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Fuel 236 (2019) 1366–1376

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Fuel
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Full Length Article

Comparative compression ignition engine performance, combustion, and T


emission characteristics, and trace metals in particulates from Waste
cooking oil, Jatropha and Karanja oil derived biodiesels
Chetankumar Patela, Krishn Chandraa, Joonsik Hwangb, Rashmi A. Agarwala, Neeraj Guptaa,
Choongsik Baeb, Tarun Guptac, Avinash Kumar Agarwala,

a
Engine Research Laboratory, Department of Mechanical Engineering, Indian Institute of Technology Kanpur, Kanpur 208016, India
b
Engine Lab, Department of Mechanical and Aerospace Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon
305-701, Republic of Korea
c
Department of Civil Engineering, Indian Institute of Technology Kanpur, Kanpur 208016, India

GRAPHICAL ABSTRACT

ARTICLE INFO ABSTRACT

Keywords: In the present study, comparison of performance, combustion and emission characteristics of a single cylinder
Biodiesel compression ignition (CI) genset engine fueled by biodiesels derived from Waste cooking oil (WCO), Jatropha
Combustion and Karanja oils vis-á-vis baseline mineral diesel has been carried out. Performance and combustion in-
Performance vestigations were carried out at constant engine speed (1500 rpm) and six engine loads (0–100%). WCO bio-
Emission characteristics
diesel showed slightly higher heat release rate (HRR) than baseline mineral diesel, while it was slightly lower for
Particulates
Trace metals
Karanja and Jatropha biodiesels. Hydrocarbons (HC) and oxides of nitrogen (NOX) emissions were lower, while
carbon monoxide (CO) emission was relatively higher for biodiesels compared to baseline diesel. Smoke opacity
was higher for Karanja and Jatropha biodiesels compared to baseline diesel. WCO biodiesel exhibited com-
parable smoke opacity with baseline mineral diesel except at full load, where it was relatively lower. Particulates
were collected from the engine exhaust on a quartz filter paper using a partial flow dilution tunnel at 50 and
100% engine loads, for trace metal analysis using inductively coupled plasma optical emission spectroscopy
(ICP-OES). It was found that trace metals such as Ca, Cu, Fe, K, Mg, Na, Zn and Al showed higher concentrations
in particulates from all test fuels, while Ba, Cd, Cr, Mn and Mo showed relatively lower concentrations in the
particulates collected.


Corresponding author.
E-mail address: akag@iitk.ac.in (A.K. Agarwal).

https://doi.org/10.1016/j.fuel.2018.08.137
Received 16 May 2018; Received in revised form 20 June 2018; Accepted 30 August 2018
0016-2361/ © 2018 Elsevier Ltd. All rights reserved.
C. Patel et al. Fuel 236 (2019) 1366–1376

