ADA Cycle 6 : cycle without safety ‘With mobile beam stopping at mute point. * Control: Closing footswitch. + Program auxiliary function FS to 1 to stop the beam at the mute position. sil me Switch SA4 on position : Sek aise Breakdown of cycle : + Press the Closing footswitch + Above the mute point, lowering at high speed + Stop at mute point. + Release the Closing footswitch. + Press the Closing footswitch again to continue the cycle at slow speed Cycle 6 : without safety protection ‘With mobile beam not stopping at mute point * Control: Closing footswitch. + Program auxiliary function F5 to 0 to stop the beam at the mute position. ‘Switch SA4 on position : _- Breakdown of cycle : + Press the Closing footswitch. + Above the mute point, lowering at high speed +'No stop at mute point. * Working stroke continues below the mute point in working speed. OPERATION Chapter 6 HF LOW TONNAGE OPERATOR'S MANUAL ~ X40873F 27/86 Issue 09/20036.3.PLC MESSAGES LIST 6.3.1. MACHINE FAULT MESSAGES Message Tiedeiooing Problem Solution 1, PLC error. The PLC is in hold. Change CPU board. | Tum off and restart; ifthe : Propecia oxic {Fail safe program is problem persists, check that Gentes) 'si¢ | stopped. the switch on the controller is ‘ in RUN mode. . . Check the wiring at input ‘The input Ex.xx is faulty or Ex.xx of use an ohmmeter and 3 |B008 or A024 input the output ofthe forced | fycer Ose Sn ohms eae opening relays KAY1 or | check the relay wiring and KAY2isinshorrcireut. | chook Me ray wns Check the wiring at input ‘The input Ex.xx is faulty or Ex.xx or use an ohmmeter and 4 {£0.090rA0.25 input the output for KM1, KM2 the electric schematis, to error jor KM3 circuit breakers is | check the circuit breaker “in shorecireuit. | wiring and replace the faulty i circuit breaker. ‘The input Ex.x is faulty or the non-connected light Check the wiring at input ; guard terminal isin short- Ex.xx or use an ohmmeter and 5 |B0.10 0r.A0.26 input | circuit. This output is used _|the electric schematics toto by the programmable front identify shor circuit and support table and sheet- replace the faulty component. follower options. ; ; Check the wiring at input The input Ex.xx is faulty or ¢ [B01 0rA0.27 input [10 mms working speed | EX" or use an chmmeter and error gutput(nputto NC) sin | yah creat and mi replace the faulty component. The input Ex.xx is faulty or | Check the wiring at input the machine ready light | Ex.xx or use an ohmmeter and 7 |B0.12 or 40.28 input /1112 (SLBS) or back gauge | the electric schematics to : ‘relay KA4 is in short- identify short circuit and cireuit. replace the faulty component. Check the wiring at input : ‘The input Ex.xx is faulty or |Ex.xx or use an ohmmeter and g [E013 or A0.29 input —_ |. speed output (input to | the electric schematics 10 ee NC) is in short-circuit. identify short circuit and | replace the faulty component. 2456 Chapter 6 OPERATION Issue 09/2003 HF LOW TONNAGE OPERATOR'S MANUAL ~ X40873FQuava T Troubleshooting ; Message) ted colour) Problem, Solution : : Check the wiring at input ‘The input Ex.xx is faulty or F0.14.0r A030 input | press-brake opening output | EX“ or use an ohmmeter and i |e Cinpat to NG}rein shorts th electric schematics to [Peary identify shor circuit and : : replace the faulty component. The input Ex.xx is faulty or |Check the wiring at input ; slow speed outputfor —Ex.xx or use an ohmmeter and 19 |ED-150r.A031 input | press-brake closing in _the electric schematics to Gnput to NC) isin short- identify short circuit and circuit replace the faulty component. I {On 35 to 1007T machines: | Check the wiring at input the input Ex.xx is faulty or | Ex.xx or use an ohmmeter and 11 [F100 oF E108 oF Al-16 | y¥11 solenoid valve (left the electric schematics to si hand side) is disconnected identify short circuit and orinshort-circuit. __| replace the faulty component. (On 130.0 220 T machines: Check the wiring at input the input Ex.xx is faulty or | Ex.xx or use an ohmmeter and 12 | FLOO or ELOS or A1-16 ly solenoid valve isthe electri schematics to ate disconnected or in short- identify short circuit