FLOW DIAGRAM PROSES WWTP PT. YKK ZIPCO INDONESIA Fact.

5
Ca(OH)2, NaOH,
JP Waste Receiver FeSO4, H2SO4 FeSO4, H2SO4 Polymer
Zeta Ace

pH Adjust Tank Reaction Tank 1

JP Raw Waste Oil Separator T-112 Coagulation Floculation
T-110 Tank Settling Tank 1 Buffer Tank 2
Tank pH = 1.5 Tank pH = Tank T-115 T-142
T-117 T-111 10 - 11.5 T-113 T-114
- 4.5 pH = 10 - 11.5
ORP <300

Oil Scum Tank Scum Tank

T-111A T-
403

SnBT Waste
NaCLO2, H2SO4 Ca(OH)2, H2SO4, NaHSO3 WellClean K800, H2SO4, FeSO4 Polymer

OxidationTank Reduction Tank 2

SnBT Raw Waste NAB Raw Waste T- Coagulation Tank 3
T- T-125 Floculation Settling Tank 3
Tank Tank 142 118 Tank 3
T-116 T-117 pH = 6.0 - 8.5 pH = 10 - 12 pH = 6 - T-126 T-127
ORP > 675 ORP < 125 11.5

CN Waste CPB Waste

Cr Waste Decomposition Decomposition

CN Reduction Tank 1 CN Raw CPB pH Adjust CPB Raw
Tank 2 Tank
Tank 1 T-105 T-104 Waste Tank Waste Tank
T-106 T-102 T-
Cr Reduction Tank pH pH pH = 10
ORP < = 9.5 - 12.5 T-103 101
Cr Raw Waste T-108 200 = 5.0 - 10 - 12.5
Tank pH = ORP > 400 ORP 100 - 500
T-107 1.5 - 4 ORP <
380
Ca(OH)2, NaOH NaOH, FeSO4, H2SO4 Polymer

Reaction Tank 3
Reaction Tank 3 Coagulation Tank 3 Floculation
Acid / Alkaly Raw Waste Tank T-124 T-125 Settling Tank 3 Buffer Tank 1
receiver T-122 Tank 3
pH = 6.5 - 9.5 T-123 pH = pH = 10 - T-127 T-127
10 - 11.5 11.5 T-126
ORP < 350

Cooling Tower Water MC Filter Sludge Tank

Press T-401

Industrial
Cooling & Rinse Water
Water Tank Industrial
T-143 NaCLO2, NaHSO3 Water
NaOH, H2SO4 NaOH, H2SO4

KAWA Treated Water pH Adjust Tank 2 pH Adjust Tank 1 Pre pH Adjust Tank
SAN Tank T- Biomighty Tank 3 Biomighty Tank 2 Biomighty Tank 1
T-133 T-132 T-131 T-130 T-129 T-139
GIIC 134 ORP < 375 pH = 6.5 - 8.5 pH = 7 - 9
 Slurry
Defoaming Heldy, H2SO4, CaCl2 NaOH Flock
Slurry
Slurry Pit

H-OH Reaction Tank I Reaction Tank II Reaction Tank III Sediment

receiver tank pH < 5,0 pH > 11,0 V - 205 Tank
V - 201 V - 203 V - 204 H2SO4
H-OH

Monitoring Neutralization Filtration Clarrified

pH 6 - 9 pH < 7,5 Tower Tank
Out V - 210 V - 209 U - 208 V - 207

H-OH

Defoaming
H-OH
Dehydrator
U - 402

Organik WW
receiver tank
V - 301 -1 Na2S2O5, H2SO4 Sludge

Cr WW Reduction Tank II
receiver tank pH < 2,5 & ORP < 280
V - 211 V - 202

NaOCl, NaOH NaOCl, H2SO4 Na2S2O5, H2SO4

CN WW CN Dec Tank I CN Dec Tank II Retention Tank Reduction tank I

Receiver tank pH > 10 & ORP > 300 pH < 7,0 & ORP > 700 V - 104 pH < 5,0 & ORP < 310
V - 101 V - 102 V - 103 V - 105

CN Conc WW
Receiver tank
V - 110 NaOH, Defoaming

CPB WW H2O2 Dec tank SnBT WW

Receiver tank pH > 11,5 Receiver tank
V - 120 V - 121 V - 301 - 2

Flow Sheet of Waste Water Treatment - Plating (WWTP) PT. YKK Zipco Indonesia
 Add: Polimer
Add: H2SO4, PAC Add: NaOH
(Nalclear 8173)

Inlet
Cold Water
Reaction Tank pH Adjusment Tank
Raw Water Coagulation Tank Settlink Tank I Slurry
Screen pH 3 - 4 (pH 6 -8)
Tank

Pump Up Tank Settlink Tank II Aeration Tank

Slurry

Sand Active
FIlter Carbon Sludge Tank
(A) Tower
(A)

Discharge
Treated Water Tank Filtered
(pH 6-9) Water
Filtered Water
Active Tank Belt Press
Sand
FIlter Carbon
(B) Tower Sludge
(B)
Bak
Penampung
Sludge
 Add: Polimer
Add: NaClO, PAC
(Nalclear 8173)

River
Water
Sedimentation ReactionTank
Raw Water Coagulation Tank Settlink Tank Slurry
Tank (pH 6-8 )

Active Sand
Softener Carbon FIlter
Treated Water Tank (A) Tower Pump Up Tank
(A)
To Factory (A)

Active Sand
Softener Carbon Sludge Tank
FIlter
(B) Tower (B)
(B)

Filtered
Water
Filtered Water
Tank Belt Press

Sludge

Bak
Penampung
Sludge
 NaOH

Limbah Collecting Aeration

Domestik Pit (pH 7-8 ) Anoxic

Klorin
(NaClO)

Activated
Product Oxydation Sand
Carbon Vesel
Tank Filter FIlter

To Dewatering
 Lamela Slurry
Clarifier

Sand Intermediate
FIlter Tank

Sludge
To Dewatering Digester
Warm Waste Water
from Dyeing

Soft Water
from Soft Water Tank
HE
Hot Waste Water
from Dyeing

Hot Waste Warm Waste

Water Water
Tank Tank

Hot Water
from HE Dyeing

Hot Water Hot Water

Tank Tank
Warm Waste
Cool Waste Cool Waste
Water Water Water
Tank Tank Tank