Table of Content: Plus 5xx (UPS 9000)

Plus 5xx (UPS 9000)
TABLE OF CONTENT
1. DESCRIPTIONS AND INSTRUCTIONS
User's and installation manual 10 09 928

Technical specification 10 07 818
2. FIELD SERVICE INSTRUCTIONS
Safety instructions 10 19 705

Trouble shooting guide 10 05 016
Replacement instructions rectifier and static switch module 10 01 769
Replacement instructions inverter module 10 01 770
Replacement instructions transformer board 10 01 772
Replacement instructions logic board 10 01 773
Preventative maintenance procedure 10 03 671
Preventative maintenance instruction 10 03 676
3. MAIN CIRCUIT
Circuit diagram - UPS 9000 (7.5-25 kVA) 10 01 954

Circuit diagram - UPS 9000 (30-60 kVA) 10 01 139
Functional description of UPS 9000 10 00 969
Parts list - UPS 9075, 7.5kVA 10 02 078
Parts list - UPS 9075C, 7.5kVA 10Ah BATT 10 02 079
Parts list - UPS 9075D, 7.5kVA 17Ah BATT 10 02 080
Parts list - UPS 9100, 10kVA 10 01 602
Parts list - UPS 9100C, 10kVA 10Ah BATT 10 02 076
Parts list - UPS 9100D, 10kVA 17Ah BATT 10 02 077
Parts list - UPS 9100 Base Unit 10 01 608
Parts list - Magnetics set UPS 9100 10 01 618
Parts list - Breaker panel subas UPS 9100 10 01 822
Parts list - Final assembly UPS 9100 10 01 823
Parts list - UPS 9250 basic unit 10 01 607
Title PLUS 5xx (UPS 9000) SERVICE MANUAL CONTENT
POWERWARE Approved JL
Finland Checked PK No 1002423 Rev G
Issued RR 10.2.2004 Page Page 1 of 4
Plus 5xx (UPS 9000)

Parts list - Cover plates set UPS 9200 10 01 619
Parts list - Cover plates set UPS 9600 10 00 277
4. RECTIFIER & STATIC SWITCH, UPS 9000 (7.5 - 25 kVA)
Circuit diagram for subas rectifier and stat. switch module 10 02 105
Parts list for subas rectifier and static switch module 10 01 627
Assemly drawing for rectifier - and static switch stack 10 02 013
Parts list for rectifier and static switch stack 10 02 676
Note: For control board circuit diagrams refer to section 5
5. RECTIFIER, UPS 9000 (30 - 60 kVA)
Layout drawing rectifier control board 10 00 974

Cicuit diagarm rectifier control board 10 00 233
Parts list rectifier control board 10 00 231
Circuit diagram subas rectifier 10 01 140
Functional description rectifier module 10 00 967
Assemly drawing rectifier stack 10 00 374
Parts list subas rectifier for UPS 9300 - 9400 10 01 421
Parts list rectifier stack for UPS 9300 - 9400 10 01 426
Parts list subas rectifier for UPS 9500 - 9600 10 00 285
Parts list rectifier stack for UPS 9500 - 9600 10 00 373
6. INVERTER UPS 9000 (7.5 - 25 kVA)
Layout drawing inverter control board 10 01 730

Circuit diagram inverter control board 10 01 738
Parts list inverter control board 10 01 696
Functional description inverter control board 10 01 729
Circuit diagram subas 3- phase bridge 10 01 955
Parts list subas 3- phase bridge UPS 9075 - 9100 10 01 622
Parts list subas 3- phase bridge UPS 9150 - 9250 10 01 621
Plus 5xx (UPS 9000)
7. INVERTER UPS 9000 (30 - 60 kVA)
Layout drawing inverter control board 10 00 970

Circuit diagram inverter control board 10 00 168
Parts list inverter control board 10 00 263
Functional description inverter control board 10 00 961
Layout drawing inverter snubber board 10 00 971
Circuit diagram snubber board 10 00 166
Parts list inverter snubber board 10 00 381
Functional description inverter snubber board 10 00 962
Circuit diagram inverter stack 10 01 141
Parts list subas half bridge UPS 9300 – 9400 10 01 378
Parts list subas half bridge UPS 9500 – 9600 10 00 279
8. STATIC SWITCH UPS 9000 (30 - 60 kVA)
Layout drawing static switch control board 10 00 975

Circuit diagram static switch control board 10 00 288
Functional description static switch 10 00 968
Parts list static switch control board 10 00 287
Circuit diagram subas static switch module 10 01 142
Layout drawing static switch stack UPS 9300 – 9400 10 01 429
Parts list subas static switch UPS 9300 - 9400 10 01 422
Parts list static switch stack UPS 9300 - 9400 10 01 428
Layout drawing static switch stack UPS 9500 - 9600 10 00 847
Parts list subas static switch UPS 9500 - 9600 10 00 286
Parts list static switch stack UPS 9500 – 9600 10 00 846
9. TRANSFORMER BOARD
Layout drawing transformer board 10 00 972

Circuit diagram transformer board, page 1 10 01 933
Circuit diagram transformer board, page 2 10 01 877
Functional description transformer board 10 00 963
Parts list transformer board 10 00 339
10. LOGIC BOARD
Layout drawing logic board 10 00 973

Circuit diagram logic board, page 1 10 00 633
Functional description logic board 10 00 964
Parts list logic board 10 00 281
Plus 5xx (UPS 9000)
11. DISPLAY BOARD
Layout drawing display board 10 00 853

Circuit diagram display board 10 00 852
Functional description display board 10 00 965
Parts list display board 10 01 322
12. RFI BOARD
Layout drawing RFI board 10 01 333

Circuit diagram RFI board 10 01 332
Parts list RFI board 10 00 078
13. SPARE PARTS LIST 10 21 652
14. OPTIONS
UIU (UPS Information Unit) 10 01 679

Ciicuit diagram of UIU 10 02 146
UPS Code Board 10 03 938
RSP (Remote Status Panel) 10 01 647
Alarm Extension Unit 10 03 659
UPS 7.5 - 60 kVA
Users and
Installation Manual
Users and Installation Manual
FP-number 1009928
Revision C
Contents
Introduction ............................................................................................................... 5
1.1 Scope ............................................................................................................. 5
1.2 Contents Summary ......................................................................................... 5
1.3 Other UPS Docum¬entation ........................................................................... 6
Safety Information .................................................................................................... 6
System Description .................................................................................................. 7
3.1 General Description ........................................................................................ 8
3.2 Operating Principle ......................................................................................... 9
3.3 System Configurations ................................................................................. 12
3.4 Technical Specifications ............................................................................... 16
Shipping and Storage ............................................................................................. 18
Unpacking and Handling ........................................................................................ 18
5.1 Unpacking and Incoming Inspection............................................................. 18
5.2 Moving .......................................................................................................... 19
Installation Site ....................................................................................................... 19
6.1 Environment ................................................................................................. 19
6.2 Space Requirements .................................................................................... 20
6.3 Floor Loading ................................................................................................ 20
6.4 Installing UPS ............................................................................................... 21
Power Connections................................................................................................. 21
7.1 Five-Wire Installation .................................................................................... 24
7.2 Battery Connections ..................................................................................... 29
Computer and Alarm Connections ........................................................................ 31
8.1 Description of Control Interface .................................................................... 31
8.2 Cabling ......................................................................................................... 33
Initial-Start Up ......................................................................................................... 34
User’s Guide To Operations .................................................................................. 34
10.1 Starting up procedure ................................................................................. 35
10.2 Stopping procedure .................................................................................... 36
10.3 Operating without the manual bypass switch ............................................. 39
10.4 If removing the power from the load isneeded ........................................... 39
10.5 Monitoring panel functions.......................................................................... 39
Troubleshooting ...................................................................................................... 40
11.1 Troubleshooting by fault indications ........................................................... 40
Preventive Maintenance ......................................................................................... 43
12.1 Environment ............................................................................................... 43
12.2 Battery condition ......................................................................................... 43
12.3 The battery discharge routine ..................................................................... 44
Warranty................................................................................................................... 45
Copyright 1998
The contents of this manual are the copyright of the
publisher and may not be reproduced (even extracts)
unless permission granted.
Every care has been taken to ensure the accuracy of
the information contained in this manual, but no liability
can be accepted for any errors or omission. The right
to make design modifications is reserved.
Introduction
1.1 Scope
This User’s manual gives basic information about UPS uninterruptible power
supplies: their basic function, their features, how to use them and what to do in case
of trouble. Instructions for shipping, storing, handling and installing the equipment
are also given.
The planning guidelines of this manual describe only the specific demands of UPS
units.
Local legislation and regulations for electrical installations must be followed in
the UPS installation.
This manual is mainly intended for the chief operator/system supervisor, electric
consultants and installation electricians.
The UPS system must be installed by qualified personnel only. Failure to
recognise the electrical hazards could prove fatal.
The installation must be checked by a service engineer from the manufacturer
(or from an agent authorised by the manufacturer).
1.2 Contents summary

The UPS User’s and Installation Manual gives a step-by-step description of site
planning for each stage of the installation. It describes the system configurations and
the operating principle of UPS and gives general information about uninterruptible
power supplies.
The manual has been divided into nine sections to make it easier to find the desired
information:
Chapter Introduction
Describes the purpose and composition of this manual.
Chapter Safety Information

Describes the necessary safety precautions.
Chapter System Description

Provides an overview of UPS unit configurations, and describes the principle of
operation.
Chapters Shipping and storage and Unpacking and

Handling
Give information about handling the equipment properly before installation.
Chapters Installation Site, Power Connections and

Computer and Alarm Connections
Give guidelines for mechanical and electrical planning and execution of the installation.
1009928 7,5 kVA - 60 kVA UPS 5

Revision C Users and Installation Manual
Chapter Initial Start-up
Gives information about initial start-up.
Chapter Users Guide to Operations

In this chapter starting up and stopping procedures are described step-by-step. The
monitoring panel functions and features are described in this section.
Chapter Troubleshooting
Contains troubleshooting information based on the status indications shown on the
monitoring panel.
Chapter Preventive Maintenance and Warranty

Provide information on how to ensure long, trouble-free life for your UPS system.
1.3 Other UPS documentation

Further information about UPS Series units will be found in the following publications:
Product leaflets
Contain the technical specification of each UPS model and options.
Field service manual

Gives maintenance information to service engineers.
Safety Information
Since the UPS unit operates on line power and contains a bank of high-
current back-up batteries, the information in this chapter is important to all
personnel involved.
Storage and Transportation

Because of the high energy stored within the batteries, the UPS equipment must be
handled with care. The UPS must always be kept in an upright position and must not
be dropped.
Because of the heavy weight of the UPS system proper provision must be made for
transportation, and the floor area used during storage must be of adequate strength
(see table 3.1b for weights and section 6.3 for floor loadings).
Installation
The UPS system must be installed by qualified personnel only. Failure to
recognise the electrical hazards could prove fatal.
The installation must be checked by a service engineer from the manufacturer (or
from an agent authorised by the manufacturer).
6 7,5 kVA - 60 kVA UPS 1009928

Users and Installation Manual Revision C
For service engineers:
In connection with service work are mains and battery voltages to be disconnected.
a) Internal battery: Unplug the + -pole of the battery bank.
b) External battery: Remove the battery voltage by detaching the fuses of the
external battery cabinet (Fig. 7.7).
Operation
NOTE.
The UPS converts the DC-power stored within the battery to AC-power. The
UPS output carries high voltage during line failure. The UPS output carries
high voltage even if the input fuses are removed or the UPS is unplugged from
the mains.
WARNING!
Some components inside the UPS cabinet carry high voltages.

To touch them may prove fatal.
Do nothing inside the cabinet other than the prescribed operations!
The only user operations permitted within the cabinet are:

• Starting up and shutting down the UPS unit
• Operating the mechanical bypass switch to bypass the unit
• Operating the user interface
These operations must be performed according to the instructions in this manual.
During any of these operations, the user must take greatest care, and perform only
the prescribed operations. Any deviation from the instructions could put the operator
in great danger.
System Description
Uninterruptible Power System will protect different types of sensitive electrical
equipment. It protects them from problems associated with utility power of poor
quality, or a complete loss of power. The following list describes some of the
equipment that the UPS can protect.
• computers
• critical instrumentation
• telecommunications systems
• process control systems
Sensitive electrical equipment needs protection from electrical interference.
Interference from outside the facility (such as lightning, power company accidents
and radio transmissions) and interference from inside the facility (from motors, air
conditioners, vending machines and arc welders, for example) can create problems
in the ac power line to the sensitive equipment. Problems can include the following:
1009928 7,5 kVA - 60 kVA UPS 7

• No voltage (power outage)
• Low voltage (brownout)
• High voltage
• Slow voltage fluctuation
• Frequency variations
• Common-mode noise
• Transients caused by switching and faults
• Combinations of the above
While on-line, the UPS cleans the utility ac power and maintains a constant voltage
at the output to the critical load. These actions help to keep power line problems
from reaching the critical system, where they can damage software and hardware
and cause the equipment to operate erratically.
3.1 General Description

Your UPS is an on-line UPS, which provides continuous three-phase power to the
critical systems.
The UPS system consists of several independent modules:

• The rectifier keeps the battery bank fully charged and provides dc power to the
inverter.
• The battery provides the power to the inverter during mains failures.
• The inverter converts the dc voltage from the rectifier or from the battery to
stable, clean ac power.
• In the event of high overloads, the mains supply is temporarily connected to the
load via the static bypass switch.
• The logic module monitors and controls the operation of the UPS system. It also
controls the user and computer interface.
• The monitoring panel shows the user the status of the system operation by
visual and audible indicators.
• The computer interface provides information about the system operation via five
floating-contact relays.
• The manual bypass switch can be used to isolate the UPS from the load while
the load is operating.
UPS has three-phase input for the rectifier, and three-phase power supply is needed
for the static and manual bypass. The simplified block diagram of UPS is presented
in fig 3.1.
8 7,5 kVA - 60 kVA UPS 1009928

Fig 3.1 The block diagram of UPS
3.2 Operating principle
During normal use

The UPS unit receives ac power from the power line. The ac power is rectified and
used partly to keep the back-up battery bank fully charged, partly to supply the
inverter with dc power.
The inverter converts the dc power back to ac power, which is elivered from the
output of the UPS unit to the critical load through an electronic switch.
Fig 3.2 The route of the line power through the UPS unit to the load.
By means of this ac-dc-ac conversion, the line supply to the load will be totally
controlled by the UPS unit. Any interference will be effectively removed, and the load
will receive clean, smooth power all the time.
1009928 7,5 kVA - 60 kVA UPS 9

If the line supply disappears
During a power line failure, the inverter in the UPS unit receives its dc power from
the back-up battery bank. The inverter converts the dc power to ac power as before,
the output of the UPS is unaffected by the power line failure, and the operation of
the critical load continues.
Fig 3.3 The back-up battery bank provides power to the inverter and to the load.
When the power line supply returns, the dc power to the inverter is again supplied
from the rectifier, and the back-up battery bank is recharged. During restoration of
the power line, the UPS electronics ensures that the output power from the unit will
remain unchanged. Consequently the load (computer etc) will not notice the power
line failure (Long-term power line failures, see page 12).
If the UPS is overloaded

If the UPS unit is overloaded beyond the capability of the inverter, the electronic
(static) bypass switch connects the load supply directly to the power line. When the
overload ceases, the load is again supplied via the UPS unit.
The overload protection function operates in two ways:
For short term and intense overload currents over 150% the static bypass switch
immediately connects the load to the power line. When the overload current is over,
the load is automatically switched back for supply via the UPS unit.
For long-term overloads that exceed the specification (a malfunction in the load, for
example) an alarm is issued.
If the overload has caused overtemperature in the UPS, the load supply is switched
directly to the power line, and an alarm is issued.
10 7,5 kVA - 60 kVA UPS 1009928

Fig 3.4 Static bypass switch function.
The same operations occur in the event of a malfunction in the UPS unit.
All operations of the static bypass switch are continuous since the output of the UPS
and power line are synchronised. Thus the transfer will not affect the operation of the
sensitive equipment.
The mechanical bypass switch

In addition to the electronic bypass switch there is a mechanical bypass switch which
is used to ensure safety when changing the back-up battery bank, for example.
When the mechanical bypass switch is in the BYPASS position, the UPS unit is
bypassed but still under power.
To totally remove power from the UPS cabinet, the rectifier input and the
bypass input lines must be shut down and the battery must be disconnected.
NOTE.
This will remove the power from the critical load.
Fig 3.5 Mechanical bypass switch function.
The mechanical bypass switch is of the “make-before-break” type which makes the
switching continuous. The load will not be affected when using this switch if correct
operating procedures are followed.
1009928 7,5 kVA - 60 kVA UPS 11

Long-term power line failures
If the line failure lasts longer than the back-up time of the battery bank, the UPS unit
will be automatically halted to prevent the battery bank from being damaged by deep
discharge.
This means that the UPS unit normally provides time to close down the supplied
system properly, or to start the emergency power supply. Depending on size and
type of battery bank and load current, this time may vary from a few minutes to
several hours (see the specifications of your UPS).
If it appears that the duration of the power line failure will exceed the battery back-up
time, the user should shut down both the equipment and the UPS unit to save the
battery bank.
3.3 System Configuration

The UPS system consists of the UPS device itself and the back-up battery.
Additionally, different kinds of optional accessories are often included into the system.
A number of options are available for inclusion in the system. The configuration of the
UPS system depends on the site and load requirements of each installation.
The main considerations in planning the UPS system are:
• The UPS output power rating (kVA) shall be specified according to the total
power demand of the protected critical system. Some margin should be allowed
for potential expansion of the protected system, and for possible inaccuracy in
calculating or measuring the actual power requirement.
• The battery shall be sized according to the desired back-up time. Note that the
back-up time is longer, if the load is less than the nominal power rating of the
UPS.
• The following optional accessories are available:
- remote status panel
- information (display) unit
- computer interface kits
- external bypass switch
- power distribution modules
- input power cords
- RS232 (UPS code) interface
Detailed descriptions of these accessories are available in separate leaflets.
UPS Series system consists of the following basic elements:

UPS equipment with a choice of nine power ratings:
power power
7.5 kVA 30 kVA
10 kVA 40 kVA
15 kVA 50 kVA
20 kVA 60 kVA
25 kVA
12 7,5 kVA - 60 kVA UPS 1009928

Built-in batteries for 7.5 kVA - 25 kVA
Bat Y 7 Ah
Bat D 17 Ah
Bat C 10 Ah
The back-up times when using these built-in batteries are specified in table 3.1a.
Three types of external battery cabinets:
BAT A Battery cabinet 24 Ah
BAT B Battery cabinet 38 Ah
BAT E Battery cabinet 65 Ah
The back-up times when using these external battery cabinets are specified in
table 3.1a.
The dimensions of the UPS and the external battery cabinets are presented in
figure 3.6.
Fig 3.6 Dimensions of the UPS and the battery cabinet
1009928 7,5 kVA - 60 kVA UPS 13

Optional accessories
More information about the following accessories will be found in their own product
leaflets and manuals.
Power Distribution Modules:

Power Distribution Modules are intended to ease UPS system installation. The
output power of the UPS is distributed in these modules for computer room needs.
The modules include a main switch of uninterruptible power, distribution circuit
breakers, three-phase sockets as well as single-phase sockets have alternative
combinations of distribution sockets.
Input Power Cables:

Input power cable options are also intended to facilitate the installation of UPS.
UPS, which can be installed with only one ac power input connection, allows the
device to be connected to utility power line just by using a power cord with plug.
The local electrical codes and grounding rules must be taken into account
when using this option.
External Bypass Switches:

UPS is already equipped with an internal manual bypass switch. However, external
wall-mounted manual bypass switches are available as options. External Manual
Bypass Switch options, for 7.5 - 25 kVA, for 30 and 40 kVA, and for 50 and 60 kVA
are used when total isolation during UPS maintenance work is required.
UPS Information Unit:

The UPS information unit option consists of a liquid crystal display and a keypad
that can be used for monitoring the status of the UPS from a distance. It also
includes two RS232 serial communication ports for communication between the
UPS and the remote host computer.
The UPS information unit can be located at a distance of up to 50 m from the UPS.
RS 232 Serial Communication:

The RS232 serial communication interface option provides two asynchronous ports
and an intelligent protocol for communication between the UPS and a local and/or
remote host computer.
Remote Status Panel:

The Remote Status Panel is used for indicating the status of the UPS system in a
monitoring location independent from the UPS location. When normal copper wires
are used, a maximum distance of 100 m is recommended.
Computer Interface Kits:

Computer Interface Kits are used for communication between the UPS and
computers. By using these accessories the status of the UPS and its input power
are indicated to the computers.
14 7,5 kVA - 60 kVA UPS 1009928

Fig 3.7 Typical UPS system configurations
Tables 3.1a and 3.1b describe the UPS equipment dimensions, and weights, and the
backup times of battery options, related to the UPS ratings.
UPS Internal Batteries Bat D+ 2x 2x

BAT A BAT B BAT E
Output power Bat Y Bat C Bat D Bat B BAT B BAT E
UPS 7,5kVA/6kW 10min 20min 30min 45min 90min 2h 3h 3h 6h
UPS 10kVA/8kW 6min 12min 20min 30min 65min 100min 2h 2h 5h
UPS 15 kVA/12kW - 6min 15min 20min 45min 60min 80min 90min 3h
UPS 20kVA/16kW - - 10min 15min 30min 40min 55min 70min 2h

UPS 25kVA/20kW - - 6min 10min 20min 30min 40min 55min 100min
B AT B B AT E 2xB AT B 2xB AT E 3xB AT E
U P S 30k VA / 24 k W 15 m in 35 m in 40 m in 80 m in 2h
U P S 40k VA / 32 k W 10 m in 25 m in 30 m in 60 m in 95 m in
U P S 50 k VA / 40k W 8 m in 15 m in 20 m in 40 m in 70 m in
U P S 60k VA / 48 k W - 12 m in 15 m in 35 m in 60 m in
Table 3.1a Backup times. Also longer backup times available.
Dim ensions and w eights W x D x H (mm) kg

UP S 7,5 kVA 61 0x810 x115 0 23 5
UP S 10 kVA 61 0x810 x115 0 23 5
UP S 15 kVA 61 0x810 x115 0 27 5
UP S 20 kVA 61 0x810 x115 0 27 5
UP S 25 kVA 61 0x810 x115 0 27 5
UP S 30 kVA 78 0x810 x115 0 43 0
UP S 40 kVA 78 0x810 x115 0 43 0
UP S 50 kVA 78 0x810 x115 0 46 0
UP S 60 kVA 78 0x810 x115 0 46 0
Built-in batteries built in 14 0-23 0
BAT A 61 0x810 x115 0 40 8
BAT B 61 0x810 x115 0 54 6
BAT E 78 0x960 x115 0 92 0
Table 3.1b Dimensions and weights
1009928 7,5 kVA - 60 kVA UPS 15

3.4 Technical specifications
UPS 7.5 to 60 kVA
Input
Input voltage nominal 400 - 415 Vac
range 198/342-254/440 Vac (bypass input)
170/295 - 270/467 Vac (rectifier input)
Input frequency nominal 50 Hz
range ± 5 % cont, ± 15 % temporary
Input power factor min. 0.90 at nominal conditions (7.5 - 25 kVA)
min 0.93 at nominal conditions (30 - 60 kVA)
Soft start time 30 seconds
Output
Output voltage 230/400 V (adjustable ± 10 V)
Static regulation ± 1 % at balanced load
± 2 % at 100 % unbalanced load
Dynamic response ± 3 %, < 1 ms to steady state
Output frequency 50 Hz ± 0.005 Hz (free running)
Synchronisation range ± 0.5 Hz (± 1, ± 2, ± 3 Hz field selected)
Slew rate < 0.5 Hz/s
Load peak factor min. 3
Overload capacity without bypass 125 % 10 min, 150 % 30 s
Voltage distortion, THD < 2 % with linear loads
< 3 % with nonlinear loads (7.5 - 40 kVA)
< 5 % with nonlinear loads (50 and 60 kVA)
Operating temperature + 0 ... + 40°C, excluding battery
recommended + 18 ... + 25°C, with battery
Storage temperature - 20 ... + 70°C, excluding battery
Relative humidity max. 90 % non-condensing

Noise level < 55 dB(A), 1m, free field, 7.5 - 10 kVA
< 57 dB(A), 1 m, free field, 25 - 60 kVA
Safety IEC 950, class I
RFI EN 50091-2 N for 7.5 - 25 kVA
EN 50091-2 G for 30 - 60 kVA
Protection class IP 20
Cabinet color KP-541-5584-0 (light grey)
16 7,5 kVA - 60 kVA UPS 1009928

Data depending on the UPS type:
UPS UPS UPS UPS UPS

7.5 kVA 10 kVA 15 kVA 20 kVA 25 kVA
Input current nom. 3x11 A 3x14 A 3x21 A 3x28 A 3x35 A
Input power factor 0.90 0.90 0.90 0.90 0.90
Input current max. 3x15 A 3x20 A 3x30 A 3x40 A 3x50 A
7.5kVA/ 10 kVA/ 15kVA/ 20kVA/ 25kVA/

Output power nom.
6kW 8kW 12kW 16kW 20kW
Output current 3x11 A 3x15 A 3x22 A 3x29 A 3x36 A
Inverter short circuit

49 A 49 A 117 A 117 A 117 A
current rms
Efficiency 86% 87% 89% 90% 90%
Heat dissipation max. 1.0 kW 1.2 kW 1.5 kW 1.8 kW 2.3 kW
Cooling air 270 m³/h 330 m³/h 410 m³/h 490 m³/h 630 m³/h
Weight 235 kg 235 kg 275 kg 275 kg 275 kg
Table 3.2a Technical data for 7.5 to 25 kVA units
UPS UPS UPS UPS

30 kVA 40 kVA 50 kVA 60 kVA
Input current nom. 3x42 A 3x56 A 3x69 A 3x83 A
Input power factor 0.93 0.93 0.93 0.93
Input current max. 3x60 A 3x80 A 3x100 A 3x120 A
30kVA/ 40 kVA/ 50kVA/ 60kVA/

Output power nom.
24W 32kW 40kW 48kW
Output current 3x44 A 3x58 A 3x72 A 3x87 A
Inverter short circuit

195 A 195 A 285 A 285 A
current rms
Efficiency 91% 91% 92% 92%
Heat dissipation max. 2.6 kW 3.5 kW 3.9 kW 4.7 kW
Cooling air 710 m³/h 950 m³/h 1060 m³/h 1270 m³/h
Weight 430 kg 430 kg 460 kg 460 kg
Table 3.2b Technical data for 30 to 60 kVA units
1009928 7,5 kVA - 60 kVA UPS 17

Shipping and Storage
UPS equipment is shipped on specially designed pallets so that it is easy to move
with a forklift.
Because of the high energy stored within the batteries, the UPS equipment
must be handled with care. The UPS must always be kept in an upright
position and must not be dropped.
Because of the heavy weight of the UPS system proper provision must be made for
transportation, and the floor area used during storage must be of adequate strength.
See Table 3.1b for dimensions and weights of the UPS equipment.
If the UPS is not immediately installed the following must be remembered:
• The equipment should be stored in the original packing and shipping carton
• The recommended storing temperature (UPS excluding batteries) is between
0... 40°C
(For the batteries between 0 ... 25°C)
• The equipment must always be protected from moisture, weather and dirt.
If the batteries are stored for more than 6 months they should be charged to
maintain the battery condition.
NOTE.
Never stack the UPS equipment.
Unpacking and Handling
5.1 Unpacking and incoming inspection

UPS is shipped on a specially designed pallet. The design of the pallet makes it easy
to remove the equipment. Before removing the equipment from the pallet:
• Unpack the equipment and remove all the packing materials and shipping
cartons.
• The equipment must be inspected for damage during shipment. If damage has
occurred during transit, all the shipping cartons and packing materials should be
stored for further investigation. If the damage is visible, a claim for shipping
damage must be filed. If the shipping damage is discovered after acceptance,
claim for concealed damage must also be filed immediately.
To file a claim for shipping or concealed damage:
• The carrier must be informed within 7 days of receipt of the equipment.
The equipment must be checked against the packing slip to verify that the shipment
is complete.
UPS is thoroughly inspected at the factory. If there are no damages or
discrepancies, the installation may proceed.
18 7,5 kVA - 60 kVA UPS 1009928

Removing the equipment from the pallet:
1. Make an unloading slope by using the piece of plywood which you will find on
the side of the packing. See figure 5.1. Before unloading check that the slope
hasn’t been broken during transportation. If it is broken, do not use it for
unloading.
2. Raise the cabinet by screwing the feet under the unit out and remove the two
wooden bars.
Fig 5.1 Unloading the UPS from pallet
3. Screw the feet fully in.
4. The UPS can now be carefully rolled off the pallet, and placed in its planned
location.
The UPS systems are relatively heavy and extreme care must be taken
when moving them.
5.2 Moving
UPS is equipped with castors for easy movement on the floor. The unit is simply
pushed into place. Because the UPS is heavy, it should be verified that surfaces
on which it is moved are strong enough. See table 3.1b for weights and section
6.3 for floor loadings.
Installation Site
6.1 Environment
When the installation site of the UPS is planned, the dimensions and weights of the
equipment must be taken into consideration.
All the requirements described in UPS physical specification, section 3.4.,
must be met. If they are neglected the safety of personnel during installation
or use, or that the unit will function properly, can not be guaranteed.
1009928 7,5 kVA - 60 kVA UPS 19

6.2 Space Requirements
The floor space needed by the UPS system depends on the batteries and other
options. See table 3.1b for the dimensions of different equipment.
Points to remember when placing the UPS:

• Avoid temperature and humidity extremes.
• Provide shelter from the elements (especially moisture).
• Place the UPS near the critical loads.
• Make sure that ventilation and space requirements are met. There should be
15 cm clearance at the rear of the UPS for ventilation. The ventilation
requirements are the same for all power ratings. See figure 6.1.
• Maintain clearance at the front of the UPS for user operations. Clearance of one
metre is recommended.
Fig 6.1 Ventilation and space requirements
6.3 Floor Loading

When planning the installation the floor loading must be taken into consideration
because of the heavy weight of the UPS.
The strength of the installation surface must be adequate for point and distributed
loadings given in table 6.1.
20 7,5 kVA - 60 kVA UPS 1009928

Model number Point loading (kg/cm²) Distributed loading(kg/m²)
UPS 7.5 kVA 3.7 476

UPS 7.5 + bat10 Ah 5.9 763
UPS 7.5 + bat 17 Ah 7.3 941
UPS 10 kVA
UPS 10 + bat 7 Ah 3.7 476
UPS 10 + bat 10 Ah 5.9 763
UPS 10 + bat 17 Ah 7.3 941
UPS 15 kVA 4.3 557

UPS 15 + bat 17 Ah 7.9 1022
UPS 20 kVA 4.3 557

UPS 20 + bat 17 Ah 7.9 1022
UPS 25 kVA 4.3 557

UPS 25 + bat 17 Ah 7.9 1022
UPS 30 kVA 6.7 681
UPS 40 kVA 6.7 681
UPS 50 kVA 7.2 728
UPS 60 kVA 7.2 728
BAT A 6.4 830
BAT B 8.5 1113
BAT E 14.4 1228
Table 6.1 UPS floor loading
6.4 Installing the UPS

When the UPS equipment is placed in its proper location, the adjustable feet of each
module should be screw-adjusted to ensure that the UPS stands steadily on the
floor. The UPS units and the battery cabinets all have four feet.
Power Connections
The electrical planning and connection of the UPS installation must be done
by qualified personnel only. In the following chapters the five-wire installation of
UPS is described. The installation must comply with all local legislation and
regulations. At the input side the UPS unit can be installed in two ways: single-cable
or two-cable installation. This feature is included in the system in order to save
installation costs as a separate wiring for the bypass line is not required.
If the input power cable or the power distribution module options are installed, refer
to their corresponding product leaflets.
WARNING!
The UPS contains high voltage and current which can injure or kill
personnel and damage equipment.
1009928 7,5 kVA - 60 kVA UPS 21

The customer has to supply the wiring to connect the UPS to power lines.
The installation inspection and the initial start-up of the UPS must be carried out by
service engineers from the manufacturer or from an agent authorised by the
manufacturer.
A UPS unit has four electrical connections:
• 3-phase and N and PE connection for rectifier input
• 3-phase and N and PE connection for bypass input
• 3-phase and N and PE connection for load output
• +, - and PE connection for the battery
All input and output wiring of the UPS connects to the terminals located behind the
front door. All the wiring is routed through the cable entry at the bottom of the UPS
cabinet. See figures 7.1, 7.2a and 7.2b. The wiring must be installed using bushing
for the cable entry plate.
Fig 7.1 UPS control device locations, cabinet door open, safety cover removed
22 7,5 kVA - 60 kVA UPS 1009928

Fig 7.2a UPS 7.5 - 25 kVA terminal connections
Fig 7.2b UPS 30 - 60 kVA terminal connections
1009928 7,5 kVA - 60 kVA UPS 23

7.1 Five-wire Installation
The proper connection order is as follows:
1. Check that electrical connections to the installation site have been properly
executed. Also check fuse ratings and cable dimensions against Tables 7.1
and 7.3 for two-cable or tables 7.2 and 7.4 for single-cable five-wire
installations. Please note that the cabling is dimensioned for copper
conductors.
2. Switch off the supply to the distribution point to which the UPS unit is to be
connected.
3. For extra safety remove also the fuses from the selected lines.
Make absolutely sure that there is no power.
4. The UPS should be connected in accordance with Fig 7.3 or with Fig 7.4 for
five-wire installations of UPS units from 7.5 to 25 kVA and with fig 7.5 or fig 7.6
for five wire installation of units from 30 to 60 kVA.
5. If two-cable installation is considered, the interconnection wires between the

rectifier and the bypass input terminals must be removed. The interconnection
wires are labelled:
L1, L2, L3 and N.
6. Connect the output cables from the UPS unit.
7. Connect the main input and the bypass input cables to the UPS.
8. Make sure that the UPS unit output cable is connected to the load.
9. Connect the remote alarm and indication wiring if needed. Refer to chapter 8.
The UPS unit is now connected to the mains and to the load but there is no power.
Make sure that the connections are properly made.
The initial start-up should be performed only by a service engineer or an agent

authorised by the manufacturer.
NOTE.
The protective earth cables labelled with 1) in figures 7.3, 7.4, 7.5 and 7.6:
The PE for the load can be routed via the PE terminal of the UPS or directly
from the power supply of the building. To avoid earth loops only ONE of these
PE cables for the load shall be installed.
NOTE.
If the input wiring is done by using two input cables, both cables must include
a protective earth wire.
NOTE.
Due to high voltage in the battery cabinet, its grounding wire must be
connected to the UPS PE-terminal.
24 7,5 kVA - 60 kVA UPS 1009928

