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Nanocomposite Creep
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Control of Epoxy Creep Using Graphene
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full papers A. Zandiatashbar et al.
Figure 2. a) Fracture surface of a sample with 0.1 wt% filling fraction showing individual GPLs and river pattern marks. b) Probability distribution
function of nanofiller size as observed on the fracture surface of nanocomposites with 0.1 and 0.5 wt% GPLs.
using the linear intercept method described in the ASTM by the function ε(t) ∼ t 1/q . The exponent q is 2.49 for epoxy
standard E112. Figure 2a shows a SEM image of the fracture and 4.71 for the nanocomposite. This functional form of the
surface of a sample with 0.1 wt% GPLs. Inclusions having pro- strain–time relationship results from a constitutive equation
jected dimensions of approximately 1 μm are clearly visible, of the form [Eq. (1)]:
along with river pattern marks produced during the fracture
∂ q σ (t) pq
process. The river pattern features are clearly distinct from ε(t) = (1)
the inclusions. Large domains of this type were inspected. To ∂t μc
quantify clustering, Figure 2b shows a plot of the inclusion size
for the viscoelastic body, where σ is the stress, and μc and
distribution in composites with 0.1 and 0.5 wt% GPLs. The
p are constants. Evolution equations of this type have been
distribution is fairly broad in both cases, and shifts to larger
used to represent the mechanical behavior of complex vis-
inclusion sizes as the GPL fraction increases. Agglomeration
coelastic liquids and solids,[21] especially glasses,[22] and may
is observed at all filling fractions (see the tail of the distribu-
be expressed formally in terms of fractional calculus.[23] They
tion), but it is more pronounced at higher filler loading. The
lead to slow, power law relaxation behavior and are indicative
0.1 wt% composite has the largest fraction of inclusions with
of hierarchical relaxation processes taking place in the mate-
projected dimensions below 1 μm, that is, individual GPLs.
rial. Multiple molecular-scale mechanisms may lead to this
The curves in Figure 1 can be approximated with a power
type of relaxation, but the specific mechanism taking place in
law function of time. Figure 3 shows the 40 MPa curves for
molecular networks is not entirely understood at present.
pristine epoxy and 0.1 wt% GPLs obtained at room tem-
perature in log–log coordinates. The curve is approximated
2.2. Macroscopic Creep Behavior at Elevated Temperatures
(20 MPa). To this end we consider the 0.1 wt% GPL system.
Figure 4 shows the creep strain versus time for both pristine
and nanocomposite samples at room temperature and at T =
40 and 55 °C. At room temperature the curves corresponding
to the two materials overlap (see also Figure 1). However,
0.1
differences are seen as the temperature increases. At 55 °C
the epoxy creeps significantly more than the nanocomposite.
Neat Epoxy The difference is observed mostly in the transient part of
GPL/Epoxy 0.1 wt%
the creep curve, with the creep rates in the steady-state part
being relatively close to each other.
10 100 1000 10000 100000 The data in Figure 1 and Figure 4 indicate that the
Log(Time) molecular mechanisms leading to differences between pris-
Figure 3. Log–log plot of room-temperature creep strain versus time tine and filled epoxy, that is, those producing more deforma-
for neat epoxy and epoxy–0.1 wt% GPL showing a power law creep tion in unfilled epoxy, are activated by temperature (T) and
compliance function. stress (σ). Let us consider that these thermally activated
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Control of Epoxy Creep Using Graphene
25
20 1E-5
15
10 o
T = 40 C
1E-6
5 o
T = 55 C
o
T = 40 C
o 1E-7
T = 23 C
0 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Strain
0 15000 30000 45000 60000 75000
Time (sec) Figure 5. Strain rate versus strain for neat epoxy and epoxy–0.1 wt% GPLs
at temperatures of 40 and 55 °C. Tests were performed at 20 MPa.
Figure 4. Creep strain versus time for neat epoxy and epoxy–0.1 wt%
GPL at a stress level of 20 MPa and temperatures of 23, 40, and 55 °C.
The strain rate versus strain plots corresponding to the
higher-temperature curves in Figure 4 are shown in Figure 5.
