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    © All Rights Reserved
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    114 views62 pages

    Hitachi CP 90 S Service Manual

    Uploaded by

    Gianpiero Contini

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 62
    TK " ¢p-908/¢P-9005 No. 1896E TWNER, SYSTEM RACK CASSETTE RECORDER ep-907) ‘cp-00ReX ‘ee-B00EX) QO90R0 SPEAKER OPTION sreneo _—BOLBY/ ss peEAKER (cP-s0sP) COVER —AMPLirier GRAPHIC. [C-80SP) (C808) “op.siea) GASSERTE PLAYER SYSTEM RACK caSseTTE RECORDER (crs (Ce-g0REX) (Ge-300ex) SPEAKER TUNER TERE DOLBY/GRAPHIC SPEAKER gprsosy) — (GNEBr) Aupcinter PeuRY P-208P) (38-3987) Fcpaieo” SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT RADIO CASSETTE TAPE RECORDER March 1983 TOKAI WORKS cP-90S/CP-900S 7 SAFETY PRECAUTIONS The following precautions should be observed when servicing, ‘Since many parts in the unit have special safety-related charscterstis, always use genuine Hitachi's replacement 1 parts, Especially critical parts in the power circuit block should not be replaced with other makes. Critical parts are marked with \ in the schematic diagram and circuit board diagram. Before returning a repaired unit to the customer, the service technician must thoroughly test the unit to ascertain that itis completely safe to operate without danger of electrical shock, Before returning a repaired unit to the customer, the service technician must measure the leakage-current or resist ance to determine that the exposed parts are acceptably insulated from the power circuit. CONTENTS cP.908/CP.900S SYSTEM COMPONENTS DIFFERENCES BETWEEN CP.90S AND CP.900S SYSTEM CONNECTION AND CIRCUIT OPERATION, 1, cP-908 2. CP-900s, DESCRIPTION OF NEW CIRCUIT 1, SBBS (Super Bass Boost System) circuit (CP-90$/CP-9008) 2. AC-DC combination erase head (CP-80DEX) . CAUTIONS ON REPAIRING PRINTED RESISTOR TUNER CP-OOTH/TE/TW STEREO AMPLIFIER CP-90S/900, SYSTEM RACK CP-Q0REX, SPEAKER CP.90S? . STEREO CASSETTE RECORDER CP-90DEX DOLBY/GRAPHIC EQUALIZER CP-9IEQ. STEREO CASSETTE PLAYER CP-91DEX 10 " " 13, 33888 cP-90S/cP-900S CP-90S/CP-900S SYSTEM COMPONENTS Model P2905 P0058 Components «| we | © | es) | ez] ew | © | av | w | wine stereo oes 010,0)/010, 0/0 - Amplifier | ¢P-9008 — oof, 6 cparH | O | O Ld Tuner crate ome) Scrsow | | ° 6 Cossete Recorder | CP-900EX O_O o[;o0. 0 ° Equator | crawea QO Oo 0 oO ol °o ‘System Rack cpoorex| © | O Oo} oO| O10} 0 | Speaker creose | O | O ofolololo Casstte Payer | CPO1DEX Lo|o of o DIFFERENCES BETWEEN CP-90S AND CP-900S + The cassette player (CP-91DEX! is not provided in the CP-90S, '* The position where the tuner is assembled in the rack is different. + The function selet buttons to be pressed ar different as shown below. 7 Function select button to be pressed Details of operation CP-90S CP-900S When listening to radio or when recording while listening to radio When recording from the wireless microphone sos yen tare | BEES vue uc * When mixing playback oF mixing recording of radio and wire ee ae 5 | Co microphone ‘© When reeording from the wire microphone om cee © When playing the tape or when mixing Cassette recorder on” playback of the tape and wire microphone Cassette player om ‘When recording while mixing tape and wire microphone o-oo IIIB shows the button to be pressed, cP.g0s/cP-900S SYSTEM CONNECTION AND CIRCUIT OPERATION 1. cP-90s srenco casserre Tunes RECORDER Iersoen ——_ieeson (I avsrem nace 2 Du (CP-90REX) z z aa ae ® cova) 2S BBaBhlc Tperion| pace] 0 Equa ise ae) SO [ers \ saad oem sopacen Steneo secaxen eras Seen eran (oroos) (1) When the Tuner (CP-90T) is operating ‘The TUNER switch (S403) is set to ON, so the +3V power is derived from JK403 pin @) of CP-90S and input to 8P pin connector pin @) of CP-G0T via CP-9OREX. The radio signal is derived from 8P pin connector pin @) (right) and pin (lef) and input to JK403 pin @) tet) and pin @) (right) of CP-00S via CP-9OREX. The LINE IN/ PHONO switch ($404) and the TAPE switeh ($402) have 12) When the stereo cassette recorder (CP-90DEX) is operating 1) During play ‘The TAPE switch (S402) is set to ON, so the TUNER switch ($403) and the LINE IN/PHONO switch (S404) are switched over to OFF. The +3V power i supplied to 8° pin connector pin @ from JKA03 pin (2) via CP 9OREX ‘The play signal is amplified by the reemplifie (C401), ‘output from @P pin connector pin (right) and pin 2) {lef} and sent to CP-GOREX. The DIN switch ($951) has been switched over t0 ON, so the play signal is sent to DIN 801 of CP-91EQ from JK951 pin) riaht) and pin © ett) and decoded via the play Dolby NR circuit, then it is sent to JK951 of CP-OOREX from DINEOT pin @ (lef) and pin @) right). This play signal is applied to CP-905 from JK952 pin (@) (right) and pin @ eh), and is output via the graphic equalizer circuit the same as during CP-80T operation been switched over to OFF, so the radio signal amplified by Q401 and 1402, derived fcom JK 404 pin @) (right) anc pin G) (left) and sent to the Dolby/Graphic Equalizer (CP- 91€0). The radio signal with its tone contralled by the sraphic equalizer amplifier (1CB03) is sent to CP-90S from DINGO2 pin @) (ight) and pin @) (eft) and is derived vie the volume controlfamplitir circuits 21 During recording ‘The TUNER switch ($403) i st to ON during recording ‘of the tuner signal and the LINE IN/PHONO switeh ($404) is set to ON during recording of line input {or Phono input) sighal, so the TAPE switch (S402) is