Professional Documents
Culture Documents
A PROJECT REPORT
(PHASE – I)
Submitted by
SHREERAAM G 301619114082
YUGESHWARAN G 310619114111
DINESH B 310619114309
BACHELOR OF ENGINEERING
in
MECHANICAL ENGINEERING
Affiliated to
DEC 2022
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EASWARI ENGINEERING COLLEGE, CHENNAI
(Autonomous Institution)
BONAFIDE CERTIFICATE
SIGNATURE SIGNATURE
Dr. M. VETRIVEL SEZHIAN, M.E., Ph.D. Mrs. NAGA CHANDRIKA KK, M.E., (PhD)
HEAD OF THE DEPARTMENT SUPERVISOR
PROFESSOR ASSISTANT PROFESSOR
Department of Mechanical Engineering Department of Mechanical Engineering
Easwari Engineering College Easwari Engineering College
Ramapuram, Chennai – 600089 Ramapuram, Chennai – 600089
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PROJECT COORDINATOR
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ACKNOWLEDGEMENT
We convey our sincere thanks to Dr. R. Sivakumar, our beloved
Chairman and Mr. S. Niranjan, our beloved Co-Chairman for their blessings.
Our sincere thanks to all the faculty and staff members of our department
for their valuable guidance at various stages of our project development.
The project team wishes to thank the Faculty and student members of
Sethu Baskara Matriculation Higher Secondary School, Chennai – 600053,
for their valuable time and feedback to carrying out this project.
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United Nations 17 Sustainable Development Goals:
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ABSTRACT
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TABLE OF CONTENTS
ABSTRACT 5
TABLE OF CONTENTS 6
TABLE OF SYMBOLS 7
1 INTRODUCTION 8
1.1. 3D PRINTING 8
1.2. BRAILLE 12
1.3. TACTILE GRAPHICS 14
2 LITERATURE REVIEW 15
3 SUMMARY OF LITERATURE REVIEW 24
4 RESEARCH GAP 25
5 OBJECTIVES 26
6 METHODOLOGY 27
7 SUMMARIES OF WORKS COMPLETED 28
REFERENCES 36
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TABLE OF SYMBOLS
SI. NO SYMBOL NOMENCLATURE
1 AM Additive Manufacturing
2 FDM Fused Deposition Modeling
3 PLA Polylactic Acid
4 ABS Acrylonitrile butadiene styrene
5 PET Polyethylene terephthalate
6 PETG Polyethylene terephthalate Glycol
7 TPU Thermoplastic Polyurethane
8 ASA Acrylonitrile Styrene Acrylate
9 cc Cubic centimeter
10 SLA Stereolithography
11 STL Stereolithography (File format)
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CHAPTER 1
INTRODUCTION
1.1 3D Printing
3D Printing also known as additive manufacturing, is a method of creating
three-dimensional objects layer by layer using computerized design. A digital
object in the form of CAD representation is created as a physical object.
The printing can be done in a variety of processes in which the material is
deposited, solidified under a computer’s control with materials such as plastic,
liquids or powdered grains added layer by layer.
3D Printing Components
Print Bed
The flat surface where the extruder deposits the filament. The bed is heated
up while printing and the temperature is based on the type of the filament or
material. Most beds are made of aluminum and now-a-days glass beds are also
available.
Extruder
The extruder is the part that feeds heated filaments on the bed. This plays
very important role in printing objects. Firstly, in extruder filament exerts then it
is heated. Due to heating filament starts melting and it starts depositing on print
bed. Important part of extruder is Nozzle which also commonly known as named
as tip of extruder. Through the nozzle melted filament deposits on the print bed.
The size varies from 0.25mm to 0.75mm. the most common size of nozzle is
0.5mm. Extruder is of two types namely direct (filament is fed directly to print
bed) and Bowden (filament is fed from a certain distance).
Filament
It is material which is inserts in extruder for making object. Commonly for
3D-printing 1.75mm or 3mm diameter filament is used. This material is in the
form of wire which feed to extruder through motor. The most commonly PLA
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and ABS material used for printing. Filaments available in various types of
material which we will discuss further. PLA and ABS material used for printing.
