You are on page 1of 15

Resources Chemicals and Materials 2 (2023) 128–142

Contents lists available at ScienceDirect

Resources Chemicals and Materials


journal homepage: http://www.keaipublishing.com/en/journals/resources-chemicals-and-materials/

Review of the applications of 3D printing technology in the field of


piezoelectric ceramics
Dawei Sun a, Yao Lu a,∗, Tomoaki Karaki b
a
Shenyang University of Chemical Technology, Shenyang 110142, China
b
Toyama Prefectural University, Imizi 939-0398, Japan

a r t i c l e i n f o a b s t r a c t

Keywords: As advanced functional materials, piezoelectric ceramics are widely used in various fields, including the medical,
Piezoelectric ceramics aviation, and military industries. With the advancement of science and technology, the piezoelectric ceramics
3D printing technology needed in special fields have become more intelligent, diverse and lightweight. The shapes and structures of
Additive manufacturing
piezoelectric ceramics are becoming more complex. Traditional piezoelectric ceramic preparation technology
has been unable to meet the high-speed and complex production demands of various industries. Considering
this situation, 3D printing technology has attracted much attention in the field of piezoelectric ceramics. In
this paper, the applications of several main 3D printing techniques in the field of piezoelectric ceramics are
mainly introduced, and their development statuses, process characteristics and achievements are summarized.
The advantages and disadvantages of each printing technique are summarized and compared. The challenges and
possible future trends of 3D printing when manufacturing piezoelectric ceramics are summarized and proposed.

1. Introduction processing after molding, and the blanks are prone to cracking and de-
lamination when the pressure in the mold is not uniform [17]. Injection
Piezoelectric ceramics are important functional materials that can re- molding has the advantages of short process cycle time, dense and uni-
alize the conversion of mechanical energy to electrical energy and vice form molding, and flexible operation. However, because its injection
versa. They have the same characteristics as ceramic materials, such as process requires colloid as a medium and must be degreased, it eas-
high strength, hardness, and corrosion resistance values. As functional ily leads to high organic content in the blanks, large porosity and easy
devices, piezoelectric ceramics are widely used in ultrasound [1–3], cracking after firing. Tape cast molding is mostly used to prepare chip
transduction [4–6], and other equipment, and are widely used in the multilayer ceramic capacitors that exhibit piezoelectric effects [18,19],
medical [7,8], communications [9,10], military science and technology the cast process weaves and prepares piezoelectric ceramics with ex-
industries [11,12]. With the development of science and technology, cellent performance levels, but the process cycle is long and compli-
the update of high-end equipment, in which functional devices have cated, which lacks practicality during production. In addition, most of
improved performance levels, high precision development, and piezo- these molding methods require molds and secondary processing of the
electric ceramics as functional devices, the shapes and structures of their samples after forming [20]. Conventional processing methods include
compositional requirements are increasingly strict. Although each tra- grinding, tool cutting and laser etching, which lead to long processing
ditional molding method for piezoelectric ceramics has its own advan- periods and the occurrence of undesirable results when processing com-
tages, the traditional molding methods are often limited when faced plex samples.
with different molding requirements [13]. The traditional molding process for piezoelectric ceramics often fails
The traditional piezoelectric ceramic molding processes mainly in- to meet the characteristics of a fast molding speed and high molding ac-
clude dry pressing [14], injection molding [15], and cast molding [16]. curacy, and it is susceptible to the influence of the mold. Due to the
Dry pressing is a common molding method for molding piezoelectric ce- limitations of the traditional processes for preparing ceramics, 3D print-
ramics. This process has the advantages of easy operation, short process ing technology with advantages including fast molding, high precision,
cycle time, high molding density, low shrinkage, and high mechanical three-dimensional modeling, materials technology, digital information
strength. However, dry press molding is mostly used for small and sim- technology, and no physical molds, can achieve the rapid printing of
ple blanks, such as discs, sheets or rings, which require complicated complex devices [21,22]. For additive manufacturing, 3D printing tech-


Corresponding author.
E-mail address: luyao915@syuct.edu.cn (Y. Lu).

https://doi.org/10.1016/j.recm.2023.02.001
Received 9 November 2022; Received in revised form 15 February 2023; Accepted 18 February 2023
Available online 26 February 2023
2772-4433/© 2023 The Authors. Published by Elsevier B.V. on behalf of Shenyang University of Chemical Technology. This is an open access article under the CC
BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/)
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

Table 2
Comparison of piezoelectric properties of piezoelectric ceramics manufactured
by 3D printing technology and traditional technology.

Materials d33 (pC/N) 𝜀r tan 𝛿 Density (g/cm3 )

3D Printing Technology
PZT [42] 283 765 0.02 7
PMNT[43] 620 – – 7.95
PLZT[44] 481 1986 – 7.74
BT[45] 163 2762 0.016 5.69
KNN[46] 170 2150 0.08 4.09
Traditional Technology
PZT[42] 410 1900 0.014 7.5
PMNT[43] 630 – – 8.03
PLZT[47] 108 3895 0.029 7.571
BT[45] 190 1700 0.1 6.02
KNN[48] 160 420 – 4.46

Fig. 1. Advantages of 3D printing technology in the field of ceramics [29–31].


The printing method that does not feature a laser includes direct ink
writing (DIW) molding, inkjet printing (IJP) molding, and fused deposi-
nology greatly reduces the waste of raw materials during subsequent
tion molding (FDM). The DIW mold printing technology is either pneu-
processing, as shown in (Fig. 1). To date, the 3D printing technolo-
matic or electric pressure, and the paste is extruded through a tiny inner
gies for polymer and metal materials have matured. The 3D printing of
diameter needle to build a three-dimensional model in a cascading man-
polymers has been applied to the aerospace industry for creating com-
ner [34]. IJP mold printing technology involves jetting ceramic ink in a
plex lightweight structures [23,24], and this technology has been heav-
layer-by-layer manner to form a three-dimensional structure [35]. FDM
ily used in the medical and automotive fields [25–28]. However, 3D
technology utilizes a mixture of thermoplastic resins and ceramic pow-
printing technology has not yet been applied industrially in the field of
ders. The process involves melting the raw material into its fluid form,
piezoelectric ceramics due to the high melting point and low toughness
extruding it to form fine filaments, and stacking the filaments [36]. The
values of ceramic materials. Therefore, the 3D printing of piezoelectric
laser-based printing method requires the installation of a light source
ceramics has become a popular topic for research in the industry field
support structure; the light source moves from the bottom to the top to
worldwide. This paper reviews recent research advances in 3D-printing
complete a print job. Laser free-based printing does not require a light
in the piezoelectric ceramics field to promote further breakthroughs in
source support structure, and the paste is printed by stacking the nozzles
this area. Followed by the introduction, the classification and charac-
in a layer-by-layer manner. Table 1 shows the comparison.
teristics of the main 3D printing technologies, the piezoelectric ceramic
3D printing technology, as an emerging process, has contributed to
materials for printing, and the patterns of piezoelectric devices are sum-
the development of piezoelectric ceramic devices to some extent. Table 2
marized in the piezoelectric ceramic field. Then, the working principles,
compares the piezoceramic materials fabricated by 3D printing technol-
application areas, and research progress of each 3D technique are ex-
ogy and the conventional process. In general, piezoelectric ceramics fab-
plained in detail. Finally, existing challenges are presented and future
ricated by 3D printing technology have lower piezoelectric properties
opportunities are pointed out.
than those of the conventional process. However, in the work of Li and
Chen, the advantages of 3D printing technology in terms of electrical
2. 3D printing piezoelectric ceramic method properties are more obvious. In terms of density, the ceramic samples
prepared by 3D printing technology are generally lower than those by
To date, the main 3D printing methods for piezoelectric ceramics in- the conventional process. This is mainly due to the addition of various
clude and exclude lasers (Fig. 2), and the laser-based printing methods additives and grain size, which can be improved by additional process-
include the stereolithography apparatus (SLA) and selective laser sinter- ing. Although there are differences between the two approaches, the
ing (SLS) processes. SLA molding takes advantage of the characteristics differences are small and within a reasonable range. 3D printing tech-
of photosensitive resins that rapidly cure under ultraviolet (UV) light nology in the field of piezoelectric ceramics to improve the electrical
to form printing pastes [32]. The SLS uses a high-energy laser beam to properties and sample density is also a major research direction in this
scan a powder bed surface, causing the powder to melt and adhere to field in the future. Combined with the advantages of 3D printing tech-
form the desired cross-sectional shape, followed by the placement and nology in terms of printing accuracy and preparation cycle, 3D printing
sintering of the next powder layer; the powder layer is then stacked in technology has greater prospects for development. However, the small
a layer-by-layer manner to form a three-dimensional component [33]. amount of available printing materials limit the wide application of 3D

Table 1
Comparison of 3D printing technology.

Printing method Raw material status Molding order Resolutions Advantages Disadvantages

SLA Liquid Point 10 𝜇m Light curing molding has the Resin and equipment are expensive
characteristics of fast molding speed and
high surface quality
SLS Powder Point 80 𝜇m Material utilization rate close to 100% Rough surface quality due to powder heating and
melting molding
DIW Liquid Line 50 𝜇m Low cost without laser components Low mechanical strength of samples due to many
additives
IJP Liquid Surface 35 𝜇m No support structure required High uniformity of the ink preparation is difficult
FDM Filament Line 50 𝜇m The raw material is spool wire which is Print nozzle does mechanical movement, slow printing
easy to carry and replace speed

129
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

Fig. 2. Classification of 3D printing technology [37–41].