changed over to OFF Tie record signal is amplified by Q401 and 16402, and derived from JK 403 pin (1) (right) end pin @) left) via 0402 and S402, then it is sent to CP-OOREX. This record signal & applied to OINGO1 of CP-SIEQ from JK9B1 pin ( (lef) and pin (@) (rahe, and encoded via the record Dolby NR circuit, then it Is derived from DINBO1 pin @) (right) and pin ©) (left). This ouspars sent to &P pin connector pin (right) and pin (2) ett] ‘of CP-SODEX vie CP-9OREX and recorded via the record amplifier (10401), — ecco) ap. oe eso = bri 2 : 1eo0e sano oer no etre, Sar Fn oe | mene ial E,E(BS) ,EW 1 1 iFuam rr ame | | IF AMP, MPX oe 1 fo 1 i I 1 A 5, ae = a |e amare 4 were | j xaaa i Ore all eer || -___- = apa wears are 'o} 4uS®elve tee0r &e 4 “xoae - Oo cd 2802,080~ 803 TUNER atl TT BE euedoon on anon come [ te0a | (cP-40T) wee Ph 7 “ [gear 0. avr TF | pee FERRER 6 19 aoe (fam ma Ors Gt qo! bee at runencn =x 12 @! [Laas 1 Boca 5] nasi “T7 a OQ— - — - ——. fe i ee DOLBY/GRAPHIC om aoe EQUALIZER (CP-9IEQ) STEREO CASSETTE RECORDER} SYSTEM RACK el P seaor Ayune et mono ne Hf 16701 LeD702~LE070a | PTO (CP-90REX) - Gene fsa) | so ee [ee ames 2 Peele 1402 3301 oso Ot er as reso) _Grennalon (Prones ©] 16 Kt corr KF Lame J Jeri are J 4 asi ‘e4 tte ae rleSuen noel | 22) | rons) sso (STS yt asoa ie a pew] T | Fleur ie 2, 18885} Fe rf pe avaot [Mic MixiNe | —~—— = ! i + . “a ee sie] | *L_* wear tore mad cal 1 surie"b0na. 1c404 602,002 > Pome Unt aa STEREO AMPLIFIER (CP—90S) cP.90S/CP-900S 2. cP.9008 TUNER (¢P-90T) DOLBY/GRAPHIC STEREO CASSETTE ECORDER (CP = S00EX),— cP.908/cP-900S STEREO CASSETTE SLAVER [CP-S1OEX! STERED casserre povev RECORDER ICP SODEX: GRAPHIC EQuatizen (ceaied) syotem pack icp-sonext / ‘Tyner (cr-soT? aa / au seta sano aneuificn UNE TW PHONG reknen REEAKET STEREO AMPLICIER Sitch (a0i)-UINE IN ‘eras icp-eosr) ° (Ge-s00s/cr-208) (1) When the Tuner {CP-907} i operating “The 49V power is input tothe DC IN3V ack (JKS03) from JK 403 pin 2) of CP-2008/CP.908 via the DC OUT 3V jack (UK 953) of CP-SOREX. The relby cord plug is inserted into the headphone jack (KOI), 10 this +3V power input is supplied tothe cirutt via. JKSO1 “Te radio signal is output from JKOI and sent to the PHONO/LINE IN jack {SKad'). The LINE IN/PHONO select aviteh (S401) is switched to LINE IN ant the TUNERILINE IN/PHONO switch (S404) to ON, 50 the signal is fed to the amplifier circuit via $401 and S404, $407 is @ DIN switch with OPTION jack (JK404) builtin and switched over to ON whea the 6P DIN cord is connect. td to JK404, 3 the signal amplified va the line amplifier {iC402) is sem 46 the Dolby NA/Graphic Equalizer circuit {CP-91EQ) from JK404 pin ©) (left) and pin (2) (right) without pasting through the tone control circuit, then ts input 0 JK404 pin ) (eft) and pin 1) eight) san after adjusting ts tone vie the graphic equalizer amplifier {1C803), and is output vie the volume control circuit and ampitier crit “The Yores autput is changed according to the volume, so fathevoumeto"@ (2) When the stereo cassette player (CP-OIDEX) is operating When the TAPE [Z) switch (S409) is switched over to. ON, the +2V power is supplied to 8° pin connector gin @) from CPOOESICP.-9OS vis CPOOREX and the stereo cassette player is operated when the power sich (S602) i set 10 ON by button operation The play signals amplified by the preamplifier (ICAOT) and derives from 8P pin connector pin (1 {right ane pin 2) (left), then sent to rack input jack (UK403) pin @) (eft) and pin @ (right) of CP-9008/CP-90S via CP-SOREX. This signal is output via the graphic eaualizer as in operation of the CP.90T. (3) When the stereo cassette recorder (CP-90DEX) is ‘operating ‘The +3V power is supplied to 8P pin connector pin @) from 1K 403 pin (2) of CP.9008/CP-90S via CP-9OREX and the stereo cassette recorder is operated when the power switch (8602) 's set to ON by button operation. 1) During play The play signal is amplitied by the preamplifier {10401} and derived trom BP pin connector pin @) (right) and pin lle), then sant to CP-BOREX ‘The DIN switch (S951) has been switched over to ON, so the pay signal is went to DINGO} of the Dolby NA/ Graphic Equalizer (CP-91EQ) from JK9B1 pin Wisheh and pin G) (lo) without passing through the switch, decoded by the play Dolby NR circuit, derived from INGOT pin (left) and ain @) (right) again and sent to 1K951 of CP-OOREX “his play signa i further sent to CP-900S/CP-905 from JK9B2 pin igh and pin et) 2) During recording The TUNER/LINE IN/PHONO switch ($404) is sat to ON during recording ofthe tuner signal and the TAPE 2) switch ($403) is st to ON during recording (dubbing) of the signal from the stereo cassette player, s0 the TAPE switeh (8402) is switehed to OFF, The record signal is omplified by O40\ and 10402, and derived from JK 403 pin @ (right) and pin @ Wet via 402 end 3402, then itis sent to CP-OOREX. This record signal is cP-90S/CP-900S supplied £0 DINGO1 of CP-91EQ from JK951 pin @ connector pin (D) (right) and pin 2) (left) of CP-9ODEX (lef) and pin @) (right), and encoded via the record via CP-O0REX and recorded via the record amplifier Dolby NF circuit, then itis output From DINBOT pin (ica0n}, @ (right) and pin) (ieft). This output is sent to 8P pin DESCRIPTION OF NEW CIRCUIT Boost System) Circuit (CP-80/cP-2008) Sa DRIVER POWER fou? fro ‘Seas ow cso Rot ao WTP orev This circuit combines @ BTL amplifier and lowpass ‘$885: ON filter, boosts the super bass frequoncy band at the : \ minimum resonance frequency fo (approx. 