and circuit, replace the faulty component. (On 35 to 1007 machines: Check the wiring at input the input Ex.xx is faulty or Ex.xx or use an ohmmeter and | 13, | BLO} oF E109 or Al-17_ v1 solenoid valve (right the electric schematics to. | ve hand side) is disconnected | identify short circuit and or in short-circuit. replace the faulty component. (On 130 t0 220 T machines: |Check the wiring at input the input Ex.xx is faulty or | Ex.xx or use an ohmmeter and 14 | E101 or E109 or 1.17. vy3_j solenoid valve (left | the eletrc schematics to | on hand side) is disconnected _| identify short circuit and or in short-circuit. replace the faulty component. (On 35 to 100 T machines: | Check the wiring at input the input Ex.xx is faulty or | Ex.xx or use an ohmmeter and 15 [ELO2 or E1-100rAl.18 | yy solenoid valveis the electric schematics © | | pet exras disconnected or in short- _| identify short circuit and l circuit. replace the faulty component. | OPERATION Chapter 6 29186 HF LOW TONNAGE OPERATOR'S MANUAL - X40873F Issue 09/2003Qmava gp otto ecmmrenmetcmie Message | Gay e Problem | Solution On 130 t0 220 T machines: | Check the wiring at input the input Ex.xx is faulty or | Ex.xx or use an ohmmeter and 16 |ELO2orB1100rA118 |Y9 solenoid valve (right the electric schematics to input error hhand side) is disconnected | identify short circuit and ae or in short-circuit. replace the faulty component. [On 35 t 100 T machines: | Check the wiring at input the input Ex.xx is faulty or | Ex.xx or use an obmmeter and 17 [BLOB orBL11 or ALIS |¥46 solenoid rales ef the electric schematics to isi hhand side) is disconnected identify short circuit and or in short-circuit. replace the faulty component. | ‘On 130 t0 220 T machines: |Check the wiring at input the input Ex.xx is faulty or | Ex.xx or use an ohmmeter and ig [EL or Ell oc Alt? YS 1 solenc valve (left the electric schematics to ispeneiae hand side) is disconnected | identify short circuit and as orn short-circuit. replace the faulty component. (On 35 to 100T machines: |Check the wiring at input the input Ex.cx is faulty or | Ex.xx or use an ohmmeter and 19 rharenor 2 ST A120 | yvs.2 solenoid valve (sight |the electric schematics to hand side) is disconnected | identify short circuit and or in short-circuit. replace the faulty component. (On 13010 220 T machines: | Check the wiring at input the input Ex.xx is faulty or | Ex.xx or use an ohmmeter and 20 eae or A120 | yV5.9 solenoid valve (right | the electric schematics to hand side) is disconnected identify short circuit and ee or in short-circuit. replace the faulty component. ‘On 35 to220T machines: | Check the wiring at input the input Ex.xx is faulty or | Ex.xx or use an ohmmeter and 2 ear PeTAL2T /yv6 solenoid valveis | the electric schematics to disconnected or in short- | identify short circuit and circuit replace the faulty component. The input Ex.xx is faulty oF |Check the wiring at input gq |BLOG orEl.140r A122 /HLS output: “GUARD —Ex.xx or change the guard off input error OFF” lamp is disconnected lamp or check any short- (blown) or in short-circuit. circuit in the wiring. 056 Chapter 6 OPERATION Issue 09/2003 HF LOW TONNAGE OPERATOR’S MANUAL ~ X40873FWwW Message eae Problem | __ Solution | ; "Check the wiring at input “The input Ex.xx is faulty or 93 |ELOTor 1.15 or A1.23 the ouput is disconnected aan input error from its load or isin short-_ (HE Cectrc schematics to one identify short circuit and replace the faulty component. The LazerSafe detest | 24 | excessive environmental light. | 25 _ [Reserved z z 26 | Reserved : | Check the cable connection at The input E0.08 does not £0.08 or use ohm meter and FT en eee Put receive slow speed output _| electric schematics and Levers “from LazerSafe controller. identify and replace the faulty “component. T Check for correct operation of the machine stop contact ag Fault in the machine stop Rouse cootaral ‘oF switches. If the LazerSafe line. pebee option is installed, check the ; operation of the KAUXI and 2 relays. | The operation of «KAA » | Using an ohmmeter and the ‘Faulty KA4A (Closing [relay is