Filaments available in various types of material which we will discuss further.
Controller Board
The mother board or controller board is brain of the 3D-printer. It directs
the motion of components of 3D-printer.
Working Operation
1 The first step is to draft the 3D object that has to be printed in a CAD software
(like CATIA, Auto CAD, Solidworks, Fusion 360, etc.,).
2 Then these files are to be converted to a STL format.
3 This STL file is now sent to the main board of the 3D printer by connecting
the printer to a computer or by means of a USB drives.
4 When the program is given to the computer as per the requirements, the
material starts to heat in the extruder and the filament starts to melt.
5 The melting materials are deposited on print bed as programmed and the
object is made layer by layer. The layers may be horizontal, cross zig-zag
way with each other.
Printing Techniques
Additive manufacturing process can be grouped into seven different
categories.
Vat Photopolymerisation
This technique uses a vat of liquid photopolymer resin, by which the model
is created layer by layer. Ultraviolet lights are used to cure or harden the resin if
required. This technique can be achieved by
• Stereolithography (SLA)
• Digital Light Processing (DLP)
• Continuous Liquid Interface Production (CLIP)
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Jetting Technique
The printhead dispenses droplets of photosensitive material that solidifies
under UV light, creating parts layer by layer. Materials used in this technique are
thermoset polymers that come in a liquid form.
• Binder Jetting
• Material Jetting
Material Extrusion
Fused deposition method is a technology where melt extrusion method is
used to deposit filaments of thermal plastics according to the specific patterns.
FDM also consists of printhead able to move along X and Y directions to build a
model.
Power Bed Fusion
The technique fuses parts of the layer and then moves upward in the
working area, adding another layer of granules and repeating the process until the
piece has built up. The techniques include
• Multi Jet Fusion (MJF)
• Selective Laser Sintering (SLS)
• Direct Metal Laser Sintering (DMLS)
Sheet Lamination
In some printers, paper can be used as the build material, resulting in a
lower cost to print.
Direct Energy Deposition
This method uses focused energy source such as plasma arc, laser and
electron beam to melt the material which is simultaneously deposited to the
nozzle.
Printing Materials
Polylactic Acid (PLA)
It is the most environment friendly 3D printing material. It can be derived
from sugarcane, corn starch and hence its biodegradable. It is available in both
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hard and soft form. Hard PLA is more durable and therefore the most suitable
material for 3D printing.
Acrylonitrile butadiene styrene (ABS)
ABS is a common material for home-based 3D printers because of its strength
and protection. ABS is available in a variety of colours, making it ideal for items
such as stickers and toys. ABS is becoming increasingly popular with crafters,
and it is often used to produce jewellery and vases.
Polyethylene terephthalate (PET)
Polyester based material that combines excellent mechanical, electrical and
thermal properties with very good chemical resistance and dimensional stability.
Polyethylene terephthalate Glycol (PETG)
PETG is a thermoplastic polyester that provides significant chemical
resistance and durability in additive manufacturing.
Thermoplastic Polyurethane (TPU)
TPU is flexible and is abrasion resistant. It is being used in both consumer
and industrial uses. 3D printed parts with TPU are durable and are able to
withstand ambient temperature of 80-degree Celsius.
Nylon
Nylon is flexible and durable which helps in printing thin walls. Its low
coefficient of friction and high melting point makes it resistant to abrasion.
Nylon’s resistance to wear and fatigue makes it superior.
Thermoforming
A collection of manufacturing methods that heat and form sheets of extrude
plastics. Using FDM 3D printing technology, reduce the overall time and cost to
produce thermoformed parts using thermoplastic materials.
Acrylonitrile Styrene Acrylate (ASA)
Perfect all purpose 3D printing thermoplastic, suitable for many
applications. Its similar to ABS with better mechanical, aesthetic and UV
resistant.
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1.2 Braille
Braille is a touch based tactile writing system used by people who are
visually impaired. Braille is named after its creator, Louis Braille, a Frenchman
who lost his eyesight in an accident. At his age of 15, he developed braille code
on French alphabets.