140 Hz) or S less of the min-speaker (caliber: 9 cm) end compensates a5 for lack of low frequencies. When the SBBS switch 3 5408) is set to OFF, the SBBS signal (inversion signal) is applied to GND via QS01L by the activation of the switching transistor (QBOIL), 50 the inversion signal circuit of IC5O1L (BTL amp) amplifies and outputs the inverted input signal resulting from the feedback resistor (RS03L), When S406 is set to ON, the S88S indicator (LED401) is lt and at the same time OSO1L is set 0 OFF, so the SOBS signal is fed to the iavesion signal circuit of ICSOIL via C012, The active low-pass filter composed of R5I2L, ASTSL, CBI4L, C5ISL and IC502 (1/2) passes frequencies less than the minimum resonance frequency (fol of the minispeaker. “The free-edge speaker with the edge mede from special rubber is used to improve the effect further and the speaker box wich uses a high density compound resin combined with a special inorganic filler to enhance its acoustic characteris S085: OFF 1.000 70.07 Feequeney (H2) 2. AC-DC combination erase head (CP-90DEX! A higher erase ratio is required to record and playback sound with less noise and distortion, so AC erasing with high erase ratio is ideal, but it requires large power, £0 the DC erase (magnetic erase) is used for the mini-tape recorder, The AC-DC combination erase head used in CP-90DEX is an erase head with combined AC erase and Tope Magnetic erase AC erase CAUTIONS ON REPAI 1, Cautions during soldering Do not heat the resistor and conductor directly. The resistor and conductor may be broken by heat or ‘the resistance may be changed when the resistor or conductor is heated diectly by a soldering iron or when ‘the heat from the soldering iron i conducted via the parts lead SE 7 ‘Do nat apply the soldering wast Resistor iron irestv to the primed ‘The printed resistor i directly “s ‘ Jreotea win the pars lead. c /; Because 0! this, apply the soldering = iron away from the printed rentor + it porate (Do not apply she sce Primed tartor ington Bete ed ciety tothe rms reine printed resistor | ‘€P-90/CP.300S DC erase {magnetic erase): DC erase is applied by the magnet first and then AC erase Is applied, Power is reduced by approx. 80% compared with an AC erase hhead and at the same time, the erase satio equivalent to that using an AC erase hesd can be obtained, Moanetic erase rae ratio (8) + Feeaueney (Ha) —= RING PRINTED RESISTOR 2. Cautions on checking Bo careful not to scratch the printed resistor and printed pattern using tweozers, tester lead or screw-driver, ete with a sharp edge during checking When the resistor is scratched, it can cause trouble such a8 resistance change, disconnections, etc. It is recom mended to bend up the tip of the tweezers, etc. as ‘shown in the diagram of use twoezers made of bamboo or plasti. Mo © ome” printed resistor a not seratched, 3. Checking printed resistor Tester check Cut the copper pattern to check the capacitance of the printed resistor, Solder the cut section of the copper pattern to connect it after checking, ‘coppe: pattern ous Copper pattern aur cP.90S/CP.900S 4, How to repair (1) Printed resistor ‘Cheek printed resistors and perform the following when they are faulty out the resistor completely a8 shown in the diagram. When it i= not cut completely, i causes unstable operation o trouble @ Solder» resistor witha resistance equal to that ofthe printed resistor to the copper pattern to which the Drinted resistor has been connected as shown in the diagram. pO FR ‘When this printed rasistor is“ os ae ‘aut (Bete ne shows te }_Aroner capacitance of copper pattern on the ek reer MBN) =12- (2) Printed pattern Check the pattern in the way same as the printed resistor. When the printed pattern is disconnected, solder 0.65 plated wire or 7/0.2 solder-plated UL wire to the ‘copper pattern connected to the printed pattern, Printed pattern (0.858 plated wie fr 710.2 solderpiated Ut wie) cr-90T TUNER CP-90TH/CP-90TE/CP-90TW KEY TO ILLUSTRATIONS 1, FM STEREO INDICATOR 2, BAND SELECTOR 3. BAND SELECTOR (CP-90TE, CP-90TW ONLY) 4, MODE SWITCH 5. TUNING CONTROL 6. VOLUME CONTROL, SPECIFICATIONS. Power Output Output Impedance Powe Sooiy Power Consumption) Dimensions _ ff Weight DE: 3V ("AA color 1EC RO x 2) 30 mA (with no signal) ~¥20(H) 5 88504) 80(0) mm 160 g (with batters) rene craarh eraore craarw eu | ee WOBHNe | _87 Bo 108 Me 68 to 108 We Tuning Range - "15010 285 kha Tweedie 107 Mi oo Freweney | eas tte 486 cue eM 8 (ax sensitivity sw _—_—— [4240 ion), 5248 (Pa) —) Ravn 35 68 (Mo), 8 08 Or . 4048 (Max) 59.8 (ra) * elsooie antenna (Rack par ‘Semiconductors ° cP.90T BLOCK DIAGRAM 1. cP-90TH cP-90T 2. cP.90TE/TW (ave evn ‘inv. mans cP-90T CONNECTORS PHONES/POWER Ef ks bc Nav (Lsa5ers 1. Escutcheon and Upper Cate 1) Remove two” knobs (Band, Stereo/Mono}. * three knobs for CP-OOTE/TW. 2) Remove (A) (three) serews @®er7xsen) Bottom Lase ‘ Case or A Sabana Sytem OPI Tymon cP 9008 Connector | Terminal Input/Output: Connector | Terminal Input/Output 1 Rina unpue a | Resour 2 Lsigotoutout =] ones |= ig output 8P pin 3 GND. [7 FM ANT. input ‘connector 4 | +3V power input DCIN3V [| ———~ | +3V power input 5 Independently @ | FMEXT.ANT. input [7 Bi signal output 7 Phones! {sal output 8 —— Power FM ANT. input 1" Power switch Dena 43 power input DISASSEMBLY 2. Main PC Board Remove (@) (two srews, 3. Connector PC Board Remove © (two} screws and unsoider