Fig 7.3 Five-wire installation of UPS Series units from 7.5 to 25 kVA with
two-cable input.
UPS A B C 1 2 3 4
7.5 kVA 16 A 16 A 35 A 2.5 mm 2.5 mm 2.5 mm 4 mm
10 kVA 25 A 16 A 35 A 2.5 mm 2.5 mm 2.5 mm 6 mm
15 kVA 35 A 25 A 63 A 4 mm 6 mm 6 mm 10 mm
20 kVA 50 A 35 A 63 A 10 mm 10 mm 10 mm 10 mm
25 kVA 50 A 35 A 63 A 10 mm 10 mm 10 mm 16 mm
Table 7.1 Fuse and cable dimensions for five wire installations of UPS units from 7.5
to 25 kVA using two cable input. Note that the fuse letters and the cable numbers
refer to the letters/numbers in figure 7.3.
Please note that the battery cables are delivered with the battery cabinets when the
batteries are located next to UPS. See figures 7.7 and 7.8.
1009928 7,5 kVA - 60 kVA UPS 25

Fig 7.4 Five-wire installation of the UPS Series units from 7.5 to 25 kVA with
single-cable input.
UPS A C 1 3 4
7.5 kVA 16 A 35 A 2.5 mm 2.5 mm 4 mm
10 kVA 25 A 35 A 6 mm 6 mm 6 mm
15 kVA 35 A 63 A 10 mm 10 mm 10 mm
20 kVA 50 A 63 A 10 mm 10 mm 10 mm
25 kVA 50 A 63 A 10 mm 10 mm 16 mm
Table 7.2 Fuse and cable dimensions for five-wire installations of UPS units from 7.5
to 25 kVA using single cable input. Note that the fuse letters and the cable numbers
refer to the letters/number in figure 7.4.
26 7,5 kVA - 60 kVA UPS 1009928

Fig 7.5 Five-wire installation of UPS Series units from 30 to 60 kVA with two-
cable input.
UPS A B C 1 2 3 4
30 kVA 63 A 50 A 100 A 10 mm 10 mm 10 mm 16 mm
40 kVA 80 A 63 A 100 A 16 mm 16 mm 16 mm 25 mm
50 kVA 100 A 80 A 160 A 25 mm 25 mm 16 mm 35 mm
60 kVA 125 A 100 A 160 A 35 mm 35 mm 16 mm 50 mm
Table 7.3 Fuse and cable dimensions for five-wire installations of UPS units from 30
to 60 kVA using two cable input. Note that the fuse letters and the cable numbers
1009928 7,5 kVA - 60 kVA UPS 27

Fig 7.6 Five-wire installation of UPS Series units from 30 to 60 kVA with single-
cable input.
UPS A C 1 3 4
30 kVA 63 A 100 A 16 mm 16 mm 16 mm
40 kVA 80 A 100 A 25 mm 16 mm 25 mm
50 kVA 100 A 160 A 35 mm 16 mm 35 mm
60 kVA 125 A 160 A 50 mm 25 mm 50 mm
Table 7.4 Fuse and cable dimensions for five-wire installations of UPS units from 30
to 60 kVA using single cable input. Note that the fuse letters and the cable numbers
28 7,5 kVA - 60 kVA UPS 1009928

7.2 Battery Connections
Three standard external battery cabinets are offered to be used with UPS. See
chapter 3.3. for specifications. In addition battery cabinets with long-life batteries are
offered.
The standard battery options include the cables for connection to the UPS when the
battery cabinets are located next to the UPS.
The connections must be made with extreme care.
WARNING!
Electrical shock hazard. There may be high voltages present which can
injure or kill personnel and damage equipment.
The proper connection order is as follows:

• Place the battery cabinet(s) near the UPS.
• Screw down the four adjustable feet to steady the battery cabinet(s).
• If the unit is operating, shut down the UPS - use manual bypass if needed
• Circuit breakers F1 and F2 must be in the OFF position.
• Remove the safety cover in front of the UPS terminals.
• Remove the top cover of the battery cabinet.
• Ensure that the battery fuses are not connected at the battery cabinet(s).
See figure 7.7.
WARNING!
Circuit breakers F1 and F2 must be in OFF position before connecting

battery wiring.
• Install the cables between the UPS and the battery cabinet(s).
Refer to tables 7.1...7.4 and figures 7.2, 7.3 ... 7.6, 7.7 and 7.8 for the
connections.
• Remember also to connect the PE cable.
• Check the DC-polarity of the battery installation.
NOTE.
Do not close the F1 and F2. Do not install the battery fuses. The initial start-up
will be made by a representative of the manufacturer or its agent.
1009928 7,5 kVA - 60 kVA UPS 29

Fig 7.7 Locations of battery cabinet connection.
Fig 7.8 Connections of standard battery options.
30 7,5 kVA - 60 kVA UPS 1009928

Other back-up battery systems:
UPS will not operate as an uninterruptible power supply without a battery back-up
system. Table 7.5 summarises the information needed to engineer other battery
systems to the UPS, whenever standard battery options are not used.
Nominal Float Voltage Inverter

Unit Type Full Load Battery Fuse
Voltage Voltage Cutoff Efficiency
7,5 kVA 6 kW 384 VDC 432 VDC 326 VDC 91 % 35 A
10 kVA 8 kVA 384 VDC 432 VDC 326 VDC 91 % 35 A
15 kVA 12 kW 384 VDC 432 VDC 326 VDC 92 % 63 A
Table 7.5 Battery specifications
Computer and Alarm Connections
8.1 Description of Control Interface

The control interface is located on the interface board. The interface board is
located under the top cover in UPS units from 7.5 to 25 kVA. In units from 30 to
60 kVA the interface is located behind the front cover of the UPS. (See figure 7.2a
and 7.2b).
Computer communication interface

An interface for direct communication with your computer system is supplied on the
control interface board section of the UPS unit. The computer interface consists of
five floating relays, which provide complete isolation between the UPS and the
computer.
(The standard applied is IEC 950).
These relays are compatible with most computers and monitoring systems. The
following information is available from these relays:
• UPS On / OK
• UPS bypassed
• Line failure
• Battery low
• UPS alarm
The computer interface operates in parallel with the monitoring panel.The Battery
Low alarm is issued when a preset percentage of the battery capacity is left.
1009928 7,5 kVA - 60 kVA UPS 31

The following pins are connected in normal and alarm modes:
Terminal Normal mode Alarm mode
UPS On/OK X28 2 and 3 connected 1 and 3 connected
UPS bypassed X27 1 and 3 connected 2 and 3 connected
Line failure X26 1 and 3 connected 2 and 3 connected
Battery low X25 1 and 3 connected 2 and 3 cionnected
UPS Alarm X24 1 and 3 connected 2 and 3 connected
Note that the alarms can be used as closed or open contacts.

The relay contacts are rated for 1A/250Vac or 0.5A/24Vdc maximum.
Remote Status Panel (RSP) Port

The Remote Status Panel Port is a combination of the computer communication
interface and the RSP Auxiliary Power ports. The alarm contacts give the system
status to the RSP and the RSP Auxiliary power supply provides the DC-voltage for
the Remote Status Panel needs. The auxiliary power provided by the RSP Auxiliary
Power Supply Port, X21 pin 3(-) and pin 4 (+), is 15 VDC/150 mA unregulated.
Remote Shutdown Port

The Remote Shutdown Port is used to shut down the UPS from a distance.
This feature can be used, for example, for emergency power down, or for shutting
down the load and the UPS by thermal relay in the event of room overtemperature.
Remote shut down wires are connected on terminal X21 on the control
interface board (see figures 7.2, 8.1 and 8.2). In normal operation the pins X21/
1 and X21/2 are to be connected by floating contacts of the shut down device.
When the connection between these terminals opens, the logic circuitry on
the UPS will trip both of the input circuit breakers F1 and F2, thus preventing
the power from supplying the load. This also makes the UPS totally
unpowered. When the unit is delivered, terminal X21 is equipped with a
jumper in the plug.
Diesel Generator Port

The diesel generator port is used for inhibiting the transfer to static bypass line when
the UPS is supplied by an instable ac source.
The diesel generator auxiliary contact wires are connected on terminal X31 on the
control interface board (see figures 7.2, 8.1 and 8.2). In normal operation the pins
X31/1 and X31/2 are to be connected by floating contacts of the generator control
device. When the connection between these opens, the logic circuitry on the UPS
will prevent the transfer to the unstable power source. When the unit is delivered,
terminal X31 is equipped with a jumper in the plug.
External Bypass Switch Port

If the UPS system is equipped with an external bypass switch, its status can be
monitored by the UPS via terminal X12.
32 7,5 kVA - 60 kVA UPS 1009928

UPS Information Unit
The UPS information unit port is used for connecting an optional display (UPS
Information Unit) or an optional RS232 interface to the UPS.
The option cable is connected on terminal X29 on the control interface board (see
figures 7.2, 8.1 and 8.2). More information about the display and the RS232 options
will be found in a separate product leaflet.
Fig 8.1 Control interface pin configuration
NOTE.
All contacts are shown in non-active (normal) mode.
8.2 Cabling
The interface terminals are located under the top cover in UPS units from 7.5 to
25 kVA. In units from 30 to 60 kVA the interface is located behind the front cover of
the UPS.
Data cables for the interface are to be routed via the cable entry used for power
cabling. Strain reliefing must be provided by tying up the cables to the tie-wrap
holders in the UPS cabinet. The interface cable is connected by means of screwable
terminals on the plug-in connectors (see fig 8.2). The length of the cable depends
on the distance from the UPS to the equipment which will use the interface. The
maximum recommended length is 100 metres (for the display interface 50 m).
1009928 7,5 kVA - 60 kVA UPS 33

Fig 8.2 The control interface board and its terminals
Initial Start-Up
The initial start-up procedure for UPS includes as inspection of the installation and a
complete functional check of the UPS.
Initial start up (or commissioning) is always performed by a service engineer of the
manufacturer or a representative of an agent authorised by the manufacturer.
Otherwise the proper operation and safety of the UPS system cannot be
guaranteed.
During commissioning the representative of the manufacturer will train the users to
operate the UPS system.
Users guide to operations

This chapter contains all the necessary information on how to operate a UPS unit.
The starting up and shutting down procedures described here are only used on a
few occasions, for example when preparing for long-term power line failures.
Normally the UPS unit is started after installation and does not have to be stopped
until it is time for change of battery bank.
The operating switches are located behind the locked front door (see page 16).
34 7,5 kVA - 60 kVA UPS 1009928

10.1 Starting up procedure
This starting up procedure is valid for a properly-installed, but shut-off UPS unit
which is manually bypassed (S1 is in the BYPASS position). Be careful to perform
only the operations described. The UPS unit contains high voltages which could be
fatal!
1. Close circuit breaker F1 (to position I) The rectifier will start and the
monitoring circuitry will be
powered.
2. Wait until UPS ON and UPS ALARM LEDs

are blinking on the monitoring panel.
3. Close circuit breaker F2 (to position F2) The inverter will start up and the
UPS will synchronise to the mains.
4. Wait until the monitoring panel shows LED is blinking on the monitoring
UPS BYPASSED. panel.
5. Turn switch S1 to the NORMAL position. The static bypass now supplies
power to the load.
UPS BYPASSED LED is lit.
6. Check that the UPS BYPASSED LED The supply is now on inverter.
turns off within 15 seconds.
NOTE.
Do not leave the S1 switch in the intermediate position. (30 - 60 kVA units only)
If the UPS cannot synchronise with the line frequency, the transfer to inverter will be
inhibited by the surveillance circuitry and the UPS BYPASSED LED stays on. Wait
for a few minutes.
All procedures inside the UPS cabinet have been performed when only the green
UPS ON light is lit. The UPS unit is now in full operation, and needs no more
attention. It is preferable, however, to check its function every now and then. In case
of a malfunction, follow the given indications and the instructions in this manual.
1009928 7,5 kVA - 60 kVA UPS 35

10.2 Stopping procedure
The UPS unit does not have to be shut down at the end of each day. The unit is
designed to cope with a continuous load from the day it is installed until the battery
bank needs to be changed. In general, the occasions on which the unit must be shut
down are before expected long-term power line failures, during battery bank
changes and after some fault conditions.
The stopping procedure described here is applicable to a properly operating UPS
unit.
Be careful to perform only the operations described. The UPS unit contains
high voltage which could be fatal!
1. Turn circuit breaker F2 to the The static bypass switch starts to

OFF ( )position supply the power from the mains.
2. Wait until the UPS BYPASSED LED is lit.
3. Turn the mechanical bypass switch The UPS will be bypassed and
S1 to the BYPASS position the mains power will be fed
through the mechanical bypass
switch.
The BYPASS LED starts to blink
4. Turn the breaker F1 to the OFF ( ) The rectifier will stop and the UPS
position. electronics is completely isolated.
NOTE.
Do not leave the S1 switch in the intermediate position. (30 - 60 kVA units
only)
The UPS unit has now been stopped, and the load receives its power directly from
the power line through the mechanical bypass switch.
36 7,5 kVA - 60 kVA UPS 1009928

Fig 10.1 Starting up and shutting down procedures of 7.5 -25 kVA units
1009928 7,5 kVA - 60 kVA UPS 37

Fig 10.2 Starting up and shutting down procedures of 30 - 60 kVA units
38 7,5 kVA - 60 kVA UPS 1009928

10.3 Operating without the manual bypass switch
NOTE.
In this case S1 is supposed to be in the NORMAL position
Starting
1. Turn the breaker F1 ON ( I ). Wait until the UPS ON and UPS ALARM
LEDs are blinking on the monitoring panel.
2. Turn the breaker F2 ON ( I ). Wait until the UPS ON LED stops blinking.
Stopping
1. Turn the breaker F2 OFF ( ).
2. Turn the breaker F1 OFF ( ).
After this stopping procedure the load will be supplied by the static bypass line.
The starting up and shutting down procedures described here are only used on a
few occasions, for example when preparing for long- term power line failures.
Normally the UPS unit is started after installation and does not have to be stopped
until it is time to change the battery bank.
10.4 If removing the power from the load is needed

WARNING: Performing the following procedure will remove power from the load in
case that the power must be removed from the UPS output terminals do as follows:
1. Turn the breaker F2 OFF ( )
2. Turn the breaker F1 OFF ( )
3. Turn switch S1 to BYPASS position
4. Turn switch S1 to NORMAL position
10.5 Monitoring panel functions

The monitoring panel shows the status of the operation and generates an audible
alarm if the user needs to be alerted.
Green LED.
UPS ON:
- Indicates UPS ON and OK
Yellow LEDs.
LINE FAILURE:
- Indicates when the incoming line
voltage is missing or beyond its limits.
OVERLOAD:
- Indicates when the load exceeds
the nominal (100 %) level.
UPS BYPASSED:
- Load is transferred to incoming mains via the
static bypass (LED is lit), or the maintenance
bypass switch (LED is blinking).
Red LED
UPS ALARM:
Fault inside UPS Fig 10.3 Monitoring panel
1009928 7,5 kVA - 60 kVA UPS 39

Buzzer
- Coded alarms, see chapters Computer
control interface and Troubleshooting
Alarm reset button:
- Resets the alarms and shuts down
the audible alarm.
Normally, warnings given by the LEDs or by the audible alarm do not mean that the
output power is affected. Instead they are preventive warnings intended to alert the
user. The ”Troubleshooting” section describes the appropriate action to be taken.
Troubleshooting
Should a malfunction occur, the described troubleshooting procedure can be used
as an aid by the operator. The procedure includes simple remedial steps. If the fault
or the malfunction seems to be more complicated, a service engineer should be
called.
From the operator’s point of view, troubleshooting starts when a fault is indicated by
the indicators on the monitoring panel, or no power is available at the output even
though the unit is on.
The status of the unit is indicated by the LEDs and the buzzer on the monitoring
panel. An interface is also available for connection to a computer.
11.1 Troubleshooting by fault indications

Line Failure: “LINE FAILURE” LED is lit and the buzzer
gives a short beep every 10 seconds
Fault description:
The mains voltage is too high, too low, or missing.
System response:
Bypass function disabled. The indication will reset
automatically when mains is back to normal.
If the mains is too low or missing the UPS will run on
batteries.
Operator action:
Normally no action is necessary, but if it is assumed
that the line failure will last for a long time, prepare to
shut down the computer before the battery bank runs
out of energy.
Also make sure that the cause is a real mains failure
and not a blown mains fuse or a failure in the input
cabling.
Overload: Overload LED is blinking and buzzer beeps every
other second.
Fault description:
An overload has been detected at least in one of the
output phases.
40 7,5 kVA - 60 kVA UPS 1009928

System response:
The load is supplied via rectifier and inverter if “UPS
BYPASSED” LED is not lit.
If “UPS BYPASSED” LED is lit the load is supplied
from mains via the static bypass.
When the buzzer alarm is reset it starts to give one
beep every 10 seconds.
The alarm will reset automatically when the load is
back to normal level.
Operator action:
Short-term overload situations are normal when, for
example, starting disk drives etc.
A long-term overload situation usually means that
there is something wrong with the load, or too much
load has been connected to the UPS unit.
Try removing one of the loads.
UPS bypassed: a) “UPS BYPASSED” LED is lit and the buzzer gives
a short beep every 10 seconds.
Fault description:
The UPS is bypassed on purpose or it is either
overloaded or a fault has occured inside the unit.
System response:
The load is connected directly to the mains via the
static bypass switch.
Operator action:
If “OVERLOAD” LED is lit:
This is normally the case for some seconds when
starting up a load. If it lasts longer, see “Operator
action” under “Overload”.
If “UPS ALARM” LED is lit:
See “Operator action” under “UPS Failure”
b) ”UPS BYPASSED” LED is blinking.
Fault description:
The UPS is mechanically bypassed by the operator.
UPS Failure: “UPS ALARM” LED is lit or blinking and the buzzer
beeps at very short intervals.
Fault description:
A fault has occured inside the UPS.
System response:
The unit will try to keep the output powered with UPS
power as long as possible. Then the UPS will supply
the load directly from the mains via the static bypass
switch.
1009928 7,5 kVA - 60 kVA UPS 41

Operator action:
Reset the alarm with the RESET button. Now
the buzzer alarm gives one beep every 10
seconds.
If the UPS alarm disappears the fault has been
cleared.
If the alarm is still active, when the RESET
button has been pushed, the “UPS ALARM”
LED is continuously lit. In this case stop the
UPS and contact your nearest UPS Service
representative.
The computer system can be kept powered via
the manual bypass switch.
Batteries are running low: ”UPS ON” LED is blinking and the buzzer
makes an intermittent sound.
Fault description:
The UPS is running on batteries and only about
30 % of the battery capacity is left.
System response:
The time remaining before the UPS will stop
supplying power is about one third of the
specified battery autonomy, if the load is
nominal. If the UPS is not fully loaded, the time
is longer.
Operator action:
Check that the reason is a real
line failure, not a blown fuse etc. If the line
voltage cannot be supplied to the UPS,
terminate the critical process and stop the
UPS. If you don’t do this, the UPS will run until
the batteries are empty, after which it shuts
down. Now the buzzer alarm gives one beep
every 10 seconds. After the line voltage is
restored, the UPS will start up again
automatically, if the operating switches are left
in the “ON” state.
The alarm is automatically reset, when the
UPS is turned back on.
If the line failure lasts for a longer time, e.g.
one day, the surveillance circuit can discharge
the batteries so that complete shutdown
follows. If this can be expected it is
recommended to turn off circuit breakers F1
and F2.
21 beeps at short intervals Fault description:
The UPS has been remotely stopped.
System response:
The UPS is completely stopped.
42 7,5 kVA - 60 kVA UPS 1009928

Operator action:
Check the reason for the stopping and release the
remote shut down switch before you start up the UPS
again.
You have turned the switch S1 too early to the
“NORMAL” position (before the Bypass LED was
blinking, see chapter Starting up procedure) or the
UPS has been started up with the switch S1 in the mid
position.
System response:
Depending on the situation a power outage may have
been caused to the load.
Operator action:
Turn the switch S1 to the BYPASS position and start
up the UPS according to the instructions in
chapter 10.1.
The diesel generator port is active and the UPS is
bypassed with mechanical bypass switch.
System response:
The UPS shuts down and the load is powered by the
diesel generator via mechanical bypass switch.
Preventive Maintenance
You can expect long, trouble-free operation from the UPS with a minimum of
preventive maintenance. To guarantee the operation of your critical system the
following issues are important:
12.1 Environment
The area around the UPS should be kept relatively clean and free of dust. The user
should periodically check that there is not too much dust in the UPS environment.
The temperature and humidity of the air should be within specified limits. If the
temperature is high the lifetime of the battery bank can be drastically reduced.
It is essential to maintain the ventilation clearances and to check the free air flow
from time to time.
12.2 Battery condition

For extended battery lifetime the batteries should be discharged at least twice a
year. At the same time the back-up time of the batteries should be checked to
ensure that the battery capacity is sufficient.
1009928 7,5 kVA - 60 kVA UPS 43

The UPS can be equipped with an automatic battery support test (option) which
tests the operation of the battery bank every month. During this test the UPS takes
care of the load and no operator actions are needed. The operation of this option is
described in point a) below.
a) The battery support test checks the battery condition by lowering the rectifier
output voltage below the nominal battery bank voltage for 25 seconds. If the
nominal back-up time is 10 minutes or shorter the test can be done only if the
load is less or equal to 75 % of the nominal load. With a longer back-up time
the test is always performed. The automatic battery support test is activated
by authorised service personnel only. If the test is activated it is performed
every 30th day.
If the battery bank voltage reaches the rectifier output voltage within 25
seconds, the UPS ALARM LED is blinking and the buzzer gives 24 beeps at
1.5 second intervals. A Check Battery Condition message will be sent to the
UPS Information Unit (option).
If the test cannot be performed, it is interrupted. The test will be tried again
after 18 hours.
b) The battery discharge test can be performed as described in chapter 12.3. If a

UPS Information Unit has been installed, the estimated back-up time can be
read on the display. If the back-up time is shorter than estimated, the display
gives the message “Check Battery Condition”.
12.3 The battery discharge routine:

The discharge routine should be performed when the protected load will not be in
operation for the next 2-6 hours. This way a sufficient recharge of the battery bank is
ensured when the critical system is started after the test.
1. Turn on all equipment normally connected to the UPS. Also any other known
load which is below nominal can be used.
2. Turn off the utility ac power to the UPS. The “LINE FAILURE” LED will be lit,
and the buzzer will give a signal every 10 seconds. The UPS is now running
on battery.
3. Let the UPS run on battery until the buzzer gives a continuous beeping sound.
At this point approximately one third of the battery capacity is left.
The batteries have now been properly discharged. Turn on the utility ac power
and the rectifier starts to charge the batteries.
4. If the measured back-up time is insufficient, please contact your nearest

authorised Service centre for assistance. Also compare the result with
previous tests, if the load used during the test was the same.
44 7,5 kVA - 60 kVA UPS 1009928

Scrapping the UPS
Before scrapping UPS or its battery cabinet and battery bank must be removed. Due
to high energy and high voltage, removal of batteries is allowed only for authorised
service personnel. Local requirements must be followed in battery recycling or
discard.
WARNING!
HAZARDOUS MATERIALS. Batteries may contain HIGH VOLTAGES,

and CAUSTIC,TOXIC and FLAMMABLE substances. Batteries can injure or
kill people and damage equipment if used improperly. DO NOT DISCARD
unwanted batteries or battery material in the public waste disposal system.
Follow ALL applicable, local regulations for the storage, handling and
disposal of batteries and battery materials.
Warranty
The product is warranted against defects in material and workmanship for a period
of 12 months from the original date of purchase.
1009928 7,5 kVA - 60 kVA UPS 45

UPS 9000 Series Technical Specification
1. General
1.1 Rated power 7.5 kVA / 6 kW

10 kVA / 8 kW
15 kVA / 12 kW
20 kVA / 16 kW
25 kVA / 20 kW
30 kVA / 24 kW
40 kVA / 32 kW
50 kVA / 40 kW
60 kVA / 48 kW
1.2 Technology On-line, double conversion topology with automatic

static bypass switch and mechanical bypass switch.
2. Input
2.1 Rated voltage 220/380, 230/400, 240/415 VAC

three phase
2.2 Voltage tolerance 170/295 - 270/467 VAC
2.3 Rated frequency 50 Hz ± 5 % continuously, ± 15% momentarily

60 Hz as option
2.4 Input current Nominal Maximum
7.5 kVA 3 x 11 A 3 x 15 A
10 kVA 3 x 14 A 3 x 20 A
15 kVA 3 x 21 A 3 x 30 A
20 kVA 3 x 28 A 3 x 40 A
25 kVA 3 x 35 A 3 x 50 A
30 kVA 3 x 42 A 3 x 60 A
40 kVA 3 x 56 A 3 x 80 A
50 kVA 3 x 69 A 3 x 100 A
60 kVA 3 x 83 A 3 x 120 A
2.5 Input power factor
7.5 - 25 kVA 0,90

30 - 60 kVA 0.93
2.6 Protection Circuit breaker
2.7 Power walk-in 30 seconds
Title UPS 9000 Series Technical Specification
Fiskars Power Systems

Checked JM No 1007818 Rev A
Approved JL 23.08.1995 Page 1 (4)
3. Output
3.1 Rated voltage 230/400 VAC three phase, adjustable ±10 VAC
3.2 Voltage regulation <±1 % static

<±2 % 100% unbalanced load
<±3 % dynamic, 100% load step
Response time <1 ms to steady state
3.3 Voltage distortion < 2% THD at rated linear load

< 3% THD at rated non-linear load (7.5 - 40 kVA)
< 5% THD at rated non-linear load (50 & 60 kVA)
3.4 Load crest factor Min. 3
3.5 Frequency 50Hz

60 Hz as option
3.6 Frequency regulation Synchronised to line, selectable ± 0.5, ±1,±2, or

±3Hz synchronisation window
Free-running, ± 0,005 Hz
Slew rate <0.5 Hz / sec
3.7 Output current Nominal Short circuit current
7.5 kVA 3 x 11 A 49 A
10 kVA 3 x 15 A 49 A
15 kVA 3 x 22 A 117 A
20 kVA 3 x 29 A 117 A
25 kVA 3 x 36 A 117 A
30 kVA 3 x 44 A 195 A
40 kVA 3 x 58 A 195 A
50 kVA 3 x 72 A 285 A
60 kVA 3 x 87 A 285 A
3.8 Over load capacity 125% 10 min

150% 30 sec
4. Bypass
4.1 Transfer time No-break
4.2 Input voltage range 198/342 - 254/440 VAC
4.3 Over current According to input fusing ( gL ) of each power rating

4.5 Mechanical bypass switch Make-before-break operation
5. Battery
5.1 Type Valve regulated lead acid
5.2 No of cells 192
5.3 Back up time from 5 minutes to several hours depending on the

selected battery option
5.4 Battery test Automatic battery test every 30 days
6. User Interface
6.1 Front panel indicators LED indicators (colour):

1) On (G)
2) Line failure (Y)
3) On bypass (Y)
4) Overload (Y)
5) Alarm (R)
Alarm reset push button
6.2 Serial communication port RS-232 UPSCode board as option.
6.3 Relay interface port Five relays with dry switch over contacts, terminal
block:
UPS ON
Line failure
Low battery
UPS bypassed
General Alarm
6.4 Power Off port Galvanically isolated input providing shut down at
opening contact.
7. Environmental
7.1 Ambient temperature 0 to +40 C operating

+15 to +25 °C recommended
-20 C to + 70 C storage w/o batteries.
7.2 Ventilation Fan cooling

7.3 Altitude 1000 m operating w/o derating
15000 m during transportation
7.4 Humidity 0-90% RH Non-condensing
7.5 Audible noise 7.5 - 10kVA < 55 dB(A) 1 m from front

15 - 60kVA < 57 dB(A) 1 m from front
7.6 Protection class IP 21
7.7 Cabinet colour KP-541-5584-0 (light grey)
7.8 System efficiency, heat dissipation and ventilation
Efficiency Max. heat Ventilation

dissipation
7.5 kVA 86 % 1.0 kW 270 m3/h

10 kVA 87 % 1.2 kW 330 m3/h
15 kVA 89 % 1.5 kW 410 m3/h
20 kVA 90 % 1.8 kW 490 m3/h
25 kVA 90 % 2.3 kW 630 m3/h
30 kVA 91 % 2.6 kW 710 m3/h
40 kVA 91 % 3.5 kW 950 m3/h
50 kVA 92 % 3.9 kW 1060 m3/h
60 kVA 92 % 4.7 kW 1270 m3/h
8. Applicable standards
8.1 Safety EN 50091-1, EN 60 950
8.2 EMC, EN 50091-2

emission and interference
9. Physical
Dimensions WxDxH Weight
7.5 kVA 610 x 810 x 1150 mm 235 kg

10 kVA 610 x 810 x 1150 mm 235 kg
15 kVA 610 x 810 x 1150 mm 275 kg
20 kVA 610 x 810 x 1150 mm 275 kg
25 kVA 610 x 810 x 1150 mm 275 kg
30 kVA 780 x 810 x 1150 mm 430 kg
40 kVA 780 x 810 x 1150 mm 430 kg
50 kVA 780 x 810 x 1150 mm 460 kg
60 kVA 780 x 810 x 1150 mm 460 kg

SAFETY INSTRUCTIONS
READ THESE INSTRUCTIONS BEFORE TO SERVICE THE UPS
The UPS must be installed and serviced only by a service personnel from the manufacturer or
from an agent authorised by the manufacturer.
ATTENTIONS: DANGEROUS VOLTAGES ARE PRESENT INSIDE THE UNIT
The UPS must be used as intended. Follow the instructions given in the User’s and Installation
manual.
Installation and use of the UPS must comply with all national and local safety regulations and
procedures.
To prevent overheating do not obstruct the flow of air for ventilation opening to the unit.
The UPS contains Lead-Acid batteries, which must be disposed of correctly in compliance with the
local regulations.
CAUTION: Risk of explosion if battery or batteries are replaced by an incorrect type.
High leakage current; connect protective earth before power supply cables.
All primary power switches installed downstream of the UPS must be labelled as follows:
ISOLATE UPS ( Uninterrupted Power Supply ) before working on this circuit.
There is dangerous voltage inside the unit due to the internal batteries. Turn the battery breaker
off in order to isolate the batteries during service work.
Components inside the UPS are not repairable by the user.

The user must not open the UPS cabinet or auxiliary cabinet or remove any protective covers
from inside the UPS cabinet.
Title SAFETY INSTRUCTIONS

PW SERVICE MANUALS
POWERWARE
Checked RR 25.04.2002 10 19 705 Rev A
Approved PK 25.04.2002 Page 1 (1)
1019705a
Plus 5xx (UPS 9000)
Trouble shooting instructions
General
The UPS 9000 series are equipped with a self diagnostic system which is monitoring not only all the functions
of the UPS but also the mains and partly the environment.
To do trouble shooting at a UPS of the 9000 series (UPS 10000 series) shall be done according the following
description. It must be kept in mind that the only operations allowed for the end user are described in the user's
manual in the chapter User's Guide to Operations.
In some cases it may be needed to check the voltages at the UPS input terminals. This is allowed to be done
by qualified electrician only.
1. Trouble shooting based on the display panel
The door panel as a standard user interface, is equipped with five LED-indicators. Also there is an audible
alarm to draw the attention of the operator. The LED-indicators and their operation are identified in the
Table 1.
LED Additional LED Status Additional notes
UPS ON - Normal operation
UPS BYPASSED blinking UPS mechanically bypassed The load is on the pure mains.
(internally or externally)
UPS BYPASSED lit Supply on the static bypass Retransfer in 10 s

no overload left 1 beep / 10 s
UPS BYPASSED lit and Supply on the static bypass 1 beep / 10 s

OVERLOAD lit due to existing overload overload should disappear
OVERLOAD blinking There is overload less than Supply will be transferred to

150% bypass line after a while if the
overload situation will not go
over.
LINE FAILURE lit Mains voltage is too high, too 1 beep / 2 s

low or missing. In case of too Mains should return normal by
low or missing mains the load itself.
is supplied by the back-up
batteries.
UPS ON LINE FAILURE lit Load has been supplied by Prepare to shut down the load.
blinking batteries for a while. The time The buzzer gives an
remaining before the UPS will intermittent sound.
shut down is about one third
of the specified battery
autonomy , if the load is
nominal.
UPS - There is something wrong Shut down the UPS and start it
ALARM with the UPS up again according the User's
lit manual. If the alarm comes
back contact your Powerware
dealer for service.
Table 1: Door panel indications.
Title UPS9000 (PLUS 5xx) TROUBLE SHOOTING

INSTRUCTIONS
POWERWARE Approved PK
Finland Checked RR No 1005016 Rev B
Issued JL 7.1.2004 Page 1 (3)
Plus 5xx (UPS 9000)
When an existing alarm is reset the remote alarm disappears and the buzzer gives one beep every ten second
until the alarm situation is over. If the alarm situation is over when resetting all the alarm indications will
be reset.
2. Trouble shooting based on the UIU (UPS Information Unit).
The UIU has a serial communication line to the logic of the UPS. The information unit shows 25 different
messages in plain language to identify the operation of the UPS. The messages are listed in table 2.
Message Operations at UPS Other required operations Additional notes
Normal operation No attention required No attention required
Line failure No attention required Follow the back-up time
Overload No attention required Check that the overload

disappears by itself
Battery low No attention required Shut down the load Can not exist alone
UPS bypassed No attention required Check that the overload Can not exist alone
disappears by itself
Cabinet over temperature Check the status of the Check that the supply is in
Rectifier over temperature UPS. Reset the alarm. condition for both the
Inverter over temperature Check the ambient rectifier input and the
Static switch over temperature temperature. Check the bypass input. Check that
air flow of the UPS (ref: there is not overload at the
Installation manual). UPS.
Check battery condition Reset the alarm. Check If the batteries can give Contact your UPS dealer
and test the back-up only 80% of the capacity it to purchase correct type
batteries including the is time to replace the of batteries.
battery fuses as soon as batteries.
possible.
Rectifier fuse failure Check that there are all The circuit breaker F1 has If F1 will trip after a short
three phases in the rectifier tripped due to a problem in period bypass and shut
supply at the rectifier input the mains or in the UPS. down the UPS. Call your
terminals. Close the UPS dealer for service.
internal circuit breaker F1
of the UPS. Reset the
alarm.
Rectifier failure Check that there are all Rectifier is not running. If you can not reset the
three phases in the rectifier alarm call your UPS
supply at the rectifier input dealer for service.
terminals. Reset the alarm.
Table 2: UPS Information Unit messages

INSTRUCTIONS
Plus 5xx (UPS 9000)
Message Operations at UPS Other required operations Additional notes
Abnormal battery discharge Bypass and shut down Something has happened Call your UPS
the UPS according the inside UPS, which has to be dealer for service.
Abnormal battery recharge instructions. checked by the service dept.
or by the service organization
DC over voltage authorized by Poweware.
Battery fuse failure
Oscillator failure
Inverter failure
Inverter over voltage
Inverter under voltage
Static switch failure
K1 failure
K2 failure
Remote OFF No attention required Check the reason for the After
EMERGENCY POWER OFF EMERGENCY
operation. POWER OFF
command has
been inactivated
the UPS can be
started normally.
Table 2. UPS Information Unit messages

INSTRUCTIONS
Plus 5xx (UPS 9000)
Replacement Instructions for the Rectifier - and / or Static Switch Modules,

calibration instructions for the rectifier control board.
The rectifier and static switch are combined to one heat sink (Module A1) in the UPS 9000 Series
units from 7.5 to 25 kVA. The rectifier and the static switch are separate modules (A1 and A5) in
UPS 9000 series' units from 30 to 60 kVA. The following replacement and calibration instructions
are written according to separate modules but are valid to all power ratings.
Note: Even if the rectifier and the static switch are built into common heat sink module each one
operates individually. Also note in case of combined module that when replacing, for example, the
static switch the rectifier is also replaced and consequently it's operation must be verified also.
1. Compatibility of the Modules
Module Code Compatible

SUBAS Rectifier & Static Switch 10 01 627 7.5-25 kVA
Module UPS 9250
SUBAS Rectifier Module UPS 9600 10 00 285 30-60 kVA
SUBAS Static Switch Module UPS 9600 10 00 286 30-60 kVA
2. Compatibility of the PCBA's
PCBAS Code Compatible Rev.