As the temperature increases, the strain rate differential at
processes can be described by an Arrhenius expression,
given strain between the nanocomposite and pristine epoxy
ε⋅ ∝ exp(−E a (σ )) kB T ), where Ea is the stress-dependent
increases. At larger strains, the strain rate of the composite is
activation energy and kB is the Boltzmann constant. At σ =
more than an order of magnitude smaller than that of epoxy.
20 MPa, the activation energy for creep in epoxy is 1.05 eV,
The difference between the two curves at T = 55 °C increases
while in the nanocomposite it becomes 1.12 eV. Given that
even more with time. This is a significant reduction of the
the difference between the creep of pure epoxy and that of
creep rate in conditions in which creep resistance is more
the nanocomposite depends strongly on temperature, the dif-
critical (higher temperatures and stresses).
ference in activation energy reported here is significant and
outside of the measurement noise. The atomistic/molecular
mechanisms leading to this difference are not fully under- 2.3. Comparison with the Creep of Epoxy–Carbon
stood at this time, but it is conjectured that the good bonding Nanotube Composites
between GPLs and epoxy (as shown in Reference [22]) has a
contribution. Another indication that individual GPLs bond The comparison of the results reported in the previous sec-
well with epoxy is provided by the nanoindentation tests dis- tion with the creep behavior of epoxy–CNT composites is of
cussed in Section 2.4. The comparison with data obtained for interest. To this end, samples of epoxy–SWNT and epoxy–
epoxy–SWNT and epoxy–MWNT (Section 2.3) also sheds MWNT were processed using the method employed for
light on this issue. epoxy–GPL. The filling fraction was selected as 0.1 wt% to
It is appropriate to inquire if these differences are due allow direct comparison with the GPL composite exhibiting
to the variation of the glass transition temperature, Tg, in optimal mechanical performance.
the nanocomposite relative to epoxy. Tg was measured using Figure 6 shows the creep strain versus time for neat epoxy
differential scanning calorimetry (DSC) for neat epoxy and and epoxy–GPL, epoxy–SWNT, and epoxy–MWNT compos-
nanocomposites of 0.1, 0.3, and 0.5 wt% GPLs. Samples were ites subjected to 20 MPa load at 55 °C. The curves for neat
heated and cooled in two cycles between room temperature epoxy and epoxy–GPL are identical to those in Figure 4. It
and 180 °C with a heating/cooling rate of 10 °C min−1 and is observed that the curves corresponding to the epoxy–CNT
5-min hold periods between heating and cooling cycles. Tg systems are very close to that for neat epoxy. The epoxy–GPL
was measured in the second heating cycle. The values range composite creeps significantly less than all other composites
between 73 and 79 °C for all these materials. While the mean studied. Differences are largely observed during the tran-
values of Tg seem to increase with the filler content, the sient part of creep, with the creep rates in the steady-state
experimental noise is rather large (±2 °C) and a clear state- regime being relatively close to each other at a given time.
ment cannot be made. However, the difference observed in This behavior is similar to that described previously[17] and
Figure 4 cannot be due to the small difference of Tg between is attributed to the fact that the bonding between the CNTs
the various materials, primarily because this argument pre- and epoxy is weaker than that between GPLs and epoxy.[24]
dicts the opposite trend relative to the experiment. At a given While the CNTs used in this work (and in Reference [17])
temperature, the nanocomposite is closer to its Tg than the are pristine, the GPL surface is functionalized[16] by the pres-
unfilled epoxy, which suggests that more creep should be ence of oxygen and OH groups, which enhance the interac-
observed in epoxy–GPL. tion with the epoxy matrix. The warped configuration of most
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full papers A. Zandiatashbar et al.