Fig. 3. Major piezoelectric ceramic device types. (a) BT ultrasonic arrays[49]; (b) BT ultrasonic device with honeycomb structure[50]; (c) PMNT spherical ceramic
shell as ultrasonic transducer[43]; (d-f) PZT piezoelectric transducers; PZT monolithic ceramic actuator; PZT spiral actuator[51].

printing technology in the field of piezoelectric ceramics. At present, 2.1. Laser-based processes
the main systems of lead-free piezoelectric ceramics are BT, KNN, BCZT
and so on. Although there is a certain gap between the performance of 2.1.1. SLA
lead-based piezoelectric ceramics and lead-based piezoelectric ceram- SLA is a rapid forming process that produces complex, small and
ics, lead-free piezoelectric ceramics are currently used in transducers hollow components. This rapid forming process was developed by Hull,
and sensors. Especially in recent years, the research on BT and KNN has an American researcher in 1986. In 1996, Griffith and Halloran first
been increasing, so that their performance has been greatly improved. proposed the application of light-curing molding technology to ceramic
Piezoelectric ceramic materials are mainly used as piezoelectric de- manufacturing [52]. Since photosensitive resin is rapidly cured under
vices in various mechanical devices. Currently, piezoelectric ceramic UV irradiation, one can add ceramic powder to photosensitive resin to
devices are available in sheet, block, column, dot matrix and porous disperse the powder evenly in the solution through high-speed stirring;
shapes. Each printing technology uses its own characteristics to print this process prepares a printing paste with high estimated content and
devices in different shapes. Chip and block devices are mostly printed low viscosity. A laser with a specific wavelength and intensity is fo-
with light-curing printing technology. Column and dot matrix devices cused onto the paste surface to make it solidify sequentially from point
are mostly prepared using inkjet printing techniques. Light-curing print- to line and from line to surface to print one layer; then, the lifting ta-
ing, direct-write printing and selective laser sintering techniques can ble moves the height of one layer piece vertically, curing another layer.
be used to print porous structured piezoelectric ceramic devices. Fused Layers are stacked to obtain a ceramic part blank [53–55] (Fig. 4a);
deposition techniques can be used to prepare piezoelectric ceramic de- stacking is followed by a high-temperature degreasing process to ex-
vices with multi-material layered structures. Cheng et al. [49] prepared pel organic components from the blank, and the final piezoelectric ce-
a 1.4 MHz focused ultrasound array by printing BT piezoelectric ce- ramic part is obtained by sintering. Digital light processing (DLP) print-
ramics using the SLA technique. The −6 dB bandwidth of the array is ing technology is based on SLA technology; DLP differs from SLA be-
40% and the insertion loss at the center frequency is 50 dB. The re- cause it uses a digital light source for shaping and printing the surface
sults show that the 3D printed BT ceramics have promising applica- (Fig. 4b).
tions for complex shaped ultrasonic arrays. Zeng et al. [50] used the For SLA printing technology, the printability of the paste is often a
Mask-Image-Projection-based Stereolithography (MIP-SL) technique to key point; to ensure its printability, the paste is generally required to
prepare BT ultrasonic devices with complex structures. Upon testing, have a low viscosity for flowability [56]. However, the solid content
the devices showed excellent material properties and output power. of the paste should be high to ensure the curability of the paste and
Woodward et al. [43] printed (Mg1/3 Nb2/3 )O3 –0.35PbTiO3 (PMNT) hol- the performance of the printed sample [45]. In addition, controlling the
low spherical shells using SLA technique for ultrasonic transducers. Sa- printing accuracy is a key challenge of this technique.
fari et al. [51] used PZT material as the printing object and prepared At the beginning of the 21st century, French scientists Dufaudo, Mar-
a variety of piezoelectric ceramic devices, including PZT piezoelectric chalp and others studied [57–59] the factors influencing the rheological
transducers, PZT monolithic ceramic actuator, PZT spiral actuator, etc properties of lead-zirconate-titanate (PZT) suspensions; the researches
(Fig. 3). started, with a slurry configuration and found that the viscosity of the

130
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

Fig. 4. Principle of light-curing printing. (a) SLA printing principle; (b) Schematic diagram of the different light sources used in DLP and SLA technologies.

Fig. 5. Influence of slurry viscosity and solid content on the density of printed samples. (a) The relationship between slurry viscosity and solid content [59]; (b)
Temperature dependence of viscosity for difffferent fifillers [60]; (c) SEM micrographs of SLA-printed BT ceramics prepared by various solid content slurries [59].

slurry increase with increasing solid phase content (Fig. 5a). Addition- ness of a single-layer ceramic paste due to this drawback. Chabok et al.
ally, the viscosity of the slurry was temperature dependent (Fig. 5b). [61] from the University of California have improved the light-curing
The application of stereolithography to chemical engineering and the molding system by proposing the use of a down-projection light-curing
influencing factors of SLA molding accuracy have been investigated; in- molding system to precisely control the layer thickness by improving the
creasing the oxygen partial pressure of the solution improves the lateral accuracy of the vertical direction movement of the light-curing platform.
accuracy of molding. In 2019, Cheng et al. [60] prepared barium titanate In addition, the curing paste is sealed between the printing platform and
(BT) piezoelectric ceramics by SLA printing by mixing BT powders with the transparent container to reduce the oxygen-blocking effect gener-
different mass fractions and photosensitive resins to form BT slurries ated by air; furthermore, this seal avoids problems, such as deformation
with solid contents of 70 wt.%, 75 wt.%, 80 wt.%, 82 wt.%, 84 wt.%, and warping, during printing. The printing of complex components of
and 86 wt.%. The printed samples were characterized, and the results PZT piezoelectric ceramics is realized. (Fig. 6b), and can be used as an
showed that the density is proportional to the slurry, and the density ultrasonic transducer in medical devices (Fig. 6a). In 2016, Chen et al.
of the samples reaches 5.68 g/cm3 when the solid content of the slurry [62] formulated a BT ceramic slurry with a solid content of 70 wt.% by
is 86 wt.%. The electrical properties were tested, and the study showed modifying the surface of BT powder; the researchers prepared a toroidal
that withhNL the increase in the BT solid content, the electrical proper- piezoelectric ceramic array using the SLA printing method (Fig. 6c). It
ties of the ceramics increase significantly at 80 wt.% and then decrease can be used as an ultrasound transducer for energy focusing and ultra-
slightly, with the highest piezoelectric coefficient (d33 ) reaching 166 sound sensing. The relative density of the resulting sintered BT ceramic
pC/N. sample is 93.7%, and the piezoelectric constant and relative dielectric
Unlike traditional methods of preparing piezoelectric ceramics, 3D constant are 160 pC/N and 1350, respectively. On the basis of this ce-
printing technology directly produces complex and highly accurate ramic sample, relevant experiments were conducted on the piezoelec-
piezoelectric ceramics and uses them as components in various devices. tric element prepared from this ceramic sample, and good results were
The conventional light-curing molding method is an up-projection tech- achieveda. In 2018, Chen et al. [42] used light-curing molding to print
nique; however, this molding system has difficulty controlling the thick- PZT piezoelectric ceramics with solid content intervals ranging from

131
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

Fig. 6. SLA printing technology directly prints complex piezoelectric ceramic devices. (a) Complex piezoelectric ceramic devices for medical applications; (b)
Ultrasonic transducer array printed by SLA technology [61]; (c) Ring-shaped piezoelectric ceramic arrays prepared by SLA printing method [62].

Fig. 7. Various piezoelectric ceramic devices printed by DLP technology. (a) Complex-structured BT ceramics [63]; (b) Porous structure of BT ceramics and samples
with different porosity [64]; (c) Transducer devices [65].

78% to 89%. These piezoelectric ceramics perform best when the solid ing the above optimal process parameters (Fig. 7a), and the feasibility
content is 81.8%, with a piezoelectric constant d33 of 300 pC/N, a di- of the process in forming complex structures has been verified. Finally,
electric constant of 765, and a dielectric loss of 0.020. In addition, a the ceramic has been assembled into a hydrophone, and the hydroa-
two-dimensional ultrasonic transducer array has been designed and de- coustic function has been successfully demonstrated. This finding has
veloped on this basis. A total of 81.8% of the slurry produces an array important implications for the future design and fabrication of piezo-
with a 35% bandwidth of −6 dB, which is similar to conventional PZT electric ceramic matrix composites for functional devices. In 2021, Jiang
ceramic transducers (∼31% bandwidth), demonstrating the high poten- et al. [64] successfully prepared a series of BT piezoelectric ceramic
tial of applications of 3D-printed PZT ceramics. porous scaffolds using DLP printing technology (Fig. 7b). Different tem-
The evolution of the SLA printing process is the DLP process, and the peratures were selected for sintering to obtain high-precision and high-
DLP and SLA printing principles are the same. The difference between purity samples, and the optimal sintering temperature was determined
these techniques is that the light source used in DLP is digital and used to be 1425 °C. The BT scaffolds with different porosities were tested; the
directly on the surface molding; this difference greatly improves the compressive strength and d33 gradually decrease as the scaffold poros-
printing efficiency. Regarding the printing sample surface quality and ity increases from 10% to 90%, indicating that any desired mechanical
molding rate, DLP has certain advantages. As with SLA technology, there and electrical properties are obtainable by adjusting the porosity. Chen
are many factors affecting DLP printing, such as the slurry solid content, et al. [65] have prepared BaTiO3 lead-free piezoelectric ceramics using
the sintering temperature, and the preconditioned slurry powder parti- DLP (Fig. 7c). The researchers investigated the performance levels of ce-
cle size. ramic components using ceramic powders with particle sizes of 200 nm,
In 2021, Liu et al. [63] developed a DLP technique for 3D printing 500 nm, and 600 nm as raw materials for ceramic slurry;the researchers
BT piezoelectric ceramics. Acryloyl morpholine (ACMO) with a high re- concluded that the particle size of ceramic powder is a key factor af-
fractive index was selected as a photosensitive monomer and used to fecting the performance levels of sintered ceramic components. Subse-
construct a BT paste with a high solid content, low viscosity, and high quently, the effects of particle size on the rheological properties, pho-
curability. By reducing the exposure time of a single layer, the mold- topolymerization behaviors, on the densities, particle sizes, and piezo-
ing efficiency is greatly improved. Several experiments have been con- electric and dielectric properties of the suspensions were investigated.
ducted with BT slurries in the solid content range of 65 wt.% to 82 wt.%, The particle size has a significant effect on the depth of cure of ceramic
among which the BT ceramics prepared with 80 wt.% slurry have the suspensions. As the average particle size decreases, the number of scat-
best performance levels, with piezoelectric constants of 168.1 pC/N. Ce- tering centers increases, the diffuse reflectance increases and the diffuse
ramics for octet truss and gyroscope structures have been prepared us- transmittance decreases, leading to a decrease in the depth of cure. The