PCBAS Rectifier Control Circuit 10 00 231 7.5-60 kVA all
PCBAS Static Switch 10 00 287 7.5-60 kVA all
3. The Rectifier Module
After the Rectifier Module or the Rectifier Control Circuit is replaced the following must be checked,
calibrated in the PCBAS Rectifier Control Board:
- rectifier output voltage

- rectifier current limit
- rectifier input current balance
3.1 Rectifier output (float charge) voltage
Unit bypassed and rectifier running, battery circuit breaker F2 closed.
Measure the rectifier output voltage at the DC rails of the inverter bridge by DMM and adjust it if
necessary to 432 +0,5 ,- 0 VDC by trimmer R5 (U) of the rectifier board.
Note: Float charge at 2,25V/cell is a standard setting, if not otherwise specified by the
battery manufacturer !
Title UPS 9000 (Plus 5xx) replacement and calibration

instructions for the rectifier & the static switch module
Finland Checked RR No 1001769 Rev F
Issued MH 9.2.2004 Page 1 (3)
Plus 5xx (UPS 9000)
3.2 Rectifier current limit
The current limit is set according to the UPS power rating by removing the resistors according
the attached table. Rectifier control boards sold as spare parts, are equipped with all resistors
mentioned in this table.
UPS Power R14 R97 R98 R99 R101 R103 R104 TP1
Rating pin2
7,5 kVA 19 A * * * * -3.00V
10 kVA 25 A * * * -3.45V
15 kVA 38 A * * * * * -3.00V
20 kVA 50 A * * * * -3.45V
25 kVA 63 A * * * -3.85V
30 kVA 75 A * * * * * -3.00V
40 kVA 100 A * * * * -3.45V
50 kVA 125 A * * * -3.85V
60 kVA 150 A * * -4.25V
* means a mounted resistor
The current limit can be fine tuned by measuring the voltage between TP1 pin 2 and pin 5 (GND)
by DMM .If necessary, adjust the current limit by trimmer R4 (I) of the rectifier control board
according the values mentioned in column “TP1 pin2” after having removed the appropriate
resistors.
3.3 C9 - AR50 Models
The snip off capacitor C9 will be removed in all AR50 models. In all other models the capacitor C9
will remain installed.
3.4 Rectifier input current balance
Measure the input currents from all three phases (use cable loops at input choke L1) by current
clamp and verify, that they are balanced within ± 10%. Adjust with R1 (phase L1), R2 (phase L2)
and R3 (phase L3) on the rectifier control board if needed.

Plus 5xx (UPS 9000)
4. The Static Switch Module
The Static Switch Module/Board does not include any adjustments.
After the Static Switch Module or the Static Switch Board is replaced the following operation of the
static switch must be verified. Note: Keep the UPS mechanically bypassed. This is done as follows:
Routine at UPS. Check list
Turn F1 to the position ON. Check that the UPS ON and the UPS
ALARM LED’s start to blink. Rectifier is
→ now running.
Turn F2 to the position ON. Check that the inverter starts. UPS ON
→ led lit. UPS BYPASSED led blinking.
Logic synchronizes the sine reference to Inverter follows the sine reference.
the mains. →
Logic closes K2 and measures that there is Missing voltage causes 22 beeps.
voltage over the static switch thyristors. →
Logic closes K1 and checks that the Existing voltage causes 15 beeps.
voltage over the thyristors disappears. →
If voltage is above zero logic opens K1.

→
Logic gives the THYRISTORS ON signal to Static switch supplies up to the

the static switch control circuit. → maintenance bypass switch.
Measure the static switch output voltage

→ at the output side of the K1.

Plus 5xx (UPS 9000)
Replacement instructions of inverter module.
1 GENERAL
There are two kind of inverter modules. While units 7.5 to 25 kVA include one three-phase inverter
bridge module (A2), 30 to 60 kVA units contain three inverter modules (A2...A4). If an inverter module
has to be replaced, all power to the unit’s components, respective mechanically bypassed, while F1 and
F2 have to be switched off.
Note: After a unit has been switched off, it takes about 5 minutes till the DC bus voltage is depleted to
a save level (<50V).
The procedure to be followed is generally applicable for all units ( 7.5 - 60kVA). Differences are
pointed out by respective power range in parentheses.
1.1 Compatibility of the Modules
Module Code Compatible to
SUBAS 3-ph Bridge UPS 9100 10 01 622 7.5 - 10 kVA

SUBAS 3-ph Bridge UPS 9200 10 01 621 7.5 - 25 kVA
SUBAS Half Bridge UPS 9400 10 01 378 30 - 40 kVA
SUBAS Half Bridge UPS 9600 10 01 279 30 - 60 kVA
1.2 Compatibility of the PCBAs
PCBA Code Compatible to
PCBAS 3-Ph Bridge Module 10 01 696 7.5 - 25 kVA

PCBAS Half Bridge Module 10 00 263 30 - 60 kVA
Title UPS 9000 (PLUS 5XX) INVERTER MODULE

REPLACEMENT
POWERWARE Approved Oö
Finland Checked RR No 10 01770 Rev C
Issued TT 3.11.2003 Page 1 (4)
Plus 5xx (UPS 9000)
2 PROCEDURE
2.1 7,5 – 25kVA units

Open the front door and remove thereafter the two screws of the cover plate. Lift the front of the
cover plate and slide it to the back to remove it. The front shelf is fixed with six screws. Remove
the four upper ones and loosen the other two. Pull the front shelf towards you until it keeps itself
in oblique upright position. Loosen the two screws front and back of the top shelf (DO NOT
REMOVE THEM). Remove the screw to the middle left of the top shelf and put the shelf into
upright position. Before removing all cables from the inverter module, label them if necessary.
Remove the two screws in front of the inverter modules fan and slide thereafter the modules
towards the front of the unit until it is completely loose. Lift the inverter module out of the unit.
Re-assemble the new inverter module in the opposite sequence into the unit, but do not close the
top shelf before the calibration has been completed (refer to steps 3, 4 and 5 of this instruction).
2.2 30 – 60kVA units Open
the front door and loosen the two screws (top right) of the left front panel, lift it up, and disconnect
the ribbon cable of the display. Slide the top cover to the back and remove it. Disconnect ribbon -
and output power cable of the inverter module to be replaced. Disconnect the copper rails of the
DC-bus, positive and negative from all inverter module inputs. Remove the retaining screw in front
of the inverter module’s fan, slide the module towards front and lift it out of the unit. Re-assemble
the new inverter module in the opposite sequence into the unit, but do not close the top cover,
before the calibration has been completed (refer to steps 3, 4 and 5 of this instruction).
3 CURRENT LIMIT SETTING
3.1 7,5 – 25kVA unit The

current limit is set by inverter output cables number turns through Hall device. After an inverter
module has been replaced, hall offset and switching frequency have to be checked and if necessary
re-adjusted (refer to steps 4 and 5 of this instruction).
UPS Power Rating Current limit Cable turns through Hall
7.5 - 10 kVA 100 A 2
15 - 25 kVA 200 A 1
3.2 30 – 60kVA
The modules current limit is set by modifying the current command amplitude voltage divider on
the half bridge control PCB. is done by clipping off resistors according to the diagram on the PCB
and on the schematic. The column to the left of the matrix denotes the current rating of the IGBT‘s
used and the X‘s in the matrix mean that the resistor is mounted. The resistors are on the top left
corner of the PCB between the flat cable connector X101 and the current sensor A100. If the
current limit is adjusted, Hall offset will have to be re-adjusted, see below
UPS Power Rating Current limit R100 R136 R137
30 - 40 kVA 300 A X
50 - 60 kVA 400 A X X

REPLACEMENT
Plus 5xx (UPS 9000)
4 HALL OFFSET ADJUSTMENT
A hall element current sensor is used to measure a module’s output current. The initial offset of the
device requires trimming during PCB testing. This is performed at factory. If for some reason the offset
is not correct the unit may emit a low frequency rumble with the output evidencing distortion due to a
DC component circulating in the output transformer. The field setting of the offset requires a DC volt
meter and auxiliary supply to the inverter modules (3-phase bridge module) and control board. These
are normally supplied from the DC/DC converter on the transformer board. Three methods will be
described (of which 4.3 is the easiest and mostly used).
4.1 If a 300-430V DC supply is available this can be connected to the transformer board DC input
X17 after removing the connector to disconnect the main circuit. After the DC/DC converter has
started the control board will automatically generate the current commands to the inverter
modules (3-phase bridge module) and the offset can be adjusted by connecting the DC volt meter
to test point TP101 (TP101, 201, 301) outer pins on the module/PCB in question and adjusting
trimmer R106 (R106, 206, 306) for zero mV. The test point(s) and trimmer(s) are located near
the current sensor(s) A100 (A100, 200, 300).
4.2 The offset can also be adjusted without the control board but this requires the current command
input(s) to be terminated to ground with a 100R resistor(s) to simulate control board output
impedance. Auxiliary power has to be supplied from a separate power supply to the inverter
control board (3-phase bridge module) with the trimming as above. The current command input
is accessible at the X101 end of the current limit setting resistors, ground and DC input at 12V
regulator A102 (A102, 202, 302) terminals. Center and heat sink are ground, left pin seen from
regulator front is for the unregulated 14-20 DC input and the right pin is regulated 12V.
4.3 The offset can also be adjusted, while the unit is in operation, but be aware, that there are
hazardous voltages (DC bus, inverter output) around the test points. Make sure, that the mech.
bypass switch S1 is in bypass position and disconnect the terminals X2 (L1/L2/L3/N) temporary
from the transformer board (Note: While the bypass input power is connected, there is hazardous
voltage at terminals X2). Connect a DMM (low mV range) to TP101 (TP201, TP301) and turn
the rectifier on via F1. Keep F2 switched off. Once the green LEDs of all three phases at the
inverter control board(s) are lit, adjust for zero offset (0 ±2mV) by trimmers R106, (R206,
R306). Since the hall offset re-setting of one phase might influence the hall offset value of
another phase, repeat measuring the test points and re-setting, until all three hall offset values
are within the limit. Reconnect terminals X2 of the transformer board, turn the battery circuit
breaker F2 on, and proceed with point 5.

REPLACEMENT
Plus 5xx (UPS 9000)
5 SWITCHING FREQUENCY ADJUSTMENT
If switching Frequency is low (<5 kHz, -> if settings have not been touched, typical sign of altered or
Defective output filter capacitors) and output voltage wave form is distorted the switching frequency
should be adjusted. Switching frequency can be measured at test point(s) TP 100 (TP200, TP300) outer
(upper) pins. The switching frequency shall be set to 6 ±0,1 kHz at the inverter control board while no
load is connected to the inverter. Too high switching frequency, >7 kHz causes heating problems of the
inverter module and is therefore not acceptable. All three phases shall be adjusted. Sufficient meters
are Fluke 8060A (range 20VAC) range, or Fluke 87 series (AC auto range). Since the switching
frequency re-setting of one phase might influence the switching frequency value of another phase,
repeat measuring the test points and re-setting, until the switching frequency values of all 3 phases are
within the limit.
UPS Power Rating Trimmers

7.5 - 25 kVA R110, R210, R310
30 - 60 kVA R146 (L1/L2/L3)
6 SNUBBER BOARD
The snubber board in 30-60kVA units contains no field replaceable or adjustable parts. To replace the
snubber board, the inverter module has to removed. The board can be removed by unscrewing the four
screws connecting the board to the IGBT‘s and removing the four faston connectors on board top right
corner. After replacement make sure, that the fastons are properly connected, as this has a strong effect
on the unit’s life time. The left and right pair of connectors are cabled each to one of the two power
resistors on the module.
Units 7.5-25kVA have no snubber board the components being assembled on the 3-phase bridge
module. The snubber capacitor discharge resistors are however also mounted on the module side plate
and connected to the PCB via X103, 203, 303. The common point of the three two resistor sets comes
to X103, 203, 303 middle terminals.

REPLACEMENT
Plus 5xx (UPS9000)
REPLACEMENT INSTRUCTIONS FOR TRANSFORMER BOARD
1. GENERAL
The board can be replaced from the front of the unit for the power range 30-60kVA and
from the top for 7.5-25kVA units. Circuit breakers F1 (rectifier input) and F2 (battery)
must be switched off, but the unit may supply the load via mechanical by-pass. If the unit
has been in operation, wait after having turned it off for at least five minutes, until the DC
bus voltage to decreased to a safe level (< 50V).
Note: Hazardous voltages are present inside the unit while the load is supplied via bypass
switch S1, not to forget the ”feed back” voltage from the (internal/external) battery to F2,
and the bypass voltage to the top of K2.
Be also aware, while line is connected to the unit, terminals X2 of the transformer
board are under power !!!
2. PROCEDURE
2.1 30-60kVA. Open the front door of the unit, remove the lower – and loosen the upper
retaining screw of the left front panel and lift it off to the left side of the unit. If necessary,
disconnect the ribbon cable to the display panel.
Disconnect all cables to the transformer board. Remove the earth screw at PCB’s lower
edge, disengage it from it’s plastic supports and lift it off. Re-assembling vice versa.
2.2 7.5-25kVA. Open front door and remove the two screws of the cover plate. Lift it’s front
up, slide it towards the back and remove it.
Disconnect all cables to the transformer board. Remove the earth screw at PCB’s edge,
towards the logic board, disengage it from it’s plastic supports and lift it off.
Re-assembling vice versa.
Note: All transformer board adjustments are performed at factory.

If fine tuning is required, select the respective item from the attached calibration instruction.
3. CALIBRATION
For the calibration of the transformer board, an UIU (UPS Information Unit) is required.
Note: Since the output voltage of UPS is the power source to the UIU, either the inverter has to
in operation (K1 closed), or the unit has to be in bypass operation (via static switch), to provide
the necessary input to the auxiliary power supply of the UIU. The initialization of the UIU lasts
about one minute.
Alternative: If the UIU shall be functional at all times, remove the socket X701 from the
transformer board and connect the two pins of X701 temporary to a 230VAC source.
References: Transformer board layout dwg. 1000972, circuit diagram 1001933.
Title REPLACEMENT INSTRUCTIONS FOR TRANSFORMER

BOARD
POWERWARE Approved OÖ
Finland Checked TT No 1001772 Rev 2
Issued EP 5.1.2004 Page 1 (2)
Plus 5xx (UPS9000)
3.1 Switching frequency of DC/DC converter

Note: The trimmer R54 is set in the factory and usually does not have to be touched !
If the DC/DC converter however gets very noisy check and if necessary re-adjust it’s switching
frequency as following:
1. Connect a DMM across resistor R64 (refer to layout dwg, 1000972), range 20VAC / Hz .
2. Start up the unit and put it into normal operation. The frequency across R64 should be
18,2 ±01kHz.
3. If the DC/DC converter’s switching frequency needs to be adjusted, turn trimmer R54 until
the value as mentioned above is displayed at the DMM.
3.2 DC bus voltage:

Switch on F1 and wait until the green LED of the front panel is blinking. Measure the DC bus
voltage and adjust the equivalent value ± 1V with trimmer R7 of the transformer board to be
displayed at the UIU (submenu “INPUT”).
3.3 (Bypass) input voltage:

While power is supplied to the UPS, measure the bypass input L1 to N with a DMM and adjust
the equivalent value ±2VAC with trimmer R105 of the transformer board to be displayed at the
UIU (submenu “INPUT”). Repeat the step for phases L2 (trimmer R205) and L3 (trim. R305).
3.4 Inverter (UPS) output voltage:

Before the inverter output voltage shall be adjusted by the respective trimmers of the transformer
board, the sine reference settings at the logic board have to be checked (refer to the calibration
procedure of the logic board, 1001773, page 2). Once the sine reference settings are correct,
proceed according steps 5, 6 and 7 of instruction 1001773.
3.5 UPS output currents

Put the unit into normal operation, UIU connected, sub menu “OUTPUT” selected. If there is no
customer load connected, connect a temporary load of about 10 – 20% of the nominal load.
Measure the UPS output currents with a rather accurate clamp A-meter and adjust the readings
of the UIU with trimmers R106 (L1), R206 (L2) and R306 (L3) of the transformer board to the
measured values.
Title REPLACEMENT INSTRUCTIONS FOR TRANSFORMER

BOARD
Finland Checked TT No 1001772 Rev 2
Plus 5xx (UPS 9000)
Replacement instructions for logic board
This instruction shall be followed while replacing the logic board 10 00 282.
Be sure that the rectifier input circuit breaker (F1) and the battery circuit breaker (F2)
Are switched off and the DC bus is depleted (approx. 5 minutes after F1 and F2 has
Been switched off, the DC bus voltage shall be close to zero). Disconnect the logic
board remove it.
Make sure, that the new logic board is a factory tested spare part by checking it for it’s
red sticker including date when tested and signature of the tester.
If the processors of the replaced board cannot be used anymore, make sure of the
following:
Check the program of the processor A1 -> it shall match the size (type) of the UPS:
• 10 02 086 - part number of programmed µP for 7,5kVA (9075) units

• 10 01 610 - part number of programmed µP for 10 kVA (9100) units
Check processor A2 to for correct frequency:

• 10 01 356 - part number of programmed µP for 50Hz units
• 10 02 638 - part number of programmed µP for 60Hz units
Check both processors as well their pins for correct assembling to their sockets
Check and set the dip switches of S1, S2 and S3 to their correct positions by referring
to the replaced board.
Place the new board into the unit and reconnect it. Recheck every step before switching
on power.
There are three trimmers on the control board:

• R111 – sine reference L1 and hub of the inverter output voltage
• R137 – sine reference L2
• R102 – phase shift
Title REPLACEMENT AND CALIBRATION INSTRUCTION FOR

LOGIC BOARD
POWERWARE Approved
Issued RAK 7.1.2004 Page 1 (2)
Plus 5xx (UPS 9000)
CALIBRATION
Note: Sine references values for output voltages of:
220V are 2,600 ±0.01VAC

230V are 2,720 ±0.01VAC
240V are 2,840 ±0.01VAC
1. Switch circuit breaker F1 on and wait until the green LED of the front panel is blinking. Do
not yet turn on battery circuit breaker F2 !
2. Connect a DMM between TP10 and GND and adjust the voltage to the respective sine
reference value (refer to table above), ± 0,001VAC with trimmer R111.
3. Connect the DMM between TP11 and GND and adjust the voltage to the respective sine
reference value(refer to table above), ± 0,001VAC with trimmer R137.
4. Connect the DMM between TP12 and GND and check, if the voltage is within the limit of
the respective sine reference value (refer to table above), ± 0,01 VAC. If not, re-adjust
according steps 2 and 3.
5. Switch circuit breaker F2 on -> inverter starts, and connect the UIU to the transformer
board terminal X20.
6. Measure the UPS inverter voltages (L1/L2/L3 to N) at the ”upper” terminals of contactor K1
with a DMM and set them with trimmers R104 (L1), R204 (L2) and R304 (L3) to the values
displayed in the UIU sub menu ”OUTPUT”, ±2VAC.
7. Measure and if necessary, adjust all three output voltages with trimmer R111 of the logic
board to the specified level.
8. While the bypass input power is present, measure the voltage between inverter output L1 and
bypass input L1 with a DMM and adjust this value sychronisation value with trimmer R102
of the logic board to the possible mininum.
Title REPLACEMENT AND CALIBRATION INSTRUCTION FOR

LOGIC BOARD
POWERWARE Approved
Issued RAK 7.1.2004 Page 2 (2)
Powerware
PREVENTATIVE MAINTENANCE PROCEDURE
This Preventative Maintenance Instruction is for use with the preventative maintenance work of the
Powerware UPS products. The products which this instruction concerns are listed in this document in
chapter Measurements and Calibrations. This document describes the maintenance activities that are
common to all the UPS products of the above mentioned list. The instructions for maintenance tasks
that are unique to specific UPS products are described in attached documents. See chapter
Measurements and Calibrations.
Long life batteries under maintenance contract or under extended warranty time shall be handled
according to instruction Annual Preventative Maintenance Instructions for Batteries Under
Preventative Maintenance Contract, 1005611.
SAFETY PRECAUTIONS
This instruction and the attached documents for specific products are for use of the qualified personnel
only. A qualified person in this case means a person who has completed Powerware service training for
the specific product type the maintenance work is to be performed.
Many components inside the UPS - and battery cabinets carry high AC- or DC- voltages. To touch them
may prove fatal. All maintenance and repair work must be performed with extreme caution.
The following general safety precautions must be observed when performing maintenance to
Powerware UPS'.
1: No repair or maintenance activity shall be performed unless repair/maintenance personnel
fully understand and carry out the necessary repair or maintenance procedures.
2: When a UPS unit is shut down for maintenance work the DC-voltage will occur several
minutes inside the cabinet. Before performing any maintenance work the discharge of the
DC-capacitor bank MUST be measured.
3: Test equipment such as an oscilloscope etc. MUST be isolated from the commercial ground.
The chassis of an oscilloscope MUST NOT be in touch with the chassis of the UPS. Only one
ground lead of an oscilloscope can be used.
4: The battery bank carries high voltage also when the unit is shut down and must therefore be
handled extremely carefully. The batteries include corrosive materials that can be harmful for
eyes, skin and clothing. Any leakage must be cleaned carefully.
5: Any metal articles such as watches, rings, chains etc. must not be worn.
6: Use common sense to avoid hazards.
GENERAL INSTRUCTIONS
If repairs are needed they shall be carried out for units under contract and costs will be borne by
Powerware or customer depending on the maintenance level of the contract. For units not under
contract repairs shall be proposed to the customer and carried out at customers expense after approval
from customer.
Title Preventative Maintenance Procedure
POWERWARE Approved
Finland Checked PK No 1003671 Rev E
Issued RR 23.01.04 Page 1 (6)
Powerware
CUSTOMER INFORMATION
Fill in correct customer name and contact person responsible for maintenance of system. Check other
customer data on FSR and make changes if incorrect.
UNIT INFORMATION
Fill in unit type number and serial number from type plate located inside the door.
SITE CONDITIONS
Room Temp
Measure room temperature using an electronic thermometer. Room temperature shall
normally between +18 and +25°C, (O- +40°C is maximum according to specification). If
temperature is outside normal values then the customer shall be advised. If temperature is
significantly outside normal values customer actions shall be proposed. Service contracts
are only valid if temperature is kept below 40°C.
The ambient temperature requirements can alter by the battery brand. Refer to the
specification and warranty terms of the battery manufacturer.
UPS cabinet temp

Measure temperature inside the UPS cabinet, close to the roof, using an electronic
thermometer. Cabinet temperature shall normally be less than 10°C higher than the
ambient temperature, if not, ventilation and electric circuits must be controlled and
adjusted. If temperature is higher than 50°C customer actions for reduction of ambient
temperature shall be proposed.
Battery cabinet temp

Measure temperature inside the battery cabinet using an electronic thermometer. Cabinet
temperature shall normally be less than 5°C (charged batteries) higher than the ambient
temperature, if not, the ventilation of the batteries and electrical circuits must be controlled
and adjusted. If the temperature is higher than 25°C customer actions for reduction of
ambient temperature shall be proposed. The ambient temperature requirements can alter by
the battery brand. Refer to the specification and warranty terms of the battery manufacturer.
Humidity
Check that site location is dry and non-condensing and give status in report: dry, acceptable
or wet. If acceptable or wet customer actions shall be proposed
Cleanliness
Check that site location is clean and free from dust and dirt and give status in report: clean,
acceptable or dirty. If acceptable or dirty customer actions shall be proposed.
INSTALLED OPTIONS
Identify up what options the customer has bought with the system and make notes in report: product
type and serial number for standard options.
POWERWARE Approved
Powerware
CLEANING
Before commencing cleaning, put the UPS to manual bypass and switch it off, disconnect possible
external battery circuit breaker and make sure that the unit is "dead". Be careful with battery voltage.
Clean the unit from dust and dirt

Clean the unit externally from dust and dirt, (UPS + battery cabinet), recondition paint finish
if necessary. Clear unit internally from all dust using a vacuum cleaner. Check that the
internal parts and electronics are free from covering dirt.
Clean battery area and cell tops

Clean battery area, (battery cabinet), from dust and dirt using a vacuum cleaner, make sure
that cell tops are free from covering dirt. Clean them using a dry cloth if needed.
Inspect DC connections
Check that all DC connections are free from oxide, clean and well greased, if not clean and
grease.
TECHNICAL UPDATES
Installed bulletins
For the units under contract install all actual bulletins from bulletin list and note in report
number of bulletins installed. For the units not under contract customers should be offered to
have bulletins installed according to Service Bulletin price list.
SAFETY GROUNDING
UPS - battery cabinet
Check the ground connection between the UPS and the battery cabinets for tightness and
good connection. Measure also the voltage between battery cabinet and UPS cabinet. The
voltage shall be zero, if not follow up and fix the grounding arrangement.
VISUAL CHECKS
Electrical modules
Check that all electrical modules are securely fitted, free from damage and other visible
weaknesses.
Internal connections
Check that all internal connectors are securely connected and free from damage and other
visual weaknesses. All screw and nut connections shall be tightened.
Electrolytic capacitors
Check all electrolytic capacitors for visual leakage.
POWERWARE Approved
Powerware
Cooling fans
Check mechanical status of cooling fans, test that they are running smoothly without
abnormal vibrations or noise.
Batteries
Check the battery bank for visual leakage or other damages.
Battery connections
Check and tighten all external connections to UPS, battery and load. Check that mains and
distribution fuses are correct according to cable area and load power. Check the tightening
torque of some battery terminals according to the battery manufacturers data.
MEASUREMENTS AND CALIBRATIONS

Refer to attached document for details of procedure relevant to specific UPS type.
Complete the data fields of the report that are relevant to the specific UPS.

UPS 10 Series

UPS 30 Series

UPS 8000 Series

UPS 2000 Series

Power Server 30 Series

UPS 5000 Series

Power Server 40 Series

UPS 9000 Series (Plus 5xx)

UPS 10000 Series

UPS 12000 Series
POWERWARE Approved
Powerware

9150 (PWA40 / PW Profile)

9305 / 7.5 – 15kVA (PW Prime)

9305 / 25 – 45kVA (PW Prime)

9305 / 20 – 80kVA (PW Prime)

9340 (PW Akula)
MEASUREMENTS OF LOAD CONDITIONS

Attention! The following activities will be performed with load supplied from UPS.
Inform customer that the tests are going to be performed. Tests must be performed with
maximum care.
Make sure that UPS is operating correctly in manual bypass before switching over to normal
operation with load on UPS. The following activities will be performed with voltage on.
Ensure all activities are performed safely.
RMS current
Measure the RMS current using a power meter or DMM with current clamp and note in
report the value.
Peak current
Measure the peak current using an oscilloscope and note in report the value. Check that actual
peak current is within UPS specification, if not give warning note and suggest corrective
actions to customer.
Apparent load power

Estimate the apparent power by multiplying the output voltage with the RMS current.
BATTERY TEST
The following activities will mainly be performed with voltage on. Ensure all activities are performed
safely.
Date installed
Check date of installation of battery from maintenance log or check manufacturing date on
batteries and note in report.
POWERWARE Approved
Powerware
Battery size
Check and note battery data: manufacturer, quantity and type.
Load power in test

Make sure that the actual load is minimum 50% of specified UPS load capacity. If not add
extra loads up to about 50%, measure and note the actual load used.
Back-up time
Measure the actual battery back-up time. Refer to attached document for details of procedure
relevant to specific UPS type.
Battery status
Based on the result of the above measurement give status in report from the following
categories: OK, WEAK or NO GOOD. Give comments in report.
NOTES
Give special notes related to items above using a number marker in "Note" column.
POWERWARE Approved
Plus 5xx (UPS9000)
PREVENTATIVE MAINTENANCE PROCEDURE FOR UPS 9000 SERIES
MEASUREMENTS AND CALIBRATIONS
This preventative maintenance instruction for UPS 9000 series is for use with the Preventative
Maintenance Procedure, 10 03 671. Please observe the chapter Safety Precautions from the above
mentioned document.
Start up the UPS and let it run in manual bypass wherever possible. The following activities will
mainly be performed with voltage on. Ensure all activities are performed safely.
Measuring instruments:
- AC and DC V-, A-meter

- AC current clamp
- UPS Information Unit
- Two channel oscilloscope + two probes
NOTE: The oscilloscope must not be grounded. Use of safety isolation transformer is
recommended. Use only one ground lead.
INPUT VOLTAGE
Measure line input voltage to neutral for each phase at the input terminals. Note measurements in
report. If voltage is out of, or close to, specification, (230V ± 15%), check with customer about reason
and possibilities for improvement.
Measure the voltage between neutral and protective earth. The voltage shall be less than 2.5V. If not
follow up and adjust the connections in the neutral line.
RECTIFIER
Float charge voltage:
Turn on F1.
Measure from the DC bus bar by DMM that the battery float voltage is 432 VDC +/- 1 V (equals
2,25V/cell). If needed adjust it by R5 on the Rectifier Board.
Note: Float charge at 2,25V/cell is a standard setting, if not otherwise specified by the battery
manufacturer !
Turn off F1.
Title PREVENTATIVE MAINTENANCE PROCEDURE FOR

UPS 9000 SERIES
Finland Checked RR No 1003676 Rev C
Issued JL 23.01.2004 Page 1 (6)
Plus 5xx (UPS9000)
Rectifier current limit:
NOTE: This test is recommended to be done after the actual Back-up time test.
Transfer the load to manual bypass line and shut down the unit. Disconnect plug X23 from the
transformer board to block the inverter.
Turn on F1. Wait that the rectifier starts up and turn on F2.
Measure the battery recharging current by DC-current clamp (or from the display) and verify the right
current limit according to the unit type:
UPS type Current limit
UPS 9075 10 ADC

UPS 9100 13 ADC
UPS 9150 19 ADC
UPS 9200 25 ADC
UPS 9250 32 ADC
UPS 9300 38 ADC
UPS 9400 50 ADC
UPS 9500 68 ADC
UPS 9600 75 ADC
Adjust by R4 on the Rectifier Board if needed.
Rectifier input current balance
Measure the input currents from all three phases by current clamp and verify that they are balanced
within ± 10%. Adjust by trimmers R1, R2 and/or R3 on the rectifier control board if needed.
Turn off F2. Turn off F1. Replace plug X23
INVERTER
Output voltage waveform
Connect the oscilloscope to the output voltages of the inverter. Ground lead neutral.
Start up the unit by turning on F1 and F2.
Verify correct sine wave forms of the inverter output voltages L1, L2 and L3.