GPL inclusions is also a factor which may contribute to the where a, ν, and P0 are the contact radius, Poisson’s ratio, and
slowing down of creep in this system. the indentation load, respectively. Hence, this nanoscale test
allows identification of a material property which is usually
accessible only in macroscopic uniaxial tests. Due to this
2.4. Nanoscale Creep Response equivalence, we may interpret the power law fit to J(t) in the
same way as discussed in conjunction with the macroscopic
The macroscopic creep behavior is compared next with the local, test, that is, this indicates that small strain deformation (incip-
nanoscale creep response. This is determined using nanoinden- ient creep) is controlled by hierarchical processes without a
tation. The indenter is brought into contact with the surface and single, dominant relaxation time.
the load is increased at a constant load rate up to 2 mN. The The variability is more pronounced in the nanocomposite,
load is then held constant for 1000 s and the penetration of the as expected; however, the difference in these fluctuations
probe is monitored. The creep time and creep displacement are between the composite and unfilled epoxy is not very large.
measured relative to the beginning of the hold period. Multiple This is due to the fact that the flat punch diameter (50 μm) is
indentations are performed in each material, in arrays of 3 × 3 more than one order of magnitude larger than the inclusion
indentation points with 200 μm distance between them. size (see Figure 2).
Figure 7a shows the indentation displacement versus creep It is interesting to note that significant variability is
time for pristine epoxy and the 0.1 wt% GPL nanocomposite observed in pristine epoxy when probed on this length scale.
obtained using a flat punch (50 μm in diameter). Each curve Generally, one considers epoxy to be homogeneous down to
250 100
200
Creep Displacement, d (nm)
Creep Displacement, d (nm)
200
150
150
100
100
50
50 Neat Epoxy
GPL/Epoxy 0.1%
0 0
0 200 400 600 800 1000 0 200 400 600 800 1000
Time (sec) Time (sec)
Figure 7. Nanoindentation creep data obtained with a) a 50-μm-diameter flat punch, and b) a Berkovich tip. The creep displacement versus time
curves obtained with the flat punch can be approximated with a power law (inset in (a)).
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Control of Epoxy Creep Using Graphene
length scales of a few tens of nanometers, where the effect of and the tube was placed in a tube furnace (Thermolyne 79300,
the underlying molecular network structure should become Thermo Fisher Scientific Inc., USA) immediately. The furnace was
visible. Studies of material homogeneity have been con- preheated to 1050 °C and the tube was held in the furnace for
ducted using transmission electron microscopy (TEM) and 40 s. The high heating rate of more than 2000 °C min−1 leads to
swelling experiments.[26] Density fluctuations were observed the exfoliation of graphite oxide to GPLs, as demonstrated in Ref-
in TEM,[26] but later those were discarded as artifacts. We erences [12,15]. The GPLs obtained by this method had residual
did not perform TEM studies of the pristine material, but the hydroxyl groups on the surface, which helped their dispersion in
present probing indicates that the mechanical behavior is not polar solvents.[27–30]
uniform throughout the sample. Nanocomposite Sample Preparation and Processing: A ther-
Figure 7b shows similar indentation data obtained with mosetting bisphenol A blend epoxy resin (Epoxy 2000) and a
the Berkovich indenter. The trends are similar, but the dif- curing agent (2120 Epoxy Hardener), both from Fibreglast, USA,
ference between the pristine and filled materials is more pro- were used for preparing the nanocomposites. To disperse the
nounced. The distinct response obtained with the Berkovich graphene fillers in the epoxy resin the following procedure was fol-
tip is due to the tip geometry, which mandates that the lowed.[16,31] A suitable amount of GPLs was dispersed in acetone,
volume of material probed increases continuously during which is recognized as a polar solvent (100 mL acetone per each
indentation, and to the fact that this tip is much smaller than 0.1 g GPLs), using an ultrasonic probe sonicator (Sonics Vibracell
the flat punch. It is interesting to observe that in all indenta- VC 750, Sonics and Materials Inc., USA) at high amplitude for 1 h.
