Butane torch + Butane gas + Gloves Mote: 2x15 peangig ute bes 150 9- mel pnder + (Bie rare tute 2 tbe f 2009 ell powder . Bian ue 2 ube 2800 metal sowser «+ S200 Genesee f 200g me powder rr “mere www kumwell eiKumwell Exothermic Welding bus bar run ‘Tools Request ug . VZ §ece Tools Advice: + Tool box + Butane torch + Butane gas + Gloves Note: «xt mean ae tubes 150 gt omer + Se ete Sie 2 utes oto g-mettpmder + {Bean se 2 bos of 250 get ponder ‘5.305 Ruane me abe of 200 get ponder od + SSE uae iv kumwell.com Conductor Size | 451 powder| Graphite Mould = a Type pana | 20n8 7) aaraconseea zax5 | 20xs T saseo8205 vena | 25x3 oo zine | 25x8 sera. 258985 zens | 252 TBC 26282 rans | 256 [ara 256258 2x6 | 60x6 8-0 268805| zaxe | 25x8 [ar4c-25058 Boxi2 | 25x92 api4-c25122612 Sax | axe [aia s0z0 axa | aoe os maxe | sone a sina | stxe | 180) eatactente sans | sexs | 180 | eata-casaes sana | sexe | 290 | eata.cmenen 4oxa | xa | Bare-c-03009| 4oxt | Aaa | nis |B C-uDe 4x5 | 4x5 | 190 4. C-405405| 40x5 | «0x6 | 200 | Barec-05408 sax | soxs | 180 Bere 0-59803| sax | s0x4 | 700 | 6ata.pst4so8 saxs | sox8 | 200 8 0-508805| sax6 | 25x6 S| Oava.c 50056 saxe | sox6 | 250 Be. 08808 taxa | s0xe | 2x18 | eB%a-o0es00 taxa | cone | ants | 9a%a-peneeoe eax10 | €0x10 | 2x250 | aBt4-D-0r05010 axa | soxe | 2x2i0 | _eata-oe0ee08 ‘Spovalroquromeni canbe requesteder ‘Special requirement canbe requested : oa zox3 | 2013 | poss-cz0s203 zoxs | 20x5 | _soss-c20s05 25x3_| 2523 | pon-c25089 2x5 | 2545 [__sonr-02585 25x6.| 2546 8541-25585 75x8 | 2548 541-0 258788 text? | oxi Bess.casrzasi2 | Heo00| sox2 | 30x? [_easicamor | Heeme soxa. | 30x easi-o20s903 | HEC soxe | 30x4 TT pewt-cania0e | ween0 0x8 | 0x6 Bosi.co0s05 | wecoo soxe_| 20x08 [eect-ceea08 | neene atxe | ans eT) saxs| 30x58 [seu-cassses | core sexe | 36x68 [eu-caseses | Hccra ‘ox | tone [senicouoe | secon 0x5 | 4x5: wont-caose0s | HCCOD 0x | 40x | -pest-caneaos | Hora sox3 | ox ea-osossms | HoDoD xa | sox [easrsosoe | Heo soxs | ses eas.ossns | HeDoo soxe | ses [sste06s0s | Heo xt | sxe s5st.me500 | Heo 0x10 | 60x10 2x18 | ebe-0-sor0so10 | HDB coxe | exe | 200 | sattn.onesos | How coxa | exe | 250 | eatt.-onesca | _no00 coxe | e0x6 | 200 | satr-oeneacs | Hcow 0x10 | e0x10 | _2x180 | sp4-Dap‘oan10 | Hora Kumwell Exothermic Welding Bus Bar Horizontal flat bus bar cross Tools Reques gu . 7 beny Med pone Salcek—Ftyrir cab hannah Tools Advice : + Tool box + Butane torch + Butane gas + Gloves Nola: +280" mae toe 2b of 509 onder C3 www.kumwell ffeilKumwell Exothermic Welding OS a apt eee a aoe eee ee frre lS SS a Tee Rt: eg Sa es bing Sc a ed To a: 2 Sees + Tool box xs 2x10 (BRI-D-172405, ‘HCDI0 Jos + esr measto ise ube of 109- re power ae ee + BAI aa sa 2s of 700 9-mapowcer ‘Special requirement can be requested kumwell.comwa | se | 20x3 | eRecwams | wecoo axe | erzcwaz0e | Hocoe 253 so |eRecwoass | neocon Boxe i5__| ara.c-wzs4 | accoo 2545 ns | eRec-122s8 | Hecon Boxe "50 | eRzc-12ase | Hecon sox2 so |erzcwzo2 | wecon a0x6 200 | eRRC-4405 | HOCOD sox 200 | aR2c-1Wa803 | HecoD soxe 200 | aR.c-12808 | HeCOD soxs mao | aRz.c-1asns | Hecoa soxe 750 |eRRC-12506 |_HECOD wa | aa | 70x 50 | erzc-7a03 | Hecon axe "60 | eRzc-17208_ | HeCoO 2543 50 | ape.c-1753_ | weco0 2st 700 | eRzc.72254 | __necon sexs zoo | eR2c-¥7a385_ | _HOCOD sax6 m0 | aR2c-172308 | HecoD 2053 200 | eR.c-470403_ | HeCOD aox4 zoo | aR.c-1708 | HecOD 0x5 200 | eR2.c-¥72005 | HECOD axe 230 |eR2.c-1708 | HecoO fox 24150 | eRz.0.17a503_ | HeOOD ‘Spode requiem can be requested Kumwell Exothermic Welding Tools Request: 8 %+vU tC-~¥g oe e.. veo nae ‘ee Note: -2x150"maang ture 2 ba of 150 = mata + Forage rossi requramon, lease con www.kumwellKumwell Exothermic Welding eu |= seca |e ce eee eu |e [ secu | toe a Co ee |e tee | tee su —| ae sce | tae oe eee acetate a cee See e sonra won| 2 one | tee oo aes a ee Te nt: a eer g ¢ . 4 as oa tm oe IS D.. is || tres | feo Tools Advice : + Too! box + Butane torch + Butane gas + Gloves Note: + Forspockl ot sas requreant paso contactus val kumwell.com ‘Special requirement can be roquesiogaxe i Bsc Hon axe 18 8516-205 HeconY 252 cy 8-0-8 Heo 2x3 0 8516-259 Heo." axe 0 B.C. HeCo0." 