UPS 9000 SERIES
Issued JL 23.01.2004 Page 2 (6)
Plus 5xx (UPS9000)
Output voltages
Measure the inverter output voltages by DMM and verify that they are balanced within 1%. If needed,
balance the phase voltages by the trim. R137 on the logic board.
Measure the output voltage level and verify that it is 230 VAC (220, 240 VAC). If needed, adjust by
R111 on the Logic Board.
Inverter phase angle/synchronisation to mains
Check that the inverter is synchronised to the utility (the green “synchronised to mains” LED on the
logic board is lit).
Connect channel 1 of the oscilloscope to phase L1 at the input terminals of K1 and channel 2 to phase
L1 at the bypass input terminal block.
Verify that the AC sine waves are in same phase. Adjust by R162 on the Logic Board if needed.
Turn off F2. Turn off F1.
SYSTEM LOGIC
Alarm log analyse
If the UPS Information Unit option is installed, scroll trough the alarm log and analyse the alarms.
Inform customer about the results and take the necessary actions. Clear the alarms.
Monitoring circuitry calibrations
Connect the UPS Information Unit to the connector X21 on the Transformer Board.
Calibration means the display readings matching to the actual values, given by DMM.
Start the unit with F1 and F2.
Select the UPS Information Unit to display the corresponding measurement and check that it match the
actual DMM reading within ± 2 digit limits according to the following. Adjust by the trimmer pots on
the Transformer Board when needed:

UPS 9000 SERIES
Issued JL 23.01.2004 Page 3 (6)
Plus 5xx (UPS9000)
TO ADJUST MEASURE FROM TRIMMER
Input voltage L1 Bypass Input terminals L1 - N R105

Inverter output L1 Input terminal of the R104

voltage L1 contactor K1
DC voltage Battery terminals, + and - R7
NOTE: The output voltage measurement affects to the voltage feedback of the inverter control loop thus
the output voltage will be affected.
AC Output Current Monitoring: With the UPS running on NORMAL mode select the display to show
the corresponding measurement and check that it match the actual DMM reading (use a current clamp)
within ± 2 digit limits according to the following. Adjust when needed:
TO ADJUST MEASURE FROM TRIMMER
Output current L1 Output cable L1 R106

STATIC SWITCH
Transfer Line - Inverter
Start-up the unit and bring it into normal operation mode. Change the load to line with F2 and then
back to the inverter two times.
Look at the UPS by-passed light on the front panel of the door and ensure correct operation. Clear
the alarm from the front panel.
INPUT 5th HARMONIC FILTER
The unit in normal operation while supplying the load. Measure by DMM and current clamp the
filter AC RMS current with unit running from the filter wires L1, L2 and L3. Verify that values are
not higher than:

UPS 9000 SERIES
Issued JL 23.01.2004 Page 4 (6)
Plus 5xx (UPS9000)
UPS type Max. filter current UPS type Max. filter current
UPS 9075 9 A rms UPS 9300 36 A rms

UPS 9250 23 A rms
If the actual filter current is higher than specified above the danger of overheating the filter inductance
may occur. Probable reason for the high current is poor utility line quality The customer shall be
advised to take the necessary actions to improve the mains quality.
TEST OF SPECIAL FUNCTIONS/MODES
The following activities will mainly be performed with voltage on. NOTE: Take care of the safety
aspects. The tests shall be done with the permission of the customer.
During the tests: Check that all the messages (alarms etc.) on the display are OK.
If any communication option is used, verify the proper function. See chapter computer interface.
Line Failure/synchronisation test
Simulate a mains failure by opening the circuit breakers at the commercial line.
Ensure that the load is unaffected.
Reconnect supply circuit breakers. Verify that the inverter synchronises after 10 seconds and ensure that
the load is unaffected.
Over temperature protection
Transfer the load to mechanical by-pass. Start-up the unit.
Rectifier over temperature protection:
Disconnect plug X7 from the Rectifier Board, check that F1 trips and that the alarm is issued. Shut
down the unit. Reconnect X7.
Inverter over temperature protection:
Disconnect plug X8 from the Transformer Board, check that the inverter stops and that the alarm is
issued. Reconnect X8. Verify that the inverter starts up. Press the display button to clear the alarm.
Static switch over temperature protection (units 30 - 60 kVA only):
Disconnect plug X5 from the Static Switch Board, check that the alarm is issued. Shut down the unit.
Reconnect X5.

UPS 9000 SERIES
Issued JL 23.01.2004 Page 5 (6)
Plus 5xx (UPS9000)
UPS failure test
Check that UPS failure alarm is activated when performing the over temperature protection test.
Computer interface
Before starting the test make sure the alarm transmissions are disabled or controlled in such way they
don't affect the operation of the load. Verify correct operation of the alarm contacts.
BATTERY LOW: Check this at the same time when you test the actual battery time. The battery low
signal will operate when the level of 364 VDC is crossed.
LINE FAILURE: Make the line break at by-pass line.
UPS BY-PASSED: Change the load to the line.
UPS ALARM: Make failure, for example over temperature protection.
Alarm log
Scroll trough the alarm log and verify the that the alarms caused by the tests above are stored.
BACK-UP TIME
Measure the actual back-up time using the following procedure:
1: Measure continuously during the test the battery voltage by DMM.
2: If the unit is fitted with Logic Software revision K or above:
Perform the "Battery Discharge Test" by turning the DIP-Switches S1-1 and S1-3 to on
position.
Measure the time for the battery voltage to drop to 340 VDC.
Press the "Alarm Reset" button on the front panel to start the rectifier.
Set the DIP-Switches above to off position.
If not, Switch off mains to UPS rectifier and measure the time for the battery voltage to drop to
340 VDC.
Switch on mains to the rectifier.

UPS 9000 SERIES
Issued JL 23.01.2004 Page 6 (6)
Plus 5xx (UPS 9000)
FUNCTIONAL DESCRIPTION
Circuit diagram 10 01 139 UPS 9300..9600

Circuit diagram 10 01 954 UPS 9075..9250
1. General
This document describes the function of the parts and modules of the UPS 9000 based on the
schematic diagram. A general description of the UPS 9000 operation can be found in the user’s
and installation manual, doc. number 10 01 184.
The unit consists of several modules (subassemblies), of which there are separate functional
descriptions, as well as components mounted in the main assembly. The modules handling the
power conversion are:
9075..9250 9300..9600
Rectifier module A1/1 A1

Inverter module A2 A2, A3 and A4
Static switch module A1/2 A5
The function of the different size UPS’s is almost identical, but in the smaller power range, the
rectifier and static switch modules (A1, A5) are mechanically combined to a single module A1,
and the inverter module A2 contains the circuitry of all three phases.
Additional modules are the Transformer Board A6, which interfaces between the different voltage
and current levels, the Logic Control Board A7, which handles the control of the entire unit, the
RFI board A8 and the Display Board A9.
2. Rectifier
The rectifier is supplied with three phase power from Input Line 1 through the circuit breaker F1. F1
has a thermal breaking characteristic to protect the incoming line in case of a fault. Additionally F1
can be tripped by the logic control A7 through a trip coil driver circuit on the transformer board A6,
when the unit is shut down completely. F1 is also used manually when turning on the unit.
The three phase inductor L3 together with capacitor(s) C1 is tuned to the fifth harmonic frequency,
and provides a path for these harmonic currents. The purpose for this is to greatly improve the input
power factor.
Inductors L4 to L7 are small radio frequency inductors, which together with the capacitors on RFI
board A8 lower the high frequency content of the input current.
Title FUNCTIONAL DESCRIPTION UPS 9000
POWERWARE Approved
Issued Oö 28.1.2004 Page 1 (5)
Plus 5xx (UPS 9000)
Inductor L1 is the main inductor of the rectifier, and converts the switched waveforms of the
thyristor circuitry to the sinusoidal waveform of the line voltage. The rectifier control circuit gets
its auxiliary power and phase reference from the connections on the line side of inductor L1. Note
that the neutral line is only used for this and carries no power.
Thermal sensors on inductors L1 and L3 monitor the temperature of these inductors, and the signal
is fed to the logic control through the flat cable connected to X8.
The rectifier gives out a regulated DC voltage which is fed to the inverter bridges. The same voltage
is also fed to the battery through the Hall-effect battery current measuring device B2. Inductor L2
serves to reduce the ripple current in the battery in steady state operation, improving battery lifetime.
Battery circuit breaker F2 protects the battery wiring circuit, and is also operated manually when
turning the unit on and off. Additionally it can be turned off by the control logic through the trip coil.
The function of the rectifier is self contained and normally independent of the control logic. The
control cable connected to X8 carries information from the thermal sensors, and a monitoring signal
indicating that triggering pulses to the thyristors are present. The logic control also gives two signals
to the rectifier module, one for a lowered output voltage level used for testing battery operation and
one that can inhibit the rectifier operation completely in case of a failure.
3. Inverter
The 9000 three-phase inverter consists of three identical inverter leg modules A2-A4, or a single
module A2 containing the same circuits in the smaller power range, a three phase transformer T1
and the output filter capacitors C2-C7. L8-L10 are small ferrites for RFI suppression.
+------------------+
| Logic Control |<-----------+
+------------------+ feedback |
+--------+ +--------+ +--------+ |
DC bus >| Leg 1 |--| Leg 2 |--| Leg 3 | |
+--------+ +--------+ +--------+ |
+------------------+ +-------------+
| Transformer |-| Filter caps |-> AC output
+------------------+ +-------------+
Fig. 1
The inverter legs take power from the DC bus, and each feed a switching current into one phase of
the transformer’s delta-coupled primary winding. The switching frequency components are filtered
out by the capacitors at the output, which form a filter in conjunction with the built in leakage
inductance of the transformer.
The output voltage waveforms are compared to reference sine waves on the logic control board A7,
and the amount of current fed at each instant by the inverter legs is controlled in such a way, that the
desired output voltage is maintained irrespective of the load.
POWERWARE Approved
Plus 5xx (UPS 9000)
Each inverter leg is identical, and consists of two IGBT power switches, their gate drive circuits,
snubber circuits, the current control circuit and the DC capacitors.
In UPS 9300-9600 each inverter leg is mechanically built as a module, with the power switches on a
heat sink including a fan, and the electronic circuitry on a printed circuit board and the snubber
circuits on another. The three power terminals ( DC+, DC - and Output ) are copper rails, and the
control signaling is connected by a flat cable (X1-X3).
In UPS 9075-9250 all three legs are assembled as a single module with all circuitry on a single
circuit board. The control signals also come through a single flat cable connected to X100.
DC + >---------------------------------+
| |
+-------+ +------+ |
+---->| Drive |-->| IGBT | |
+---------+ +-------+ +------+ |
Current | Current | +---------+--> Output
command ->| control |<-----------------+----+ |
+---------+ +-------+ +------+ +-----+
+---->| Drive |-->| IGBT | | DC- |
+-------+ +------+ | caps|
| +-----+
DC - >-------------------------------------------+
Fig. 2
The gate drive circuits drive the IGBT’s on and off according to the command from the current
control circuit. The gate drive includes a protection circuit, that monitors the on state voltage of the
IGBT. Should the voltage rise when the IGBT is in the conducting state, the gate drive immediately
turns the device off. This provides an effective protection against direct short circuit of the bridge.
A current command functions as input to the current control circuit. This is compared to the actual
output current, measured by a Hall-effect device, and either the upper or lower switch is turned on,
dependent on whether the current command is higher or lower than the actual current.
The current command can be an analogue voltage, in which case the average output current will
follow the command, switching at a frequency depending on the current control circuit hysteresis,
the switched voltage and the inductance in series with the output.
The maximum output current is limited by clamping the current command voltage to a maximum
voltage that corresponds to the maximum allowable current. Thus the bridge is inherently current
limited, and will go into current limitation if overloaded or short circuited. The value of the current
limit is set for each power size by cut-away resistors on the inverter board(s).
Isolation from the power circuit is provided between the current control circuit and the gate drives
by small ferrite transformers.
If the current command is a square wave of ± 10 Volts, the switching of the upper and the lower
switches will follow the square wave, unless the current limit is reached.
In addition to the current control signal, an on/off control signal and feedback signals from the fault
protection circuit and a thermal sensor in each module are included in the control flat cable(s).
POWERWARE Approved
Plus 5xx (UPS 9000)
4. Transformer
The inverter transformer T1 is a three phase transformer with a delta/star connection. The primary
is connected to the three inverter leg outputs and the secondary gives the UPS output voltage.
The leakage inductance between primary and secondary of the transformer is specified to 6%. This
kind of inductance comes quite naturally to a transformer of this size without any special
constructions. The inverter is designed to utilize this inductance for filtering the output, and no
separate inductors are needed.
Thermal sensors in the transformer are connected to the logic control A7 through the transformer
board A6.
5. Static switch
The static bypass switch provides a rapid transfer of the load from the inverter to the line, if a
condition where the inverter cannot feed the load is detected. The static switch is fed from Input
Line 2 through the back-feed protection contactor K2. This ac controlled contactor is operating only
when there is voltage on the Input Line 2.
The static switch consists of three pairs of anti-parallel thyristors, that are controlled on or off by
high frequency switching circuitry on the static switch trigger circuit board. The board derives its
power from the line voltage and is controlled on/off by the Logic Control A7 via the a flat cable at
X4 going through the transformer board A6. The cable also carries a signal that monitors the voltage
over the thyristor switches, enabling the logic to detect any malfunction in the thyristors, and an
auxiliary power feed taken from the bypass line to the transformer board A6 auxiliary power supply.
When the static bypass switch is operating, the inverter output contactor K1 is opened, to disconnect
the inverter from the load.
In the bigger units the static switch is a separate module A5, but in the smaller range the power
components share the same heat-sink with the rectifier, and the static switch trigger board is
mounted on the same module A1 as the rectifier control board.
6. Mechanical Bypass
The mechanical bypass switch S1 operates in parallel with the static switch and provides a feed to
the load that is independent of the other UPS modules. The switch is of the make before break type.
An auxiliary contact on this switch signals the control logic when the switch is operated, enabling
the logic to control the static switch in parallel with the mechanical switch to.
7. Fans
Each heat-sink module contains an ac operated fan for cooling the power semiconductors. The fans
in the rectifier and the static switch module(s) take their power from the input line. The inverter
module fan(s) are operated from the inverter output voltage phase L1. The two or three fans M1, M2,
(M3) cooling the inverter transformer T1 are also operated from this voltage.
POWERWARE Approved
Plus 5xx (UPS 9000)
8. Transformer Board
The transformer board A6 contains all interface circuits between the low voltage circuits of the
logic control and the higher voltage circuits. It also contains the auxiliary power supply.
Six measurement transformers convert the inverter output and line phase voltages to low voltage
levels for voltage monitoring, feedback control, synchronization and display measurements. The
output current of the UPS is measured by three current transformers T2-T4 which are located outside
the transformer board, but the calibration potentiometers for the current measurements as well as all
voltage measurements are located on the transformer board.
Hall effect devices for the measurement of battery voltage and current (B1, B2) are also connected to
the transformer board as well as the temperature sensor of the main transformer.
The Remote shutdown connector X21 provides a separately powered floating input circuit for
shutting down the unit completely, and a floating unregulated supply for optional equipment use.
X20 is a modular jack that can be connected to an optional Ups Information Unit or an RS-232
interface option. It contains an isolated power supply and optically isolated two way data channels.
Auxiliary inputs include a sense input X12 to be used when an external mechanical bypass is
installed, the bypass inhibit input X31 that can be used if transfer to bypass is not allowed and an
extra input X32 for custom features.
Power drive circuits, controlling the trip coils of circuit breakers F1 and F2 and contactors K1 and
K2 are located on the transformer board. There are also five relays, which are providing isolated
status and alarm signals to an external monitoring system or a computer.
All the above signals are connected to the logic control board through two flat cables connected to
X6 and X7.
The auxiliary power supply, located on the transformer board, is primarily fed by the DC bus
voltage, and provides +15V, +-12V and +5V voltages to the logic control board through X7. This
power supply is also supplied with power from the bypass line from the static switch module
through X4.
9. Logic control.
The logic control board A7 contains two microprocessors, which handle the control and monitoring
of the UPS unit, the display and other user interfaces. It also contains the output voltage control
circuits of the inverter.
It gets its power as well as all measurement and state indicating signals through the transformer
board A6. It interfaces directly to the inverter bridge module(s) through flat cables (X1-X3 or X9)
and the rectifier module through X8. It also controls the LED’s on the front panel display A9 through
connector X5. The static bypass switch control signals go via the transformer board A6.
The function of the board is controlled by software in the two single chip type micro-controllers. The
board is identical but the software is different in different UPS models. A set of dip-switches allow
some parameters to be changed in the field.
10. Breaker panel
In the technical documentation, such as parts lists, the mechanical assembly located in the front
section of the unit (behind the right hand door of 9300-9600 models), is referred to as the breaker
panel. This assembly contains most of the electromechanical parts referred to above, except the main
transformer T1 and the modules A1-A9.
POWERWARE Approved
POWERAWARE OY
BILL OF MATERIAL FOR PRODUCT 1002078
UPS 9075 7.5kVA VDE C
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR
05146746-02 SOFTWARE SUITE 1.000

1001115 SUBAS PACKM EU-PACK 9075-9250 1.000
1001356 D PROG UPS 9000 SINIREF .000 (A7:A2)
1001468 D REPRT 9k/10k FNL TST FIN/ENG .000
1001469 D INS 9k/10k FINAL TEST FIN .000
1001560 LABEL MATERIAL A4 2.500
1001608 BASE 9100 1.000
1002063 D TYPE PLATE OF UPS 9075 .000
1002086 D PROG UPS 9075 CONTROL .000 (A7:A1)
1002512 D PRODUCT TREE UPS 9075 .000
1002741 CABLE ADAPTER UPS5000/9000 1.000
1006812 CABLE SIGNAL LS/FS 1.000
1008625 LABEL ILS/BUN PACKET STICKER 1.000
1008737 PACKM PLASTIC BAG 240x300 MING 1.000
2000290 LABEL VDE/GS STICKER TYPE 2 1.000
8002746 ICCPU MC68705P3S 1-CH 28PIN 1.000 A7:A2
8040762 ICCPU M50747 ESP 1-CH 64PIN 1.000 A7:A1
8064314 ASSY 9/10k DISPLAY PNL FPS 1.000 (68)
POWERAWARE OY
UPS 9075C 7.5kVA 10Ah VDE C

1001608 BASE 9100 1.000
1002062 D TYPE PLATE OF UPS 9075C .000
1002082 SUBAS 9000 BAT 64x10Ah+MOUNT 1.000
1002513 D PRODUCT TREE UPS 9075C .000
POWERAWARE OY
UPS 9075D 7.5kVA 17Ah VDE C

1001608 BASE 9100 1.000
1002061 D TYPE PLATE OF UPS 9075D .000
1002514 D PRODUCT TREE UPS 9075D .000
POWERAWARE OY
UPS 9100 10kVA VDE C

1001608 BASE 9100 1.000
POWERAWARE OY
UPS 9100C 10kVA 10Ah VDE C

1001608 BASE 9100 1.000
1002065 D TYPE PLATE OF UPS 9100C .000
1002510 D PRODUCT TREE UPS 9100C .000
POWERAWARE OY
UPS 9100D 10kVA 17Ah VDE C

1001608 BASE 9100 1.000
POWERAWARE OY

1001607 BASE 9200 1.000
POWERAWARE OY

1001607 BASE 9200 1.000
POWERAWARE OY

1001607 BASE 9200 1.000
POWERAWARE OY

1001607 BASE 9200 1.000
POWERAWARE OY

1001607 BASE 9200 1.000
1002070 D WARNING LABELS UPS9075-9250 .000
POWERAWARE OY

1001607 BASE 9200 1.000
POWERAWARE OY
UPS 9300 30kVA C

1001554 BASE 9400 1.000
POWERAWARE OY
UPS 9400 40 kVA C

1001554 BASE 9400 1.000
POWERAWARE OY
UPS 9500 50 kVA C

1001553 BASE 9600 1.000
POWERAWARE OY
UPS 9600 60 kVA C

1001553 BASE 9600 1.000
POWERAWARE OY
BASE 9100 C1

1001190 LABEL INSPECT STATUS STICKER 1.000
1001618 SET MAGNETICS 9100 10kVA 1.000
1001619 SET COVER PLATES UPS 9200 1.000
1001620 SUBAS 9250 CABINET FRAME 1.000
1001622 SUBAS 9100 3-PH BRIDGE 1.000
1001624 SET CABLES UPS 9100 1.000
1001625 SET FLAT CABLES UPS 9200 1.000
1001626 SET MOUNTING PLATES UPS 9200 1.000
1001627 SUBAS 9250 RECT/SSW 1.000
1001631 SET PCBAS UPS 9075-9250 1.000
1001822 SUBAS 9100 BREAKER PANEL 1.000
1001823 FINAL ASSY 9100 1.000
1001954 D SHEMATIC DIAG UPS9075...9250 .000
1002211 D HANDBOOKS 9000 SERIES .000
1002340 D SPARE PARTS CROSS-REFERENCE .000
1004136 D UPS 9000 VDE-HYVÄKSYNTÄ A4 .000
1009732 SET CABLES UPS 9100 1.000
1009961 LABEL WARNING GENERAL ENG A3 .090
1009962 LABEL WARNING 9/10k ENG A3 .080
1009964 LABEL WARNING GENERAL EUROPEA3 1.000
1009965 LABEL WARNING 9/10k EUROPE A3 1.000
1010199 D PACKINS INSTR FOR MANUALS A4 .000
1010201 PACKM PLASTIC BAG FOR A4 DOC 1.000
8002746 ICCPU MC68705P3S 1-CH 28PIN 1.000
8040762 ICCPU M50747 ESP 1-CH 64PIN 1.000
POWERAWARE OY
SET MAGNETICS 9100 10kVA A
1001668 CHOKE 3P 7.35mH 0...+5% 10A A4 1.000 L3

1001670 CHOKE 2-3mH 28ADC SATURAT A4 1.000 L2
1001672 CHOKE 3P 3.4mH 5% 23A A4 1.000 L1
1001675 TRAFO 3P 3x240V/3x400/230V 10k 1.000 T1
POWERAWARE OY
SUBAS 9100 BREAKER PANEL A5
1000194 CONNE TERM BLOCK 35mm2 GREY 13.000 1

1000195 CONNE TERM BLOCK 35mm2 BLUE 3.000 2
1000196 CONNE TERM BLOCK 35mm2 YELL/GR 4.000 3
1000197 CONNE ACC END PLATE 35mm2 GREY .000 1 PC
1001802 FILTR RFI 35A 3P+N CABLES 1200 2.000 A10,A11
1001802 FILTR RFI 35A 3P+N CABLES 1200 1.000 A11
1001805 FUSE MCB 25A 400VAC 3P K 24V 1.000 F1
1001807 FUSE MCB 32A 440VDC 2P K 24V 1.000 F2
1001810 SWTCH 25A 3P+AUX CHANGE OVER 1.000 S1
1002070 D WARNING LABELS UPS9075-9250 1.000 25
1002443 SCREW T HEX M5x8 DIN7500D 6.000 13
1002497 CAPAC PAP 1uF 250VAC Y S-416-1 2.000 A12,A13
1002707 D ASSY DWG BREAKER PANEL 9200 .000
1004025 RAIL CONTACTORS 120MM 9250 A4 1.000 6 (K1-K2)
1004026 RAIL TERM BLOCK 400MM 9250 A4 1.000 5
1004141 D ASSY DWG TERM BLOCS 9250 A3 .000
1004944 SCREW K M4x8 PZ DIN7985A+6907 4.000 31
1010180 SCREW PZ M4x6 Fe ISO 7045 15.000 9
1010181 WASHE PLAIN LARG M4 Fe ISO7093 3.000 10
1010408 SCREW K M4x8 PZ DIN6902A+6905 15.000 12
1010488 D ASSY 9250 DWG CONNECT PLATA3 .000
1123190 SCREW HEX M6X45 8.8 A1 ISO4017 1.000 15
2468002 INLET SLEEVE 12/10mm PLASTIC 1.000 30
4040304 WASHE PLAIN M4 Fe ISO 7089 6.000 11
4040308 WASHE PLAIN M8 Fe ISO 7089 16.000
4220083 WASHE SPRING 8.1 M FE SINK 8.000
4313042 WASHE LOCK-SER M4 FE DIN6798A 7.000 7
4313082 WASHE LOCK-SER M8 FE DIN6798A 3.000
6342005 NUT HEX M5 G8 A2 ISO 4032 2.000 29
6342008 NUT HEX M8 G8 A2 ISO 4032 11.000
8004939 CONNE ACC END CLAMP TS35 RAIL 5.000
8004939 CONNE ACC END CLAMP TS35 RAIL 6.000 4
8005153 CLAMP FLAT CABLE 16P ADH. 6.000
8005155 CLAMP CABLE TIE ANCHOR 22*16mm 12.000 8
8005157 CLAMP CABLE TIE ANCHOR 15*10mm 2.000
8005211 RAIL MOUNTING TS 32 DIN46277 .420
8055396 INSUL BUSH 642353A/1 8/22MM 1.000 18
8055397 INSUL BUSH 642353A/2 8/22MM 1.000 19
8055433 INSUL EDGE PROTECT T57 BLACK 1.000 21
8063123 SPACR NYLON L=12.7mm LCBS-8 12.000 20
8090011 SPACR M4 L10 FeZn 4.000 14
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1001823 page 1
FINAL ASSY 9100 G6
0010058 SENSR CURRENT HALL 100A 1:1000 2.000 B2,B3

1000206 CONTA 3PH 32A COIL 230VAC 1.000 K2
1000296 CAPAC PRO 60uF 450V M12 AL 3.000 C2-C4
1000303 SENSR VOLTAGE 10mA 10000:2000 1.000 B1
1000704 LABEL UPDATE RECORD STICKER A4 1.000
1001067 HOLDE PLASTIC FOR DOCUMENTS 1.000
1001451 WASHE VIBRATION ISOLATOR 46011 8.000 23
1001560 LABEL MATERIAL A4 .010
1001808 CONTA 3PH 32A COIL 325VDC 1.000 K1
1001813 TRAFO CURRENT 200/1A 5VA 1% 3.000 T2-T4
1001815 CAPAC PRO 3x20uF 480VAC M12 1.000 C1
1002199 D TARRA UPS9250-9075 KÄYNN/PYS .000
1002200 D STICKER 9250-9075 START/STOP 1.000
1002443 SCREW T HEX M5x8 DIN7500D 50.000
1002549 LABEL MATERIAL TYPE PLATE 3.000
1003109 D START/SHUTD.STICKR 9000S/SW .000
1003111 D START/SHUTD.STICKR 9000S/DE .000
1003365 INSUL PROTECT 9075-9250 DISPL 1.000
1003483 SCREW K M4x12 DIN7985 16.000 15
1003519 BUSH SNAP-IN, d22mm HOLE 28mm 2.000 2
1005548 SCREW K M4x16 DIN7985+6798 5.000 14
1005550 SCREW K M3x6 DIN7985+6798 3.000
1009917 SAFETY MANUAL 1.000
1010171 D ASSY 9075-9250 WARNING ST A3 .000
1010174 INSUL SHEET 35x30x1 PVC A4 2.000 33
1010178 SCREW PZ M3x12 Fe ISO 7045 2.000
1010179 SCREW PZ M3x16 Fe ISO 7045 4.000 25
1010180 SCREW PZ M4x6 Fe ISO 7045 10.000 13
1010181 WASHE PLAIN LARG M4 Fe ISO7093 2.000
1010408 SCREW K M4x8 PZ DIN6902A+6905 2.000
1010489 D ASSY 9250 RECT MOD MOUNT A3 .000
1010490 D ASSY 9250 INV MOD MOUNT A3 .000
1010491 D ASSY 9250 DWG CHOKES MOUNTA3 .000
1010493 D ASSY 9250 FAN PLATE SMALL A3 .000
1010495 WASHE PLAIN 21x8,5x1,5 8.000 28
1010669 SCREW PZ M4x45 Fe ISO 7045 8.000 38
1123189 SCREW HEX M6X40 8.8 A1 ISO4017 1.000
1263040 SCREW HEX M6X10 TENSILOCK 1.000
1263070 SCREW HEX M6X16 8.8 A1 ISO4017 14.000
1263100 SCREW HEX M6X20 8.8 A1 ISO4017 8.000 19
1263120 SCREW HEX M6X25 8.8 A1 ISO4017 3.000 24
1263560 SCREW HEX M8X16 8.8 A1 ISO4017 4.000
1263670 SCREW HEX M8X40 8.8 A1 ISO4017 4.000
1263675 SCREW HEX M8X55 M8.8 ISO4014 4.000 29
1973320 CONNE 12x4mm2 TERMINAL BLOCK .500 X2,3
2000283 LABEL VDE GROUNDING STICKER # 1.000
2001215 INLET PST D=28MM BLACK # 1.000
2001946 INLET RUB D=47MM # 1.000
2223078 SCREW CYL M4X10 M4.8 ZN 4.000 12
FINAL ASSY 9100 G6
2468002 INLET SLEEVE 12/10mm PLASTIC 1.000

2541075 SCREW T HEX M5X12 DIN7500D 24.000 35
6342004 NUT HEX M4 G8 A2 ISO 4032 4.000 20
6342006 NUT HEX M6 G8 A2 ISO 4032 21.000 11
6342008 NUT HEX M8 G8 A2 ISO 4032 14.000 18
8001579 CAPAC PRO 10uF 450VAC M8 AL 3.000 C5-C7
8005150 TIE CABLE L=102mm W=2.5mm 135.000
8005156 TIE CABLE L=381mm W=4.6mm 1.000
8011255 RESIS 22R 5W/2,5W 5% WIRE W 3.000 R1-R3
8030844 FERRI RING 36x23x15 5800nH 25% 7.000
8050960 CONNE 6.3mm SLEEVE FOR FEMALE 2.000
8055396 INSUL BUSH 642353A/1 8/22MM 5.000 4
8055397 INSUL BUSH 642353A/2 8/22mm 4.000 3
8055457 TIE CABLE L=172mm W=4.6mm 115.000 37
8063123 SPACR NYLON L=12.7mm LCBS-8 17.000
8080075 TAPE GLASSFIBRE WIDTH 19mm .005
8080247 FANCW 119x119x39 44l/s 230VAC 2.000 M1,M2
8090012 SPACR M4 L15 Ms 1.000
9514158 WASHE BUTTON 4KM-3073 F 12.000
9514315 PLATE COVER OF SWITCH 4KM-3391 1.000
POWERAWARE OY
BASE 9200 C1

1001621 SUBAS 9250 3-PH BRIDGE 1.000
1001623 SET CABLES UPS 9200 1.000
1001627 SUBAS 9250 RECT/SSW 1.000
1001630 FINAL ASSY 9200 1.000
1001631 SET PCBAS UPS 9075-9250 1.000
1004136 D UPS 9000 VDE-HYVÄKSYNTÄ A4 .000
1009729 SET CABLES UPS 9250 1.000
8002746 ICCPU MC68705P3S 1-CH 28PIN 1.000
8040762 ICCPU M50747 ESP 1-CH 64PIN 1.000
POWERAWARE OY
SET MAGNETICS 9200 20kVA B
1001669 CHOKE 3P 3.67mH 0...+5% 25A A4 1.000 L3

1001671 CHOKE 1.5-2mH 55ADC SATURAT A4 1.000 L2
1001673 CHOKE 3P 1.7mH 5% 43A A4 1.000 L1
1001674 TRAFO 3P 3x240V/3x400/230V 25k 1.000 T1
POWERAWARE OY
SUBAS 9250 BREAKER PANEL C4

1000195 CONNE TERM BLOCK 35mm2 BLUE 3.000 2
1000196 CONNE TERM BLOCK 35mm2 YELL/GR 4.000 3
1000197 CONNE ACC END PLATE 35mm2 GREY .000 1 PC
1001804 FUSE MCB 50A 400VAC 3P K 24V 1.000 F1
1001806 FUSE MCB 63A 440VDC 2P K 24V 1.000 F2
1001811 SWTCH 63A 3P+AUX CHANGE OVER 1.000 S1
1002497 CAPAC PAP 1uF 250VAC Y S-416-1 2.000 A12,A13
1002707 D ASSY DWG BREAKER PANEL 9200 .000
1004025 RAIL CONTACTORS 120MM 9250 A4 1.000 6 (K1-K2)
1004026 RAIL TERM BLOCK 400MM 9250 A4 1.000 5
1004141 D ASSY DWG TERM BLOCS 9250 A3 .000
1004944 SCREW K M4x8 PZ DIN7985A+6907 4.000 31
1010180 SCREW PZ M4x6 Fe ISO 7045 15.000 9
1010408 SCREW K M4x8 PZ DIN6902A+6905 15.000 12
1010488 D ASSY 9250 DWG CONNECT PLATA3 .000
1123190 SCREW HEX M6X45 8.8 A1 ISO4017 1.000 15
4220083 WASHE SPRING 8.1 M FE SINK 8.000
6342005 NUT HEX M5 G8 A2 ISO 4032 2.000 29
6342008 NUT HEX M8 G8 A2 ISO 4032 11.000
8004939 CONNE ACC END CLAMP TS35 RAIL 5.000
8005211 RAIL MOUNTING TS 32 DIN46277 .140 (K1-K2)
8055396 INSUL BUSH 642353A/1 8/22MM 1.000 18
8055397 INSUL BUSH 642353A/2 8/22MM 1.000 19
8090011 SPACR M4 L10 FeZn 4.000 14
POWERWARE OY
FINAL ASSY 9200 G6
0010058 SENSR CURRENT HALL 100A 1:1000 2.000 B2,B3

1001451 WASHE VIBRATION ISOLATOR 46011 8.000 23
1001813 TRAFO CURRENT 200/1A 5VA 1% 3.000 T2-T4
1002070 D WARNING LABELS UPS9075-9250 1.000
1002199 D TARRA UPS9250-9075 KÄYNN/PYS .000
1002200 D STICKER 9250-9075 START/STOP 1.000
1002443 SCREW T HEX M5x8 DIN7500D 50.000
1003109 D START/SHUTD.STICKR 9000S/SW .000
1003111 D START/SHUTD.STICKR 9000S/DE .000
1003483 SCREW K M4x12 DIN7985 16.000 15
1003519 BUSH SNAP-IN, d22mm HOLE 28mm 2.000 2
1005548 SCREW K M4x16 DIN7985+6798 5.000 14
1005550 SCREW K M3x6 DIN7985+6798 3.000
1010178 SCREW PZ M3x12 Fe ISO 7045 2.000
1010179 SCREW PZ M3x16 Fe ISO 7045 4.000 25
1010489 D ASSY 9250 RECT MOD MOUNT A3 .000
1010490 D ASSY 9250 INV MOD MOUNT A3 .000
1010491 D ASSY 9250 DWG CHOKES MOUNTA3 .000
1010492 D ASSY 9250 FAN PLATE BIG A3 .000
1010495 WASHE PLAIN 21x8,5x1,5 8.000 28
1010669 SCREW PZ M4x45 Fe ISO 7045 4.000 38
1123189 SCREW HEX M6X40 8.8 A1 ISO4017 1.000
1263040 SCREW HEX M6X10 TENSILOCK 1.000
1263070 SCREW HEX M6X16 8.8 A1 ISO4017 14.000
1263100 SCREW HEX M6X20 8.8 A1 ISO4017 8.000 19
1263120 SCREW HEX M6X25 8.8 A1 ISO4017 3.000 24
1263560 SCREW HEX M8X16 8.8 A1 ISO4017 4.000
1263670 SCREW HEX M8X40 8.8 A1 ISO4017 4.000
1263675 SCREW HEX M8X55 M8.8 ISO4014 4.000 29
1973320 CONNE 12x4mm2 TERMINAL BLOCK .500 X2,3
2001215 INLET PST D=28MM BLACK # 1.000
2001946 INLET RUB D=47MM # 1.000
2223078 SCREW CYL M4X10 M4.8 ZN 4.000 12
2468002 INLET SLEEVE 12/10mm PLASTIC 1.000
FINAL ASSY 9200 G6

