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understanding of the universe. However, The orbits in space are classified as geo- H
600
it was not until the last century that we stationary Earth orbit (GEO), which is a N2
Altitude (km)
500
accomplished the spectacular achievement geosynchronous orbit 36,000 km directly He O
400 O2
of sending engineered spacecrafts and above the equator, and medium Earth
humans into space. The first successful orbit (MEO), which is between GEO and 300
Ar
orbital launch was of the Soviet unmanned the low Earth orbit (LEO), where LEO is 200
Sputnik (“Satellite I”) mission on October defined as 200–1000 km above the Earth’s 100
4, 1957, which weighed about 83 kg surface. Each orbit is used for different 104 105 106 107 108 109 1010 1011 1012
and orbited Earth at a height of ~250 km. applications. The GEO is primarily for Number Density (cm–3)
By 1960, the first communications and communication satellites; MEO is used for
weather satellites were launched. By 1969, navigation satellites such as the Global Figure 1. Atmospheric composition in
Neil Armstrong became the first human to Positioning System; and LEO is for Earth the low Earth orbit.30
direct ram exposure in space.8 Several of metals, metal oxides, semiconductor mate- Spacecraft designers must take into
the articles in this issue emphasize poly- rials, shape-memory composites, ceramic account not only the physical and mechan-
mer, carbon-based, and coating materials materials, optical reflector materials, radia- ical properties of materials they are pro-
because these are essential components to tion shielding materials, thermal control posing for use in space with regard to their
space vehicles—such as structural materi- coatings, and protective materials and intended function but also what the
als for the hull and manipulator arm, coatings. Numerous active experiments expected properties will be at the end of
paints to control the solar absorption and were also flown, such as environment the mission due to degradation by the
thermal emissivity, sealants, and solar monitors and detectors (for AO, radiation, environment to which they will be
array blankets. Polymers such as Kapton and low-energy ion detectors), calori- subjected. Because spacecraft are often
and Teflon-fluorinated ethylene propy- meters and emissivity sensors, and used for exploration and discovery to usu-
lene are also commonly used as thermal microelectromechanical systems (MEMS) ally unknown environments, the first indi-
insulation blankets, often covering large devices. These materials, sensors, and cation of an environmental problem is
surface areas on spacecraft, such as on the devices are the efforts of many organiza- usually through performance failure. Even
Hubble Space Telescope. tions, including various NASA centers, with some advanced knowledge of the
U.S. Department of Defense agencies, the environment in LEO, unforeseen degrada-
Degradation of Materials in Space space industry, and several universities in tion issues can still occur, such as those
Comparison between Space Flight the United States. experienced on the solar array blanket box
Experiments and Ground-Based of the ISS, as shown in Figure 5, or the
Testing
Primary Degradaon Mechanisms in LEO
To determine mechanisms of AO
erosion in the space environment, both in- Fast Atomic Oxygen
space and ground-based laboratory exper- Hyperthermal
iments are necessary. Though in-space 4.5 eV
experiments are expensive and difficult to
Vacuum Ultraviolet Thermal Cycling
control, actual space flight data of the AO
Radiaon –175 to +160°C
erosion yield (volume loss in cm3 per inci-
dent oxygen atom) is needed to assess
the durability of a material for mission Secondary Degradaon Mechanisms in LEO
applicability, since, currently, ground AO
Solar Radiaon
facilities do not perfectly simulate all
X-rays
aspects of the space environment.5 Debris/Meteoroid
Electron + Proton
The first long-duration in-space materi- Impacts
Damage
als exposure experiment was the Long
Duration Exposure Facility (LDEF),
deployed on April 7, 1984 and retrieved on Figure 2. The primary and secondary Figure 3. Atomic oxygen erosion of
January 12, 1990. LDEF was a school bus- degradation mechanisms in the low Teflon-fluorinated ethylene propylene in
sized near cylindrical structure that flew Earth orbit. space.8
with 57 science and technology experi-
ments.9,10 Since the LDEF remained in LEO
for 5.8 years, NASA discovered that the
LEO environment damages many materi-
als dramatically, especially polymers and
some metals.5,11 Because of the intriguing
information from LDEF and observations
from other spacecraft and ground tests,
additional in-space experiments have been
flown. The Materials International Space
Station Experiment (MISSE) is a series of
materials flight experiments consisting of
trays, called passive experiment containers,
which are exposed to the space environ-
ment on the exterior of the ISS (Figure 4).