defective. The electrical schematics, check | 29 authorisation for « YV2 » | commuting time of the | the breakage in the circuit or solenoid valve), relay from «O»to«1» the short-circuit, replace the exceed 100 ms. faulty component if necessary. a Switch off the machine and 30 Stomping distance oo [as see taerbets uni |The fal persist, large. greater than 8.5 mm. ‘YV2” solenoid valves should be checked | Check the wiring at input ‘The input Ex.xx is faulty or | Ex.xx or check that no voltage the pulse output is is applied to this output (after : abnormally connected to a this type of fault, normally this 31 [£0.000r 40.16 input voltage source or is in| output should not have any short-circuit with 0 volt | voltage). Using an ohmmeter, | short-circuited with another | ensure that this output is not pulse output. short-circuited with 0 volt nor soe | with another pulse outputs. 32 [E001 or A017 input | sisnitar to A0.16. Similar to A016. error OPERATION chapter 6 3186 HF LOW TONNAGE OPERATOR'S MANUAL - X40873 Issue 09/2003Troubleshooting Message per Problem i Solution | a3 [ROADIE Ie | similar AO.i6, Similar to A0.16. 34 |E0030r 40.19 input Simitar to A0.16. Similar to A0.16. 35 |B0.040r 40.20 input | Simitar to A0.16. Similar to A0.16 36 [E005 0r A021 input | simitar to A0.16. Similar to A0.16 37 [E006 0r 40.22 input | Simitar to A0-16. Similar to A0.16 38 [E007 or 40.23 input | simitar to A0.16. Similar to A0.16 | Check if 24 VDC is present | 39 Eon 0 ‘The board is faulty. ‘on the board connectors. If ‘yes, change the board. ‘Check if 24 VDC is present 40 |Brror on board 1 (DIOZ) | The board is faulty. ‘on the board connectors. If yes, change the board. | Check if 24 VDC is present 41 | Error on board 2 The board is faulty. ‘on the board connectors. If | yes, change the board. | 42 | Reserved | On “130 to 220 T” machines: ] the piston of the pump relieve | Check the operation of 5 aN ees eat solenoid valve (YV1) is not in | YV1. idle (0) position. On 130 to 220 T machines: the piston of the pump relieve | solenoid valve (YV1)is faulty. When switching to : 44 | YV1 dynamic fault status 0 or I, the displacement | CRerk the operation of time of the piston is > 80 ms or it has returned to 0 position while the solenoid valve is in status 1, (On 35 to 1007 machines: the 4__ | Static fault on YV1.1 or piston of either pump solenoid | Check the operation of Yv12 relieve valves (YVI.lor__YVI. YV1.2) is not in ile position. 32186 6 OPERATION Issue 09/2003 HF LOW TONNAGE OPERATOR'S MANUAL ~ X40873FQmuava Message Troubleshooting (red colour) Problem Solution YV1,1 dynamic fault (On 35 to 100T machines: the piston of the pump relieve solenoid valve (left hand side) (YVI1.1) is faulty. When switching to status 0 or 1, the displacement time of the piston is > 80 ms or it has returned to 0 position while | the solenoid valve is in status 1. Check the operation of YV1. 47 YV1.2 static fault (On 35 to 100T machines: the piston of the pump relieve solenoid valve (right hand side) (YV1.2) is faulty. When switching to status 0 or 1, the displacement time of the piston is > 80 ms or it has returned to 0 position while the solenoid valve is in status 1. Check the operation of YV1.2. 48 | YV3 dynamic fault ‘On 35 to 100 T machines: the piston of slow speed solenoid valve (YV3) is not in idle (0) position. Check the operation of YV3. 49 YV3 dynamic fault ‘On 35 to 100T machines: | the piston of slow speed solenoid valve (YV3) is faulty. When switching to status 0 or 1, the displacement time of the piston is > 80 ms or it has returned to 0 position while the solenoid valve is in status I. Check the operation of YV3. 50 YV1 static fault (On 130 to 220 T machines: ‘the piston of the pump relieve solenoid valve (YVI1) is not in idle (0) position. Check the operation of YV1 OPERATION HF LOW TONNAGE OPERATOR'S MANUAL ~ X40873E Chapter 6 33/56 Issue 09/2003,Message Pease Problem Solution | On 130 to 220 T machines: the piston of the pump relieve solenoid valve (YV1) is faulty. 51 | ¥V1 dynamic fault hi Tie tools aces ae ‘Check the operation of YV1 of the piston is too long or ithas retuned to 0 position ‘while the solenoid valve is in status 1. 