2x6 70) 8-6-2585 Hecoo.¥ 2x6 150) BS'-0-2565 Hoo mas 10) B80. econ sexs 200 8-6-385 Hecoo-Y sax8 250) B5-6-96 Heo sae 250 851-638 Hecoo.Y 4033 160 Bs-c-403 Heco0-¥ axe 7200 es'-c-404 Heo." 0x8 200 B-c-405 HeCo0-Y x8 250 Bs1-c-405 Heco0.¥ saxs 200 Bsc. Heco0 axe 2x20 3-0-805 eDoe-¥ axe 34200 5-0-008 HeDoe-¥ ox 34250 sepa | HeDoY ‘Special roquomont can be requested Kumwell Exothermic Welding s Bar to | Surface | bus bar tap I steel surface Tools Request u. Ev to-¥g Tools Advice: + Tool box + Butane torch + Butane gas + Gloves 2950 mena toe 2 of 1509 1 “ig00r Mean o Use 3 utes of 200 meal powae! fo" ane onnecson Zar natn seis 2503. mes poser for ane connesson 1 Reto ntig, nang comecton nado anere ma one «Reed proces, coming sats rae ana coneczon by Fes: Obum an gang rages tal pomdet oon ctnecton el power oon cnecon tl pomgerto ore cnnacson 7 www.kumwell.ei)Kumwell Exothermic Welding Graphite Mould | Handle clamp i sexcan | neem sexcan | Heom asxca | Hom aszcas | neem asi.cas | neem aso.cast | Heo 1.528 | Woot e.case | Wooee sexcan | Heem aoc | neem aszcse | Heom asi.cse | neem as.caei | neem aso.caee | Heom asv.caes | Hew nsz.cao0 | Hoo st eat teBang Sew fezoser | noo sexs | Heom ecm aszoac | Hom aszao10 | Hom Smale canaries ‘Spoca requirement can be roquostog Tools Advice: + Tool box + Butane torch + Butane gas + Gloves Note: + "280 moans use 2 ieso 1509- meta powcr fr ane connexon 1 Bika son tse 2 eso 2003 metal owe fr ane connec 1 2izar rao loa 2 es 2503. metal owe fr ane conesson 1 Stdav-raan za 3 ses 32003. mesa owe fr ane connesson {Steir mann tan 3 Meso 2809. mesal power fr ape cannes 5 peel pa oes ooa tora maeise onde res “ RustShun at govencngievequi@s mn kumwell.comaxe 7 Bsec-204 Heo moxs 46 859.6-205 HC 2se2 0 3596-252 HCC 2x3 18 899.6-253 HE axe 8 8520-254 00 2x8 8 8520-255 HE 2x6 750) 80-2565 woo x3 10 BSC. Heo sexs 200 8590-35 eco sax8 200 8.6396 Heo axe 260 85.0-38 Heo 4038 150 526-403 Heo axe 200 85-0408 HE 0x8 280 15.c-405 Heo axe 250 5.0405 Hoa taxa 250 Bsc. Ho 0x10 24250 s2-08010 HCD ‘Special roquomont can be requested Kumwell Exothermic Welding s Bar to I Surface | bus bar tap I steel surface Tools Advice: + Tool box + Butane torch + Butane gas + Gloves + "9897 means to uso 2 eso 150g meta ows fr 9 conscton 5 -Beay ear 2 es of 2609 at poo fon aacton : ate aston ah : oc 7) www.kumwell feeligKumwell Exothermic Welding =a zox3 seer HocnD zox8 5 BSE. HecnD zox8 10 B5e.205 HocnD7 25x2 5 asec HocnD 25x3 6 corer) econ 2x4 160 asec cab 2x6 ‘80 Bsa. Hoctb57 25x8 160 coe aex5 70 cenD 3x6 250 HecnD sexe 750 wecoey aos 10 cto” aoe 0 HocnD57 xs 0 HocnB57 axe 250 Hoenn axe 20 Hoenn wox10 ‘31250 | estoemra | HoDosy axe 2 a5e06 conD axe 2x00 ase.be08 HconD Swoleaer Sst Fan Gels nan sexi 2x | _sseso | _Hoompy ‘Spoca requirement can be roquostog « Rtawotng process, cose oes stoce ad comecon by oc issue garonang ke egues kumwell.com=i 2 RSME eco. 2 RSL Hecoo.¥ a 6 Romo Heo ‘Special requvement ca be requested Kumwell Exothermic Welding to Steel ‘Tools Request ug : se V7 Tools Advice : ton” Friar canteen a + Too! box + Butane torch + Butane gas + Gloves Note: + Farpatert wating, making comnecton nes remove lsu, pectind paved metal et Cong a tn ard cova Fst Seuss gnvening roca, J www.kumwell feiiyKumwell Exothermic Welding m6 2% RS20-M6 eco co 2 2c. e000 wi) SCA eco Tools von ’ * a ome enzo Sitdnk—Feciptar ten bee Tools Advice: + Tool box + Butane torch + Butane gas + Gloves Note» Poste tng omen nad ane mosh er waa proces tog sats sue and conection by Fos: Otum sa gearing rer 77 Dia kumwell.com ‘Special requrement can be requestedKumwell Exothermic Welding Ground Plates to Cable a Steel Ground plates to vertical steel Tools Advice: + Tool box : rch 78 www.kumwell flagKumwell Exothermic Welding Tools von ’ » a ecm & ee ee Poon Tool Advi oe “Bostock + Butane gas + Gloves Note: Forsereet srmecon seve alse ware making comecton ri] Di-Kumwell.com | ReLc80 Heco0 so RC-C-2770 Heo 0 |_ Rovc-aTe6 Heo is_| Revere | Hecmo 5 | Rev-c-ari60 | HoCOO 1s0|Rci-c-wries | nocao ‘Special requrement can be requestedKumwell Exothermic Welding cs | acRC-2705 econ 20 s_|_Rezcerzr20 | Hecoa 150 5 | Re2crzri60 | wecoa ane g ¢ . 