Hd2 3rd Gen Manual

Hopper Dryer
Models HD 2 - 10 to HD 2 - 100
Instruction Manual
WARNING
You must properly use your HOPPER DRYER by thoroughly
reading this manual.
Keep this manual near the HOPPER DRYER so that it can be
easily accessed whenever necessary.
【How to Move the Main Unit】

As shown below, attach a hoisting rope (with hook) to the hook-plate
sling fitting on the unit. Raise and move the unit using your plant’s
hoist or a crane.
CAUTION
Be sure to use a hoisting rope (with hook) which can withstand
the mass of the unit (see Chapter 13 Specifications).
Issued in July, 2007

INTRODUCTION
Thank you for purchasing of our Hopper Dryer. Please read this manual carefully for proper and safe
operation. This instruction manual constitutes a warranty. So, please carefully store this manual after
you have read it.
1. Warranty Period
If any defect is found in our equipment under normal operating conditions, and we
determine it to be a defective, we will repair it or replace the parts free of charge within the
following period and terms:
1） This warranty shall remain valid for twelve (12) months from the date when the new
products you purchased are delivered to you.
2） Only the following parts are subject to the warranty period of six (6) months after such
delivery date.
Electromagnetic contactors and mechanical seals
3） The warranty period for any parts replaced for repair shall be three (3) months from
the date of repair.
2. Scope
This warranty shall be limited to repair of our equipment or replacement of its parts, and
shall not cover any products manufactured by means of our equipment and defects in
manufacturing such products.
3. Exceptions
This warranty shall not apply to the following defects:
1） Defects caused by remodeling or repair made by any party other than our company;
2） Defects resulting from natural disasters such as earthquakes, typhoons and floods,
accidents and fires;
3） Defects resulting from use exceeding limitations in the specifications set forth in the
instruction manuals or catalogs;
4） Defects resulting from non-performance of maintenance and inspection by not
observing manual instructions.
5） Defects in the equipment caused by outside factors such as peeling of coating caused
by generated gas and malfunction due to electrical noise;
6） Defects resulting from non use of genuine parts (oil, medium, filters, etc.)
7） Consumables (hoses, filters, packings, O-rings, etc.).
4. In the case where the warranty period expires

We will make repairs for value, upon request, if the performance of our equipment can be
maintained by such repairs.
5. Period during which parts can be supplied

As an approximate standard, service parts for our equipment can be supplied for eight (8)
years after the equipment is discontinued. However, some parts may be supplied even after
the period elapses. So, please make an inquiry at our service department about the
availability of service parts.
[T-4538-1]
CONTENTS
The chapters identified with the mark contain critical

information. You must carefully read and well understand
them before you can start using your HOPPER DRYER.
INTRODUCTION
TABLE OF CONTENTS........................................................................ I~II
Chapter 1 Safety Precautions

1. Precaution Markings and Their Meanings ..................................................1
2. Safety Precaution ........................................................................................2
Chapter 2 Part Names

1. Models HD 2 -10, 15, 25, and 50................................................................5
2. Models HD 2 - 75, 100................................................................................6
3. Temperature Controller Setting Panel .......................................................7
4. Control Panel Internal Parts ........................................................................8
Chapter 3 Installation
1. Hopper Dryer Installation .........................................................................9
2. Power Supply Connection.........................................................................13
Chapter 4 Preparation for Operation

1. Inspecting the Inside of the Hopper ..........................................................14
2. Checking the Condition of All Devices and Putting in Resin...................16
3. Setting the Temperature Controller...........................................................18
4. Setting the Overheat Protection Device ....................................................19
Chapter 5 Operating Procedures.............................................................................20
Chapter 6 Operation Using Start Timer ...............................................................21
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[T-4538-1]
CONTENTS
Chapter 7 Maintenance
1. Daily Maintenance ....................................................................................24
2. Weekly Maintenance.................................................................................26
3. Maintenance Performed Every Three Months ..........................................27
4. Maintenance Performed Every Six Months ..............................................29
Chapter 8 Alarms...............................................................................................................30
Chapter 9 Troubleshooting ..........................................................................................34
Chapter 10 Technical Manual

1. Operation Using Auto Tuning...................................................................41
2. Setting the High and Low temperature limits ...........................................42
3. The Temperature Controller rear...............................................................43
4. About influence of gas that occurs from the resin ..................................44
5. The relation between dew point and dryness under
the fresh air condition .............................................................................46
Chapter 11 Consumable Parts List ...........................................................................47
Chapter 12 Model and set value of heater disconnection-alarm unit ...48
Chapter 13 List of Parts

Which Change Depending on Voltage Used ............................49
Chapter 14 Specifications ...............................................................................................51
Chapter 15 Optional Components .............................................................................52
○Appendix Drawings
○Setting data
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[T-4538-1]
CHAPTER 1 SAFETY PRECAUTIONS
This chapter describes the hazardous levels and their marks on the
products, which call for your particular precaution in performing the
operations, maintenance, and services for the safe use of the
products.
WARNING
In performing the operations, maintenance, and services of the
products, be sure to observe the safety precaution included in this
document.
We shall take no responsibility and/or liability for any injury or
accident attributable to your failure in observing such precaution.
1. Hazardous Level Marks and Their Meanings

This manual uses the following convention for the hazardous level marks:
Mark Description
Improper handling might lead to your death. This mark is
DANGER followed by the information provided to avoid such result.
Improper handling might lead to your serious injury. This mark

WARNING is followed by the information provided to avoid such result.
Improper handling might lead to your slight injury or a damage

CAUTION on the products. This mark is followed by the information
provided to avoid such result.
This mark is followed by the information provided to call for your

NOTE particular attention in the context of operation procedures and
explanatory statements.
This mark is used to indicate a point to which you should pay
particular attention in handling something.
This mark is used to indicate an exceptional condition or

※ description in figures and tables.
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[T-4538-1]
CHAPTER 1 SAFETY PRECAUTION
2. Safety Precautions
Be sure to observe the following precautions when operating this
equipment. This equipment has a hot part in during operating.
Therefore, don't touch the warning label part of " HOT CAUTION " with
a hand.
Precaution item Description
Equipment use This equipment is designed for drying resin pellets.
Drying of any other material may be the cause of equipment failure.
Trouble resulting use with materials other than resin pellets is not covered
by the warrantee.
Do not use this equipment for drying materials with volatile components
or materials that are flammable. Use with such materials may result in an
explosion or fire.
As for the material of possibility that gas occurs in drying, The exhaust
filter causes blocked mesh and the drying capacity is downed.
As for the material of possibility that gas occurs in drying, refer to
Chapter 10 Technical Manual-5.
Using environment ･This equipment should be used indoors.
･This equipment should be used at ambient temperatures from 0°C to
40°C and an ambient humidity of 25-85%.
・There is possibility that the performance of equipment can not be
sufficiently shown in the fresh air condition (dew point ). As for relation
between the containing percentage and the dry time of dew point
changing, refer to Chapter 10 Technical Manual-6.
Drying temperature Set within the maximum operating temperature range as noted in the
specifications.
Do not use temperatures exceeding the maximum operating temperature.
Otherwise, failure or an accident may result.
Precautions during operation Supplies the injection-molding machine with material after fixed dry time
passes.
Do not open the vertical body, the cleaning port, or the residual resin
removal port. Resin and hot air will blow out – extremely dangerous.
Do not open the door of operation panel in during operation.
Control panel Do not apply strong shock to or spill water on control panel or
temperature controller. Otherwise failure or fire may result.
Temperature controller
Only open the door when absolutely necessary.
Otherwise, failure or accident may result.
The door of control panel comes with a key; be careful not to lose a key.
Overheat protection device This equipment is provided with a safety device (overheat protection
device). When the safety device is activated, the power sources to the
CAUTION heater and the blower are turned off and the heater may reach very high
temperatures. Before re-starting, make sure the heater has cooled
sufficiently and the temperature setting is adjusted so that the overheat
protection device will not be activated again.
See Chapter 4 Preparation for Operation for details.
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[T-4538-1]

Opening and closing the Please incline it until being affix the hand to the vertical body soon
without fail so as not to give the impact after the thing that there is no
vertical body and the material in the inside is confirmed from the level window, and stopping
cleaning port slowly when opening and shutting.
Maintenance Before performing maintenance procedures, be sure to turn the circuit
breaker on the right side of the control panel to “OFF”.
When there is equipment that uses the compressor air, performed to
maintain after stopping the compressor air and pulling out the rest
pressure in the pipe.
Even if it stops the operation, for a while, the hot condition continues.
Until the equipment gets cold sufficiently, wait for the work.
(You make a 5 h elapse a standard by the nature cooling). Also, even if the
equipment outside is cold, a still hot part is sometimes left about the
equipment inside or the dry material. Therefore, when touching
equipment, wear a glove and a protection tool. Then, be sure to do not
touch the equipment in a bare hands and skin.
Do not ride and hang a leg on the equipment. It is very dangerous.
The cleaning of each filter is indispensable to maintain the equipment
performance. Performs the regular cleaning and don't operate with the
dirty filter. As for contents of cleaning, refer to Chapter 7 Maintenance.
During the equipment operation, don't do the removal of filter and the
cleaning absolutely. It causes trouble and accident. Also, install the filter
surely right.
The breaker points of electromagnetic contact unit wears away when using
the equipment among long-term. Then, the breaker point does deposit and
the heater always becomes the turning on condition.
Of this has a possibility to cause important accidents such as the fire.
Therefore, before the equipment starts, always perform to check the
electromagnetic contact unit. For the check details, refer to Chapter 7
Maintenance.
Remodeling of equipment Don't use in the remodeling of equipment. This causes trouble and
accident. Also, we can not do warranty to the trouble in use of the
remodeled equipment.
Warning labels According to the dangerous level, label affixes to caution part in the
product. Performs to operate after understanding the contents of warning
Name plate or caution sufficiently.
Keep legible until this equipment is disposed of. Benzene, paint thinner,
scouring powders, etc. will damage the surface. To clean dirty equipment,
wipe with a soft cloth which has been soaked in water at 40°C and wrung
out well.
Wiping clean Do not wipe with petroleum solvents. Benzene, paint thinner, scouring
powders, etc. will damage the surface. To clean dirty equipment, wipe
with a soft cloth which has been soaked in water at 40°C and wrung out
well.
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[T-4538-1]

