constructive solutions

Technical Submittal

NITOCOTE ET402
(Pitch extended epoxy resin coating)

Fosam Company Limited

Head Office
telephone: fax: email:
PO Box 11081
Jeddah – 21453 +966 (12) 637 5345 +966 (12) 637 5891 fosam@fosroc.com
Saudi Arabia
C.R. No. 31273
Paid up Capital: SR3,000,000
www.fosroc.com Registered Office: Industrial Area, Phase 4, Road No. 102, Street No. 82
 constructive solutions

Technical Datasheet
Nitocote ET402 constructive solutions

Solvent free high build pitch extended epoxy

resin coating

Uses Chemical resistance

For corrosion resistant coating of concrete surfaces, such as Fosroc Customer Services Department should be consulted
sea water tanks, manholes, sewage works, effluent plants, for specific recommendations to meet each operating
pipe linings, chemical processing plants and foundations. conditions.

Advantages Test results with some common chemicals using Nitocote

ET402 films totally immersed for 1 year at 20oC.
■ High build
Water: - Excellent
■ Good chemical resistance.
Oils, Vegetable and Mineral: - Excellent
■ Primerless. Phosphoric Acid: 10% Very Good
■ Excellent hold-out on vertical surfaces. 0.880 Ammonia: - Excellent
■ Moderate flexibility. Ferric Chloride: - Excellent
Sea Water: - Excellent
Description Hydrochloric Acid: 10% Excellent
Sodium Hydroxide: 20% Excellent
Nitocote ET402 is based on solvent-free epoxy resins Sulphuric Acid: 10% Excellent
modified with coal tar pitch combining the desirable Nitric Acid: 10% Good
properties of both epoxies and coal tar to give unique
physical properties. It is supplied as a two pack materials in Where chemicals at higher temperatures than 20oC are
pre-weighed quantities ready for on-site mixing and use. involved, please consult our technical department.
Design criteria Application Instructions

Nitocote ET402 is designed to be applied in two coats (200 Preparation

microns each) to achieve a film thickness of 400 microns.
Higher builds are achievable in layers or by the use of airless
spray equipment. Please contact your local Fosroc office for
more details on different methods of application
Technical Support
All surfaces to be treated with Nitocote ET402 should be
clean, dry, smooth, sound and free form debris and loose
material. Surfaces must be free from contamination such as
oil, grease, dust, loose particles and organic growth or any
other forms of foreign matter which might affect adhesion.

Fosroc offers a comprehensive range of high performance, Concrete surfaces

high quality construction products. Fosroc offers a technical
support package to specifiers and contractors as well as Concrete surfaces that are to receive the coating should be
technical advice from staff with unrivalled experience in the placed for at least 28 days or have a moisture content of
industry. less than 5%. They should be free of laitance and any
traces of shuttering release oils, curing compounds, and
Properties free from dust. All surface laitance should be removed by
grit blasting or diamond grinding to provide a suitable key
Colour: Black for the coating.
Volume solids: 100%
Following the preparation of a concrete surface, care should
Specific gravity: ~1.4 @ 25oC be taken to ensure that any exposed blowholes and
Tack free time: 1 - 2 hours @ 25oC imperfections are filled with Nitomortar TC2000 (see
Initial hardness: 16 hours @ 25oC separate data sheet).
Full cure: 4 days @ 25oC
UV resistance: Good Resistance Metal surfaces
Service temperature: -10 to 70 °C All metal surfaces should be grit blasted to meet the
Minimum application requirements of Swedish Standards SA 2½ or equivalent.
Temperature limitation:
temperature 5oC The lining work should be programmed so that newly
cleaned steel is coated as soon as possible before the
formation of rust or scale.

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Nitocote ET402
Priming
Priming is not generally required for concrete surfaces when
using Nitocote ET402 on a dry, sound, good quality non
porous concrete. For old concrete consult Fosroc office.
ensure that a good mechanical bond will be achieved
between the two layers. Any loose material should be
removed. Over-coating works can then proceed as for new
work, always ensuring that the prepared substrate is free
from any moisture.

Concrete surfaces Cleaning

If concrete surface is porous, or w/c ratio is greater than 0.5,
it is recommended to use Nitoprime 31.
Metal surfaces
All surfaces should then be primed immediately after
preparation using Nitoprime 28 to eliminate formation of rust.
It is mixed in the proportions supplied and applied as a thin
continuous film. The primer should be touch dry but allowed
to cure for not more than 24 hours at 25oC prior to application
of Nitocote ET402.
Nitocote ET402 should be removed from tools and
equipment with Fosroc Solvent 102 immediately after use.
Cured material can only be removed mechanically.
Hot weather working practices
Whilst the performance properties of Nitocote ET402 at
elevated temperatures are assured, application under such
conditions can sometimes be difficult. It is therefore
suggested that, for temperatures above 35°C, the following
guidelines are adopted as a prudent working regime:

Mixing i. Store unmixed materials in a cool (preferably

temperature controlled) environment, avoiding exposure
The entire contents of the hardener can, should be poured to direct sunlight.
into the resin container and the two materials mixed
ii. Keep mixing and placing equipment cool, arranging
thoroughly until a uniform consistency is obtained. Mixing
shade protection if necessary. It is especially important
shall take place outside of confined spaces prior to the
to keep cool those surfaces of the equipment which will
application.
come into direct contact with the material itself.
Application iii. Try to eliminate application in the middle of the day, and
certainly avoid application in direct sunlight.
Generally, all surfaces should be coated with at least two iv. For hand application, ensure that there are sufficient
coats of Nitocote ET402 to ensure a full, unbroken coating is operatives available to complete application within the
achieved. Once mixed, Nitocote ET402 should be pot life of the material.
immediately applied to the surface at the recommended film
thickness. v. Have a ready supply of Fosroc Solvent 102 available for
immediate cleaning of tools after use.
Hand application
Estimating
Nitocote ET402 can be hand-applied using a brush or short
hair lamb’s wool roller. The first coat should be firmly applied Supply
onto the prepared surface as soon as mixing is complete,
and scrubbed well into the surface to achieve uniform Nitocote ET402: 18 Litre Packs
thickness of 200 microns. The second coat should be applied Primers (if required)
within 8 to 48 hours at 25°C of the application of the first coat, Nitoprime 28: 1 and 5 kg Packs
ensuring having unbroken film thickness of 200 microns. Nitoprime 31: 1, 5 & 15 kg Packs
Nitomortar TC2000 5 & 10 kg Packs
Spray application Fosroc Solvent 102: 4 & 25 Liter Packs
Where large areas are to be coated, it is advisable to Coverage
consider spray application. Consult the local Fosroc office for
further details and recommendations.
Nitocote ET402: 5 m2/Litre at 200 micron
Cleaning Nitoprime 28: 6 m2/kg
Nitoprime 31: 5 m2/kg
Nitocote ET402 should be removed from tools and equipment
with Fosroc Solvent 102 immediately after use. Cured Note: The coverage figures given are theoretical due to
material can only be removed mechanically. wastage factors and the variety, porosity, nature and
preparation quality of substrates, Actual coverage
Repairing and over-coating figures may reduce.

Any applications of Nitocote ET402 which have become

damaged can be readily over-coated. The existing surface
should be well abraded, using a stiff wire brush, or similar, to

constructive solutions Page 2

Nitocote ET402
Storage Limitations

Shelf life ■ Nitocote ET402 is formulated for application to clean

Nitocote ET402 has a shelf life of 12 months if kept in a dry
store between 5oC and 30oC in the original, unopened
Containers. If stored at high temperatures the shelf life may
be reduced.
Precautions
Health and Safety
sound substrates of steel or concrete; and where it
can be protected from contact with water for the first
24 hours after application.
■ For cold weather working (down to 5°C), it is
recommended that materials are stored in a heated
building and only removed immediately before use.
Accelerated heating methods are not to be utilized
under any circumstances

Nitocote ET402, Nitoprime 31 and Fosroc Solvent 102 should
not come in contact with skin or eyes, nor should they be
swallowed. Avoid inhalation of vapors’ and ensure adequate
ventilation. Some people are sensitive to resins, hardeners
and solvents.
Wear suitable protective clothing, gloves and eye/face
protection. Barrier creams such as Kerodex Antisolvent or
Rozalex Antipaint provide additional skin protection. Should
accidental skin contact occur, remove immediately with a
resin removing cream such as Kerocleanse Standard Grade
Skin Cleanser or Rozaklens Industrial Skin Cleanser,
followed by washing with soap and water - do not use
solvent. In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
If swallowed seek medical attention immediately – DO NOT
induce vomiting.
For further information, please see the Safety Data Sheet for
Nitocote ET402.
Fire
Fosroc Solvent 102 and Nitoprime 28 flammable. Keep away
from sources of ignition. No smoking. In the event of fire,
extinguish with CO2 or foam. Do not use a water jet.
■ Application should not be undertaken if the
temperature is below 5oC, or is 5oC and falling, nor
when the prevailing Relative Humidity exceeds 90%.
■ In high temperature conditions, of above 35°C, hot
weather working practices should be adopted (see
above).
■ Nitocote ET402 should not be thinned by any type of
thinner during mixing or any method of application.
Hence the use of Fosroc Solvent 102 is for
equipment’s and tools cleaning purpose only
■ Nitocote ET402 is not color stable when exposed to
direct sunlight or when in contact with some
chemicals.
Although Nitocote ET402 may be applied at temperatures
down to 5oC, the curing time increases significantly in the
lower ranges. For cold weather working it is recommended
that materials are stored in a heated building and only
removed immediately before use. Accelerated heating
methods must NOT be used.

