Professional Documents
Culture Documents
ADSORBENT
BACHELOR OF TECHNOLOGY
IN
CHEMICAL ENGINEERING
Submitted by
Supervisor
December 2022
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DECLARATION BY THE CANDIDATES
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ACKNOWLEDGEMENT
Our deepest thanks to Dr. Rupak Kishor, the guide of the project for
guiding and correcting us at all stages of development of this project
with attention and care.
Beside our guide we would like to thank our faculty members for
providing us the much-needed support and encouragement.
Lastly, we would also like to express our deep appreciation towards
our classmates without whom this project would have been a distant
reality.
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CERTIFICATE
The present work was aimed to study the treatment of wastewaters containing
heavy metals, dyes and pharmaceuticals using activated carbons prepared from
fish scale. Dyes are an important class of pollutants, and can even be identified
by the human eye. Disposal of dyes in precious water resources must be
avoided, however, and for that various treatment technologies are in use. Among
various methods, adsorption occupies a prominent place in dye removal. Bio
sorption is a cheaper and more environmentally friendly alternative to other
treatment technologies including the use of very popular activated carbon
adsorption. Activated carbon is a porous material that has been in many
important ages of the human history. Biomass sources have become important
materials to produce it because their use produces many benefits, mainly
environmental. Nowadays, it is possible to find numerous research papers
devoted to the synthesis characterization and applications of novel precursors to
produce activated carbon.The growing demand for efficient and low-cost
treatment methods and the importance of adsorption has given rise to low-cost
alternative adsorbents. The present work provides a summary of research works
outlining the use of fish scale precursors to obtain activated carbons. Finally, the
application of these materials in adsorption of heavy metals, dyes is also
included.
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CONTENTS
Declaration ii
Acknowledgement iii
Certificate iv
Abstract v
Contents vi
Chapter 1: INTRODUCTION 1-5
1.1 Waste Water Management 1
1.2 Bio-Sorption 2
1.3 Activated Carbon 2
1.4 Fish Scale as Activated Carbon Precursor 4
1.5 Objective 5
Chapter 2: LITRETURE REVIEW 6-13
2.1 Activation of Biomass 6
2.1(a) Carbonization/Pyrolysis 6
2.1(b) Physical Activation 7
2.1(c) Chemical Activation 8
2.2 Adsorption 10
2.2(a) Adsorption Principles 10
2.2(b) Basics on Dyes 11
2.2(b) Review on some recent work on Dyes 11
Chapter 3: MATERIALS AND METHODS 14-18
3.1 Starting Material 14
3.2 Activation Procedure 16
3.3 Result and Discussion 18
Chapter 3: FUTURE WORK 19
Chapter 4: CONCLUSION 20
Chapter 5: REFERENCES 21
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CHAPTER 1
INTRODUCTION
1.2 Bio-sorption
One of the recent trends in wastewater treatment by the adsorption is the
utilization of living and non-living biomass; this is known as bio sorption.
Bio sorption can be defined as the removal of substances from solution by
biological material. Techniques and mechanisms involved in the process
have been examined. Bio sorption describes the removal of heavy metals by
the passive binding to non-living biomass from an aqueous solution and the
mechanism is not metabolically controlled.
Bio sorption can be defined as the uptake of chemical species from aqueous
solutions onto biological materials via any of, biological, physical and
chemical mechanisms. An example is the ability of biological materials to
accumulate heavy metals from wastewater through metabolically mediated
or physio-chemical pathways of uptake. It could also be the passive binding
of heavy metals to non-living cells. The bio sorption process can been used
to remove heavy metals, dyes, phenolic, and pesticides from aqueous
solutions.
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back to 3750 BCE, when both the Egyptians and Sumerians used wood char
for the reduction of copper, zinc and tin ores in the manufacturing of bronze,
and also as a smokeless fuel . The first proof of the medicinal use of carbon
was found in Thebes (Greece), in a papyrus document from 1550 BCE. Later
on, Hippocrates (around 400 BCE), recommended that water should be
filtered with wood char prior to consumption to eliminate bad taste and
odour and to prevent several diseases, including epilepsy, chlorosis and
anthrax.
The rapid development of modern society over the 20th century promoted a
fast growing production and utilization of activated carbon, especially in the
second half of the last century due to the stricter environmental regulations
regarding water resources, clean gas application, air quality control, energy
storage/conversion and economic recovery of valued chemicals. In addition,
the search of an alternative use for several agro industrial wastes, besides the
replacement of petroleum-derived products, has proposed the use of these
lignocellulosic products and other sources of waste biomass for the
production of activated carbons. In this sense, it is well known that wood
and coconut shells are the most common precursors for the largescale
synthesis of activated carbon, yielding to a global production of more than
300,000 tons/year. However, this is just a small fraction of the worldwide
demand of 12,804,000 tons of activated carbon consumed just in 2015.
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On the other hand, scientific production in carbon materials during last 20
years has been very active. A recent search conducted in Scopus, for the
present manuscript, resulted in approximately 193,250 papers related to the
next seven materials: activated carbon, graphite, graphene, carbon
nanotubes, fullerenes, carbon fibres and carbon black. For all these reasons,
and with the incipient interest in the use, or reuse, of biomass waste as
precursors of activated carbon, the present work summarizes the processes
of synthesis, the techniques for the analysis of the physicochemical,
microstructural and textural properties, besides the most common
applications.