The objective of MISSE is to test the long-
term stability and durability of materials
and devices in the space environment. The
MISSE 6 mission (MISSE 6A and 6B) was
launched on March 13, 2008, on the space
shuttle Endeavour; it contained more than
1200 material samples along with quartz
crystal monitor experiments and other
active experiments for real-time kinetic
information on the degradation of
a variety of materials. Examples of the
many different types of materials flown on Figure 4. The International Space Station (photographed in March 2008) with a close-up
MISSE 6 include thin-film polymers, photo of MISSE 6A and 6B on the Columbus Laboratory.31
Altair. These seals prevent the loss of addressed. Thermal cycling is critical, the polymer. However, even this method
cabin air when spacecrafts dock together especially with regard to mechanical produces surfaces that mechanically
and hatches are opened so supplies defects that can grow and degrade the degrade upon exposure at LEO, albeit
and crew can pass between them. Seals module performance on orbit. These more slowly. The article by Kleiman
similar to flight seals have been made and defects have to be identified and recorded describes the development of novel
impacted with hypervelocity particles and by specialized detection methods, and coating materials for protection in the
then leak tested.27,28 In this way, the parti- their impact in space has to be treated LEO and GEO environments.
cles and kinetic energies that cause seal statistically.
failures are determined and the risk of Summary and Outlook
failure deduced through modeling the Development of Coating Materials Space has been explored by manmade
space environment. Figure 7 shows a To protect spacecraft from the harsh vehicles for more than 50 years. The fact
rubber seal being hit by an aluminum space environment, a wide variety of that most of the missions conducted dur-
projectile and the resulting crater.28 The durable materials and coatings are uti- ing this period have met their intended
article by Grossman et al. in this issue is an lized, including oxide films, metals, objective, even with some observed mate-
overview of the effects of degradation by and semiconductors. The most common rials degradation, injects a degree of confi-
micrometeoroids and space debris. approach to protecting susceptible space- dence in the suitability of their materials
craft materials from AO erosion is to coat for the space environment. This “space
Thermal Cycling, Solar and (V)UV the material with a thin AO-durable film, heritage,” however, is no replacement for a
Radiation, and Synergistic Effects such as SiOx. Unfortunately, microscopic systematic study of the material behavior
Common to all orbits is the degradation scratches, dust particles, or other imper- in space, since it provides no information
of materials by particle radiation fections in the substrate surface can result on the limit of a particular material or
(protons/electrons), UV light, and ther- in defects in the protective coating. These manufacturing technology. An accurate
mal cycling. The photovoltaic energy coating defects can provide pathways for knowledge of these boundary conditions,
sources of satellites—solar arrays—are AO attack, and undercutting erosion of however, is essential for the success of
ideal to discuss these effects, since they the substrate can occur.8 Undercutting ero- increasingly challenging missions, which
represent one of the most exposed loca- sion can be a serious threat to component push the size, performance, and lifetime of
tions on any spacecraft. Photovoltaic survivability, as shown in Figure 5, where spacecrafts in well-known orbits and even
arrays need to have the highest possible AO undercutting erosion has severely more so for missions entering into new
specific power output with regard to mass degraded the P6 Truss port solar array frontiers. In the near future, NASA envi-
and surface area, while showing as little wing two-surface aluminized-Kapton sions the building of a moon base, investi-
degradation as possible under intense UV blanket box cover on the ISS (a more gations of asteroids, robotic missions, and
radiation and ionizing radiation for life- detailed discussion is covered in the perhaps human travel to Mars. Whichever
times of up to 15 years. In addition, the Miller article).29 new place we travel to will have
arrays need to be durable to thermo- Recently, protective methods have been “weather” that we will need to understand
mechanical stresses induced by tempera- developed that reduce the rate of erosion in detail and develop a predictive knowl-
ture fluctuations up to 200°C. In this issue, of polymers by AO. Both silyation edge of its environment. As we enter into
Zimmermann presents the current design and ion implantation methods have the next frontier, corresponding new mate-
solutions to withstand these environmen- been devised to enhance the interfacial rials challenges for protection and energy
tal loads for extended periods in space for integrity between polymers and coatings, sources will continually be present.