Flash points

Nitoprime 28: 27oC

Fosroc Solvent 102: 33oC

For further information, refer to the Product’s Material Safety

Data Sheet.

constructive solutions Page 3

Nitocote ET402
Additional Information

Fosroc manufactures a wide range of complementary

products which include:

■ Waterproofing membranes & waterstops

■ Joint sealants & filler boards
■ Cementitious & epoxy grouts
■ Specialized flooring materials

Fosroc additionally offers a comprehensive package of

products specifically designed for the repair and
refurbishment of damaged concrete. Fosroc’s ‘Systematic
Approach’ to concrete repair features the following:

■ Hand-placed repair mortars

■ Spray grade repair mortars
■ Fluid micro-concretes
■ Chemically resistant epoxy mortars
■ Anti-carbonation/anti-chloride protective coatings
■ Chemical and abrasion resistant coatings

For further information on any of the above, please consult

your local Fosroc office - as below.

Disclaimer

Fosam Company reserves the right to amend its datasheets

at any time; please ensure that the latest published
datasheet version is used.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited

Telephone: +966 12 637 5345 Fax: +966 12 637 5891 email: fosam@fosroc.com
Head Office
Post Box 11081 Regional Offices
Jeddah Sales Office Tel: (012) 608 0999 Fax: (012) 638 0693 Yanbu Tel: (014) 322 4280 Fax: (014) 391 2980
Jeddah – 21453
Jeddah Showroom Tel: (012) 691 7532 Fax: (012) 637 5891 Makkah Tel: (012) 537 4448 Fax: (012) 542 0869
Saudi Arabia Riyadh Tel: (011) 482 9303 Fax: (011) 482 7562 Medinah Tel: (014) 869 0054 Fax: (014) 855 0047
Dammam Tel: (013) 814 3497 Fax: (013) 814 3083 Jubail Tel: (013) 367 1850 Fax: (013) 362 3875

www.fosroc.com Khamis Mushayt Tel: (017) 250 0469 Fax: (017) 250 0469 CSD Tel: (012) 608 0999 Fax: (012) 638 0693

Registered Office: Industrial Area, Phase 4, Road No. 102, Street No. 82
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FO SA/NITOCOTE ET402/0211/20
 constructive solutions

Material Safety
Datasheet
Revision date: 06/10/2015 Revision: 01

SAFETY DATA SHEET

NITOCOTE ET402 BASE

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier

Product name NITOCOTE ET402 BASE

Product number M1765000

1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses Base component of two part pitch extended epoxy resin coating

1.3. Details of the supplier of the safety data sheet

Supplier FOSAM COMPANY LTD
Phase 4,Road 414 , Street 82
Post Box 11081 Jeddah 21453
K.S.A
+966126375345
+966126080999
+966126375891

1.4. Emergency telephone number

Emergency telephone +966 126375345 , +966216080999

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture

Classification
Physical hazards Not Classified

Health hazards Skin Irrit. 2 - H315 Eye Irrit. 2 - H319 Skin Sens. 1 - H317 Repr. 1B - H360

Environmental hazards Aquatic Acute 1 - H400 Aquatic Chronic 1 - H410

Classification (67/548/EEC or Xi;R36/37/38. R43. N;R51/53.

1999/45/EC)

Human health Prolonged or repeated contact with skin may cause redness, itching, irritation and
eczema/chapping.

Environmental The product contains a substance which is toxic to aquatic organisms and which may cause
long-term adverse effects in the aquatic environment.

2.2. Label elements

Pictogram

Signal word Danger

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Hazard statements H319 Causes serious eye irritation.

H410 Very toxic to aquatic life with long lasting effects.
H315 Causes skin irritation.
H317 May cause an allergic skin reaction.
H360 May damage fertility or the unborn child.

Precautionary statements P261 Avoid breathing vapour/spray.

P264 Wash contaminated skin thoroughly after handling.
P273 Avoid release to the environment.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove
contact lenses, if present and easy to do. Continue rinsing.
P501 Dispose of contents/container in accordance with national regulations.

Contains EPOXY RESIN (Type A) (Number average MW <= 700 )

Supplementary precautionary P201 Obtain special instructions before use.

statements P202 Do not handle until all safety precautions have been read and understood.
P272 Contaminated work clothing should not be allowed out of the workplace.
P302+P352 IF ON SKIN: Wash with plenty of water.
P308+P313 IF exposed or concerned: Get medical advice/attention.
P321 Specific treatment (see medical advice on this label).
P332+P313 If skin irritation occurs: Get medical advice/attention.
P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
P337+P313 If eye irritation persists: Get medical advice/attention.
P362+P364 Take off contaminated clothing and wash it before reuse.
P391 Collect spillage.
P405 Store locked up.

2.3. Other hazards

SECTION 3: Composition/information on ingredients

3.2. Mixtures

EPOXY RESIN (Type A) (Number average MW <= 700 ) 60-100%

CAS number: 25068-38-6 EC number: 500-033-5

Classification
Skin Irrit. 2 - H315
Eye Irrit. 2 - H319
Skin Sens. 1 - H317
Aquatic Chronic 2 - H411

DIBUTYL PHTHALATE: DBP 1-5%

CAS number: 84-74-2 EC number: 201-557-4
M factor (Acute) = 10 M factor (Chronic) = 10

Classification
Repr. 1B - H360
Aquatic Acute 1 - H400
Aquatic Chronic 1 - H410

The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.
Composition comments epoxy resin, inorganic fillers, pigment.

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SECTION 4: First aid measures

4.1. Description of first aid measures

Inhalation Remove from exposure, rest and keep warm and obtain medical attention urgently.

Ingestion Wash out mouth with water. Do NOT induce vomiting. Obtain medical attention.

Skin contact Wash thoroughly with soap and water or suitable skin cleanser as soon as possible.

Eye contact Irrigate immediately with copious quantities of water for several minutes. Obtain medical
attention urgently.

4.2. Most important symptoms and effects, both acute and delayed
4.3. Indication of any immediate medical attention and special treatment needed
SECTION 5: Firefighting measures

5.1. Extinguishing media

Suitable extinguishing media Carbon dioxide, powder foam or water fog - Do not use water jets.

5.2. Special hazards arising from the substance or mixture

Hazardous combustion Toxic fumes. For further information see Section 10.
products

5.3. Advice for firefighters

Protective actions during Fire-fighters should wear appropriate protective equipment and self-contained breathing
firefighting apparatus.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures

Personal precautions Wear rubber boots in addition to the recommended protective clothing.
Immediately issue NO SMOKING and NO NAKED FLAMES warnings.

6.2. Environmental precautions

Environmental precautions Prevent entry into drains, sewers and water courses.

6.3. Methods and material for containment and cleaning up

Methods for cleaning up Soak up with inert absorbent or contain and remove by best available means. Dispose of as
waste.

6.4. Reference to other sections

SECTION 7: Handling and storage

7.1. Precautions for safe handling

Usage precautions avoid skin and eyes contact

7.2. Conditions for safe storage, including any incompatibilities

Storage precautions Store in cool, dry area. Store out of direct sunlight. Store away from acids.

7.3. Specific end use(s)

SECTION 8: Exposure Controls/personal protection

8.1. Control parameters

Occupational exposure limits
DIBUTYL PHTHALATE: DBP

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Long-term exposure limit (8-hour TWA): WEL 5 mg/m³

Short-term exposure limit (15-minute): WEL 10 mg/m³
WEL = Workplace Exposure Limit

EPOXY RESIN (Type A) (Number average MW <= 700 ) (CAS: 25068-38-6)

DNEL Workers - Inhalation; Short term systemic effects: 12.25 mg/m³

Workers - Inhalation; Long term systemic effects: 12.25 mg/m³

PNEC - Fresh water; 0.006 mg/l

DIBUTYL PHTHALATE: DBP (CAS: 84-74-2)

Ingredient comments WEL = Workplace Exposure Limits

DNEL Workers - Inhalation; Long term systemic effects: 0.13 mg/m³

Workers - Dermal; Long term systemic effects: 0.19 mg/kg bw/day

PNEC - Fresh water; 10 µg/l

- Marine water; 1 µg/l

8.2. Exposure controls

Protective equipment

Appropriate engineering Provide adequate ventilation. Avoid inhalation of vapours. Observe any occupational
controls exposure limits for the product or ingredients.