132
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

Fig. 8. Principle and molding process of SLS printing technology.

d33 value increases with increasing grain size, reaching 206 pC/N at hanced. This scaffold has great potential for application in bone re-
875 nm. generation. Qi et al. [72] used a new method of applying solid-state
SLA molding can be used to manufacture parts with complex struc- shear milling, melt blending and low-temperature grinding techniques
tures and high precision requirements; this process can be performed for large-scale and non-solvent production of functional nanocompos-
at room temperature and ambient pressure. The disadvantage of SLA ite powders. Polyamide 11 (PA11)/BaTiO3 nanocomposite powders for
molding is that the photosensitive resin is slightly toxic and pollutes the SLS technology were successfully prepared. A method was provided
environment to a certain extent. SLA molding is a high-cost process that for the large-scale production of functional nanocomposite powders.
requires a large amount of raw materials; additionally, it requires a cer- High-precision PA11/BT nanocomposites were successfully prepared by
tain environment for experimentation, which must be conducted under printing this powder using SLS technology (Fig. 9c). It was successfully
the circulating air and dim light. demonstrated that the nanopowders prepared by this technique signif-
icantly increased the sintering window of PA11/ BT nanocomposites
2.1.2. SLS (from 10.1 to 14.6 °C) and that the dielectric constant and piezoelec-
SLS was proposed and patented by Deckard [66], a graduate student tric coefficient of PA11/BT nanocomposites increased after solid-state
at the University of Texas, in 1986. SLS technology uses a high-intensity shear milling treatment. Tarasova et al. [73] successfully prepared 3D
infrared laser as the light source. The powder material laid flat on the samples from PVDF+PZT, SiO2 , and PZT powders by a selective laser
printing platform is preheated to a temperature slightly below the melt- sintering process and explored the important factors affecting SLS print-
ing point and scraped flat with a squeegee, and the cross-sectional shape ing: laser type and power, scanning speed, and spot diameter. Using
of the blank to be printed is first scanned on the powder plane with ei- this technique, Gureev et al. [74] have synthesized and sintered PbO,
ther a CO2 laser or a Nd:YAG laser; afterward, the area is irradiated ZrO2 , and TiO2 raw powders, explored the conditions of selective laser-
with infrared light, and the powder in the cross-sectional area is sin- induced sintering of the mixtures, obtained different phase structures
tered together to form a blank cross-section. Then, a new layer of pow- by adjusting the laser power, derived laser treatments for obtaining PZT
der material is laid on and selectively sintered in a continuous cycle, ceramic products immediately during sintering or afterward with ad-
stacking in a layer-by-layer manner to form a three-dimensional part ditional annealing, and finally obtained PZT ceramic masses with ap-
[67] (Fig. 8). There are two types of SLS processes—indirect selective proximately 20% of the theoretical density. Due to the low density,
laser sintering (iSLS) [68] and selective laser melting (SLM) [69] de- the prepared PZT ceramics are sparse, porous and very easy to break.
pending on whether a binder is used during manufacturing. Indirect This study demonstrates the possibility of obtaining bulk PZT ceramic
SLS technology uses polymer binders therefore, subsequent processing, products from a stoichiometric mixture of lead, zirconium and titanium
such as degreasing and sintering, is required to densify ceramic compo- oxide. This study shows that the magnitude of laser power determines
nents. Depending on the laser power used, direct SLS technology can the the density of the printed sample, and the power is proportional to the
promote partial or complete melting of ceramic particles, enabling the density. Shishkovsky et al. [75] have chosen a Nd:YAG laser of ≤25 W
direct integration of powder molding and sintering; this action elimi- and prepared PZT piezoelectric ceramics by SLS printing technology.
nates the need for subsequent processing, resulting in denser printed Due to the use of a lowpower laser, some ceramic particles are not
blanks and saving material. completely melted, and the prepared blanks are high-porosity blanks
Most of the existing studies on selective laser sintering involve with low densities. Sheldon A. et al. [76] developed a new 3D mold
direct molding methods; these methods are being developed in the printing technology with SLS: laser engineering mesh forming technol-
field of piezoelectric ceramics, which are preferential techniques for ogy (LENSTM). This technique allows the fabrication of PZT directly
preparing piezoelectric ceramic samples. However, the materials used on metal structures for use as sensors. Using a 500 W Nd:YAG laser, a
in the piezoelectric ceramics prepared by SLS technology are mostly crack-free PZT piezoelectric ceramic with a relative density of 90% is
composite materials. Kuznetsov et al. [70] prepared PZT+SiO2 func- prepared on a stainless steel substrate by coaxially feeding the powder
tionally graded piezoelectric ceramics using SLS printing technology (Fig. 9d). LENSTM-treated bulk PZT samples have bulk densities of 90%
(Fig. 9a). In this material can be used to fabricate smart devices. of the theoretical density of the PZT parts processed by LENSTM due
Shuai et al. [71] successfully used polydopamine functionalized hy- to the high thermal stress and excessive evaporation and combustion
droxylated BT nanoparticles homogeneously dispersed in PVDF scaf- of the PZT powder. The ability to directly fabricate porous and dense
folds prepared by SLS technique(Fig. 9b), which significantly enhanced PZT structures provides a wide range of potential applications for this
the generated voltage, and the piezoelectric effect generated by this process.
scaffold plays an important role in restoring bone tissue. And the ten- SLS is a type of laser forming process, and it requires equipment
sile strength and modulus of the scaffold were also significantly en- support. Parts can be used directly after printing without additional

133
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

Fig. 9. Piezoelectric ceramic parts prepared by SLS technology. (a) PZT+SiO2 functionally graded piezoelectric ceramic samples [70]; (b) LENSTM processed bulk
net shape PZT compacts on 316 L stainless steel substrate [76]; (c) Objects printed by SLS using the solid state shear milling treated PA11/BT nanocomposite powders
with various BT particle loading [72]; (d) PVDF/BT composite scaffold [71].

sintering or curing. However, the preparation of piezoelectric ceram- affecting the printing effect in direct-writing molding technology. Gen-
ics by selective laser sintering is still in its infancy, mainly due to the erally, to improve the resolution of the print, a smaller diameter nozzle
strict requirements of the printing material. The material is limited to is chosen; however, the smaller the diameter is, the greater the extru-
the powder form without a liquid medium; therefore, it is difficult to sion pressure and the larger the printing time. Therefore, the pressure
mix the raw materials well with each other before starting the process. should be selected to match the print material nozzle size to ensure the
To date, this technology is mainly used for functional ceramics, such smoothness of the print and the print resolution.
as Al2 O3 and ZrO2 , with high market maturity. It is difficult to grasp Due to the flexibility of the process and the variety of materials that
the influences of laser power and other parameters on the structures can be printed, direct-to-shape printing technology is used relatively of-
and performance levels of piezoelectric ceramics, and the preparation ten in practical production processes. This technology is used to manu-
of piezoelectric ceramics has high requirements for raw materials and facture piezoelectric ceramics. After continuous developments, the pow-
equipment. Piezoelectric ceramics prepared by laser-selective sintering der, paste, additives, sintering temperature and printing equipment are
technology have poor densities and low molding accuracy, which make analyzed and improved to obtain the best finished piezoelectric ceram-
it difficult to meet practical application requirements. ics.
PZT piezoelectric ceramics were first prepared by Tuttle and Smay
2.2. Laser-free processes et al. [82,83] using a direct-write-forming printing technique. Among
these ceramics, the piezoelectric constants and electromechanical cou-
2.2.1. DIW pling coefficients of direct-written printed bulk PZT are similar to those
DIW, a typical ceramic additive manufacturing technique, is a mold- of the control sample prepared by cold isostatic pressure; the measured
ing method in which a ceramic suspension is extruded and cured by dielectric constants (1 Hz) are 831 and 1081, and the corresponding d33
pumping pressure through a fine needle and by stacking in a layer-by- values are 388 and 496 pC/N, respectively, when PZT is printed into lin-
layer manner into a blank by computer-controlled alignment molding ear and toroidal shapes using needles of different sizes (Fig. 11a,b). Li
(Fig. 10). This technique is a simple, adaptable method for a wide range et al. [84] investigated a new organic suspension for PZT printing and
of materials, such as ceramics (monolithic and composite), polymers, fabricated complex unbranched structured PZT products by DIW pro-
alloys and food products [77]. DIW technology was first introduced in cess (Fig. 11c). The printed green valve body can be flexibly deformed
1997 by J Cesarano [78] in the USA, and it was first applied to the field and with a good heating process, the actual density of the ceramic sin-
of ceramics. This method has fewer restrictions than other methods on tered body can reach more than 98% (Fig. 11d), and the ceramic sintered
the type and quantity of printing materials, and it can realize multimate- body has good piezoelectric properties with an average d33 of 265 pC/N.
rial printing [79]. As with most ceramic additive technologies, a key part The technology is simple, with low processing cost, and is an attractive
of direct-write forming technology is the configuration of the ceramic method for manufacturing piezoelectric ceramic products with complex
slurry. The slurry should be homogeneous, and clumps and bubbles must structures, solving the key problems in existing ceramic additive manu-
be removed to obtain fine prints [80]; the slurry should have a high solid facturing technology. Kim et al. [85] have prepared a dense bulk BaTiO3
content, low viscosity, good viscoelasticity, and flow through the noz- piezoelectric ceramic material using direct-write molding. The maxi-
zle at a relatively low pressure. The size of the nozzle is a key factor mum density of the printed BaTiO3 piezoelectric ceramics is 3.93 g/cm3 ,

134
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

Fig. 10. DIW printing principle and printing equipment. (a) The main steps of the DIW printing process [81]; (b) Experimental set-up for the DIW process[44].