Maintenance and Repair There is high voltage, hot part in the equipment.
In performs maintenance or repair after disassembles the equipment, one
who doesn't have the knowledge of mechanical electricity doesn't do
absolutely because there are trouble and danger.
Don't do a check and replace work more absolutely except our service
division or one who has the knowledge of mechanical electricity of yours.
Recommends safety check and overhaul (paid) in once of 4-5 year by our
service division for the equipment to be using among long-term.
Contact our service division about checks and overhaul.
When disposing of product When disposing of them, obeys law in the applicable use country after use
and parts in product and parts.
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[T-4538-1]
CHAPTER 2 PART NAMES
1. Models HD2 - 10, 15, 25, 50

Top lid with jet clone attached
Thermocouple
(For temperature
controller) Thermocouple
(For overheat
protection)
Hook
plate sling
fitting
U-bolt
Warning label
Top lid
Warning label Blower
Catch clip (3)
Vertical body
Heater box
Level window Control panel
Exhaust filter case Power supply sticker
Catch clip (2) Circuit breaker
Precautions/operation label
Dust tube Temperature controller
Catch clip (2) (setting panel)
Name plate
Dust cap
Power cord (5m)
Cone
Installation base
Installation base
Slide damper
Slide damper
Residual resin Residual resin
removal port removal port
Models HD 2 - 10, 15 Models HD 2 - 25, 50
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[T-4538-1]
2. Models HD2 - 75, 100

Top lid with jet clone attached Thermocouple
(For temperature
controller) Thermocouple
(For overheat
protection)
Hook
plate sling
fitting
U-bolt
Top lid
Warning label
Catch clip (3)
Warning label
Vertical body
Exhaust filter case
Catch clip (2) Blower
Dust tube
Cleaning port door Heater box
Level window Control panel
Dust cap Power supply sticker
Circuit breaker
Precautions/operation label
Adjustable fastener
Cone Temperature controller
(setting panel)
Name plate
Installation base Power cord (5m)
Slide damper
Residual resin removal port
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[T-4538-1]
3. Temperature Controller Setting Panel
PV value indicator
･ Display the dry temperature

Monitor
(measured value) while Monitor Blower Indicator
/Setting Mode
送風機運転
/ユーザー設定
Heater Indicator ヒーター入
Blower
operating. /ENG Setting Mode /ｴﾝｼﾞﾆｱﾘﾝｸﾞ設定
･ Display a character in Heater PV 現在値 /機能（ｷｬﾗｸﾀｰ表示）

/Function Code (Character)
設定値
SV
alarming. PV
Alarm Character/警報キャラクター The abnormal part for alarm
･ In counting start timer, it EO Memory Read Error/メモリー読込異常
character list is displayed.

E1 Reverse Phase/電源逆相
displays time to the operation E2 Blower O'Load/送風機過負荷
E4 Dry/O'Heat Alarm./過温異常
starting by subtraction SV
E5 Dry Sensor Alarm./乾燥センサー異常
Alarm Character/警報キャラクター
E7 Dry Control Fail/乾燥ループ断線
method. E9 Dry Hi-Temp./上限温度異常
E10
EO
Dry Lo-Temp./下限温度異常
･ Display a setting character in Memory Read Error/メモリー読込異常

inner setting. Reset E1 Reverse Phase/電源逆相
E2
Buzzer/Alm. Reset
Run ブザー停止 /警報リセット
Dryer Run/Stop
Reset
Blower O'Load/送風機過負荷
Stop Run
SV value indicator Setting ドライヤー起動 /停止

Setting
/Stop
SV
SV E4 Dry/O'Heat Alarm./過温異常
SV Select KeyDown Up Read/Enter
パラメータ切設定替値ダウン設定値アップ設定値読出 /書込
･ Display a dry setting E5 Dry Sensor Alarm./乾燥センサー異常

temperature.
･ Display a setting data in
inner setting. E9 Dry Hi-Temp./上限温度異常
E10 Dry Lo-Temp./下限温度異常
Setting Switch
This switch is for calling and writing of setting value on the setting operation.
△ This switch is for addition on the setting operation.
▽ This switch is for subtraction on the setting operation.
SV This switch is for shifting of setting.
Run
Stop
This switch is for RUN/STOP of dryer.
Reset This switch is for alarm cancellation.
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[T-4538-1]
4. Control Panel Internal Parts
Electromagnetic Circuit breaker

switch (Power supply
shut-off type)
Thermal relay
Electromagnetic
contactor
Safety device
(Overheat protection device)
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[T-4538-1]
CHAPTER 3 INSTALLATION
1. Hopper Dryer Installation

Step Item Description
１ Mounting installation As shown in Figure 1 below, mount the installation base to the molding
base machine mounting section.
Adhesive tape
Installation base for models Installation base for models

HD 2 - 10 and 15 HD 2 - 25 to 100
Figure 1
※After mounting, remove the adhesive tape securing the slide damper.
２ Checking condition of Before hoisting main unit and moving it, be sure to inspect the following.
main unit
As shown in Figure 2, make sure the catch clips (2) which hold the
vertical body to the cone is securely set. (only for models HD 2 - 10 to
50)
Catch clip
Figure 2
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[T-4538-2]

２ Checking condition of As shown in Figure 3, securely tighten the U-bolt which connects the
main unit vertical body and hot air pipe of the heater box. (only for models HD
2-10 to 50)
U-bolt
Figure 3
As shown in Figure 4, securely set the adjustable fastener (2) that holds
the cleaning port door of the vertical body closed. (only for models HD
2-75 and 100)
Adjustable Level window

fastener
Figure 4
- 10 -
[T-4538-2]

３ Moving the main unit As shown in Figure 5, attach a hoisting rope (with hook) to the
hook-plate sling fitting on the unit. Raise and move the unit to the top
to the installation base using your plant’s hoist or a crane.
Figure 5
CAUTION
Be sure to use a hoisting rope (with hook) which can withstand the
mass of the unit.
４ Mounting the main unit As shown in Figure 6, mount the main unit onto the installation base.
Installation base for models Installation base for models

HD 2 - 10 and 15 HD 2 - 25 to 100
Figure 6
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[T-4538-2]
※ Installation of elevated platform for Hopper Dryer
Figure 7 Figure 8

１ Installation Install on a level, stable floor.
Make sure the installation location gives sufficient space to perform
maintenance, as shown in Figure 9.
600mm
600mm Elevated platform 600mm
(as seen from above)
600mm
Figure 9
２ Caster brake As shown in Figure 10, apply the brake of the casters (2) which are
equipped with a brake.
Figure 10
- 12 -
[T-4538-2]
2. Power Supply Connection

１ Connecting power Turn OFF the plant power supply.
supply cord ↓
Make sure the circuit breaker on the right side of the control panel is OFF
and then connect the power supply cord (5m) to your plant power supply.
R phase … red
Power supply cord … S phase … white … Plant power supply
T phase … black
E phase … green …… Ground (earth)
CAUTION
1. Make sure the circuit breaker on the right side of the control
panel is OFF before connecting the power supply cord.
2. Securely tighten the connection so that there is no looseness.
Otherwise, single-phase operation or the like may result.
3. Be sure to ground the cord.
２ Check order of phases Turn ON the plant power supply.

↓
Turn ON the circuit breaker on the right side of the control panel.
↓
Check if the ＰＶ indicator (Ｅ１)
on the temperature controller setting panel is lit.
↓
If the (Ｅ１) indicator is not lit, then the phase order is correct and the
power supply cord connection is complete.
If the (Ｅ１) indicator is lit, turn OFF the plant power supply and
reconnect the cord, switching the R-phase (red) and the T-phase (black).
Turn ON the plant power supply and make sure the (Ｅ１) indicator is not
lit.
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[T-4538-2]
Chapter 4 PREPARATION FOR OPERATION
This chapter explains the items which are checked before beginning
operation.
1. Inspecting the Inside of the Hopper

(1) For Models HD 2 - 10 to 50
Step Description
１ As shown in Figure 11, remove the U-bolt that connects the vertical body and the hot air pipe of
the heater box.
U-bolt
Figure 11
２ As shown in Figure 12, remove the catch clips (2) which hold the vertical body to the cone.
Catch clips
Figure 12
- 14 -
[T-4538-2]
CHAPTER 4 PREPARATION FOR OPERATION
Step Description
３ As shown in Figure 13, open the vertical body and make sure the inside is free of foreign
materials.
Packing
Stretch to approx.
1.5 times
Approx. 10cm
Packing
Figure 13 Figure 14 Figure 15
NOTE
1. Please go slowly when opening and shutting until the hand will be affixed to the
vertical body soon without fail and the main body stops. (Figure 13)
(When the impact is given, the equipment is occasionally damaged.)
2. Please do not remove things except the cleaning to packing (two places) shown in
Figure 14. Please install it on former position when coming off. Moreover, please
enlarge it by both the tip of a fingers one-twice when packing ring becomes small by
the temperature difference, and it does not enter the ditch. (Refer to Figure 15)
４ Please close the vertical body soon if the confirmation ends, and set each obtaining clip and U
type bolt surely. Please bite and note not crowding the foreign body in packing time.
(2) For Models HD 2 - 75 and 100