52._|Faulty CLP! check valve |On 130%0 ae Check the operation of the (left hand) retaining valve notin position. a ‘On 35 to 220T machines: a 53 | YV6 static fault lea sii not | Check the operation of YV6. in idle (0) position. (On 35 to 2207 machines: the piston of 10mm/s slow speed solenoid valve (YV6) is faulty. When switching 54 |YV6 dynamic fault ° ferred Hat the | Check the operation of YV6. piston is > 80 ms or it has returned to 0 position while the solenoid valve is in | status 1. On 130 to 220 T machines: | ss [Pally Ciba chek vate [ie ining check rales {Het penton of te ‘not in position. an 56 [Reserved st Relay KAS & KAS2is | Using an ohmmeter and the Faulty KASI & 2 faulty. When switching to | electrical schematics, check 57 | (closing of YV2 valve | status 0 or 1, the response | the disconnection inthe circuit authorized) time of the relay is > 100 _| or the short-circuit, replace the | ms. faulty component if necessary. | ‘Check the output connections. | This NC output isnot _ If everything is OK, turn off correctly enabled, the | the press-brake, then turn it on 58 a NC output | transistor on the NC output | again and reset the Y1 and Y2 is either in short-circuit or | axes. If the problem persists, stayed open, replace the I/O board of the ___ ING. ws6 Chapter 6 OPERATION Issue 09/2003, HF LOW TONNAGE OPERATOR'S MANUAL —X40873F[meee] “redo | __Prblem | __Soitin 59 [NC Safety Relay output |See fault $8 (NC slow | See fault 8 (NC slow speed faule output speed fault). output fault) : See fault 58 (NC slow See fault 58 (NC slow output 60 _[NCaxis in position | output speed fault). speed fault) See fault $8 (NC slow ‘See fault 58 (NC slow output 61 |NCODC ouput tau Se Hulk SE ONC eee See fault 58 (NC slow | See fault 58 (NC slow output 62 [NCERowput fault | output speed fault speed fault). Check the output connections, i If everything is OK, turn the 63 AllNCoutputs are in Al NC output transistors | 255 brake on and then off : are in short-circuit or short-circuit, ‘abnormally activated. and reset the Yl and Y2 axes. If the problem persists, replace V/O board of the NC. ‘Check the output connections. When turned on, the NC If everything is OK, turn the 64 NC notready ODC output remains at0_|press-brake off and then on. If (Cransistor not commuting). | the problem persist, replace VO board of the NC. The normaly closed 45 SAS push-button fault at |contact ofthe eset push | Check the wiring replace the power on. button is closed when the | push button if necessary. INC controller is tumed on. nal SA4 mode selector key | The mode selector key : 66 [switch (000) fault at | switch is faulty, all contacts | "ReCK the wating i replace the power on i are at 0. bey Faieh ik necessay, ‘The normally closed : contact ofthe closing 2 67 TaN UI (-°1 |Foctwitch 2 is abnomally | Cheek te wing eplce the s ‘open when PLC unit is ‘sary. tumed on. The normally open contact 6g Footswitch 2 fault (n.0 to | of the closing footswitch 2_| Check the wiring ; replace the | 1) at power on, is abnormally close when | contact if necessary. ids [PLC unit is tured on The machine auxiliary Footswitch selection _|function (NC output is Check the wiring, replace the 69 faulty (NC output) at | short-circuited to 0 volt output board of the NC if power on when the PLC unitis necessary. turned on. OPERATION Chapter 6 25186 HP LOW TONNAGE OPERATOR'S MANUAL ~X40873F Issue 0972008,Message ——— = Problem Solution ‘The normally open contact 70 Footswitch Lfaulty (n.0 | ofthe closing footswitch 1. | Check the wiring, replace the to 1) at power on. is abnormally closed when | contact if necessary. the PLC unit is turned on. | The normally closed Footswitch 1 faulty (n.c | Comact of the closing Check the wiring, replace the a cence footswitch 1 is abnormally | Cheek the wiring, ps ‘open when the PLC unit is ee tumed on. ‘One of the opening 72. |Opening footswitch 1 or | footswitch is pressed or @ Check the wiring, replace the 2 faulty at power on. contact is faulty when the contact if necessary. | PLC unit is turned on. | The contact of KM1 circuit 73. [KML contact faulty when [Dreaker is abnormally | Check the wiring, replace the | at power on. ea circuit breaker if necessary. stayed close when the PLC | ‘unit is tumed on. 14 Closing footswitch | is | Closing footswitch 1 is Release the footswitch and active at power on. pressed. reset the fault. 