4 ae weacbean vrantonp Senge one Tools Advice: + Tool box + Butane torch + Butane gas + Gloves Note: + Forpartecscomatn. 80 www.kumwell feyiyKumwell Exothermic Welding Ground Plates to Cable & Steel Ground plates to vertical steel and cable down Sr ere = ue a ‘Special requrement can be requested Tools Advice: + Tool box : cn kumwell.comKumwell Exothermic Welding CRS2 Ground Plates to Cable « Steel Ground plates to vertical steel and cable up 1R82.012750 82 www.kumwell flagKumwell Exothermic Welding AC Cable to Grounding Horizontal cable 127 38 18 ACHE Heo 0 10 ACHE-2780 Hoo 70 1a TACHE-1T70 Heo 38 10 CHET Hoo 0 7} ‘cverzria9 | HEC ‘Speca requirement can be requested Cable to Grounding eee ee od 8 CRETE 0 CREAT rn 70 150 (NCRE-ATO eco ‘Special raqurament canbe requestec Tools Request: pects " u. of A wn ak te = + futene gaa 7 We PsA + Gloves WELD AISER ‘ 83 Di kumwell.comKumwell Exothermic Welding AChI Cable and Grounding Receptacle to Ground Rod Horizontal cable and ground receptacle to the top of ground rod wa) a [ar |_ so 2x00 | aoRts7atz7ea | HCDO0 5 2x20 | acats-7212705 | HoDO0 mr) [are 24250 | AORI-I29117760 | HoDOo ‘Special requirement can be requested pect “ Tools Request u. vu are Tools Advice + Tool box + Butane torch + Butane gas + Gloves 84 www.kumwell fetaKumwell Exothermic Welding ACK2 Cable and Grounding Receptacle to Ground Rod Horizontal cable thru and ground receptacle to the top of ground rod aa CoC wa | aa [war | 2x00 | acRastaretzrea | HO00 cy 2x00 | acRasta7avzres | HoDO0 mi) [ar 2x50 | aoRa.s23117750 | HoDO0 ‘Specal raqurament canbe requastes Tools Request pacts " t+ beoge Tools Advice + Tool box + Butane torch + Butane gas + Gloves kumwell.com‘Special requirement canbe requested Notes 2 Kumwell Exothermic Welding id receptacle of ground rod Tools Advice : + Tool box + Butane torch + Butane gas + Gloves “Dee” paso ute 2 ube of 1299-rtapouer Ba "02 bes of 200g - meta powder Ely www.kumwell feiiyKumwell Exothermic Welding Ground Ro: to Ground Vertical ground r¢ Hoo Per an 180 20 sar | 12 RRL I27 a2 | 38 RII Hoo wa | aa [200 aeiciimaia | HoCe0 mst 20 Revcuzaa1 | HeCe0 ‘Speca requirement can be requested Ground Rot to Ground Horizontal groun wa ar |i | 180 RRLE-TTI2T ‘Special requremert can be requested angonde Shaldek—Frtpte calechan bah Cre Nii) kumwell.comFn eee el a = 127 | 12 reecserier | Hec00 42 | 8 Reci.1ai | — Heco0 aa Rasci7aire | _HoCoo zur | + | 4150 | _ARSOL2mm01 | HcDe0 ‘Special oquroment canbe equestog Heo Special requirement can be requasieg Kumwell Exothermic Welding Ground Rod Ground Rod vertical ground rod h4 Ground Rod Ground Rod \d rod to ground rod Tools Request: 8% oud Maddern sireine Soar t-~—~¥g on tt + 21150" meng use 2 bos of 150 9-mstaponder 88 www.kumwell ffiiyKumwell Exothermic Welding 200, 20 Rasc-tenig? | _ HOCOD ‘Special requrement canbe requested Tools Request : eof Tools Advice: + Tal box + Butane torch + butane gas + Gloves Note: +2150" mana ous une of 50 9-rta power 89 Dy kKumwell.com0 0 4010 Hoo 2 8 REF-C-1242 ecoa 1 200 REF-C-616 coo ‘Special requirement can be requested Kumwell Exothermic Welding 8. Sv Secs Tools Advice: + Tool box + Butane torch + Butane gas + Gloves + "azo means to use 2 eso 2009 meta ows fo 9 conacon 1 exponen tneee to sos snare ode and cere ‘rmartemen tet a conacoar oar mseng eamean «+ Kom RE Nout pra ame hoe povor stags 90 www.kumwell flayKumwell Exothermic Welding Horizontal re Od A} KX |_| x Y pcm oat |g S27} (4) REZCLIOND Co (S22) 1 RERCLI2N2 Hoo kK 8 20 REZCL-IGIE eco ‘Special requrement canbe requested Tools von ’ * a ome enzo Sitdnk—Feciptar ten bee Tools Advice: + Tool box + Butane torch + Butane gas + Gloves Note: + 71200" means to uo 2 bes of 200 9- rt power or one conratton 1 Birr etn nid de roe nore so! 3a condoser ear meng samen Kitt Wn pes commit" pert Estge 91 Py