Step Description
１ As shown in Figure 16, remove the adjustable fasteners (2) and open the cleaning port door.
Make sure the inside is free of foreign materials.
Adjustable Level window

fastener
Figure 16
２ When the inspection is complete, close the cleaning port door and securely fasten the adjustable
fasteners.
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[T-4538-2]
2. Checking the Condition of All Devices and Putting in Resin

Device name Check items
As shown in Figure 17, make sure there is a filter in the exhaust filter
Exhaust filter case
case.
As shown in Figure 17, make sure the dust cap is securely attached.
Exhaust filter case
Dust tube
Dust cap
Figure 17
Blower intake port Make sure the filter shown in Figure 18 is in place.
Make sure the damper shown in Figure 18 is completely open.
Damper
(filter inside)
Figure 18
CAUTION
Make sure the damper is open all the way when dryer is in operation.
Otherwise, insufficient air intake and excessive drying temperatures
(high limit warning) may result.
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[T-4538-2]
Device name Check items

Slide damper As shown in Figure 19, make sure the slide damper and the residual resin
Residual resin removal port removal port on the bottom of the hopper are securely closed, and feed
material into the hopper.
Models HD 2 - 10 and 15
Models HD 2 - 25 to 100
Figure 19
- 17 -
[T-4538-2]
3. Setting the Temperature Controller

Set the drying temperature via the temperature controller.
Monitor
Monitor Blower Indicator 送風機運転
/Setting Mode /ユーザー設定
Heater Indicator ヒーター入

Blower /ENG Setting Mode /ｴﾝｼﾞﾆｱﾘﾝｸﾞ設定
Heater PV 現在値 /機能（ｷｬﾗｸﾀｰ表示）
/Function Code (Character)
SV 設定値
PV
Alarm Character/警報キャラクター
EO Memory Read Error/メモリー読込異常
E1 Reverse Phase/電源逆相
E2 Blower O'Load/送風機過負荷
E4 Dry/O'Heat Alarm./過温異常
E5 Dry Sensor Alarm./乾燥センサー異常

SV
E9 Dry Hi-Temp./上限温度異常
E10 Dry Lo-Temp./下限温度異常
Reset
Buzzer/Alm. Reset
Run ブザー停止 /警報リセット
Reset
Dryer Run/Stop
Stop Run
Setting ドライヤー起動 /停止 /Stop
Setting
SV
SV SV Select KeyDown Up Read/Enter
パラメータ切設定替値ダウン設定値アップ設定値読出 /書込
Setting panel
Figure 20
Step Description
１ Turn ON the power breaker in right side of power and control panel on your facilities.
２ Shift to the user setting change mode when pressing SV switch on the setting panel.
Then, SV switch shifts to the engineering setting mode when it holds down for 5 seconds.
SV switch can be shifting to each setting items for user and engineering.
Refer to the exhibit about user setting and engineering setting items.
Press a switch if the goal for setting item is displayed on the PV indicator, and make it to a change
３
possible condition.
４ ▽ and △ switch adjust a setting value.
Press switch.
５
※ Always press because this switch changes a setting value.
NOTE
When not operating a switch within 15 seconds in case of setting operation. The blink of SV value
indicator stops and returning to front setting value automatically.
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[T-4538-2]
4. Setting the Overheat Protection Device

For safety, the Hopper Dryer has the overheat protection device and a power
supply cut-off type circuit breaker as standard equipment. If the sensor
(temperature detector) reaches a temperature higher than the temperature
setting of the overheat protection device, the power supplies to the heater
and blower are cut off.
At the moment the power supply turns OFF, the indicators also go out.
Step Description
１ Set the temperature setting of overheat protection device to a value about 20°C higher than the
drying temperature (SV temperature setting). For standard specifications, set the temperature
setting of overheat protection device to 150°C or below; for high temperature specifications, set to
180°C or below.
【Comments】
The temperature controller has high and low limit alarm settings. When the high limit alarm
occurs, the heater is turned OFF and, after the cooling time has elapsed, the blower is turned OFF.
Operation stops. See Chapter 8 Alarms, “High” and ”Low” of alarm indicator.
(Both the high and low limits are set to 10°C at the factory before shipping.)
NOTE
When a safety device is activated, the heater requires about one hour to cool. If the dryer is
restarted before the heater has finished cooling, heat remaining in the heater may cause overheat
protection device to trip again. Take sufficient care regarding the temperature setting when
re-starting.
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[T-4538-2]
CHAPTER 5 OPERATING PROCEDURES
This chapter describes the steps for operating and stopping the
Hopper Dryer. Description

１ Power ON Turn ON a power breaker in right side on the control panel.
A current temperature is displayed on PV value indicator.
NOTE
When to make the stop operation of pre-operation in the condition of
power breaker OFF, it works in the condition before stop. This is not in
abnormal condition.
２ Operation run The operation runs when pressing Run
switch on the setting panel.
Stop
↓
During operation, a dry hot air temperature is displayed on PV value indicator.
The display ○ Blower and ○ Heater lights up.
NOTE
It becomes the start timer operation when the start timer sets time.
When the operating dryly immediately, make a setting value 0.
３ Operation stop The operation stops when pressing Run switch on the setting panel once
Stop
again.
↓
Then, the heater becomes to OFF-condition and the blower stops 10 minutes
later. (This is the stop operation to remove heat in heater.)
Run
Stop blinks.
○ Heater display turn off and

○ Blower display turn off 10 minutes later.
４ Power OFF Turn OFF a power breaker in right side on the control panel.
The display for PV value indicator disappears.
NOTE
In case of procedure 3-Stop operation, until the blower stops don't turn
OFF a power breaker.
Be careful because the heat in the heater is left when making a blower
stop immediately.
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[T-4538-3]
CHAPTER 6 OPERATION USING START TIMER
The start timer is used to start operation automatically after a set

amount of time.

１ Power ON Turn ON a power breaker in right side on the control panel.
A current temperature is displayed on PV value indicator.
NOTE
When to make the stop operation of pre-operation in the condition of
power breaker OFF, it works in the condition before stop. This is not in
abnormal condition.
２ Start timer setting

Press SV switch on the setting panel twice and change SV value
indicator to start timer display.
ＰＶ
ＳＶ
↓
Change to the setting change mode when pressing switch.
↓
It is added from 0.1 H of SV value indicators when pressing △ switch.
↓
It makes △ switch to the request setting time, holding down.
The value adds in order when every time pressing △ switch.
The value subtracts in order when every time pressing ▽ switch.
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[T-4538-3]

２ Start timer setting ↓
Adjust to the request setting value with △ or ▽ switch.
Setting range: 0-99.5 hours ( ※0.1=10 minutes)
↓
Press switch.
※ Not changed into the setting value when it doesn't press this switch.
Surely press it.
NOTE
When not operating a switch within 5 seconds on the setting operation,
the blink on SV value indicator stops, and returns to the front setting
value in automatically.
３ Start timer motion Press Run

switch.
Stop
The start timer starts a count and the operation runs after the time up.
The time to operation starting is displayed by the subtraction method with unit in
10 minutes on PV value indicator in the start timer count, and the decimal point
blinks. When wanting to start compulsorily in the start timer count, presses
and RESEET switch simultaneously.
４ Operation stop The operation stops when pressing Run switch on the setting panel once
Stop
again.
↓
Then, the heater becomes to OFF-condition and the blower stops 10 minutes
later. (This is the stop operation to remove heat in heater.)
Run
Stop Blinks and it changes to turn off with the blower stop.
○ Heater display turn off and

○ Blower display turn off 10 minutes later.
- 22 -
[T-4538-3]

５ Power OFF Turn OFF a power breaker in right side on the control panel.
The display for PV value indicator disappears.
NOTE
In case of procedure 4-Stop operation, until the blower stops don't turn
OFF a power breaker.
Be careful because the heat in the heater is left when making a blower
stop immediately.
NOTE
1. When wanting to operate a start timer while operating, it is necessary to halt. In the case, operate a
start timer after operating the operation stop of step 4.
- 23 -
[T-4538-3]
CHAPTER 7 MAINTENANCE
This chapter describes the possible causes of troubles you may

encounter and the actions to be taken against them.
WARNING
Never fail to examine the causes of any trouble and take remedies
after allowing the molder to cool for 5 hr after stopping. (Use gloves.)
It is very dangerous during and immediately after operations becomes
it is very hot.
Should any burn occur due to negligence of the above, immediately cool
the very part with cold fresh water and seek prompt medical treatment.
Checking operations should be made only by authorized personnel.
1. Daily maintenance
Maintenance item Description
Check of the When the breaker points does deposit, it causes fire occurrence and becomes an
electromagnetic terrible dangerous condition.
contact unit (heater If the electromagnetic contact unit becomes the condition of figure 21, quickly,
relay) replaced to new parts.
And, until the parts replace completes, don’t start the unit ever.
※Confirms the
condition
The condition as the center section was hollow when the unit stops.
(deposit) of
breaker points.
Normal condition Abnormal deposit condition

Figure 21
NOTE
1. The form sometimes differs on the model.
2. The above figure is the figure condition that saw the electromagnetic contact
unit from diagonal front.
3. Even if there is not abnormal, the switching times of the breaker points
replace at 1,000,000 times or within1 year of using term.
- 24 -
[T-4538-3]