75 Closing footswitch 2is |Closing footswitch 2is Release the footswitch, reset active at power on. pressed. ‘the fault. 76. | Awaiting ODC signal | Reserved for running in after end of bend. mode for factory. The contacts ofthe relay | Using an ohmmeter and the KPVR1&2 are defective. electrical schematies, check n ee faulty (arm | Wien switching to status 0 | the breakage in the circuit or or 1, the response time of the short-circuit, replace the the relay is > 100 ms. faulty component if necessary. | Using an obmmeter and the ‘The outputs disconnected | clectric schematics, check any 78 _|E2.00 or A2.16 output rom the load or in short | short-circuit or disconnection error : ; circuit. in the circuit, replace the faulty component if required. Using an ohmmeter and the The output is disconnected | electric schematis, check any 79 [E201 0rA2.17 output fom the load or in short short-circuit or disconnection circuit inthe circuit, replace the oe faulty component if requ 3056 Chapter OPERATION Issue 09/2003, HF LOW TONNAGE OPERATOR'S MANUAL ~ X40873FQuava Troubleshooting [Message | et coloun) Problem | _ Solution | Using an ohmmeter and the ‘The output is electric diagram, check any go |E2O2or A218 output connected from the | short-circuit or disconnection load or in short circuit. | inthe cireuit, replace the faulty component if required. ‘Using an ohmmeter and the The output is clectie diagram, check any a1 [E203 0rA219 ouput isconnected from the | short-circuit or disconnection load or in short circuit. in the circuit, replace the faulty component if required. ‘Using an ohmmeter and the The output is clectrc diagram, check any a2 /E2040r A220 output gisconnected from the | short-circuit or disconnection — oad or in short circuit. | in the circuit, replace the fees faulty component if required. Using an ohmmeter and the The output is “electric diagram, check any 83, [E2050rA2.21 output | gisconnected from the short-circuit or disconnection load or in short circuit. in the circuit, replace the faulty component if required. "Using an ohmmeter and the The output is electric diagram, check any 84 E206 0r A222 output disconnected from the short-circuit or disconnection Joad or in short circuit, in the circuit, replace the faulty component if required. Using an ohmmeter and the The output is electric diagram, check any gs [E207 0rA223 output disconnected from the _short-ireut or disconnection load or in short circuit. in the circuit, replace the | ___faulty component if required. Using an ohmmeter and the ‘The output is electric diagram, check any 86 |EROSor A224 output disconnected from the __short30 In light guard operated seconds since the last mode, the press-brake was 144 liekt quad opermed | noperaivedor wine than, [> OM ots uate. | Jeyete). 30 seconds eae ie 4156 Chapter 6 OPERATION sue 09/2003, HF LOW TONNAGE OPERATOR'S MANUAL - X40873FQmuava Troubleshooting : Messoge | Wouneston CE Tn one of the light guard Reset the machine (light | operated modes, during the 145 guard broken during high high speed closing phase, | Press reset push-button. speed approach). the light guard has been broken. fees faeces ‘When the machine is ready 146 [Resetthe machine. (no fault), but not yet been Press reset push-button a reset : ; ; | Press the opening footswitch if) Enable the opening _ Either footswitch or the b : footswitch (forced reset push button is pressed | ¥ 8s 's out of paraiteliam or 147 opening) of move X axis | while X or Y axisis out of | Ove axis manually if iis ame ealblias axis, then press reset push button. 148 Reset (adjustment mode) Pees ‘mode is Reset with the push-button. Reset (ight guard New working mode is 149 protection) enabled. Press reset push-button. 