SECTION 9: Physical and Chemical Properties

9.1. Information on basic physical and chemical properties

Appearance Liquid.

Colour Colourless.

Odour Mild.

pH Not applicable.

Flash point > 150°C CC (Closed cup).

Relative density 1.60 @ 25 C

Solubility(ies) Insoluble in water.

Auto-ignition temperature Not determined.

9.2. Other information

SECTION 10: Stability and reactivity

10.1. Reactivity
10.2. Chemical stability
Stability Stable: reacts with compounds containing amino, hydroxyl or carboxyl groups to give stable,
cross linked materials.

10.3. Possibility of hazardous reactions

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10.4. Conditions to avoid

10.5. Incompatible materials
Materials to avoid Strong oxidising agents. Strong acids. Strong alkalis.

10.6. Hazardous decomposition products

Hazardous decomposition Thermal decomposition:- Oxides of carbon. Irritant fumes.
products

SECTION 11: Toxicological information

11.1. Information on toxicological effects

SECTION 12: Ecological Information

12.1. Toxicity
12.2. Persistence and degradability
12.3. Bioaccumulative potential
12.4. Mobility in soil
Mobility Viscous liquid. Insoluble in water.

12.5. Results of PBT and vPvB assessment

12.6. Other adverse effects
Other adverse effects
Environmental Assessment: When used and disposed of as intended, no adverse
environmental effects are
foreseen.
Persistence and Degradability: Not readily biodegradable.
Bioaccumulative Potential: Has the potential to bioaccumulate.

SECTION 13: Disposal considerations

13.1. Waste treatment methods

SECTION 14: Transport information

14.1. UN number
UN No. (ADR/RID) 3082

UN No. (IMDG) 3082

UN No. (ICAO) 3082

UN No. (ADN) 3082

14.2. UN proper shipping name

Proper shipping name ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS EPOXY
(ADR/RID) RESIN (Type A) (Number average MW <= 700 ), DIBUTYL PHTHALATE: DBP)

Proper shipping name ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS EPOXY
(IMDG) RESIN (Type A) (Number average MW <= 700 ), DIBUTYL PHTHALATE: DBP)

Proper shipping name (ICAO) ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS EPOXY
RESIN (Type A) (Number average MW <= 700 ), DIBUTYL PHTHALATE: DBP)

Proper shipping name (ADN) ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS EPOXY
RESIN (Type A) (Number average MW <= 700 ), DIBUTYL PHTHALATE: DBP)

14.3. Transport hazard class(es)

ADR/RID class 9

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ADR/RID classification code M6

ADR/RID label 9

IMDG class 9

ICAO class/division 9

ADN class 9

Transport labels

14.4. Packing group

ADR/RID packing group III

IMDG packing group III

ADN packing group III

ICAO packing group III

14.5. Environmental hazards

Environmentally hazardous substance/marine pollutant

14.6. Special precautions for user

EmS F-A, S-F

ADR transport category 3

Emergency Action Code •3Z

Hazard Identification Number 90

(ADR/RID)

Tunnel restriction code (E)

14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code
Transport in bulk according to Not applicable.
Annex II of MARPOL 73/78
and the IBC Code

SECTION 15: Regulatory information

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture

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Guidance Hazard Label Data:-

Named Ingredients: epoxy resin (number average molecular weight <700).
butanediol-1,4-diglycidylether
UN Number: 3082
Symbol(s): Xi
Risk Phrases: Irritating to eyes and skin.
May cause sensitisation by skin contact.
Safety Phrases: After contact with skin, wash immediately with plenty of soap and water.
Wear suitable gloves and eye/face protection.
In case of contact with eyes, rinse immediately with plenty of water and seek medical
advice.
Contains epoxy constituents. See information supplied by the manufacturer.
EC Directives: Dangerous Substances Directive, 67/548/EEC and adaptations.
Dangerous Preparations Directive, 88/379/EEC.
Safety Data Sheets Directive, 91/155/EEC.
Statutory Instruments: Chemicals (Hazard Information and Packaging for Supply)
(Amendment) Regs. 1996 (SI
1092).
Health & Safety at Work, etc. Act 1974.
Consumer Protection Act 1987.
Control of Substances Hazardous to Health Regs. 1994 (SI 3246).
Environmental Protection Act 1990.
Codes of Practice: Waste Management. The Duty of Care.
Guidance Notes: Occupational skin diseases: health and safety precautions (EH 26).
The above publications are available from HMSO

15.2. Chemical safety assessment

SECTION 16: Other information

General information The data and advice given apply when the product is used for the stated application or
applications. The product is not sold as suitable for any other application. Use of the product
for applications other than as stated in this sheet may give rise to risks not mentioned in this
sheet. The product should not be used other than for the stated application or applications
without seeking advice from Fosam Company ( Fosroc).
If this product has been purchased for supply to a third party for use at work, it is the
purchaser's duty to take all necessary steps to secure that any person handling or using the
product is provided with the information in this sheet.
It is the responsibility and duty of the employer to inform employees and others who may be
affected of any hazards described in this sheet and of any precautions which should be taken.
This sheet does not constitute or substitute for the users own assessment of workplace risk,
as required by other health and safety legislation.
Further copies of this Safety Data Sheet may be obtained from Fosroc Fosam Compamy.

Revision date 06/10/2015

Revision 01

SDS number SDS M1765000 KSA

Risk phrases in full NC Not classified.

R22 Harmful if swallowed.
R36/37/38 Irritating to eyes, respiratory system and skin.
R36/38 Irritating to eyes and skin.
R37 Irritating to respiratory system.
R43 May cause sensitisation by skin contact.
R51/53 Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.

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Hazard statements in full H315 Causes skin irritation.

H317 May cause an allergic skin reaction.
H319 Causes serious eye irritation.
H360 May damage fertility or the unborn child.
H400 Very toxic to aquatic life.
H410 Very toxic to aquatic life with long lasting effects.
H411 Toxic to aquatic life with long lasting effects.

The information on this data sheet represents our current data and is reliable provided that the product is used under the
prescribed conditions and in accordance with the application specified on the packaging and/or in the technical guidance
literature. Any other use of the product which involves using the product in combination with any other product or any other
process is the responsibility of the user.

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SAFETY DATA SHEET

NITOCOTE ET402 HARDENER

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier

Product name NITOCOTE ET402 HARDENER

Product number M1765002

1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses Hardener component of two part pitch extended epoxy resin coating

1.3. Details of the supplier of the safety data sheet

Supplier FOSAM COMPANY LTD
Phase 4,Road 414 , Street 82
Post Box 11081 Jeddah 21453
K.S.A
+966126375345
+966126080999
+966126375891

1.4. Emergency telephone number

Emergency telephone +96626375345 , +96626080999

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture

Classification
Physical hazards Not Classified

Health hazards Skin Irrit. 2 - H315 Eye Irrit. 2 - H319 Skin Sens. 1 - H317 Muta. 1A - H340 Carc. 1B - H350
Repr. 1A - H360 STOT RE 2 - H373

Environmental hazards Aquatic Chronic 3 - H412

Classification (67/548/EEC or T;R23. Carc. Cat. 2;R45,Muta Cat. 2;R46. Xi;R37. R43. N;R50/53.
1999/45/EC)

2.2. Label elements

Pictogram

Signal word Danger

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NITOCOTE ET402 HARDENER

Hazard statements H340 May cause genetic defects.

H315 Causes skin irritation.
H319 Causes serious eye irritation.
H360 May damage fertility or the unborn child.
H317 May cause an allergic skin reaction.
H373 May cause damage to organs through prolonged or repeated exposure.
H412 Harmful to aquatic life with long lasting effects.
H350 May cause cancer.

Precautionary statements P261 Avoid breathing vapour/spray.

P264 Wash contaminated skin thoroughly after handling.
P273 Avoid release to the environment.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove
contact lenses, if present and easy to do. Continue rinsing.
P332+P313 If skin irritation occurs: Get medical advice/attention.
P501 Dispose of contents/container in accordance with national regulations.

Contains PITCH, COAL TAR, HIGH-TEMP.; PITCH, SILICA SAND

Supplementary precautionary P201 Obtain special instructions before use.

statements P202 Do not handle until all safety precautions have been read and understood.
P260 Do not breathe vapour/spray.
P272 Contaminated work clothing should not be allowed out of the workplace.
P302+P352 IF ON SKIN: Wash with plenty of water.
P308+P313 IF exposed or concerned: Get medical advice/attention.
P314 Get medical advice/attention if you feel unwell.
P321 Specific treatment (see medical advice on this label).
P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
P337+P313 If eye irritation persists: Get medical advice/attention.
P362+P364 Take off contaminated clothing and wash it before reuse.
P405 Store locked up.