Fig. 11. (a,b) Optical micrographs of as-dried and sintered PZT arrays [82]; (c) DIW technology prints 3D woodpile structure scaffold and SEM image of sintered
sample [84].

which is 65.3% of the theoretical density, by adjusting the ratio of the and tensile properties can potentially replace brittle ceramic ceram-
binder and making other changes. The analysis was performed for dif- ics; additionally, the materials have great potential for as applications
ferent sintering temperatures; the BaTiO3 piezoelectric ceramics sin- in soft robots, artificial muscles, and biological signal recognition. Li
tered at 1400 °C have the highest grain growth tendency, and the piezo- et al. [87] prepared potassium sodium niobate (KNN) piezoelectric ce-
electric and dielectric constants are 200 pC/N and 4730, respectively, ramic scaffolds with different structural parameters using Li, Ta, and Sb
at 1000 Hz. Direct-write printing has the potential for the mass pro- parametrized into KNN powder; the resea rchers conditioned the pow-
duction of bulk piezoelectric ceramics. In 2020, Wang et al. [86] suc- der as a piezoelectric ink and printed models by direct writing into a
cessfully prepared a lead-nickel-niobate–lead-zirconate-titanate (PNN– shape. The samples were sintered at 1050 °C, 1100 °C and 1130 °C for
PZT) piezoelectric ceramic composite with high electromechanical cou- 2 h and observed by electron microscopy; the results show that the sam-
pling and pressure sensitivity using a homemade dual-nozzle 3D printer, ples sintered at 1100 °C are in good agreement with the original pow-
which allows the preparation of arbitrary mesh shapes by design. The der, indicating that no significant phase change occurs during sintering.
selection of a polydimethylsiloxane (PDMS) elastic matrix composed The composition, microstructure and piezoelectric parameters of the sin-
of a flexible ceramic polymer composite and doped with an Ag-coated tered samples were observed. The relative density reaches 98%, d33 is
PNN–PZT (0.55Pb(Ni1/3 Nb2/3 )O3 –0.135PbZrO3 –0.315PbTiO3 ) ceramic 280 pC/N, the dielectric constant 𝜀 is 1775, the residual polarization
heterojunction particles. The 3D printed lattice composite doped with strength Pr is 18.8 𝜇C/cm2 , and the coercivity field Ec is 8.5 kV/cm.
ceramic particles is more flexible and has a piezoelectric coefficient Although direct ink writing printing can produce piezoelec-
reaching 400 pC/N. Without using a charge storage capacitor, 20 light- tric ceramics with excellent performance, it is always a com-
emitting diodes (LEDs) can be operated simultaneously with a force of mon goal for researchers to further improve the performance of
20 N. The lattice has good piezoelectric properties, and its flexibility piezoelectric ceramics. In 2004, Y. Saito et al. [88] fabricated

135
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

Fig. 12. DIW technology for the preparation of textured ceramics. (a) Model of baffled nozzle; (b) Electron microscopy image of BT template in cross section of
sintered sample; (c) Lotgering factor as a function of position (position/diameter) for filaments printed at various printing rates with different aspect ratio [89].

(K0.44 Na0.52 Li0.04 )(Nb0.84 Ta0.10 Sb0.06 )O3 textured ceramics by the re- of the template powder inside the slurry by the shear effect of the noz-
active template grain growth (RTGG) method, which triggered an up- zle (Fig. 12b), thus producing a high-performance woven piezoelectric
surge in high-performance piezoelectric ceramics fabrication. Yet even ceramic. It was found that the volume of material aligned during the
today, RTGG remains the most valuable method for preparing textured printing process increases with increasing nozzle aspect ratio and print-
ceramics. However, textured ceramics are still not realized in industrial ing rate (Fig. 12c).
production due to the complexity of the process and the long prepara- DIW forming technology is a common process in the field of piezo-
tion cycle. With the rise of 3D printing, the idea of using 3D printing to electric ceramic additives. The advantages of DIW are that it does not
prepare textured piezoelectric ceramics has been gradually realized by require external conditions, such as lasers and UV light, the process is
researchers. Walton et al. [89] have used the DIW printing technique simple and low cost, it can be performed in a room temperature en-
to produce lead Pb(In1/2 Nb1/2 )-Pb(Mg1/3 Nb2/3 )O3 -PbTiO3 ) (PIN-PMN- vironment, and the ceramic powder is uniformly and stably dispersed
PT) multifunctional piezoelectric ceramics, in which BT flake powder in the slurry; this phenomenon ensures the density of the sample. How-
is chosen as the template powder. This printing is characterized by the ever, the size of the powder and the solid content of the slurry should be
improvement in the nozzle of the printing device by introducing a baf- controlled during preparation to ensure that the slurry can be extruded
fle at the nozzle, generating lateral shear force when the slurry flows smoothly. However, the slurry contains different additives, such as sur-
through the nozzle (Fig. 12a); additionally, it achieves the orientation factants, dispersants and binders, which may lead to the formation of

136
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

Fig. 13. Principle of IJP printing technology and two types of inkjet mechanisms.

various defects in the final part after sintering. These defects are related pension, the driving parameters of the print head, and the diameter and
to the removal of binders and additives that lead to volume shrinkage height of the columns to prepare the microcolumn array structures are
and crack formation in the final 3D printed part, resulting in densifica- explored. After sintering, the ceramic micropillars are dense (Fig. 14b),
tion and poor mechanical strength [90], which are issues that must be and these structures greatly improve the performance levels of imaging
addressed in the existing direct-write forming technology. probes with 1–3 ceramic polymer composites and the performance lev-
els of microdeformation mirrors for optical adaptive systems, which are
2.2.2. IJP more widely used in ultrasonic transducers and thus improve the spa-
In the field of ceramics, IJP is mostly used for ceramic printing, which tial resolution of ultrasound probes. Inkjet printing is used in the field
plays a decorative role; IJP is a common printing technology in indus- of lead-based piezoelectric ceramics and has been studied for lead-free
trial production to date. Ceramic powders are mostly used as pigments piezoelectric ceramics. Wagata et al. [103] have used BT precursor so-
to be combined on the surfaces of organic carriers by inkjet printing. lution for IJP for preparing a BT pattern. Unlike the conventional IJP
Inkjet molding 3D printing has evolved from the layer-by-layer super- method, this ink-jet technique uses a precursor solution deposited on
position of flat shapes into a solid. Inkjet printers are mainly divided a heated substrate, which fundamentally avoids the occurrence of hole
into two modescontinuous-jet and drop-on-demand to form air pressure plugging. The ceramic precursors are deposited by an inkjet at 360 °C
pulses to achieve the on-demand spraying of droplets. In the drop-on- and then heat-treated at 650 °C for 4 h to prepare a crystalline BT dot
demand mode, the nozzle is divided into two mechanisms—heating jet matrix. The size and height of a dot are controlled by adjusting the con-
and piezoelectric jet—and then controlled by a computer to achieve centration of the solution and the number of droplets. In addition, the
slurry jet molding in a preset area [91] (Fig. 13). In the 1990s, the tech- researchers prepare dot arrays of different diameters by controlling the
nology of preparing ceramics using ink-jet printing technology emerged, droplet concentration and volume (Fig. 14c).
mostly with ZrO2 and TiO2 ceramics [92,93]. To date, inkjet printing Similar to inkjet printing is binder jetting. Unlike inkjet printing,
technology is widely used in solar cells [94,95], sensors [96,97], elec- binder jet technology uses an inkjet print head to spray an adhesive onto
tronic circuits [98,99] and other fields. A key step in inkjet printing the powder, bonding layers of powder in a selected area. Each layer of
and molding technology is the preparation of ceramic ink; a mixture of powder is combined into one by the penetration of the binder. Stacking
ceramic powders, binders, and other organic additives are formulated. in this manner creates a three-dimensional structure of the object. The
Ceramic inks require suitable viscosity, surface tension, electrical con- binder jetting technology has the advantages of a simple manufacturing
ductivity, high solid content, and fast drying rate values. In addition, the method, no material size restriction, and high practicality, which is suit-
printing results depend on the setting of various printing parameters. able for the manufacturing of amorphous devices [104]. Gaytan et al.
Derby B et al. [100] have conducted experiments on the prepara- [105] have prepared BT ceramics for use as ceramic capacitors and sen-
tion of PZT piezoelectric ceramics by multigroup inkjet printing using sors using the binder jetting technology and modified the build param-
an azeotropic mixture of methyl ethyl ketone and anhydrous ethanol eters and sintering profiles to optimize the obtained density and crystal
(MEK/EtOH) (67/33 wt.%) as a medium, and the two types of PZT structure. Printed samples were obtained at densities of 3.93 g/cm3 ,
suspensions are experimentally investigated by direct inkjet printing d33 values of 74.1 pC/N, and relative permittivity values of 8.6–6.23
at 25 °C and 120 °C, respectively. The effects of processing parame- at frequencies ranging from 12.4 to 18 GHz. By studying the binder
ters, such as mixing time and temperature, on the optimization of vi- dose and the sintering temperature, it was concluded that the density
able jet viscosity are investigated. This investigation is followed by a of the sintered sample is inversely proportional to the binder saturation
study of the dispersant and solvent composition to produce an inkjet- and inversely proportional to the sintering temperature. Sufifiiarov et al.
ready Pb(Zr0.53 Ti0.47 )O3 (PZT)−5H powder suspension with a solid con- [106] prepared barium titanate piezoelectric ceramic samples using the
tent reaching 40 vol.%. The powder suspension is made with a 35% binder jetting technology, and two initial powders with different grain
PZT suspension. These are sintered to full density, with less than 1% size distributions were investigated. The influence of the sintering pro-
porosity and no significant distortion (Fig. 14a). At the beginning of the cess and the grain size distribution of the raw material on the grain size
21st century, R. Noguera’s team [101,102] have realized the printing of and functional properties was investigated. After the experiments, the
a series of micro-PZT columns with resolutions reaching 50 𝜇m using a piezoelectric coefficient of the fine unimodal powder sample was 183
piezoelectric-driven drop-on-demand IJP technique with a 10 vol.% PZT pC/N, which was greatly higher than that of the coarse unimodal pow-
solution. The influencing factors related to the preparation of the sus- der (118 pC/N). The effect of binder saturation on the sintering pattern

