Professional Documents
Culture Documents
A PROJECT REPORT
Submitted by
AKASH R (310618114006)
DHANUSHKUMAR K (310618114022)
BACHELOR OF ENGINEERING
in
MECHANICAL ENGINEERING
i
EASWARI ENGINEERING COLLEGE, CHENNAI
(AUTONOMOUS INSTITUTION)
AFFILIATED TO ANNA UNIVERSITY, CHENNAI 600025
BONAFIDE CERTIFICATE
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ABSTRACT
knowledge to people who are visually impaired. It aims at printing the tactile
graphics and braille language using 3D printing technology and also testing by
surveys for visually impaired people to study the 3D printed tactile graphics
and collect the feedback. The primary aim of our project is to simplify the
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TABLE OF CONTENTS
PAGE
ABSTARCT ii
LIST OF TABLES v
LIST OF FIGURES vi
SYMBOLS vii
1 INTRODUCTION
1.1 BRAILLE 1
1.2 3D PRINTING 7
1.2.4 JETTING 11
iv
1.2.6 SELECTIVE LASER SINTERING 13
1.3.1 PLASTIC 15
1.3.3 RESIN 17
1.3.4 METAL 17
1.3.5 CERAMICS 18
1.5 INFERENCE 21
2 LITERATURE REVIEW
2.1 INTRODUCTION 22
2.3 INFERENCE 26
3 3D PRINTING COMPONENTS
v
3.1 PRINT MATERIAL 27
3.3 3D PRINTER 31
3.4 INFERENCE 34
4.1 INTRODUCTION 35
vi
4.3.1 TPU ON GLOSS COATED PAPER 38
4.5 INFERENCE 42
5.1 INTRODUCTION 43
6 FEEDBACK
6.1 FEEDBACK 48
7 CONCLUSION
7.1 CONCLUSION 49
REFERENCE 50
vii
LIST OF TABLES
ix
LIST OF FIGURES
FIGURE NO. TITLE PAGE
NO.
1.6 Stereolithography 9
1.7 DLP 10
1.10 FDM 12
1.11 SLS 13
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2.1 (a) A teacher and student using a 3D printed 22
tactile map in the fifth grade of Seoul National
School for the Blind, (b) 3d printed Braille pattern,
(c)Tactile map, (d)3D printed ancient relic
x
4.3 1st sample survey 37
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CHAPTER 1
INTRODUCTION
1.1 BRAILLE
Braille is a touch-based universal reading and writing device used for the
visually impaired. It is made up of dots arranged to form letters, numbers, and
punctuation marks. Braille was named for its inventor, Louis Braille, a
Frenchman who lost his sight as an infant in an accident. As an improvement on
night printing, he created a code for the French alphabet in 1824, when he was
fifteen years old. In 1829, he released his method, which later included musical
notation. The second edition, published in 1837, developed the modern era's first
binary method of writing.
Louis will be very proud to recognise that his invention has provided
reading to countless numbers of people over the years. As a result, blind people
will appreciate all the written word has to say just like anyone else. The influence
is extremely inspiring, assisting them in achieving success in school and in their
professions. Early braille instruction is critical for blind people's literacy,
education, and jobs. However, due to improvements in education policies and
screen reader applications, braille use has decreased in recent decades, despite the
fact that innovations like braille screens have made braille more available
and realistic.
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Braille cells aren't the only thing that can be used in braille text. There may
be embossed diagrams and tables, with lines that are solid or made up of a set of
larger-than-braille dots, arrows, bullets, and so on. A single braille cell has six
raised dots divided into two columns of three dots each. Numbers one through six
are used to identify the dot positions. There are 64 different variations, including
no dots for a word space. A cell may represent a letter, digit, punctuation mark,
or even a whole word.
Any major braille-producing nation has guidelines for the scale and
placement of embossed braille on paper. The values outlined in the Library of
Congress's National Library Service for the Blind and Physically Handicapped's
Specification 800, "Braille Books and Pamphlets," have become the de facto
standard in the United States and Canada.
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Table 1.1 Specification 800, February 2008, Section 3.2
Section Size and Spacing
3.2.1 The nominal height of braille dots shall be 0.019 inches [0.48 mm]
and shall be uniform within any given transcription.
3.2.2 The nominal base diameter of braille dots shall be 0.057 inches [1.44
mm].
3.2.4 The nominal line spacing of braille cells from centre to centre of
nearest corresponding dots in adjacent lines shall be 0.400 inches
[1.000 cm].
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blind. Section 703 covers signage requirements, while Section 703.4 addresses
braille in general and Section 703.4-3 discusses braille specifications.
Maximum in Inches
Distance between two dots in the same 0.090 (2.3mm) to 0.100 (2.5mm)
cell
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The six dots are generally referred to by their location in the cell, which is
indicated by a number.