Braille characters are formed using a combination of six raised dots
arranged in 3 × 2 matrix, called a Braille cell. There are 64 different variations
including no dots. Each cell may represent a letter digit, punctuation mark, or a
word.
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o The nominal distance from center to center of adjacent dots
(horizontally and vertically but not diagonally) in the same cell shall
be 0.092 inches [2.340 mm].
o The nominal distance from center to center of corresponding dots in
adjacent cells shall be 0.245 inches [6.2 mm].
• The nominal line spacing of braille cells from center to center of nearest
corresponding dots in adjacent lines shall be 0.400 inches [1.000 cm].
Section 703.4-3 details specifications for braille
Minimum – Maximum
Measurement Range
[In Inches]
0.059 (1.5mm) to
Dot Base Diameter
0.063 (1.6mm)
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1.3 Tactile Graphics
Tactile graphics are a means of conveying non-textual information to
people who are blind or visually impaired, and may include tactile representations
of pictures, maps, graphs, diagrams, and other images. A person with a visual
impairment can feel these raised lines and surfaces in order to obtain the same
information that people who are sighted get through looking at pictures or other
visual images.
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CHAPTER 2
LITERATURE REVIEW
3D Printing Technology, Material used for Printing and its Applications
Authors: Mr. A. A. Shinde, Mr. R. D. Patil, Mr. A. R. Dandekar,
Dr. N. M. Dhawale.
Published: July – 2020
This research paper provides introduction to 3D printing, its history,
components, working principle, operation, technologies, materials used for
printing and various applications of 3D printing in different domains. Various
forms of plastics like PLA, ABS, PVA, PC, powders like nylon and alumide,
metals aluminum, titanium, nickel, gold, bronze and resigns of high detailed,
printable resign and transparent resigns can be used for printing different
components. 3D Printing applications include aerospace – 3D printing contribute
16% of defense equipment and detailed smooth scale models can be
manufactured, food – candies and flat foods like pizza can be manufactured,
automobile industry, medical applications – in creating tissues and bone plates
and in jewelry in decorating minute complex designs. This paper concludes with
an information that high precise and complex designs less time and less cost
without any big equipment can be manufactured.
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A Study on the Braille Elevator Signage System in Public Buildings: The
QFD Perspective
Authors: Liang Tsenga , Chen-Chen Tangb , Chuan-Jen Sunc
Published: March 2013
Understand the current status of elevator Braille signage systems in the
U.S., examining the difference between systems used in Taiwan and establishing
technical quality elements regarding elevator Braille signage systems. Using the
QFD method to evaluate accessible elevator Braille signage system service
quality and use this as the focus for fulfilling the requirements of the visually-
impaired and improving design; ‚ Provide references for accessible elevator
Braille signage system planning and installation, as well as universal design. By
Quality Function Deployment which represents a multi-level deductive analysis
regarding user's product requirements. This analysis has then converted into
quality engineering technology regarding product design and production
requirements. Basically, by Questionnaire survey the braille standards in Taiwan
are increased which is used to improve the braille standards in elevators.
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Assessment to Raster-to-Vector (SVG) Conversion Software and 3D
Printers for Tactile Graphics
Authors: Brian Mac Donald, Robert Hertig
The literature is based on 2 categories one is SVG conversion software and
the other is 3D printers for tactile graphics. However, both are linked to each
other, our project’s main focus in on 3D printing. As 3D printing is current at its
boom with its potential to develop tactile graphics for tests and textbooks,
National Braille Press is researching the speed, quality and various materials that
can be used effectively. Preliminary results indicate that 3D printing could be a
viable solution that saves labour cost and production time. FDM method of
printing is being chosen because of its easy to use, environmental safety and
detailed resolution and a better option for mass production. A circuit diagram was
printed on a 80# braille sheet and for mass production thermoforming materials
were used for testing purposes. PLA and ABS materials were also tried. Colour
seems to behave differently within same type of plastic based on temperature.