1. Introduction by waste cooking oil biodiesel and reported 12% lower CO emission
compared to baseline mineral diesel. Dhar and Agarwal [12] in-
Diesel engines are widely utilized to satisfy small-to-large power vestigated emission characteristics of Karanja biodiesel and blends in a
requirements for variety of on-road and off-road applications. four cylinder DI diesel engine. They reported that at higher engine loads
Conventional fossil fuels like diesel and gasoline have been utilized in and speeds, biodiesel/blends emitted lower CO compared to mineral
internal combustion (IC) engines for over a century. However such diesel. However Dhar et al. [13] reported higher CO emission due to
fossil fuel resources are rather limited. In addition, they cause atmo- deficiency of oxygen in the combustion chamber at higher engine loads.
spheric pollution and contribute to severe environmental problems. HC emission formation in the engine takes place due to several
Therefore it is important to search for alternative renewable fuels, reasons such as due to lack of oxygen in the combustion zones (i.e. high
which can reduce harmful emissions and can be utilized in existing equivalence ratio), crevices, quench-layer, porous deposits, absorption
engines without major hardware modifications. In this context, bio- by oil, bulk-quenching, late burning, and injector effects. In a diesel
diesel has emerged as a promising alternative fuel for direct use in engine, HC emissions form mostly at lower engine loads, primarily due
stationary engines, either in pure form or in blended form with mineral to impingement of fuel sprays on the cylinder walls and piston top, non-
diesel (up to 20%), especially in transportation engines [1]. Since uniform fuel distribution in the engine combustion chamber, over-
emissions (gaseous and particulates) lead to severe health effects, it leaning (or over-mixing), and lower combustion chamber temperatures
becomes important to measure the toxicity potential of emissions from [10]. Most researchers reported reduction in HC emissions from bio-
biofuels before their large-scale implementation worldwide. Combus- diesel. Attia and Hassaneen [14] utilized Waste cooking oil methyl
tion in the engine cylinder plays significant role in engine-out emis- esters in a single cylinder DI engine and reported 15% reduction in HC
sions. Combustion process is the engine is generally characterized by in- emissions compared to baseline mineral diesel. Gangwar and Agarwal
cylinder pressure (P), heat release rate (HRR) and combustion duration [15] investigated emission characteristics in an indirect injection (IDI)
(CD). Implicit molecular oxygen and higher cetane number of biodiesels transport engine fueled by biodiesel blended with mineral diesel and
result in superior combustion compared to baseline mineral diesel. Lee reported that HC emissions were slightly lower in case of biodiesel
et al. [2] performed an experiment on a common rail direct injection blend, compared to baseline mineral diesel. However Kegl et al. [6]
(CRDI) single cylinder diesel engine fuelled with unpolished rice oil and reported higher HC emissions from rapeseed oil biodiesel. HC emissions
soybean oil biodiesel blends to investigate its combustion character- were higher at lower engine speeds due to presence of unburned fuel in
istics. They reported that ignition delay for biodiesel blends was shorter the engine combustion chamber [6].
because of higher cetane number of biodiesels compared to baseline Most researchers reported higher NOX emissions upon using bio-
mineral diesel. Zhu et al. [3] investigated combustion characteristics of diesel/blends. Ozener et al. [16] conducted experiments using soybean
biodiesel and reported higher peak in-cylinder pressure (Pmax) for biodiesel blends (B10, B20 and B50) in a single cylinder diesel engine.
biodiesel at higher engine loads. Lin et al. [4] measured combustion They reported increased NOX emissions by ∼6.95–17.62% compared to
characteristics of vegetable oil methyl ester (VOME) in a single cylinder baseline mineral diesel. Murillo et al. [11] also reported ∼20% increase
direct injection engine. They reported relatively earlier start of com- in NOX emissions compared to baseline diesel. Zhang et al. [8] observed
bustion (SoC) for biodiesel as well as higher HRR, due to its higher higher NOX emissions with soybean biodiesel blends compared to
oxygen content compared to baseline mineral diesel. Ozsezen et al. [5] baseline mineral diesel as well. An et al. [17] performed experiments on
suggested that higher bulk modulus of compressibility of biodiesel leads Euro-IV diesel engine to investigate emission characteristics of 100%
to relatively earlier fuel injection and higher fuel injection pressure biodiesel. They found that NOx emissions produced by 100% biodiesel
(FIP) leads to earlier SoC. Due to higher oxygen content compared to were actually lower than baseline mineral diesel. Gangwar and Agarwal
baseline mineral diesel, biodiesel sprays undergo superior fuel-air [15] investigated emission characteristics of Jatropha biodiesel and
mixing, leading to shorter CD [4]. Kegl [6] noticed lower HRR for blends in four cylinder medium duty IDI transportation engine. They
biodiesel due to shorter ID and lower volatility. It leads to traces of fuel reported that biodiesel/blends produced higher NOX emissions com-
accumulating in the combustion chamber, leading to relatively lower pared to baseline mineral diesel, which was largely due to presence of
HRR. Majority of researchers reported improvements in combustion fuel oxygen in biodiesel, that increased the formation of fuel NOX apart
due to inherent fuel oxygen in biodiesels, however mixed trends were from thermal NOX. Higher viscosity, lower volatility and presence of
reported for the HRR. bulky hydrocarbon molecules in biodiesel resulted in relatively inferior
Influence of biodiesels on engine performance depends on the re- atomization of biodiesel/blends. Inferior atomization of biodiesel/
lationship between fuel injection system and fuel properties such as blends may be the main reason for higher smoke opacity.
oxygen content, viscosity, calorific value, density etc. Biodiesel has Emission of trace metals from CI engines is a major health and en-
higher density than baseline mineral diesel hence higher fuel mass of vironmental concern. Numerous researchers investigated trace metal
biodiesel is injected in the same injection duration, resulting in higher concentrations emanating in the biodiesel exhaust. Shukla et al. [18]
brake specific fuel consumption (BSFC) [7]. Zhang et al. [8] in- conducted trace metal investigations of a four cylinder naturally aspi-
vestigated performance characteristics of Soybean oil biodiesel in a DI rated water cooled transport engine using 20% Karanja biodiesel blend.
diesel engine. They reported that BSFC of biodiesel (B100) was They reported trace metals such as Ca, Fe, Cr, Cu, Mn, Pb, Ni, Ba and Cd
∼15–18% higher than baseline mineral diesel, due to its lower calorific in the exhaust. They also noticed reduction in particulate emissions
value. Dhar and Agarwal [9] investigated combustion characteristics of with increasing engine load. Dwivedi et al. [19] investigated trace
Karanja biodiesel in a CRDI diesel engine. They reported increase in metals in the exhaust from a medium-duty transport engine by using
BSFC with increasing Karanja biodiesel blend concentration. diesel and B20 (20% blend of biodiesel with diesel). They reported that
Diesel engines emit various gases as well as particulates. Gaseous Pb, Cd, Na and Ni were mainly present in diesel exhaust particulates,
emissions include CO, HC and NOX while particulates comprise of nu- while Fe, Al, Zn, Cr and Mg were mostly found in B20 exhaust parti-
merous organic and inorganic species. CO formation takes place mainly culates. Agarwal et al. [20] evaluated toxic potential of particulates
due to oxygen-deficient combustion of fuel in the engine combustion from Jatropha biodiesel blend (JB20) and baseline mineral diesel used
chamber. CO formation is lower in diesel engines compared to gasoline in a medium-duty transport engine. They reported higher trace con-
engines because they operate with excess air (low equivalence ratio). centrations of crustal elements such as Al, Ca, Fe and Mg, compared to
However, some CO is formed in locally oxygen-deficient zones of the anthropogenic elements such as Cd, Cr, Cu and Zn in baseline diesel as
diesel engine combustion chamber [10]. A number of researchers re- well as B20. They also reported that relatively lower trace metal con-
ported lower CO emission from biodiesel. Murillo et al. [11] conducted centrations were observed in particulates from B20 compared to base-
emission investigations in a four stroke DI outboard diesel engine fueled line diesel. Chellam et al. [21] measured trace metals in fine