Discharge of dust from dust Discharge the dust that has clogged in the dust tube shown in Figure22.
tube Remove the dust cap on the bottom of the dust tube and discharge the dust.
NOTE
After discharging, be sure to refasten the dust cap securely.
Exhaust filter case
Dust tube
Dust cap
Figure 22
WARNING
During continuous operation, the surface of the exhaust filter case
reaches high temperatures (exceeding 130°C). Avoid direct contact
with the skin.
- 25 -
[T-4538-3]
2. Weekly Maintenance
Blower intake filter As shown in Figure 23, open the damper of the blower intake port and
make sure the filter is not clogged.
If the filter is clogged, remove it and blow it with clean, dry air to remove
clinging particles.
Damper Filter
Figure 23
NOTE
1. Do not remove the metal screen on the inside.
2. When the filter is badly deteriorated or when clinging particles
cannot be removed, replace the filter.
Exhaust filter inside the As shown in Figure 24, undo the catch clips (2) on the bottom of the
exhaust filter case exhaust filter case and remove the exhaust filter.
Blow the exhaust filter with clean, dry air to remove clinging particles.
NOTE
When the filter is badly deteriorated or when clinging particles
cannot be removed, replace the filter.
Exhaust filter case
Catch clip (2)

Exhaust filter
Figure 24
After cleaning, roll the exhaust filter into a cylindrical shape and insert it
into the exhaust filter case without wrinkling it.
- 26 -
[T-4538-3]
3. Maintenance Performed Every Three Months

Check the function of all protection devices.
If there is any device that does not operate properly, do not operate
the equipment. Contact the nearest our service division. (see back
page). DO NOT operate this equipment when a protection device is
malfunctioning. Otherwise, equipment failure or an accident may
result.
Checking for electromagnetic Open the control panel of the unit after turning OFF the control panel
contractor (heater relay) [ON/OFF] switch and shutting down the power breaker.
※Check of condition of Replace white cover of Electromagnetic White cover

connecting point (abrasion) contractor (Figure 25).
You can replace the cover easily by pulling
it toward you.
Figure 25
NOTE
Some types of the unit do not have
white covers.
Connecting point of the electromagnetic contractor is inside the component

shown in Figure 26.
Light one side of the terminal connecting section on the skew by a flashlight or
like and check the condition of the point (Figure 27).
※Replace immediately when it has discolored into blackish, and has
abrasion like figure 28.
Normal
Connecting
section is
inside it.
Abnormal (abrasion)
Figure 28
Figure 27 Conditions of connecting points
Figure 26
Skew view of terminal
Front view connecting section
NOTE
The upper figures are side views
of the connecting points.
- 27 -
[T-4538-3]

Reversed phase Turn OFF the power supply in your facilities.
detection function ↓
Switch the connections of the R-phase (red) and the T-phase (black) of the
plant power supply cord.
↓
Turn ON the power supply in your facilities and the power breaker in right
side of the control panel.
Confirm whether the alarm character Ｅ1 indicator is blinking on
PV display for temperature controller setting.
↓
After confirmation, turn OFF the circuit breaker and the plant power
supply. Return the R-phase (red) and the T-phase (black) to their original
positions (positive phase).
Trip function of thermal relay Doing the test run.
for blower ↓
Open the door of the control panel and measure the current using an
ammeter (clamp meter). Meanwhile, turn the adjustment screw clockwise
as shown in Figure 29 and gradually lower the setting value of the thermal
relay.
Reset button
Figure 29
↓
Confirm that the thermal relay trips.
The operation stops when the thermal relay trips, the alarm character
Ｅ２ indicator blinks.
After confirmation, return the setting of the thermal relay to its original
value and push the reset button.
Electrical work performed by persons without sufficient electrical
knowledge can result in equipment failure or a dangerous situation.
Request our service division (see back cover) for maintenance
work.
- 28 -
[T-4538-3]

Sensor disconnection Open the door of the control panel and, as shown in Figure 30, disconnect
detection function the thermocouple terminal from the back of the temperature controller.
Red（＋）
Thermocouple terminal
White（−）
Figure 30
↓
Turn ON the power supply in your facilities and the power breaker in right
Confirm whether the alarm character Ｅ5 indicator is blinking on
PV display for temperature controller setting.
After confirmation, turn OFF the circuit breaker on the right side of the
control panel and the plant power supply. Reconnect the thermocouple
terminal to its original position.
4. Maintenance Performed Every Six Months

All bolts and nuts Make sure all bolts and nuts are tight and retighten if necessary.
Terminals for loose The operation “ON/OFF” switch of equipment turned OFF, and opens the
connection operation panel of equipment after the power breaker of right side on the
operation panel turned OFF.
Performs to rising fastens after check that the wiring of control panel and
heater part loosens.
Electrical work performed by persons without sufficient electrical
knowledge can result in equipment failure or a dangerous situation.
Request our service division (see back cover) for maintenance
work.
- 29 -
[T-4538-3]
CHAPTER 8 ALARMS
This equipment has alarms as described below.

If an alarm (protection device) occurs, the ALARM indicator on the
temperature controller setting panel flashes to indicate a system
malfunction.
WARNING
Before inspecting or repairing the cause of the malfunction, be sure to
turn OFF the circuit breaker on the right side of the control panel. If
repair work is performed with the power supply left ON, system failure
or an accident could result.
Malfunction
ALARM indicator description/interlock Action
Power REVERSE Occurs when the power cord is Turn OFF the circuit breaker on the right
connected so that the phases are side of the control panel and the plant
PV Ｅ1 reversed. power supply.
↓
Operation disabled. From among the three wires, switch the
connections of the R-phase (red) and the
T-phase (black) to connect the phases
correctly.
↓
Turn ON the plant power supply and the
circuit breaker on the right side of the
control panel. Make sure the ALARM
indicator goes out.
Blower OVERLOAD Occurs with the blower Turn OFF the circuit breaker on the right
overloads and the thermal relay side of the control panel.
PV Ｅ2 inside the control panel trips. ↓
Refer to Chapter 9 Trouble-shooting,
Operation stops automatically. A blower overload occurs and the
thermal relay trips, and corrects the
cause of the malfunction.
↓
Open the door of the control panel and
push the reset button of the thermal
relay.
Reset button (green)

↓
Close the door of the control panel and
turn ON the circuit breaker on the right
side of the control panel. Make sure the
ALARM indicator goes out.
Malfunction
ALARM indicator Action
description/interlock
- 30 -
[T-4538-3]
CHAPTER 8 ALARMS
Dry SENSOR abnormal Temperature sensor wire is Turn "OFF" the power breaker at the
broken. right side of the Control panel.
*Thermocouple is broken. ↓
PV Ｅ5 * Thermocouple terminal stand is Open the control panel-cover, and check
loosely set or terminal is fallen. the connection of thermocouple to the
(If PV indicator shows the terminal stand.
temperature when short "+" and ↓
"-" of thermocouple terminal (When the thermocouple terminal stand is
stand, thermocouple is broken or normally connected, the thermocouple is
thermocouple terminal is broken. Replace the new one.)
unscrewed.)
↓
※Refer to Chapter 7
Close the control panel cover, and turn
Maintenance, Sensor
"ON" the power breaker at the right side
disconnection detection
of the control panel.
function.
Make sure the Alarm light is off.
PV value > 220℃ Turn "OFF" the Power breaker at the

It shows PV value ( temperature ) right side of the Control panel.
is over 220℃ Heater is over ↓
heated. Open the Control panel cover and
○Out put relay of temperature replace the Temperature controller
controller is broken. or Heater relay with the new one.
○Heater relay is broken. ↓
※Refer to Chapter 7 After replace, Close the Control panel
Maintenance, Check of the -cover and turn "ON" the Power breaker
electromagnetic contact unit at the right side of the Control panel.
(heater relay). Make sure the Alarm light is off.
The temperature controller is Repair the temperature controller or

broken: replace it with the new one.
PV indicator doesn't show the Ask the nearest our service division (Refer
temperature when short "+" and to back cover)
"-" of thermocouple terminal
stand, and heater relay is running
when heater light of the
temperature controller's
MONITOR is off.
- 31 -
[T-4538-3]
CHAPTER 8 ALARMS
Malfunction
ALARM indicator Action
description/interlock
Dry SENSOR abnormal PV value < -20℃ Turn "OFF" the Power breaker at the
right side of the Control Panel.
It shows PV value
※Refer to Chapter 7 Maintenance,
PV Ｅ5 ( temperature ) is under - 20℃.
Sensor disconnection detection
1) " + " and " - " of
function.
thermocouple is connected in
↓
reverse.
Reconnect each "+" and "-" of
NOTE thermocouple and terminal stand
If connecting sensor in correctly.
reverse, you can not operate ↓
it for PV value increases After checking and disposing, close the
when heating, and PV value Control panel-cover and turn "ON" the
decreases when cooling. Power breaker at the right side of the
Control panel. Make sure the Alarm light
is Off.
2) Operate at less than 0℃. Operate under the environment
temperature of 0℃-∼40℃.
WARNING
Do not touch Hopper dryer when alarming, for Hopper dryer is highly heated.
CAUTION
Be care to the short of "+" and "-" of thermocouple terminal stand code should be
in a short time. Heater becomes very hot due to electricity.
- 32 -
[T-4538-3]
CHAPTER 8 ALARMS
Malfunction
ALARM indicator description/interlock Action
Upper limit temperature Occurs when the temperature of Turn OFF the circuit breaker on the right
the hot air used for drying side of the control panel.
abnormal ↓
exceeds the sum of drying ※Refer to Chapter 9 Troubleshooting,
PV Ｅ9 temperature setting and the A high limit or a low limit alarm
high limit temperature setting. occurs for the hot air temperature
and correct the cause of the
The heater turns OFF malfunction.
immediately and the blower ↓
Turn ON the circuit breaker on the right
stops after the cooling timer runs side of the control panel and make sure
out. (stops after cooling) the ALARM indicator goes out.
NOTE
When operation is restarted after the
high limit alarm occurs, the hot air
temperature (the temperature
displayed on the PV indicator) may
become higher than the drying
temperature setting (the temperature
value displayed on the SV indicator)
due to heat remaining in the heater
box. In such a situation, stop
operation once and then start
operation again.
Lower limit temperature Occurs when the temperature of Turn OFF the circuit breaker on the right
abnormal the hot air used for drying is less side of the control panel.
than the difference between the ↓
※Refer to Chapter 9 Troubleshooting,
PV Ｅ10 drying temperature setting and A high limit or a low limit alarm
the low limit temperature occurs for the hot air temperature
setting. and correct the cause of the
malfunction.
Operation continues. ↓
When the temperature returns to Turn ON the circuit breaker on the right
side of the control panel and make sure
normal, the alarm is cleared the ALARM indicator goes out.
automatically.
Memory read abnormal Occurs when there is a The problem may be the result of
mal-function in the memory noise in the power lines or the vicinity
(CPU) of the temperature that exceeds the noise rating. Find
PV Ｅ 0 controller. the source of the noise and remove
it.
↓
Turn OFF the circuit breaker on the right
↓
Turn ON the circuit breaker on the right
side of control panel and checks the turn
OFF of PV value indicator .
Ｅ 0
※ There is also the possibility that the
temperature controller itself is
malfunctioning.
(Replace the temperature controller)
- 33 -
[T-4538-3]
CHAPTER 9 TROUBLESHOOTING
This chapter describes the possible causes of troubles you may