kumwell.comKumwell Exothermic Welding ‘Special requvement ca be requested oe hy yv ecm FK used Senh Tyan bah Tools Advice: + Toolbox + Butane torch + Butane gas + Gloves Note: + Forno cameston, tne nd ste where making conection 92 www.kumwell ffeyiyKumwell Exothermic Welding 0x5. BOL-CL405 HoW00 w0x6 XARA 405 HeW00 0x6. ‘BOLCL405 Howoo 0x6 BXIRLLS05 HeW00 0x6 BALCLA05 Hown0 ‘Speco requirement can be roquesiog Tools Reques ¥ Wa 4 tanteane etna Soap c~ oF Tools Advice: + Tool box + Butane torch + Butane gas. + Gloves «Fa prot connaton ests ode noire were mag onreton + Soret cnet Fehr comecton Ex} Dy kumwell.comKumwell Exothermic Welding r to Rail i to web rail eee — x8 2 150 C405 HEWo0 axs 24200 BXeCL06 HEWOD ae ret Reve g Ya <4 Tools Advice: + Tool box {Baier use tbe of 209ml poner Fests es ed lane where ang connection Er www.kumwell finKumwell Exothermic Welding Cable ta Horizontal c (fillet) HCFOO 7 xiRc70 HOO 10 CxILL95 Fon 10 xiRc86 HeFOO 10 oxic. Hero ‘Special requrement canbe requested mo ee Ye ey ecm Fr Iuavonde Shieh Feegn—Gurbrina Tools Advice: + Tool box + Butane torch + Butane gas. + Gloves Note: «For att conscton, Remote ode armoire wher mating onrcton TR tign conection Er Py kKumwell.comKumwell Exothermic Welding Horizontal ‘0 10) 0 10) OBcl-70 Fao 35 200 oeci9s FEO a mamas Sf \y Tools Advice: + Tool box + Butane torch + Butane gas + Gloves Note: + Forno cameston, tne nd ste where making conection Ey www.kumwell feinKumwell Exothermic Welding Cable t Horizontal (foot) OGAIE x26 ren Cae HEA xs Heat Ox HEAD ‘Special requrement can be requested Tools Request : a ome Tools Advice: + Tool box + Butane torch + Butane gas. + Gloves PEAIT ee at car tutta ont mods arn ondo Sd mahie wher making onraclon cd Py kumwell.comKumwell Exothermic Welding Ee ele eel 0 46 xnc-50 Hera © 4 OmRc#8 HF a 4 OxNLC-70 HF 7 OoRC-T0 Fao 0 a Cxnc-190 Horo ‘Spec requvemen can be requested al a A al oon Fe OO S Tole héiee soc + Butane gas + Gloves Note: + Forpect conection, Er) www.kumwell figKumwell Exothermic Welding Steel Cable to Steel Rod Vertical steel rod tap to horizontal cable Tools Request ug t. Pou Tools Advice: + Tool box + Butane torch + Butane gas + Gloves kumwell.comKumwell Exothermic Welding Type for Railway SignalingKumwell Exothermic Welding KR Type Weld Metal Powder Kumwell designed a welding process of making railway signaling bond. Applications Suitable for Signaling bond's connections, that is, Horizontal cable end tap to web rail, Horizontal cable end tap to head rail, Stud tap to web rail Standards American Railway Engineering Association (AREA, Chapter 4 Part2) + Test Method for Tension Testing of Metallic Material (ASTM E8M) Storage It should be stored in an ambient temperature and avoid moisture. Packaging Kumwell weld metal powder is contained a moisture - resistant plastic cartridge, packed in a paper box. Integral weld metal package is identified as to the weld metal powder's amount, type of metal powder to be connected, Lot No. the number of tubes to manufacturing date (MFD), [ee |e celal falferalica ead Resa ta 659 | 809 | 1159 TTubesrbox| 40 =a ba} we kumwell.comKumwell Exothermic Welding Railway Signaling Kumwell KR type's exothermic welding powder for railway signaling is tin free that can prevent metallurgical damage to the rail. Weld material provides a final joint to the average of 43,000 psi tensile strength tested by ASTM E8M (Test Methods for Tension Testing of Metallic Material). KR ‘Type has been complied with the standards of American Railway Engineering Association Chapter 4 Part 2 (AREA). Signaling cable to head rail Signaling cable to web rail Stud to rail Process Kumwell Exothermic Welding process is a molecular chemical reaction between copper oxide and aluminum, generates a tremendous superheat with molten metals reaching approximately temperatures of 4,000" F (2,600° C). The process can be completed itself automatically without external source of power orheat. aly www.kumwell fiaKumwell Exothermic Welding Railway Signaling Safety Starting and weld metal powder + Non toxic and heavy metal + Non self-ignite + Ignition temperature at least 400° C + Smooth reaction Mould + Eamest design: cavity, flow path + High quality raw material + Accurate tolerance Welding Metal + No Tin + Non toxic and heavy metal + Steady burn without pop and fire out + No slag and porosity + Consistency of color + High conductivity with at least 93% Cu No affect to rail Martensite Railway signaling isa system used to control traffic safely, essentially to prevent trains from colliding. Exothermic welding is one of the most popular methods of railway signaling bond. In welding process, the martensite is formed by rapid cooling, quenching, of autensite which traps. carbon atoms that do not have enough time to diffuse out of the crystal structure. When viewed in cross-section, the lenticular (lens-shaped) crystal grains appear acicular (needle-shaped). Martensite affect to the rail with increasing risk of cracking and brittle. KML. Technology Co.,Ltd. has commissioned the national laboratory to carry out macrostructure, microstructure analysis and hardness test of the specimens of railway signaling bond according to ‘ASM Handbook Vol.9-2004 and Hardness test (HV10) according to ASTME 92-1982 kumwell.com [specimar "| 1 | 2| 3 [4] 5] 5] 7 ggiyey seats | zc} aes ae] aefznr| a] 24 Hardness survey location of vickers hardness: test(HV 10) ofralway signaling bond an nT Macrostructure of a cross-section of exothermic ‘welding for railway signaling bond Macrostructure of cross-section of exothermic welding for railway signaling bondApplication for Connection Railway Suitable for railway signaling cable for rail size 3/16" or 5/16” on web rail omopleted with graphite mould No. KWRT3R, KWRTSL, KWRTSR, KWRTSL and handle clamp No.HCWOO ‘Specal equement canbe requested Handle Clamp with Mould Kumwell Exothermic Welding KWAI... Signaling Bond Horizontal cable end tap to web rail rosie Rost ¥ Ye 7 jc? Tools Advice: + Tool box + Butane torch + Butane gas + Gloves, www.kumwell.Kumwell Exothermic Welding KHRT Signaling Bond Horizontal cable end tap to head rail Application for Connection Railway Suitable for connection railway signaling cable for rail size 3/16" x 7-1/2" or 5116" x 7-1/2" on head rail completed with graphite mould No. KHRTSR, KHRTSL, KHRTSR, KHRTSL and handle clamp No.HCHOO SES | oiameter] Lenstn | ‘Type ui rie | Kaas | ORR = Tools Request j Socal eure canbe eauaid at s . a? = v- | tes + Butane gas + Gloves Handle Clamp with Mould kumwell.comApplication for Connection Railway ‘Suitable for joint stud tap to web rail completed with handle clamp No. HEWOO ‘Spedalrequrement canbe requested Handle Clamp with Mould Kumwell Exothermic Welding Signaling Bond Stud tap to web rail Tools Requos g. Ya | i ai Tools Advice: + Tool box + Butane torch + Butane gas + Gloves www.kumwell.Kumwell Exothermic Welding 107 Conductors Cadmium Bronze Wire with Tin Plating for Rail Head Bond Material : Signaling wire - Cadmium bronze with tin Sleeves ~ Copper Cadmium Bronze Wire with Tin Plating for Switch Bond _— KSETRS 3187 36" Material : Signaling wire - Cadmium bronze with tin Sleeves = Copper Cadmium Bronze Wire with Tin Plating for Jumper Bond voor Ee] KSBTEJS18T | 18" 36" Bee Material : Signaling wire - Cadmium bronze with tin Sleeves ~ Copper Cadmium Bronze Wire with Tin Plating for Web Bond eg kSBW34T Material : Signaling wire - Cadmium bronze with tin Sleeves ~ Copper Lug = Copper with tin Cadmium Bronze Wire with Tin Plating 36" SB3T —|AsRequest| 16" Material : Signaling wire - Cadmium bronze with tin PVC Covered Galvanized Steel Wire > kweTc4o | 100 2 Material : Signaling wire - Galvanized Steel 9 4 mm PVC Cover - Orange PVC UV Stabiliser kumwell.comKumwell Exothermic Welding Type for Cathodic ProtectionKumwell Exothermic Welding KB Type Weld Metal Powder Kumwell designed a welding process of making connection in cathodic protection. Applications Suitable for Cathodic protection’s connections, that is, Horizontal through cable to horizontal pipe, Angular cable drop to vertical pipe