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particulates in the environment and reported higher trace concentra- Table 2


tions of Al, Fe, Mg and Ti, which were attributed to resuspension of Injector nozzle specifications.
road dust; while Zn, Cu and Ba were attributed to vehicular exhaust. Parameters Specifications
Wang et al. [22] measured trace metals emitted by diesel engine of a
vehicle and reported higher trace metal concentrations of crustal ele- Number of nozzle holes 3
Nozzle hole diameter (mm) 0.29
ments such as Al, Ca, Fe, Mg and Si compared to anthropogenic ele-
Angle between two nozzle holes 120°
ments such as Ag, Ba, Cd, Co, Cr, Cu, Mn, Mo, Ni, Pb, Sb, Sr, Ti, V and
Zn in the exhaust particulates. Agarwal et al. [23] also conducted trace
metal investigations of a single cylinder diesel engine fueled with of the emission analyzer.
straight vegetable oil (SVO) and mineral diesel at constant engine speed The analyzer gives raw emission values of each pollutant, however
of 1500 rpm. They reported higher trace concentrations of Fe, Mg, Ca for comparison, they need to be converted to mass emissions following
and Na compared to Cu, Ni, Pb and Zn in the engine exhaust particu- standard SAE protocols used for conversion of raw emissions into mass
lates. Singh et al. [24] measured trace metal concentrations in ambient emissions. Smoke opacity quantifies the presence of soot particles in the
air in Delhi and reported higher concentrations of Al, Ca, Cd, Cr, Cu, Fe, engine exhaust. Smoke opacity was measured using smoke opacimeter
Mn, Ni, Pb, V and Zn. They investigated vehicular and anthropogenic (AVL, 437).
emissions related to combustion source, industrial processes and nat- Particles were collected using a partial flow dilution, which was
ural dust. They concluded that transport sector and natural dust were developed earlier in the Engine Research Laboratory of IIT Kanpur.
the main sources of trace metals in the ambient particles. Fraction of exhaust gas passes through partial flow dilution tunnel,
There is hardly any study in the literature, which covered engine which is mixed with preheated ambient air (clean) and they travel to-
performance, combustion, emissions and trace metal concentration in gether, while undergoing unhindered mixing. The dilution ratio was
the particulates from biodiesel, taken together. In this context, experi- kept between 10 and 16 as per EPA protocols. This diluted exhaust gas
mental investigations were carried out for comparative engine perfor- then passes through a filter assembly, where particles are collected on a
mance, combustion, emission characterisation and analysis of trace pre-conditioned Quartz filter (47 mm diameter).
metals in the exhaust particulates from a single cylinder diesel engine Two punches of 16.6 mm diameter from the sample loaded 47 mm
fueled by Jatropha biodiesel (JB100), Karanja Biodiesel (KB100), Waste diameter quartz filter paper were taken for other evaluations.
cooking oil biodiesel (WCOB100) and mineral diesel at constant engine Remaining filter paper was digested in 15 ml conc. nitric acid (65%, GR
speed of 1500 rpm. Merck) in a digestion vessel and heated to a temperature of 150–200 °C
for 2 h as per the standard procedure [31–33]. Afterwards, this filtrate
2. Experimental setup was added with Milli-Q water to make up 50 ml solution. These samples
were then analyzed by Inductively coupled plasma-optical emission
Experimental investigations for evaluation of engine performance, spectrometry (ICP-OES; Thermo Fisher, ICAP 6300 Duo). ICP-OES is an
combustion, emission characteristics and traces metals in particulates analytical instrument used for detection of trace metals. Trace metal
were conducted in a single cylinder, DI diesel engine, which is typically laden liquid sample was introduced to the plasma that excites trace
used in agriculture sector and for power backup. Table 1 shows the metal atoms which emit electromagnetic radiations of specific wave-
technical specifications of the test engine and Table 2 shows the tech- lengths for each trace metal. The intensity of these radiations gives
nical specifications of the injector nozzle. Table 3 shows the important information on specific concentration of each trace metal present in
properties of the test fuels used in this study. Table 4 shows the fatty particulates.
acid composition of biodiesels. Fig. 1 shows the schematic of the engine The test fuels used for these experiments included Jatropha bio-
experimental setup. diesel (JB100), Karanja biodiesel (KB100), Waste cooking oil biodiesel
The test engine was coupled to an AC alternator, which applied load (WCOB100) and baseline mineral diesel.
on the engine. A variac was used to control the engine load precisely by
dissipating the energy in a controlled manner. The engine was equipped
3. Results and discussion
with a piezo-electric pressure transducer (Kistler, 6013C), a charge
amplifier (Kistler, 5015), a optical rotary shaft encoder (Encoders India,
3.1. Combustion investigations
ENC58/6) and a high speed combustion data acquisition system (High
Techniques, Win600e). K-type thermocouple was installed in the ex-
In-cylinder pressure (P) is an important parameter to understand
haust manifold for measuring the exhaust gas temperature. Exhaust gas
combustion characteristics of test fuels in IC engines. Power output,
emission analyser (AVL, 4000) was used for measurement of CO, HC
combustion and emission characteristics of an engine largely depend on
and NOX. Table 5 shows the specifications and measurement principle
in-cylinder pressure-crank angle history. Fig. 2 shows the in-cylinder
pressure results for all test fuels at various engine loads. Maximum
Table 1
cylinder pressure (Pmax) increased with increasing engine load due to
Specifications of the test engine.
increased injected fuel mass with increasing engine load at constant
Engine Parameters Specifications engine speed [34]. Biodiesel showed slightly higher in-cylinder pres-
sure compared to mineral diesel at all engine loads. This was due to
Manufacturer Kirloskar Oil Engines Ltd., India
Engine type Vertical, four-stroke, single-cylinder, constant speed, higher density of biodiesel, which led to its larger mass being injected
direct injection, compression ignition engine for same injection duration compared to baseline mineral diesel [12].
Rated power 7.4 kW at 1500 rpm Variations in Pmax were largely affected by fraction of fuel burnt in
Bore/Stroke 102 mm/116 mm
premixed combustion phase. Pmax variations also depend on the fuel
Displacement volume 0.948 L
Compression ratio 17.5 characteristics such as cetane number, volatility characteristics, oxygen
Start of fuel injection 26° bTDC content, burn rate of accumulated fuel, and advanced start of injection
timing (SoI) and SoC timings [5]. It was also observed that with increasing
Nozzle opening pressure 200 bar engine load, peak of the in-cylinder pressure shifted away from the top
Cooling type Water cooling
dead centre (TDC).
Length/width/height 685/532/850 mm
BMEP at 1500 rpm 6.34 kg/cm2 Fig. 3 shows the HRR for all test fuels. HRR curves can be divided
into three main phases namely ignition delay, premixed combustion