encounter and the actions to be taken against them. Check the
following troubleshooting table before requesting our service.
When a problem cannot be solved even after taking the actions
described here, contact the nearest our service division. (see back
page) and request service.
WARNING
Before investigating a problem, be sure to stop operation by pushing
Run
the Stop switch on the temperature controller-setting panel. After
Run
indicator Stop
is blinking and 10 minutes later.
(To turn OFF both ○ Blower and ○ Heater .)
Then, turn OFF both the circuit breaker on the right side of the control
panel and the plant power supply.
A blower overload occurs and the thermal relay trips

Check point Action Remarks
Remove the exhaust filter from Blow clean, dry air on the When the filter is badly deteriorated or
the exhaust filter case and inside of the exhaust filter and when clinging particles cannot be
check to make sure it is not remove clinging particles. removed, replace the filter. Consult us
clogged. regarding the purchase and type of
exhaust filter.
Open the damper of the blower Remove the filter and blow it When the filter is badly deteriorated or
intake port and check to make with clean, dry air to remove when clinging particles cannot be
sure the filter is not clogged. clinging particles. removed, replace the filter. Consult us
regarding the type of exhaust filter and
how to purchase one.
Check to make sure the damper Open the damper fully.

of the blower intake port is
fully open.
The blower itself may be Replace the blower. Consult us regarding the type of blower
malfunctioning. and how to replace it.
Check to make sure the blower
starts up normally.
- 34 -
[T-4538-4]
A blower overload occurs and the thermal relay trips

Check to make sure the Tighten the terminals securely. Be sure to turn OFF the plant power
terminal connections for the supply before working.
power cord and the blower cord
are secure.
Open the door of the control Replace the electromagnetic Switching endurance:
panel and check to make sure switch (MS-1). 1 million times or 1 year
the electromagnetic switch
(MS-1) is operating properly. Consult us regarding the type of switch
and how to replace it.
Electrical work performed by persons

without sufficient electrical knowledge
can result in equipment failure or a
dangerous situation. Request our
services for maintenance work.
Open the door of the control Set the thermal relay to the Be sure to turn OFF the plant power
panel and check to make sure rated value. supply before working.
the thermal relay is set to the
rated value.
A high limit or a low limit alarm occurs for the hot air temperature
panel and check to make sure switch (MC-1). 1 million times or 1 year
the electromagnetic contactor
(MC-1) is operating properly. Consult us regarding the type of
contactor and how to replace it.

- 35 -
[T-4538-4]
A high limit or a low limit alarm occurs for the hot air temperature

check to make sure it is not remove clinging particles. removed, replace the filter.
clogged.
Consult us regarding the purchase and
type of exhaust filter.
sure the filter is not clogged. clinging particles. removed, replace the filter. Consult us
regarding the type of exhaust filter and
how to purchase one.
During operation, look at the Perform AT (auto tuning). See Chapter 10 Technical Manual,
PV indicator and check to Operation using auto tuning for a
make sure the temperature description of the procedure.
control is stable.
Check to make sure the high or Set the high and low See Chapter 10 Technical Manual,
low temperature limit is set to temperature limits to 10°C. Setting the high and low temperature
10°C. limits for a description of the procedures
for checking and setting the temperature
limits.
- 36 -
[T-4538-4]
Nothing appears on the PV and SV indicators even though the circuit

breaker for the plant power is ON
Check to make sure the circuit Turn ON the circuit breaker. If the circuit breaker does not open and
breaker on the right side of the close properly, replace the circuit
control panel is ON. breaker.
Consult us regarding the type of circuit
breaker and how to replace it.

Open the door of the control Replace the glass tube fuses. Be sure to turn OFF the plant power
panel and then open the fuse supply and the circuit breaker on the
cover on the back of the Check to make sure the power right side of the control panel before
temperature controller. Check circuit is not shorted. investigating or replacing the fuse.
to make sure no glass tube
fuses are bad. Consult us regarding the type of fuse and
how to replace it.

- 37 -
[T-4538-4]
The blower does not run

Check to make sure the PV Turn ON the plant power If nothing appears on the indicators after
indicator and the SV indicator supply and the circuit breaker the action described to the left is
on the temperature controller on the right side of the control performed, perform the procedures
setting panel is operating. panel. described Chapter 9 Troubleshooting,
(Make sure the system is not in Nothing appears on the PV and SV
stop mode or start-timer mode.) indicators even though the circuit
breaker for the plant power is ON.
Check to make sure the Tighten the terminals securely. Be sure to turn OFF the plant power
terminal connections for the supply before working.
power cord and the blower cord
are secure.

Check to make sure the After correcting the cause of See Chapter 9 Troubleshooting, A
indicator Ｅ２ on the the blower overload, open the blower overload occurs and the
door of the control panel and thermal relay trips regarding possible
temperature controller-setting push the reset button of the causes of the blower overload.
panel is not lit. thermal relay.
- 38 -
[T-4538-4]
The airflow of the blower is low

sure the filter is not clogged. clinging particles. removed, replace the filter.
Consult us regarding the type of exhaust

filter and how to purchase one.

fully open.
Drying temperature fluctuations are excessive

check to make sure it is not remove clinging particles. removed, replace the filter.
clogged.
Consult us regarding the purchase and
type of exhaust filter.
sure the filter is not clogged. clinging particles. removed, replace the filter.
Consult us regarding the type of exhaust

filter and how to purchase one.

fully open.
The temperature is not stable. Perform auto tuning. See Chapter 10 Technical Manual,
Operation using auto tuning for a
description of the procedure.
- 39 -
[T-4538-4]
The drying temperature will not rise or will not fall

panel and check to make sure contactor (MC-1). 1 million times or 1 year
the electromagnetic contactor
(MC-1) is operating properly. Consult us regarding the type of switch

Check to make sure the Open the door of the control Consult us regarding the type of
indicator Ｅ5 on the panel and connect the
thermocouple terminal or
temperature detector and how to replace
it.
temperature controller-setting replace the thermocouple.
panel is not lit.
Check to make sure the heater Replace the heater. Consult us regarding the type of heater
itself is not malfunctioning and how to replace it.
(broken or disconnected wire).
The power supply circuit breaker trips

Check to make sure the power Correct the short. Electrical work performed by persons
circuit is not shorted. without sufficient electrical knowledge
Check to make sure the safety Set the overheat protection See Chapter 4 Preparation Operation,
device (overheat protection device to the normal setting Setting the overheat protection device
device) set to the normal value. for a description of how to set the
setting. temperature.
Check to make sure the safety If malfunctioning, replace the Contact us regarding the type of safety
device (overheat protection safety device. device and how to replace it.
device) is not malfunctioning.
- 40 -
[T-4538-4]
CHAPTER 10 TECHNICAL MANUAL
1. Auto tuning operation

When the temperature control is not stable, perform auto tuning.
Step Description
１ It holds down △ in 5 seconds during dry operation.
The measurement temperature and "A t" display alternately on PV display and start auto
tuning.
(It calculates necessary PID constant automatically to control a temperature.)
During auto tuning, the control temperature is displayed on PV value indicator of temperature
controller-setting panel.
There sometimes is over chute but it isn't abnormally.
↓
The measurement temperature and "A t" display of PV display end alternately, and the auto
tuning end if the measurement temperature is displaying continuous.
↓
The PID constant (control constant) is automatically set and temperature control continues.
【Remarks】
･ When stopping auto tuning, do the operation which is the same as auto tuning starting.
NOTE
Be sure the temperature has stabilized before performing auto tuning.
If auto tuning is performed when the temperature is not stable, large overshoot may cause
the high limit alarm to occur.
During auto tuning, don't change the temperature setting.
- 41 -
[T-4538-4]
2. Setting operation of upper/lower temperature limit