6342004 NUT HEX M4 G8 A2 ISO 4032 4.000 20
6342006 NUT HEX M6 G8 A2 ISO 4032 21.000 11
6342008 NUT HEX M8 G8 A2 ISO 4032 14.000 18
8005150 TIE CABLE L=102mm W=2.5mm 135.000
8005156 TIE CABLE L=381mm W=4.6mm 1.000
8030844 FERRI RING 36x23x15 5800nH 25% 7.000 51
8055396 INSUL BUSH 642353A/1 8/22MM 5.000 4
8055397 INSUL BUSH 642353A/2 8/22mm 4.000 3
8055457 TIE CABLE L=172mm W=4.6mm 115.000 37
8080075 TAPE GLASSFIBRE WIDTH 19mm .005
8080252 FANCC 172x150x38 100l/s 230VAC 2.000 M1,M2
8090012 SPACR M4 L15 Ms 1.000
9514158 WASHE BUTTON 4KM-3073 F 12.000
POWERAWARE OY
BASE 9400 C1

1000832 SET PCBAS UPS 9300-9600 1.000 A6,A7...
1000969 D FUNCT. DESC. UPS 9000 .000
1001378 SUBAS 9400 HALF BRIDGE 3.000 A2,A3,A4
1001379 SET CABLES UPS 9400 1.000
1001421 SUBAS 9400 RECTIFIER 1.000 A1
1001422 SUBAS 9400 STATIC SWITCH 1.000 A5
1001424 FINAL ASSY 9400 1.000
1002126 D TEST INS SPARE PARTS 9000 A4 .000
1009707 SET CABLES UPS 9400 1.000
POWERAWARE OY
1001175 TRAFO 3P 3x240V/3x400/230V 40k 1.000 T1

1001176 CHOKE 3P 0,9mH 5% 80A A4 1.000 L1
1001177 CHOKE 3P 1,83mH 0...+5% 32A A4 1.000 L3
1001543 CHOKE 0.3-0.5MH 150ADC SATURAT 1.000 L2
9519230 CHOKE 210ADC 0.1-0,3MH F 1.000 L2
POWERAWARE OY
SUBAS 9400 BREAKER PANEL H3

1000195 CONNE TERM BLOCK 35mm2 BLUE 3.000 X1
1000197 CONNE ACC END PLATE 35mm2 GREY .000 X1, 5 PCS
1000300 SWTCH 125A 3P CHANGE OVER MBP 1.000 S1
1000304 TRAFO CUR. 2/4/600A 0,4A 10VA 3.000 T2-T4
1000436 CONNE ACC JUMPER 2 POLE 35mm2 4.000 X1
1000444 PLATE ASSEMBLY/CONNECTION 1.000 90
1001004 PLATE CURRENT TRAFO MOUNTING 1.000 93
1001025 RAIL CURRENT/BATTERY SWITCH 2.000 (F2)
1001027 RAIL CURRENT2/MANUAL BY-PASS 3.000 (S1)
1001187 PLATE MOUNTING/BREAKER PANEL 2.000
1001187 PLATE MOUNTING/BREAKER PANEL 1.000 37
1001192 PLATE MOUNTING BREAKERS 9000 .000 = MITSUBISH
1001192 PLATE MOUNTING BREAKERS 9000 .000 FOR F1&F2
1001192 PLATE MOUNTING BREAKERS 9000 .000 38
1001346 FUSE MCB 80A 400VAC 3P 24VDC 1.000 F1
1001347 FUSE MCB 100A 440VDC 4P 24VDC 1.000 F2
1001430 RAIL CURR/BATT SW UPS 9400 2.000 (F2)
1001470 CONNE TERM BLOCK 50MM2 GREY 8.000 X1
1001486 RAIL UPS 9000/DC-BREAKER 4.000 (F2)
1001487 RAIL UPS 9000/AC-BREAKER 6.000 (F1)
1001559 CONNE ACC END CLAMP WEW 35 4.000 X1
1002497 CAPAC PAP 1uF 250VAC Y S-416-1 1.000 C9
1002518 D ASSY DWG1 BREAKER PANEL 9600 .000
1002519 D ASSY DWG2 BREAKER PANEL 9600 .000
1003107 CAPAC PAP 4x0,3uF 250VAC Y 1.000 C8
1004022 #HOLDE STRAIN RELIEF 40MM META 3.000 (X1)/46
1004023 RAIL CABLE HOLDE 280mm C16 A4 1.000 (X1)/45
1004024 RAIL TERM BLOCK 290MM 9600 A4 1.000 X1
1004901 WASHE M4 POLYAMID 3.8x9.0x1.0 1.000 (S1)
1004936 HOLDE STRAIN RELIEF d 26-30mm 3.000 (X1) 79
1004938 RAIL CABLE HOLDE 280mm C12 A4 1.000 (X1)
1004944 SCREW K M4x8 PZ DIN7985A+6907 15.000
1008222 CONNE ACC SEPARATOR PLATE35mm2 3.000 X1
1009164 § SCREW CYL M5X25 M4.6 ZNA1 21 4.000
1009695 D ASSY 9300-9600 CONN PLATE A3 .000
1010165 SCREW K M5x25 PZ DIN6902A+6905 4.000 86
1010179 SCREW PZ M3x16 Fe ISO 7045 2.000 63
1010180 SCREW PZ M4x6 Fe ISO 7045 9.000 1
1010408 SCREW K M4x8 PZ DIN6902A+6905 4.000
1123189 SCREW HEX M6X40 8.8 A1 ISO4017 8.000 82
1263040 SCREW HEX M6X10 TENSILOCK 4.000 85
1973320 CONNE 12x4mm2 TERMINAL BLOCK .330 X2
2223076 # SCREW SLO M4X8 M4.6 ZN A1 18.000 408
2223078 SCREW CYL M4X10 M4.8 ZN 4.000 410
SUBAS 9400 BREAKER PANEL H3
2223088 § SCREW SLO M4X20 M4.6 ZN A1 4.000 420

2224045 § SCREW CYL M4X8 ZN 4.6 SFS21 6.000
2545021 PLATESCE.AB2.9*9.5 FEZN D7981 12.000 94
4220063 WASHE SPRING 6.1 M DIN 127 9.000 601
6342004 NUT HEX M4 G8 A2 ISO 4032 1.000 2
8005201 RAIL NS 35*7.5 DIN EN 50022 .280 X1
8006865 LABEL VOLTAGE WARNING STICKER 3.000
8011255 RESIS 22R 5W/2,5W 5% WIRE W 3.000 R1-3
8050945 CONNE FASTON 6.3x0.8mm 1.0-2.5 6.000 (R1-3)
8050975 CONNE FLAT 3POLE 6.3*3 B2547FL 6.000 (R1-3)
8051180 RAIL RKKS SSTL NO:13 20140-5 .300 45
8051180 RAIL RKKS SSTL NO:13 20140-5 .280 (X1)/45
8051185 HOLDE PST FOR CABLE d 7-38mm 12.000 (X1)/46
8053557 SENSR CURRENT HALL 200A 1:2000 1.000 B2
8055396 INSUL BUSH 642353A/1 8/22MM 1.000 41
8055397 INSUL BUSH 642353A/2 8/22MM 1.000 42
8055431 INSUL PT230FR 50X50 3.000 (X1) 79
8055585 CLAMP CABLE 185mm2 4xM6 24PPK5 5.000 81 GND
8055585 CLAMP CABLE 185mm2 4xM6 24PPK5 2.000 43
8055585 CLAMP CABLE 185mm2 4xM6 24PPK5 2.000 GND
8060080 LABEL C 292 NR 01-12 1.000 48
8090012 SPACR M4 L15 Ms 1.000 92
9513137 PLATE THREADED CABLE CLAMP F 2.000 80
POWERAWARE OY
FINAL ASSY 9400 E5
0263690 SCREW M8X50 8.8 ZN SFS 2064 4.000 52

1000050 LOCK LATCH ST.360.3Y40 TEKAMA 1.000
1000051 LOCK KEY ST.448.311 11MM TEKA 1.000
1000347 RAIL CURRENT PLUS/MINUS A4 2.000 70
1001012 RESIS 6,8K 50W WW 1.000 R4
1001328 LUG CABLE 6-35 DIN 46234 2.000
1001465 D LABEL COMP MARKINGS UPS 9000 .000
1001466 D LABEL DOOR UPS9300-9600 1.000
1001488 PLATE PROTECT. SHIELD UPS 9000 1.000
1002198 D UPS9300-9600 KÄYNN/PYS TARRA .000
1002336 D WARNING LABELS UPS9300/9400 .000
1002517 D ASSY DWG FINAL UPS 9300-9600 .000
1002520 D ASSY DWG FAN PLATE 9300-9600 .000
1002521 D ASSY DWG RECT/SSW SHELF 9600 .000
1002522 D ASSY DWG INVERTER SHELF 9600 .000
1003110 D START/SHUTD.STICKR 9000/SE .000
1003112 D START/SHUTD.STICKR 9000/DE .000
1003525 PLATE UPPER PROT.SHIELD 9000 1.000
1005548 SCREW K M4x16 DIN7985+6798 6.000
1005550 SCREW K M3x6 DIN7985+6798 5.000 22
1008512 SCREW K M3x8 DIN7985+6798 2.000
1010174 INSUL SHEET 35x30x1 PVC A4 2.000
1010176 INSUL SOUND ABS. A13 330x500x1 1.000
1010178 SCREW PZ M3x12 Fe ISO 7045 2.000
1010179 SCREW PZ M3x16 Fe ISO 7045 6.000
1263070 SCREW HEX M6X16 8.8 A1 ISO4017 19.000
1263100 SCREW HEX M6X20 8.8 A1 ISO4017 9.000 66
1263120 SCREW HEX M6X25 8.8 A1 ISO4017 2.000
1263590 SCREW HEX M8X20 8.8 A1 ISO4017 36.000
1263630 SCREW HEX M8X30 8.8 A1 ISO4017 1.000
1263670 SCREW HEX M8X40 8.8 A1 ISO4017 4.000
1264100 SCREW HEX M10X25 8.8A1 ISO4017 4.000
1973320 CONNE 12x4mm2 TERMINAL BLOCK 1.000 X2-5
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 6.000 308
FINAL ASSY 9400 E5
2223041 § SCREW CYL.HEAD M3X12 SFS 217 2.000 312

2223074 § SCREW CYL M4X6 M4.6 ZNA1 217 1.000 406
2223076 # SCREW SLO M4X8 M4.6 ZN A1 8.000 408
2223078 SCREW CYL M4X10 M4.8 ZN 10.000
2223080 # SCREW CYL.HEAD M4X12 SFS 217 12.000 412
2223084 § SCREW CYL M4X16 4.6 ZN SFS21 6.000 416
2541075 SCREW T HEX M5X12 DIN7500D 20.000
4040310 WASHE PLAIN M10 Fe ISO 7089 .000
4220043 # WASHE SPRING M4 FE/ZN DIN127 30.000 401
4220083 WASHE SPRING 8.1 M FE SINK 38.000 801
5797752 BLIND RIVET TAP D56 1.000
6342003 HEX NUT M3 2.000
6342004 NUT HEX M4 G8 A2 ISO 4032 12.000 2
6342006 NUT HEX M6 G8 A2 ISO 4032 33.000 69
6342008 NUT HEX M8 G8 A2 ISO 4032 39.000 55
6342010 NUT HEX M10 G8 A2 ISO 4032 4.000
6342012 NUT HEX M12 ISO 4032 8.000 57
8001207 HOLDE RESIS 15 25 50W 41B51GRV 2.000 (R4)
8001558 #CAPAC PRO 10uF 400VAC MKKP M8 3.000 C5-C7
8030844 FERRI RING 36x23x15 5800nH 25% 10.000
8050650 LUG CABLE 6-10 DIN 46234 6.000
8050655 LUG CABLE 8-10 DIN 46234 10.000
8050665 LUG CABLE 6-16 DIN 46234 9.000
8050680 LUG CABLE 6-25 DIN 46234 12.000
8050685 LUG CABLE 8-25 DIN 46234 6.000
8050705 LUG CABLE 10-35 DIN 46234 2.000
8050900 END SLEEVE 6-15 DIN 46228 1.000
8050915 CONNE FASTON 6.3x0.8mm 4.0-6.0 6.000
8050950 CONNE FASTON 6.3x0.8mm 0.5-1.5 6.000 (R2-R4)
8050975 CONNE FLAT 3POLE 6.3*3 B2547FL 6.000 (R2-R4)
8055396 INSUL BUSH 642353A/1 8/22MM 4.000 50
8055397 INSUL BUSH 642353A/2 8/22MM 4.000 51
FINAL ASSY 9400 E5
8060080 LABEL C 292 NR 01-12 2.000

8064314 ASSY 9/10k DISPLAY PNL FPS 1.000 68
8064326 LABEL !-STICKER KK326 1.000
8080075 TAPE GLASSFIBRE WIDTH 19mm .005 70
8080252 FAN 172x150x38 100l/s 220VAC 3.000 M1-M3
8090011 SPACR M4 L10 FeZn 1.000 411
9514158 WASHE BUTTON 4KM-3073 F 16.000
POWERAWARE OY
BASE 9600 C1

1000279 SUBAS 9600 HALF BRIDGE 3.000 A2,3,4
1000280 SET CABLES UPS 9600 1.000
1000285 SUBAS 9600 RECTIFIER 1.000 A1
1000286 SUBAS 9600 STATIC SWITCH 1.000 A5
1000410 FINAL ASSY 9600 1.000
1000832 SET PCBAS UPS 9300-9600 1.000 >A6,A7..
1000969 D FUNCT. DESC. UPS 9000 .000
1002126 D TEST INS SPARE PARTS 9000 A4 .000
1009422 SET CABLES UPS 9600 1.000
POWERAWARE OY
1000291 TRAFO 3P 3x240V/3x400/230V 60k 1.000 T1

1000292 CHOKE 3P 0,5mH 125A 1.000 L1
1000293 CHOKE DC 0.2mH 150A 1.000
1000294 CHOKE 3P 1,22mH 0...+5% 52A A4 1.000 L3
1001543 CHOKE 0.3-0.5MH 150ADC SATURAT 1.000 L2
9519230 CHOKE 210ADC 0.1-0,3MH F 1.000
POWERAWARE OY
SUBAS 9600 BREAKER PANEL G3
1000298 FUSE MCB 125A 660VAC 3P 24VDC 1.000 F1

1000299 FUSE MCB 160A 440VDC 4P 24VDC 1.000 F2
1000300 SWTCH 125A 3P CHANGE OVER MBP 1.000 S1
1000304 TRAFO CUR. 2/4/600A 0,4A 10VA 3.000 T2-T4
1000444 PLATE ASSEMBLY/CONNECTION 1.000 90
1001004 PLATE CURRENT TRAFO MOUNTING 1.000 93
1001025 RAIL CURRENT/BATTERY SWITCH 2.000 (F2)
1001027 RAIL CURRENT2/MANUAL BY-PASS 3.000 (S1)
1001187 PLATE MOUNTING/BREAKER PANEL 2.000
1001470 CONNE TERM BLOCK 50MM2 GREY 12.000 X1 75
1001486 RAIL UPS 9000/DC-BREAKER 4.000 (F2)
1001487 RAIL UPS 9000/AC-BREAKER 6.000 (F1)
1001559 CONNE ACC END CLAMP WEW 35 3.000 X1 78
1002497 CAPAC PAP 1uF 250VAC Y S-416-1 1.000 C9
1003011 CONNE ACC JUMPER 2 POLE 50mm2 4.000 X1
1003107 CAPAC PAP 4x0,3uF 250VAC Y 1.000 C8
1004024 RAIL TERM BLOCK 290MM 9600 A4 1.000 X1 73
1004901 WASHE M4 POLYAMID 3.8x9.0x1.0 1.000 (S1)
1004937 HOLDE STRAIN RELIEF d 30-34mm 3.000 (X1) 79
1004938 RAIL CABLE HOLDE 280mm C12 A4 1.000 X1 74
1004944 SCREW K M4x8 PZ DIN7985A+6907 15.000
1009695 D ASSY 9300-9600 CONN PLATE A3 .000
1010165 SCREW K M5x25 PZ DIN6902A+6905 4.000 86
1010179 SCREW PZ M3x16 Fe ISO 7045 2.000 63
1010180 SCREW PZ M4x6 Fe ISO 7045 9.000 1
1010408 SCREW K M4x8 PZ DIN6902A+6905 4.000
1123189 SCREW HEX M6X40 8.8 A1 ISO4017 8.000 82
1973320 CONNE 12x4mm2 TERMINAL BLOCK .330 X2
2000283 LABEL VDE GROUNDING STICKER # 1.000 3
2545021 PLATESCE.AB2.9*9.5 FEZN D7981 12.000 94
6342004 NUT HEX M4 G8 A2 ISO 4032 1.000 2
8005153 CLAMP FLAT CABLE 16P ADH. 2.000 5
8050945 CONNE FASTON 6.3x0.8mm 1.0-2.5 6.000 (R2-4)
8050975 CONNE FLAT 3POLE 6.3*3 B2547FL 6.000 (R2-4)
8053557 SENSR CURRENT HALL 200A 1:2000 1.000 B2
SUBAS 9600 BREAKER PANEL G3
8055431 INSUL PT230FR 50X50 3.000 (X1) 79

8055585 CLAMP CABLE 185mm2 4xM6 24PPK5 5.000 81 GND
8090012 SPACR M4 L15 Ms 1.000 92
9513137 PLATE THREADED CABLE CLAMP F 2.000 80
POWERAWARE OY
FINAL ASSY 9600 F
0263690 SCREW M8X50 8.8 ZN SFS 2064 4.000 52

1000050 LOCK LATCH ST.360.3Y40 TEKAMA 1.000
1000051 LOCK KEY ST.448.311 11MM TEKA 1.000
1000347 RAIL CURRENT PLUS/MINUS A4 2.000 70
1001012 RESIS 6,8K 50W WW 1.000 R4
1001328 LUG CABLE 6-35 DIN 46234 9.000
1001465 D LABEL COMP MARKINGS UPS 9000 .000
1001466 D LABEL DOOR UPS9300-9600 1.000
1001488 PLATE PROTECT. SHIELD UPS 9000 1.000
1002198 D UPS9300-9600 KÄYNN/PYS TARRA .000
1002517 D ASSY DWG FINAL UPS 9300-9600 .000
1002520 D ASSY DWG FAN PLATE 9300-9600 .000
1002521 D ASSY DWG RECT/SSW SHELF 9600 .000
1002522 D ASSY DWG INVERTER SHELF 9600 .000
1003110 D START/SHUTD.STICKR 9000/SE .000
1003112 D START/SHUTD.STICKR 9000/DE .000
1003525 PLATE UPPER PROT.SHIELD 9000 1.000
1005548 SCREW K M4x16 DIN7985+6798 6.000
1005550 SCREW K M3x6 DIN7985+6798 5.000 22
1008512 SCREW K M3x8 DIN7985+6798 2.000
1010178 SCREW PZ M3x12 Fe ISO 7045 2.000
1010179 SCREW PZ M3x16 Fe ISO 7045 6.000
1010180 SCREW PZ M4x6 Fe ISO 7045 4.000
1010408 SCREW K M4x8 PZ DIN6902A+6905 1.000
1014089 PLATE 9600 PLASTIC SIDE A4 2.000
1014090 PLATE 9600 PLASTIC LONG NAR.A4 1.000
1014091 PLATE 9600 PLASTIC LONG WID.A4 1.000
1263070 SCREW HEX M6X16 8.8 A1 ISO4017 19.000
1263100 SCREW HEX M6X20 8.8 A1 ISO4017 9.000 66
1263120 SCREW HEX M6X25 8.8 A1 ISO4017 2.000
1263590 SCREW HEX M8X20 8.8 A1 ISO4017 36.000
FINAL ASSY 9600 F
1263630 SCREW HEX M8X30 8.8 A1 ISO4017 1.000

1263670 SCREW HEX M8X40 8.8 A1 ISO4017 4.000
1264100 SCREW HEX M10X25 8.8A1 ISO4017 4.000
1973320 CONNE 12x4mm2 TERMINAL BLOCK 1.000 X2-5
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 6.000
2223041 § SCREW CYL.HEAD M3X12 SFS 217 2.000
2223076 # SCREW SLO M4X8 M4.6 ZN A1 8.000
2223078 SCREW CYL M4X10 M4.8 ZN 10.000
2223080 # SCREW CYL.HEAD M4X12 SFS 217 12.000
2223084 § SCREW CYL M4X16 4.6 ZN SFS21 6.000
4220043 # WASHE SPRING M4 FE/ZN DIN127 30.000
4220083 WASHE SPRING 8.1 M FE SINK 38.000 54
5797752 BLIND RIVET TAP D56 1.000
6342003 HEX NUT M3 2.000
6342004 NUT HEX M4 G8 A2 ISO 4032 12.000 2
6342006 NUT HEX M6 G8 A2 ISO 4032 33.000 69
6342008 NUT HEX M8 G8 A2 ISO 4032 39.000 55
6342010 NUT HEX M10 G8 A2 ISO 4032 4.000
6342012 NUT HEX M12 ISO 4032 8.000 57
8001207 HOLDE RESIS 15 25 50W 41B51GRV 2.000 (R4)
8001558 #CAPAC PRO 10uF 400VAC MKKP M8 3.000 C5-C7
8011255 RESIS 22R 5W/2,5W 5% WIRE W 3.000
8030844 FERRI RING 36x23x15 5800nH 25% 7.000
8030844 FERRI RING 36x23x15 5800nH 25% 10.000
8050665 LUG CABLE 6-16 DIN 46234 6.000
8050670 LUG CABLE 8-16 DIN 46234 6.000
8050680 LUG CABLE 6-25 DIN 46234 12.000
8050685 LUG CABLE 8-25 DIN 46234 3.000
8050700 LUG CABLE 8-35 DIN 46234 6.000
FINAL ASSY 9600 F
8050717 LUG CABLE 6-50 DIN 46234 3.000

8050720 LUG CABLE 10-50 DIN 46234 2.000
8050900 END SLEEVE 6-15 DIN 46228 1.000
8050915 CONNE FASTON 6.3x0.8mm 4.0-6.0 6.000
8050950 CONNE FASTON 6.3x0.8mm 0.5-1.5 6.000 (R2-R4)
8050975 CONNE FLAT 3POLE 6.3*3 B2547FL 6.000 (R2-R4)
8055396 INSUL BUSH 642353A/1 8/22MM 4.000 50
8055397 INSUL BUSH 642353A/2 8/22MM 4.000 51
8055420 INSUL SUPPORT NTGD 1N1 3.000
8060080 LABEL C 292 NR 01-12 2.000 62
POWERAWARE OY
SET COVER PLATES UPS 9200 A
1001053 PANEL UPS9000 SIDE A3 2.000

1001054 PANEL TOP, CABINETS 1.000
1001999 DOOR UPS 9075-9250 1.000
1002004 PLATE REAR UPS 9200 1.000
POWERAWARE OY
SET COVER PLATES UPS 9600 B
1000329 DOOR UPS 9300-9600 1.000 58

1000330 PANEL FRONT UPS 9300-9600 1.000 59
1000331 PLATE REAR UPS9600 1.000 57
1000348 PLATE ROOF UPS9600 A4 1.000
1001053 PANEL UPS9000 SIDE A3 2.000
POWERWARE OY
SUBAS 9250 RECT/SSW D1
1000231 PCBAS RECTIFIER CONTROL 9k/10k .000 A1

1000287 PCBAS STATIC SWITCH 9k/10k .000 A2
1000367 PLATE PCB HOLDER UPS 9000 2.000 3
1000367 PLATE PCB HOLDER UPS 9000 1.000
1000482 D TESTER RECT/SSW MOD 9000 A4 .000
1001981 PLATE PCB HOLDER RIGHT UPS9000 1.000
1002012 D PARTS LST RECTIF&SSW STACK20 1.000
1002013 D ASSY DWG RECTIF&SSW STACK 20 .000
1002105 D SCHEMA SUBAS RECT&SSW9250 A4 .000
1002417 STACK RECTIF&ST.SWITCH UPS9200 1.000
1002676 STACK RECTIF&STATIC SW 9200 1.000 4
1002708 D ASSY DWG RECT/SSW MOD 9200 .000
1010408 SCREW K M4x8 PZ DIN6902A+6905 12.000 7
1010487 D ASSY 9250 DWG RECT MOD A3 .000
1010505 LABEL BAR CODE 1.000 1
1263120 SCREW HEX M6X25 8.8 A1 ISO4017 2.000
2223076 # SCREW SLO M4X8 M4.6 ZN A1 12.000
2223117 § SCREW SLO M5X10 M4.6 SFS 217 4.000
2223119 § SCREW CYL M5X12 4.6 ZN SFS21 2.000
4220053 WASHE SPRING 5,1 M DIN127 9.000
4220063 WASHE SPRING 6.1 M DIN 127 2.000
6342004 NUT HEX M4 G8 A2 ISO 4032 8.000 6
6342006 NUT HEX M6 G8 A2 ISO 4032 2.000
POWERAWARE OY
STACK RECTIF&STATIC SW 9200 B
1002013 D ASSY DWG RECTIF&SSW STACK 20 .000

1002319 PLATE 2 BOTTOM 9000 3-PH BRIDG 1.000
1002441 FUSE BOLT 63A 660V ULTRA FAST 3.000 13
1002677 PROFI UPS 9000 STACK REC&SSW 1.000 1
1002678 RAIL ASSY NR1 RECTIF&SSW 9000 2.000 6
1002680 BAR BUSBAR STACK UPS9000 6.000 15
1002680 BAR BUSBAR STACK UPS9000 3.000 15(V1,V3)
1002681 INSUL SUPPORT MS 305 M5 3.000 14
1002682 THYRI BRIDGE 100A 1200V SKDT 1.000 13
1002683 SENSR THERMO O90°C C68°C M4x8 1.000 5, S1
1002757 PCBAS RC-CIRCUIT 3.000 14,AK1-AK3
1002757 PCBAS RC-CIRCUIT 3.000
1006405 RAIL CURRENT 9200 RECT/SSW A4 2.000 11(V4-V6)
2223092 § SCREW CYL M4X25 M4.6 ZNA1 21 4.000 4
2223114 # SCREW CYL M5X8 4.6 ZN SFS21 17.000 8,9,10,16
2223114 # SCREW CYL M5X8 4.6 ZN SFS21 14.000 8,9,10
2223120 # SCREW SLO M5X14 SFS 2176 6.000 10
2223126 # SCREW CYL M5X18M4.6ZNA1 2176 12.000 8,9
4040305 WASHE PLAIN M5 Fe ISO 7089 20.000 8,9,10,16
4040305 WASHE PLAIN M5 Fe ISO 7089 18.000 8,9,10
4220053 WASHE SPRING 5,1 M DIN127 18.000 8,9,10
6342005 NUT HEX M5 G8 A2 ISO 4032 6.000 16
8002355 THYRI MOD 55A 1600V 3.000 13, V4-V6
8002355 THYRI MOD 55A 1600V 3.000
8002355 THYRI MOD 55A 1600V 3.000 12
8040394 THYRI MOD 95A 1600V 3.000 12, V1-V3
8040394 THYRI MOD 95A 1600V 3.000
8080244 INSUL FAN 30024700 1.000 2, (M1)
8080247 FANCW 119x119x39 44l/s 230VAC 1.000 3, M1
9513865 PLATE AIR GUIDE2 3PHBR 4KM2274 2.000 17
POWERAWARE OY
PCBAS RECTIFIER CONTROL 9k/10k K
1000124 ICOPT 5000VRMS HI-GAIN CNW139 3.000 A2-A4

1000232 PCBRD RECTIFIER CONTROL CIRC 1.000
1000233 D CIRC SCHEMA RECTIFIER CONTR .000
1000267 TRAFO 230/2x14V 5VA 3.000 T7-T9
1000272 CAPAC EST 2,2uF 50VDC 10% p5mm 2.000 C4,C11
1000473 D 9k RECTFER PCBA TESTINTR FIN .000
1000974 D ASSY DWG PCBAS RECTIFIER CON .000
1002390 ICOPA DUAL LM358 PLASTIC 3.000 A1,A5,A17
1003656 INSUL SPACER 3-3.3mm FOR LED 1.000 (H1)
1003753 CAPAC CER 1uF 50VDC 20% p=5mm 2.000 C14,15
1006431 D UPGRADE INSTR RECTF PCBA 9k .000
1006435 D 9k RECTF PCBA TEST INSTR GB .000
1008246 GLUE SILICONE ADHESIVE RTV744 .010
1008432 D LABEL UPS9000 RECT. BOARD .007
1010739 RESIS 95K3 0.4W 1% MET 2.000 R44-45
1010840 SCREW PZ M3x8 Fe ISO 7045 8.000 (A7,A8,T7)
1010840 SCREW PZ M3x8 Fe ISO 7045 8.000 (T8,T9)
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 8.000 (A7,A8,T7)
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 8.000 (T8,T9)
4040303 WASHE PLAIN M3 Fe ISO 7089 16.000 (A7,A8,T7)
4040303 WASHE PLAIN M3 Fe ISO 7089 16.000 (T8,T9)
4313032 WASHE LOCK-SER M3 FE DIN6798A 8.000 (A7,A8,T7)
4313032 WASHE LOCK-SER M3 FE DIN6798A 8.000 (T8,T9)
6041120 TUBE SILICON 1.0x0.4mm .350
8001070 RESIS NETWORK 9x10k SIP-10 1.000 R46
8002204 INSUL SPACER TO5/18/92/98 4.000 (V4,5,29,
8002204 INSUL SPACER TO5/18/92/98 4.000 A6)
8002332 TRANN 0.1A 50V T0-18 BC107A 2.000 V4,V29
8002333 TRANP 0.1A -50V TO-18 BC177A 1.000 V5
8002527 ZENER 15V 1W3 5% DO-41 1.000 V33
8002747 ICLIN 7xDARL DRIVER ULN2004A 1.000 A13
8003550 TRAFO PULSE 1:1 IT 258 6.000 T1-T6
8006996 §CONNE FLAT CBL 16-P MALE 180° 1.000 X8
8010080 RESIS 46R4 0.4W 1% 50PPM 10.000 R69-R74
8010080 RESIS 46R4 0.4W 1% 50PPM 10.000 R14,R101
8010080 RESIS 46R4 0.4W 1% 50PPM 10.000 R103,R104
8010089 RESIS 100R 0.4W 1% MET 14.000 R56-R68
8010089 RESIS 100R 0.4W 1% MET 14.000 R93
8010143 RESIS 464R 0.4W 1% MET 1.000 R95
8010145 RESIS 511R 0.4W 1% 50PPM 1.000 R33
8010162 RESIS 1K00 0.4W 1% MET 7.000 R6,R23,R26
8010162 RESIS 1K00 0.4W 1% MET 7.000 R37,R39,
8010162 RESIS 1K00 0.4W 1% MET 7.000 R80,R100
8010180 RESIS 2K15 0.4W 1% MET 5.000 R13,R27,
8010180 RESIS 2K15 0.4W 1% MET 5.000 R82,R85,
8010180 RESIS 2K15 0.4W 1% MET 5.000 R96
8010190 RESIS 3K16 0.4W 1% MET 2.000 R16,R17
8010194 RESIS 4K64 0.4W 1% MET 5.000 R11,R35,
8010194 RESIS 4K64 0.4W 1% MET 5.000 R84,R87,
8010194 RESIS 4K64 0.4W 1% MET 5.000 R88
8010201 RESIS 8K25 0.4W 1% MET 1.000 R29

8010204 RESIS 17K8 0.4W 1% MET 1.000 R99
8010206 RESIS 6K81 0.4W 1% MET 3.000 R18,R19,
8010206 RESIS 6K81 0.4W 1% MET 3.000 R36
8010208 RESIS 19K6 0.4W 1% MET 1.000 R30
8010209 RESIS 10K0 0.4W 1% MET 13.000 R31,32,34,
8010209 RESIS 10K0 0.4W 1% MET 13.000 R50,51,53,
8010209 RESIS 10K0 0.4W 1% MET 13.000 R81,83,40,
8010209 RESIS 10K0 0.4W 1% MET 13.000 R89-92
8010209 RESIS 10K0 0.4W 1% MET 13.000
8010211 RESIS 26K1 0.4W 1% MET 1.000 R8
8010212 RESIS 31K6 0.4W 1% MET 5.000 R20,R102,
8010212 RESIS 31K6 0.4W 1% MET 5.000 R97,R41-42
8010213 RESIS 21K5 0.4W 1% MET 2.000 R9,R12
8010214 RESIS 46K4 0.4W 1% MET 2.000 R10,R28
8010219 RESIS 100K 0.4W 1% MET 2.000 R43,
8010219 RESIS 100K 0.4W 1% MET 2.000 R52
8010220 RESIS 178K 0.4W 1% MET 1.000 R25
8010221 RESIS 51K1 0.4W 1% MET 1.000 R24
8010226 RESIS 38K3 0.4W 1% MET 5.000 R7,R75-R78
8010230 RESIS 215K 0.4W 1% MET 1.000 R94
8010232 RESIS 82K5 0.4W 1% MET 3.000 R47-R49
8010245 RESIS 464K 0.4W 1% MET 1.000 R22
8010246 RESIS 562K 0.4W 1% MET 1.000 R54
8010250 RESIS 1M00 0.4W 1% MET 1.000 R38
8010251 RESIS 23K7 0.4W 1% METAL 1.000 R98
8010490 RESIS 681K 0.4W 1% MET 1.000 R86
8012381 TRIMM 20K 0W5 TYPE Y CERMET 2.000 R2-3
8012407 TRIMM 10K 0W5 TYPE Y CERMET 3.000 R1,4,5
8020001 CAPAC CER 33pF 200VDC 20% 5.08 1.000 C28
8020025 CAPAC CER 10nF 200VDC 20% p5 3.000 C6,C33,
8020025 CAPAC CER 10nF 200VDC 20% p5 3.000 C39
8020031 CAPAC ELE 220uF 35V 11x20 p5mm 4.000 C1-3,7
8020042 CAPAC ELE 22uF 16V 6x11 p2.5 2.000 C5,C45
8020197 CAPAC CER 47nF 100VDC 20% p5 3.000 C22-C24
8020198 CAPAC CER 100nF 100VDC 20% p5 21.000 C19-C21,
8020198 CAPAC CER 100nF 100VDC 20% p5 21.000 C40,
8020198 CAPAC CER 100nF 100VDC 20% p5 21.000 C42-C44
8020201 CAPAC EST 220nF 63VDC 10% p5mm 5.000 C8,C16-C18
8020201 CAPAC EST 220nF 63VDC 10% p5mm 5.000 C41
8020217 CAPAC EST 1uF 63VDC 10% p5mm 1.000 C36
8020245 CAPAC PAP 10nF 250VAC Y 20% 2.000 C46, C47
8040091 DIODE 150mA 75V DO-35 1N4446 19.000 V6,V13-V16