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Table 3
Important properties of test fuels.
Test Fuels Calorific Value (MJ/kg) Density (g/cm3) Kinematic Viscosity @ 40 °C (cSt) Cetane Number

Mineral diesel 44.73 0.832 2.45 > 52 [25]


Jatropha biodiesel (JB100) 41.5 0.857 4.66 60.74–63.27 [26]
Karanja biodiesel (KB100) 39.89 0.886 5.66 59.86–60.9 [27]
Waste cooking oil biodiesel (WCOB100) 39.35 0.878 3.32 51.34 [27]

Table 4
Fatty acid composition of Biodiesels.
Type of fatty acids Jatropha biodiesel (% w/w)[28] Karanja biodiesel (% w/w) [29] WCO biodiesel (% w/w) [30]

Myristic (C14H28O2) (C14:0) 0.1 0.09 0.24


Palmitic (C16H32O2) (C16:0) 17.7 17.17 13.12
Palmitoleic (C16H30O2) (C16:1) 0.8 0.0 0.82
Stearic (C18H36O2) (C18:0) 6.4 4.96 3.23
Oleic (C18H34O2) (C18:1) 41.8 44.51 33.4
Linoleic (C18H32O2) (C18:2) 32.9 21.25 39.2
Linolenic (C16H30O2) (C18:3) 0.2 3.5 4.33
Arachidic (C20H40O2) (C20:0) 0.1 1.61 0.39
Eicosenoic (C20H38O2) (C20:1) 0 0.0 0.47
Behenic (C22H44O2) (C22:0) 0 0.0 0.2
Euricic (C22H42O2) (C22:1) 0 2.02 0
Unknown components 0 4.89 4.6