150 Reset (robot controfy |New working mode is | press reset push-button. ia enabled Reset (single passing- 151 | through mode + ae made is Press reset push-button. | footswitch) [Reset (single passing- : 152 | through mode + ot mode is | Press reset push-button. footswitch) | Reset (single passing- [New working mode is 3 fees Re Press reset push-button, Reset (double passing- |New working mode is] | 1M | peogh modal a Press reset push-button. Reset (robot adjustment |New working mode is 155 | eds) meatier Press reset push-button. Reset (adjustment mode |New working mode is ise Pa Revres Press reset push-button. Reset (production mode | New working mode is 157 [Enabled » lial Press reset push-button. When the two-hand push button control mode is Operating mode non _|enabled (if option 158 | compatible with the two- | installed), the modes Change the mode and reset. hand push button control | corresponding to 2 passing- | through control with the [ee light curtain are prohibited. Reset the machine (two- 159 hand push button control | Whenever mode is changed | press reset push-button disabled) oP ze oreRatiON Chapter 6 49186 HF LOW TONNAGE OPERATOR'S MANUAL - X40873F Issue 0972003wy Meatge| "Wesson Problem Solution Reset the machine (two- |. ‘ ee ‘Whenever mode is changed 160 ee bution contol ere nay coca ress reset push-button. eee | Wait for the temperature to . il temperature gone too | drop without stopping the ae ae rmotor-pump and cooling unit | motors. Reset (Two-hand push : ' 162 | button control + emtting mode is | press reset push-button footswitch) = Reset (Two-hand push | New working mode is 163 | button control) enabled. Brest reset otk Uolton LazerSafe under 164 initialisation or machine Wait for~ 4 seconds. stop push button active. sani os RSS GOPPINE BY | LaverSafe testis finished. | Press reset push-button When laser beam | Working mode non protection is installed, only 166 | compatible with Laser |setting and production _| Change the mode and reset. beam protection. modes are available at “SA4” key selector. , | When machines are in Working mode non ; 167 | compatible with Tandem | #ndem configuration, only | Chane the mode and reset. machine configuration, Pesing ae prnoaedan, modes are available. ‘When machines are in 168 _ | Side gate open. tandem configuration, side Close side gates and reset. gates must remain close. Whenever separator is , installed on a tandem é 169 [Reset machine (SOLO |e or imate a |PFESS eset push-button to stat | {_ . mode enabled) nachine stop and eal fora |™#chine in SOLO mode reset. ‘Whenever separator is Reset machine removed on a tandem | 170 | (TANDEM mode machine, twill initiate a [Pres reset push-button to stat | . enabled) machine stop and call fora |™chne ee | ewes | a «| When LazerSafe option is in| Miialisation oF axcs is | installed, initialisation of | Choose seting mode to mode jedinsetting axes can only be done in initialise the machine axes, ne setting mode. oe) 056 Chapter 6 OPERATION Ye Issue 09/2003, HF LOW TONNAGE OPERATOR'S MANUAL ~ X40873F6.3.3.0PERATOR MESSAGES Message Troubleshooting (yellow colour) Problem Solution In « altemate production mode », once the press- brake has been turned on or Break light curtain, then | during the first cycle in this 249 | authorize high speed to ensure correct operation approach is, of the light guard. If this the press-brake will operate in working speed reset the machine ; to ‘mode, break the light Curia the tight operation is not performed, | Once the press-brake is ‘turned on, you must reset the machine. This can only bbe done by pressing foot Select Mode I t04 10 reset e331 (or both foot pedals 250 the machine. selected). Complete cycle ‘with light curtain cannot be | used. if2 operators mode has been | passing-through complete | Do not select « single passing-through complete cycle » or « double cycle ». If the closing of the press _—" brake in this mode is 251 an eee jamborized by the light gual | guard, pressing either | footswitch produces this __|message. only footswitch 1 can close 252 Footswitch 1 selected. the press-brake. It is displayed when footswitch is pressed. { | This message indicates that Close the press-brake by ‘breaking the light guard. Release footswitch 2 and 2 Press footswitch 1. This message indicates that only footswitch 2 can close 253 [Footswitch 2 selected. _| the press-brake. Its, is pressed. displayed when footswitch 1 | Release footswitch 1 and press footswitch 2 This message is displayed Delay between pressing the | when de-synchronisation two footswitches exceeded. | time between the two footswitches is > 4 seconds. 