2.3. Other hazards

None known.

SECTION 3: Composition/information on ingredients

3.2. Mixtures

PITCH, COAL TAR, HIGH-TEMP.; PITCH 30-60%

CAS number: 65996-93-2 EC number: 266-028-2

Classification
Acute Tox. 4 - H312
Skin Sens. 1B - H317
Muta. 1A - H340
Carc. 1B - H350
Repr. 1A - H360
Aquatic Chronic 4 - H413

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NITOCOTE ET402 HARDENER

SILICA SAND 30-60%

CAS number: 14808-60-7 EC number: 238-878-4

Classification Classification (67/548/EEC or 1999/45/EC)

Eye Irrit. 2 - H319 -
STOT RE 2 - H373

The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.
Composition comments modified cycloaliphatic amine, inorganic fillers.,coal tar pitch, mineral oils, inorganic fillers,
plasticisers, pvc powder.

SECTION 4: First aid measures

4.1. Description of first aid measures

Inhalation Remove victim immediately from source of exposure. General first aid, rest, warmth and fresh
air.

Ingestion Wash out mouth with water. Do NOT induce vomiting. Obtain medical attention.

Skin contact Remove contaminated clothing. Wash immediately with soap and water or suitable skin
cleanser. Obtain medical advice if skin
disorders develop.

Eye contact Irrigate immediately with copious quantities of water for several minutes. Obtain medical
attention urgently.

4.2. Most important symptoms and effects, both acute and delayed
General information See Section 11 for additional information on health hazards.

4.3. Indication of any immediate medical attention and special treatment needed
Notes for the doctor Treat symptomatically.

SECTION 5: Firefighting measures

5.1. Extinguishing media

Suitable extinguishing media Extinguish with carbon dioxide or dry powder.

5.2. Special hazards arising from the substance or mixture

Specific hazards Toxic fumes. For further information see Section 10.

Hazardous combustion Toxic fumes. For further information see Section 10.
products

5.3. Advice for firefighters

Protective actions during Fire-fighters should wear appropriate protective equipment and self-contained breathing
firefighting apparatus.

Special protective equipment Wear positive-pressure self-contained breathing apparatus (SCBA) and appropriate protective
for firefighters clothing.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures

Personal precautions Ensure suitable respiratory protection is worn during removal of spillages in confined areas.

6.2. Environmental precautions

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Environmental precautions Do not discharge into drains or watercourses or onto the ground.

6.3. Methods and material for containment and cleaning up

Methods for cleaning up Collect and place in suitable waste disposal containers and seal securely. Label the
containers containing waste and contaminated materials and remove from the area as soon
as possible. Absorb spillage with inert, damp, non-combustible material. Flush contaminated
area with plenty of water.

6.4. Reference to other sections

Reference to other sections See Section 12 for additional information on ecological hazards.

SECTION 7: Handling and storage

7.1. Precautions for safe handling

Usage precautions
Handling: Maintain good standards of personal hygiene. Use only in well ventilated areas. Do
not subject to
direct heat. Use only indirectly heated, oil-jacketted equipment. Care
should be taken to avoid contact with hot material. Avoid breathing fumes and vapours.
Storage: Store in cool, dry area.

Advice on general Do not eat, drink or smoke when using this product.
occupational hygiene

7.2. Conditions for safe storage, including any incompatibilities

Storage precautions Store in cool, dry area. Store out of direct sunlight. Store away from acids. Keep in a cool
place.
Keep container tightly closed

Storage class Chemical storage.

7.3. Specific end use(s)

Specific end use(s) The identified uses for this product are detailed in Section 1.2.

SECTION 8: Exposure Controls/personal protection

8.1. Control parameters

Occupational exposure limits
SILICA SAND
Long-term exposure limit (8-hour TWA): WEL 0,1 mg/m³ Respirable crystalline silica
WEL = Workplace Exposure Limit

PITCH, COAL TAR, HIGH-TEMP.; PITCH (CAS: 65996-93-2)

PNEC - Fresh water; 0.00001 mg/l

ANTHRACENE OIL; ANTRACENE OIL (CAS: 90640-80-5)

Ingredient comments No exposure limits known for ingredient(s).

DNEL Industry - Dermal; Long term : 0.63 mg/kg/day

Industry - Inhalation; Long term : 1.28 mg/m³

PNEC - Fresh water; Long term 0.0035 mg/l

- Marine water; Long term 0.0035 mg/l
- Sediment; Long term 15 mg/kg
- STP; Long term 3.2 mg/l

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CREOSOTE OIL, ACENAPHTHENE FRACTION; WASH OIL (CAS: 90640-84-9)

Biological limit values 4µmol 1-hydroxypyrene/mol creatinine in urine, 4µmol 1-hydroxypyrene/mol

creatinine in urine, 4µmol 1-hydroxypyrene/mol creatinine in urine

DNEL Professional - Inhalation; Short term systemic effects: 51 mg/m³

Professional - Dermal; Long term systemic effects: 1.06 mg/kg/day
Professional - Inhalation; Long term systemic effects: 1.2 mg/m³
Professional - Inhalation; Short term local effects: 12 mg/m³
Professional - Inhalation; Long term local effects: 1.9 mg/m³

PNEC - Fresh water; 3.8 µg/l

- Marine water; 3.8 µg/l
- Intermittent release; 0.14 mg/l
- STP; 0.5 mg/l
- Sediment (Freshwater); 0.16 mg/kg
- Sediment (Marinewater); 1.6 mg/kg
- Soil; 0.19 mg/kg

TRIETHYLENETETRAMINE (CAS: 112-24-3)

PNEC Not available.

8.2. Exposure controls

Protective equipment

Appropriate engineering Provide adequate general and local exhaust ventilation. Observe any occupational exposure
controls limits for the product or ingredients.

Eye/face protection Wear tight-fitting, chemical splash goggles or face shield.

Hand protection Gloves of nitrile rubber, PVA or Viton are recommended.

Other skin and body Wear appropriate clothing to prevent skin contamination. Provide eyewash station.
protection

Hygiene measures Good personal hygiene procedures should be implemented.

Respiratory protection No specific recommendation made, but respiratory protection must be used if the general
level exceeds the recommended occupational exposure limit.

SECTION 9: Physical and Chemical Properties

9.1. Information on basic physical and chemical properties

Appearance Viscous liquid.

Colour Black.

Odour of Pitch

Odour threshold Not available.

pH Not determined.

Melting point Not applicable.

Initial boiling point and range >200 ̊C

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Flash point >105°C

Evaporation rate Not available.

Evaporation factor Not available.

Flammability (solid, gas) Not applicable.

Upper/lower flammability or Not applicable.

explosive limits

Other flammability Not applicable.

Vapour pressure 0.02 (kPa at 20°C) @ °C

Vapour density Not available.

Relative density ~ 1.48

Bulk density Not applicable.

Solubility(ies) Insoluble in water.

Partition coefficient Not available.

Auto-ignition temperature 350°C

Decomposition Temperature Not available.

Viscosity 400 Poises @ 25°C

Explosive properties Lower explosive limit (LEL): 1.2 vol.%

Explosive under the influence Not considered to be explosive.

of a flame

Oxidising properties Not determined.

9.2. Other information

Other information No additional information.

SECTION 10: Stability and reactivity

10.1. Reactivity
Reactivity Stable at normal ambient temperatures and when used as recommended.

10.2. Chemical stability

Stability Stable.

10.3. Possibility of hazardous reactions

Possibility of hazardous Will not polymerize.
reactions

10.4. Conditions to avoid

Conditions to avoid Any source of ignition.

10.5. Incompatible materials

Materials to avoid Strong alkalis. Strong acids. Strong oxidising agents.

10.6. Hazardous decomposition products

Hazardous decomposition Oxides of carbon. Thermal decomposition or combustion may liberate carbon oxides and
products other toxic gases or vapours.

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SECTION 11: Toxicological information

11.1. Information on toxicological effects

Acute toxicity - dermal
ATE dermal (mg/kg) 3,969.44

General information
The following toxicological assessment is based on a knowledge of the toxicity of the
product's components:
Oral LD50, rat >1800 mg/kg
Health Effects
On Eyes: May cause transient irritation.
On Skin: Harmful by absorption through the skin. Mildly irritating. May cause sensitisation.
By Inhalation: Harmful by inhalation. May cause respiratory irritation.
By Ingestion: Harmful if swallowed. May cause nausea, vomiting and diarrhoea.
Chronic: Based on the results of studies on experimental animals (rodents) 4,4'-
diaminodiphenyl methane has
shown to be an animal carcinogen. If absorbed into the body by ingestion, inhalation or by
contact with
skin or eyes it may cause damage to liver, kidney and eyes, especially from excessive
exposure by
accident or misuse.Environmental Assessment: When used and disposed of as intended, no
adverse environmental effects are
foreseen.
Mobility: Viscous liquid. Insoluble in water.
Persistence and Degradability: Expected to be not readily biodegradable.
Bioaccumulative Potential: Expected to be bioaccumulative.
Ecotoxicity: Ecotoxic to fish/daphnia/algae.