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1.1.3 EXPANDING THE CODE
Some contractions represent a whole word. When the whole cell, for
example, is used as a contraction, it means "for." Dots 1, 2, 3, 4, and 6 form the
word "and," while dots 2, 3, 4, and 6 form the word "the."
Aside from contractions, the braille code also incorporates short-form words,
which are abbreviated spellings of common longer words. In braille, the words
“tomorrow”, “friend” and “little” are spelled as “tm,”, “fr,” and “ll.” respectively.
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1.2 3D PRINTING
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features can be produced at no additional expense to escape assembly
requirements. 3D printing also has an advantage of lighter and stronger
construction.
The American Society for Testing and Materials (ASTM) created a series of
guidelines that categorise additive manufacturing processes into six groups. They
are as follows:
1) Vat Photopolymerization
a) Stereolithography (SLA)
2) Jetting Technique
a) Binder Jetting
b) Material Jetting
3) Material Extrusion
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5) Sheet Lamination
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Stereolithography is widely regarded as one of the most precise 3D printing
techniques, with excellent surface finish. However, the post-processing steps and
the stability of the materials over time are limiting factors.
DLP, like SL, produces highly precise parts with superior resolution, but it
still has the same standards for support systems and post-curing. However, one
benefit of DLP over SL is that only a shallow vat of resin is needed to enable the
operation, resulting in less waste and lower operating costs.
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1.2.4 JETTING
Material jetting:
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is expanding. ABS and PLA are the most common materials for low-cost FFF 3D
printers.
The FFF method yields far less reliable models at the entry-level, as can be
thought, but things are continuously improving.
For certain component geometries, the process can be long, and layer-to-
layer adhesion can be an issue, resulting in sections that are not watertight. Again,
Acetone post-processing will help to address these problems.
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incrementally, and a roller smooths the powder over the surface of the bed before
the next pass of the laser to shape and fuse the following layer to the previous
layer.
The build chamber is fully sealed since a precise temperature close to the
melting point of the powdered material of choice is needed during the process.
When done, the whole powder bed is removed from the unit, and the remaining
powder is removed, leaving only the ‘printed' bits. One of the primary benefits of
this procedure is that the powder bed acts as an in-process support system for
overhangs and undercuts, allowing complicated forms that would not be feasible
otherwise to be produced.
Parts made using this method are much better than those made with SL or
DLP, but the surface finish and precision are not as high in general.
1.3.1 PLASTIC
Plastic is the most commonly used raw material for 3D printing today.
Plastic is one of the most versatile fabrics for 3D-printed toys and home
furnishings. Plastic filaments are sold on spools and can have a matte or glossy
finish. They are available in transparent and vibrant colours, with red and lime
green being especially common.
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increasingly popular with crafters, and it is often used to produce jewellery
and vases.
1.3.3 RESIN
● High-detail resins: Often used for miniature models that need intricate
detail. For example, four-inch figurines with intricate clothing and facial
features are often printed with this grade of resin.
● Paintable resin: Resins in this class are notable for their visual beauty and
are often used in smooth-surface 3D prints. Fairy figurines with rendered
facial images, for example, are often made of paintable resin.
● Transparent resin: This is the best resin class, making it ideal for a wide
variety of 3D-printed objects. Styles that must be smoother to the touch
and appear transparent are often used.
1.3.4 METAL
Metal is the second most used material in the 3D printing industry, and it
is used in a method called direct metal laser sintering, or DMLS.
Manufacturers of air-travel equipment have also adopted this technology,
using metal 3D printing to speed up and simplify product part construction.
Metal will provide a more robust and, arguably, more varied range of daily
objects. The metals that can be used for the DMLS technique are as varied as
the different 3D printer plastic types:
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● Stainless-steel: Printing utensils, cookware, and other things that can come
into contact with water is ideal.
● Bronze: Can be used to produce vases and other decorative items.
● Gold: Printing rings, earrings, bracelets, and necklaces are all good
options.
When metal dust is used in 3D printing, the technique allows for fewer
pieces in the final product. For example, 3D printers have created rocket injectors
with just two components, while a comparable unit welded traditionally would
usually have more than 100 individual bits.
1.3.5 CERAMICS
Ceramics are a modern class of products that can be used for 3D printing
with varying degrees of performance. It is important to remember that after
printing, the ceramic parts must go through the same processes as any other
ceramic component produced using conventional methods of manufacturing,
including firing and glazing.
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1.4 TACTILE GRAPHICS
Tactile graphics are a subset of images that can be accessed. Images can be
made available to the visually disabled by a variety of means, including verbal
interpretation, vibration, and haptic (tactual) feedback.