this subassembly common to almost all because polymers can be coated with Therefore, extensive investigations on
space missions and advanced material paints for thermal control and oxide- the interaction of the various environmen-
solutions for increasing their perform- based films for protection. The deposited tal species with spacecraft materials have
ance. The challenges in representative films of silicon material, produced by both been, and continue to be, conducted on
ground testing and extrapolation to end- methods, are subsequently oxidized to Earth in several countries with active space
of-life conditions for proton, electron, and produce stable, graded, and protective programs as well as in space (e.g., Materials
UV radiation of solar modules are layers that extend into the subsurface of International Space Station Experiment
missions on the International Space
Station). Most important for materials
research is the examination of each effect
systematically as well as to have all effects
present to determine synergistic effects.
Recent investigations have revealed a vari-
ety of unusual reaction mechanisms and
possible synergistic effects. The following
articles represent the various critical mate-
rials degradation issues in space, particu-
larly in the low Earth orbit environment,
from scientists internationally recognized
in this field.
Acknowledgments
JudithYang thanks the Air Force Office of
Scientific Research and NASA for past sup-
Figure 7. Ultrahigh speed images of a 0.7-mm diameter aluminum projectile at 8.17 km/s hitting port in the area of materials degradation
a 5.1-mm wide seal; 2.1 μs between images; the damaged seal did not leak significantly.28 in the low Earth orbit. The editors thank
Claus Zimmermann and Gary Pippin for 12. K.K. de Groh, B.A. Banks, J.A. Dever, J.C. M.S. McIntyre, R. Davidson, Surf. Interface Anal.
their critical reading of the introductory Hodermarsky, High Perform. Polym. 16, 319 (2004). 23, 335 (1995).
article. We are grateful to all of the authors 13. K.K. de Groh, J.R. Gaier, R.L. Hall, 24. M. Kisa, T. Minton, J.C. Yang, J. Spacecr.
for their contributions to this special issue. M.P. Espe, D.R. Cato, J.K. Sutter, D.A. Rockets 43, 431 (2006).
Scheiman, High Perform. Polym. 12, 83 (2000). 25. L. Li, T. Minton, J.C. Yang, J. Phys. Chem.