Inhalation May cause respiratory allergy. May cause sensitisation by inhalation. May cause respiratory
allergy.

Ingestion Corrosive - causes severe damage to mouth, throat and digestive tract. May cause stomach
pain or vomiting.

Skin contact Causes burns. Harmful in contact with skin. May cause skin irritation/eczema.

Eye contact Severe irritation, burning and tearing.

Acute and chronic health Repeated and prolonged skin contact may lead to skin disorders.
hazards

Route of entry Skin and/or eye contact

SECTION 12: Ecological Information

Ecotoxicity Expected to be ecotoxic to fish / daphnia / algae

12.1. Toxicity
12.2. Persistence and degradability
Persistence and degradability The product is not biodegradable.

12.3. Bioaccumulative potential

Bioaccumulative potential Expected to be bioaccumulative

Partition coefficient Not available.

12.4. Mobility in soil

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Mobility Viscous liquid. Insoluble in water.

12.5. Results of PBT and vPvB assessment

Results of PBT and vPvB No data available.
assessment

12.6. Other adverse effects

Other adverse effects Not available.

SECTION 13: Disposal considerations

13.1. Waste treatment methods

Disposal methods
Disposal must be in accordance with local and national legislation.
Unused Product: Classified as a special waste. May be reacted with base component to give
an
inert polymeric material.
Used/Contaminated Product: Classified as a special waste. Dispose of through an authorised
waste contractor
to a licensed site.
Packaging: Must be disposed of through an authorised waste contractor.

SECTION 14: Transport information

General The product is not covered by international regulations on the transport of dangerous goods
(IMDG, IATA, ADR/RID).

14.1. UN number
Not applicable.

14.2. UN proper shipping name

Not applicable.

14.3. Transport hazard class(es)

No transport warning sign required.

ADR/RID subsidiary risk

IMDG subsidiary risk

ICAO subsidiary risk

Transport labels

14.4. Packing group

Not applicable.

14.5. Environmental hazards

Environmentally hazardous substance/marine pollutant

No.

14.6. Special precautions for user

Not applicable.

14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code

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Transport in bulk according to Not applicable.

Annex II of MARPOL 73/78
and the IBC Code

SECTION 15: Regulatory information

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
National regulations No listing known. The Chemicals (Hazard Information and Packaging for Supply) Regulations
2009 (SI 2009 No. 716). Control
of Substances Hazardous to Health Regulations 2002 (as amended).

Guidance Workplace Exposure Limits EH40.

CHIP for everyone HSG228.
Hazard Label Data:-
This product is NOT classified as dangerous for supply
Safety Phrases: Avoid contact with skin and eyes.
In case of contact with eyes, rinse immediately with plenty of water and seek medical
advice.
EC Directives: Dangerous Substances Directive, 67/548/EEC and adaptations.
Dangerous Preparations Directive, 88/379/EEC.
Safety Data Sheets Directive, 91/155/EEC.
Statutory Instruments: Chemicals (Hazard Information and Packaging for Supply)
(Amendment) Regs. 1996 (SI
1092).
Control of Substances Hazardous to Health Regs. 1994 (SI 3246).
Environmental Protection (Duty of Care) Regs. 1991 (SI 2839).
Codes of Practice: Waste Management. The Duty of Care.

15.2. Chemical safety assessment

No chemical safety assessment has been carried out.

SECTION 16: Other information

General information
The data and advice given apply when the product is used for the stated application or
applications. The product is not sold as suitable for any other application. Use of the product
for applications other than as stated in this sheet may give rise to risks not mentioned in this
sheet. The product should not be used other than for the stated application or applications
without seeking advice from Fosam Company ( Fosroc).
If this product has been purchased for supply to a third party for use at work, it is the
purchaser's duty to take all necessary steps to secure that any person handling or using the
product is provided with the information in this sheet.
It is the responsibility and duty of the employer to inform employees and others who may be
affected of any hazards described in this sheet and of any precautions which should be taken.
This sheet does not constitute or substitute for the users own assessment of workplace risk,
as required by other health and safety legislation.
Further copies of this Safety Data Sheet may be obtained from Fosroc Fosam Compamy.

Revision date 06/10/2015

Revision 03

SDS number SDS M1765002 KSA

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Risk phrases in full NC Not classified.

R10 Flammable.
R20/21 Harmful by inhalation and in contact with skin.
R21 Harmful in contact with skin.
R22 Harmful if swallowed.
R23 Toxic by inhalation.
R26 Very toxic by inhalation.
R34 Causes burns.
R36/37/38 Irritating to eyes, respiratory system and skin.
R37 Irritating to respiratory system.
R37/38 Irritating to respiratory system and skin.
R38 Irritating to skin.
R40 Limited evidence of a carcinogenic effect.
R41 Risk of serious damage to eyes.
R43 May cause sensitisation by skin contact.
R45 May cause cancer.
R46 May cause heritable genetic damage.
R50/53 Very toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
R52/53 Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
R60 May impair fertility.
R61 May cause harm to the unborn child.
R67 Vapours may cause drowsiness and dizziness.
R68 Possible risk of irreversible effects.

Hazard statements in full H312 Harmful in contact with skin.

H315 Causes skin irritation.
H317 May cause an allergic skin reaction.
H319 Causes serious eye irritation.
H340 May cause genetic defects.
H350 May cause cancer.
H360 May damage fertility or the unborn child.
H373 May cause damage to organs through prolonged or repeated exposure.
H412 Harmful to aquatic life with long lasting effects.
H413 May cause long lasting harmful effects to aquatic life.

The information on this data sheet represents our current data and is reliable provided that the product is used under the
prescribed conditions and in accordance with the application specified on the packaging and/or in the technical guidance
literature. Any other use of the product which involves using the product in combination with any other product or any other
process is the responsibility of the user.

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 constructive solutions

Method Statement
Method statement constructive solutions

Nitocote ET402

Section A : General Comments

Comments
High temperature working

It is suggested that, for temperatures above 35°C, the following guidelines are adopted as good
working practice:

(i) Store unmixed materials in a cool (preferably temperature controlled) environment, avoiding
exposure to direct sunlight.
(ii) Keep equipment cool, arranging shade protection if necessary. It is especially important to keep
cool those surfaces of the equipment which will come into direct contact with the material itself.
(iii) Try to avoid application during the hottest times of the day, arrange temporary shading as
necessary.
(iv) Make sufficient material, plant and labour available to ensure that application is a continuous
process.
Equipment
It is suggested that the following list of equipment is adopted as a minimum requirement

Protective clothing : Protective overalls

: Good quality gloves, goggles and face mask

Preparation equipment : Proprietary blasting equipment

Mixing equipment : 1 KW slow speed drill, 400 or 500 rpm, plus Jiffy mixing paddle

Application equipment : Short hair lamb’s wool roller

: Airless spray machine

Application - points of note

Fosroc operates a policy to encourage the use, where possible, of approved or licensed applicators. This
ensures that repairs are completed satisfactorily so that the long term performance of the materials is
assured. For contractors who wish to apply the materials themselves Fosroc is also able to offer
technical assistance and training.

Fosam Company Limited

Head Office Telephone: +966 12 637 5345 Fax: +966 12 637 5891 email: fosam@fosroc.com
Post Box 11081 Regional Offices
Jeddah – 21453 Jeddah Sales Office Tel: (012) 608 0999 Fax: (012) 638 0693 Yanbu Tel: (014) 322 4280 Fax: (014) 391 2980
Jeddah Showroom Tel: (012) 665 0187 Fax: (012) 667 4844 Makkah Tel: (012) 542 0869 Fax: (012) 542 0869
Saudi Arabia Riyadh Tel: (011) 482 9303 Fax: (011) 482 7562 Medinah Tel: (014) 855 0091 Fax: (014) 855 0047
Dammam Tel: (013) 864 0787 Fax: (013) 864 0758 Jubail Tel: (013) 362 3904 Fax: (013) 362 3875
www.fosroc.com Khamis Mushayt Tel: (017) 250 0469 Fax: (017) 250 0469 CSD Tel: (012) 608 0999 Fax: (012) 638 0693

Registered Office: Industrial Area, Phase 4, Road No. 102, Street No. 82
Method statement constructive solutions

Section B : Application Method

1.0 Surface preparation

All surfaces must be clean and free from debris, loose or flaking material and contamination such as
mortar and paint splashes, oil and grease. Excess laitance deposits are best removed by light
mechanical grinding or grit blasting followed by vacuum cleaning or air blowing to remove dust.

1.1 Concrete Surfaces

1.1.1 New concrete or cementitious substrates should be at least 28 days old and have
moisture content not exceeding 5%.

1.1.2 All surfaces should be clean, dry and free from dust, laitance, curing compounds and
standing water.

1.1.3 Following the surface preparations, care should be taken to ensure that any exposed blow
holes are filled with Nitomortar TC2000.

