Paper / Subject Code: TE1224 / 3)Flui Power Control TEI224 Total No. of Printed Pages:5 T.E. (Mechanical) (Semester -VI) (RC 2019-20) EXAMINATION AUGUST 2022 Fluid Power Control [Duration : 3 Hours] [Total Marks : 100] Instructions: 1) Answer any FIVE questions by sclecting any two questions each from Part A and Part B and any one from Part C. 2) Assume missing data, if any, with proper justifications 3) Figures to the right indicate marks assigned to the question. PART A Qu Answer any TWO questions from the following: 8) Compare the hydraulic system with electrical power transmission system, 5 b) Select the proper sized metric steel tube (AIS14130 - tensile strength 517 MPa) for a flow 8 rate of 0,001 m'/s and operating pressure of 70 bar. The maximum recommended velocity is 6.1 m/s and the factor of safety 8. Tube | Tube | Wall Tube | Tube | Wall Tube | Tube | Wall oD ID Thickness | OD ID ‘Thickness | OD ID Thickness. (mm) | (mm) | (mm) | (mm) _| (mm) | Gam) | (mm) | (mm) _| (mm) 4 3 0.5 14 10 2.0 25 19 3.0 6 4 10 15, 12. 15 25 17 4.0 6 3 15 15 i 2.0 28 24 2.0 8 6 10 16 12 2.0 28 23 25 ase 15 16 {10 [30 30 [2413.0 8 4 2.0 18 15 15 30 22 4.0 10 8 10 20 16 2.0 35, 3 2.0 10 7 15 20 15 25 35, 29 3.0 10 6 2.0 20 14 3.0 38 30 4.0 12 10 4.0 22 20 10 38 28 5.0 12 9 1S 22 D9 4.5 42 28 2.0 12 8 2.0 22 18 2.0 42 36 3.0 ©) What is meant by viscosity and viscosity index? Which type of oil is suitable for hydraulic power applications? Q2 a) A pump has a displacement volume of 98.4 cm’, It delivers 0.0152 m'/s of oil at 1000 RPM and 70 bars. If the prime mover input torque is 124.3 N-m, 8 i, What is the overall efficiency of the pump? ql {6E0189DDAEB9FAMEAB2ADOS4DS6BAFO3» Q3 a) b) Paper / Subject Code: TE1224 /3)Fluid Power Control TEI224 ii, What is the theoretical torque required to operate the pump? ili, Ifthe electrical motor driving the pump has an efficiency of 91% and the cost of electricity is Rs. 5 per kWh, find the annual cost of electricity to run the system for 250 days and 20 hours per day. The system as shown in figure contains a pump delivering high pressure oil of specific 12 gravity 0.9 and kinematic viscosity 1.25 m*/s, to a hydraulic motor. A pipe connects the pump. and motor has an inner diameter of 25 mm and length 15 m. The pipe has two elbow fittings (K=0.75) and one check in valve (K=4.0). The motor is placed 6m above the pump. The inlet pressure to the motor is 34 bar. Determine the pump discharge pressure, if the discharge from the pump is 150 LPM. Oy ton Ko +t ——C = / Jegth = 1500 ul 25 mm (0), Pane Tivow K=0.78 Check Vale K-40 Explain the construction and working of a limited rotation hydraulic actuator. How are they 5 different from hydraulic motors? A crane's arm has a pin support at A. The hydraulic cylinder BC exerts a force on the arm at C in 10 the direction parallel to BC. If the mass of the suspended box is 500 kg and the system is in ibrium, i, What is the magnitude of the force exerted by the hydraulic cylinder? ii, If the cylinder has bore diameter of 200 mm, what is the pressure required to be supplied to the actuator by the system? 6E0189DDAFROEASEARZADOREDSERAFOSQ4 b) Paper / Subject Code: TE1224 / 3)Fluid Power Control TE1224 For the fluid power automobile lift system shown in the figure below, the air pressure 5 equals 550 kPa gauge. If the hydraulic piston has a 250mm diameter, what is the maximum ‘weight of an automobile that can be lifted? The specific gravity of the oil is 0.90. What percentage error in the answer to this problem oceurs by ignoring the 1-m head of oil between the air-oil interface and the bottom surface the piston? PARTB ‘Answer any TWO questions from the following: Explain the different types of accumulators used in hydraulic fluid power systems. 1 Develop a hydraulic circuit for plastic injection moulding machine. 