137
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

Fig. 14. Various complex structures of piezoelectric ceramic prepared by IJP printing technology. (a) Stroboscopic image of a PZT suspension being delivered by a
single ink-jet printhead and images of printed objects from green body to sintered ceramics [100]; (b) PZT piezoelectric array [101]; (c) Laser microscopic images
of BT dot patterns [103].

is also tested. Schult et al. [107] studied the printing of porous barium and melted into a semiliquid state inside the nozzle and moves accord-
titanate ceramics. It was found that as the size of the powder increased, ing to a trajectory set by a computer. Additionally, the viscous forming
the binder saturation inside the blank decreased and the volume shrink- material and support material are selectively coated on the table, and
age after sintering also decreased significantly. However, binder jetting the cross-sectional profile forms after rapid curing. After the first layer
is not actually widely used in the piezoelectric ceramics field due to its forms, the nozzle rises to a specific height for the next layer of coating,
low resolution, low accuracy, and low printing efficiency. Stability is not and the layers are stacked to form a three-dimensional product (Fig. 15).
guaranteed due to the easy clogging of the binder, the inhomogeneous The ambient temperature of the table housing must be controlled dur-
stresses generated by the nozzle, and the easy appearance of cracks be- ing the process. Initially, FDM molding technology was mostly applied
tween the layers. This also limits the development of such methods in to the deposition processes of plastic objects, and it was difficult to use
the piezoelectric ceramics community. Huang et al. [108] proposed an for advanced ceramics and metals [111]. With continuous research on
inorganic colloidal binder that can solve the problems of nozzle clogging deposition processes, examples of ceramic preparation using FDM tech-
and particle settling. Inorganic colloidal binders have also been used to nology have gradually emerged.
successfully print zirconium dioxide ceramic parts. As a breakthrough At Rutgers University, USA, Danforth S C et al. [112] have patented
in binder injection, it also provides new ideas for the extension of this the first fusion deposited ceramic (FDC) technique for FDM technology.
technique in the piezoelectric ceramics field. In this method, polymers are premixed with ceramic powders. The ce-
IJP forming does not require the assembly of a support structure, and ramic particles are used to form thin filaments drawn from a spool and
the forming process is directly cured and formed without laser technol- fed into a heated extruder nozzle that follows a computer-set route to ob-
ogy. Moreover, inkjet printing has advantages regarding printing costs, tain the final printed model. A. Safari et al. [113] successfully printed
and it is simpler and more effective than traditional processes in terms PZT piezoelectric ceramics using FDC, with a sample having a d33 of
of shape and accuracy control [109]. The technical difficulties of inkjet 397 ± 16 (pC/N). The sample has a strong bond between the printed
molding lie in the configuration of the printing paste. Due to the addi- layers, and the sintered relative density of the fabricated parts reaches
tion of various additives in the paste, the uniformity of the paste density 95%. At the beginning of the 21st century, Fafari. A. et al. [114] im-
must be ensured to guarantee the densities of the printed blanks. In ad- proved the conventional FDM device and successfully developed a mul-
dition, it is necessary to ensure that the fineness of the powder in the timaterial deposition system (FDMM) with a multilayer PZT design in-
slurry matches the size of the printhead; otherwise, it is easy to cause cluding two different piezoelectric electroactive materials (soft PZT and
nozzle blockage and interrupt printing. hard PZT) deposited in a layer-by-layer manner with a layer thickness
of 250 μm (Fig 16a). No defects are observed at the interface of hard
2.2.3. FDM PZT and soft PZT by electron microscopy (Fig 16b). In addition, a mul-
FDM is a process successfully developed by the American scholar tilayer piezoelectric element transducer is also printed (Fig 16c). In this
Dr. Scott Crump [110] in 1988; after continuous processing and mod- structure, each layer is adjacent to each other and spaced 76 𝜇m apart.
ification, FDM has become a common additive manufacturing method. On the next layer, it’s a different material. This structure can rotate in
The raw material is a hot-melting filamentary material, which is intro- the X and Y directions. It provides a new idea for the printing of com-
duced into the nozzle with a mechanical device; the material is heated plex transducer. Most of the existing prints on piezoelectric ceramics

138
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

Fig. 15. Principle of FDM printing technology.

Fig. 16. (a) Multimaterial deposition equipment for FDM printing technology [116]; (b-c) Multi-material multilayer piezoelectric transducer and sensor fabricated
by FDM printing technology [114].

are PZT-based. In the field of lead-free piezoelectric ceramics, Kim et al. 3. Outlook
[115] have printed barium titanate/polyvinylidene fluoride (BT/PVDF)
nanocomposites using FDM technology. The nanocomposite combines 3D printing is an efficient and fast molding method with great
the functional properties of barium titanate (piezoelectric, pyroelectric prospects in the field of piezoelectric ceramics; 3D printing processes
and dielectric) with the flexibility and lightness of polyvinylidene flu- can achieve high-precision and high-efficiency molding. However, the
oride. The electrical properties are investigated, and the piezoelectric existing 3D printing processes of piezoelectric ceramics are in their ini-
coefficient of the thermally polarized nanocomposite is determined to tial stages. There are many difficulties to overcome in the future, and
be three times higher than that of the solvent-cast nanocomposite with many innovations and challenges must be explored. Many problems and
a d33 of 21 × 10−3 (PC/N), which is a 2.3-fold increase relative to the challenges bring new opportunities for the development of 3D printing
solvent-cast nanocomposite. This increase implies that the 3D printing in the field of piezoelectric ceramics. In the future, the development
process has a great impact on the piezoelectric properties, as it provides direction will mainly focus on the following aspects:
uniform dispersion, reduces porosity and cracking, and mitigates the
agglomeration of BT nanoparticles. 1) An important factor for piezoelectric ceramic printing is to ensure
Fused deposition molding does not require laser assistance and can that the ceramic slurry has a high solid content and low viscosity.
be directly cured into a shape, with low cost, no environmental pol- Therefore, it is necessary to add dispersants, binders and other or-
lution, and easy and fast post maintenance. When building a model, ganic additives to the slurry configuration process, leading to many
it is usually necessary to design an auxiliary support structure, and problems in degreasing, such as an excessively long degreasing time,
the support structure must be processed after printing. In the field of easily appearing pores inside the sample, sample deformation and
piezoelectric ceramics, there are few piezoelectric ceramic filaments on lack of density. Therefore, to ensure the performance of the samples,
the market; therefore, researchers to date are working on fused depo- the addition of organic additives should be minimized, and research
sition molding using composite materials to achieve the same perfor- on binders and dispersants should be strengthened to improve their
mance as piezoelectric ceramics. Additionally, the printing accuracy of stability and dispersibility characteristics.
fused deposition is lower than that of other printing methods, and the 2) Regarding ceramic properties, although some of the piezoelectric ce-
surface streaks of the formed parts are more obvious. Since the fila- ramic samples manufactured by 3D printing reach an ideal state,
ments are stacked in a fused state, the bonding forces between the lay- most samples fail to achieve the intrinsic properties and must be
ers are limited, resulting in a weak structural strength in the thickness improved concerning their paste configuration, process, etc.; by im-
direction. proving the properties,the printed samples can reach their ideal per-