NBP looks at plastic extrusions and surfaces to determine optimum combinations.
Time analysis were considered to determine the labour efficient approach of 3D
printed form. Collage method that are limited to laborious and fragile can render
high quality graphics. The molds need to be stored in a climate-controlled room.
Initial results were so promising that NBP got a confidence that 3D printing is
accurate, resolution and unique ability to create substantial height of a graphics.
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considered as permanent or permanent type and portable type. Portable tactile
graphics products are mostly cheaper, flexible and lightweight. Thermoformed
thin thermoplastic sheets or paper-based techniques van be used to obtain portable
form. Embossed or microencapsulation paper can be used to print. Rapid Tooling
technique of additive manufacturing seems to be very interesting in portable
tactile graphics as is favours from dozens to 100 of parts. Samples with FDM at
0.3mm nozzle diameter and PLA material. And in Powder binder printing
thermoformed sheets are used to obtain the sample. However, the author stated
that FDM printers with less nozzle diameter results in better process control
parameters and better outcomes. Conclusion of the literature is rapid tooling
strategies based on low-cost technologies to obtain moulds of thermoform
portable tactile graphics proves to be perfectly feasible.
3D Printed Tablets (Printlets) with Braille and Moon Patterns for Visually
Impaired Patients
Authors: Atheer Awad, Aliya Yao, Sarah J. Trenfield, Alvaro Goyanes,
Simon Gaisford and Abdul W. Basit
The author used 3DP method to print braille and Moon patterns on tablets
to help the visually impaired people to offer additional information of the tablet
such as the medication indication or its dosing regimen. This will reduce the
medication errors and improve medication adherence in patients with visual
impairment. Selective laser sintering (SLS) is a powder-based 3D printing
technology in which a laser beam is used to selectively bind powder particles
together to create 3D objects. The printlet braking force were determined using a
traditional tablet hardness tester. According to the type of medication the bind
powders are selected and a correct combination is found and by scanning electron
microscope the surface finish of the tablets is identified which helps the people
with low vision. Using the Selective laser sintering the braille and moon patterns
are printed on the tablets which helps the visually impaired people about the
medication indication or its dosing regimen. The combination in the powder of
making tablets while 3d printing is selected carefully to not affect the patents.
Also, several test on printlets are carried out to find its breaking force, dissolution
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test and Disintegration test are carried out to find its full potential for the use of
visually impaired people.
Authors: Yijun Wong, Yihua Xu, Lifeng Kang and Kevin Yi-Lwern Yap
Published: April 2020
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is ABS (acrylonitrile butadiene styrene). Different variations of format
parameters, inclusive of the label wordings, dosing instructions, and medication
identifiers, were designed and 3D-printed. The label wordings were designed
with reference to format styles recommended by American Foundation for the
Blind (AFB) guideline. They printed with many variations on the print like
spacing, center distance, extrude height, changes in letter writing like bold,
uppercase, lowercase, etc. Also used different shapes and symbols to
differentiate. The things that are 3DP on the label are dose units, frequency of
administration per day, and how the medication would be taken with regards to
food. Each symbol means each medication unit like dosage, administration, when
to take the medicine after or before food are indicated. According to their type of
disease the symbol and shapes are 3DP to avoid confusion while taking the
tablets. These modeling where carried out by using AUTOCAD software and
exported as stl. File for 3DP the models. The variations of the format parameters
were shown to five individuals with normal vision to obtain their preferences for
the 3DP medication label. Their preferences for the parameters were combined to
develop the initial 3DP label prototype, which was then shown to four target users
to obtain their feedback and suggestions for improvement. Finally they did a
prototype which consists of medication name and strength, patient’s name, dosing
instruction, and medication identifier with different sizes and tested with the BVI
patients and according to their review it is further used with the visually impaired.