Note
It should be remembered that Nitocote ET402 coating is relatively thin, and even minor substrate
irregularities will be reflected on the finished floor/wall. Therefore, the substrate preparation
should be fine textured, unless otherwise indicated or instructed by the Engineer.

1.2 Metal surfaces

1.2.1 Any metal surfaces should be blasted to a bright finish, meeting the requirements of
Swedish Standard SA 2½ or equal.

1.2.2 The lining work should be programmed so that newly cleaned metal is coated as soon as
possible before the formation of rust or scale.

Note
Where these methods are considered impracticable, alternative methods may be considered but
a clean, sound and dry substrate must still result. In particular, it is essential that the substrate
does not suffer from conditions of rising damp. Fosroc must approve any alternative preparations
prior to commencement of work, as Fosroc will not accept responsibility under any other
condition.
Method statement constructive solutions

2.0 Priming

2.1 A properly prepared substrate does not normally require priming.

2.2 For porous concrete surface, Nitoprime 31 can be used as primer.

2.3 On steel substrates, Nitoprime 28 should be used.

2.4 When primer is used, it should be applied in a thin, continuous film and should be touch dry but
allowed to cure for no more than 24 hours @ 25°C prior to application of Nitocote ET402.

3.0 Mixing

3.1 Nitocote ET402 coating is supplied in two pre-weighed packs (base and hardener packs), which
are ready for immediate on-site use. Part mixing of these components is NOT acceptable and will
affect both performance and appearance of the finished surface, and would furthermore
automatically invalidate Fosroc’s standard product guarantee.

3.3 The individual components should be thoroughly stirred to disperse any settlement, which may
have occurred during transit or storage. Then the two should be mixed together.

3.2 Mixing should be carried out using a heavy duty, slow-speed drill with proprietary mixing paddle
attachment. The entire contents of the hardener container should be added to the base container
and mixed together continuously for 3 to 5 minutes, until a uniform, homogeneous mix is
achieved.

4.0 Application

4.1 The applicator should ensure that there are sufficient supplies of plant, labor and materials to
make the mixing and subsequent application process a continuous one for any given,
independent floor area.

4.2 Once mixed, the material must be used within its specified pot life mentioned in the technical
datasheet.

4.3 Hand application

4.3.1 Nitocote ET402 can be hand-applied using a brush or short haired lamb’s wool roller.
Method statement constructive solutions

4.3.2 The first coat should be firmly applied onto the prepared surface as soon as mixing is
complete, and scrubbed well into the surface to achieve uniform thickness of 200
microns.

4.3.3 The second coat should be applied within 8 to 48 hours at 25 oC of the application of the
first coat, ensuring having unbroken film thickness of 200 microns.

4.3.4 Under no circumstances should subsequent coats be applied before the minimum over
coating time.

4.3.5 If the maximum over coating time (24 hours) is exceeded, then the previous coat must be
lightly abraded to provide a mechanical ‘key’ for the next coat.

4.4 Spray application

4.4.1 Faster rates of application are possible using airless spray machine. Consult the local
Fosroc office prior to application for technical advice.

4.4.2 In cool weather the following precautions should be adopted to ensure correct spray
techniques.

4.4.3 Material should be stored at temperatures between 20-35°C prior to mixing.

4.4.4 Whip ends and hoses lengths to be kept to a minimum.

4.4.5 Solvent 102, up to 5%, can be added to the material to aid atomization and spray
techniques.

4.4.6 Tip sizes and spray pressures can be altered to obtain the correct spray pattern.

4.4.7 Trials are recommended for any spray application prior to mobilization on site.

5.0 Over-coating

5.1 Any application of Nitocote ET402 which have become damaged can be readily over-coated.

5.2 The existing surface should be well abraded, using a stiff wire brush, or similar, to ensure
that a good mechanical bond will be achieved between the two layers.

5.3 Overcoating works can then proceed as for new work.

Method statement constructive solutions

6.0 Glass-fibre reinforcement

6.1 To increase thickness or bridge fine cracks in the substrate, Nitocote ET402 may be used in
conjunction with glass fibre cloth.

6.2 The cloth should be laid directly on the first coat whilst the coating is still wet and should be
pressed in and smoothed out with a stiff nylon roller.

6.3 The second coat should be applied on the cloth, allowing no more than 48 hours at 25°C
between the two coats.

6.4 The second coat should also achieve a uniform coating not less than 200 microns.

7 Cleaning

8.1 Tools and equipment should be cleaned with Solvent 102 immediately after use.

Section C : Approval and variations

This method statement is offered by Fosroc as a ‘standard proposal’ for the application of Nitocote
ET402. It remains the responsibility of the Engineer to determine the correct method for any given
application.

Where alternative methods are to be used, these must be submitted to Fosroc for approval, in writing,
prior to commencement of any work. Fosroc will not accept responsibility or liability for variations to the
above method statement under any other condition.
 constructive solutions

Test Reports
 constructive solutions

Job References
 Job References for NITOCOTE ET402
Sorted by ascending Project Category and ascending Project Date

Project Sector Segment Product Name Contractor Country/City UOM Qty Sold Date
RIYADH METRO CWJV-BECHTEL,ALMABANI&CCC -
Transport Rail NITOCOTE ET402 (18L) L 75 21 Mar 2020
PROJECT-LINE 1&2 RIYADH
Unknown Unknown Unknown NITOCOTE ET402 (18L) AL AMEEL CO. LTD. L 430
AL FANAR COMPANY LIMITED L 210
AL FANAR CONSTRUCTION COMPANY--
L 159
        -DAMMAM
AL SAAD GENERAL CONTRACTING
L 11
        COMPANY
AZMEEL CONTRACTING COMPANY -
L 693
        JUBAIL
CONSOLIDATED CONTRACTORS CO. W.
L 44
        L. L. - JSRU - JIZAN
CWJV - BECHTEL, ALMABANI & CCC -
L 46
        RIYADH
CWJV-BECHTEL,ALMABANI&CCC -
L 67
        RIYADH
FAISAL ELECTRO - MECHANICAL CO.
L 154
        LTD
INSHAA FACTORY FOR CONCRETE
L 13
        PRODUCTS---DAMMAM
KHALID A.AL KHONAINI & PARTNER
L 30
        CONTRACTING CO - JUBAIL
KIL JIN KANG & PARTNER CONST &
L 50
        CONT. COMPANY LTD-KCC--JUBAIL
MESMACK CO. LTD L 500
MOHAMMED OJAIMI CONTRACTING
L 30
        ESTABLISHMENT
NATIONAL TRADING CO FOR
L 15
        CONTRACTING - NTE - JEDDAH
NESMA & PARTNERS CONTRACTING
L 89
        CO.LTD.---HOFUF
NESMA & PARTNERS CONTRACTING
L 322
        COMPANY - DAMMAM
RAWABI SPECIALIZED CONTRACTING
L 50
        COMPANY---DAMMAM
REZAYAT COMPANY LTD L 290
REZAYAT COMPANY LTD - DAMMAM L 586

Page 1 
 REZAYAT COMPANY LTD---JUBAIL L 71
SAUDI SERVICE FOR ELECTRICAL &
L 585
        MECHNICAL COMPANY (SSEM) - JU
SAUDI WITHCON CO.LTD - JUBAIL L 50
SHANDONG ELECTRIC POWER
CONSTRUCTION GROUP SAUDI ARABIA L 4
        LLC
SINOPEC ENGINEERING GROUP SAUDI
   L 21
      CO. LTD
ABDULLAH YOUSAF AL-OTHMAN
NITOCOTE ET402 (5kg) CONTRACTING EST (TRACO) - KG 5
      DAMMAM
ABSAR COMPANY LIMITED - NORTH
KG 10
        JEDDAH
AL AMEEL CO. LTD. - JEDDAH KG 1000
AL AMEEL CO. LTD. - MAKKAH KG 240
AL NABA CONTRACTING ENTERPRISES
KG 100
        LIMITED - MAADEN SMELTER PRO
AL NABA CONTRACTING ENTERPRISES
KG 10
        LTD---JUBAIL
ALOSAIS CONTRACTING CO - JUBAIL KG 550
ALSEDYRIE EST - QASSIM KG 80
ARABIAN BEMCO CONTRACTING CO.
KG 16
        LTD.
ARABIAN BEMCO CONTRACTING
COMPANY - QURAYYAH QCC - KG 35
        QURAYYAH
ASSAD SAID CORP FOR CONTRACTING
KG 42
        -RIYADH
CONSOLIDATED CONTRACTORS
KG 400
        COMPANY. W.L.L
DYWIDAG SAUDI ARABIA CO.LTD. KG 20
FREYSSINET SAUDI ARABIA - RMP -
KG 20
        RIYADH
GUSAN CONSTRUCTION ARABIA CO.
KG 200
        LTD. - RABIGH
ISAM KABBANI & PARTNERS FOR
KG 115
        CONSTRUCTION & MAINTENANCE CO.
KHALID A.AL KHONAINI & PARTNER
KG 38
        CONTRACTING CO - JUBAIL
KHALID MUHAMMAS HARTHI TRADING
KG 10
        EST.