139
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

formance levels. It is possible to improve the performance levels of [15] L. García-Gancedo, S.M. Olhero, F.J. Alves, J.M.F. Ferreira, C.E.M. Demoré,
piezoelectric ceramics by modifying them. In recent years, research S. Cochran, T.W. Button, Application of gel-casting to the fabrication of 1–3 piezo-
electric ceramic–polymer composites for high-frequency ultrasound devices, J. Mi-
on the weaving of piezoelectric ceramics has gradually increased, cromech. Microeng 22 (2012).
and high-performance multisystem piezoelectric ceramics are one [16] K. Zhu, H. Wang, J. Qiu, J. Luo, H. Ji, Fabrication of
of the future research directions for the directional arrangement of 0.655Pb(Mg1/3 Nb2/3 )O3 -0.345PbTiO3 functionally graded piezoelectric actu-
ator by tape-casting, J. Electroceram. 27 (2011) 197–202.
the internal grains of piezoelectric ceramics to obtain better perfor- [17] D.E. Yunus, R. He, W. Shi, O. Kaya, Y. Liu, Short fiber reinforced 3d printed ceramic
mance levels. composite with shear induced alignment, Ceram. Int. 43 (2017) 11766–11772.
3) The existing 3D printing piezoelectric ceramic objects are mostly [18] H. Li, Y. Li, R. Wang, R. Cao, Synthesis and electrochemical capacitor performance
of mesostructured nickel oxide/carbon composites by a co-casting method, J. Alloys
lead-based piezoelectric ceramics; although high-performance piezo-
Compd. 481 (2009) 100–105.
electric ceramics can be obtained, lead is a toxic element. There [19] H. Jantunen, T. Hu, A. Uusimäki, S. Leppävuori, Tape casting of ferroelectric, di-
are many environmental and human health hazards resulting electric, piezoelectric and ferromagnetic materials, J. Eur. Ceram. Soc. 24 (2004)
1077–1081.
from the preproduction, use and post processing of these mate-
[20] R. He, W. Liu, Z. Wu, D. An, M. Huang, H. Wu, Q. Jiang, X. Ji, S. Wu, Z. Xie, Fabrica-
rials;therefore,the printing research on lead-free piezoelectric ce- tion of complex-shaped zirconia ceramic parts via a DLP- stereolithography-based
ramics should be increased. Improving the performance levels of 3D printing method, Ceram. Int. 44 (2018) 3412–3416.
lead-free piezoelectric ceramics can be achieved through high- [21] C. Chen, X. Wang, Y. Wang, D. Yang, F. Yao, W. Zhang, B. Wang, G.A. Sewvandi,
D. Yang, D. Hu, Additive manufacturing of piezoelectric materials, Adv. Funct.
performance and high-efficiency processing; this action should be Mater. 30 (2020).
performed in more areas to replace lead-based piezoelectric ceram- [22] S. Bodkhe, P. Ermanni, Challenges in 3D printing of piezoelectric materials, Multi-
ics. To date, the 3D printing of barium titanate and potassium sodium functional Mater. 2 (2019).
[23] A. Goulas, R.J. Friel, Laser sintering of ceramic materials for aeronautical and as-
niobate piezoelectric ceramics has been studied, and certain results tronautical applications, Laser Addit. Manuf. (2017) 373–398.
have been achieved. Through continuous research, the performance [24] P. Iljaszewicz, T. Łusiak, A. Pastuszak, A. Novak, Aerodynamic analysis of the air-
levels of lead-free piezoelectric ceramics will hopefully reach those craft model made with the 3D printing method, Transp. Res. Procedia 51 (2020)
118–133.
of lead-based piezoelectric ceramics and be widely used in the near [25] C. Guttridge, A. Shannon, A. O’Sullivan, K.J. O’Sullivan, L.W. O’Sullivan, Biocom-
future. patible 3D printing resins for medical applications: a review of marketed intended
use, biocompatibility certification, and post-processing guidance, Ann. 3D Print.
Med 5 (2022).
Declaration of Competing Interest [26] S.H. Lee, H.W. Kim, H.J. Park, Plaque removal effectiveness of 3D printed dental
hygiene chews with various infill structures through artificial dog teeth, Heliyon 8
We declare that we have no financial and personal relationships with (2022) e09096.
[27] R. Muvunzi, K. Mpofu, I. Daniyan, F. Fameso, Analysis of potential materials for
other people or organizations that can inappropriately influence our local production of a rail car component using additive manufacturing, Heliyon 8
work, there is no professional or other personal interest of any nature (2022) e09405.
or kind in any product, service and company. [28] B.T. Teweldebrhan, P. Maghelal, A. Galadari, Impact of 3D printing on car shipping
supply chain logistics in the Middle East, AJSL 38 (2022) 181–196.
[29] C. Wang, S. Wu, Z. Li, S. Chen, A. Chen, C. Yan, Y. Shi, H. Zhang, P. Fan, 3D
Fundings printed porous biomass–derived SiCnw/SiC composite for structure–function in-
tegrated electromagnetic absorption, Virtual Phys. Prototyping 17 (2022) 718–
733.
This work was financially supported by the Scientific Research Fund- [30] A. Sotov, A. Kantyukov, A. Popovich, V. Sufiiarov, LCD-SLA 3D printing of BaTiO3
ing Project of the Educational Department of Liaoning Province in 2020, piezoelectric ceramics, Ceram. Int. 47 (2021) 30358–30366.
[31] Y. Zhang, Z. Dong, C. Li, H. Du, N.X. Fang, L. Wu, Y. Song, Continuous 3D printing
grant number LQ2020008.
from one single droplet, Nat. Commun. 11 (2020) 4685.
[32] X. Xu, P.Robles Martinez, C.M. Madla, F. Joubert, A. Goyanes, A.W. Basit, S. Gais-
References ford, Stereolithography (SLA) 3D printing of an antihypertensive polyprintlet: case
study of an unexpected photopolymer-drug reaction, Addit. Manuf. 33 (2020).
[1] G. Fritz, M. Alshawabkeh, L.M. Faller, Additively manufactured soft linear sensor, [33] J.R.C. Dizon, A.H. Espera, Q. Chen, R.C. Advincula, Mechanical characterization
Mater. Today: Proc. (2022). of 3D-printed polymers, Addit. Manuf. 20 (2018) 44–67.
[2] P. Mehrdel, S. Karimi, L.J. Farre, J. Casals-Terre, PorTable 3D-printed sensor to [34] Y. Peng, S. Jiang, L. Xia, X. Yin, B. Yu, L. Qian, Direct ink writing combined with
measure ionic strength and pH in buffered and non-buffered solutions, Food Chem. metal-assisted chemical etching of microchannels for the microfluidic system ap-
344 (2021) 128583. plications, Sens. Actuators A 315 (2020).
[3] S. Matsuda, T. Fujii, N. Nakada, T. Karaki, T. Kakuda, Fabrication of three-dimen- [35] B.D. Young, B. Gamboa, A.S. Bhalla, R. Guo, Current status of functional and mul-
sional piezoelectric ceramics using the dispenser system, J. Microelectron. Electron. tifunctional materials for 3D microfabrication: an overview, Ferroelectrics 555
Packag 16 (2019) 136–140. (2020) 15–56.
[4] B.S. Kim, J.H. Ji, J.H. Koh, Improved strain and transduction values of low-tem- [36] P. Chen, H. Cai, Z. Li, M. Li, H. Wu, J. Su, S. Wen, Y. Zhou, J. Liu, C. Wang, C. Yan,
perature sintered CuO-doped PZT-PZNN soft piezoelectric materials for energy har- Y. Shi, Crystallization kinetics of polyetheretherketone during high temperature-s-
vester applications, Ceram. Int. 47 (2021) 6683–6690. elective laser sintering, Addit. Manuf. 36 (2020).
[5] J. Guo, B. Tong, J. Jian, J. Chen, T. Zhou, X. Shang, J. Cheng, Enhanced trans- [37] Q. Chen, B. Zou, Q. Lai, Y. Wang, R. Xue, H. Xing, X. Fu, C. Huang, P. Yao, A study
duction coefficient in piezoelectric PZT ceramics by mixing powders calcined at on biosafety of HAP ceramic prepared by SLA-3D printing technology directly, J.
different temperatures, J. Eur. Ceram. Soc. 40 (2020) 3348–3353. Mech. Behav. Biomed. Mater. 98 (2019) 327–335.
[6] E.R. Cholleti, A Review on 3D printing of piezoelectric materials, IOP Conference [38] T. Ching, Y. Li, R. Karyappa, A. Ohno, Y.C. Toh, M. Hashimoto, Fabrication of inte-
Series: Materials Science and Engineering, 455 (2018). grated microfluidic devices by direct ink writing (DIW) 3D printing, Sens. Actuators
[7] C.Y. Liaw, M. Guvendiren, Current and emerging applications of 3D printing in B 297 (2019).
medicine, Biofabrication 9 (2017) 024102. [39] X. Gan, J. Wang, Z. Wang, Z. Zheng, M. Lavorgna, A. Ronca, G. Fei, H. Xia, Simul-
[8] J. Xia, Y. Yang, C. Hu, R. Meng, Q. Jiang, R. Liu, Y. Yu, Z. Sheng, F. Yan, L. Zhang, taneous realization of conductive segregation network microstructure and minimal
Z. Shi, H. Zheng, W. Qiu, Evaluation of brain tumor in small animals using plane surface porous macrostructure by SLS 3D printing, Mater. Des. 178 (2019).
wave-based power doppler imaging, Ultrasound Med. Biol. 45 (2019) 811–822. [40] M. Heidari Rarani, M. Rafiee Afarani, A.M. Zahedi, Mechanical characterization of
[9] M.S. Martins, V. Correia, S. Lanceros-Mendez, J.M. Cabral, J.G. Rocha, Compar- FDM 3D printing of continuous carbon fiber reinforced PLA composites, Compos.
ative finite element analyses of piezoelectric ceramics and polymers at high fre- B\ 175 (2019).
quency for underwater wireless communications, Procedia Eng. 5 (2010) 99–102. [41] J. Yus, Z. Gonzalez, A.J. Sanchez Herencia, A. Sangiorgi, N. Sangiorgi, D. Gar-
[10] S. Roundy, P.K. Wright, A piezoelectric vibration based generator for wireless elec- dini, A. Sanson, C. Galassi, A. Caballero, J. Morales, B. Ferrari, Semiconductor wa-
tronics, Smart Mater. Struct. 13 (2004) 1131–1142. ter-based inks: miniaturized NiO pseudocapacitor electrodes by inkjet printing, J.
[11] J.M. Mattox, Additive manufacturing and its implications for military ethics, J. Eur. Ceram. Soc. 39 (2019) 2908–2914.
Military Ethics 12 (2013) 225–234. [42] Y. Chen, X. Bao, C.M. Wong, J. Cheng, H. Wu, H. Song, X. Ji, S. Wu, PZT ceramics
[12] S.B. Stephan Schmidt, Hans Immich, Ceramic matrix composites a challenge in fabricated based on stereolithography for an ultrasound transducer array applica-
space-propulsion technology applications, Int. J. Appl. Ceram. Technol. (2005). tion, Ceram. Int. 44 (2018) 22725–22730.
[13] N. Lv, C. Zhong, L. Wang, Bending vibration characteristics of the piezoelectric [43] D.I. Woodward, C.P. Purssell, D.R. Billson, D.A. Hutchins, S.J. Leigh, Addi-
composite double laminated vibrator, Ceram. Int. 47 (2021) 31259–31267. tively-manufactured piezoelectric devices, Physica Status Solidi(a) 212 (2015)
[14] H. Wang, X. Zhai, J. Xu, L. Yang, Effect of sintering time on structure and properties 2107–2113.
in CuO-doping KNN-LS-BF piezoelectric ceramics, J. Wuhan University of Technol. [44] Y.Y. Li, L.T. Li, B. Li, Direct ink writing of 3–3 piezoelectric composite, J. Alloys
Mater. Sci. Ed. 34 (2019) 308–311. Compd. 620 (2015) 125–128.