and mixing controlled combustion. In the beginning, a negative heat Table 5


release is observed because of the vaporization of fuel accumulated Specifications of the emissions analyzer.
during the ignition delay period. HRR became positive immediately Emissions Resolution Range Measurement Principle
after the SoC. SoC takes place earlier for biodiesels compared to base-
line mineral diesel. This was due to higher cetane number of biodiesels/ NOx 1 PPM 0–5000 PPM Electrochemical Sensor
CO 0.01% (v/v) 0–10% (v/v) NDIR
blends. Ignition delays for biodiesels were shorter compared to baseline
HC 1–10 PPM 0–20000 PPM NDIR
mineral diesel. Combustion of test fuels started after the ignition delay CO2 0.1% (v/v) 0–20% (v/v) NDIR
period was over. Major part of combustion takes place in premixed
combustion phase, and the remaining heat is released in the mixing
controlled combustion phase. Peak of HRR (HRRmax) was observed to mineral diesel. It was observed that amongst three biodiesels, KB100
be in the premixed combustion phase since the fuel-air mixture burns and JB100 exhibited higher viscosities than WCOB100. Higher viscos-
very rapidly after the ignition delay period is over. HRRmax was higher ities of KB100 and JB100 resulted in relatively inferior atomization of
for WCOB100 compared to baseline mineral diesel while it was rela- these two test fuels, leading to slower burning compared to WCOB100.
tively lower for KB100 and JB100. This is mainly due to differences in This resulted in reduction in heat release in premixed combustion phase
composition and properties of biodiesels. Biodiesels have higher visc- and consequently lower HRRmax. While a number of researchers re-
osity and oxygen content but lower calorific value compared to baseline ported lower HRRmax in case of biodiesels [6,35,36], higher HRRmax

Fig. 1. Schematic of the engine experimental setup.

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Fig. 2. Variations in pressure vs. crank angle for the test fuels.

was reported by Dhar and Agarwal [12] for Karanja biodiesel. was higher than baseline diesel, which suggested that burning of bio-
Fig. 4 shows the cumulative heat release (CHR) for all test fuels. diesels started at a later stage (mixing controlled combustion phase).
CHR is an aggregate sum of heat release rate [12]. CHR decreases im- Due to higher viscosity of biodiesels, time required to mix with air was
mediately after the start of fuel injection because latent heat of va- relatively higher than that of mineral diesel due to relatively inferior
porization is absorbed by fuel droplets during their evaporation and atomization in earlier stages of fuel spray in the engine cylinder. This
formation of premixed charge. CHR increased and reached a maximum inferior atomization resulted in larger fuel droplets. It was also ob-
value for all test fuels after negative CHR initially. CHR of biodiesels served that with increasing engine load, there was an increased

Fig. 3. Variations in HRR vs. crank angle for the test fuels.

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Fig. 4. CHR vs. crank angle for the test fuels.

difference between MBF 90% and MBF 10%. It was observed that SoC
for KB100 and JB100 were relatively advanced while it was slightly
retarded for WCOB100. However EoC was advanced for all biodiesels
compared to baseline mineral diesel. This was mainly attributed to
higher fuel oxygen content of biodiesels compared to baseline mineral
diesel. Higher viscosity and density of biodiesels resulted in slightly
inferior fuel-air mixing in the initial stages. This resulted in delayed
SoC, especially for WCOB100. However, it was partially compensated
by the fuel oxygen content of biodiesel after the combustion initiation
and then overall burn rate increased.

3.2. Performance and emissions investigations

Fig. 6 shows the engine performance characteristics of all test fuels


compared to baseline mineral diesel. All biodiesels showed higher BSFC
and lower brake thermal efficiencies (BTE) compared to baseline mi-
neral diesel. This was due to lower calorific values of biodiesels hence
more fuel quantities were required to produce same engine power
output as that of baseline mineral diesel. BSFC increased with in-
creasing proportion of biodiesel in the test fuel [13]. A number of re-
searchers also reported higher BSFC in case of biodiesels [12,16,37].
Emissions from IC engines are affected by engine operating para-
meters such as fuel type, air-fuel equivalence ratio, injection timing,
spray atomization characteristics, combustion chamber design, engine
load and speed etc. [38,39]. CO and unburned HC emissions are im-
portant because they represent chemical energy lost during combus-
tion, representing fuel which is not fully burnt in the combustion
chamber [5]. Other significant emissions from diesel engines are CO2,
NOX and smoke, which cause health problems and play significant role
Fig. 5. MBF and combustion duration vs. load for the test fuels. in ozone formation. When the test engine is fuelled with biodiesel, SoI
gets advanced compared to baseline mineral diesel because of higher
maximum CHR for test fuels because of larger fuel quantity consumed. density, kinematic viscosity and lower bulk modulus of compressibility
Fig. 5 shows the mass burn fraction (MBF) for all test fuels. MFB of biodiesel [5]. Advancement in SoI for biodiesels results in decreased
10% was considered as SoC while MBF 90% was considered as end of CO and HC emissions and lower smoke opacity. Some researchers
combustion (EoC). Combustion duration (CD) was taken as the [40,41] retarded injection timing for biodiesels at higher engine loads
for reducing NOX emissions.