254 Release both footswitches ‘then press them within 4 | seconds at the most, | WY OPERATION Chapter 6 HF LOW TONNAGE OPERATOR'S MANUAL — X40873F 51/56 Issue 09/2003Quan ees "Troubleshooting ee (yellow colour) Problem Solution Reset for high speed 255 approach. ‘Two operators mode 256 enabled. “Footswitch 2 is in stand-by 257 | position. Inthe « altemate production mode », once the Heht guard hasbeen |s.a95 the reset aii-button located on the NC panel. | broken, it should be reset ; if not, the press-brake will only operate in working eee eee ‘Once the press-brake has ‘been tuned on, machine reset can only be carried | Close the press-brake by ‘out using both pressing both footswitches, footswitches ifthe two _| the message disappears once ‘operators mode has been the press-brake has been enabled. This message reset. avoid searches for non- existing faults. | ‘This message appears in 2 ‘operators mode to specify that footswitch 1 has been | activated and machine is Press footswitch 2. waiting for 2" footswitch command to close the press-brake. Footswitch 1 is in stand-by 258 | position. ‘Two-hand push button 259 control 1 is selected. This message appears in 2 ‘operators mode to specify | ‘that footswitch 2 has been activated and machine is | Press footswitch 1 waiting for 1 footswitch | command to close the | press-brake. This message specifies that only two-hand push button Release two-hand push control I canclose the button control 2 and enable press-brake ; it is two-hand push button control displayed if two-hand push 1. ‘button contro! 2 is enabled. | ‘Two-hand push button 260 | control 2 i selected. 52/86 [Issue 09/2003 button control 1 is enabled. ‘This message specifies that ‘only two-hand push button Release two-hand push ‘control 2 canclose the | button control 1 and enable press-brake ; itis two-hand push button control displayed if two-hand push 2. Chapter 6 OPERATION HF LOW TONNAGE OPERATOR'S MANUAL ~ X40873F[epeeeee ie eller) ie |e 261 Troubleshooting Problem This message is displayed Delay between pressing the | when de-synchronisation ‘two, two hand push button controls exceeded. time between the two, two hand push button controls is > 4 seconds. Solution Release both two hand push button controls then press them within 4 seconds at |the most. 262 Two-hand control 2 is in stand-by position. This message appears in 2 operators mode to specify that two hand push button control 1 has been activated and machine is waiting for 2" two hand push button ‘control command to close the press-brake. Press two-hand control 2. 263 Two-hand control | is in stand-by position. ‘This message appears in 2 operators mode to specify that two hand push button ‘control 2 has been activated and machine is waiting for 1" two hand push button control command to close the press-brake. Press two-hand control 1. 264 Press NC Start button to RESET. ‘Once the press-brake has been turned on, press NC Start button then press the opening footswitch to reset the axes. Release the footswitch and press NC Start button. 265 [Oil filter clogged-up 'SQ8 filter soiled. [Replace the filter cartridge. 266 Light guard in control. Two-hand push button control inoperative This message is displayed if two-hand push button control is activated when selected mode only authorize closing of the press-brake through the light ‘guard. Break the light curtain to close the press-brake. 267 Footswitch control. Two- hand push button control inoperative. This message is displayed if | two-hand push button | control is activated when selected mode only authorize closing of the press-brake through the footswitch. Press the footswitch. 