surface Standards + ANSI/ASME B 31 4 Pipeline Translation System For Liquid Hydrocarbons and Other Liquid + ANSI/ASME B 31.8 Gas Transmission and Distribution Piping System Storage Itshould be stored in an ambient temperature and avoid moisture. Packaging Kumwell weld metal powder is contained a moisture - resistant plastic cartridge, packed in a paper box. Integral weld metal package is identified as to the weld metal powder's amount, type of metal powder to be connected, Lot No., the number of tubes to manufacturing date (MFD) cs 15a | 259 | wa | 459 | 659 Tubesibox| 40 | 20 | 20 | 20 | 20 kumwell.comKumwell Exothermic Welding Weld Metal Powder Kumwell Exothermic welding process for cable to piping’s steel surface provides perfect connections with corrosion resistance and no effect in welding process on pipeline such as martensite at Heat-Affected Zone (HAZ). High conductivity of high copper composition withstands repeated fault current without loosening up, Process Kumwell Exothermic Welding process is a molecular chemical reaction between copper oxide and aluminum, generates a tremendous superheat with molten metals reaching approximately temperatures of 4,000" F (2,600°C). The process can be completed itself automatically without external source of power or heat. Handle with care and follow the instruction, Cathodic protectiot mould can be used 100 times average. www.kumwellKumwell Exothermic Welding Cathodic Protection Safety Starting and weld metal powder + Non toxic and heavy metal ” + Non self-ignite + Ignition temperature at least 400° C = + Smooth reaction specimen if2[s]4]slel7 Jesse protectin [147] 145) 173] 150] 104|153|121 Mould . : Hardness survey location a vickers hardness Eamest design: cavity, flow path test (HV10) of cathodic protection. + High quality raw material + Accurate tolerance Welding metal + No Tin and Phrosphorous + Non toxic and heavy metal + Steady burn without pop and fire out + No slag and porosity + Consistency of color + High conductivity with at least 93% Cu Macrostructure of a cross-section of exothermic Cathodic Protection is a method for controlling the welding for cathodic protection. corrosion deterioration of metallic structures in contact with most forms of electrolytically conducting environments such as. soils, seawater and basically all natural waters. Cathodic Protection has grown to have many uses in marine and underground structures, water storage tanks, gas pipelines, oil platform supports, and many other facilities exposed to a corrosive environment. In welding process, we shall ensure that there is no affect to welding area in term of inside pressure and martensite, which is formed by rapid cooling, quenching, of autensite can be affected to the pipe with increasing risk of penetration. K.M.L, Technology Co.,Ltd. has commissioned the national laboratory to carry out macrostructure, microstructure analysis and hardness test of the specimens of for cathodic protection according to ASM Handbook Vol.9-2004 and Hardness test (HV10) according to ASTM E92-1982 Macrostructure of a cross-section of exothermic welding for cathodic protection. kumwell.com{crower Graphite Mould 25 Kes CAVA Heat 4 Ke ‘Rte cago 6 Ke CALA HAO 1 Hs ata Haga 16 Ks CALI Hea 2 Ks cans Heago| Ea yo cars ago ‘Special requvement ca be requested Tools Request: Tools Advice : ote: + Fos att Kumwell Exothermic Welding otection al thru cable her? + Too! box + Butane torch + Butane gas + Gloves {Sat suraces of sta nd conection Resa ol galt + Keen wel gomt satel sage eo fener NERO Tipe flan comp buladen ge mone nurs www.kumwell fitKumwell Exothermic Welding cr CHAS (cate a) cant HeA00 cx2at0 HeA00 Cab HAD 10.8.8 HeA00 2.36 eno bec? Tools Advice: + Tool box + Butane torch + Butane gas. + Gloves ee eso range (Soe cece peeerneyecmenermusmnw ‘Se an oops pas 113 Pay kKumwell.com ‘Special requrement can be requestedeen Kes Ke 6 Ke 1 Ks 16: Ho 2 ‘Special requvement ca be requested Kumwell Exothermic Welding tection cable drop jipe surface Tools Advice: + Tool box + Butane torch + Butane gas + Gloves KS weld metal pomdes spent exp ot caede eson aur www.kumwell feinKumwell Exothermic Welding Handle Clamp & Handle Clamp Support Kumwell Handle Clamp is used for handling and clamping the mould fitto the right position and tightening, without leakage during the exothermic welding process. Kumwell Handle Clamp Supports designed to use with standard handle clamp to increase the capability of usage in all applications such as cable tosteel pipe connection, cable to flat surface, etc. \ ~ae SE Standard Tools Kumwell Standard Tools are dedicated to use with the main equipments in exothermic welding connection process. ‘+ Flint Igniter - for starting the reaction + Cable Clean Brush — for cleaning cables and other circular conductor ‘+ Mould Brush — for cleaning mould + Busbar Brush — for cleaning metal flat surface ‘* Scraper — for removing slag from mould's crucible after finishing the connection Cy Tool Box Kumwell Tool Boxis a special designed steel case suitable storing of exothermic welding equipments before and after process. kumwell.comHandle Clamp Kumwell Exothermic Welding Kumwell handle clamp has only 2 type differences; HCCO0 and HCDOO, which is adequate to assort with many different sizes and types of graphite mould HCCO0 or HCDOO HCCO0 type handle clamp assorting with 3-1/8" x 3-1/ sized mould and 2-5/16" distance between prongs. HCDO0 type handle clamp assorting with 4"x4" sized mould and 3° distance between prongs. HCC00-X or HCD00-X Handle clamp with chain support “X’ Ilis used to hold a mould fit at its horizontal and vertical position on up to 4” pipe’s diameter. ‘Special chain support can be requested. HCCO0-X and HCDO0-X suit to collaborate with CREEP, CRE18P, CRE1SP, CRE20P, CP1 mould’s types. HCC00-Y or HCDO00-Y Handle clamp with vertical beam support “Y Itis used to hold a mould fitat its vertical position on steel! beam or column, HCC00-Y and HCD00-Y suit to collaborate with CS3, C84, CS7, CS18, CS21, CS22, CS23, CS24, C825, C826, CS27, C828, CS29, CS30, BS1, BS4, BSS, BSB, BS13 mould's types. Note: Special requrement can be requested ait www.kumwell TitKumwell Exothermic Welding Handle Clamp He. th Ch P cura Note: Special requirement canbe requested kumwell.com HCC00-Z or HCDO0-Z Handle clamp with chain support “2” Itis used to hold a mould ft in its position on top of rebar, HCC00-Z and HCD00-Z suit to collaborate with CREIP, GRE17P mould's types. HCC00-V or HCDO0-V Handle clamp with chain support “V" This type is recommended to CREAP, CS16. HCC00-V1 or HCD00-V1 Handle clamp with chain support *V1" ‘This type is recommended to CRESP. HCC00-U or HCD00-U Handle clamp with chain support “U' This type is recommended to CRESP.Handle Clamp Kumwell Exothermic Welding HCCO0-W or HCDO0-W Handle clamp with chain support " This type is recommended to CS6, CS31, CS43, BS9, B11 HCCO0-T or HCDOO-T Handle clamp with chain suppor This type is recommended to CS12, CS13, CS14, cst. HCCO0-M or HCDOO-M Handle clamp with vertical magnetic support “M" Itis used to hold a mould fitat its position on vertical steel surface especially on a large size H-beam that another chain or beam support cannot be used. HCCO0-M and HCDOO-M suit to collaborate with CS- type mould Note : Special raquirement can be requested. bE) www.kumwell titKumwell Exothermic Welding Tool & Accessories KTA001 Tool box Code No.KTAO01 ‘Tool Box is a special designed steel case, suitable for storing of exothermic welding equipments before and after process. KTA002 8” File Code No.KTAQO2 File is used for rubbing metal surface smooth before making connection KTA003 Busbar Brush Code No. KTAQO3 Busbar Brush is used for cleaning metal flat surface before making connection. KTA004 Pincers Code No.KTA004 Pincers are used to facilitate in making connection. KTA005 Screwdriver Code No. KTAOOS Screwdriver is used to facilitate in making connection, KTAO06 Cable Clean Brush Code No.KTA006 Cable Clean Brush is used for cleaning cable only before making connection. Note : Cable Clean Brush is made from