the soldering OPLIKS cP-90T ADJUSTMENT 1. cP.90TH “Measuring Instrument and Connection | | jenescope stop) Adiustment — ‘or Signal Adjust. | Reading Measuring | _ Input Output | Generator | Position Instrument Terminal | Terminal_| Frequency | Turn 7203 fully counterclockwise ay MIF f a - Nee 2 *Genescope Pa ] pa | y201 | Note1 1 | Genescope, 1 TO7 MH, Highest 21] Scure 7203 Note 2 0 a7MHz | Lowest L102 FM OSC. | ee ——*_, output ax 2|(2)| (Covering) | + FM signal 7P1,2 109 MHz Highest cr102 haa generator = (thru FM Headphone ley (400H2 30% | dummy |” socker Repeat steps (1) and (2) Tr mod.) antenna) | (sn load) -— oa — o Oscilloscope | (Note 3) somHz | Some os ere gro] FMANT.. |-VTVM 7 : (2) (Tracking) tosmHz | 106mHz | cTi01 { Connect a T iouF 25V electrolytic 76kH2 4()) EMMPX —|+ Frequency | capacitor 1P5 = . RT301 | 500 He (Multiplex) | counter between the j (Note 4} No.1 pin of | 1€301 and ground | I | Tere || ~ | 202 4 Fervte-core 455 kH2 | Highest Note 6 aM * Genestope | antenna 4 7204 (a5 kHey | Notes) — | Repeat stop (1) | 520kHz Lowest L152 | Output Max. etna AM signat res0kHz | Highess | cT152 generator Ferrite-core | Headphone a (400 Hz, | antenna socket Repeat steps (2) and (2) [4 — 30% mod.) | “iNotes) | (8 load) — 0 vrva eookHe | 600KH> | List yy) AMANT. b — Output Max. Wl) een 1aookHz | 1400kH2 | cr161 ‘| (3) -u- Repeat steps (1) and (2) cp-90T eae er ane cmnny eee Ada Sra Step Item Measuring Input Generator Pointer Adjust Reading Instrument ‘Terminal Frequency Position to] sme a u Peers 7201 Note alco ae eoee ame a oun) | Lowest L103 al en or pee A Ciel Output Max. ke generator (thru FM | Headphone | (roses) | Mishest | CT102 13) (400Hz 30% | dummy socket jepeat steps (1) and (2) a Lon ape AG! | 6 ow ow som | Lio] 3|2)| EMANT, -VTVM 106MHz | «106MHz T1071 saat al Fa, (ieaaoee (3) Repeat steps (1) and (2) sme ajay) EMMPX |. Frequency | capacitor 7P5, = — RT302. | 500 Hz ‘counte (Note 4), eo a |. Genescope | Fervte| eaves eraoren enw COL Soin 5655575 em connector soccer Ceisin—OBORTSS egRanre OSE CRESTSTON SHAPED SBrFe —— Lostevs2 5150579 evoke Cort 510 nteKO H 50501 5653874 er connecron sockeT Be Lss1085 S150579 CHOKE COML STO MICRON #0602 9059876 er connecron sockeT cezoin —_oz0v010 cenvate onae caeszston swane> saaon|aesoi-a0aov#e4RT en rAcx [onesie cPaDEAUIM taseosy stzsert on TmaP COIL O450m suot 022022 suise surve® pnonovune wt cuania 9209026 cenanze oxse cnestsron share? o,otn| NAOT S008P3E_ vastasie sesistoR Tixounc) ‘se sro _evOnRE cork azemienOH seo2-40s 5654855 PuEM suITeN (FUNCTION. MUTE) a Avso20k —SO0HBS1 VARIABLE RESISTOR 19K0HN(8) yisceiianeour 40s sesect push svtren (soos conn oanno10 genanae on nee) 9000] avEasL® ——SEOEDST VARIABLE RESISTOR 10xOHNCE) SGNIET TAK TOTET TGFOREGENTPOSEAAT | €301 seueser rosw surten peaken) cusue 0209028 cenante o1se CRestsroR swarey snoop] TYS™ER — SD0T1R eaTARLE peSESTOR VOKOWT GAY wecoiat ACK COVER (cP ONSEEZIEIS),cPommEE) | S4Ot 5634571, fusH sutTeR fowen reso svsot_Sonsea1_vartamt seszaron 0conncey 5686193. FM Ect ANTENNA TERMINAL [oronseretesy |A.s6n2 5805084 voLTaGe seLEcTon smo cr eesnciew, cavsin—o7on02s cengnte O18e CESTETOR SuAPED onDoe Genaseonoucvon fn, craoose/AUN eons) con Ssusvs bioee wae sose201 TERMINAL PLATE (GND) ae 0200026 ceeaste Orse (RESSTOR aHAPED 0.048) 0875 a srt sect sanorte renen eons uasee [as root 5721066 FUSE 624 [oranse/eZ/e(es/EW. ce 02567 e4e7LA 9209010 eeRAMEE 9156 CRESISTOR SHARED 19009) pag s3sosa1 zevee osove sauacon azenee : Baths [4 roo sr214tt_ Fuse 5a (cPso6H/NC) esse 029010 ceeante O1Se (RESESTOR suARED 10008 Seapsnr_onppe S34 2608 Woe pettoat ace 5350851 o100e seve10 coos oasaos gLECTROLYTIE 220906 250 oosi-ps2suaas7a stove 152479 om oase14s eLeereoLyTte $009" 16¥ reaniua—s25e251 re weteae ere aasenss ELECTROLYTIC TOME t6¥ reaoaee __s3s7002_1¢ ra10244 a 40 ~ CP.90S/900S/90REX/90SP CP-905/900S/90REX/90SP cP-90S/900S/90REX/90SP CIRCUIT BOARD DIAGRAM (Stereo Amplifier, CP-90S/CP-900S) 83 oa e a IS | ‘CP-90S/900S/90REX/90SP _CP.90S/900S/90REX/90SP | EXPLODED VIEW (CP-90S/CP-900S, CP-90REX, CP-90SP) joa 83x8(DT) y 6 ee ~83X6(DT) Note: Components marked without numbers in this drawing are not specified as replacement parts. —50- SCHEMATIC/CIRCUIT BOARD DIAGRAM (System Rack, CP-90REX) To TT po See “LS: E185), uW.eW OnLy pas2z past 1s2473 @ *2x.5808"] Oy OUR gKa51 ‘5p "DIN SOCKET D)] #- sicmat ineurvour Pur L@].- siowar weuryour eur @ |saverrrer @|rec mutin weur [TUNER /OPTION DECK| —52— 1 ® we 1@|roron ono oa @poron +2 aKasa ease oe aa on Bik oceer REPLACEMENT PARTS LIST CP.90S/900S/90REX/90SP ‘SVMBOLNO. PNG, a 1“ 18 15 1 16 6 18 16 18 16 7 19 19 2 20 20 2 6201081 e2a4211 2602408 a72saoa 6726212 6226214 6226218, 6226216 6293961 5293371 6293381 5293391 6774431 ‘7380601 5746881 6769241 676406 6026702 6026783 6036794 6026705, 15036708 6036797 6036798 6028262 6038283 vasti23 774602 302406 6774762 6774763 er7a764 areas esa1142 s7s7711 DESCRIPTION FOR CASE ASSEMBLY KNOB (MIX MIC, BASS, TREBLE, BALANCE} kNos (VOLUME! DT FLAT SCREW-SMMD x enn FLAT SCREW.SMMD x aki (BLACK) FRONT PANEL ASSEMBLY [cr-sostiHcyew) FRONT PANEL ASSEMBLY (cP-90s&/€2/E(85)) FRONT PANEL ASSEMBLY (cP-900sau) FRONT PANEL ASSEMBLY {cP-9008e) PUSH BUTTON (POWER) PUSH BUTTON (FUNCTION) PUSH BUTTON (SEBS) PUSH BUTTON (SPEAKER) MOULD Leg CONNECTOR BRACKET FUSE COVER [cP-20SEW, CP-29csW) switcH cover [cP-sostmicrew, cP-2008w) DT SCREWSMID x 6tiN (BLACK) AMP COVER ASSEMBLY [CP-900SW [AMP COVER ASSEMBLY [CP-2005AU] [AMP COVER ASSEMBLY [CP-9088) AMP COVER ASSEMBLY [CP-90SE2} AMP COVER ASSEMBLY [CP-205E(8S)] AMP COVER ASSEMBLY (CP-90SH) ANP COVER ASSEMBLY [CP-90SHC) AMP COVER ASSEMBLY [CP-900SE] AMP COVER ASSEMBLY [cP-205EW) RACK PLATE ASSEMBLY RACK LID. DT FLAT SCREW.MMO x 6xM RACK CASE ASSEMBLY [CP-9OOSAUIW) RACK CASE ASSEMBLY IcPaosnisciez) RACK CASE ASSEMBLY (CP-90SE/EIBS)/EW, CP.900SE! HANDLE ASSEMBLY SPRING ROD ANTENNA PRPPBR 24 25 ea a 28 2 20 a 4 32 aa 34 38 a8 36 a 38 39 29 40 SYMBOLNO, PANO. ‘8676408 nasi e7766a1 ev7651 rast051 51605 asg9a10 6036952 6026954 6036863 sa0s161 7781133 5740981 5746962 7781146 se19071 errs 036972 6036974 soa6e6e 660212 746962 5746951 8732102 5747282 5747321, 5746341 5747472 9747172 7351983 8603408, 037123 746011 5786921 er7aaan 7782951 DESCRIPTION, DT SCREW-SMMO x aMMt Um BUTTON ASSEMBLY UP SLIDER shart ANTENNA TERMINAL SPRING BT BIND SCREWSMMOxIOMM(BLACK) R'SPEAKER BOX ASSEMBLY [ce-sostimciez/etsivew, cP-no0sau) R-SPEAKER BOX ASSEMBLY [cr-s08e, cP-9008e] P.BAFFLE PLATE ASSEMBLY SPEAKEROCM 8T SCREW.aMMD x MM SPEAKER CORD [CP-00SE/EZ/E(B5)/W| (cP-9008E/AU/W) SPEAKER CORO [CP-00SH/HCI 87 SCREW.aMMD x 20MM SPEAKER-2CM SPEAKER HOLDER, LSPEAKER BOX ASSEMBLY [CP-90SH). HC/EZ/E(BSI/EW, CP900SAUAN] L-SPEAKER BOX ASSEMBLY ([cP-908€, cP-t00se} LBAFFLEPLATE ASSEMBLY FOR ACCESSORIES: SIEMENS PLUG [cP-90SH/HC/EW, cP-900sW} {8° DIN CORD (CP-g0sH/HC) 8 DIN CORD [Ck-g0se/EzIE(ESI/EW, ‘cP.9008 AUN) HEADPHONE [CP-90°), POWER CORD [CP-90SH/HC] POWER CORD [cP.-%0SE/Ez, CP-900SE) POWER CORD (cP-905E(65)] POWER CORD ICP-90sEW, CP-200SW) POWER CORD [cP-S00SAU) JOINT HOLDER, DT FLAT SCREWSMMD x 8MM CARRYING CASE ASSEMBLY De CORD [cP-200SE/ALW] RELAY CORD [CP-900SE/AUIW} MOULO LEG SPECIAL SCREW CP.90S/900S/90REX/90SP cP-90DEX STEREO CASSETTE RECORDER CP-90DEX KEY TO ILLUSTRATIONS 1, OPERATION BUTTONS 2. ‘TAPE COUNTER 3. TONE SWITCH 4, VOLUME CONTROL, 5. HEADPHONE SOCKETS 6. MICROPHONE SOCKET 7. RIF SWITCH 8. PAUSE SWITCH 9. TAPE SELECT SWITCH 10. OPERATION/BATTERY INDICATOR 11, RECORD BUTTON SPECIFICATIONS ‘Tope: tape (636,60, 90) Inout Sensitivity and “Track System: strack 2a Impedance: Mierophone: 0.3 mv, 3.3K ohms Tape Speed a75emis ‘Output impedence: Headphone: 8 hms to 300 ohms Recording Sytem: AC Bas, 87 KH Woes and Futter 0.2% (RIS) Erasing System AC era Fart Forward or Frequency Response: Metal: 60t0 14000 He Rewinding Tene: 120.6. (Using C0) Norms: 80 0 12,000 He Semiconductor tos: SIN (Signal to Noise Transistors: 9 etiol s008 Diode: 2 Disonion 2 Leo: Motor 1C micromotor Power Output 30 mW + 30 mW (T.H.0. 108) Cron Tole: 50 dB (Between tracks) Power Supp DC3V ("AA cal 2or IEC REx 2) 3008 (Betonen channels) Power Consumetion: 160A with no sana sve Ratio: 5008 Dimension 12010 39.51K) x 2010) mm Wei: 3209 (with batteries) SONNECTORS ‘System CP-908/6P-9008 Connector | Terminal Input/Ostput 1 R signal input/outrat 2 | L signal input/output 3 | 6Nno PHONES A PHONES B 8° in 4 +3V power input Connector 5 REC +8 6 — 0¢ IN 3v 7 Motor GND 8 Motor +8. Independently oe mic ————]|_MIC input ‘A____ Headphone output PHoNes A ____Meadphone output __ (P54 ws |_BRONES 8 | Hesdphone output | DCINaV |) _+3V power input -95— cP-90DEX OLIBNNOD Nid 28 Q | BLOCK DIAGRAM (Eire Tovmzane Lr - aaamody, F581 | oe min Los "136 Woilwou Tosor eno (OnHoUms 97-938 ‘SuHLIs Ov. Gr CP-90DEX —CP.90DEX Perform the following adjustments in the sequence stated after cleaning the head, pressure valler, and capstan with a head DISASSEMBLY 4. Cassette lid 4 Main PC board Remove ®) (three) screws Remove () (three) serews. @F14x3 OFI4x3 Tape Speed Adjustment Hole 2. Escutcheon Remove @) (five) screws. 5. Decoration metal Remove (©) (two) screws, ©P1.4x1.6(BLK) ®@pPr2xZ(BLk) 3. Rear case 1) Remove © (four) screws. 2) Lift the record button side of the chas take out the chassis carefully 6. Eject/counter holder Remove (F) (two) screws. a little and ADJUSTMENT ‘cleaning stick moisted in alcohol, [ | Measuring Instrument and connection Adjustment Check Adiusted | Adjusted Step Item: Measuring Input Output Tape Mode Position ‘Value | Remarks Instrument | Terminal | Terminal | } Semivat | Tape speed able resis: 1 | Tape /*Frequeney | — | Headphone | adjusment Playback | torin tne | 3.008H2 | Note 1 speed | counter socket | tape motorPC | #10 He \ 18,000 Hz} board | ead Head Headphone | azimuth ‘Azimuth 2 azimuth | VTVM socket adjustment | Playback} Sdiueting | Output | Note 2 ‘rape (10 kH2) screw Max, Record Both ends a] Record | veya — | Shest Record | RTA01 | 37mV | Notes ! toa) Note: 1. Adjust within 30 sec, after heat-running for more than 20 minutes, 2. When the maximum values of both channels are different, adjust to the maximum value of the L channel. In this ease, the difference between the maximum values of both channels should be within 2 dB. 3. 