GET READY

TO RIDE

RV400
Explore your way

KNOW YOUR REVOLT BATTERY AND CHARGING

Description of components and parts 4 Do’s &don’ts for battery and chargers Driving 34
Description of speedometer 6 steps from start to stop 36
Remote control Handle bar 7
operations Seat and 8
Battery lock 1
MCB - Modular Circuit Breaker 12 WARRANTY POLICY
Ready to ride – Power on Battery 13 Warranty policy on vehicle 39
useinstruction 14 Warranty policy on battery 41

MYREVOLT MOBILE APPLICATION BATTERY CARE & PRECAUTIONS 42

User on-board 19
Home screen Bike 20
Location Sound 22
Screen GeoFence 24
Switch Battery 26
Order Battery Bike 29
Diganostics 31
32
Know Your
Revolt
Description of Components and Parts

Know Your Revolt

Storage box Rear view mirror
Battery
Saddle compartment

Electronic
Brake disc side stand Motor Spoke-type
Aluminium rim
4
 Description of Components and Parts

Know Your Revolt

Speedometer
assembly

Accelerator
Front brake Rear brake
lever Right-handlebar
lever switch assembly

Tail lamp
Headlamp Left-handlebar
switch assembly

Controller

FRONT BACK

5
Description of Speedometer

Know Your Revolt

5 4 3 2 1

6
7

10
11 17 12 19 13 14 20 21 18 15 16

1 Ambient Temperature 8 Battery Status 15 Temperature

2 Fault Code 9 Short Circuit 16 Mode Display
3 Speed Display 10 Charging 17 Left Indicator
4 Real Time Current 11 Bluetooth 18 Right Indicator
5 Mileage/ Trip/ RPM 12 Data Connection 19Battery Fault 20
6 Total Mileage 13 Ready Parking Signal
7 Battery Percentage 14 Ambient Light 21 High Beam
Sensor
6
Smart Remote Control

Know Your Revolt

Lock Key Unlock Key

Push Start Locate my motorcycle

7
Handlebar Switch Gear - Left

Know Your Revolt

High/Low
Beam Switch

Direction Indicators
Horn Switch

8
Handlebar Switch Gear - Right

Know Your Revolt

Parking Switch

Mode Switch

Sound on/off
Switch

9
 LOCK
Handlebar Lock /Unlock

Know Your Revolt

Insert the key in handlebar lock
and turn the key clockwise

UNLOCK

Put your motorcycle in parking mode

using the parking switch and turn the
handlebar to extreme left side

Insert the key in handlebar lock

and turn the key anticlockwise
10
 OPEN BATTERY COVER
Seat and Battery Cover Lock

Know Your Revolt

Insert the key in storage seat lock, turn
it clockwise until you hear a ‘click’ sound

OPEN SEAT

Insert key in storage seat lock, turn it

anticlockwise affirmative sound.
11
MCB - Modular Circuit Breaker

Know Your Revolt

In case the current goes over the set range due to an abnormal situation or short circuit, the MCB
will trip automatically to disconnect the current flow between the battery and the motorcycle’s
wiring system.

TIPS: For your own safety, put MCB at ‘OFF’ position:

position:
A. Before taking out the battery pack.
B. Before cleaning and washing.
C. Long time storage.

12
Ready to Ride – Power On

Know Your Revolt

Press ‘UNLOCK’ on Put on your helmet Get on the motorcycle,
remote Smart Key remove the side stand

PO W ER

Press ‘Power’ button Toggle the parking switch to Turn accelerator

switch from parking mode gently to ride
to ready mode

13
Battery On-Boarding Charging

Know Your Revolt

1. Connect the charger to the motorcycle charging port.
2. Connect the charger with power supply, during
normal charging the red light will glow.

Note : Ensure that the charger is kept safe from any debris
or water infusions.

CHARGING INDICATORS

Charging: Red light will glow.

Full Charged: Green light will glow.
Error: Red and green lights will blink alternatively.

14
 Know Your Revolt
EXTERNAL CHARGING
1. Open the storage, take out the storage cover, switch off the safety switch (MCB). The safety switch is mounted on
the battery storage box.
2. Disconnect the battery power plug.
3. Insert the key in battery lock, turn it clockwise, then take out the battery pack from the motorcycle.
4. Connect charger with battery, then connect charger with power supply. The red light will glow indicating that
the charger is working.

TIPS:
– Keep the battery pack away from water
– You must take out the battery pack from the motorcycle, and should be kept safely in room
temperature if don’t intent to use it for a long time.
– Children should not be allowed to touch the battery pack.
– Battery pack should not be put into fire.
–Always use genuine Revolt recommended charger, use of any other charger may damage the battery pack.
– All battery packs are checked for quality before delivery, under no circumstances the
battery pack should be opened.
15
Battery Use Instruction

Know Your Revolt

STORAGE, MAINTENANCE, TRANSPORT
1. In case the battery is not being used for a long time, please charge it until 50%
(in case the battery is empty, charge it for 4.5 hours). Disconnect the battery
from the motorcycle when storing them. Store in a dry ventilated place,
at least charge it for 4 hours every month.