8040091 DIODE 150mA 75V DO-35 1N4446 19.000 V19-V28,
8040091 DIODE 150mA 75V DO-35 1N4446 19.000 V30-V32,
8040091 DIODE 150mA 75V DO-35 1N4446 19.000 V34
8040094 DIODE 1A 30V SCHOTTKY DO-41 2.000 V12,17
8040404 DIODE BRIDGE 1A 200V 3.000 V1-V3
8040753 ICMOS 4x2NAND/SCM TRIG 4093B 1.000 A18
8040766 ICMOS 14BIT BINCOUNT/OSC 4060B 1.000 A15
8040767 ICMOS TRIPLE 3 INP NOR CD4025B 1.000 A14
8040768 ICMOS HEX INV/BUFF STR HCF4502 1.000 A12
8040820 ICREF 6.9V .6-15MA TO46LM329DH 1.000 A6
8040822 ICREG +12V 1A 4% TO-220 7812 1.000 A7
8040823 ICREG -12V 1A 4% TO-220 7912 1.000 A8
Plus 5xx (UPS 9000)
FUNCTIONAL DESCRIPTION OF RECTIFIER MODULE
1. TECHNICAL SPECIFICATIONS
Input voltage range 3 x 198....3 x 264 VAC

Frequency range 45....65 Hz
Operating temperature range 0....40 C
2. GENERAL
Circuit diagram, sub assembly rectifier up to 25kVA 10 02 105

Circuit diagram, sub assembly rectifier up to 60kVA 10 01 140
Layout, rectifier control board 10 00 974
Circuit diagram, rectifier control board 10 00 233
The rectifier consists of an input choke L1, a filtering choke L3, filtering capacitors C1 and the
rectifier module A1. The rectifier module consists of three double thyristor packs, a rectifier
control circuit board, thyristor RC-networks and an over temperature sensor. The thyristors are
driven by the control circuit.
3. RECTIFIER CONTROL CIRCUIT
The rectifier control circuit consists of an auxiliary power supply, control circuits and trigger circuits,
which are situated on the same circuit board.
3.1 Auxiliary power supply
The DC power is generated from the input mains voltage by transformers T7-T9, rectifier diode
bridges V1-V3 and smoothing capacitors C1-C3, this voltage feeds the pulse transformers T1-T6.
The same voltage is also stabilized to + 12VDC and - 12VDC for internal circuits with A7 and A8.
3.2 Control circuit
The control circuit senses the rectifier output voltage and current to process the control signal for the
conduction angle of the thyristors.
The sense voltage is obtained by measuring the output voltage from the + and - bars of the thyristors.
This voltage is supplied to the control circuit to pins X9,1 and X9,3 and then there is a voltage divider
which is scaling it properly for the control circuit. Control signal to the trigger circuit is given from
operational amplifier A17-B, with 0V level corresponding to a fully controlled conduction angle, and
a level of about 10V corresponding to a minimum angle control. The reference voltage of the output
voltage is adjustable by trimmer potentiometer R5.
Title UPS 9000 (PLUS 5xx) FUNCTIONAL DESCRIPTION

OF RECTIFIER MODULE
POWERWARE Approved
Issued JS 8.7.2003 Page Page 1 of 2
Plus 5xx (UPS 9000)
The rectifier output current is measured by a Hall current sensor B3. The current sense signal
is applied to the control circuit via connector X10,1 of the control circuit, and it affects the
control of the thyristor conduction angle during current limiting. The reference voltage of
current limiting is adjustable by trimmer potentiometer R4. The control circuit also takes
care of the rectifier soft-start.
3.3 Trigger circuit
Transformers T7-T9 also supply the trigger voltages for trigger circuit. The trigger voltages
are filtered and clipped by diodes and applied to trigger circuits A9-A11. These circuits form
the trigger pulses to control the thyristors conduction angles via output pins 2 and 4.The
conduction angle is determined by the control voltage at pin A9-A11, 11 so that a higher
voltage corresponds to a smaller conduction angle. The conduction angles of the thyristors
can be adjusted mutually equal by trimmer potentiometers R1, R2 and R3.
The trigger pulses of the thyristors are formed by combining the conduction control pulses
in gate A12 with pulses of about 12 kHz repetition rate, obtained by combining oscillator
circuit A15 outputs in gate A14.
These pulses drive the pulse transformers T1-T6 via the Darlington driver circuit A13. The
pulse transformer secondaries drive the thyristor gates in the rectifier bridge and provide
the required isolation between the bridge voltages and control circuits.
Title UPS 9000 (PLUS 5xx) FUNCTIONAL DESCRIPTION

OF RECTIFIER MODULE
POWERWARE Approved
Issued JS 8.7.2003 Page Page 2 of 2
POWERAWARE OY
SUBAS 9400 RECTIFIER A1
1000231 PCBAS RECTIFIER CONTROL 9k/10k .000 A1 1EA 5

1000483 D TESTINS RECT/SSW MOD 9000 A4 .000
1000862 RAIL MOUNTING RECTIF.ST SWTCH 1.000 79
1000967 D FUNCT. DESC. RECTIFIER MOD .000
1001140 D SCHEM.DWG SUBAS RECTIFI 9000 .000
1001425 STACK RECTIFIER 40KVA UPS 9400 1.000 1
1001471 SCREW HEX M4X16 8.8 A1 ISO4017 1.000
1003483 SCREW K M4x12 DIN7985 2.000 8
1009160 D ASSY 9600 DWG RECT MODULE A3 .000
1009859 SCREW K M5x12 PZ DIN6902A+6905 3.000 11
1010408 SCREW K M4x8 PZ DIN6902A+6905 6.000 4
2223076 # SCREW SLO M4X8 M4.6 ZN A1 6.000 408
6342004 NUT HEX M4 G8 A2 ISO 4032 5.000 2
8053557 SENSR CURRENT HALL 200A 1:2000 1.000 10 (B3)
PART LIST
REF.DES DESCRIPTION PCS
ASSEMBLY DRAWING:
RECT STACK UPS 9000 FPN 10 00 374
7 THYRISTOR MODULE: SEMIKRON SKKT 56 12E 3
3 FAN PAPST 4656N 1
5 THERMAL RELAY MIKROTHERM R20 1

- 80 C 6%
- normally closed contact
- vertical flat connectors 6,3 x 0,8
- M4x8 bolt
1 AL-PROFILE SEMIKRON P3/180 (mat. FISCHER SK47) 1
4 SIDE PLATE 3
6 MOUNTING RAIL 4x8x180 2
2 ASSEMBLY PLATE FOR FAN 1
12 CONN.SCREW WITH FLAT AND SPRING WASHERS M5x12 3
8 MODULE MOUNTING SCREW AND WASHERS M5x18 6
ASSEMBLY SCREW AND WASHERS FOR FAN M4x25 4

- one of the screws with toothed washer
for grounding
9 Cu - RAIL 3x12x95 1
11 Cu - RAIL 3x12x190 1
13 RC SNUBBER RC 15 0,1uF 68Ù 10W 3
PART LIST
RECT STACK UPS 9400
NO1001426
A 1 (1)
POWERAWARE OY
SUBAS 9600 RECTIFIER A2
1000231 PCBAS RECTIFIER CONTROL 9k/10k .000 1 EA 5

1000371 STACK RECTIFIER 60KVA UPS 9600 1.000 1
1000483 D TESTINS RECT/SSW MOD 9000 A4 .000
1000967 D FUNCT. DESC. RECTIFIER MOD .000
1001140 D SCHEM.DWG SUBAS RECTIFI 9000 .000
1001269 CABLE 2x0.75 MSOY L=260mm .000 1 EA
1001273 CABLE 3x0.75 TWISTED L=240mm .000
1001281 CABLE 2x0.75 TWISTED L=195mm .000 1 EA
1001295 CABLE 2xO.75 TWISTED L=185mm .000 1 EA
1003483 SCREW K M4x12 DIN7985 2.000 8
1009160 D ASSY 9600 DWG RECT MODULE A3 .000
1009859 SCREW K M5x12 PZ DIN6902A+6905 3.000 11
010408 SCREW K M4x8 PZ DIN6902A+6905 6.000 4
6342004 NUT HEX M4 G8 A2 ISO 4032 5.000 2
8053557 SENSR CURRENT HALL 200A 1:2000 1.000 10 (B3)
BILL OF MATERIAL
REF.DES DESCRIPTION PCS
ASSEMBLY DRAWING:
RECT STACK UPS 9600 FPN 10 00 374
7 THYRISTOR MODULE: SEMIKRON SKKT 91 12E 3
3 FAN PAPST 4656N 1
5 THERMAL RELAY MIKROTHERM R20 1

- 95 C 6%
- normally closed contact
- vertical flat connectors 6,3 x 0,8
- M4x8 bolt
1 AL-PROFILE SEMIKRON P3/180 (mat. FISCHER SK47) 1
4 SIDE PLATE 3
6 MOUNTING RAIL 4x8x180 2
2 ASSEMBLY PLATE FOR FAN 1
8 MODULE MOUNTING SCREW AND WASHERS M5x18 6
ASSEMBLY SCREW AND WASHERS FOR FAN M4x25 4

- one of the screws with toothed washer
for grounding
9 Cu - RAIL 3x12x95 1
11 Cu - RAIL 3x12x190 1
13 RC SNUBBER RC 15 0,1uF 68Ù 10W 3
BILL OF MATERIAL
RECT STACK UPS 9600
NO1000373
A 1 (1)
POWERWARE OY
PCBAS 3-PH BRIDGE 9k G1
1000319 DIODE 1A 100V 25ns SOD57 18.000 V353,V363

1000319 DIODE 1A 100V 25ns SOD57 18.000 V317-V320
1000319 DIODE 1A 100V 25ns SOD57 18.000 V253,V263
1000319 DIODE 1A 100V 25ns SOD57 18.000 V217-V220
1000319 DIODE 1A 100V 25ns SOD57 18.000 V153,V163
1000319 DIODE 1A 100V 25ns SOD57 18.000 V117-V120
1000393 DIODE 60A 600V 35NS TO-247 6.000 V370,V373
1000393 DIODE 60A 600V 35NS TO-247 6.000 V270,V273
1000393 DIODE 60A 600V 35NS TO-247 6.000 V170,V173
1000423 HYBRI IGBT DRIVER 6.000 A303,A304
1000470 D TESTER HALFBRIDGE PCBA A4 .000
1000640 TRAFO FWD RM6 12/15/6/15/6 A4 3.000 T300
1000640 TRAFO FWD RM6 12/15/6/15/6 A4 3.000 T100,T200
1000641 TRAFO PULSE RM6 12//8/8 A4 6.000 T301,T302
1001541 CAPAC PRO 47nF 1000V 10%22,5mm 6.000 C372,C373
1001542 HYBRI INVERTER CONTROLLER 3.000 A305
1001542 HYBRI INVERTER CONTROLLER 3.000 A105,A205
1001729 D FUNCT.DESC. 3-PH BRI PCBA A4 .000
1001730 D ASSY DWG 3-PH BRIDGE PCBA A3 .000
1001731 D TESTINS. PCBAS 3-PH BRIDGE .000
1001732 D BOM SCHEMA 3-PH BRIDGE PCBA .000
1001733 PCBRD 3-PH BRIDGE MOD UPS9200 1.000
1001738 D SCHEMA 3-PH BRIDGE PCBA A3 .000
1001739 D SCHEMA 3PH BR SNUBB PCBA A4- .000
1002150 SPACR NYLON L=12.7 PCB 3.000
1002230 D 9k TESTINST 3PH BRD PCBA FIN .000
1002398 CAPAC ELE 10uF 25V 5x11 p2 12.000 C334,C335
1002405 ZENER 18V 1W3 5% DO-41 6.000 V352,V362
1002405 ZENER 18V 1W3 5% DO-41 6.000 V252,V262
1002405 ZENER 18V 1W3 5% DO-41 6.000 V152,V162
1002761 CAPAC CER 22pF 1000VDC 10% p5 3.000 C376
1002761 CAPAC CER 22pF 1000VDC 10% p5 3.000 C176,C276
1003656 INSUL SPACER 3-3.3mm FOR LED 3.000 327)
1003656 INSUL SPACER 3-3.3mm FOR LED 3.000 (4127,227
1006434 D UPGRADE INSTR 3PH BRIDGE PCB .000
1006441 D 9k 3PH BRDGE PCBA TESTINS GB .000
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 3.000
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 9.000 A200,A300
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 3.000 S300
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 9.000 S300,A100

2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 3.000 S100,S200
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 9.000 S100,S200
2540043 SCREW TAPP. AB 3.5x9.5 DIN7981 6.000
4040303 WASHE PLAIN M3 Fe ISO 7089 6.000 S300)
4040303 WASHE PLAIN M3 Fe ISO 7089 3.000 S300)
4040303 WASHE PLAIN M3 Fe ISO 7089 6.000 S100,S200
4040303 WASHE PLAIN M3 Fe ISO 7089 3.000 S100,S200
4313032 WASHE LOCK-SER M3 FE DIN6798A 3.000 S300)
4313032 WASHE LOCK-SER M3 FE DIN6798A 3.000 S100,S200
4313051 WASHE LOCK-SER M5 FE DIN6798A 3.000 S300)
4313051 WASHE LOCK-SER M5 FE DIN6798A 3.000 S100,S200
6342003 HEX NUT M3 3.000
6342003 HEX NUT M3 9.000 A200,A300
6342003 HEX NUT M3 3.000 S300)
6342003 HEX NUT M3 9.000 S300,A100
6342003 HEX NUT M3 3.000 S100,S200
6342003 HEX NUT M3 9.000 S100,S200
8002527 ZENER 15V 1W3 5% DO-41 6.000 V352,V362
8002527 ZENER 15V 1W3 5% DO-41 6.000 V252,V262
8002527 ZENER 15V 1W3 5% DO-41 6.000 V152,V162
8010001 RESIS 10R0 0.4W 1% MET 12.000 R360,R363
8010001 RESIS 10R0 0.4W 1% MET 12.000 R350,R353
8010001 RESIS 10R0 0.4W 1% MET 12.000 R260,R263
8010001 RESIS 10R0 0.4W 1% MET 12.000 R250,R253
8010001 RESIS 10R0 0.4W 1% MET 12.000 R160,R163
8010001 RESIS 10R0 0.4W 1% MET 12.000 R150,R153
8010143 RESIS 464R 0.4W 1% MET 6.000 R355,R365
8010143 RESIS 464R 0.4W 1% MET 6.000 R255,R265
8010143 RESIS 464R 0.4W 1% MET 6.000 R155,R165
8010180 RESIS 2K15 0.4W 1% MET 6.000 R352,R362
8010180 RESIS 2K15 0.4W 1% MET 6.000 R252,R262
8010180 RESIS 2K15 0.4W 1% MET 6.000 R152,R162
8010194 RESIS 4K64 0.4W 1% MET 12.000 R207,R307
8010194 RESIS 4K64 0.4W 1% MET 12.000 R337,R107
8010194 RESIS 4K64 0.4W 1% MET 12.000 R137,R237
8010194 RESIS 4K64 0.4W 1% MET 12.000 R236,R336
8010194 RESIS 4K64 0.4W 1% MET 12.000 R300,R136
8010194 RESIS 4K64 0.4W 1% MET 12.000 R100,R200
8010209 RESIS 10K0 0.4W 1% MET 6.000 R347,R348
8010209 RESIS 10K0 0.4W 1% MET 6.000 R247,R248
8010209 RESIS 10K0 0.4W 1% MET 6.000 R147,R148
8010214 RESIS 46K4 0.4W 1% MET 3.000 R309
8010214 RESIS 46K4 0.4W 1% MET 3.000 R109,R209
8010222 RESIS 61K9 0.4W 1% MET 3.000 R309
8010222 RESIS 61K9 0.4W 1% MET 3.000 R109,R209
8010227 RESIS 121K 0.4W 1% MET 3.000 309/1
8010227 RESIS 121K 0.4W 1% MET 3.000 209/1,
8010227 RESIS 121K 0.4W 1% MET 3.000 R109/1,
8010231 RESIS 75K0 0.4W 1% MET 3.000 R309

8010231 RESIS 75K0 0.4W 1% MET 3.000 R109,R209
8010245 RESIS 464K 0.4W 1% MET 3.000 309/2
8010245 RESIS 464K 0.4W 1% MET 3.000 209/2,
8010245 RESIS 464K 0.4W 1% MET 3.000 R109/2,
8010254 RESIS 3R3 0.4W 1% MET 12.000 R370-R373
8010254 RESIS 3R3 0.4W 1% MET 12.000 R270-R273
8010254 RESIS 3R3 0.4W 1% MET 12.000 R170-R173
8012392 TRIMM 5K 0W5 TYPE Y CERMET 3.000 R306
8012392 TRIMM 5K 0W5 TYPE Y CERMET 3.000 R106,R206
8012407 TRIMM 10K 0W5 TYPE Y CERMET 3.000 R106,R206
Plus 5xx (UPS 9000)
FUNCTIONAL DESCRIPTION OF INVERTER CONTROL BOARD

(for UPS 9075 – 9250)
1. GENERAL
The three phase bridge control board is a complete control unit for a three phase bridge assembly. The
board contains three independent half bridge control circuits, each consisting of a current hall sensor
element sensor, a current comparator, an integral auxiliary voltage supply with voltage guard, drives for
the two half bridge main circuit IGBT switches and the protection and monitoring of short circuit.
For external controls, the 16-pin ribbon cable connector X100 links the inverter control board with the
logic board (X9). External input signalling consists of an unregulated +15V auxiliary power supply,
three independent commands, common enable and adaptive hysteresis frequency reference signals.
Output signalling consists of an inverter over-temperature – and a main switch (IGBT) failure alarm.
Layout 10 01 730
Circuit diagram 10 01 738
Parts list 10 01 696
1. CURRENT MEASUREMENT AND CONTROL
The circuits of all three phases are identical, and therefore only one will be described. Components
of different phases are labelled respectively, like: For L1 (A ) 1xx, L2 (B ) 2xx and L3 (C) 3xx. Most
of the control functions are implemented into the custom hybrid board A105.
The half bridge output current is measured with the current hall sensor element A100. The output
of the device is a DC voltage, directly proportional to the current passing through the hall element.
Zero current equals to approximately 6V, or in other words half of A100’s auxiliary supply.
The desired half bridge output current level is set by the current command level via X100. The
maximum level of the current command is set by the 4,7V back to back Zener diodes, followed
by a hybrid internal voltage divider. ”Snip-off” resistors R100, R136 and R137 determine the
half bridge current limit, to be set according to the silk screen table. The current shown in this
table corresponds to the current rating of the IGBTs used, while the actual current limit is
somewhat lower.
Both, the current command and the instantaneous true main circuit output current signal from
A100 are brought to the current comparator of the hybrid. The main circuit current will oscillate
around the current command’s value with a hysteresis amplitude set by the feed back signal the
comparator output, set by R109 and C106 forming a DC block.
The comparator frequency is set by the dI/dt of the main circuit external to the board and the
amplitude of the hysteresis signal set by R109. The adaptive hysteresis reference voltage controls
the level of the current comparator feed back and therefore allows the external control of the
hysteresi’s frequency to compensate for the DC bus voltage variation (battery operation).
Title FUNCTIONAL DESCRIPTION OF INVERTER CONTROL

BOARD (for UPS 9075 – 9250)
Finland Checked EP No 1001729 Rev B
Issued TT 29.12.2003 Page 1 (2)
Plus 5xx (UPS 9000)
Dead time, or the period of no conduction between the half bridges upper and lower switches, can
be set by choosing the appropriate values for C116 and C117.
The current hall sensor A100’s initial offset, measured at TP101, is set to zero with trimmer R106,
while the current commands input is connected via a 100R resistor to ground, which corresponds to
the control board’s current command generator output impedance.
2. AUXILIARY VOLTAGE SUPPLY
The 13 – 20V DC auxiliary power to the board is supplied via X100 pins 3 and 4. Linear regulators
A102 stabilise the voltage to 12V for board internal use.
T100, T101 and T102 ensure a galvanic separation to the control circuits of the logic board. The base
frequency of 700-1000 kHz generated by an oscillator on the hybrid is divided by two by an internal
flip-flop for a 50% duty cycle and used to drive the secondary coil of transformer T100. The two
secondary coils of T100 supply the main switches with a DC voltage of +15 and –7V measurable at
TP102 and TP103.
3. EXTERNAL ENABLE AND AUXILIARY VOLTAGE GUARD
The three phase bridge operation is controlled by the enable signal from the logic board via X100:8 .
The enable command is given simultaneously to the opto couplers on the driver hybrids, pin19. While
the opto coupler’s is LED dark, the board will not generate any gate drive signal to the IGBT’s, but
remain in ready state until 12V auxiliary voltage from A102 is acceptable.
The auxiliary 12V supply is monitored by internal guards of control hybrid A105. LED V127 lit
indicates, that the auxiliary voltage is available.
4. MAIN CIRCUIT DRIVES
The IGBT’s are by the current comparator’s output signal. This digital signal is used to control the
carrier frequency to the IGBT gate drive transformers T101 and T102. The carrier is generated by
the same oscillator which drives the auxiliary power supply.
The gate pull up/down and short circuit pull down resistors R150-155 and R160-165 are tailored to the
IGBT type being used. Zener diodes V152 and V162 protect the gates of the IGBTs. R152 and R162
are passive pull down resistors to clamp the IGBTs gates to zero while no auxiliary voltage is present.
Title FUNCTIONAL DESCRIPTION OF INVERTER CONTROL

BOARD (for UPS 9075 – 9250)
Finland Checked EP No 1001729 Rev B
Issued TT 29.12.2003 Page 2 (2)
POWERWARE OY
SUBAS 9100 3-PH BRIDGE C1
1000297 CAPAC ELE 3300uF 450VDC M12 2.000 C1

1000302 RESIS 22R 50W 5% AL 6.000 376,377
1000302 RESIS 22R 50W 5% AL 6.000 276,277,
1000302 RESIS 22R 50W 5% AL 6.000 R176,177,
1001696 PCBAS 3-PH BRIDGE 9k .000 A1 1EA
1001792 SPACR M5 L10 FeZn 6.000 11
1001792 SPACR M5 L10 FeZn 9.000 510
1001821 IGBT 2x100A 600V 3.000 V1-3
1001841 HEATS 9000 3-PH BRIDGE 1.000 12
1001842 PLATE CAP MOUNT 9000 3-PH BRID 1.000 21
1001843 RAIL CURRENT 9000 3-PH BRIDGE 1.000 13
1001955 D SCHEMA 9000 3-PH BRIDGE .000
1001977 PLATE AIR GUIDE1 9000 3-PH BRI 1.000 19
1001978 RESIS 10K 50W 5% AL 1.000 R4
1002137 INSUL CURR RAILS 9000 3-PH BRI 1.000 22
1002138 INSUL CAPACITORS 9000 3-PH BRI 1.000 23
1002150 SPACR NYLON L=12.7 PCB 3.000
1002319 PLATE 2 BOTTOM 9000 3-PH BRIDG 1.000 18
1002333 RESIS 10K 50W 5% AL 6,3x0,8MM 1.000 R4
1002434 D TESTER 9000 3-PH BRIDGE .000
1002435 D TEST INS 9000 3-PH BRIDGE .000
1002709 D ASSY DWG 9000 3-PH BRIDGE A3 .000
1003461 SPACR NYLON PCB l=9,5mm M4 3.000 25
1005549 SCREW K M4x25 DIN7985+6798 4.000 28
1005550 SCREW K M3x6 DIN7985+6798 16.000 27
1007298 SPACR M5 L12 Ms 3.000 24
1008599 INSUL SHEET D 75mm d 12.2mm A4 2.000 4
1009860 SCREW K M5x16 PZ DIN6902A+6905 6.000 30
1009886 SCREW K M5x10 PZ DIN6902A+6905 12.000 37
1010408 SCREW K M4x8 PZ DIN6902A+6905 3.000 29
1010486 D ASSY 9250 DWG INV MOD A3 .000
1263000 SCREW HEX M5X16 8.8 A1 ISO4017 1.000 32
1263120 SCREW HEX M6X25 8.8 A1 ISO4017 2.000 33
2000264 SCREW T X M3X8 FE/ZN DIN7500 16.000 308
2223076 # SCREW SLO M4X8 M4.6 ZN A1 3.000 408
2223092 § SCREW CYL M4X25 M4.6 ZNA1 21 4.000 425
2223117 § SCREW SLO M5X10 M4.6 SFS 217 12.000 510
2303004 #SCREW SLO M5x16 FE/ZINC DIN84 12.000 516
4220053 WASHE SPRING 5,1 M DIN127 24.000 503
SUBAS 9100 3-PH BRIDGE C1

6342004 NUT HEX M4 G8 A2 ISO 4032 2.000 26
6342005 NUT HEX M5 G8 A2 ISO 4032 8.000 17
6342006 NUT HEX M6 G8 A2 ISO 4032 2.000 36
7980015 NUT M12 NYLON FOR EL.CAPAC 2.000 5
8052807 SENSR THERM O80°C C60°C 1.000 S1
8080244 INSUL FAN 30024700 1.000 9 (M1)
8080247 FANCW 119x119x39 44l/s 230VAC 1.000 M1
POWERWARE OY
SUBAS 9250 3-PH BRIDGE E1
1000297 CAPAC ELE 3300uF 450VDC M12 3.000 C1

1000302 RESIS 22R 50W 5% AL 6.000 R176,177
1000302 RESIS 22R 50W 5% AL 6.000 276,277,
1000302 RESIS 22R 50W 5% AL 6.000 376,377
1001696 PCBAS 3-PH BRIDGE 9k .000 A1 1EA
1001696 PCBAS 3-PH BRIDGE 9k 1.000
1001792 SPACR M5 L10 FeZn 9.000 510
1001792 SPACR M5 L10 FeZn 6.000 11
1001814 IGBT 2x200A 600V 3.000 V1-3
1001841 HEATS 9000 3-PH BRIDGE 1.000 12
1001842 PLATE CAP MOUNT 9000 3-PH BRID 1.000 21
1001955 D SCHEMA 9000 3-PH BRIDGE .000
1001977 PLATE AIR GUIDE1 9000 3-PH BRI 1.000 19
1001978 RESIS 10K 50W 5% AL 1.000 R4
1002137 INSUL CURR RAILS 9000 3-PH BRI 1.000 22
1002138 INSUL CAPACITORS 9000 3-PH BRI 1.000 23
1002150 SPACR NYLON L=12.7 PCB 3.000 31
1002319 PLATE 2 BOTTOM 9000 3-PH BRIDG 1.000 18
1002333 RESIS 10K 50W 5% AL 6,3x0,8MM 1.000 R4
1002434 D TESTER 9000 3-PH BRIDGE .000
1002435 D TEST INS 9000 3-PH BRIDGE .000
1002709 D ASSY DWG 9000 3-PH BRIDGE A3 .000
1003461 SPACR NYLON PCB l=9,5mm M4 3.000 25
1005549 SCREW K M4x25 DIN7985+6798 4.000 28
1005550 SCREW K M3x6 DIN7985+6798 16.000 27
1007298 SPACR M5 L12 Ms 3.000 24
1009860 SCREW K M5x16 PZ DIN6902A+6905 12.000 30
1009886 SCREW K M5x10 PZ DIN6902A+6905 15.000 37
1010408 SCREW K M4x8 PZ DIN6902A+6905 3.000 29
1010486 D ASSY 9250 DWG INV MOD A3 .000
1263000 SCREW HEX M5X16 8.8 A1 ISO4017 1.000 32
1263120 SCREW HEX M6X25 8.8 A1 ISO4017 2.000 33
2223035 SCREW CYL M3X6 M4.6 ZNA1 217 16.000 308
2223076 # SCREW SLO M4X8 M4.6 ZN A1 3.000 408
2223092 § SCREW CYL M4X25 M4.6 ZNA1 21 4.000 425
2223117 § SCREW SLO M5X10 M4.6 SFS 217 12.000
2223117 § SCREW SLO M5X10 M4.6 SFS 217 6.000 510
SUBAS 9250 3-PH BRIDGE E1

4220053 WASHE SPRING 5,1 M DIN127 21.000
6342004 NUT HEX M4 G8 A2 ISO 4032 2.000 26
6342005 NUT HEX M5 G8 A2 ISO 4032 12.000
6342005 NUT HEX M5 G8 A2 ISO 4032 14.000 17
6342006 NUT HEX M6 G8 A2 ISO 4032 2.000 36
8052803 SENSR THERMO O90°C C70°C NC UL 1.000 S1
8052807 SENSR THERM O80°C C60°C 1.000
8080244 INSUL FAN 30024700 1.000 9 (M1)
8080247 FANCW 119x119x39 44l/s 230VAC 1.000 M1
POWERWARE OY
PCBAS HALF BRIDGE 9k/10k E
0170133 WIRE 0.5mm2 BLU-BLCK KLV .012 (X103)

1000167 PCBRD HALF BRIDGE MOD UPS9000 1.000
1000168 D SCHEMA HALF BRIDGE PCBA A3 .000
1000319 DIODE 1A 100V 25ns SOD57 6.000 V117-V120
1000319 DIODE 1A 100V 25ns SOD57 6.000 V215,V315
1000320 TRANP 600mA -60V TO-18 2N2907A 1.000 V103
1000321 SENSR CURRENT HALL 625A PCB 1.000 A100
1000423 HYBRI IGBT DRIVER 2.000 H1,H2
1000470 D TESTER HALFBRIDGE PCBA A4 .000
1000471 D 9k HALFBRDG PCBA TESTINS FIN .000
1000640 TRAFO FWD RM6 12/15/6/15/6 A4 1.000 T100
1000961 D FUNCT. DESC. PCBAS HALF BRID .000
1000970 D ASSY DWG PCBAS HALF BRIDGE M .000
1002398 CAPAC ELE 10uF 25V 5x11 p2 4.000 C132-C135
1002405 ZENER 18V 1W3 5% DO-41 2.000 V214,V314
1003656 INSUL SPACER 3-3.3mm FOR LED 1.000 (V127)
1004902 D UPGRADE INS 9000 HALF BR PCA .000
1006436 D 9k HALF BRDG PCBA TESTINS GB .000
1007930 DIODE 0.2A 30V SCHOTTKY DO-34 4.000 V128-131
1010088 ICOPT 2500Vrms HCPL-3120 UL 2.000 A112,113
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 1.000 (A102)
2549450 SCREW BZ 3.9x9.5 FE ZN DIN7981 2.000 (A100)
4040303 WASHE PLAIN M3 Fe ISO 7089 2.000 (A102)
4313032 WASHE LOCK-SER M3 FE DIN6798A 1.000 (A102)
6342003 HEX NUT M3 1.000 (102)
8002204 INSUL SPACER TO5/18/92/98 3.000 V100,103
8002204 INSUL SPACER TO5/18/92/98 3.000 125)
8002301 TRANN 0,2A 40V 2N2369A 2.000 V100,V125
8002520 ZENER 8.2V 0W5 5% DO-35 1.000 V105
8002528 ZENER 36V 1W3 5% DO-41 1.000 V115
8002536 ZENER 6.8V 0W5 5% DO-35 1.000 V101
8002777 ICMOS 2xJK-MS-FLIP-FLOP 4027B 1.000 A109
8002910 ICCOM LM311H TO-99 MET 1.000 A101
8010001 RESIS 10R0 0.4W 1% MET 9.000 R129,R220
8010001 RESIS 10R0 0.4W 1% MET 9.000 R221,R231
8010001 RESIS 10R0 0.4W 1% MET 9.000 R232,R320
8010001 RESIS 10R0 0.4W 1% MET 9.000 R321,R331
8010001 RESIS 10R0 0.4W 1% MET 9.000 R332
8010002 RESIS 0R0 0.4W MAX 3A/10mOHM 4.000 R140,R142
8010002 RESIS 0R0 0.4W MAX 3A/10mOHM 4.000 R144,R145
8010002 RESIS 0R0 0.4W MAX 3A/10mOHM 4.000 V212,V312
8010125 RESIS 316R 0.4W 1% MET 1.000 R132
8010143 RESIS 464R 0.4W 1% MET 2.000 R222,R322
8010162 RESIS 1K00 0.4W 1% MET 8.000 R104,108,
8010162 RESIS 1K00 0.4W 1% MET 8.000 110,117,
8010162 RESIS 1K00 0.4W 1% MET 8.000 130,134,
8010162 RESIS 1K00 0.4W 1% MET 8.000 149,150

8010164 RESIS 1K21 0.4W 1% MET 1.000 R103
8010180 RESIS 2K15 0.4W 1% MET 10.000 R101,102,
8010180 RESIS 2K15 0.4W 1% MET 10.000 111,114,
8010180 RESIS 2K15 0.4W 1% MET 10.000 115,133,
8010180 RESIS 2K15 0.4W 1% MET 10.000 224,324,
8010180 RESIS 2K15 0.4W 1% MET 10.000 141,143
8010184 RESIS 2K87 0.4W 1% MET 1.000 R100
8010190 RESIS 3K16 0.4W 1% MET 4.000 R118,R123
8010190 RESIS 3K16 0.4W 1% MET 4.000 R126,R127
8010194 RESIS 4K64 0.4W 1% MET 1.000 R107
8010201 RESIS 8K25 0.4W 1% MET 1.000 R136
8010209 RESIS 10K0 0.4W 1% MET 6.000 R105,116,
8010209 RESIS 10K0 0.4W 1% MET 6.000 124,125,
8010209 RESIS 10K0 0.4W 1% MET 6.000 147,148
8010212 RESIS 31K6 0.4W 1% MET 1.000 R109
8010214 RESIS 46K4 0.4W 1% MET 1.000 R131
8010219 RESIS 100K 0.4W 1% MET 1.000 R112
8010226 RESIS 38K3 0.4W 1% MET 1.000 R113
8010245 RESIS 464K 0.4W 1% MET 2.000 R144,R145
8012388 TRIMM 5K 0W5 TYPE Z CERMET 1.000 R106
8012397 TRIMM 100K 0W5 TYPE Z CERMET 1.000 R146
8020001 CAPAC CER 33pF 200VDC 20% 5.08 1.000 C104
8020009 CAPAC CER 1nF 200VDC 20% p5 4.000 C100,C107
8020015 CAPAC CER 2.2nF 200VDC 20% p5 1.000 C124
8020021 CAPAC CER 4.7nF 200VDC 20% p5 1.000 C106
8020032 CAPAC ELE 100uF 35V 10x13 p5mm 2.000 C108,C122
8020180 CAPAC TAN 4,7UF 35V 1.000 C127
8020198 CAPAC CER 100nF 100VDC 20% p5 15.000 C102,103,
8020198 CAPAC CER 100nF 100VDC 20% p5 15.000 109,110,
8020198 CAPAC CER 100nF 100VDC 20% p5 15.000 114,115,
8020198 CAPAC CER 100nF 100VDC 20% p5 15.000 118,120,
8020198 CAPAC CER 100nF 100VDC 20% p5 15.000 126,149,
8020198 CAPAC CER 100nF 100VDC 20% p5 15.000 128-131,
8020198 CAPAC CER 100nF 100VDC 20% p5 15.000 150
8020204 CAPAC EST 470nF 63VDC 10% p5mm 3.000 C101,C105
8040005 ZENER 4.7V 0W5 5% DO-35 2.000 V122,V123
8040021 ZENER 10V 0W5 5% DO-35 1.000 V104
8040060 ZENER 22V 1W3 5% DO-41 1.000 V114
8040091 DIODE 150mA 75V DO-35 1N4446 8.000 V106-V109
8040091 DIODE 150mA 75V DO-35 1N4446 8.000 V102,V116
8040091 DIODE 150mA 75V DO-35 1N4446 8.000 V124,V126
8040097 DIODE 1A 1000V 75ns AXL SOD-57 2.000 V213,V313
8040702 MFETN 0.3 ohm 100V IRFD120 1.000 V121