1) Set the RIF switch to the "B" position in the recording mode. 2) Connect the VTVM to both ends of R430R (102) and adjust RTAO1 so that the bias current is 3.7 mV. INSPECTION OF MECHANISM Tem Che Reference value Remarks 1 | Pressure of pressure rol 200.4 +406 Note 1 2 | Take-up toraue 30 ~ 65 acm ‘Measure in cateetie torque 3) Fast forward toraue ‘55 g.om or more meter @[CRewin orque 55 g. cm or more Take-up 2a. cmor less Measure without tape Back tension torque 5 . Supply 459. em or less counter Play button 0.3 kg oF ies Fast forward OSkgorless Measure without leat 6 | Buttonoperation force | _ burton _ switches (REC, Power) Rewind button 0.5 kg or less ‘Stop button 0.8 kg or less Record button 0.3 ka or less T__| Flywheel thrust gap 0.1~ 0.2 mm Note: 1, Set this unit in the playback mode and press the pres copsian sore saller in the direction of the arrow using a fan type P= 2003409 tension gauge, and measure the pressure when the pressure roller is released from the capstan. cP-90DEX, SCHEMATIC DIAGRAM Icaoi,e —_a4or 2 402k a403L,R 2404 aos tcs01 o602 aso2 Ie6o1 sor LED! a6or APCIZI7G _28CIG291LS-6) _28C24GRO —«aSCI6ZIILS-6) asci62s.5-6) 2SC2603-E BASZ04 ISSISHV 2SCIG231LS-6)PST5I7 MAIS2WA SLC22UR_ 2581001 MIC,REC/P.B.AMR, SWITCHING SWITCHING SWITCHING SWITCHING. BIAS OSC —AF/POWER SWITCHING SWITCHING ROTATION SwiTcHING OPE.BATT switcHING RLETREC PB (REC) (Lay) REC) (REC/PLAYY ame (Pause) ET. (BOWER? SWITCHING aes01 i 4 | | | | | [ 1 | 1 y | Ren ={@]R-SIGNAL INPUT/OUTPUT rp L-SIGNAL INPUT/OUT FUT D 19) a) ---44 ae 1 HERES, GE} : PRINTED RESISTORS CHIP PARTS: CONNECTOR: CP-90DEX —_CP-S0DEX EXPLODED VIEW (Cabinet) MOTOR CONTROL (included in motor ass'y) Note: Components marked without numbers in this drawing are not specified as replacement parts. ~~ EXPLODED VIEW (Mechanism - SR - 1A) LUBRICATION Lubricate one or two drops of oil to rotating point or lubricate grease to sliding point. Lubricate the respective parts listed once every 1000 hours or once a year under normal conditions of use. Avoid oiling them excessively, or rotation may become irregular because of oil splashes. Lubrication point Oil or Grease Metal and metal Pan motor oil Rotary (10w.40) section | Mold and metal Sonic slider oil (#1600) Metal and metal Hitaso! (MO-138) Sliding section | Mold and mold loll (GB-T5-1) Mold and metal Spring resonance prevention Fioil (68-75-71) cP-90DEX, REPLACEMENT PARTS LIST Syraoi-we_Pno TesenTPTION Syneou=ne NO DEseRtPTTON 7 7eueast sua EWATSTS AEGEMALY 47 rezend soceray seme 1 bone trance ct arrears enessone uisn san assenauy Seca so susie pean Se so rrrses rocrauoenwasien S$ rasaret por aan ansenacr sr arrest nevin/cue sen oa 52 Travsea_rovrsuoenwasien i ey ea sé eens earn © saxecetnevrng 9488 9888 $5 eee senns A fen os 56 mma} nECOROPLATE " 6623032 ATDOLE PULLEY 7 (9849102 SPRING 2 cas2uaa_ muavio.enctan sermon ensse eno an Moen meee " ag cet) ees ry ‘7350712 REVIEW/CUE PLATE = seort05 BT SCREWZMO x eM 17 rssorae wocx pure vacHicaneeve se ysseoey aston meats WF RRGATT ascarentoy astPmRCY ty asts13y arene fs sarsuet saree eanannseonth 20 aati trains J amsct sure qioecraes> 21 ases0nt sense he sss41 ste potas 22 sasastt_ rovensstist can tun a7 srta00s rua senevet enna 25 armaet ev tote aan es sonaset caserre ate asseany te armas tater aay 4 a7t4008 pa gue SCHR oon te reason asnen 71 arra0e7 paw gent sone. ennonane a7 apestat arsine re a4sersa_econarion neva, mi asas08e anre peuer aaneLT 7S srssar2_ paw weno teteveteaoat conn 29 7TTe886 uv sun asien re sasrers. nean 198 anseeety yo rreuet3 sae Ps anarasa wrest asseraur 3 Gsnaya_rermaee entemne re arr2nne pau ah Sone amonae st 7772s smave Pr avanar nan ne ashy anions 33 Treat pony suoenwasien Te aTT2006 FLAT sextant evcontNa sas ae sa sasso11auTTOn crECODD ye easss2t crey.com M1 ansianssirrenertaa 37 ss7reetocworon ma aassase rvcarons se esouars sess uae Ss daseeasworTen cr. 3 7raDhS4senea fo4 motor noveTve Be aasaute_norrowcnsetno> fo Tanar44 weno rae assemant bs rastsoeeueer/coueTen no.oekassenetr <2 s4esattaecont eueveace at a7 7y4tes ptm nen soneaer annorane $3 arenes serio sine sa rtatek phn nen sonenesannoramy ce es20688 nen senine ss saseeet_counren ss rrsss_srreaas serevetmosinn fo oassray_ cours nite -65~ cP-90DEX MISCELLANEOUS cass ‘GRA7OGS Cehante char T000Rr+=20x, Fa OPTASHO BATTERY TEeREWAL woLnen aatemauy | #436 c2e70se ceamese cate 1500RF#=108 92 S774781 pevse HOLDER c4s7un 2247003 cerante cHtP so00RF+=20% Fy sapzan2 youu Kno case 0247089 cenavie CHIP 470pFe=8% eu rvesroe swacer cesmin 0267039 cennate cntP 47DnFe=5x fone ne caer 2286372 raataLun eLecraoLyrte o,zenre~ao8 fa 2 rsatasl conten weusadagaraeaet «soy oxserssexectaouyrte sour t6r A esate asenee ececrHourTte array fe srzzons feat sense csoset—oasetos eueertourTie a7ntvay 99 grizoat_ PAN HEAD SCREW. AMD xr csoaue 0247007. cenante eHIF o,otursn20% ee cso oaseree execrnotrrse azone av eee | ests ovseie2 eLecrROLYTie 220xF ay GAOtiR 256564 TANTALUM VsO0F 350 can ae eee Ceozis 9247004 ceeante ent? D.0InF+40=208 tone cae nearer eee Consta —otavoet ceeamie tnay s7onere>t08 coos oases0s TANTALUM ELECTROLYTZE 47HF 3 cadets 256953. eLeernourTte 3.5uF 50¥ 404 026301 vanra.um eLecreOLY¥ae Z2nF 3.150 coo, asensy eueernourTTe 1,00" 50v nt es aera cena ee eect 40s 0247008 cenante CHIP 1000PF 20x ee eee ee ee coor 0256801 _ TANTALUM FLEETROLYTIC 22nP 34150 euonue 9256155 eLeerourrae 10UF 16 Saree 2 ee Broo ——“SGDPEAT SEa VARIABLE 100 own canter Gzavoea: Gear Ghar Gtooreee avior——So08e2t VARIAHLE RESISTOR 1OROHMCAD cerske —oRa7037 cenarae cnse s3onFeo3t no0%ea13 0127972 case surren aeststo® caneis——on47oso. eenanne ens nzreessx huni r2793s catP aESISTOR 68D ones carske —azayoos cennite cn3P 10000r4=20% ee eee ‘ LITE te Mose 127936 CHIP aestsTOR 1,24o¥meSt carsis —oasetss axecrecartie 10uF tev Noove 127045 chUP aESISTOR 4, 7eoHNe St ceroue —oasey92. ececrsburrie 220Ht 4v ee eee ee covrin ——aasster eLecraourtse 22H 6.34 : sevse ——ora79s0. chun aeszsTeR 18conmenst cana sasetse execrabLrtie 4,70F 254 m9 Ov27s47 enue nestsvOR tOKoHne=st cassie aseres eceernoneTac a7ar oy eee ee eee can oasera2ececrapuyre 