14. K.K. de Groh, J.A. Dever, J.K. Sutter, J.R. C 111, 6763 (2007).
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Materials Workshop (1992). of Materials and Structures from the Low Earth Jaworske, S.K. Miller, E.A. Sechkar, S.R. Panko,
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Proc. Conf. LDEF—69 Months in Space (1993). Iskanderova, R.C. Tennyson, W.D. Morrison, December 2008. ■
Institut für Glenn Research Center, the low Earth orbit space
Metallforschung, in 21000 Brookpark Rd., environment. She is the
Stuttgart, Germany, and MS 309-2, Cleveland, principal investigator
then a post-doctoral and OH 44135, USA; for 12 International
visiting lecturer at the tel. 216-433-2297; Space Station external
University of Illinois, fax 216-433-2221; experiments, and has
Urbana-Champaign. She and e-mail kim.k.degroh studied the degradation
joined The University of @nasa.gov. of Teflon insulation
Pittsburgh in 1999. Her de Groh is a senior retrieved from the
research interests include materials research Hubble Space Telescope
oxidation, catalysis, engineer in the Space during each of its
and advanced electron Environment and servicing missions. Kim
microscopy—especially Experiments Branch at has more than 95
Judith C. Yang Kim K. de Groh in situ. Yang is the the National Aeronautics technical publications
recipient of the and Space and is co-author of the
Chancellor’s Administration (NASA) chapter “Degradation
Judith C. Yang, Guest ments in the Chemical Distinguished Research Glenn Research Center, of Spacecraft Materials”
Editor for this issue of Engineering and Physics Award and National where she has conducted in the Handbook of
MRS Bulletin, can be Departments. She earned Aeronautics and Space research and mentored Environmental
reached by e-mail at her BS degree in physics Administration (NASA) students for the past 20 Degradation of Materials
judyyang@pitt.edu. at the University of and Beyond Petroluem years. She received her (2005). Her honors
Yang is a professor California, Berkeley, and (BP America) faculty BS (1985) and MS (1987) include NASA’s Space
in the Mechanical her PhD degree at fellowships. degrees in materials Flight Awareness
Engineering and Cornell University. Yang science from Michigan Honoree Award and
Materials Science was a National Science Kim K. de Groh, Guest State University. Kim NASA’s Exceptional
Department at The Foundation international Editor for this issue of specializes in areas Achievement Medal.
University of Pittsburgh, post-doctoral research MRS Bulletin, can be relating to the durability She also received the
with secondary appoint- fellow at Max-Planck- reached at the NASA of spacecraft materials in Society of Automotive
Bruce Banks David L. Edwards Irina Gouzman Eitan Grossman Yugo Kimoto
Engineers’ (SAE has been the recipient of Team, branch chief of Eitan Grossman can be J.I. Kleiman can be
International) J. Cordell six Space Act Awards, the Environmental reached at Soreq NRC, reached at the Integrity
Breed Award for Women three Federal Laboratory Effects Branch, MSFC Space Environment Testing Laboratory Inc.,
Leaders; the Rotary Consortium Awards, and co-resident manager at Section, Yavne 81800, 80 Esna Park Dr., #7-9,
National Award for the Arthur S. Fleming the Jet Propulsion Israel; tel. 972-8-9434121; Markham, Ont. L3R 2R7,
Space Achievement Award for selection as Laboratory for the fax 972-8-9434403; Ontario, Canada;
(RNASA) Stellar Award, “One of the 10 Jupiter Icy Moons and e-mail tel. 905-415-2207;
and, in 2009, Kim was Outstanding Young Orbiter Program, and eitan@soreq.gov.il. and e-mail jkleiman@
inducted into the Ohio Employees of the Federal a special assignment as Grossman is the head itlinc.com.
Women’s Hall of Fame. Government.” Center Point of Contact of the Materials Group of Kleiman is the
on the Agency One the Space Environment president and CEO
Bruce Banks can be David L. Edwards can NASA Team. Section at Soreq NRC, of the Integrity Testing
reached at the NASA be reached at the NASA Israel. He received his Laboratory Inc. which
Glenn Research Center, Marshall Space Flight Irina Gouzman can be PhD degree in materials he formed in 1989. He
Cleveland, OH 44135, Center, M/S EV44, reached at Soreq NRC, engineering from Ben- earned his BASc degree
USA; tel. 216-433-2308; Huntsville, AL 35812, Space Environment Gurion University in from the Institute for
and e-mail Bruce.A. USA; tel. 256-544-4081; Section, Yavne 81800, Beer-Sheva, Israel. His Civil Engineers in
Banks@nasa.gov. and e-mail David. Israel; tel. 972-8-9434412; research interests include Vilnius, Lithuania, his
Banks is the retired L.Edwards@NASA.gov. fax 972-8-9434403; and interaction of space MSc degree in solid-state