140
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

[45] W. Wang, J. Sun, B. Guo, X. Chen, K.P. Ananth, J. Bai, Fabrication of piezoelectric [77] K. Fu, Y. Wang, C. Yan, Y. Yao, Y. Chen, J. Dai, S. Lacey, Y. Wang, J. Wan, T. Li,
nano-ceramics via stereolithography of low viscous and non-aqueous suspensions, Z. Wang, Y. Xu, L. Hu, Graphene oxide-based electrode inks for 3D-printed lithi-
J. Eur. Ceram. Soc. 40 (2020) 682–688. um-ion batteries, Adv. Mater. 28 (2016) 2587–2594.
[46] W. Chen, F. Wang, K. Yan, Y. Zhang, D. Wu, Micro-stereolithography of KNN-based [78] J. Cesarano, III, P.D. Calvert, Freeforming objects with low-binder slurry, 2000-02-
lead-free piezoceramics, Ceram. Int. 45 (2019) 4880–4885. 22.
[47] C. Huang, J. Xu, Z. Fang, D. Ai, W. Zhou, L. Zhao, J. Sun, Q. Wang, Effect of [79] R.L. Truby, J.A. Lewis, Printing soft matter in three dimensions, Nature 540 (2016)
preparation process on properties of PLZT (9/65/35) transparent ceramics, J. Al- 371–378.
loys Compd. 723 (2017) 602–610. [80] A. Gaddam, D.S. Brazete, A.S. Neto, B. Nan, H.R. Fernandes, J.M.F. Ferreira, Robo-
[48] R.E.J.L. EGERTON, Hot pressing of potassium-sodium niobates, J. Am. Ceram. Soc. casting and surface functionalization with highly bioactive glass of ZrO2 scaffolds
45 (5) (1962) 209–213. for load bearing applications, J. Am. Ceram. Soc. 105 (2021) 1753–1764.
[49] J. Cheng, Y. Chen, J.W. Wu, X.R. Ji, S.H. Wu, 3D Printing of BaTiO(3) piezoelectric [81] S. Tagliaferri, A. Panagiotopoulos, C. Mattevi, Direct ink writing of energy materi-
ceramics for a focused ultrasonic array, Sensors 19 (2019). als, Mater. Adv. 2 (2021) 540–563.
[50] Y. Zeng, L. Jiang, Y. Sun, Y. Yang, Y. Quan, S. Wei, G. Lu, R. Li, J. Rong, Y. Chen, [82] J.E. Smay, J. Cesarano, B.A. Tuttle, J.A. Lewis, Directed colloidal assembly of linear
Q. Zhou, 3D-printing piezoelectric composite with honeycomb structure for ultra- and annular lead zirconate titanate arrays, J. Am. Ceram. Soc. 87 (2004) 293–295.
sonic devices, Micromachines 11 (2020). [83] B.A. Tuttle, J.E. Smay, J. Cesarano, J.A. Voigt, T.W. Scofield, W.R. Olson,
[51] A. Safari, M. Allahverdi, E.K. Akdogan, Solid freeform fabrication of piezoelectric J.A. Lewis, Robocast Pb(Zr0.95 Ti0.05 )O3 ceramic monoliths and composites, J. Am.
sensors and actuators, J. Mater. Sci. 41 (2006) 177–198. Ceram. Soc. 84 (2001) 872–874.
[52] M.L. Griffith, T.M. Chu, W. Wagner, H. J.W., Ceramic Stereolithography for Invest- [84] Z. Li, J. Li, H. Luo, X. Yuan, X. Wang, H. Xiong, D. Zhang, Direct ink writing of 3D
ment Casting and Biomedical Applications, (1995). piezoelectric ceramics with complex unsupported structures, J. Eur. Ceram. Soc.
[53] X. Liu, B. Zou, H. Xing, C. Huang, The preparation of ZrO2 -Al2O3 composite ce- 42 (2022) 3841–3847.
ramic by SLA-3D printing and sintering processing, Ceram. Int. 46 (2020) 937–944. [85] H. Kim, A. Renteria-Marquez, M.D. Islam, L.A. Chavez, C.A. Garcia Rosales,
[54] L.C. Hwa, S. Rajoo, A.M. Noor, N. Ahmad, M.B. Uday, Recent advances in 3D print- M.A. Ahsan, T.L.B. Tseng, N.D. Love, Y. Lin, Fabrication of bulk piezoelectric and
ing of porous ceramics: a review, Curr. Opin. Solid State Mater. Sci. 21 (2017) dielectric BaTiO3 ceramics using paste extrusion 3D printing technique, J. Am. Ce-
323–347. ram. Soc. 102 (2018) 3685–3694.
[55] J.S. Yun, T.W. Park, Y.H. Jeong, J.H. Cho, Development of ceramic-reinforced pho- [86] Z. Wang, X. Yuan, J. Yang, Y. Huan, X. Gao, Z. Li, H. Wang, S. Dong, 3D-printed
topolymers for SLA 3D printing technology, Appl. Phys. A 122 (2016). flexible, Ag-coated PNN-PZT ceramic-polymer grid-composite for electromechani-
[56] S. Zakeri, M. Vippola, E. Levänen, A comprehensive review of the photopolymer- cal energy conversion, Nano Energy 73 (2020).
ization of ceramic resins used in stereolithography, Addit. Manuf. 35 (2020). [87] Y. Li, L. Li, B. Li, Direct ink writing of three-dimensional (K, Na)NbO(3)-based
[57] O. Dufaud, H. Le gall, S. Corbel, Application of stereolithography to chemical en- piezoelectric ceramics, Materials 8 (2015) 1729–1737.
gineering, Chem. Eng. Res. Des. 83 (2005) 133–138. [88] Y. Saito, H. Takao, T. Tani, T. Nonoyama, K. Takatori, T. Homma, T. Nagaya,
[58] O. Dufaud, S. Corbel, Oxygen diffusion in ceramic suspensions for stereolithogra- M. Nakamura, Lead-free piezoceramics, Nature 432 (2004).
phy, Chem. Eng. J. 92 (2003) 55–62. [89] R.L. Walton, M.J. Brova, B.H. Watson, E.R. Kupp, M.A. Fanton, R.J. Meyer,
[59] O. Dufaud, P. Marchal, S. Corbel, Rheological properties of PZT suspensions for G.L. Messing, Direct writing of textured ceramics using anisotropic nozzles, J. Eur.
stereolithography, J. Eur. Ceram. Soc. 22 (2002) 2081–2092. Ceram. Soc. 41 (2021) 1945–1953.
[60] J. Cheng, Y. Chen, J.W. Wu, X.R. Ji, S.H. Wu, 3D Printing of BaTiO3 piezoelectric [90] E. Ordoñez, J.M. Gallego, H.A. Colorado, 3D printing via the direct ink writing
ceramics for a focused ultrasonic array, Sensors 19 (2019). technique of ceramic pastes from typical formulations used in traditional ceramics
[61] C.Z. Hamid Chabok, Yong Chen, Arash Eskandarinazhad, Qifa Zhou, Kirk Shung, industry, Appl. Clay Sci. 182 (2019).
Ultrasound Transducer Array Fabrication Based on Additive Manufacturing of [91] B. Derby, Inkjet printing of functional and structural materials: fluid property re-
Piezocomposites, (2012) 433. quirements, feature stability, and resolution, Annu. Rev. Mater. Res. 40 (2010)
[62] Z. Chen, X. Song, L. Lei, X. Chen, C. Fei, C.T. Chiu, X. Qian, T. Ma, Y. Yang, K. Shung, 395–414.
Y. Chen, Q. Zhou, 3D printing of piezoelectric element for energy focusing and [92] E.P. Simonenko, A.S. Mokrushin, N.P. Simonenko, V.A. Voronov, V.P. Kim,
ultrasonic sensing, Nano Energy 27 (2016) 78–86. S.V. Tkachev, S.P. Gubin, V.G. Sevastyanov, N.T. Kuznetsov, Ink-jet printing
[63] K. Liu, C. Zhou, J. Hu, S. Zhang, Q. Zhang, C. Sun, Y. Shi, H. Sun, C. Yin, Y. Zhang, of a TiO2 –10%ZrO2 thin film for oxygen detection using a solution of metal
Y. Fu, Fabrication of barium titanate ceramics via digital light processing 3D alkoxoacetylacetonates, Thin. Solid. Films 670 (2019) 46–53.
printing by using high refractive index monomer, J. Eur. Ceram. Soc. 41 (2021) [93] Q.F. Xiang, J.R.G. Evans, M.J. Edirisinghe, P.F. Blazdell, Solid freeforming of ce-
5909–5917. ramics using a drop-on-demand jet printer, Proc. Inst. Mech. Eng., Part B 211
[64] Z. Jiang, L. Cheng, Y. Zeng, Z. Zhang, Y. Zhao, P. Dong, J. Chen, 3D printing of (2005) 211–214.