2204 6v Bazan oa7043 CHIP RESISTOR THOME 3 mars Ov27947 ChIP RestsTOR f04oKNe=SY ese 0247035 C&RAMIE CHIP 2207F 408% nazan 127957 chun nesiston 1.5xoHne=54 caas czt706z ceeanre chiP 6s00eFe=198 ae ee cee rassamy | MOOR C12791F cMTP REELETER 10 otneasx eee “ eee i nesznor2744 ca RESISTOR 5.x0HeH=S ne a oe eee ran cra7ser chap nesrsvoR 1oKoune=st cuzsue 2247061 ceeane ene 4roaRFEtOE n5 ova2964 chip RestsToR s.eKonnesst cuamen——nasenne vanratun euecttovyrie soerssaysy | LEO STEPH enh SERA cuasie 0250186 eLecrtoueTie 47stesy sena=tonvacrons evan 2247008. cenanse cute so008F+=208 ce SHRPSEE ALCAD PHGRARE H1008 wntszuR casoun ——oasenst eLeeTROLYTEE 1,0UF Sov oe pee eee conte 0256155 eueereouyTze rou" 444 ree eee ease s2670s7 cenanse cote 22008F%-108 ee ae ieee cassie 247081 CERAMIC CHIP GroUEFF=IO8 teeny suasave a6 rerstz casuus __o247059_cenante owe n,oz2N64208 cy sagosas en suerazun CP-90DEX auot S¥R004S w4cRO PACKAGE TrandisTon BveTsRSGGS | M402 S1s2561 eHoKE cont 6m wreR H acorn suay192 sneRo PACKAGE tRANEESTOR 25626620 “ cuore 5329045 nteno pacnace raansustor asctoascas | M421 478491 aACK=S. 200 tC) 28) XKS01,502 5679942 JACK IPHONES 8) a4oe 325065 nueno packase raansisron 2scteascus | seany so7zuer v6 ace ITaPE fe ere vam (TAPE) vos sses0tt rauusisron 25¢26036 sos sezauey arb sure sos sszvest tone pacaace Teansistor 2ssioon | S42 Ssos4s2 Lear surTEH meet a) 00 s622081 SLED SutTeH (RF) cons soot Se22481 SLEDE SuITEA (PAUSE) [Weak sts26s? enact om J se 5003632 Lear suITeH (POWER) Lane 5261232 14s OSCILLATOR cor | 1 -6r- cP-90DEX ERASE HEAD REPLACEMENT Marking 2. Unsolder sections (@) @ , © and (©) shown beow. IC401R B je has ° ae aad S88 Cc ree Ragen § ah 10 7 GRY m To REC/P.B. head __J 13. Solder section ©) shown below. IC4O1R Bias current measuring resistor C435 | “ ©__ sayy | a ~Raaten of ue gor es oe GRY Im To REC/P.B. head _J 4, Re.adjust the record bias current according to Step 3 in page 58 “ADJUSTMENT”, DOLBY /GRAPHIC EQUALIZER CP-91EQ DOLBY NR SWITCHES Equalizer Frequencies: 60 Hz, 250 Hz, 1 kHz, 3.5 kHe, GRAPHIC EQUALIZER CONTROLS ze SPECIFICATIONS Current Consumption: 45 mA (with no signal) 10 kHz Semiconductors: 3 ICs, 4 transistors, 3 diodes, Adjustment Range: +1048 2LEDs Gain os Dimensions: 120(W) x 33.5(H) x 80(D) mm Signal to Noise Ratio: 8048 Weight: 2004 Distortion 1 kHe, 0.5% CONNECTORS 6 } Terminal | Input/Output 1 L Decoder output/Encoder input 54 2 GND BP OLN 3 R Decoder input/Encoder socket | output ah dss uy a B Decoder output/Encoder input 6P-DIN —5P-DIN 5 [Decoder input/Encoder output 1 Equalizer output 2 R Equalizer input 6P DIN 3 L Equalizer output socket 4 +12V Power supply, 5 Equalizer input 6 GND EQ = cP.-91EQ cave a se BOLT HOFF OFF BLOCK DIAGRAM ofr 0: swreching oe Retire. pov na e901 seas EQUALIZER AM e103 aes ~70- cP.91EQ SCHEMATIC DIAGRAM 1ce0 xAg0035, feces DoLey wr REC/.8 SwitcH ah ewe is ae Su es SE hi fies ss $l 35h 4 AG tSae3e VOLUME CP91EQ —cP-91EQ. DISASSEMBLY REPLACEMENT PARTS LIST 1 cae 2. Volume PC board Wraeois0o Pow aescniPtion wrract-no pon aesentPTion Remove (B) (five) screws and poll the chassis in Release locking the tab (©) and unsolder the part nestsToR canaie _Sv8a011 _Taans¥aTon 26026038 the direction of the arrow. ©. vabika S0B71i3 _vandneie RESISTOR POCDW¥Ca) wrseeromeous fvaoeih 5027113. vARIAGLE RESISTOR 20C08N00) Gnnyyassiv 5p ban soveer 4: indicator PC board rvaosie —S027113 VARIABLE RESISTOR 20x08800) Sime stvauey ay eee soceth Remove ©) (two) screws fvao4ih 5027113. VAHIAALE ReBLBTOR 20K0N%C0> ss S434954 usu Sunrex (OD1BY MROPERLAWIREI vans. 5027193. vARDABLE REEESTOR 206080 sresoe2 en oun cons SeniceovoueTons s14ans2 $9 o1n cons oagicaosSa81s0)” ovepe 70753007 137082 Four case AseRBLY reso) sasaaer x6 rasooss 2 erimat_ raw neaDsenewr aun x30 reese su4seer_senovoueo 3. ATtTH08 pan weap seneveamtononm eens sasset 46 eator0 6 aetao0t or enn was aceever oxo Leneot soma cen sue2te8 5 sapsurt pus eurto Leona sgnonat (an suestt03 6 arris41 eo wouoen @pres anonue __sazizoa_raanstston ascr7anusee 2. Main PC board Remove B) (two) serews, EXPLODED VIEW 4 Note: Components marked without numbers in this drawing are not specified as replacement parts -18- =16- cP-91DEX STEREO CASSETTE PLAYER CP-91DEX KEY TO ILLUSTRATIONS OPERATION BUTTONS ‘TAPE COUNTER, TONE SWITCH VOLUME CONTROL, HEADPHONE SOCKETS MODE SWITCH PAUSE SWITCH TAPE SELECT SWITCH OPERATION/BATTERY INDICATOR SPECIFICATIONS Tape Cassette tape (C-30, 60, 80) Wow and Flutter: 0.2% (ams) Track Systerhy 4 track 2 channel stereo Output Impedance: Headphones: 8 ~300 obs Tape Speed: 475 emis Power Output: 30 mW + 30 mW (T.H.D, 10%) Frequency Response: Normal: B0<6 12,000 Hz Power Supply: DC 3V (“AA” cell or IEC REx2) Metal: 50 to 14,000 Hz Current Consumption: 160 mA (with no signal) SIN (Signal to Semiconductors: 41Cs,2 transistors, 2 diode, Noise Ratio|: 50.48 1 LED Cross Talk 50 d8 (Between tracks) Motor: DC micromotor 30 dB (Between channels) Dimensions: 120(W) x 33.5(H) x 80(0) mm Distortion: % ‘Weight: 320 g {with batteries) CONNECTORS on [_[_ 2 Tao | ‘Connector | Terminal Input/Output oo 1 R Signal output _| 2 L Signal output BP Pin 3 ‘GND. PHONES A PHONES B Connector 4 3Y power input 56 Blank be IN aw _ 7 Motor GND @ Motor +B Independently ‘Connector | Terminal PHONES 8] Headphone output (stereo) | deinav | = er ings +3V power input -n- cP-91DEX BLOCK DIAGRAM outeur: 3200 f [eel CP-9IDEX —CP-91DEX DISASSEMBLY ADJUSTMENT 1. Cassone lid 4, Main PC board