Page 2 
 MESMACK CO. LTD KG 313
MOHAMMED OJAIMI CONTRACTING
KG 575
        ESTABLISHMENT
NATIONAL CONTRACTING CO.LTD.
KG 700
        (NCC) - DAMMAM
ORASCOM SAUDI- KAIA- JEDDAH KG 650
PETROLEUM CHEMICALS & MINING
KG 220
        CO.LTD (PCMC)
PETROLEUM, CHEMICALS & MINING
KG 15
        COMPANY LIMITED
PROJECT BUILD COMPANY LTD. KG 1200
RABIGH MODERN CO FOR TRADING &
KG 79
        CONTRACTING - RABIGH
RAWABI SPECIALIZED CONTRACTING
KG 1194
        COMPANY---DAMMAM
REZAYAT COMPANY LTD - DAMMAM KG 275
SAMSUNG SAUDI ARABIA COMPANY
KG 630
        LTD-WASIT--DAMMAM
SAUDI ARABIAN BAYTUR CO. - RABIGH KG 54
SAUDI ARCHIRODON LIMITED - CCPP -
KG 48
        SHOAIBAH
SAUDI BUILD CO. KG 100
SAUDI CONCRETE TECHNIQUE
KG 5
        COMPANY LTD. - RIYADH - CRE-TEC - K
SAUDI SERVICE FOR ELECTRICAL &
KG 1500
        MECHNICAL COMPANY (SSEM) - JU
UNICORP INTERNATIONAL
KG 60
        CONTRACTING - JEDDAH
UNICORP INTERNATIONAL
            CONTRACTING - RIYADH
KG 310

               Total 25052   

Page 3 
 Job References for Nitocote ET402
Sorted by ascending Project Category and ascending Project Date

Project Title Sector Segment Main Contructor Country Quantity Units Date
RABIGH II INDEPNDENT WATER,STEAM Power Hydro &
Utilities G S Contracting Saudi Arabia 200 Packs 30/09/2014
AND POWER PROJECT ( IWSPP) Wave
NEW KING ABDUL AZIZ INTERNATIONAL
Transport Airports SBG-ABCD Saudi Arabia 20 Packs 17/09/2014
AIRPORT DEVELOPMENT (PHASE1)
Samsung Engineering,
WASIT GAS PLANT Industrial Oil & Gas Saudi Arabia 110 Packs 15/09/2014
Saudi Arabia
General
2ND INDUSTRIAL AREA INFRASTRUCTURE
Industrial Warehouse & Al-Manar Al-Arabiya Saudi Arabia 1,250 Kilogram(s) 2/07/2013
(PHAZE 4,5)
Factory
General
C-15 Industrial Warehouse & osais Contracting Saudi Arabia 1,000 Kilogram(s) 8/05/2013
Factory
General
C-53 Industrial Warehouse & azmeel Tumpane Saudi Arabia 5,000 Kilogram(s) 8/05/2013
Factory
SATORP Industrial Oil & Gas Petrosteel Saudi Arabia 4,000 Kilogram(s) 5/02/2013
General
C58 Industrial Warehouse & azmeel Tumpane Saudi Arabia 1,000 Kilogram(s) 4/02/2013
Factory
ARAMCO SUBSTATION 380 KVA Industrial Oil & Gas Energy & Power Saudi Arabia 600 Kilogram(s) 15/09/2012
Chemical &
HADEED Industrial inbesco Saudi Arabia 500 Kilogram(s) 1/05/2012
Process
MOHAMED AL-MOJIL
YERP - EPCS 6 Industrial Oil & Gas Saudi Arabia 1,650 Kilogram(s) 3/04/2012
GROUP
Power Oil, Gas,
QURAYYAH POWER PLANT Utilities Arabian Bemco Saudi Arabia 1,500 Kilogram(s) 12/02/2012
Coal
General
KRT7 Industrial Warehouse & RC Saudi Arabia 1,200 Kilogram(s) 25/01/2011
Factory
C02 Transport Rail AZMEEL-TUMPANE Saudi Arabia 50 Pack 10/03/2010
C-46 Transport Rail CHINA RAILWAY Saudi Arabia 200 Pack 10/03/2010
SAUDI KAYAN Industrial Oil & Gas BINLADEN Saudi Arabia 84 Pack 10/03/2010
Power Oil, Gas,
FARAS PWR PLANT Utilities Al Toukhi Saudi Arabia 800 Pack 18/01/2010
Coal
Chemical &
EPETCO-FIBER GLASS FACTORY Industrial SAUDI AMANA Saudi Arabia 50 Packs 16/09/2009
Process
500 Pack 11/07/2009
Power Oil, Gas,
MARAFIQ Utilities CHINA RAILWAY Saudi Arabia 2,500 Pack 23/06/2009
Coal
Power Oil, Gas,
FARAS POWER PLANT Utilities Al Toukhi Saudi Arabia 100 Kilogram(s) 11/05/2009
Coal
Power Oil, Gas,
Utilities Arabian Bemco Saudi Arabia 90 bag 11/05/2009
Coal
Chemical &
EPETCO FIBER GLASS FACTORY Industrial SAUDI AMANA Saudi Arabia 300 Packs 12/04/2009
Process
NATIONAL CHEVRON PHILLIPS-NCP Industrial Oil & Gas DAELIM SA Saudi Arabia 244 Units 12/04/2009
QURAYYAH COMBINED CYCLE POWER
Industrial Oil & Gas Arabian Bemco Saudi Arabia 300 Units 10/02/2009
PLANT
NATIONAL CHEVRON PHILIPS-NCP, DAELIM Industrial Oil & Gas DAELIM SA Saudi Arabia 240 Packs 24/01/2009
2,500 Kg 5/05/2008
DIKE WALLS & FOUNDATION OF JUPC Utilities Water AYTB Saudi Arabia 50 Pack 23/03/2008
Power Oil, Gas,
AL-JOUF SUBSTATION Utilities Al-Ojaimi Saudi Arabia 50 Packs 23/07/2007
Coal
DAMMAM SEWAGE PLANT Utilities Water Civil Works Company Saudi Arabia 20 Pack 16/01/2007
Power Oil, Gas,
JUAWATHY POWER PLANT Utilities A.B.B. Saudi Arabia 40 Pack 16/01/2007
Coal
Power Oil, Gas,
SECICO Utilities AL-FANAR Saudi Arabia 50 Packs 2/10/2006
Coal
Power Oil, Gas,
2ND INDUSTRIAL SUBSTATION - DAMMAM Utilities SSEM Saudi Arabia 2,000 Packs 9/11/2005
Coal
WATER TREATMENT PLANT - RAS MISHAAB
Utilities Water Metito Saudi Arabia 85 Packs 9/11/2005
NORTH
Power Oil, Gas,
2ND INDUSTRIAL SUBSTATION Utilities SSEM Saudi Arabia 3 tonnes 14/02/2005
Coal
Power Oil, Gas,
BAYONIYA SUBSTATION Utilities Saudi Binladen Group Saudi Arabia 300 Packs 14/02/2005
Coal
 Power Oil, Gas,
KHURAIS SUBSTATION Utilities ABB Saudi Arabia 3 tonnes 14/02/2005
Coal
Power Oil, Gas,
QATIF BSP Utilities ABB Saudi Arabia 300 Packs 14/02/2005
Coal
Saudi Davy Saudi Arabia 2,000 Kilogram(s) 26/10/2004
SIPC-SMJ PLANT Industrial Oil & Gas Chiyoda Saudi Arabia 2,000 Kilogram(s) 18/08/2004
AL-MOHANNA PHARMACY Industrial Clean Industries Al-Dhohaim Saudi Arabia 222 Packs 16/11/2003
ROYAL COMMISSION Industrial Oil & Gas Abacrop Saudi Arabia 1,000 Kgs 16/11/2003
SEWAGE NETWORK Utilities Water SAPAC Saudi Arabia 1,000 Kgs 24/09/2003
 constructive solutions

Approvals
 ROYAL COMMISSION FOR JUBAIL AND YANBU
MADINAT AL-JUBAIL AL-SINAIYAH
CONSTRUCTION DEPARTMENT
SUBMITTAL REVIEW

REVIEWER :
X WORK MAY PROCEED
1 CS 3 CS REVISE AND RESUBMIT,
WORK MAY NOT PROCEED
DATE IN : 6/28/2018
2 CS REVISE AND RESUBMIT,
WORK MAY PROCEED
COMPLETE : SUBJECT TO 4 CS REVIEW NOT REQUIRED,
INCORPORATION OF WORK MAY PROCEED
DOC/DWG. NO 09-001-00 REV: 0 CHANGES INDICATED

DISTRIBUTION REQUIRED? YES CS

DOC/DWG TITLE:
Coaltar Epoxy (FOSROC-Nitocote ET420)
IMPORTANT: PERMISSION TO PROCEED DOES NOT CONSTITUTE
ACCEPTANCE OR APPROVAL OF DESIGN DETAILS, CALCULATIONS
ANALYSES, TEST METHODS OR MATERIALS DEVELOPED OR SELECTED BY
THE SUPPLIER DOES NOT RELIEVE THE CONTRACTOR FROM HIS
CONTRACTUAL OBLIGATIONS.