8040751 ICMOS 2 INPUT NORGATE 4001B 1.000 A107
8040753 ICMOS 4x2NAND/SCM TRIG 4093B 2.000 A105,A111
8040759 ICMOS 6xINV.BUFF PLASTIC 4049 1.000 A108
8040789 ICMOS HEX NONINV.BUFF 4050B 2.000 A106,A110
8040822 ICREG +12V 1A 4% TO-220 7812 1.000 A102
8040860 LED GREEN 30mA 5.0mcd 5mm 1.000 V127
8040866 ICOPT CNY17-II 1.000 A103
8041000 INSUL SPACER TO-99 1.000 (A101)
8041060 HEAT SINK 18K/W TO-220 1.000 S3 (A102)
8050505 CABLE 0.75mm2 MKJ BLACK .220 (C1,2)
8050940 CONNE FASTON 2.8x0.8mm 0.5-1.0 2.000 (C1,2)
8050957 CONNE FASTON INSUL 2.8mm 180° 2.000 (C1,2)
8051807 CONNE 2P MALE LOCKING G3.96mm 1.000 X102
8051815 CONNE MALE HEADER ROW 32 PIN .344 TP100-
Plus 5xx (UPS 9000)
FUNCTIONAL DESCRIPTION OF INVERTER CONTROL BOARD
1 GENERAL
The half bridge module control board is a complete control unit for a half bridge assembly. The board
contains a hall element current sensor, current comparator, an integral auxiliary voltage supply with voltage
guard, drives for the two main circuit IGBT switches and protection against and signaling in the event of
main circuit short circuit . Connection to external control is a via a 16-pin flat cable connected to x100.
Layout 1000970
Circuit diagram 1000168
Parts list 1000263
2 CURRENT MEASUREMENT AND CONTROL
Half bridge output current is measured with the hall element current sensor A100. The output of the device is
a DC voltage directly proportional to current passing through the sensor. Zero current corresponds to a
voltage level approximately one half of A100 auxiliary supply i.e. 6V.
The desired half bridge output current level is set by inputting a current command level via x100. A
maximum level for the current command is set by the back to back connected Zener diodes V122, 123
followed by a voltage divider formed of R100, 102. Both current command and the instantaneous true output
current signal from A100 are brought to a common non-inverting input of the current comparator A101. The
other comparator input (inverting) is held at a steady DC potential set by the trimmer R106 to correspond to
the DC level seen by the non-inverting input at a current command level of zero. A101 output will define
half bridge module output current direction so that the current measured by A100 will have a phase opposite
to the feed back signal from A101 output to it's non-inverting input. Thus the half bridge module output
current will oscillate around the current command value with a hystersis set by the level of the feed back
signal. The level is set by R109 with C106 forming the DC block. To ensure stable comparator operation
R110, C107 feed a lus pulse to the comparator input side as it changes state. A101 frequency is set by the
di /dt of the main circuit external to the board and the amplitude of the hysteresis signal from A101 output.
Hysteresis amplitude can be controlled externally via x100 because Dc level from which feed back to A101
input is supplied by R109 is generated by the external controlled voltage follower V124 with filtering by
C127. A very low hysteresis Dc level would cause A101 oscillation at a very high frequency so an absolute
minimum DC level is set by the Zener diode V101. TP101 is used during board testing to set the Dc offset of
a A100 at zero current command to zero. This is done by shorting the current command input to ground with
a 100R resistor corresponding to the control board current command generator output impedance and
adjusting R106 to zero mV on TP101.
Title UPS 9000 (Plus 5xx) FUNCTIONAL DESCRIPTION OF INVERTER

CONTROL BOARD (refers to 30 – 60kVA units)
POWERWARE Approved
Finland Checked EB No 1000961 Rev B
Issued TT 22.7.2003 Page Page 1 of 2
Plus 5xx (UPS 9000)
3 AUXILIARY VOLTAGE SUPPLY
All auxiliary power to the board is supplied through X100. The Dc supply is a single sided 13-20 V
unregulated Dc level regulated for board use by the 12V linear regulator A102. Due to a requirement for
galvanic isolation the half bridge main circuit switch auxiliary supplies are transformer coupled. The base
frequency of 700 - 1000kHz generated by the oscillator A108 A-B-C is divided by two by A109 B for a 50%
duty cycle and used to drive the forward converter V121, T100. T100 has twin two sided secondaries to
supply both the main circuit switches with a two sided Dc supply. The Dc levels can be measured at TP102
and 103.
4 EXTERNAL ENABLE AND AUXILIARY VOLATGE GUARD
Half bridge operation is controlled with an external signal to opto coupler A103 via A100. A103 is used for
noise immunity and simple simultaneous control of several half bridge modules by connecting the optos in
series. With the opto coupler’s LED dark board will not generate any gate drive to the half bridge main
circuit IGBTs but will remain in instant readiness as long as the auxiliary 12V supply from A102 is
acceptable. The 12V supply is monitored by V103, with the DC level high enough to supply base drive to
A103 via A104, R115 and the external enable signal on, A105 C output will go low thus allowing the IGBT
gate drive to be generated. Hysteresis for the voltage guard comes from AQ105 C output via V105. The Led
V127 will be lit when the 12V supply is deemed acceptable. There is no delay or soft start function in the
enable-voltage guard circuitry.
5 MAIN CIRCUIT DRIVES
The half bridge main circuit IGBTs are controlled by A101 output. This is fed through the two serially
connected inverting gates A105. A, B to generate the two mutually opposite drive signals for the main
circuit. To avoid cross conduction some turn on delay has to be introduced to both signals. This is done by
the RC networks R124 - C116 and R125 -C117. The diodes V106, 108 are used to introduce delay only for
turn on. The delay capacitors C116, 117 are discharged only when opposite drive goes on because no dead
time is required with only the opposite switch diode conducting. This improves tracking of current command
with very steep slopes i.e. non-linear loads. The digital main circuit control signals is used to control the
carrier frequency to the IGBT gate drive transformers T201, 301. The carrier is generated by the same
oscillator that drives the auxiliary power supply. both the carrier and it's inversion by A108 D are selectively
passed by A 107 to the pulse transformer T102, 301 drives gates in accordance with the digital control
signal.
Title UPS 9000 (Plus 5xx) FUNCTIONAL DESCRIPTION OF INVERTER

CONTROL BOARD (refers to 30 – 60kVA units)
POWERWARE Approved
Finland Checked EB No 1000961 Rev B
Issued TT 22.7.2003 Page Page 2 of 2
POWERAWARE OY
PCBAS SNUBBER 9K/10k
9K/10k B2
1000165 PCBRD SNUBBER BOARD UPS 9000 1.000

1000166 D SCHEMA SNUBBER BOARD UPS9000 .000
1000393 DIODE 60A 600V 35NS TO-247 4.000 V400-V403
1000962 D FUNCT. DESC. PCBAS SNUBBER B .000
1000971 D ASSY DWG PCBAS SNUBBER BOARD .000
1003541 HEATS 21K/W FOR TO-220/TO-247 4.000 V400-403
1006433 D UPGRADE INSTR SNUBBR PCBA 9k .000
2223041 § SCREW CYL.HEAD M3X12 SFS 217 4.000 V400-403
4040303 WASHE PLAIN M3 Fe ISO 7089 8.000 V400-403
4313032 WASHE LOCK-SER M3 FE DIN6798A 4.000 V400-403
6342003 HEX NUT M3 4.000 V400-403
8000803 RESIS 47R 10W 5% WW 4.000 R404-R407
8004846 CONNE FASTO 2.8x0,8mm PCB 180° 2.000 X400,X401
8010254 RESIS 3R3 0.4W 1% MET 4.000 R400-R403
8020212 CAPAC PRO 4.7nF 630VDC RM15mm 2.000 C406,C407
8020218 CAPAC PRO 220nF 630VDC RM27,5 4.000 C400-C403
8050997 CONNE FASTON PCB 6.3x0.8mm 90° 4.000 X402-X405
Plus 5xx (UPS 9000)
FUNCTIONAL DESCRIPTION OF INVERTER SNUBBER BOARD
1 GENERAL
The snubber board contains a snubber, clamp diode and RC network for two switches. All the components
except the snubber discharge resistor are assembled on the board. The board itself is connected on top of
the IGBTs via brass bolts, used as conductors. This description refers to one switch only, since the other
switches are identical.
Layout 1000971
Parts list 1000381
2 SNUBBER
The snubber consists of two parallel connected 47nF capacitors C405, 500 connected in series with diode
V403 across the main circuit of the switch. At switch turn off, the dv/dt across the IGBT is controlled by
diverting the main circuit current to charge the capacitors. Diode V403 bypasses the “discharge” resistor
R410. At switch turn on the capacitors are discharged through R410 with a time constant of 2,2µs, short
enough to ensure a close to zero voltage across the capacitors for the next turn off. The losses in the diode
V403 are about 1W.
3 CLAMP
The clamp consists of diode V401 in series with the 220nF in parallel connected capacitors C402 and C403.
The capacitors are clamped to the positive DC rail via 10W resistors R404 and R405. At switch turn off,
as the voltage across the switch passes the DC bus voltage V401 will start to conduct and charge C402, 403.
The capacitors will be discharged into the DC bus via R404 and R405. Their heat dissipation is about 5W.
4 RC
The “noise” across the switch is reduced by the RC network formed of R402, R403 and C407 (respective
wave form, refer to fig. 1).
The switch is a 300A (400A) IGBT but the wave form is generally applicable. During the initial 400ns rise
from 0 to 500V, the dV /dt is controlled by the snubber. After the peak at 500V there is a notch, as current
flows into the clamp and module’s electrolyte capacitors for some 300ns. The typical peak voltage is 500-
510V at a 430 DC bus regardless of connected load.
Title UPS 9000 (Plus 5xx) FUNCTIONAL DESCRIPTION OF

INVERTER SNUBBER BOARD
POWERWARE Approved
Finland Checked TT No 1000962 Rev B
Issued EB 30.10.2003 Page 1 (2)
Plus 5xx (UPS 9000)
Figure 1
Title UPS 9000 (Plus 5xx) FUNCTIONAL DESCRIPTION OF

INVERTER SNUBBER BOARD
POWERWARE Approved
Finland Checked TT No 1000962 Rev B
Issued EB 30.10.2003 Page 2 (2)
POWERWARE OY
SUBAS 9400 HALF BRIDGE C2
1000263 PCBAS HALF BRIDGE 9k/10k .000 A1 1EA 46

1000297 CAPAC ELE 3300uF 450VDC M12 2.000 C1 25
1000302 RESIS 22R 50W 5% AL 2.000 R401-4 21
1000302 RESIS 22R 50W 5% AL 4.000 R401-4 21
1000344 RAIL CURRENT 1 9k/10k HALF BR 1.000 39
1000368 HEATS 9000 HALF BRIDGE 1.000 18
1000369 PLATE CAP MOUNT 9k/10k HALF BR 1.000 24
1000376 IGBT 1x400A 600V 2.000 V1,2 35
1000381 PCBAS SNUBBER 9K/10k .000 A2 1EA 47
1000399 SPACR M6 L15 5.16.151 4.000 40
1000480 D TESTER 9k/10k HALF BRIDG MOD .000
1000481 D TEST INS 9k/10k HALF BRIDGE .000
1000861 RAIL MOUNT 9000 HALF BRIDGE 1.000 7
1000966 D FUNCT DESC 9k/10k HALF BRIDG .000
1001141 D SCHEMA 9000 HALF BRIDGE .000
1001185 PLATE SIDE 1 9000 HALF BRIDGE 1.000 20
1001265 CABLE 2x0.75 MSOY L=150mm .000 3EA
1001267 CABLE 2x0.75 MSOY 3PCS .000 1EA
1001348 IGBT 1x300A 600V 2.000 V1,2 35
1001471 SCREW HEX M4X16 8.8 A1 ISO4017 1.000 28
1002411 SPACR M4 L13 Ms 2.000 37
1002523 D ASSY DWG 1 HALF BRIDGE 9600 .000
1005550 SCREW K M3x6 DIN7985+6798 10.000 (S1) 22
1008512 SCREW K M3x8 DIN7985+6798 8.000 R401-404
1009192 D BOM EBS 9250 EXTERNAL BY A4 .000
1009860 SCREW K M5x16 PZ DIN6902A+6905 8.000 36
1009886 SCREW K M5x10 PZ DIN6902A+6905 4.000 44
1010153 SCREW PZ M4x60 Fe ISO 7045 4.000 8
1010180 SCREW PZ M4x6 Fe ISO 7045 2.000
1010211 SCREW SOCK M6x16 FE DIN912 4.000 48
1013347 SPACR M6 L15 S/I AV10 Ms 4.000 40
1263050 SCREW HEX M6X12 8.8 A1 ISO4017 4.000 612
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 6.000 308
2223076 # SCREW SLO M4X8 M4.6 ZN A1 2.000 408
2223078 SCREW CYL M4X10 M4.8 ZN 3.000 410
2223088 § SCREW SLO M4X20 M4.6 ZN A1 4.000 420
2223117 § SCREW SLO M5X10 M4.6 SFS 217 4.000 510

6342004 NUT HEX M4 G8 A2 ISO 4032 5.000 2
6342005 NUT HEX M5 G8 A2 ISO 4032 4.000 34
7980015 NUT M12 NYLON FOR EL.CAPAC .000 25 2EA
8050950 CONNE FASTON 6.3x0.8mm 0.5-1.5 4.000
8052807 SENSR THERM O80°C C60°C 1.000 S1 33
8080226 INSUL TUBE d3mm L25mm NEOPREN 8.000
8080244 INSUL FAN 30024700 1.000 (M1) 30
8080247 FANCW 119x119x39 44l/s 230VAC 1.000 M1 31
8090011 SPACR M4 L10 FeZn 1.000 38
8090012 SPACR M4 L15 Ms 1.000 415
POWERWARE OY
1000263 PCBAS HALF BRIDGE 9k/10k .000 A1 46 1EA

1000297 CAPAC ELE 3300uF 450VDC M12 2.000 C1 25
1000302 RESIS 22R 50W 5% AL 4.000 21
1000302 RESIS 22R 50W 5% AL 4.000 R401,402
1000302 RESIS 22R 50W 5% AL 4.000 R403,404
1000368 HEATS 9000 HALF BRIDGE 1.000 18
1000369 PLATE CAP MOUNT 9k/10k HALF BR 1.000 24
1000376 IGBT 1x400A 600V 2.000 V1,2 35
1000381 PCBAS SNUBBER 9K/10k .000 A2 47 1EA
1000480 D TESTER 9k/10k HALF BRIDG MOD .000
1000481 D TEST INS 9k/10k HALF BRIDGE .000
1000861 RAIL MOUNT 9000 HALF BRIDGE 1.000 7
1000966 D FUNCT DESC 9k/10k HALF BRIDG .000
1001141 D SCHEMA 9000 HALF BRIDGE .000
1001265 CABLE 2x0.75 MSOY L=150mm .000 3EA
1001267 CABLE 2x0.75 MSOY 3PCS .000 1EA
1001471 SCREW HEX M4X16 8.8 A1 ISO4017 1.000 28
1002411 SPACR M4 L13 Ms 2.000 37
1005550 SCREW K M3x6 DIN7985+6798 10.000 (S1) 22
1009162 D ASSY 9600 DWG INVERTER MO A3 .000
1009860 SCREW K M5x16 PZ DIN6902A+6905 8.000 36
1009886 SCREW K M5x10 PZ DIN6902A+6905 4.000 44
1010153 SCREW PZ M4x60 Fe ISO 7045 4.000 8
1010180 SCREW PZ M4x6 Fe ISO 7045 2.000
1010211 SCREW SOCK M6x16 FE DIN912 4.000 48
1010408 SCREW K M4x8 PZ DIN6902A+6905 9.000 4
1013347 SPACR M6 L15 S/I AV10 Ms 4.000 40
6342004 NUT HEX M4 G8 A2 ISO 4032 5.000 2
6342005 NUT HEX M5 G8 A2 ISO 4032 4.000 34
8050950 CONNE FASTON 6.3x0.8mm 0.5-1.5 4.000
8052807 SENSR THERM O80°C C60°C 1.000 S1 33
8080226 INSUL TUBE d3mm L25mm NEOPREN 8.000
8080244 INSUL FAN 30024700 1.000 (M1) 30
8080247 FANCW 119x119x39 44l/s 230VAC 1.000 M1 31
8090011 SPACR M4 L10 FeZn 2.000 38
Plus 5xx (UPS 9000)
FUNCTIONAL DESCRIPTION OF STATIC SWITCH
1 TECHNICAL SPECIFICATION
Input voltage range : 360….460 VAC three phase

Frequency range : 45…..65 Hz
Operating temperature range : 0 ….50C, over temperature alarm
2. GENERAL
2.1 Static switch control board
Layout 10 00 975
Circuit diagram 10 00 288
Parts list 10 00 287
The static switch consist of two back-to-back connected thyristors for each phase. The thyristors are driven
by a trigger circuit with constant power DV gate current. The thyristor RC-networks, the thyristor on-state
detection and auxiliary DC power supply are on the static switch control board.
3. TRIGGER CIRCUIT
3.1 Auxiliary power supply
The DC power is generated from the input mains voltage by transformer T1-T3 via rectifier diode bridges
V7, V8, V32 and smoothing capacitor C10. The rectifier’s nominal 12VDC can be used externally via
connector X4, terminals 2 and 4 (+) and contacts 6 and 7 (-), allowing a maximum current supply of 0,6A .
The rectifier voltage is stabilized by regulator A4 for internal use to circuits A5, A6, A7 and T4-T10.
3.2 RC-networks and thyristor on-state detection
Each phase operates similarly. RC-network R1/C1 of L1 is connected across the thyristor module V1. The
voltage across the thyristor is measured by a rectifying charge pump C2-V1-C3. The voltage across the
thyristors will cause C3 to be charged until the threshold voltage of 32VDC is reached at DIAC V2. Then
C3 charge will partly be discharged through the opto-coupler A1 causing an output pulse of…. This narrow
pulse is shaped by NAND gates A8 to … By monitoring this pulse at …, the switching on of the thyristors
can be verified.
Title UPS 9000 (plus 5xx) FUNCTIONAL DESCRIPTION STATIC

SWITCH CONTROL BOARD
POWERWARE Aprroved PK
Issued EB 22.7.2003 Page 1 (1)
POWERWARE OY
PCBAS STATIC SWITCH 9k/10k C2
1000124 ICOPT 5000VRMS HI-GAIN CNW139 4.000 A1-A3,A7

1000127 PCBRD STATIC SWITCH 60KVA F 1.000
1000175 TRAFO 1PH 8VA 400/10V PCB A4 3.000 T1-T3
1000288 D SCHEMA STATIC SWITCH MODULE .000
1000319 DIODE 1A 100V 25ns SOD57 2.000 V11,V13
1000392 CAPAC PRO 100nF 1000VDC RM27.5 3.000 C1,C4,C7
1000475 D 9k TRIGGER PCBA TESTINSR.FIN .000
1000486 TRAFO FWD 0.5W 12/48V RM6 A4 1.000 T10
1000619 DIAC 32V 2A DO-35 3.000 V2,V4,V6
1000975 D ASSY DWG PCBAS STATIC SWITCH .000
1001344 HEATS TO-220/218 8°C/W 1.000 (A4)
1001664 TRAFO F-B 1W RM6 GATE TRIGG A4 6.000 T4-T9
1005574 THYRI 2.5A 400V TL/SOT-82 6.000 V16,V19,
1005574 THYRI 2.5A 400V TL/SOT-82 6.000 V22,V25,
1005574 THYRI 2.5A 400V TL/SOT-82 6.000 V28,V31
1006432 D UPGRADE INSTR SSW PCBA 9k .000
1006438 D 9k SSW PCBA TEST INSTR GB .000
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 8.000 (T1-3,A4)
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 8.000 (V12)
4040303 WASHE PLAIN M3 Fe ISO 7089 16.000 (T1-3,A4)
4040303 WASHE PLAIN M3 Fe ISO 7089 16.000 (V12)
4313032 WASHE LOCK-SER M3 FE DIN6798A 8.000 (T1-3,A4)
4313032 WASHE LOCK-SER M3 FE DIN6798A 8.000 (V12)
6342003 HEX NUT M3 8.000 (T1-3,A4)
6342003 HEX NUT M3 8.000 (V12)
8002527 ZENER 15V 1W3 5% DO-41 2.000 V9,V10
8002538 ZENER 3.3V 0W5 5% DO-35 6.000 V15,V18,
8002538 ZENER 3.3V 0W5 5% DO-35 6.000 V21,V24,
8002538 ZENER 3.3V 0W5 5% DO-35 6.000 V27,V30
8004846 CONNE FASTO 2.8x0,8mm PCB 180° 12.000 X14-X25
8010015 RESIS 14R7 1/4W 1% 50PPM 1.000 R17
8010089 RESIS 100R 0.4W 1% MET 4.000 R3,R6,R9
8010089 RESIS 100R 0.4W 1% MET 4.000 R43
8010143 RESIS 464R 0.4W 1% MET 14.000
8010143 RESIS 464R 0.4W 1% MET 14.000 R15,R18,
8010143 RESIS 464R 0.4W 1% MET 14.000 R19,R21,
8010143 RESIS 464R 0.4W 1% MET 14.000 R22,R24,
8010143 RESIS 464R 0.4W 1% MET 14.000 R25,R27,
8010143 RESIS 464R 0.4W 1% MET 14.000 R28,R30,
8010143 RESIS 464R 0.4W 1% MET 14.000 R31,R33,
8010143 RESIS 464R 0.4W 1% MET 14.000 R34,R38
8010194 RESIS 4K64 0.4W 1% MET 1.000 R14
8010199 RESIS 12K1 0.4W 1% MET 2.000 R12,R13
8010209 RESIS 10K0 0.4W 1% MET 6.000 R16,R36
8010209 RESIS 10K0 0.4W 1% MET 6.000 R39-R42
8010230 RESIS 215K 0.4W 1% MET 1.000 R37
8010250 RESIS 1M00 0.4W 1% MET 3.000 R2,R5,R8
8011275 RESIS 47R 5W/2,5W 5% WIRE W 9.000 R1,R4,R7,
PCBAS STATIC SWITCH 9k/10k C2
8011275 RESIS 47R 5W/2,5W 5% WIRE W 9.000 R20,R23,

8011275 RESIS 47R 5W/2,5W 5% WIRE W 9.000 R26,R29,
8011275 RESIS 47R 5W/2,5W 5% WIRE W 9.000 R32,R35
8020027 CAPAC ELE 2200uF 35V 18x36 7.5 1.000 C10
8020032 CAPAC ELE 100uF 35V 10x13 p5mm 6.000 C20-C25
8020033 CAPAC ELE 4700uF 16V 18x40 7.5 3.000 C12-C14
8020198 CAPAC CER 100nF 100VDC 20% p5 8.000 C3,C6,C9,
8020238 §CAPAC PRO 47nF 250VDC 5% p=15 1.000 C19
8020250 CAPAC PAP 2.2nF 250VAC Y 20% 3.000 C2,C5,C8
8040091 DIODE 150mA 75V DO-35 1N4446 3.000 V33-35
8040338 DIODE 10A 45V SCOTTKY TO-220 6.000 V14,V17,
8040338 DIODE 10A 45V SCOTTKY TO-220 6.000 V20,V23,
8040338 DIODE 10A 45V SCOTTKY TO-220 6.000 V26,V29
8040404 DIODE BRIDGE 1A 200V 6.000 V1,V3,V5,
8040404 DIODE BRIDGE 1A 200V 6.000 V7,V8,V32
8040742 MFETN 10A 200V TO-220 IRF642 1.000 V12
8040747 ICMOS 2xD-FF SET/R 4013B 1.000 A6
8040753 ICMOS 4x2NAND/SCM TRIG 4093B 1.000 A8
8040759 ICMOS 6xINV.BUFF PLASTIC 4049 1.000 A5
8040822 ICREG +12V 1A 4% TO-220 7812 1.000 A4
8041060 HEAT SINK 18K/W TO-220 1.000 (V12)
8051806 CONNE 3P MALE LOCKING G3.96mm 3.000 X1-X3
8051807 CONNE 2P MALE LOCKING G3.96mm 7.000 X5-X11
8051815 CONNE MALE HEADER ROW 32 PIN .125 X12
POWERWARE OY
SUBAS 9400 STATIC SWITCH A
1000287 PCBAS STATIC SWITCH 9k/10k .000 1 EA 16

1000968 D FUNCT. DESC. STATIC SWITCH M .000
1001142 D SCHEMA 9000 SSW SUBAS A4 .000
1001427 STACK 40KVA STATIC SWITCH 1.000 15
1001471 SCREW HEX M4X16 8.8 A1 ISO4017 1.000
1003483 SCREW K M4x12 DIN7985 2.000 8
1009161 D ASSY 9600 DWG STAT SWITCH A3 .000
1009859 SCREW K M5x12 PZ DIN6902A+6905 1.000
1010408 SCREW K M4x8 PZ DIN6902A+6905 6.000 4
2223076 # SCREW SLO M4X8 M4.6 ZN A1 6.000 408
6342004 NUT HEX M4 G8 A2 ISO 4032 5.000 2
POWERWARE OY
SUBAS 9600 STATIC SWITCH A
1000287 PCBAS STATIC SWITCH 9k/10k .000 1 EA 16

1000845 STACK 60KVA STATIC SWITCH 1.000 15
1000968 D FUNCT. DESC. STATIC SWITCH M .000
1001142 D SCHEMA 9000 SSW SUBAS A4 .000
1001283 CABLE 2x0.75 BL/BR L=300mm .000 1 EA
1001471 SCREW HEX M4X16 8.8 A1 ISO4017 1.000
1003483 SCREW K M4x12 DIN7985 2.000 8
1009161 D ASSY 9600 DWG STAT SWITCH A3 .000
1010408 SCREW K M4x8 PZ DIN6902A+6905 6.000 4
2223076 # SCREW SLO M4X8 M4.6 ZN A1 6.000
6342004 NUT HEX M4 G8 A2 ISO 4032 5.000 2
Plus 5xx (UPS9000)
FUCTIONAL DESCRIPTION OF TRANSFORMER BOARD
1. GENERAL
The transformer board functions as a central unit for the various signals required for
the UPS operation. The auxiliary supply to the logic and inverter control boards are
generated on the transformer board.
Layout 1000972
Circuit diagram 1001933 (page 1)
Circuit diagram 1001877 (page 2)
Parts list 1000339
2. UPS OUTPUT VOLTAGES
Three signal transformers, T101, T201 and T301 are used to measure the unit’s output voltages.
One of the two secondary outputs of each transformer powers a measuring circuit on the logic
board via ribbon connector X6. The units output voltages are adjusted with trimmers R104,
R204 and R304.
3. LINE INPUT VOLTAGES
Three signal transformers, T102, T202 and T302 are used to measure the unit’s Line input
voltages. One of the two secondary outputs of each transformer powers a measuring circuit
on the logic board via ribbon connector X6. For correct reading of the line input voltages
by the logic board, trimmers R105, R205 and R305 are adjusted accordingly. T202’s other
secondary coil is used to charge via V1/R12/R47 in redundant configuration (T2) capacitors
C9/C41, being the energy source for tripping circuit breakers F1 and/or F2.
4. UPS OUTPUT CURRENT TRANSFORMERS
The UPS’s output currents are measured by board external current transformers T2, T3 and
T4, connected via X3 (L1), X19 (L2) and X5 (L3) to the transformer board. With trimmers
R106, R206 and R306 the correct reading of the output currents is adjusted.
5. BATTERY CURRENT MEASUREMENT
The battery current is measured by the board external current hall sensor B2 and it’s output
connected to the board via terminal X13:2 and linked via X7 to the logic board. No trimmer to
adjust the battery current is required based on the fact, that prior to the battery circuit breaker
F2 being switched on, the logic board’s processor A1 will know, that the battery current has
to be zero and is therefore able to use a correction factor, to compensate for current sensor’s
offset. The current sensor is powered by the on board ±12V auxiliary supply via terminals
X13 pins 3(+) and 1(-)..
Title FUCTIONAL DESCRIPTION OF TRANSFORMER BOARD
Plus 5xx (UPS9000)
6. DC bus voltage measurement
The DC bus voltage is connected to the transformer board via terminals X17, but measured
by the board external voltage hall sensor B1. After step down resistors R8/R9 the voltage
sensor’s input is supplied via terminals X15 and it’s output fed back to terminals X14:2,
terminated by resistors R3 and R4, and linked to the logic board via ribbon cable connector
X7. The voltage sensor’s offset is adjusted by trimmer R7 for correct DC bus voltage reading.
Powered is the voltage sensor by the on board ±12V auxiliary supply via terminals X14 pins
3(+) and 1(-).
7. Auxiliary power supplies
All auxiliary voltage supplies to the logic board and to the inverter control board(s) are
generated on the transformer board. The primary power source is a DC/DC converter
supplying the logic board and the inverter control board(s). The back up supply from the
static switch board to the logic board is linked to the anode of diode D3 via terminal X4
(pins 2 and 4).
Transformer T2 of the DC/DC converter is used for galvanic separation. The secondaries
of the transformer are rectified, filtered and supplied (17V) to voltage regulators A1/A2,
to the inverter control boards via X7:21/22/23 and to the circuit breaker tripping energy
reservoir C9/C41 via diode V47 and resistors R13/R48 . The +5V regulator receives a
second supply of approx. 17V via X7:2/4 and V3 from the static switch control board.
This supply ensures, that in case the DC/DC converter fails, the load will safely be
transferred to bypass and enables all controls and the display to operate. The outputs of
voltage regulators A1 and A2 provide the logic board with auxiliary supply, +5V (via
X7:11/13/14) +12V (via X7:15/18) and -12V (via X7:16). The availability of the ±12V
supply is indicated by LED V47, +12V(VDD) and +5V(VCC) are also used on board.
At the input the DC/DC converter is protected by fusible resistors R10 and R11. Green
LED V70 lit, indicates, that the converter is in operation. It will start to operate if it’s
input DC level (X17) is above 300V and continues to operate down to a level of 60-80V.
8. Output contactor K1
The inverter’s transformer output is connected via contactor K1 to the UPS output. To
achieve a fast response, K1 is DC operated. The DC supply to the coil of K1 is generated
by the output voltages of the UPS, rectified by V33-V35 to charge capacitor C36. Fault
protection is provided by fusible resistors R43 – R45. To switch K1 on and off, FET V36
is controlled by opto coupler A3 receiving it’s commands from the logic board via X7:38.
A ”LOW” command at opto coupler LED’s cathode switches K1 on.
9. Feed back contactor K2
The static switch is connected via feed back contactor K2 to the bypass input. K2 is AC
operated, it’s coil is supplied by bypass line L1 via fusible resistors R46/R146 (later replaced
by F1, 6,3A). For galvanic separation, the control of K2 is realized via relay K7. A ”LOW”
command at X7:40 energizes relay K7 via FET V37, and switches while the bypass input line
is available K2 on.
Plus 5xx (UPS9000)
10. Remote indication relays
Remote status indication and alarms are realized by relays K2 – K6, receiving their commands
from the logic board via X7. Cable shields can be grounded at terminal X702.
11. Rectifier input (F1) and battery (F2) circuit breakers
Both circuit breakers can be tripped and their status monitored by the logic board. Since F1
and F2 function rather similar, the description refer mainly to F1.
The coil of F1 is connected to X22 (F2 -> X23). The auxiliary voltage (approx. 26V) at X22:2
(X23:2) is supplied by C9/C41 which function as an energy reservoir for tripping the circuit
breaker’s coil(s). The redundant supply of T202, V1, R12/R47 and T2, V47, R13/R48 charge
the capacitors with the necessary energy.
If F1 (F2) is switched ”ON”, the auxiliary voltage is applied via breakers coil to X22:1 (X23:1),
FET V41 (V39) conducts and indicates the breakers status as a low at X7:32 (X7:34).
If the tripping signal is given, a ”LOW” at X7:30 (X7:28) makes, V44 (V43) and V40 (V38) to
conduct and the breaker is switched off. Once the breaker is open, there is no voltage at X22:1
(X23:1), available. V41 (V39) therefore switches off and the status of the breaker is changed to
a ”HIGH”, due to ”pull up resistors ” on the logic board.
12. Remote shut down
To shut down the UPS remotely, the jumper at terminals X21 shall be removed and pins 1 and
2 of X21 connected to the NC contact of an external push button. Naturally after a remote shut
down, the pins 1 and 2 of X21 have to be linked prior to the restart of the UPS.
While there is an open circuit between X21 pins 1 and 2, FET 42 conducts and K1’s contact
therefore closed, pulling the cathodes of diodes V12 - V16 to ground. Via V12 and V13
contactors K1 and K2 are forced to open, via V14 and V15 circuit breakers F1 and F2 are
tripped and V16 indicates the logic board, that the remote shut down is active. A remote shut
down therefore leads also to the disconnection of all energy sources to the UPS.
Relay K1 receives it’s auxiliary voltage via UPS output L1 supplied transformer T701 and
rectifier V704 (refer to circuit diagram 1001877). FET V83 acts as a voltage guard, in case the
UPS is restarted while X21 pins 1 and 2 remain unlinked. The voltage across capacitor C20 has
to rise above 14V to cause V83 to conduct, a level set by Zener diode V80 and the gate threshold
voltage of the FET. Once V83 conducts will cause V42 to conduct via gate resistor R17. Diode
V81 will provide a positive feed back.
13. Remote display panel
An optional remote display panel (UIU) can be plugged into the RJ 11 connector X20. To assure
galvanic separation, the communication between the UPS and the display happens via opto
couplers, A701 and A801. The display’s auxiliary power is provided by rectifier V704,
transformer T701, sourced from the UPS output phase L1.
Plus 5xx (UPS9000)
14. Static switch control
The static switch control is routed through the transformer board between X4 and X7. The
back up power source from the static switch board is connected via X4 pins 2 and 4 to the
anode of diode V3 (approx. 17,5V). If the DC/DC converter fails, the inverter control board(s)
are without auxiliary power. As a result, the load will be transferred to bypass, while the
auxiliary power for controls an display is generated at the static switch board.
15. Status and alarm sources
Several auxiliary contacts used for status - or alarm indications are linked via transformer board
to the logic board.
Transformer board Logic board ***
Temp. probe of the inverter transformer X8:2 - X6:11 A60:9