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3D Printing Technology for Buildings’ Accessibility: The Tactile Map for
MTE Museum in Pavia
Authors: Ferdinando Auricchio, Alessandro Greco, Gianluca Alaimo,
Valentina Giacometti, Stefania Marconi and Valeria Mauri
Published: 2017
This paper focus on the development of devices to improve the accessibility of
buildings and urban spaces for people with disabilities through 3D printing
technology through creating tactile maps. The tactile maps they created mainly
focus on the adequate thickness of the elements, easily identifiable graphic forms,
resistance of the materials, identifiable textures and distinguishable elements,
expressive clarity of figures, order of graphic elements and respect of their
proportions. By these factors they compared various tactile map making
procedures like embossing, thermoforming, dotted design, serigraphy, material
collage, microcapsule paper and found the advantages and disadvantages on each.
After it they proposed the idea with 3DP technique. They created the 3D model
in the CAD software and done partial tests to check and select the best materials,
printer settings, shapes and dimensions of the single map’s elements. They were
guided by Nicola Stilla a blind tutor who helped them to identify the best
materials, levels, heights, shapes, positions, dimensions and textures of the
elements. 4 types of test models are created by each printing machine, different
dimensions, different materials and colors. Each test identified details accuracy,
resistance and durability, touch pleasing, colors management, and speed of
realization of the tactile map which is 3DP and according to their result the best
combination of work is chosen which is used in the museum. Their next steps will
be focused on the realization of other tactile devices with 3DP technologies, to
improve the quality of buildings and places, not only for people with disabilities
but for all.
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CHAPTER 3
SUMMARY OF LITERATURE REVIEW
• Basic concepts of 3D printing its working operation, technology, and its
applications in various field
• FDM method is widespread due to its easy-to-use features, low cost and
flexibility in materials.
• Consumer grade 3D printings are less valued in features and printing
parameters compared to commercial grade printers. Based on different
printed materials at different infill combinations Nylon proved to be the
best at 100% infill. And infill percentage has direct impact on the tensile
strength of the material.
• Volumetric shapes of different sizes are tested by visually impaired people
and the results include the shapes must be at least 0.5 cc size for easier
identification.
• Larger the size of the model presented to feedback (testing) the better the
accuracy results.
• Thermoform printing is the efficient method to print samples or models in
large quantity.
• PLA materials has better operating conditions compared to SLS with its
cheaper cost advantage.
• Tactile symbols like surface roughness, cross hatching, shapes and shades
could be used to differentiate tactile maps.
• The 3D tactile printing procedure should follow principles like
slipperiness, smoothness, health risks, hygienic conditions.
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CHAPTER 4
RESEARCH GAP
• A proper knowledge on tactile graphics has to be gathered as most surveys
are limited to it.
• Correct standards of orientation space have to be followed between the
braille scripts as any change in it leads to improper identification of letters
/ words.
• Nozzle diameter plays a major role in printing as samples made with larger
nozzle diameter are not precise and not good in texture.
• The printing material has to be smooth and not hard as touch is the main
gateway for visually impaired people to learn and their fingers shouldn’t
be harmed.
• Size of the printing material has to be taken into considerations for better
understandability.
• Consumer grade printers are less futuristic compared to commercial grade
3D printers.
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CHAPTER 5
OBJECTIVES
• To improve the quality of education of visually impaired students by
providing them tactile graphics and braille materials at possible cheap cost
with no compromises in material quality.
• To understand about FDM 3D printing technology and the types of
materials used for printing.
• To understand about different types of paper and their strength and
properties.
• To find the better combination of type of paper with the printing material.
By proper testing of them and by feedback results.
• To find up to what extent the paper and its adhesive property with their
respective printing materials.
• To convert various 3D objects to tactile form and print it as an outcome.
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CHAPTER 6
METHODOLOGY
Literature review
Finding problem
Material Selection
FDM filaments: PLA, ABS, TPU, ASA, PPSU, etc.,
Paper selection: Glossy paper, Bond Paper, A4, etc.,
Try different
materials &
combinations
Material Combination
[FDM filament with Paper]
Ex: A4 with PLA, ABS with A4, Bond
paper with PLA, etc.,
Try different
materials &
combinations
Printing Samples
No Testing
(Failed)
[Peel Test]
Yes (Passed)
Positive
Final Outcome
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CHAPTER 7
SUMMARY OF WORKS COMPLETED
• Literature review survey: A clear idea of 3D printing, FDM, materials used
for printing, various procedures and standards of braille to be followed
while printing.