chief of the Electro- Edwards has served as e-mail irina@soreq. environment compo- physics and material
Physics Branch at the the branch chief of the gov.il. nents, such as atomic science from the
National Aeronautics Natural Environments Gouzman is a senior oxygen, hypervelocity Technion–Israel Institute
and Space Administration Branch in the research scientist in the debris impact, ultra- of Technology, and his
(NASA) Glenn Research Engineering Directorate Materials Group, Space violet, and ionizing PhD degree from the
Center and currently is at the National Environment Section, at radiation, with materials. University of Toronto
a senior physicist at Aeronautics and Space Soreq NRC, Israel. After Grossman specialized Institute for Aerospace
Alphaport Corporation, Administration (NASA) receiving her PhD degree in polymers and surface Studies (UTIAS),
serving NASA. During Marshall Space Flight from the Technion–Israel analysis techniques with Canada. Among
his 43 years with NASA, Center since December Institute of Technology’s emphasis on SPM. His Kleiman’s scientific and
he has lead research 2005. He received a Chemistry Department group at Soreq works commercial interests, the
activities in electric bachelor’s degree from in 1999, she joined Soreq on developing new topics on development of
propulsion technology, the University of North NRC, where she works materials that will protective materials,
thin-film coatings, surface Alabama in physics in on the effects of space withstand the harsh coatings, and surface
texturing processes, 1985, a master’s degree environment on environment of the modification
atomic oxygen from Auburn University materials durability. low Earth orbit. technologies for space
interactions, and space in physics in 1989, and a Her research interests and aerospace
environmental effects. PhD degree in materials are in the areas of Yugo Kimoto can be applications occupy a
Banks’ efforts have engineering from applied surface science, reached by e-mail at very important place.
resulted in 58 spaceflight Auburn University in nano-diamond films kimoto.yugo@jaxa.jp. In 1992, Kleiman
experiments or functional 1999. Edwards started deposition, and materials Kimoto is a researcher established, and has
applications of technology his career as an engineer characterization by a and associate fellow in since organized, the Bi-
developed by his research in the Environmental variety of electron the Electronic Devices Annual International
team. He also has Effects Branch in the spectroscopy techniques. and Materials Group of Space Forum on
authored 191 technical Materials and Processes In 2006, Gouzman the Aerospace Research “Protection of Materials
publications and 38 Laboratory and has received an award of and Development and Structures from the
patents. He is the most served in a variety of professional excellence Directorate, which is Low Earth Orbit Space
patented researcher in the positions, including from the Israel part of the Japan Environment” (ICPMSE
history of NASA Glenn team lead of the Space Government Aerospace Exploration series). He has more than
Research Center. Banks Environments Effects Commissionership. Agency (JAXA). 120 scientific papers and
J.I. Kleiman Sharon K.R. Miller Timothy K. Minton Masahito Tagawa Adrian P. Tighe
Munich, Germany; diploma in 1997 from the From 1997 to 2000, 2001, focusing on the In this role, he has
tel. 49-89-607-23873; University of Bonn, Zimmermann was a development and pioneered the use of
fax 49-89-607-24202; Germany, and his PhD visiting scholar at the qualification of materials electroluminescence
and e-mail claus. degree in 2000 from the Materials Research and manufacturing as a characterization
zimmermann@astrium. University of Augsburg, Laboratory of the processes for the space tool for space solar cells.
eads.net. Germany—both in University of Illinois, environment. Since 2004, Zimmermann also
Zimmermann is an physics. In 1995 and where he worked on as a member of the has published more
expert for solar array 1996, he was visiting the fundamentals of Electronic Subsystem than 10 papers and has
technology in the satellite scientist at the University metal nanoparticle Group, Zimmermann been granted two
division of European of Newcastle, Australia, substrate interaction. has worked on materials patents. In 1999, he
Aeronautic Defense and involved in surface He joined the Materials issues related to received the MRS
Space Company (EADS) analysis by specialized and Processes Section photovoltaic power Graduate Student Gold
Astrium. He received his sputtering techniques. of EADS Astrium in generation in space. Award. ■