The steps below describe how to set (change) the upper and lower
temperature limits. Both the upper and lower temperature limits are set to
10°C at the factory before shipment.
Step Description
１ Stop operation.
２ Hold down SV switch of setting panel on temperature controller for 5 seconds. The Heater
(Engineering setting) lamp blinks and displays each setting character on PV display, displays a
setting value on SV display.
３ Press SV switch several times and make display dUS (Upper limit temperature deviation) on
PV value indicator. It becomes the setting mode of upper limit temperature.
４ It becomes the setting change mode when pressing switch.
５ It adjust the setting value with ▽ and △ switch.
６
It sets switch input. When nothing this setting operation, setting value isn't changed.
Surely, do it.
７ Press SV switch and make display dLS (Lower limit temperature deviation) on PV value
indicator.
８ It operates procedure 4-6 and sets the lower limit temperature.
NOTE
1. When making setting changes, if a period of 15 seconds elapses without a setting switch
being pushed, then the SV indicator will stop flashing and automatically return to the
previous setting.
2. If the temperature limit is set to OFF, the alarm will not operate.
3. Do not make the temperature setting lower than is necessary. Otherwise, slight
temperature changes will cause the alarm to occur frequently.
4. Do not change any settings other than the upper temperature limit and the lower
temperature limit.
- 42 -
[T-4538-4]
3. The Temperature Controller rear
TB2: For reverse (AC200V-AC480V)
TB3, 4:
Instrument power
Heater output, blower output, operation power
General alarm output (For voltage output)
General alarm output (For no voltage output)
Heater output (DC12V)
External start-up input, blower overloaded input,
overheat input
TB1: Temperature-sensing element input
Figure 32
- 43 -
[T-4538-4]
4. About influence of gas that occurs from the resin

○The information on influence of gas that occurs from the resin
The unit sometimes can not function normally with influence of gas that occurs from the resin.
As for the resin that has this possibility, the compatible to suppress influence of gas becomes necessary.
There are methods of non-paint specification and special exhaust (exhaust cyclone) etc. in compatible
method. However, the method must be chosen by the dry material.
Also, there is not the complete measure to all resins in the present.
Therefore, depending on the using resin, the constant regular maintenance and the parts replace of
consumables become necessary.
When the following phenomenon is confirmed in during use, there is possibility that the unit undergoes
influence by gas. In such case, please consult to us.
1) In case of the liquid of oily oozes from the exhaust filter box, the pipe connection part and the dry
hopper etc, and the paint breakaway.
2) The inside of exhaust filter case, filter and dust tube etc is discolored.
3) The thin smoke occurs from the exhaust filter.
4) Oil dirties the whole unit.
5) Oil adheres to the floor.
○As for the resin that influence of gas is estimated, refer to the list of next page.
- 44 -
[T-4538-4]
○The resin list which needs the unit measure that the influence of gas is estimated
The resin that gas compatible column in the table had ○ mark needs compatible.
× mark is unnecessary but depending on kind of the compounding material, it has possibility that the
compatible becomes necessary.
(Research in 2002)
Necessity Necessity Necessity of
Resin name of gas Resin name of gas Resin name gas
compatible compatible compatible
ABS × PAR PPO ×
ABS+PBT PBT ○ PPS ○
APEL PBT+PC PSF
A-PET PBT+PET PTFE
AS × PC × PU ○
BTP PC+ABS PUR
CA PC+PET PVC Special grade ○
CAB PCT+PET SPS
CAP PCTFE TPE
CN PC Optical grade × TPO
COP PDAP TPX
CP PEEK Reinforcement
○
PET
DL PEI Flame resisting
○
ABS
EC PES
EVA PETG
EVOH PET Bottle grade ×
LCP PET Fiber grade ×
MTPA PFA
PA+POM PMMA ×
PA+Carbon fiber PMMA Optical ×
PA6,66 × POAM
PA6,66+G ○ POLYSUL
PA612 POM ×
PAMXD6 PP+Filler ○
PAN PPE
- 45 -
[T-4538-4]
5. The relation between dew point and dryness under the fresh air
condition
The dry air dew point changes in the fresh air-condition (dew point and humidity).
Be careful because doesn't down to fix moisture content when the dry air dew point becomes wrong.
The following graph shows the change of dry air dew point and dry curve in under our dry unit.
NOTE
The dew point sometimes becomes 25 °C in the fresh air condition (specifically the rainy
season time), too.
○ Dry curve by dew point changing

PPM
3000
1000 Dry condition:乾燥条件樹脂乾燥温度 130℃

Resin dryness temperature130℃
500
200
Dew
含水率
露点
point
Water
20℃
content 100
50
0℃
10 −40℃
5
0 1 2 3 4 5 6 Ｈr
乾燥時間
Dry time
- 46 -
[T-4538-4]
CHAPTER 11 CONSUMABLE PARTS LIST
Recommended
Code No. Part name Manufacturer Model/material Qty. replacement
frequency
00611 Intake filter Matsui Trabelon, for HD 2 - 10 and 15 1 1 year
00612 Intake filter Matsui Trabelon, for HD 2 - 25 to 100 1 1 year
14399 Exhaust filter Matsui Trabelon, for HD 2 - 10 and 15 1 1 year
14400 Exhaust filter Matsui Trabelon, HD 2 - 25 to 100 1 1 year
Electromagnetic switch Togami Denki PAK-6JTC, for HD 2 - 10(H) to 100(H) 1 1 year
Electromagnetic contactor Togami Denki PAK-11J, for HD 2 - 10(H) and 15(H) 1 1 year
PAK-20J, for HD 2 - 25 to 100

Electromagnetic contactor Togami Denki 1 1 year
and HD 2 - 25H to 75H
Electromagnetic contactor Togami Denki PAK-20JK, for HD 2 - 100H 1 1 year
Packing (E)
11089 (between heater box and Matsui Silicon foam, for HD 2 - 10 and 15 1 1 year
vertical body)
Packing
13105 (between heater box and Matsui Silicone foam, for HD 2 - 25 to 100 1 1 year
vertical body)
Packing (C)
11099 (between cone and vertical Matsui Silicone rubber, for HD 2 - 10 and 15 1 1 year
body)
Packing (C)
11132 (between cone and vertical Matsui Silicone rubber, for HD 2 - 25 and 100 1 1 year
body)
01572 Glass tube fuse unspecified 250 V, 2 A 1 6 months
NOTE
The replacement frequency varies depending on the conditions of use.
- 47 -
[T-4538-4]
CHAPTER 12 MODEL AND SET VALUE OF HEATER
DISCONNECTION-ALARM UNIT
This chapter is describing the regulation value (Setting value) of

heater disconnection-alarm unit (Option).
Model of Setting value(A)

heater HD2-10D
disconnection Power HD2-15D
-alarm unit Stand- High
ard (H)
K2CU-F10A AC200V 4.2 5.9
K2CU-F10A AC220V 3.8 5.3

heater HD2-25D HD2-50D HD2-75D HD2-100D
Power Stand- High Stand- High Stand- High Stand- High
disconnection
-alarm unit ard (H) ard (H) ard (H) ard (H)
K2CU-F20A AC200V 10.1 11.3 11.3 15.1 15.1 17.6 17.6
K2CU-F20A AC220V 9.1 10.3 10.3 13.7 13.7 16.0 16.0

heater HD2-100D
Power Stand High
disconnection
-alarm unit -ard (H)
K2CU-F40A AC200V 20.9
K2CU-F40A AC220V 19.0
NOTE
1.The above table value is the calculation value (Setting value) of regulation for heater
disconnection-alarm unit. However, as the allowable for manufacturing of heater capacity is
±7%, after always measuring a load electric current at every connection of heater
disconnection-alarm unit, calculate by the following calculation time and sets it.
Regulation value (A) = Measurement value (Heater electric current value A)

× 0.935+Measurement value ÷ 2
2.The heater disconnection-alarm unit sometimes operates when regulating without

measuring the heater electric current.
- 48 -
[T-4538-4]
CHAPTER 13 LIST OF PARTS WHICH CHANGE DEPENDING
ON VOLTAGE USED
Power Model HD 2 Circuit breaker Switch Setting value Contactor