268 ‘Tworhand control. Footswitch inoperative. This message is displayed if footswitch is activated when selected mode only authorize closing of the press-brake through two- hand push button control. Press the two-hand control. OPERATION HF LOW TONNAGE OPERATOR'S MANUAL — X40873F Chapter 6 53/86 Issue 09/2003Troubleshooting ; Message | {yellow colour) Problem Solution i 26 See message 265. 270 | Running in mode active. 71 Motor pump unit auto Press 5 seconds on START shut-down off. button. a ‘Watch out oil Press brake is used very : C2 eetestigs — leembaty Slow down working rate. 23 Press INIT button on LazerSafe. : | Post NC axes output remain : active (at 1) after end of bend | See error message 58 (NC 274 ber axis in position | hen beam reaches ODC and _ output error for slow speed k ifthe closing foot pedal is | « PV»). activated. LazerSafe : Working | the working mode has been | Confirm using Lazersafe 275 |mode changed Pret | changed. Test / confirmation button. Test button. : sau sn The LazerSafe laser beam is LazerSafe : Obstruction Remove the part or open ane |Lm obstructed before confirming : during set-up. the mute point the pressing beam. 377 | LazerSafe : Confirm Confirm using Lazersafe mute point. Test / confirmation button LazerSafe : Startup time ; 2S Cheek encoder operation. | Check ifthe magnetic laser : beam blanking plate is 279 |TanetSafe Work sheet | After rnte point work sheet | correctly installed atthe die rected. end or redo teaching of the | mute point The temperature in the electric | Electric cabinet cabinet exceed the Check ifthe cooling unit is temperature too high. [temperature monitored by operating correctly. | thermal sensor “TH3”. | 281 LazerSafe : Front beam is | The front laser beam of the Liberate the zone obstructed. LazerSafe is obstructed. __ monitored by LazerSafe. 999 _|LazerSafe Rear beam is |The rear laser beam ofthe Liberate the zone obstructed.. LazerSafe is obstructed. monitored by LazerSafe. 3g3 | LazerSafe : Central beam |The central laser beam of te | Liberate the zone lis obstructed. LazerSafe is obstructed. __ monitored by LazerSafe. LazerSafe : Central and |The central and rear laser « 284 | rear beams are beams ofthe LazerSafe are Liberate the zone obstructed. obstructed. monitored by LazerSafe. LazerSafe : Front and | The front and central laser 4 a 285 | central beams are beams ofthe LazerSafe are |HDemte the zane obstructed. obstructed. ‘eto eatpe LazerSafe : Front, rear |The front, rear and central | 286 [and central beams are laser beams ofthe LazerSafe PSS 26 obstructed. are obstructed. susé Chapter 6 OPERATION Issue 09/2003 HF LOW TONNAGE OPERATOR'S MANUAL - X40873Fwy ‘Troubleshooting Message | (yellow coloury | __‘Problem | Solution LazerSafe : The front and The front laser and rear 287 | rearbeams ofthe LazerSafe| beams ofthe LazerSafe are | MPOe 70 are obstructed obstructed = Each time LazerSafe is agg LazerSafe secondary test in switched on itchecks the RO}tSs CoH fot progress, please wait. stopping distance of the a LazerSafe test to end. ‘Work sheet detected, ‘The laser beam has detected release the pedal and press presence of the work sheet. cae 289 TEST bution for This position should be | Press «TEST » button. confirmation. confirmed. Work sheet detected, The laser beam has detected 290 | release foot pedal. presence of the work sheet. Release closing foot pedal QD Tool height has been Teach new mute position 291 |changed, press « TEST » | due to change in tool height | Press « TEST » button. [Dutton to teach. in the NC ee ‘When LazerSafe is switched Place work sheet to be bent 61 it is mandatory to teach | Press closing foot pedal 292 | and press closing foot pedal mute position us until work sheet is detected. until sheet is detected. be ing correct work sheet. ‘When LazerSafe is switched 293 Press «TEST » button. on, you must press Press « TEST » button. «TEST » button to proceed TS OPERATION ‘Chapter 6 55/56 HF LOW TONNAGE OPERATOR'S MANUAL ~ X40873F Issue 09/2003OPERATION Chapter 6 HF LOW TONNAGE OPERATOR'S MANUAL ~ X40873F