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1.4.2 3D PRINTED TACTILE TEACHING AID
We collected the conventional study material from the blind school and
analysed the study material to efficiently produce enhanced 3D printed teaching
aids.
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diagrams or any other pictorial representation, where the students only visualise
the diagrams through audio description of the teacher.
1.5 INFERENCE
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CHAPTER 2
LITERATURE REVIEW
2.1 INTRODUCTION
In this chapter the literature review about the previous works done by
other researchers, which has been used as a reference source, support and back
ground for this project are detailed. The papers with more significant
contribution to the field are discussed here.
Figure 2.1(a) A teacher and student using a 3D printed tactile map in the
fifth grade of Seoul National School for the Blind, (b) 3d printed Braille
pattern, (c)Tactile map, (d)3D printed ancient relic
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• Dr. D. N. Raut, Dr. D. K. Shinde and et al. (2017)
This is a research paper on 3D printing and the various materials used in
3D printing and their properties which become a notable topic in
technological aspects. The process of 3D printing and what materials used
in the manufacture of 3D printed objects and select the best materials
among them which are suitable for our 3D printing machine.
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• Koray Özsoy, Ali Erçetin and et al. (2021)
Additive manufacturing with the FDM method is widespread due to its
advantages such as easy-to-use features, low cost, flexibility in material
options, and less processing after printing. The samples obtained were
subjected to mechanical tests to determine their mechanical properties.
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• Raša Urbas, Matej Pivar and et al. (2019)
The aim of the research was to produce tactile floor plans for blind and
visually impaired people for the use in the museum. For the production of
tactile floor plans 3D printing technique was selected. Development of
different elements of tactile floor plans are described in the paper.
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2.3 INFERENCE
Based on the literature survey we can definitely say that the project will
satisfy the needs of the user as well as enhance the learning ability, because the
enhancements made on the tactile graphics as a learning medium revamp the
traditional way of teaching in blind schools and provide a far better learning
platform through the 3D printed tactile graphics. Another added advantage is the
production cost being economically feasible allows the access of these 3D printed
educational scripts to reach every visually impaired student to get their hands on
the enhanced learning medium.
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CHAPTER 3
3D PRINTING COMPONENTS
Advantages of PLA:
● Low printing temperature: PLA has a lower printing temperature than other
● Ease of use: PLA is one of the most user-friendly content filaments for 3D
printing. The material adheres readily to a number of surfaces and does not
require a heated print bed, which contributes to its usability.
available in a wide variety of colours and blends. The substance can also
be combined with wood, carbon, and even metal, and pigments can be used
to produce luminescent or glittery filaments.
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● Biodegradable: PLA is an environmentally sustainable material since it is
Advantages of TPU:
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Advantages of PETG:
• PETG’s strength and impact resistance means it is ideal for glazing and
high-strength display units. It is also ideal for 3D printing products,
displays and signage.
• PETG is safe for use for food containers and bottles for drinks. It is also
fully recyclable, which reduces waste and the potential negative
environmental impact.
• PETG is both vacuum and thermo formable and can withstand high
pressures without cracking. It can be injection moulded into a variety of
shapes or extruded into sheets.
• PETG is naturally transparent, which allows for unique effects, but it can
also easily be coloured and blended to create different appearances.
• PETG is non-toxic and odourless during 3D printing, making it perfect
for both home and office use.
Printing paper (A4), chart paper, bond paper, and gloss coated paper were
used in the testing process. It is very important to choose the right paper material
as it determines how strong the filament can stick to its surface and thus leads to
long life and easy usage of the finally printed sheet containing Braille language.
This paper is most widely used for printing and comes in a variety of sizes.
It is easily available and cheaper compared to other paper materials. A4 is the
most widely used scale.
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3.2.2 BOND PAPER
Bond paper is a type of paper that is strong, resilient, and long-lasting. This
paper is heavier and more robust than standard sheet paper. It is mainly composed
of rag pulp rather than low quality wood pulp.
Gloss coated paper is most widely used for picture printing because it has
a lot of gloss and therefore has a greater contrast and colour gamut than other
papers. This coating is ideal for full-colour photographs where the colours need
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to stand out. This coating provides a really good finish and a professional
appearance.
3.3 3D PRINTER
The Below table is the specification for the 3D printer used for printing
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Table 3.1 Printer specification
File Format STL, OBJ, X3D, 3MF, BMP, GIF, JPG, and PNG.
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3.3.1 SLICING SOFTWARE
Craftware functions by layering the user's model file and creating printer-
specific g-code. When completed, the g-code can be submitted to the printer to
be printed.
3.4 INFERENCE
This chapter gives a detailed information about the 3D printing components such
as the print material , paper material and the type of 3D printer used.