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Fig. 7 shows CO, HC, NOX emissions and smoke opacity for all test
fuels. CO emission is largely affected by the air-fuel ratio. Other im-
portant factors affecting CO emission are inadequate fuel-air mixing,
presence of fuel-rich mixtures in the combustion chamber, lack of re-
sidence time and oxygen concentration required for oxidizing CO to
CO2 [42]. CO emission from diesel engine is a measure of incomplete
combustion since it is an intermediate combustion product generated
when incomplete combustion of hydrocarbon fuels takes place inside
the combustion chamber. CO emission was higher at low engine loads,
slightly lower at medium engine loads and higher again at high engine
loads. Inferior fuel spray atomization results in higher CO emission at
lower engine loads however combustion of test fuels improves at
medium engine loads. At higher engine loads, fuel injection quantity is
higher, which requires more time to burn however lower available time
for combustion results in higher CO emission. CO emission was higher
from biodiesels compared to baseline mineral diesel at most experi-
mental conditions. This was due to relatively higher viscosity of bio-
diesel, which led to inferior spray atomization and larger droplet size
distribution [43]. Higher droplet size distribution, inferior spray ato-
mization and lower fuel injection pressure (FIP) for single cylinder
genset engine resulted in incomplete combustion of biodiesels. Another
important factor responsible for relatively higher CO emission from
biodiesels is the presence of long chain unsaturated fatty acid molecules
in biodiesels, and relatively higher boiling range, which leads to rela-
tively inferior fuel vaporization [44]. These factors lead to higher CO
emission from biodiesels compared to baseline mineral diesel. However
some researchers also reported lower CO emission from biodiesels
[45–48].
HC emission formation takes place due to incomplete combustion
and unburnt charge left in the crevice volume. Level of hydrocarbons in
the exhaust gas is specified in term of HC concentration [16]. Wide
Fig. 6. Performance characteristics of all test fuels.
varieties of hydrocarbon species are observed in the exhaust gas.
Composition of HC emissions is significantly influenced by the fuel
composition [4]. Fuel containing higher proportion of aromatics and
olefins produces higher HC emissions. At lower BMEP, raw HC emis-
sions are relatively lower but they increase with increasing BMEP. HC
mass emissions were higher for low engine loads and they decreased
with increasing engine load. Biodiesels emitted lower HC emissions
compared to baseline mineral diesel, primarily due to incomplete
combustion of the biodiesel, owing to higher viscosity however more
complete combustion was promoted by fuel oxygen and higher cetane
number [14,15]. Biodiesels have higher concentration of long-chain
saturated and unsaturated fatty acids and very low concentration of
short-chain carbon structures, but higher fuel oxygen content, which
resulted in a relatively lower HC emissions from biodiesels [49]. Man
et al. [50] and Mosarof et al. [51] also reported relatively lower HC
emissions from biodiesels.
NOx consists of two gases mainly: nitric oxide (NO) and nitrogen
dioxide (NO2). NO is the predominant oxide of nitrogen generated in
the engine combustion chamber. Fuel oxygen, high peak combustion
temperature and residence time at peak temperature are responsible for
formation of NO in a CI engine. NO is formed when local peak tem-
perature in the combustion chamber exceeds the critical temperature
and molecules of oxygen and nitrogen combine in the cylinder. NO gets
oxidized to NO2 under suitable conditions and contributes to NOx
emissions. NOX emissions from biodiesels were lower than baseline
mineral diesel, due to lower heat release from biodiesels during pre-
mixed combustion phase, which reduced the peak combustion chamber
temperature, leading to lower NOX emissions from biodiesels.
WCOB100 exhibited relatively higher HRRmax but lower NOX emissions.
Mixed NOx emission trends were reported by various researchers. Lin
et al. [48] reported lower NOX emissions but Mosarof et al. [51] and
Sayin et al. [52] reported higher NOX emissions from biodiesels.
Fig. 7. Exhaust emissions from all test fuels. Diesel particulates consist of combustion generated carbonaceous
material (soot), with organic species absorbed onto it [31,35]. Parti-
culate formation takes place due to incomplete combustion of

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Table 6
Health risk potential of trace metals on humans.
Trace Metal Health Risks

Ca ▪ Calcium reacts with oxygen and forms Calcium Oxide.