Perform the following adjustments in the sequence stated after cleaning the head, pressure roller, and erform the following adjustments in the sequence stated after cleaning the head, pressure roler, and capstan with 2 head Remove A) (three) screws. Remove () (three) screws. leaning stick moisted in alcoho. @F1.4x3 ‘Measuring (nstrument and Connection Adjustment |— - Adjusted | Adjusted Step] Item | Measuring Output Mode | ‘Position | Value | Remarks Instrument Terminal Semi ape “Frequency Head- Tape speed able resis: | 3,005H2 | yore 1} JSP counter phone test tape | Playback torinthe | s10Hz | Noe! socket (3,000H2) motor PC board j Head. Head Azimuth yy : 2) Head | veya — phone azimuth | Playback | adjusting | Output | Note 2 Roe OPLexssceun) azimuth Socket | test tepe serew Max. -T (10kHz} ] Tape Speed Adjustment Hole Prana ~ 2. Escutcheon 8. Decoration metal Remove (five) screws Remove @) (two) screws. 1, Adjust within 20 sec. after heat running for mare than 20 minutes When the maximum values of both channels are different, adjust to the maximum value of the L channel. In this case, ‘the difference between the maximum values of both channels should be within 2 dB, INSPECTION OF MECHANISM vom | Teno ten [Referees waive Romans [4 Pressure of pressure roller _ 2009+ 40g Note 1 3_|_ Fast forward toraue 55 gem or more meter 4 | Rewind torque 85 g.0m oF more 5 | Back tension toraue — |_Tekeup | 2u.emorless Measure without tape ©Prén.6(erK) “ Sep {5 acm or less sounter 3, Rear case 6, Eject/counter holder Eine ution | 25 kgor ins Open the batery lid and remove (6 four screws Removed two) screns { Fastforward 0.8 kgor less Measure without leat ‘Then take out the chassis from the rear case by carefully 6 | Button operation force | button switch (Power) lifting the tape selector side ofthe chassis Rewind button | 0.5 kgor less Stop button 0.5 kg or ess OPraxs 7 [Flywheel nas ap 0.1~ 02 mm Note: corn - 1. Set this unit in the playback mode and press the pres- P= 2003409 sure roller in the direction of the arrow using fan type ‘tension gauge, and measure the pressure when the pressure roller is released from the capstan. Pregure roller ©Pr.4x2 (81K) LUBRICATION: Refer to CP-90DEX CP-91DEX SCHEMATIC DIAGRAM Ieso psoe —_asoz 1e601 oso3 LEDI 601 Pei2i7é 2ns204 ISSIS3HV 2Sc1629 STI? MAISawA SLEZ2UR 2581001 PRE AMP AE/POWER — SWITCHNG SWITCHING ROTATION SwiTCHING OPE,BATT SwircrING Not. AMP wasn Ber iPower lote | | i | | | | | | | | | J | | | | | t | | | | | | | ! | | | | | cr Tenn tone homeo of eo ad capac 1 catne ! Cee) yg BO ! [ie I Tocnce So { oh ! I scan. [cca L_ ! i 1 ! | == | J \ nox —{G}R-SIONAL OUTPUT | J@|L- sicnat ouTPuT 1 5a} 640 i 0v Power INPUT a ‘9! nc aoe jorne iNew] vote | nomenet soww [2: MoTOR oxo 3.8 sue tone you on of at rs vor a Se ie eh — [eieeenoron +0 Soro soe sae 18 oe wa rine i att oa se lee SEL, belle Orr SKeO! PEE PRINTED RESISTORS eee cu parts Motor CONE ROL, oro cimcurr ar -82- Woe a UP pee a ET a eM Cee CP91DEX —CP-91DEX EXPLODED VIEW (Cabinet) EXPLODED VIEW (Mechanism - SR - 18) MOTOR CONTROL | (Included in motor ass'y) Note: Components marked without numbers in this drawing are not specified as replacement parts. = 05 86 cP-91DEX REPLACEMENT PARTS LIST 77044282 Sue CHASSIS ASGEMELY 67 rrevazzareetaL scary fo eee G8 6776481 PRESSURE ROLLER ARH ASSEMBLY ee 65 ascnsss rains ee ee 507787563. POLY SLIOERWASHER eee eco 546774587) REVIEG/CUE ADH cee cee 52 7787563 FOLYSLIDERWASHER. 77350781 ReuENo Aan assenBLy 53__es4nens_ senna 86542001 sPatne nuSeeLaNEDUS © 4432695 EVEN TOLER GEAR [Se e2aense escurcnton assenauy 1943402 sean 554295441 SLIDE KuOBCPAUSES MODE) 11 4423082 wropce PuLLeY 56 s2sua1 surpe xvoscrare? 12 8432642 pause roLeR Gear 57 7asnset sreap House 135432651) eee roeR ceaa Se 9722005 FLAT SexEUet gnwousin 16 s43262t Pouee asstsr roLen ceaa > s004526 CASSETTE Lip AsseneLy ts 77a7s7t vasuen 508714005 AN HEAD SeREV=T ,annOxAn 18 7350712 aevisuyeue PLATE 41 8722005 FLAT scRew=t cevousnn 17 rsso722 Lock mLare 62 AT12027_ paw HEAD SeReve1 anmoxsi 196543151 spares 64 8716022 AN HEAD SeREvOT MROXT 4H 20 ssasitt seas 6S sos7206 REAR case ASSENOLY 2) asusose sennve 6 aa7ste Hane Assevouy 22 s432526 POUER ASSIST caw GEAR 678712026 PAN HEAD SeREWeA AnvOKIME 2) 9774401 PLAY Lock AR 628712027 PAN HEAD SeREwot 4nmDxsaN ae a77cara varesea ae 9 #722004 FLAT Scwevet ,aenoxzmn 2s 6sazsne spans 78722008 FLAT scAEuet .Axhox3in 26 7PaRSo1 uaswen 714058083 surroNceLars 275542151 rave ye sgsn0u4 aurrovcsrory 28 5428053 aura PULLEY asseneLy 73 g0saoas gurtox cra 29° 777RAS PLAYIOLER GEAR Te sasng2e surToncaevtnoy 30 77s62t3 uasweR 757954694 cuECT/CoUNTER MoLDER ASSEMBLY 316874202 FLYWHEEL ASSEMBLY 76 ases0es sears 327772628 spans 774714528 ay HEAD SemeUeT ctmoK2Hm 33786119 POLY SLIDER WASHER 789712026 aN wEAD SReveT SNHOXSHN Be 7774a4T arnt enn 799588627 counreR 35 essere eur 304388721 counreR seur 375877461 oc MoroR a2 s77eret msuge wobnen 346590271 ayaseR vLare bs 4as2e92 yoLUnE KnoB 39 77ARNS1 scHeW FoR MOTOR MouNTaNG se 7765792 sacee 40 73S0PAG HEAD PLATE ASsemaLy 25 7766na9 spacer 42 seapeat econo PLavence HeA0 By 77e2BA2 pan HEAD SEREWO1 AOmDKE, SI 43 erer103 somew cummo x sum es 3722028 FLAT scaEvet annousin 66 6520685 Head SPAN 8% B712028PANHEAD SCREW 14MMD x2¥mt 457780555 SPECIAL sceeMonnoxonn ea __a77aast_Lep OLDER a CP-91DEX CAPACITORS cor) Die7953 ENIP RESISTOR G80 OnWe=SE caanee HATER eenanie Gath

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