Digitally signed by Hirofumi Fukui

Hirofumi Fukui Date: 2018.07.15 18:04:38 +03'00'

Resident Engineer: SIGNATURE

COMMENTS:
CONTRACT NO. : 092-C48
COMMENTS MUST BE WRITTEN LEGIBLY
FOR TRANSMISSION TO CONTRACTOR CONTRACTOR TRANS. NO. : 218

RC TRANSMITTAL NO :
IMPORTANT:
AS MUCH AS POSSIBLE, COMMENTS MUST BE WRITTEN ON THIS FORM OR ATTACHED PAGES. COMMENTS WHICH
CAN ONLY BE POSSIBLE ON THE CONTRACTOR'S SUBMITTAL MUST BE INDEXED ON THIS FORM.

DOCUMENT STATUS APPLIES TO TECHNICAL CONTENT ONLY. USE OF FOREIGN MATERIALS, EQUIPMENT AND
SERVICES IS SUBJECT TO ROYAL COMMISSION'S APPROVAL. ONCE THIS TECHNICAL SUBMITTAL IS GIVEN CODE 1
OR 2 STATUS, CONTRACTOR SHALL SUBMIT VENDOR APPROVAL(WITH TECHNICAL SUBMITTAL PACKAGE) FOR
ROYAL COMMISSION'S REVIEW. PROCUREMENT PRIOR TO THIS APPROVAL IS DONE AT THE CONTRACTOR'S OWN
RISK.

Thursday, June 28, 2018

 constructive solutions

Case Histories
 CASE STUDY

constructive solutions
SAUDI ELASTOMERS
PROJECT- KEMYA

Jubail- Saudi Arabia

CUSTOMER
SABIC

SECTOR
Petrochemical

DATE
2014

PRODUCTS
 NITOCOTE ET402
 NITOMORTAR TC2000

THE PROJECT
Saudi Elastomers Project is a world scale synthetic rubber Greenfield plant in Middle-East. The
project is a joint venture between Saudi Basic Industries Corporation (SABIC) and affiliates of
ExxonMobil at a cost US $ 3.4 Billion. The facility will be integrated with the existing Al-Jubail
complex and completion is anticipated in 2015.
The project is located in Jubail city costal area, where the soil is aggressive with potential of
chemical attack.
Since the durability is required in such enviroment, adequate structural protection
mandatory.

Surface Preparation using

THE SOLUTION Nitomortar TC2000
The project includes huge number of underground foundations, pipe racks and manholes. The
aggressive soil and environment work imposed special type of protective coating, Since 2011,
SABIC specifications for this type of structures call for non-tar amine cured epoxy material as
an underground protective coating, FOSROC’s NITOCOTE NT402 compiled and was approved.
NITOCOTE NT402 is environmentally friendly epoxy resin coating and is free of any
carcinogenic materials like coal tar, pitch and aromatic hydrocarbons, and provides chemical
and
Abrasion resistance to prevent corrosion in reinforced concrete structures and prolong its
service lifetime. Applying Nitocote NT402.

THE BENEFITS
Fosroc’s environment friendly protective coating gave an excellent solution as protective
coating as well as impermeable waterproofing properties complied with the new SABIC
standard SES18, moreover due to its thick build thickness and solvent free components, it was
easier for contractors to achieve the required dry film thickness (DFT) with excellent bond
strength, concrete pinholes were easily treated with a skim coat of epoxy resin repair layers
that sealed all bug holes, cracks and pinholes, allowing for a seamless and continuous coat of
protective coating.
This system not only helped in quicker application time, but proved to save on primers’ costs Nitocote NT402 applied on GRP
besides the multi layers applications as required by other options. manhole

T: +966 12 6080999 F+ 966 12 6375891 E: enquiry@fosroc.com

Jeddah Industrial Area, P.O.Box 11081, Jeddah 21453; Kingdom of Saudi Arabia www.fosroc.com
 CASE STUDY

constructive solutions
P & C LABOUR CAMP
RC 021 - C09

Jubail - Saudi Arabia

CUSTOMER
RAYAL COMMISSION FOR JUBAIL
& YANBY (RCJY)

SECTOR
HOUSING

DATE
2014 - 2016

PRODUCTS
 NITOMORTAR TC2000
 NITOCOTE ET402
Total Area: 55,300 m2
THE PROJECT
The Royal Commission for Jubail and Yanbu (RCJY) was established on 21 September
1975, as an autonomous organization of the Saudi Arabian Government. The
Commission is governed by a Board of Directors and its Chairman reports to the
Council of Ministers, one in Jubail and the other in Yanbu. The mission of the RCJY is
to: "Plan, promote, develop and manage Petrochemicals and Energy intensive
industrial cities through successful customer focus and partnerships with investors,
employees, communities and other stakeholders. This project will serve as
accommodation for Royal Commission service and maintenance contractor labor and Material Mixing
can accommodate 3,000 labors in this campus.

THE SOLUTION
The client RCJY, specification is after concrete surface repair, Amine cured epoxy
primer coat, intermediate & top coat solvent-free amine cured coal tar epoxy for the
below ground concrete structure.

FOSROC engaged with RCJY technical engineer to change the specification as primer
less protective coating system for sound, non-porous concrete by using Nitocote
ET402, Amine cured epoxy resin modified with coal tar pitch high build single coat Application of Nitocote ET402
application can achieve the required DFT in single coat application. Our system gave – over Nitomortar TC200
the benefit to the client on cost of primer, time of primer application and second coat
application of Nitocote ET402 and succeeds with good adhesion with concrete.
THE BENEFITS
Material fully complies as client required & proposed material given better satisfaction
to RCJY, since it gave better bonding with the concrete and full filled all requirements.

It made the consultant, RC project Management Team (PMT) happy since, the coating
job was easy and fast. It helped them to complete the work within the time limit.

Fosroc provide required technical training to the project team and time to time Before Backfilling Q.C. Inspection
supervision to complete the job in success way.

T: +966 12 6080999 F: +966 12 6375891 E: fosam@fosroc.com

Jeddah Industrial Area, P.O.Box 11081, Jeddah 21453, Kingdom of Saudi Arabia.
www.fosroc.com
Case History constructive solutions

 Project : Fibre Glass Production Facility

 Client : Eastern Petrochemical Company

(EPETCO)

 Consultant : Mohamed A. Turki Mott

MacDonald (MTMM)

 Contractor : Amana Contracting

 Location :
st
Jubail, 1 Industrial City
Background
 Products : Nitocote ET402
EPETCO Fibre glass plant, located in Jubail First
Nitomortar TC2000
Industrial City, is spread over a total area of 79,000
Nitoflor Quartztop
square meters, consisting of four main parts: Main
Supercast Watafoil 2
Production Plant (35,000 m ), Support Facilities, Site
SuperCast SW30
Infrastructure and Unconstructed Area. Once completed,
this factory will produce 60,000 tons of ECR glass per
 Execution : To be Completed by annum.
Date December 2009

Project Task
Being Located in the massive industrial coastal city,
providing a proper protection for the underground
structural foundations is a must, especially when being
embedded in a saline ground conditions like those in
Jubail city.

In parallel with that, the flooring of the plant’s warehouse

is supposed to have special properties that make it
capable of withstanding highly abrasive and scratchy
contacts.

Constructive Solutions
In order to meet with the structural needs and
requirements, Fosam proposed its comprehensive and
optimum solution which was to ensure excellent
waterproofing and protection for the underground
foundation. Nitocote ET402 was used to protect the
underground foundation, in collaboration with Nitomortar
TC2000 which was applied to maintain uniform surfaces
for the concrete substrate. Swellable and PVC
Waterstops were applied into the construction and
movement joints to ensure proper sealing against water
penetration.

The warehouse flooring was hardened by the application

of Nitoflor Quartztop to provide the floor with hard
wearing and extremely abrasion resistant surface for the
fresh concrete.

Value to Client
The solution provided by Fosam was the appropriate
option for the client to meet the technical requirements.
Along with that, the continuous technical support and
supervision were of great value to guarantee proper
application process.
 Project Photos

 Application of Nitocote ET402  Surface finishing for fresh concrete

 Application of Nitoflor Quarztop  Finishing of Floor Hardener Nitoflor Quartztop

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469