porous scaffolds BaTiO3 piezoelectric ceramics and regulation of their mechanical [94] C.N. Hoth, P. Schilinsky, S.A. Choulis, C.J. Brabec, Printing highly efficient organic
and electrical properties, Ceram. Int. 48 (2022) 6477–6487. solar cells, Nano Lett. 8 (2008) 2806–2813.
[65] X. Chen, J. Sun, B. Guo, Y. Wang, S. Yu, W. Wang, J. Bai, Effect of the particle [95] C.N. Hoth, S.A. Choulis, P. Schilinsky, C.J. Brabec, High photovoltaic performance
size on the performance of BaTiO3 piezoelectric ceramics produced by additive of inkjet printed polymer:fullerene blends, Adv. Mater. 19 (2007) 3973–3978.
manufacturing, Ceram. Int. 48 (2022) 1285–1292. [96] L.L. Lavery, G.L. Whiting, A.C. Arias, All ink-jet printed polyfluorene photosensor
[66] DECKARD, C.E., Method and apparatus for producing parts by selective sintering, for high illuminance detection, Org. Electron. 12 (2011) 682–685.
1996-11-22. [97] V. Dua, S.P. Surwade, S. Ammu, S.R. Agnihotra, S. Jain, K.E. Roberts, S. Park,
[67] A.N. Chen, M. Li, J.M. Wu, L.J. Cheng, R.Z. Liu, Y.S. Shi, C.H. Li, Enhancement R.S. Ruoff, S.K. Manohar, All-organic vapor sensor using inkjet-printed reduced
mechanism of mechanical performance of highly porous mullite ceramics with bi- graphene oxide, Angew. Chem. Int. Ed Engl. 49 (2010) 2154–2157.
modal pore structures prepared by selective laser sintering, J. Alloys Compd. 776 [98] V. Correia, K.Y. Mitra, H. Castro, J.G. Rocha, E. Sowade, R.R. Baumann,
(2019) 486–494. S. Lanceros-Mendez, Design and fabrication of multilayer inkjet-printed passive
[68] Y. Dong, S. Liu, A. Chen, S. Gao, H. Jiang, T. Yang, Near-zero-shrinkage Al2O3 components for printed electronics circuit development, J. Manuf. Process. 31
ceramic foams with coral-like and hollow-sphere structures via selective laser sin- (2018) 364–371.
tering and reaction bonding, J. Eur. Ceram. Soc. (2021). [99] B.J. Kang, C.K. Lee, J.H. Oh, All-inkjet-printed electrical components and circuit
[69] X. Zhang, F. Wang, Z. Wu, Y. Lu, X. Yan, M. Nastasi, Y. Chen, Y. Hao, X. Hong, fabrication on a plastic substrate, Microelectron. Eng. 97 (2012) 251–254.
B. Cui, Direct selective laser sintering of hexagonal barium titanate ceramics, J. [100] T. Wang, B. Derby, Ink-jet printing and sintering of PZT, J. Am. Ceram. Soc 88
Am. Ceram. Soc (2021). (2005) 2053–2058.
[70] M.V. Kuznetsov, I.V. Shishkovsky, Y.G. Morozov, I.P. Parkin, Design of three-di- [101] M. Lejeune, T. Chartier, C. Dossou-Yovo, R. Noguera, Ink-jet printing of ceramic
mensional functional articles via layer-by-layer laser sintering of exothermic pow- micro-pillar arrays, J. Eur. Ceram. Soc. 29 (2009) 905–911.
der mixtures, Mater. Manuf. Processes 23 (2008) 571–578. [102] R. Noguera, C. Dossou-Yovo, M. Lejeune, T. Chartier, Fabrication of 3D fine scale
[71] C. Shuai, G. Liu, Y. Yang, W. Yang, C. He, G. Wang, Z. Liu, F. Qi, S. Peng, Function- PZT components by ink-jet prototyping process, J. de Physique IV 128 (2005)
alized BaTiO3 enhances piezoelectric effect towards cell response of bone scaffold, 87–93.
Colloids Surf. B Biointerfaces 185 (2020) 110587. [103] H. Wagata, R. Gallage, M. Yoshimura, N. Matsushita, Patterning of BaTiO3 by inkjet
[72] F. Qi, N. Chen, Q. Wang, Preparation of PA11/BaTiO3 nanocomposite powders with deposition using a precursor solution, Mater. Sci. Eng. 161 (2009) 146–150.
improved processability, dielectric and piezoelectric properties for use in selective [104] X. Lv, F. Ye, L. Cheng, S. Fan, Y. Liu, Binder jetting of ceramics: powders,
laser sintering, Mater. Des. 131 (2017) 135–143. binders, printing parameters, equipment, and post-treatment, Ceram. Int. 45 (2019)
[73] E. Tarasova, I. Juravleva, I. Shishkovsky, R. Ruzhechko, Layering laser-assisted sin- 12609–12624.
tering of functional graded porous PZT ceramoplasts, Phase Transitions 86 (2013) [105] S.M. Gaytan, M.A. Cadena, H. Karim, D. Delfin, Y. Lin, D. Espalin, E. MacDonald,
1121–1129. R.B. Wicker, Fabrication of barium titanate by binder jetting additive manufactur-
[74] D.M. Gureev, R.V. Ruzhechko, I.V. Shishkovskii, Selective laser sintering of PZT ing technology, Ceram. Int. 41 (2015) 6610–6619.
ceramic powders, Tech. Phys. Lett. 26 (2000) 262–264. [106] V. Sufiiarov, A. Kantyukov, A. Popovich, A. Sotov, Structure and properties of bar-
[75] I. Shishkovsky, Y. Morozov, M. Kuznetsov, Layering fabrication, structure, and ium titanate lead-free piezoceramic manufactured by binder jetting process, Mate-
electromagnetic properties of perovskite phases by hybrid process: self-propa- rials 14 (2021).
gated high-temperature synthesis and selective laser sintering, Phase Transitions [107] M. Schult, E. Buckow, H. Seitz, Experimental studies on 3D printing of barium ti-
86 (2013) 1085–1093. tanate ceramics for medical applications, Current Directions Biomed. Eng. 2 (2016)
[76] S.A. Bernard, V.K. Balla, S. Bose, A. Bandyopadhyay, Direct laser processing 95–99.
of bulk lead zirconate titanate ceramics, Mater. Sci. Eng. B 172 (2010) 85– [108] S. Huang, C. Ye, H. Zhao, Z. Fan, Q. Wei, Binder jetting yttria stabilised zirconia
88. ceramic with inorganic colloid as a binder, Adv. Appl. Ceram. 118 (2019) 458–465.

141
D. Sun, Y. Lu and T. Karaki Resources Chemicals and Materials 2 (2023) 128–142

[109] Z. Zhu, Z. Gong, P. Qu, Z. Li, S.A. Rasaki, Z. Liu, P. Wang, C. Liu, C. Lao, Z. Chen, [113] A. Safari, E.K. Akdogan, Rapid prototyping of novel piezoelectric composites, Fer-
Additive manufacturing of thin electrolyte layers via inkjet printing of highly-stable roelectrics 331 (2006) 153–179.
ceramic inks, J. Adv. Ceram 10 (2021) 279–290. [114] M.A. Jafari, W. Han, F. Mohammadi, A. Safari, S.C. Danforth, N. Langrana, A novel
[110] C.S. SCOTT, Apparatus and method for creating three-dimensional objects, 2002- system for fused deposition of advanced multiple ceramics, Rapid Prototyping J. 6
4-25. (2000) 161–175.
[111] S.A. Gold, R. Strong, B.N. Turner, A review of melt extrusion additive manufac- [115] H. Kim, F. Torres, D. Villagran, C. Stewart, Y. Lin, T.L.B. Tseng, 3D printing of
turing processes: I. Process design and modeling, Rapid Prototyping J. 20 (2014) BaTiO3 /PVDF composites with electric in situ poling for pressure sensor applica-
192–204. tions, Macromol. Mater. Eng. 302 (2017).
[112] S.C. Danforth, M. Agarwala, A. Bandyopadghyay, N. Langrana, V.R. Jamalabad, A. [116] A. Hall, M. Allahverdi, E.K. Akdogan, A. Safari, Piezoelectric/electrostrictive mul-
Safari, R.v. Weeren, W.R. Priedeman, Solid freeform fabrication methods, 1999- timaterial PMN-PT monomorph actuators, J. Eur. Ceram. Soc. 25 (2005) 2991–
05-04. 2997.

142

You might also like