brass, thus. do not use. for cleaning mould, KTA007 Mould Brush Code No. KTAOO7 Mould Brush is used for cleaning crucible and graphite mould’s surface by its soft brush kumwell.comKumwell Exothermic Welding Tool & Accessories KTA008-011 Scraper Code No. KTA008 is recommended for metal powder size 15-329 Scraper Code No. KTA003 is recommended for metal powder size 45 - 90 9 Scraper Code No. KTA010 is recommended for metal powder size 115 - 250g Scraper Code No. KTAO11 is recommended for metal powder size 300 g or more Scraper is used for removing slag from the mould crucible after finishing the connection KTA014 Flint Igniter Code No. KTAQ14 Flint Igniter is used for starting the reaction, KTA015 Disk Container Code No. KTAO1S Disk Container is used to store the steel disk and prevent possible damage KTA016 Cable clamp Code No.KTA016 Cable Clamp is used for tightening a large-size cable conductor up to 95 mn, KTA017 — KTA018 Butane Torch Code No.KTAO17 Butane Gas Code No.KTAQ18 Butane Torch and Gas is used for removing moisture from mould and conductor to ensure they are totally dry. KTA019 Gloves Code No. KTA019 Gloves can help prevent your hands from possible damage. KTA020 Ceramic Fiber Code No.KTA020 Ceramic Fiber is used to prevent leakage from mould and conductors for complete connection www.kumwellKumwell Exothermic Welding step 1 ‘Assemble mould with handle clamp step 2 Preheat by butane torch to ensure the mould is totally dry before every first joint regardless new or used mould step 3 Clean the surfaces of conductor and rod by cable clean brush and preheat by butane torchto ensure the conductor istotally dry step 4 Fit Conductors and ground rod snugly into the mould and lock the handle clamp Always make sure the mould is in a level position step 5 Place retaining disk ensuring the disk sits well al the base ofthe weld metal cavity kumwell.comKumwell Exothermic Welding : step 6 Pour a recommended size of weld metal into the mould crucible (Check for leaks of weld metal Repeat step 4 in case of leak step 7 Loosen starting powder from the bottom of tube Pour 2/3 of it on top of the weld metal and the mouth of mould lid marked * step 8 Ignite the starting powder at the lid opening by flint gun The process takes 30 - 60 second step 9 Gently rub slag fom the crucible by scraper Clean the crucible and weld cavity by mould cleaning brush to ‘endure the mould step 10 ‘Complete Connection 122 www. kumwell fifaKumwell Exothermic Welding Owner Project Name oman ALAM POWER PLANT UAE DeWAPRONECT uae ADWEAPROUECT onan ‘OATAR PETROLEUM GAs suoan ELUTBASN ON wietnan INA TREUHEM ORY PHU THOM ORY PAKISTAN Sk 20NTOC: KEKE MALAYSIA SOUK/TI TRANSMISSION LINES FOR 10040 “TRANSMISSION INE nna SHANTOU 60 KV SUBSTATION MALAYSIA HOSPITAL PETRONAS (LCC HEALTH CARE CENTER) MALAYSIA KUALALUMPURINTERNATIONAL AIRPORT QA) MALAYSIA SYSTEM MONORAL-DEFOT, TCH DEPOT STATION. TPS, STEEL ARCH BRIDE MALAYSIA CUMAU COMBINE CYCLE POWER PLANTPETRO PAKISTAN GAS TURBINE POWER PUNT PAKISTAN KABUL DISTRIBUTION ENHANCEVENT PROJECT uae |ABUDHABIINTERNATIONAL ARPORT 2 RUNWAY PROMECT cowrr 22 STEEL PLANT SUEZ rag USARMYJLSC-DOHA, PROJECT RAQ/AFGHANISTAN ween YAW GAS FLING STATION enna “YNWEN PROVINCE MIAO HANHYORO-POWER PLANT cnn ‘|8cue FORBIDDEN CY THAILAND SOUTH BANGKOK COMBINED C¥CLE POWER PLANT 123 hl ett 14g E I Ce) International Project Reference Distributor ‘GULF RADIANT ELECTRICAL & TRADING LL. ‘OULF RADIANT ELECTRICAL TRADING LLE. ‘GULF RAGIANT ELECTRICAL & TRADING LL. ‘OULF RADIANT ELECTRICAL 8 TRADING LL. (GULF RADIANT ELECTRICAL & TRADING LLC. ‘GULF RAOIRNT ELECTRICAL 8 TRADING LLC, VIE.CH. ELECTRICAL TECHNOLOGY 60.170. NOWATECHNOLOY.O..TD. PACIFIC ENGINEERING CO.70. \VIE.CH.ELECTRIA TECHNOLOGY 60.170. Now TECHNOLOGY COTO. ELLERMANLETRIK SDN BHO ELLERMAN LETRIC SDN BHO ELLERMANLETRIC SDN BHO PACIFIC ENGINEERING COT. ‘GULF RADIANT ELECTRICAL & TRADING LLC. DAML \VIE.CH. ELECTRICAL TECHNOLOGY 60.17. NOWATECHNOLOSY.CO.LTO. SING-THA ENGINEERING & CONSTRUCTION PC. Periord 20012002 20012002 20012002 2003 200 208 200 200 209