12/5/2014

PHÖÔNG PHAÙP IN FLEXO

NGUYEÂN LYÙ

Chương 3: KHUÔN IN FLEXO –MÁY IN 1

Ñôn vò in Flexo – Heä thoáng caáp möïc

Caáu truùc 3 truïc :

 Maùng möïc
 Loâ maùng möïc
 Truïc Anilox
 OÁng baûn
 Ong
OÁng ep
eùp in

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Ñôn vò in Flexo – Heä thoáng caáp möïc

Caáu truùc 2 truïc :

 Maùng möïc
 Truïc Anilox
 Heä thoáng 2 dao
gaït möïc
 OÁng baûn
 OÁng eùp in.

Chương 3: KHUÔN IN FLEXO –MÁY IN 3

IN FLEXO
MAÙY IN - Inline

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IN FLEXO
MAÙY IN - Inline

Maùy in 2 maøu daïng naèm ngang

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IN FLEXO
MAÙY IN - (In-line Press)

Ñaëc ñieåm:
- Cac
Caùc ñôn vò in ñöôï
ñöôcc sap
saép xep
xeáp theo hang
haøng ngang,
ngang noi
noái ket
keát vôi
vôùi nhau qua moät
truïc laùp chung
Öu ñieåm:
-Deã daøng in 1 vaø 2 maët (nhôø heä thoáng thanh ñaûo chieàu giaáy hoaëc ñaûo
cuoän giaáy)
-Vaät lieäu in coù theå ôû daïng tôø hoaëc cuoän
-Chaát löôïng in ñaït ñöôïc cao khi in treân carrton hoaëc vaät lieäu PSA
-Khaû naêng keáát hôïp caùc coâng ñoaïn sau in nhö: eùp nhuõ noùng, caéét, beáá, daùn,
ñoùng keïp…
-Ña daïng veà soá maøu in, ñoä lôùn cuûa vaät lieäu

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IN FLEXO
MAÙY IN - (In-line Press)

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IN FLEXO
MAÙY IN - (In-line Press) - Gallus EM 280

Printing processes Processing

Water-based (WB) and UV
flexographic printing, rotary screen
printing, cold foil printing and hot
foil embossing are all available
in interchangeable positions.
Chương 3: KHUÔN IN FLEXO –MÁY IN
Flatbed or rotary diecutting, hole
punching, embossing, slitting
and numbering.
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IN FLEXO
MAÙY IN - (In-line Press – carton gợn soùng)

Slotter: xẻ rãnh
(bế)

Creaser: cán
lằn (cấn)

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IN FLEXO
MAÙY IN - (In-line Press – carton gợn soùng)

MASTERFLEX-L 2.1
(BOBST)

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IN FLEXO
MAÙY IN - Stack Press

Ñ ëc ñieå
Ñaë ñi åm
-Moãi ñôn vò in ñöôïc ñaët choàng
ñöùng leân nhau treân moät hoaëc caû
hai phía cuûa moät khung chính cuûa
maùy in.

Chương 3: KHUÔN IN FLEXO –MÁY IN 11

IN FLEXO
MAÙY IN - Stack Press

Maùy in 6 maøu daïng choàng ñöùng

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IN FLEXO
MAÙY IN - Stack Press

Mayy in 6
Maù
maøu daïng
choàng ñöùng
Super-Flexol 6
(Sandolex)

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IN FLEXO
MAÙY IN - Stack Press

Öu ñieåm:
-Deã daøng in 1 vaø 2 maët.
-In vôùi toác ñoä cao
-Deã daøng baûo trì vaø veä sinh maùy
-Thích hôïp in haàu heát treân moïi loaïi giaáy
Nhöôïïc ñieåm:
-Ít thích hôïp in baøi maãu nöûa toâng (Halftone)
-Khoâng thích hôïp in treân maøng (ñoä leäch maøu thöôøng
lôùn hôn 1/32 inch)

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IN FLEXO
MAÙY IN - CI Press

Daïng haønh tinh (CI: Common

Impression Press)
Ñaëc ñieåm
-Söû duïng chung moät truïc eùp
in cho taát caû caùc maøu (thöôøng
laø 4,6 hoaëc 8 maøu). Truïc eùp in
laøm baèèng theùp.

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IN FLEXO
MAÙY IN - CI Press

Maùy in 8 maøu daïng haønh tinh

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IN FLEXO
MAÙY IN - CI Press

F&K 20SIX
(BOBST):
for flexible
packaging

Chương 3: KHUÔN IN FLEXO –MÁY IN 17

IN FLEXO
MAÙY IN - CI Press

Öu ñieåm:
-Ñoä
Ñoä chong
choàng mau
maøu co
coù ñoä chính xac
xaùc cao
-Heä thoáng ñònh vò maøu töï ñoäng
-Hieäu suaát söû duïng maùy cao nhôø thôøi gian chuaån bò maùy ít.
-Toác ñoä in cao ( coù theå leân tôùi 450m/phuùt)
-Chaát löôïng in cao
-Maùy ít bò rung
-Khaû naêng töï ñoäng hoaù thaùo laép baûn.
-Thích hôïp in treân caùc loaïi maøng (PE, OPP, PP), giaáy, maøng nhoâm…
-Löôïng pheá lieäu raát ít (maùy in ít taïo ra ñoä bieán ñoäng veà vaän toác trong suoát
quaù trình in)
Nhöôïc ñieåm:
Khoâng in ñöôïc hai maët baèng moät laàn qua maùy
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IN FLEXO
PHAÂN LOAÏI THEO KHOÅ MAÙY

•Maùy in khoå nhoû (narrow web):

Khoå vaät lieäu ≤ 24 inch (60cm)

•Maùy in khoå trung bình (mid-web):

24 inch (60cm) ≤ Khoå vaät lieäu ≤ 44 inch (110cm)

•Maùy in khoå lôùn (wide web):

Khoå vaät lieäu ≥ 44 inch (110cm)

(Phaân loaïi theo FTA (Myõ)

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IN FLEXO
PHAÂN LOAÏI THEO KHOÅ MAÙY
Wide-web flexo presses (greater than 44 in. or 1,100 mm) have been introduced to print
folding cartons (as well as commercial printing). This makes it possible to eliminate off-line
secondary converting operations and lowers the production costs of the package
package.
The super-wide presses used for preprinting corrugated linerboard range in size up to 98 in.
These generally are CI presses, although other configurations are on the market.
Nevertheless, even at these widths, halftone screen counts of 150 lpi (60 lpc) have been
achieved on production jobs, and 300-line screens have been printed with brilliant results.

Mid-web presses are usually defined as 24–44 in. (600–1,100 mm) wide. They are used
to print linerboard and flexible packaging.

Narrow-web presses are usually between 4 and 24 in. (100–600 mm) in width, but most
commonly 6, 8, and 10 in. wide. Narrow-web presses are usually made in an in-line
configuration and are used for labels, tickets, and tags—products that are printed on paper
or other stiff materials.
Materials that are easily stretched cannot be registered from one unit to the next. As many
as fifteen print stations can be placed in line, along with diecutting, slitting, gluing, folding,
windowing, and other converting operations. This is true not only for narrow-web presses
but for all in-line presses.
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