1.5 Objective
This study is an extensive review of the use of fish scale derived activated
carbon in removing heavy metals and dyes from industrial effluents.
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CHAPTER 2
C+H2O → CO + H2
i. H2O+C ↔ H2 + C(O)
ii. C(O) → CO + C
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2. Hydrogen inhibition model:-
i. H2O+C → H2 + C(O)
ii. C(O) → CO + C
iii. H2 + C ↔ C(H2)
i. 2KOH → K2O+H2O
ii. C+H2O → H2 + CO
iii. CO + H2O → H2 + CO2
iv. K2O + CO2 → K2CO3
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v. K2O+H2 → 2K + H2O
vi. K2O+C → 2K + CO
2.2 ADSORPTION:-
As discussed earlier, dyes are an important class of pollutants and can even
be recognized by human eyes. A dye molecule consists of two key
components: the chromophores, responsible for producing the color, and
the auxochromes, which in addition to support the chromophore, also
render the molecule soluble in water and give enhanced affinity toward the
fibers. Dyes have high structural diversity and can be classified in many
ways.
In 2012, (Kumud Agarwal et al.,2013) the adsorption of acid blue 25, Cd2+
and Zn2+ on a physically activated bituminous carbon and a phosphoric
activated carbon from wood was studied using single and binary
(dye/metal) solutions. It was found that the presence of Acid blue 25
(AB25) on dye–metal binary solutions enhanced the adsorption of Zn2+
and Cd2+ on bituminous and wood commercial ACs in a very similar way,
in spite of the differences of the textural and surface chemistry properties
of both carbons.
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In 2012, (Kumud Agarwal et al.,2013) adsorption of acid dyes on SBA-3
ordered mesoporous silica, ethylene diamine functionalized SBA-3 (SBA-
3/EDA), amino propyl functionalized SBA-3 (SBA-3/APTES) and
pentaethylene hexamine functionalized SBA-3 (SBA-3/PEHA) materials
was studied. The SBA-3/PEHA was found to have the highest adsorption
capacity for all acid dyes. Batch studies were performed to study the effect
of various experimental parameters such as chemical modification, contact
time, initial concentration, adsorbent dose, agitation speed, solution pH and
reaction temperature on the adsorption process. The Freundlich model was
found to be fit with the equilibrium isotherm data.
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In 2010, (M. Olivares-Marı´n et al.,2015) the removal of reactive red 23,
reactive blue 171, acid black 1 and acid blue 193 from aqueous solution
using fly ash was studied. The results showed that adsorption was pH
dependent, adsorption increased with the initial dye concentration; the
reaction was spontaneous and exothermic in nature.
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CHAPTER 3
Raw materials (fish scale) from tilapia and rohu were collected from the
food market.
The fish scale is first washed with either tap, distilled or de-ionized water to
remove dusts, dirt and other unwanted particles. It is further washed with
synthetic detergents.
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3.2 Activation Procedure
Activated carbons are prepared from fish scale by pyrolysis under nitrogen
flow and activation under water vapour.
Pyrolysis of the raw material was carried out with a horizontal tubular
furnace (length of 450 mm and internal diameter of 65 mm). The reactor
was a quartz tube (length of 750 mm and internal diameter of 35 mm),
which was placed in the furnace.
Two thermocouples were used to measure the temperature in the reactor and
for monitoring the furnace.
The clean and dry fish scale was pre-carbonized at 330 Cº for 3 h in air. The
pre-carbonized powder was mixed with KOH at a weight ratio of 1: 1.
The samples were kept in the high temperature oven for varying process
hold times (1, 2,3 hours). The pH of the sample is tested to check for the
removal KOH from the sample.
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For the pyrolysis step, about 4 g of fish scale were placed in the middle of
the reactor. Different pyrolysis temperatures of 400, 500, 600, 700 and 800
0
C were used.
Nitrogen flow rate was of 100 cm3 min-1 and heating rate was of 100C min-1
for all the samples. Once the pyrolysis temperature was reached, sample
was maintained at this one for 1 hr. The resulting chars were then physically
activated at 400, 500, 600, 700 or 800 0C for 0.5, 1, 2, 3 or 6hrs under a
nitrogen flow (100 cm3 min-1 ) saturated in steam after passing through the
water saturator heated at 80 0C.
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Thus, the water partial pressure was of 474 hPa. During pyrolysis and
activation treatments, gaseous by-products such as CO, CO2, H2 and H2O
were evacuated by an extractor hood and the liquid by-products were
collected in a flask.
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CHAPTER 4
Activated carbon prepared from fish scale will be used to treat polluted
wastewaters containing heavy metals, dyes and pharmaceuticals.
A number of dyes will be studied using fish scale derived adsorbent. Dyes include
methylene blue, acid yellow dye, remazol yellow red and blue and a host of
others. The adsorption capacity for dyes and pharmaceuticals removal efficiencies
range between 78-90% is desired.
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CHAPTER 5
CONCLUSION
This work shows that fish scale can be used as precursor to produce activated
carbon with a rather well-developed porosity by pyrolysis and physical
activation with water vapor.
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CHAPTER 6
REFERENCES
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