tion experiments, with the flat punch and with the Berkovich The epoxy resin was added to the suspension of GPLs/acetone
tip, the initial creep response of the composite and the pris- and the ultrasonication procedure was repeated for one more
tine epoxy are identical. hour. After this, acetone was removed from the mixture of epoxy
resin and GPLs by heating the mixture while stirring using a Teflon-
coated magnetic bar on a magnetic stir plate for 3.5 h at 70 °C. The
3. Conclusion mixture was then placed in an oven for 8 h at 70 °C to insure that
all the solvent had been removed. Cooling was performed before
A set of epoxy-based nanocomposites with 0.1, 0.3, and
adding the curing agent to avoid any curing at higher than ambient
0.5 wt% GPLs was studied in this work. When tested for
and uncontrolled temperature. The hardener was then added and
creep, the nanocomposite with 0.1 wt% GPLs creeps less
mixing was performed using a high-speed shear mixer (ARE-250,
than all other materials, including the neat epoxy. The differ-
Thinky, Japan) at 2000 rpm for 4 min. The mixture was degassed
ence is small at small stress levels and room temperature, but
in a vacuum chamber for ≈20 min and poured into silicone molds.
increases with increasing stress and temperature. An order of
The resulting samples were cured in the mold under 90 psi pres-
magnitude difference between the creep rates of neat epoxy
sure, at room temperature for 24 h. This was followed by 4 h of
and 0.1 wt% GPLs is observed at 55 °C and 20 MPa. The
post-curing at 90 °C.
creep strain versus time curves can be fitted with a power
Herein, we consider pure epoxy and epoxy–GPL nanocompos-
law function with exponents larger than 1. This indicates that
ites with 0.1, 0.3, and 0.5 wt% GPLs. Unfilled epoxy samples were
hierarchical deformation processes control creep deforma-
prepared for the purpose of these tests as described above, that is,
tion. Furthermore, the increase of the difference between
by using the same procedure as with the nanocomposite samples.
the neat polymer response and that of the nanocomposites
SWNTs (diameter ≈1–2 nm, length ≈1–3 μm) and MWNTs
with increasing temperature and, to a smaller extent with
(diameter ≈10–20 nm, length ≈10–30 μm) were purchased from
increasing stress, indicates that thermally activated processes
Nanostructured & Amorphous Materials Inc. Composites of epoxy–
which are active in neat epoxy are inhibited by the presence
0.1 wt% SWNTs and epoxy–0.1 wt% MWNTs were produced by
of GPLs. The creep of the epoxy–GPL system was compared
using the method described for epoxy–GPL.
with that of epoxy–SWNT and epoxy–MWNT and it was
Mechanical Creep Testing: Macroscopic tensile creep tests
concluded that epoxy–CNT systems creep at the same rate as
were conducted in load control using an MTS-858 (MTS Systems
neat epoxy at elevated temperatures. The epoxy–GPL creeps
Corp., MN, USA) and dog-bone tensile test samples with gauge
significantly less, which is interpreted as being a consequence
length 25 mm and thickness 4 mm. The strain was measured using
of the stronger bond between GPLs and the epoxy.
an extensometer (MTS 632.26E-20). In tests performed at elevated
temperature, an environmental chamber was used and the tem-
perature was controlled with ±1% accuracy.
4. Experimental Section Nanoscale Creep Testing: Nanoscale creep tests were per-
GPL Preparation: GPLs were produced by the thermal reduc- formed with a NanoTest nanoindenter (Micro Materials Ltd.,
tion of graphite oxide. In this method, graphite oxide was first Wrexham, UK) under load control. The load was increased at a
prepared from natural graphite flakes by oxidation in a solu- rate of 0.01 mN s−1 up to 2 mN and then held constant. Two
tion of nitric acid (68%), sulfuric acid (95–98%), and potassium types of probes were used: a flat punch with diameter 50 μm
chlorate (99.5%) for 96 h. For thermal exfoliation, graphite oxide and a Berkovich diamond tip. The nanoindentation tests were
(≈200 mg) was placed in a quartz tube (inner diameter: 200 mm, performed in a temperature-controlled chamber at 27 °C.
length: 1 m). The tube was sealed at one end with an inlet and The samples used for the nanoscale testing were obtained
outlet for argon flow and the other end was closed by a rubber from the same batches as the samples used for macroscopic
stopper. The graphite oxide was flushed with argon for ≈10 min experiments.
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full papers A. Zandiatashbar et al.
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