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CHAPTER 4
TESTING OF PRINT MATERIAL ON PAPER
4.1 INTRODUCTION
Figure 4.2 PLA on chart paper (a) fruit, (b) tactile outline of India, (c)
arithmetic operators
Chart paper is slightly better than A4 paper. It is cheap, easily available
and there are no imprints on the backside of the paper, thus allowing it to print on
both sides. PLA was found to be greatly adhesive to chart paper on cooling than
A4 sheet.
The shapes were perfectly printed and found to be rigid when hovering the
hand over the 3D printed pattern. Therefore, printing PLA on chart paper resulted
to be successful and can be extended to sample survey.
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4.2.3 PLA: SAMPLE SURVEY (Chart paper)
Upon the survey conducted from the blind school the students were able to
infer the shapes perfectly with 100% relevance to the true shape but were unable
to infer the Braille language because while printing Braille dots, a thin line is
drawn between the dots. There is no clarity in the Braille dots. This makes the
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visually impaired people difficult to read. Due to this inaccuracy, we decided to
eliminate the print material-PLA from the further stages of the printing process.
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cheaper than gloss coated paper thus being economically feasible. The TPU
filament printed on this sheet sticks very well on its surface. It does not have any
imprint on the backside making it suitable for printing on both sides. The Braille
as well as the pictorial patterns were perfectly printed on the bond paper with
great structural clarity in the 3D printed design. Therefore, the TPU printed on
bond paper is extended to further sample survey.
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Upon the survey conducted from the blind school the students were able to
infer the shapes perfectly with 100% relevance to the 3D printed paper and were
able to flawlessly understand the Braille language.
Based on this survey the bond paper was found to have longer shelf life as
well as economically feasible thus supporting the core idea of the project. This
brings us to the conclusion on paper material to use bond paper for the final stage
of the 3D printing process.
Based on the past sample surveys conducted, the bond paper has been selected to
be the best suitable paper material for the production of the final stage of 3D
printing process. When PETG is being printed on bond paper it produced ideal
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3D tactile teaching aids where the arithmetic shapes and braille patterns with great
structural clarity.
4.5 INFERENCE
PETG on bond paper proves to support all the elements of this project to
produce rigid, reliable and economically feasible 3D tactile graphics. So, we
selected PETG as the print material for the final printing process of 3D printed
tactile teaching aids.
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CHAPTER 5
5.1 INTRODUCTION
First, we have created the 2D model of the braille dots using AutoCAD
2021. Next, we have created a 3D model of the shapes using craftware. The study
material consisted of shapes, maps, body parts with braille naming below them
and those study material files are saved as STL file format. This STL file is used
in craftware which is a slicing software used for 3D printers.
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Figure 5.2 3D Layout of study material (arithmetic operators)
Once this 3D design is completed, they can be saved as STL files and these
STL files are saved as soft copies and can be used for further 3D printing process,
figure 5.3 and figure 5.4 shows the 3D designed STL files.
The 3D model is then exported as a ‘.stl’ file for uploading it to a 3D printer for
printing. The study material was printed on an ENDER-3 Pro 3D printer, which
uses the FDM (fused deposition modelling) method. 220*220*250 mm is the size
of the bed. PETG is used as the print filament.
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The 3D printed tactile teaching aid based on the educational script of a 3rd
standard visually impaired student are 3D printed on bond paper as shown below;
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Figure 5.7 3D Tactile graphics (Body part – eye)
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CHAPTER 6
FEEDBACK
6.1 FEEDBACK
The feedback they gave is that they could easily identify the Braille script
printed. They could easily identify the basic shapes but they took time for some
complex images as they were new to it. They were able to interpret the braille
dots easily and were able to relate the shapes to the braille naming below them.
Due to the 3D printing process some extra pieces would be present at the end of
the print, they said that the extra pieces of 3d made them difficult to read the
braille. They encouraged us to get more prints like this for the students.
CONCLUSION
7.1 CONCLUSION
From the above testing and feedback, we can conclude that printing of
tactile graphics with PETG on bond paper is very effective and easy to read for
the visually impaired people. Another added advantage is the production cost
being economically feasible allows the access of these 3D printed educational
scripts to reach every visually impaired student to get their hands on the enhanced
learning medium.
On the other hand, based on the feedback from the visually impaired
people, the tactile graphics were developed and printed. They were able to read
and interpret the 3D printed tactile graphics. It was useful to easily identify the
basic shapes but they took time for some complex images as they were new to it.
They were able to interpret the braille dots easily and were able to relate
the shapes to the braille naming below them. Therefore, the enhancements made
on the tactile graphics as a learning medium revamp the traditional way of
teaching in blind schools and provide a far better learning platform through the
3D printed tactile graphics.
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REFERENCES
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REFERENCES
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