supply NFB-1 ELB-1 30mA
10 10H 15 15H 25 25H MS-1 50Hz 60Hz MC-1
with SHT with TBL
AC200V ● ● ● ● NF30-KC 10AT NV30-KC 10AT PAK-6JTC 0.20 0.18 PAK-11J
50/60Hz ● ● NF30-KC 20AT NV30-KC 20AT PAK-6JTC 0.65 0.60 PAK-20J
AC220V ● ● ● ● NF30-KC 10AT NV30-KC 10AT PAK-6JTC 0.22 0.19 PAK-11J
50/60Hz ● ● NF30-KC 20AT NV30-KC 20AT PAK-6JTC 0.60 0.65 PAK-20J
AC230V ● ● ● ● NF30-KC 10AT NV30-SW 10AT PAK-6JTC 0.24 0.20 PAK-11J
50/60Hz ● ● NF30-KC 20AT NV30-SW 20AT PAK-6JTC 0.65 0.68 PAK-20J
AC460V ● ● ● ● NF30-SW 10AT NV30-SW 10AT PAK-6JTC 0.16 0.13 PAK-11J
50/60Hz ● ● NF30-SW 10AT NV30-SW 10AT PAK-6JTC 0.35 0.35 PAK-20J
AC480V ● ● ● ● NF30-SW 10AT NV30-SW 10AT PAK-6JTC 0.17 0.13 PAK-11J
50/60Hz ● ● NF30-SW 10AT NV30-SW 10AT PAK-6JTC 0.30 0.35 PAK-20J
NOTE
1. NFB-1 circuit breakers are standard, and ELB-1 circuit breakers are available as an option. One
of the two is installed.
2. ELB-1 used for AC460V and AC480V is a special voltage leakage breaker.
- 49 -
[T-4538-4]
CHAPTER 13 LIST OF PARTS WHICH CHANGE DEPENDING ON VOLTAGE USED
Setting value
Power Model HD 2 Circuit breaker Switch (A) Contactor
supply NFB-1 with ELB-1 30mA
50 50H 75 75H 100 100H
SHT with TBL MS-1 50Hz 60Hz MC-1
AC200V ● NF30-KC 20AT NV30-KC 20AT PAK-6JTC 0.70 0.75 PAK-20J
50/60Hz ● NF30-KC 30AT NV30-KC 30AT PAK-6JTC 0.70 0.75 PAK-20J
● ● ● NF30-KC 30AT NV30-KC 30AT PAK-6JTC 0.68 0.73 PAK-20J
● NF30-KC 30AT NV30-KC 30AT PAK-6JTC 0.68 0.73 PAK-20JK
AC220V ● NF30-KC 20AT NV30-KC 20AT PAK-6JTC 0.65 0.78 PAK-20J
50/60Hz ● NF30-KC 30AT NV30-KC 30AT PAK-6JTC 0.65 0.78 PAK-20J
● ● ● NF30-KC 30AT NV30-KC 30AT PAK-6JTC 0.78 0.75 PAK-20J
● NF30-KC 30AT NV30-KC 30AT PAK-6JTC 0.78 0.75 PAK-20JK
AC230V ● NF30-KC 20AT NV30-SW 20AT PAK-6JTC 0.67 0.78 PAK-20J
50/60Hz ● NF30-KC 30AT NV30-SW 30AT PAK-6JTC 0.67 0.78 PAK-20J
● ● ● NF30-KC 30AT NV30-SW 30AT PAK-6JTC 0.55 0.78 PAK-20J
● NF30-KC 30AT NV30-SW 30AT PAK-6JTC 0.55 0.78 PAK-20JK
● NF30-KC 30AT NV30-SW 30AT PAK-6JTC 0.57 0.78 PAK-20JK
● NF30-KC 20AT NV30-SW 20AT PAK-6JTC 0.30 0.36 PAK-20J
AC460V ● NF30-SW 10AT NV30-SW 10AT PAK-6JTC 0.35 0.39 PAK-20J
50/60Hz ● NF30-SW 20AT NV30-SW 20AT PAK-6JTC 0.35 0.39 PAK-20J
● ● ● NF30-SW 20AT NV30-SW 20AT PAK-6JTC 0.28 0.31 PAK-20J
● NF30-SW 20AT NV30-SW 20AT PAK-6JTC 0.28 0.31 PAK-20J
AC480V ● NF30-SW 10AT NV30-SW 10AT PAK-6JTC 0.30 0.40 PAK-20J
50/60Hz ● NF30-SW 20AT NV30-SW 20AT PAK-6JTC 0.30 0.40 PAK-20J
● ● ● NF30-SW 20AT NV30-SW 20AT PAK-6JTC 0.29 0.31 PAK-20J
● NF30-SW 20AT NV30-SW 20AT PAK-6JTC 0.29 0.31 PAK-20J
NOTE
1. NFB-1 circuit breakers are standard, and ELB-1 circuit breakers are available as an option. One
of the two is installed.
2. The ELB-1 used for AC460V and AC480V is a special voltage leakage breaker.
- 50 -
[T-4538-4]
CHAPTER 14 SPECIFICATIONS
This chapter provides the physical data necessary to operate the

Hopper Dryer.
Model ＨＤ 2 −
H: high temperature specification 10(H) 15(H) 25(H) 50(H) 75(H) 100(H)
Voltage as indicated
Power supply in Chapter 12 List of Parts Which Change Depending on Voltage Used
Allowable voltage fluctuation range 85 - 110%
Standard 130
Maximum operating
temperature °C High
tem-perat 160
※1
ure
Load capacity kg 10 15 25 50 75 100
Material SUS430
Hopper Diamete
280 400 520
※2 Vertical rmm
body Height
340 500 490 740 640 850
mm
Maximum air flow
1.5／1.7 4／4.6 4.8／5.6 3.7／4.2
m3 /min
Maximum static
Blower pressure 0.363／0.471 0.628/0.903 0.824/1.18 1.03／1.50
kPa
Motor 28／34 100／130 130／200 135／195
Ｗ 3-phase 2-pole
Standard 1.5 3.6 4 5.4 6.3
Heater capacity High
kW tem-perat 2.1 4 5.4 6.3 7.5
ure
Control method PID control (Input: K)
Timer function Setting range: 0 - 99.5 hours/turns ON after set amount of time elapses
Control Power failure
Start timer backup: 76 hours (Timer runs during power failure)
protection
panel
Indicates reversed phases, blower overload, sensor disconnection, high limit, low
Alarm function
limit, and memory malfunction
General alarm signal Contact capacity: 250V 1A/1a contact point no voltage/alarm ON
Width
668 861 857 969
mm
Depth
External dimensions 462 554 589
mm
Height
757 848 1034 1253 1223 1423
mm
Weight kg 29 31 50 55 64 73
※1: The maximum operating temperatures are for conditions where the
intake air temperature is 20°C and the hopper is full of resin.
※2: The load capacity of the hopper varies depending on the method of
putting in the resin.(for apparent specific gravity of 0.6)
- 51 -
[T-4538-4]
CHAPTER 15 OPTIONAL COMPONENTS
This chapter introduces the optional components that are available

for this product.
Make sure the options you requested have been installed.
Alarm indicator
Leakage breaker
Low limit level gauge

(For low limit alarm of hopper)
Weekly timer,
drying timer Alarm buzzer
Metal socket for Metal socket for

general alarm output external start/stop
Option 1 Leakage breaker

By attaching a leakage breaker to the power supply circuit breaker, the equipment is protected from
ground faults, overloads, and short circuits and electric shock is prevented.
R S T
50/60Hz
ELB-1 with TBL 30mA
TB-1 TB-2
TH-1
Signal Name Manufacturer Model

HD 2-10(H)､15(H) See Chapter 12 List of Parts
Mitsubishi
ELB-1 Leakage breaker HD 2-25(H)､50 Which Change Depending on
Electric
HD 2-50H､75(H)､100(H) Voltage Used.
※ When a leakage breaker is attached, a no-fuse breaker (NFB-1) is not
attached.
- 52 -
[T-4538-4]
Option 2 Alarm Indicators

NOTE
Be careful when the safety device is operating, because the power blocks off, the indicator
doesn't light up.
(1) Revolving light

The revolving light comes on in all alarm situations and is visible over a wide area.
TB-3
6
6
General alarm General alarm output
PTL-1 8 (with-voltage output)
R 8

PTL-1 Revolving light Arrow Electronics ASD-200R
(2) Multi-indicator lamp

Indicates two or more types of alarm and can be seen at a distance. The signal tower comes in
combinations of two to five lamps. Make sure the combination of lamps is correct.
8
TB3
PCL-1 6
General alarm indicator R 6 General alarm output
(Voltage output)
TB3
PCL-3 4
Running indicator G 4 Running
PCL-2 Choose the HD2 lower limit alarms

HD2 lower limit indicator Y 7E
by option
Choose either a weekly timer

PCL-4
※ Drying complete indicator B 7D or a drying timer
by option

Direct mounting base Arrow Electronics BM
2-lamp multi-indicator Arrow Electronics ETG-200-2
- 53 -
[T-4538-4]
Option 3 External Start/Stop

The Hopper Dryer can be started and stopped with an external signal.
(Use no-volt contact point A and contact capacity AC250V/20mA for the external start signal.)
Use the metal socket (CN2) on the bottom of the control panel for the external start signal input.
When the external signal is ON, operation will start; when the external signal is OFF, operation will
stop.
7 8
User
7A CR External start/stop
3 signal
CN2-1 CN2-2
TB4
CR-3 13
13
Weekly timer input
16
6

CN2 Metal socket Nanahoshi Kagaku NJC-202-PM/AdF
CR-3 Relay Omron MY-2
Option 4 General Alarm Output

The general alarm is outputted to the metal socket (CN3) at the bottom of the control panel.
The alarm output involves the contacts to be turned ON. (non-voltage relay output, resistive load:
AC250V/1A max.)
TB4
CN3-1 9 9
NFB-1,AL
(ELB-1,AL) 10
CN3-2 10 General alarm output

(no-voltage output)

CN3 Metal socket Nanahoshi Kagaku NJC-202-PF/AdM
- 54 -
[T-4538-4]
Option 5 Hopper Lower Limit Alarm

This alarm occurs when the resin is at or below the low limit.
When combined with the alarm indicator of Option 2 and the buzzer of Option 6, the revolving light
or the signal tower will light and a buzzer will sound when the low limit alarm occurs.
7 8
CN1-1 CN1-2
LV-1 HD2 lower limit level switch
LV-1L 7E CR
HD2 lower limit signal
CN1-3 2
PL-2
R HD2 lower limit indicator
TB3
CR-2 6
6 General alarm output
(with-voltage output)
8
TB4
CR-2 9
9
General alarm output
10 (no-voltage output)
10

LV-1 Level gauge Towa Seiden HL-400H-3PB
Connector Nanahoshi Kagaku NJC-203-AdM
CR-2 Relay Omron MY-2
PL-2 Low limit indicator Maruyasu Electric NB201-R
CN1 Connector Nanahoshi Kagaku NJC-203-PF
- 55 -
[T-4538-4]
Option 6 Alarm Buzzer

With this option, a buzzer sounds when any alarm occurs.
By turning the ON/OFF switch of the buzzer to OFF, the buzzer sound can be stopped.
NOTE
If the equipment is operated with the buzzer ON/OFF switch set to OFF, the buzzer will not
sound when an alarm.occurs.
TB3
6 6
General alarm output
Alarm buzzer SW-1
6A 8 (with-voltage output)
BZ 8