▪ Calcium oxide causes eyes/nose/throat/skin irritation in addition to causing Bronchitis and Pneumonia. [54]
Cu ▪ Exposure to Copper traces cause feeling of cold, mild nasal and eye discomfort and irritation. [55]
Ba ▪ High level Ba exposure causes gastrointestinal, cardio-vascular, and muscular effects along with hypokalemia.[56]
Cr ▪ Higher levels of inhalation of hexavalent chromium Cr(VI) cause irritation to nose, and throat, leading to runny nose, sneezing, coughing, itching and a burning
sensation.[57]
Cd ▪ Breathing air with high levels of Cd traces can severely damage lungs, leading to death.
▪ Breathing air with lower levels of Cd over a long period results in kidney disease due to Cd buildup in kidney. [58]
Fe ▪ Prolonged exposure of Iron oxides for many years may cause benign pneumoconiosis (siderosis). [54].
K ▪ Exposure to K traces cause irritation of nose/throat/lungs and causes sneezing/coughing. [59]
Mg ▪ Mg traces exposure cause irritation of nose/throat/lungs and metal fume fever. [60]
Mn ▪ Inhalation of a large traces of Mn or its fumes causes irritation of lungs and may lead to pneumonia. [61]
Mo ▪ Inhalation of Mo traces cause irritation of nose and throat, headache, fatigue, loss of appetite, muscle and joint pain. [62]
Na ▪ Inhalation of NaOH traces in particulates can cause irritation of the membranes of the nose/throat and respiratory tract [63]
Zn ▪ Inhalation of Zn traces results in metal fume fever with symptoms such as fatigue/fever/cough etc. [64]
Ni ▪ Chronic inhalation exposure to Ni leads to respiratory issues, including asthma, decreased lung function and bronchitis. [65]
Pb ▪ Pb is carcinogenic in nature. [66]
Sr ▪ Inhalation of Sr traces causes irritation of nose/throat and lungs.
▪ Repeated exposures may cause damage of lungs/heart/liver and kidneys.
▪ It affects the nervous system. [67]

hydrocarbon fuels and lubricating oils. Smoke opacity is a measure of


particulates present in the exhaust. Higher smoke opacity was observed
from KB100 and JB100. Biodiesels have higher oxygen in the fuel
molecule compared to baseline mineral diesel. However, viscosity of
KB100 and JB100 was twice that of baseline mineral diesel, whereas
the viscosity of WCOB100 was slightly higher than the viscosity of
baseline mineral diesel. Higher viscosity, particularly at lower FIPs
resulted in inferior spray atomization due to higher Sauter Mean Dia-
meter (SMD) of the spray droplets, especially in case of KB100 and
JB100. Higher viscosity of KB100 and JB100 played a dominant role in
higher smoke opacity observed from these fuels and suppressed the
advantage of additional fuel oxygen present. WCOB100 exhibited al-
most similar smoke opacity as that of mineral diesel, primarily due to
positive role of additional fuel oxygen but only marginally higher fuel
viscosity, which resulted in almost similar spray atomization but su-
perior combustion. This effect was reflected to a greater degree under
full load conditions and WCOB100 exhibited the lowest smoke opacity.
Mixed trends of smoke opacity are reported in the open literature.
Monyem and Vangarpen [46] and Ozturk [53] reported lower smoke
opacity while Sayin et. al. [52] reported higher smoke opacity upon
using biodiesels.

3.3. Trace metal concentrations in particulate

Trace metals emitted in the particulates from diesel engines lead to


adverse environmental and health effects. Table 6 shows the health
risks on trace metal exposure to humans.
Three major sources of trace metals in particulate from an engine
are (i) wear debris generated by friction/wear of different components
such as piston, rings, cylinder liner etc. in the combustion chamber; (ii)
Organo-metallic additives in the lubricating oil, and (iii) fuel-bound Fig. 8. Trace concentrations of Ba, Ca, Cd, Cr, Cu in particulates from all test
trace metals [68,69]. Fuel-bound trace metals include Ca, K, Na and fuels.
Mg, whereas lubricating oil origin trace metals include Zn, Cu and Al
[70]. Concentration of trace metals in the fuel depends on various
composition and is therefore affected by the engine load in this constant
factors such as crude oil type used, catalysts used in petroleum refining
speed test engine. Fuel-borne trace metals and particulate emissions
process, and the synthesis process followed. ICP-OES was used to de-
increased with increasing engine load due to injection of higher fuel
termine trace metal concentrations in particulates emitted by the en-
quantity. Trace metal content may not increase in the same proportion
gine. Some of these metals were below the detection limit of the in-
as that of increase in particulate emissions at 100% load, which might
strument. Detected trace metals with reasonable degree of confidence
be the reasons for overall reduction in trace metal concentration per
included Ba, Ca, Cd, Cr, Cu, Fe, K, Mg, Mn, Mo, Na, Ni, Pb, Sr, Zn and
unit mass of particulates [18].
Al. Engine operating conditions play important role in determining the
Fig. 8 shows trace concentrations of Ba, Ca, Cd, Cr and Cu in exhaust
concentration of the trace metals in particulates. Contribution of trace
particulates. Source of Ca in particulates are lubricating oil additives,
metals is determined by the wear debris as well as lubricating oil

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C. Patel et al. Fuel 236 (2019) 1366–1376

Fig. 9. Trace concentrations of Fe, K, Mg, Mn, and Mo in particulates from all
Fig. 10. Trace concentrations of Na, Ni, Pb, Sr, Zn in particulates from all test
test fuels.
fuels.