Output contactor K1 X9:2 - X6:15 R3
Backfeed contactor K2 X10:2 - X6:17 R4
Internal bypass switch S1 X11:2 - X6:21 A60:8
External bypass switch X12:2 - X6:25 A60:7
Diesel generator X31:1 - X6:30 R19
Battery cabinet fuse/breaker X32:1 - X6:29 R20
Ground X8:1, X9:1, X10:1, X11:1,
X12:1, X31:2, X32:2,
X6:13/19/23/27/28
Ground V5 anode
*** Measured against ground -> high (+5V) = inactive (off) , low (0V) = active (on)
POWERWARE OY
PCBAS TRANSFORMER 9k/10k F
1000020 MFETN 2,3A 1000V 6 ohm TO-220 2.000 V36,55

1000124 ICOPT 5000VRMS HI-GAIN CNW139 3.000 A3,701,801
1000125 TRAFO 1PH 2,3VA 2X190V/2X19V 6.000 T101,102,
1000125 TRAFO 1PH 2,3VA 2X190V/2X19V 6.000 201,202,
1000125 TRAFO 1PH 2,3VA 2X190V/2X19V 6.000 301,302
1000211 PCBRD TRANSFORMER BOARD 9000 1.000
1000319 DIODE 1A 100V 25ns SOD57 2.000 V19,20
1000320 TRANP 600mA -60V TO-18 2N2907A 2.000 V43,44
1000377 DIODE 1A 50V D0-41 SCHOTTKY 3.000 V4,7,9
1000378 DIODE 3A 50V AXIAL SCHOTTKY 1.000 V8
1000409 RESIS 6R81 0.4W 1% MET 2.000 R62,63
1000477 D 9k TEST INS TRANSF PCBA FIN .000
1000488 TRAFO F-B 8W 15/12/12V RM10 A4 1.000 T1
1000489 CHOKE 0.8ADC 335UH RM6 A4 1.000 L1
1000490 TRAFO F-B 40W 500/12/15/15V A4 1.000 T2
1000491 ICREG STEP-UP 12V 3A LM2577-12 1.000 A2
1000492 ICREG STEP-DOWN 5V 1A LM2575-5 1.000 A1
1000493 RESIS 47K 5W/2,5W 2.000 R8,9
1000963 D FUNCT DESC TRANSF PCBA 9000 .000
1000972 D ASSY DWG TRANSF PCBA 9000 .000
1001877 D SCHEMA 2 TRANSF PCBA 9000 A4 .000
1001933 D SCHEMA 1 TRANSF PCBA 9000 A3 .000
1001983 TRAFO 230/2x10V 5VA 1.000 T701
1003656 INSUL SPACER 3-3.3mm FOR LED 2.000 (V49,70)
1006034 D UPGRADE INS TRANSF PCBA 9000 .000
1006439 D 9k TRNSFRMR PCBA TESTINST GB .000
1011208 FUSE HOLDER 5x20 VERTICAL PCB 1.000 (F1)
1011246 LABEL 9000 TRAFO BOARD F1 A4 .005 F1 6.3A
2000725 #TRANP D-MOS TO-92 BS250 1.000 V83
2001394 FUSE T 6.3A/250VAC IEC127/V 1.000 F1
2223037 § SCREW CYL M3X8 M4.6 ZNA1 217 3.000 (A2,T701)
4040303 WASHE PLAIN M3 Fe ISO 7089 6.000 (A2,T701)
4313032 WASHE LOCK-SER M3 FE DIN6798A 3.000 (A2,T701)
6342003 HEX NUT M3 3.000 (A2,T701)
8000212 RESIS FUSE 1R0 1/3W 5% NFR25 7.000 R10,11,14
8000212 RESIS FUSE 1R0 1/3W 5% NFR25 7.000 43-45,706
8002204 INSUL SPACER TO5/18/92/98 4.000 (V43,44,
8002204 INSUL SPACER TO5/18/92/98 4.000 702,802)
8002429 DIODE 1A 1600V PLASTIC EM513 3.000 V33-35
8002499 ZENER 5.6V 0W5 5% DO-35 2.000 V701,801
8002524 ZENER 10V 1W3 5% DO-41 3.000 V5,6,71
8002527 ZENER 15V 1W3 5% DO-41 2.000 V45,60
8002553 ZENER 75V 5W 5% 1N5374B 5.000 V50-53,61
8004157 RELAY PCB 16A 1 CHANGE 12V VDE 7.000 K1-7
8004846 CONNE FASTO 2.8x0,8mm PCB 180° 1.000 (GND)
8010001 RESIS 10R0 0.4W 1% MET 2.000 R76,704
8010055 RESIS 31R6 0.4W 1% MET 2.000 R2,42

8010105 RESIS 121R 0.4W 1% MET 3.000 R3,4,806
8010107 RESIS 147R 0.4W 1% MET 2.000 R701,801
8010122 RESIS 261R 0.4W 1% MET 1.000 R65
8010143 RESIS 464R 0.4W 1% MET 5.000 R12,13,31
8010143 RESIS 464R 0.4W 1% MET 5.000 47,48
8010162 RESIS 1K00 0.4W 1% MET 9.000 R38-41,55
8010162 RESIS 1K00 0.4W 1% MET 9.000 60,61,703
8010162 RESIS 1K00 0.4W 1% MET 9.000 803
8010164 RESIS 1K21 0.4W 1% MET 2.000 R700,800
8010180 RESIS 2K15 0.4W 1% MET 8.000 R22,24,101
8010180 RESIS 2K15 0.4W 1% MET 8.000 107,201,
8010180 RESIS 2K15 0.4W 1% MET 8.000 207,301,
8010180 RESIS 2K15 0.4W 1% MET 8.000 307
8010187 RESIS 3K83 0.4W 1% MET 1.000 R5
8010194 RESIS 4K64 0.4W 1% MET 9.000 R18,26,37,
8010194 RESIS 4K64 0.4W 1% MET 9.000 103,109,
8010194 RESIS 4K64 0.4W 1% MET 9.000 203,209,
8010194 RESIS 4K64 0.4W 1% MET 9.000 303,309
8010209 RESIS 10K0 0.4W 1% MET 15.000 R6,59,102
8010209 RESIS 10K0 0.4W 1% MET 15.000 108,110,
8010209 RESIS 10K0 0.4W 1% MET 15.000 111,202,
8010209 RESIS 10K0 0.4W 1% MET 15.000 208,210,
8010209 RESIS 10K0 0.4W 1% MET 15.000 211,302,
8010209 RESIS 10K0 0.4W 1% MET 15.000 308,310,
8010209 RESIS 10K0 0.4W 1% MET 15.000 311,807
8010212 RESIS 31K6 0.4W 1% MET 1.000 R57
8010213 RESIS 21K5 0.4W 1% MET 11.000 R19-21,23
8010213 RESIS 21K5 0.4W 1% MET 11.000 25,27-30,
8010213 RESIS 21K5 0.4W 1% MET 11.000 36,64
8010214 RESIS 46K4 0.4W 1% MET 3.000 R35,702
8010214 RESIS 46K4 0.4W 1% MET 3.000 802
8010219 RESIS 100K 0.4W 1% MET 6.000 R17,32-34
8010219 RESIS 100K 0.4W 1% MET 6.000 80,81
8010228 RESIS 34K8 0.4W 1% MET 1.000 R58
8010230 RESIS 215K 0.4W 1% MET 3.000 R56,400
8010230 RESIS 215K 0.4W 1% MET 3.000 401
8010232 RESIS 82K5 0.4W 1% MET 4.000 R50-53
8012407 TRIMM 10K 0W5 TYPE Y CERMET 11.000 R7,54,
8012407 TRIMM 10K 0W5 TYPE Y CERMET 11.000 104-106,
8012407 TRIMM 10K 0W5 TYPE Y CERMET 11.000 204-206,
8012407 TRIMM 10K 0W5 TYPE Y CERMET 11.000 304-306
8020015 CAPAC CER 2.2nF 200VDC 20% p5 4.000 C57,103,
8020015 CAPAC CER 2.2nF 200VDC 20% p5 4.000 203,303
8020025 CAPAC CER 10nF 200VDC 20% p5 6.000 C7,8,21,51
8020025 CAPAC CER 10nF 200VDC 20% p5 6.000 701,801
8020027 CAPAC ELE 2200uF 35V 18x36 7.5 2.000 C9,41

8020029 CAPAC ELE 470uF 35V 13x25 p5mm 3.000 C37,706
8020029 CAPAC ELE 470uF 35V 13x25 p5mm 3.000 709
8020031 CAPAC ELE 220uF 35V 11x20 p5mm 1.000 C20
8020032 CAPAC ELE 100uF 35V 10x13 p5mm 3.000 C10,11,52
8020037 CAPAC ELE 470uF 16V 11x20 p5 3.000 C12-14
8020038 CAPAC ELE 220uF 16V 11x20 p5 1.000 C705
8020198 CAPAC CER 100nF 100VDC 20% p5 11.000 C15-18,50
8020198 CAPAC CER 100nF 100VDC 20% p5 11.000 702,703,
8020198 CAPAC CER 100nF 100VDC 20% p5 11.000 707,708,
8020198 CAPAC CER 100nF 100VDC 20% p5 11.000 802,806
8020204 CAPAC EST 470nF 63VDC 10% p5mm 8.000 C4-6,22,34
8020204 CAPAC EST 470nF 63VDC 10% p5mm 8.000 35,38,39
POWERWARE OY
PCBAS LOGIC CONTROL 9k/10k H
1000272 CAPAC EST 2,2uF 50VDC 10% p5mm 1.000 C136

1000282 PCBRD LOCIG CONTROL UPS 9600 1.000
1000283 D SCHEMA LOGIC CONTROL UPS9600 .000
1000457 ICMOS 8-BIT A/D CONV TLC546CN 1.000 A3
1000458 ICMOS 8-BIT D/A CONV AD7528JN 1.000 A4
1000459 ICMEM EEPROM NM93C46N DIP 8P 1.000 A5
1000460 CRYST 8.000MHz OSCILL MCO1510 1.000 A6
1000461 CRYST 4.096MHz OSCILL MCO1510 1.000 A7
1000462 ICMOS 2x4CH ANAL MUX/DEM 4052B 3.000 A8-A10
1000463 ICMOS 3x2CH ANAL MUX/DEM 4053B 1.000 A11
1000479 D 9k TEST INSTR LOGIC PCBA FIN .000
1000620 RESIS NETWORK 8X100K DIL 3.000 A73-A75
1000621 RESIS NETWORK 8X390R DIL 2.000 A78,A79
1000645 ICREG -8V 1A 4% TO-220 7908 1.000 A33
1000646 ICREG +8V 1A 4% TO-220 7808 1.000 A34
1000647 ICREG SHUNT REG LT1029CZ 1.000 A30
1000648 DIODE NETWORK 8XNEG DAN801 2.000 A87,A88
1000649 DIODE NETWORK 8XPOS DAP801 4.000 A83-A86
1000650 ICMOS 4x3ST NONINV BU 74HC126N 1.000 A18
1000651 ICMOS 8X3ST NINV D-FF 74HC374N 1.000 A13
1000652 ICMOS 8X3ST NONINV BU 74HC244N 1.000 A12
1000964 D FUNCT. DESC. PCBAS LOGIC CON .000
1000973 D ASSY DWG PCBAS LOGIC CONTROL .000
1001345 §CAPAC PRO 15nF 63VDC 5% RM5 2.000 C123,C125
1003656 INSUL SPACER 3-3.3mm FOR LED 2.000 (H1,H2)
1004737 D UPGRADE INS 9000 LOGIC PCBA .000
1005577 CAPAC EST 22nF 63VDC 5% p=5mm 2.000 C120,C121
1006437 D 9k LGIC CNTRL PCBA TSTINS GB .000
2000862 ICOPA QUAD PDIL LT1014DN 13.000 A42,
2000862 ICOPA QUAD PDIL LT1014DN 13.000 A44-A54,
2000862 ICOPA QUAD PDIL LT1014DN 13.000 A56
8001070 RESIS NETWORK 9x10k SIP-10 3.000 A80-A82
8001071 RESIS NETWORK 8x10K 2% 16P DIL 13.000 A60-A72
8002204 INSUL SPACER TO5/18/92/98 2.000 V226,A32
8002205 ICSOC 28-POLE 828 AG 11D 1.000 (A2)
8002207 ICSOC 64-PIN DIL PITCH 19,05mm 1.000 (A1)
8002333 TRANP 0.1A -50V TO-18 BC177A 1.000 V226
8002744 ICLIN 8xDARL.DRIVER ULN2803A 3.000 A19-A21
8002746 ICCPU MC68705P3S 1-CH 28PIN .000 A2
8002839 ICCOM QUAD COMPARATOR LM339 3.000 A39-A41
8003851 SWTCH DIP 8 x ON-OFF 3.000 S1-S3
8004846 CONNE FASTO 2.8x0,8mm PCB 180° 14.000 TP3,TP4,
8004846 CONNE FASTO 2.8x0,8mm PCB 180° 14.000 TP8-TP18,
8004846 CONNE FASTO 2.8x0,8mm PCB 180° 14.000 TP20
8004846 CONNE FASTO 2.8x0,8mm PCB 180° .000 TP1,TP2,
8004846 CONNE FASTO 2.8x0,8mm PCB 180° .000 TP5-TP7,
8004846 CONNE FASTO 2.8x0,8mm PCB 180° .000 TP19 NOT
8004846 CONNE FASTO 2.8x0,8mm PCB 180° .000 ASSEMBLED

8006996 §CONNE FLAT CBL 16-P MALE 180° 6.000 X1-X3,X5,
8006996 §CONNE FLAT CBL 16-P MALE 180° 6.000 X8,X9
8010089 RESIS 100R 0.4W 1% MET 6.000 R14,R311,
8010089 RESIS 100R 0.4W 1% MET 6.000 R317-R319
8010089 RESIS 100R 0.4W 1% MET 6.000 R312
8010122 RESIS 261R 0.4W 1% MET 1.000 R13
8010140 RESIS 383R 0.4W 1% MET 5.000 R7,R8,R11
8010140 RESIS 383R 0.4W 1% MET 5.000 R12,R16
8010143 RESIS 464R 0.4W 1% MET 1.000 R135
8010160 RESIS 909R 0.4W 1% MET 1.000 R131
8010162 RESIS 1K00 0.4W 1% MET 4.000 R258-R260
8010162 RESIS 1K00 0.4W 1% MET 4.000 R279
8010164 RESIS 1K21 0.4W 1% MET 2.000 R110,R134
8010175 RESIS 1K47 0.4W 1% MET 1.000 R100
8010179 RESIS 1K78 0.4W 1% MET 1.000 R113
8010180 RESIS 2K15 0.4W 1% MET 1.000 R109
8010183 RESIS 16K2 0.4W 1% MET 6.000 R202,R206
8010183 RESIS 16K2 0.4W 1% MET 6.000 R210,R214
8010183 RESIS 16K2 0.4W 1% MET 6.000 R218,R222
8010184 RESIS 2K87 0.4W 1% MET 8.000 R203,R207
8010184 RESIS 2K87 0.4W 1% MET 8.000 R211,R215
8010184 RESIS 2K87 0.4W 1% MET 8.000 R219,R223
8010184 RESIS 2K87 0.4W 1% MET 8.000 R250,R314
8010185 RESIS 2K37 0.4W 1% MET 3.000 R231,R239
8010185 RESIS 2K37 0.4W 1% MET 3.000 R247
8010186 RESIS 2K61 0.4W 1% MET 4.000 R112,R229
8010186 RESIS 2K61 0.4W 1% MET 4.000 R237,R245
8010187 RESIS 3K83 0.4W 1% MET 1.000 R9
8010188 RESIS 3K48 0.4W 1% MET 1.000 R126
8010190 RESIS 3K16 0.4W 1% MET 2.000 R278,R320
8010192 RESIS 5K11 0.4W 1% MET .000 R103,R122
8010192 RESIS 5K11 0.4W 1% MET .000 R127-R129
8010192 RESIS 5K11 0.4W 1% MET .000 NOT ASSEMB.
8010192 RESIS 5K11 0.4W 1% MET .000
8010192 RESIS 5K11 0.4W 1% MET 9.000 R101,R104
8010192 RESIS 5K11 0.4W 1% MET 9.000 R107,R108
8010192 RESIS 5K11 0.4W 1% MET 9.000 R227,R235
8010192 RESIS 5K11 0.4W 1% MET 9.000 R243,R252
8010192 RESIS 5K11 0.4W 1% MET 9.000 R313
8010196 RESIS 9K09 0.4W 1% MET 3.000 R230,R238
8010196 RESIS 9K09 0.4W 1% MET 3.000 R246
8010200 RESIS 5K62 0.4W 1% MET 3.000 R226,R234
8010200 RESIS 5K62 0.4W 1% MET 3.000 R242
8010202 RESIS 28K7 0.4W 1% MET 1.000 R6
8010204 RESIS 17K8 0.4W 1% MET 3.000 R116,R117
8010204 RESIS 17K8 0.4W 1% MET 3.000 R123
8010207 RESIS 11K0 0.4W 1% MET 1.000 R130
8010208 RESIS 19K6 0.4W 1% MET 1.000 R5
8010209 RESIS 10K0 0.4W 1% MET 26.000 R1-R4,R15

8010209 RESIS 10K0 0.4W 1% MET 26.000 R17-R20,
8010209 RESIS 10K0 0.4W 1% MET 26.000 R124,R125
8010209 RESIS 10K0 0.4W 1% MET 26.000 R133,R136
8010209 RESIS 10K0 0.4W 1% MET 26.000 R138,R251
8010209 RESIS 10K0 0.4W 1% MET 26.000 R253,R25
8010209 RESIS 10K0 0.4W 1% MET 26.000 R262-R264
8010209 RESIS 10K0 0.4W 1% MET 26.000 R266,R267
8010209 RESIS 10K0 0.4W 1% MET 26.000 R280,R310
8010209 RESIS 10K0 0.4W 1% MET 26.000 R315,R316
8010210 RESIS 14K7 0.4W 1% MET 3.000 R228,R236
8010210 RESIS 14K7 0.4W 1% MET 3.000 R244
8010211 RESIS 26K1 0.4W 1% MET 6.000 R201,R205
8010211 RESIS 26K1 0.4W 1% MET 6.000 R209,R213
8010211 RESIS 26K1 0.4W 1% MET 6.000 R217,R221
Plus 5xx (UPS 9000)
FUNCTIONAL DESCRIPTION DISPLAY BOARD
1 GENERAL
Layout 1000853
Parts list 9000 1001322
The display board acts as the primary interface between the UPS user and the unit.
The board contains five LED`s, a buzzer used to indicate unit status and the alarm reset
button. Connection to the unit goes via a single flat cable to the control board. The flat
cable connector X1 is mounted on board solder side to comply with clearance
requirements.
The difference between the boards used in the 5000 and the 9000 series is that the resistor
values are different due to different operating voltages.
2 OPERATION
The LED anodes and buzzer circuit are connected to the +10V or +5V line and when
active pulled to ground by the Darlington array connected either to LED cathodes or
buzzer circuit ground return via the flat cable.
All the LED`s consist of two diodes connected in series. LED current is limited by
resistors on the board, due to perceived brightness the series resistor for V4 is larger
than the others.
The buzzer has a self contained oscillator. Connection to ground will initiate oscillation.
Switch S1 is the reset button. It connects to ground (X1/10) a pull-up resistor on the
control board.
Title DESCRIPTION OF DISPLAY PANEL FOR UPS 9000 SERIES
POWERWARE Approved
POWERWARE OY
PCBAS DISPLAY 9k/10k
9k/10k A2
1000852 D SCHEM DISP UPS5/9K 4KA-1928E .000

1000853 D ASSYDWG DISP UPS5000 4KM3358 .000
1000965 D FUNCT. DESC. PCBAS DISPLAY .000
1001706 BUZZR 3.3kHz, 4-20VDC, p15mm 1.000 B1
1004715 D UPGRADE INS 9000 DISPLAY PCA .000
1006399 D UPS 9000 DISPLAY PCBA TESTER .000
1006440 D 9k DISPLAY BRD TEST INSTR GB .000
1006458 D 9k DISP PCBA TEST INST FIN .000
8002401 LED RED 0.5"x0.25" MV57173 1.000 V4
8002402 LED GREEN 0.5"x0.25" MV54173 1.000 V5
8002403 LED YELLOW 0.5"x0.25"MV53173 3.000 V1-V3
8003829 PUSHB RF19 3.14001.006 RAFI 1.000 S1
8010065 RESIS 38R3 1/4W 1% MET 1.000 R4
8010089 RESIS 100R 0.4W 1% MET 4.000 R1-R3,R5
8056222 PCBRD DISPLAY PANEL UPS KE222 1.000
POWERWARE OY
PCBAS RFI 8k/9k
8k/9k B1
1000077 PCBRD RFI BOARD UPS 8000 A3 1.000

1001332 D SCHEMA DWG PCBAS RFI BOARD .000
1001333 D ASSY DWG PCBAS RFI BOARD .000
1006430 D UPGRADE INSTR RFI PCBA 8k/9k .000
8020260 CAPAC PAP 22nF 250VAC Y 20% 8.000 C1-8
8020285 CAPAC PAP 470nF 250VAC X2 10% 6.000 C9-14
8040092 DIODE 1A 400V 30ns AXL SOD-57 2.000 V1-2
8051087 CONNE 4P PCB MALE 90° 5,08mm 3.000 X3-4
8051806 CONNE 3P MALE LOCKING G3.96mm 6.000 X1-2
Plus 5xx (UPS 9000)
POWERWARE PLUS 507-560 (UPS 9075 - 9600) SERIES SPARE PARTS

EFFECTIVE FROM OCT.01.1996
TERMS OF DELIVERY: EX WORKS FACTORY

DELIVERY TIME: 2 WEEKS FROM ORDER
INDIVIDUAL COMPONENTS
CODE DESCRIPTION
1000295 CAPACITOR PRO 3x60uF 3x480V

1001435 CAPACITOR PRO 3x40uF 3x480V
1001815 CAPACITOR PRO 3x19.2uF 480V
8001558 CAPACITOR 10uF 400V
8020340 CAPACITOR PAP 2uF 400V
1000292 CHOKE 3P 0.5mH 125A

1000294 CHOKE 3P 1.12mH 52A
1001176 CHOKE 3P 0.9mH 80A
1001177 CHOKE 3P 1.68mH 32A
1001543 CHOKE 0.3-0.5mH 150ADC SATUR
1001668 CHOKE 3P 6.75mH 10A
1001669 CHOKE 3P 3.37mH 20A
1001670 CHOKE 2-3mH 28ADC SATUR
1001671 CHOKE 1.5-2mH 55ADC SATUR
1001672 CHOKE 3P 3.4mH 23A
1001673 CHOKE 3P 1.7mH 43A
1000298 CIRCUIT BREAKER 125A 660VAC 3P

1000299 CIRCUIT BREAKER 160A 440VDC 4P
1001346 CIRCUIT BREAKER 80A 400VAC 3P
1001804 CIRCUIT BREAKER 50A 3P
1001805 CIRCUIT BREAKER 25A 3P
Title Plus 5xx (UPS 9000) spare parts list
Finland Checked RR No 1021652 Rev A
Issued JL 1.7.2003 Page Page 1 of 7
Plus 5xx (UPS 9000)
CODE DESCRIPTION
1000206 CONTACTOR 3PH 32A AC-COIL

1000301 CONTACTOR 3PH 90A DC-COIL
1001802 FILTER RFI 35A 3P+N

1001803 FILTER RFI 50A 3P+N
1000050 LOCK DOOR

1000051 KEY FOR LOCK DOOR
1000304 TRANSFORMER CURRENT 200A:0.4A 10VA

1001813 TRANSFORMER CURRENT 200A:1A 5VA
0010058 SENSOR CURRENT HALL 0-200A 1:1000

1000303 SENSOR VOLTAGE/10mA 10000:2000
8052807 SENSOR THERM O80 C55
8053557 SENSOR CURRENT HALL 200-300A1:20
9513639 FOOT ADJUSTABLE M12X60

8005112 WHEEL CASTER H90MM YP-70NS
8063141 WHEEL CASTER YKL-70NS (TURNING)
1000329 DOOR UPS 9600/9400
1000330 PANEL FRONT UPS 9600/9400
1000331 PLATE REAR UPS 9600/9400
1000348 PLATE ROOF UPS 9600/9400
1001053 PANEL SIDE, ALL CABINETS
1001054 PANEL TOP (ROOF) UPS 9075-9025 & BAT CAB
1001999 DOOR UPS 9250/9100

1002004 PLATE REAR UPS 9250/9100
1001057 DOOR BATTERY CABINET
1001370 PLATE REAR BAT CAB
8052335 FUSE CART 160A 660V, (BAT CAB)

8030844 FERRITE RING 36x23x15 5800nF
Plus 5xx (UPS 9000)
CODE DESCRIPTION
1000194 CONNECTOR TERMINAL BLOCK 35mm² GREY

1000195 CONNECTOR TERMINAL BLOCK 35mm² BLUE
1000196 CONNECTOR TERMINAL BLOCK 35mm² Y/G
1000197 CONNECTOR END PLATE 35mm² GREY
1001470 CONNECTOR TERMINAL BLOCK 70mm² GREY
1001810 SWITCH 25A 3PH+AUX CHANGE OVER

1002497 CAPAC PAP 1uF 250VAC Y S-416-1

1003107 CAPAC PAP 4x0.3uF 250VAC Y
1001625 SET FLAT CABLES UPS 9200
1001696 + PCBAS 3-PH BRIDGEMOD UPS 9200
1000231 + PCBAS RECTIFIER CONTROL CIRCUIT
1000287 + PCBAS STATIC SWITCH MOD
Plus 5xx (UPS 9000)
PLUS 507-525 SPARE PARTS, MODULE LEVELCODE: SPK9250M-A
CODE DESCRIPTION QTY/KIT
1001621* + SUBAS 3-PH BRIDGE UPS 9200 1

1001627* + SUBAS RECTIF&STATSW. UPS 9200 1
1000281 + PCBAS LOGIC BOARD UPS 9000 1
1000339 + PCBAS TRANSFORMER BOARD 1
1001322 PCBAS DISPLAY UPS 9000 1
1000078 PCBAS RFI-BOARD 1
8080252 FAN 100L/S 1
8080247 FAN 119*119*39 44L/S 1
1000296 CAPACITOR PRO 60uF 450VAC 3
1001625 SET FLAT CABLES UPS 9200 1
8080247 FAN 119*119*39 44L/S 1
1001181 SET FLAT CABLES 1
1000263 + PCBAS HALF BRIDGE MOD 1
1000381 PCBAS SNUBBER BOARD 1
1000231 + PCBAS RECTIFIER CONTROL CIRCUIT 1
1000287 + PCBAS STATIC SWITCH MOD 1
1000297 CAP ELECTR 3300uF 450V 2
PLUS 507-525 SPARE PARTS, COMPONENT LECODE: SPK9250B-B
1001814 IGBT 2X200A 600V 1

1002682 THYR BRIDGE 100A 1200V SKDT 1
8040394 THYR MOD 95A 1200V 3
8080252 FAN 100L/S 1
8080247 FAN 119*119*39 44L/S 1
1001696 + PCBAS 3-PH BRIDGEMOD UPS 9200 1
1000231 + PCBAS RECTIFIER CONTROL CIRCUI 1
Plus 5xx (UPS 9000)
PLUS 507-525 SPARE PARTS, COMPONENT LECODE: SPK9250E-B
1001814 IGBT 2X200A 600V 1

1002682 THYR BRIDGE 100A 1200V SKDT 1
8040394 THYR MOD 95A 1200V 3
8080252 FAN 100L/S 1
8080247 FAN 119*119*39 44L/S 1
1000297 CAPAC ELE 3300uF 450VDC M12 1
1001625 SET FLAT CABLES UPS 9200 1
1001696 + PCBAS 3-PH BRIDGEMOD UPS 9200 1
PLUS 507-525 SPARE PARTS, BASIC KIT CODE: SPK9250C-B

8040394 THYR MOD 95A 1200V 3
8080252 FAN 100L/S 1
8080247 FAN 119*119*39 44L/S 1
Plus 5xx (UPS 9000)
PLUS 530-560 SPARE PARTS, MODULE LEVELCODE: SPK9600M-A
1000279* + SUBAS HALF BRIDGE 1

1000285* + SUBAS RECTIFIER 1
1000286* + SUBAS STATIC SWITCH 1
8080252 FAN 100L/S 1
8080247 FAN 119*119*39 44L/S 1
PLUS 530-560 SPARE PARTS, COMPONENT LECODE: SPK9600B-A
1000376 IGBT 400A 600V 2

8040394 THYR MOD 95A 1200V 3
8040403* THYR MOD 130A 1200V 3
8080252 FAN 100L/S 1
8080247 FAN 119*119*39 44L/S 1
1000263 + PCBAS HALF BRIDGE MOD 1
Plus 5xx (UPS 9000)
PLUS 530-560 SPARE PARTS, COMPONENT LECODE: SPK9600E-A
1000376 IGBT 400A 600V 2

8040394 THYR MOD 95A 1200V 3
8040403* THYR MOD 130A 1200V 3
1000281 + PCBAS LOGIC BOARD 1
8080252 FAN 100L/S 1
8080247 FAN 119*119*39 44L/S 1
1000263 + PCBAS HALF BRIDGE MODULE 1
1000231 + PCBAS RECTIFIER CONTROL CIRCUIT 1
1000287 + PCBAS STATIC SWITCH MODULE 1
1000297 CAP ELECTR 3300uF 450V 2
PLUS 530-560 SPARE PARTS, BASIC KIT CODE: SPK9600C-A
8040403* THYR MOD 130A 1200V 3

8080252 FAN 100L/S 1
8080247 FAN 119*119*39 44L/S 1

Table of Content: Plus 5xx (UPS 9000)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Table of Content: Plus 5xx (UPS 9000)

Uploaded by

Copyright:

Available Formats

Plus 5xx (UPS 9000)

1. DESCRIPTIONS AND INSTRUCTIONS

User's and installation manual 10 09 928

2. FIELD SERVICE INSTRUCTIONS

Safety instructions 10 19 705

Circuit diagram - UPS 9000 (7.5-25 kVA) 10 01 954

Title PLUS 5xx (UPS 9000) SERVICE MANUAL CONTENT

Parts list - Breaker panel subas UPS 9200 10 01 629

4. RECTIFIER & STATIC SWITCH, UPS 9000 (7.5 - 25 kVA)

5. RECTIFIER, UPS 9000 (30 - 60 kVA)

Layout drawing rectifier control board 10 00 974

6. INVERTER UPS 9000 (7.5 - 25 kVA)

Layout drawing inverter control board 10 01 730

Title PLUS 5xx (UPS 9000) SERVICE MANUAL CONTENT

7. INVERTER UPS 9000 (30 - 60 kVA)

Layout drawing inverter control board 10 00 970

8. STATIC SWITCH UPS 9000 (30 - 60 kVA)

Layout drawing static switch control board 10 00 975

Layout drawing transformer board 10 00 972

10. LOGIC BOARD

Layout drawing logic board 10 00 973

Title PLUS 5xx (UPS 9000) SERVICE MANUAL CONTENT

11. DISPLAY BOARD

Layout drawing display board 10 00 853

12. RFI BOARD

Layout drawing RFI board 10 01 333

13. SPARE PARTS LIST 10 21 652

UIU (UPS Information Unit) 10 01 679

Title PLUS 5xx (UPS 9000) SERVICE MANUAL CONTENT

1.2 Contents summary

Chapter Safety Information

Chapter System Description

Chapters Shipping and storage and Unpacking and

Chapters Installation Site, Power Connections and

1009928 7,5 kVA - 60 kVA UPS 5

Chapter Users Guide to Operations

Chapter Preventive Maintenance and Warranty

1.3 Other UPS documentation

Field service manual

Storage and Transportation

6 7,5 kVA - 60 kVA UPS 1009928

Some components inside the UPS cabinet carry high voltages.

The only user operations permitted within the cabinet are:

1009928 7,5 kVA - 60 kVA UPS 7

3.1 General Description

The UPS system consists of several independent modules:

8 7,5 kVA - 60 kVA UPS 1009928

3.2 Operating principle

During normal use

1009928 7,5 kVA - 60 kVA UPS 9

If the UPS is overloaded

10 7,5 kVA - 60 kVA UPS 1009928

The mechanical bypass switch

Fig 3.5 Mechanical bypass switch function.

1009928 7,5 kVA - 60 kVA UPS 11

3.3 System Configuration

UPS Series system consists of the following basic elements:

12 7,5 kVA - 60 kVA UPS 1009928

Fig 3.6 Dimensions of the UPS and the battery cabinet

1009928 7,5 kVA - 60 kVA UPS 13

Power Distribution Modules:

Input Power Cables:

External Bypass Switches:

Chapter Safety Information

Chapter System Description

Chapters Shipping and storage and Unpacking and

Chapters Installation Site, Power Connections and

Chapter Users Guide to Operations

Chapter Preventive Maintenance and Warranty