BZ Alarm buzzer Fuji Electric AH22-X2BM
SW-1 Buzzer ON/OFF switch Japan Switches S-301
- 56 -
[T-4538-4]
Option 7 Weekly Timer or Drying Timer (only one or the other can
be installed)
(1) Weekly timer
The Hopper Dryer can be started or stopped based on the setting of the weekly timer regardless of
the temperature controller (HD 2 - CP).
When the setting of “Circuit 2” is used to synchronize the weekly timer with the drying time,
“Circuit 2” begins counting when operation of the dryer is started. After the set amount of time has
elapsed, the drying complete indicator lights to indicate that initial drying is complete.
Refer to the manufacturer’s instruction manual (Omron H5S-A time switch) regarding handling of
the weekly timer.
NOTE
In case of a weekly timer does not use, The Hopper Dryer can be started or stopped by the
weekly timer ｢ON｣｢AUTO｣｢OFF｣ switches.
7 8
TR Weekly timer
A
TR-A-2
7D PL-3
G Drying complete indicator
TB4
TR-A-1
13
13
Weekly timer input
16
16

TR-A Weekly timer Omron H5S-A
PL-3 Drying complete indicator lamp Maruyasu Electric NB201-G
- 57 -
[T-4538-4]
(2) Drying Timer

When operation of the Hopper Dryer is started, drying timer begins counting. After the set amount
of time has elapsed, the drying complete indicator lights to indicate that initial drying is complete.
(This timer can be used as the resin drying timer inside the Hopper Dryer, and the lighting of the
drying complete indicator can be used to indicate the time for beginning to use the resin.
4 8
TR Drying timer
B
TR-A-2
7D PL-3
G Drying complete
indicator

TR-B Weekly timer Omron H3CR-A8
PL-3 Drying complete indicator lamp Maruyasu Electric NB201-G
- 58 -
[T-4538-4]
ITEM NO. DESCRIPTION REQ.D MATERIAL REFERENCE
POWER SUPPLY SHORT CIRCUIT BREAKER
E R S T TEMP. CONTROLLER
50/60Hz 3φ 漏電ブレーカ仕様温度調節計
TB2
NFB-1 ELB-1 30mA R1:赤 R1:赤Ｒ（ＴＣー１） A
三 R1
(WITH SHT) WITH TBL S1:白 S1:白
相
電Ｓ REVERSE PHASE DETECTION
AC200V～AC480V 圧 S1
逆相検知
入
T1:青 T1:青力Ｔ T1
1A TB4
WEEKLY TIMER AND
＊２ OPTION 16
EXTERNAL START/STOP 外部起動 16 WEEKLY TIMER INPUT
16
TH-1 ＊２ｵﾌﾟｼｮﾝｳｨｰｸﾘｰﾀｲﾏ&外部起動入力外部起動入力
15:紫温度正常 15 TEMP. OF NORMALIT IS INPUT
15
TB1 TB2 OCR-1 入力温度正常入力
14:桃ブロワ 14 OVER LOAD INPUT
ELTB 14
過負荷ブロワ過負荷入力
TH-1 OPTION 13:茶入力 13
7:赤 8:黄ｵﾌﾟｼｮﾝコモン
13
－ 12
HEATER RELAY ＳＳＲ 12
＊２ CUSTOM 電圧出力 (SSR USE DC SIGNAL OUTPUT) B
＊２カスタムﾋｰﾀﾘﾚｰ　ＳＳＲ SSR駆動 11 (SSR用 DC電圧出力)
MS-1 OCR-1 U1 ＋ 11
R1
GENERAL ALARM OUTPUT 10 10
10
S1 V1
M1 BLOWER ＊１ OPTION (NO-VOLTAGE OUTPUT) 警報 GENERAL ALARM OUTPUT
ブロワ＊１ｵﾌﾟｼｮﾝ外部総合警報出力(無電圧) 9 出力２ 9 総合警報出力
W1 9
T1
TB3
8:黄出力 8
8
コモン
7:赤電源供給 7
出力
7
GENERAL ALARM OUTPUT
＊１ OPTION (WITH-VOLTAGE OUTPUT) 6 GENERAL ALARM OUTPUT
MC-1 警報
6
6
総合警報出力
H1 ＊１ｵﾌﾟｼｮﾝ外部総合警報出力(有電圧) 出力１
HEATER MC 5A:青 MS-1 5:水色乾燥
5
5 HEATER SIGNAL
H2 HEATER ヒータ 1
2 OCR-1
ヒータヒータ信号 C
ヒータ 4A 4:灰色ブロワ BLOWER SIGNAL
H3
BLOWER MS
1 モータ
4 4
ブロワ信号
ブロワ E:緑アース 3
Ｅ
E
電
ELECTRIC POWER SUPPLY
2:白 2:白源 2 FOR DEVICES.
CONTROL POWER SUPPLY Ｓ
2
電計器電源
FOR DEVICES. 1:黒 1:黒圧
Tr-1 操作電源入 1
1
力Ｒ
150VA
／200V,100V CONTROL POWER SUPPLY
1:黒
FOR DEVICES.
2:白
操作電源
F1
D
TB1
CIRCUIT BREAKER HEATER ＋熱＋
CAPACITY
ブレーカ
BLOWER
ヒータ ( kW )
K 電 +
容　量ブロワ TEMP. SENSOR INPUT
TYPE STANDARD HIGH TEMP. STANDARD HIGH TEMP. 対
－入－熱電対入力
機　種標準高温 (W) 標準高温 -
力
HD2-1O,15 List of parts to be 28/34 1.5 2.1
changed according to
HD2-25 voltage accompanying 100/130 3.6 4.0
paper.
HD2-50 別紙電圧別変更 130/200 4.0 5.4 (DIFFERENT VOLTAGE ・ OPERATION 100V AC)
部品リスト参照 (異電圧・操作100V)
HD2-75 135/195 5.4 6.3 Standard dwg.
DWG.No.A52199 HOPPER DRYER
1 ＮＡＭＥＦＯＲＭ HD2-10(H)～100(H)
HD2-100 DWG.No.A52200 135/195 6.3 7.5 標準図ホッパードライヤー
APPROVED BY ISHII CODE NO. ７００２０１ E
DSGND(CHKD)BY ーー DATE MAY/15/2006
Add wiring
＜Note＞ Refer to the optional circuits in attached page for
REVISION
2 MAY/20/2011 配線追加 TSUJI － OKUDA UNIT mm
DRAWN BY ー PLANE TRIGONOMETRY
Model Change
*1 option details. 1 DEC/22/2006 TSUJI － YAMAMOTO
生産中止による型式変更
SCALE NOT DWG.NO. Ａ３７８７５
＜注記＞ *1のオプションは、別紙オプション回路図を参照願います。元図No.778316
MARK DATE CONTENTS CHKD APPD
1 2 3 4 5 6 7

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Hopper Dryer

【How to Move the Main Unit】

Issued in July, 2007

4. In the case where the warranty period expires

5. Period during which parts can be supplied

The chapters identified with the mark contain critical

TABLE OF CONTENTS........................................................................ I~II

Chapter 1 Safety Precautions

Chapter 2 Part Names

Chapter 4 Preparation for Operation

Chapter 5 Operating Procedures.............................................................................20

Chapter 6 Operation Using Start Timer ...............................................................21

Chapter 9 Troubleshooting ..........................................................................................34

Chapter 10 Technical Manual

Chapter 11 Consumable Parts List ...........................................................................47

Chapter 12 Model and set value of heater disconnection-alarm unit ...48

Chapter 13 List of Parts

Chapter 14 Specifications ...............................................................................................51

Chapter 15 Optional Components .............................................................................52

1. Hazardous Level Marks and Their Meanings

Improper handling might lead to your serious injury. This mark

Improper handling might lead to your slight injury or a damage

This mark is followed by the information provided to call for your

This mark is used to indicate an exceptional condition or

Precaution item Description

Precaution item Description

1. Models HD2 - 10, 15, 25, 50

Models HD 2 - 10, 15 Models HD 2 - 25, 50

2. Models HD2 - 75, 100

Installation base Power cord (5m)

Residual resin removal port

3. Temperature Controller Setting Panel

･ Display the dry temperature

･ Display a character in Heater PV 現在 値 /機 能 （ｷｬﾗｸﾀｰ表 示 ）

character list is displayed.

displays time to the operation E2 Blower O'Load/送 風 機過 負 荷

method. E9 Dry Hi-Temp./上 限 温度 異 常

･ Display a setting character in Memory Read Error/メモ リー 読込 異 常

SV value indicator Setting ドラ イヤ ー 起動 /停 止

･ Display a dry setting E5 Dry Sensor Alarm./乾燥 セン サー 異 常

E10 Dry Lo-Temp./下限 温度異 常

△ This switch is for addition on the setting operation.

▽ This switch is for subtraction on the setting operation.

SV This switch is for shifting of setting.

Reset This switch is for alarm cancellation.

4. Control Panel Internal Parts

Electromagnetic Circuit breaker

1. Hopper Dryer Installation

Installation base for models Installation base for models

Step Item Description

Adjustable Level window

Step Item Description

Installation base for models Installation base for models

※ Installation of elevated platform for Hopper Dryer

Step Item Description

2. Power Supply Connection

２ Check order of phases Turn ON the plant power supply.

1. Inspecting the Inside of the Hopper

(2) For Models HD 2 - 75 and 100

Adjustable Level window

2. Checking the Condition of All Devices and Putting in Resin

Exhaust filter case

Device name Check items

3. Setting the Temperature Controller

･ Display a character in Heater PV 現在値 /機能（ｷｬﾗｸﾀｰ表示）

displays time to the operation E2 Blower O'Load/送風機過負荷

method. E9 Dry Hi-Temp./上限温度異常

･ Display a setting character in Memory Read Error/メモリー読込異常

SV value indicator Setting ドライヤー起動 /停止

･ Display a dry setting E5 Dry Sensor Alarm./乾燥センサー異常

E10 Dry Lo-Temp./下限温度異常

Heater Indicator ヒーター入

EO Memory Read Error/メモリー読込異常

E5 Dry Sensor Alarm./乾燥センサー異常

E10 Dry Lo-Temp./下限温度異常

1000 Dry condition:乾燥条件樹脂乾燥温度 130℃