• Material selection: Based on the ideas from the literature review and
through material selection progression Glass sheet paper type has been
omitted and other materials were selected.
• Designing: A sample circle and a text “CIRCLE” in braille was designed
using solidworks as shown in figure 7.1. And cura software is used to slice
the STL file which supports the 3D printing is shown in figure 7.2.
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Figure 7.2 Sliced Images from Cura Software
• Printing Samples: A total of 10 samples with writing sheet (A4) and bond
sheet has been printed with TPU, PLA, PETG and a picture of those
samples were shown below in figure 7.3
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PETG with A4 Sheet PETG with Bond Sheet
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PLA with A4 Sheet PLA with Bond Sheet
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Figure 7.4 Staff feedback
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• The feedback questions include
o Comparison between their current embossed materials and the 3D
printed materials.
o Which among the above two do you feel comfortable?
o Is the 3D printed scripts and tactile graphics being easier to identify?
o Is it easy to follow up braille letter one after the another?
o Are the 3D printed braille alphabets ae easier to differentiate?
o Any suggestions would you recommend to improve the 3D printed
scripts?
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Figure 7.6 Feedback form
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• Feedback from Staff:
o The 3D printings have great potential but the standards have to be
followed.
o Other than the surface finish everything feels comfortable.
o Easier to identify but spacing and standards need to be followed.
o Shapes are much easier to identify.
o Continuity of 3D printing materials has to be improved.
o Spacing between letters should be reduced for better
understandability. As over spacing is little bit confusing.
• Works to be carried out in Phase II:
o To reduce the nozzle diameter and print for increased accuracy.
o To perform peel test and other tests on the samples and conclude the
correct combination of paper and material.
o To gather feedback from other possible blind organizations.
o Printing of final product on the final combination.
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REFERENCES
• Mr. A. A. Shinde, Mr. R. D. Patil, Mr. A. R. Dandekar, Dr. N. M. Dhawale.
3D Printing Technology, Material used for Printing and its Applications,
July – 2020.
• Gabriel A. Johnson, Jesse J. French, Evaluation of Infill Effect on
Mechanical Properties of Consumer 3D Printing Materials, December
2017
• Jaume Gual, Marina Puyuelo, Joaquim LLoveras, Analysis of Volumetric
Tactile symbols produced with 3D Printing, January 2012
• Liang Tsenga , Chen-Chen Tangb , Chuan-Jen Sunc, A Study on the Braille
Elevator Signage System in Public Buildings: The QFD Perspective,
March 2013
• Vit Vozenilek, Alena Vondrakova, Tactile Maps based on 3D Printing
Technology, May 2014
• Chi-Fu Wu, Hsiang-Ping Wu, Yung-Hsiang Tu, I-Ting, Yeh, Chin-Te
Chang, A Study on Design Procedure of Three-Dimensional Printable
Tactile Graphics for Individuals with Visual Impairments, September 2022
• Brian Mac Donald, Robert Hertig, Assessment to Raster-to-Vector (SVG)
Conversion Software and 3D Printers for Tactile Graphics
• J Serrano, G M Bruscas, J V Abellan, R Lazaro, Study of Additive
Manufacturing Techniques to Obtain Tactile Graphics, 2021
• L A D Arbes, J M J Baybay, J E E Turingan, M J C Samonte, Tagalog text-
to-braille Translator Tactile Story Board with 3D Printing, 2019
• Atheer Awad, Aliya Yao, Sarah J. Trenfield, Alvaro Goyanes, Simon
Gaisford and Abdul W. Basit, 3D Printed Tablets (Printlets) with Braille
and Moon Patterns for Visually Impaired Patients, February 2020
• Nancy K. Patel, Krupali J. Patel, Hardik Vyas, Jigna Solanky, A Review
on Gujarati Braille Character Recognition, November 2015.
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