2 double acting 8 cylinders are required, one for clamping and the other for injection process. The injection cylinder should be permitted to start only after a set clamping pressure is reached and the injection pressure is to be maintained at a lower set pressure than the clamping cylinder. ‘The clamping cylinder should retract only after the injection cylinder has retracted. With the help of a neat sketch show the different location of filters used in hydraulic systems. 5 6£0189DDAFB9FAAEAB2ADOS4D56BAFO3Q5 b) Q6 a) » Paper / Subject Code: TE1224 /3)Fluid Power Control TE1224 Explain what is meant by online and offline filtration system, Explain how pneumatic air pressure distribution is achieved for a shop floor. What care is 6 taken to get rid of moisture in the system? Calculate the size of a receiver that must supply air to a pneumatic system consuming 8 10std. m/min for 6 min between 687 kPa gauge and 551 kPa guage, i, Before the compressor is turned on. ii, With the compressor running and delivering air at 5 std. m°/min. iii, Ifthe above compressor is 75% efficient and delivers air at 687 kPa gauge and Sstd. m*/min, Calculate the power required to drive the compressor. iv, Calculate the cost of electircity per year if the efficiency of the electric motor driving the compressor is 92% and the compressor operates 3000 hrs per year. The cost of electricity is Rs. 7 per kWh. Explain the use of vacuum in pneumatic systems. How does a vacuum pump differ from 6 a vacuum generator? What are the advantages of using a generator? Explain the construction, components and role of hydraulic reservoirs with the help ofa neat 6 sketch. Draw a pneumatic circuit diagram for a 2-handed process where inputs are required from both 7 hands of the operator for a linear actuator to funetion Explain the working and funetion of an unloading valve. Draw a hydraulic circuit diagram 7 depicting the application of an unloading valve. PART C Answer any ONE question from the following The performance of a hydraulic motor must be estimated. The motor has a displacement 8 of 130 cm? and operates at a pressure of 105 bars and a speed of 2000 RPM. If the actual flow rate consumed by the motor is 0.005 m’/s and the actual torque delivered by the motor is 200 N- im, find its i, Volumetric efficiency Mechanical efficiency Overall efficiency Actual power delivered by the motor in kW. v. What effect would doubling the speed have on the torque produced? Explain the construction and working of Saybolt Viscometer. 7 What are flow dividers? Explain the 2 types of flow dividers used in hydraulic circuits 5 6E0189DDAFROPASEAB2ADOSADSERAFIS» Paper / Subject Code: TE1224 / 3)Fluid Power Control TEI224 A hydraulic cylinder is required to move a 1SOKN load at a velocity of 0.25 m/s, Itis used ina 10 system with a 60 LPM pump. The minimum cylinder rod size required to hold the load is 20mm, What is the cylinder bore diameter required? What is the power output of the cylinder? What are the return flow rates when the cylinder is extending and retracting? iv. What pressure must be supplied to be cylinder assuming 5 % of the power supplied is lost due to frietion? A plastic component is embossed using a die powered by a double acting cylinder. The 10 die is to advance and emboss the plastic when a push button is operated. The return of the die is to be effected when the cylinder rod has fully extended to the embossing position and the pre-set pressure is reached. A roller limit valve is to confirm full extension. On the return of the embossing cylinder, the embossed plastic part is pushed onto a conveyor by another double acting cylinder. This completes one cycle. A fresh cycle can be started by pressing the push button of the embossing cylinder again. Draw the pneumatic circuit diagram. 6E0189DDAEROPASEABZADORADSERAFOSret ame anesate pT ded get