water and grease. Ca trace concentration was 7.73–33.54 mg/g of particulates), followed by JB100 and WCOB100 (8 mg/g of particu-
particulates at 50% engine load. WCOB100 exhibited 10.5% higher but lates) at 50% engine load. The lowest Fe trace concentration was in
JB100 and KB100 exhibited 42.7 and 74.5% lower Ca trace con- diesel (∼4.43 mg/g of particulates) at 50% engine load. Trace con-
centrations compared to baseline mineral diesel at 50% engine load. Cu centrations decreased at 100% engine load. K traces in particulates
trace concentration range was 3.31–11.44 mg/g of particulates at lower originated from coolant and lubricating oil additives [71]. Highest trace
engine loads. Cu trace concentrations for JB100, KB100, WCOB100 concentration of K was observed for WCOB100 (15.2 mg/g of particu-
were 66, 70.9, 43.5% lower respectively compared to baseline mineral lates), followed by mineral diesel (11.83 mg/g of particulates). Trace
diesel at 50% engine load. Sources of Cu traces in particulates included concentrations of K were relatively lower for KB100 and JB100 (∼8.53
bearings and bronze bushings. Presence of Cu in fuel and lubricating oil and 3.71 mg/g of particulates respectively) compared to baseline diesel.
additives also contribute to its higher concentration in particulates. Source of Mg in particulates included wear of bearings, additive
Fuel droplets strike cylinder walls, leading to fuel dilution of lubricating depletion, supercharger and gearbox housing [71]. Mg showed higher
oil, in addition to partial combustion of lubricating oil. Traces of Ba, Cd trace concentration in WCOB100 (∼4.41 mg/g of particulates), fol-
and Cr were comparatively lower in particulates from biodiesels at 50% lowed by diesel (∼3.22 mg/g of particulates), JB100 and KB100 (2.08
load. Ba exhibited trace concentration in the range of 0.06–0.23 mg/g and 1.5 mg/g of particulates respectively).
of particulates, which primarily originated from lubricating oil ad- Mn traces in particulates originated from steel-shafts and valves.
ditives, water and grease. Trace concentration of Ba were 69.5% and Significantly lower traces of Mn were observed in particulates from all
44.8% lower for JB100 and KB100 respectively while 12.9% higher for test fuels. Trace concentration of Mn in mineral diesel origin particu-
WCOB100 compared to baseline mineral diesel at lower load condition. lates was 0.22 mg/g, while JB100, KB100 and WCOB100 exhibited
Cr traces were in the range of 0.2–0.5 mg/g of particulates at similar 44.2, 12.4 and 2.1% lower Mn trace concentrations respectively com-
load conditions. JB100, KB100 and WCOB100 exhibited 49.6, 59.2 and pared to baseline mineral diesel. Mo traces in particulates originated
13.9% lower Cr trace concentration compared to baseline mineral from lubricating oil additives and wear of piston rings [71]. Trace
diesel, primarily due to lower wear rate of Cr coated piston rings be- concentration of Mo were observed to be very low in particulates from
cause of relatively superior lubrication properties of biodiesels [71]. all test fuels. Traces of lubricating oil might enter the combustion
Sources of Cr traces in particulates include wear of compression rings, chamber at higher engine loads during combustion of WCO biodiesel.
crankshaft, gears, bearings and cylinder liner plating [71]. Negligible This would have resulted in increased Mo trace concentration in case of
Cd trace concentration was observed in the particulates. WCO biodiesel.
Fig. 9 shows trace concentrations of Fe, K, Mg, Mn and Mo in par- Fig. 10 shows trace concentrations of Na, Ni, Pb, Sr and Zn in par-
ticulates. Higher trace concentrations of Fe, K and Mg in test fuels lead ticulates from all test fuels. Na and Zn traces showed significant pre-
to their higher trace concentrations in particulates. Higher Fe traces sence in the engine exhaust particulates.
were detected in biodiesel particulates compared to baseline mineral Trace concentrations of Na were observed to be the highest amongst
diesel, which primarily originated from wear of cylinder liner, piston, all trace metals in particulates. Na in particulates originated from lu-
rings, valves, valve guide, gears and shafts [71]. Highest Fe trace con- bricating oil additives and coolant. Mineral diesel and WCOB100
centration was observed in KB100 particulates (14.21 mg/g of

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C. Patel et al. Fuel 236 (2019) 1366–1376

showed significantly higher concentrations of 74.1 and 76.62 mg/g of funding enabled exchange visits of researchers for conducting experi-
particulates respectively while JB100 and KB100 exhibited relatively ments and for consumables required in the experiments in this study.
lower trace concentrations (38.72 and 26.24 mg/g of particulates re-
spectively) compared to baseline mineral diesel. Appendix A. Supplementary data
Zn in particulates originated from bearings, lubricating oil ad-
ditives, plating, brass components and neoprene seals. Highest trace Supplementary data to this article can be found online at https://
concentration of Zn were observed in baseline mineral diesel (9.37 mg/ doi.org/10.1016/j.fuel.2018.08.137.
g of particulates), while they were in the range of ∼3–6 mg/g of par-
ticulates for all biodiesels at 50% engine load and ∼3.11–5.44 mg/g of References
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