2. Battery pack and charger need to be stored in a clean, dry ventilated place,
avoid contact with corrosive material, keep it away from power, fire and heat.

3. Battery storage condition: temperature -20 to 45 ºC, humidity 65+-20%RH.

16
Using MyRevolt
App
MyRevolt app will help you to connect with your motorcycle and obtain near real time information about your
motorcycle. The built-in Artificial Intelligence in the app will show the battery charge information and allows
you to swap the battery and get it delivered to your location. It also provides a way to secure your motorcycle
through the use of its geofencing feature.

USER ONBOARDING
User onboarding will be done using mobile OTP
based login. Please ensure that you have provided
the same mobile number that was provided during
motorcycle registration at your dealer.

18
 Using the Revolt App
User Onboarding

PHONE NUMBER
VERIFICATION PROCESS

19
 Using the Revolt App
HomeScreen

This is the Home Screen of our App. The User

will come on this screen everytime on opening
the App or after successful login.

20
 Using the Revolt App
HomeScreen Explained

Opens up the
navigation drawer
Battery Percentage
Current battery
percentage of the Motorcycle
bike. The color will Location
change to indicate
low battery warning.
Current motorcycle
riding mode

Last Synced Time

Displays the time when
motorcycle data was
last synced with App.

21
 Using the Revolt App
Bike Location

Clicking on the bike location

on the home screen takes
you to the bike location
map.

This screen displays the

motorcycle's location and
speed. It also allows a user to
share the motorcycle's
location.

22
 Using the Revolt App
HomeScreen

User can connect and

change the motorcycle’s User can setup a
sound. In case user is not geo-fence once the
able to connect, restart GPS location is
the bike and try again. displayed.

Users can find nearby This is to enable users

Switch Stations to avail an emergency
avail a battery Switch. battery delivery.

23
 Using the Revolt App
SoundScreen (Connection screen only for iOS)

Users need to click on the RVLT_MotoTone

device for connecting to soundbox in iPhones.

24
 Using the Revolt App
SoundScreen

Tap on these circular buttons to change the sound.

This will change your sound on your motorcyleafter
your confirmation and this button will be highlighted
to reflect the current sound of the bike.

You can tap on these cards to play a preview of that

particular sound on your mobile device.

You can also change the volume of the soundbox by

dragging this slider.

Note: User should ensure that the connecting mobile phone supports BLE 4.2
25
 Using the Revolt App
GeoFence -Used for protecting your bike

Clicking on this will allow the user to setup

a new Geofence.

26
 Using the Revolt App
New GeoFenceSetup

This is the geofenceradius

User can change the

radius of the geofence

Clicking on CONFIRM &

APPLY will setup the
geofence

If the motorcycle goes outside the geo-fence, user will get a notification of geo-fence
being breached. Motorcycle will NOT automatically stop after the breach.

27
 Using the Revolt App
GeoFence Edit

User can TURN OFF

User can edit a previously
a previously applied
applied Geofence.
Geofence.

28
 Using the Revolt App
Switch Battery

Clicking on Switch Battery provides the

switch stations nearby with their
Open/Closed status

29
 Using the Revolt App
Switch Details

Clicking on Switch Battery provides

the details of the Switch Station with
its location on a map and the time to
reach the station.

30
 Using the Revolt App
Order Battery

Clicking on Order Battery provides an

option to reach out to emergency support
number for battery delivery.

31
 Using the Revolt App
Bike Diagnostics

Clicking on My Bike from the

menu allows a user to run
diagnostics and view real
time battery and mobile
network information

32
Battery and
Charging
 Battery and Charging
Revolt Motorcycle with Battery
Batteries are the fuel of the e-motorcycle

BATTERY & CHARGER (OPERATION)

RV400 motorcycle comes with Lithium-ion (Li-ion) battery. This battery is equipped with Battery Management System
(BMS) which protects the battery from damages due to short circuit, over charging, deep discharging and high
temperatures.
The charger provided with the Li-ion battery is a sophisticated, special purpose electronic charger. This charger has
additional protective feature which provides protection from output over voltage, output over current, short circuit, high
temperature and reverse polarity.

CHARGING YOUR LI-ION BATTERY

1. Connect the charger to the battery by plugging the connector into the charger socket.
2. Plug the charger into the walloutlet, ensuring the charger isturned OFF.
3. Turn ON the charger using the switchin the wallsocket.
4. The LED indications:-
a. The LED will change to GREEN when the battery isfully charged.
b. The LED willilluminate RED when the charger isplugged &the switchisin ON position.
5. When charging iscomplete [the indicator LED isGREEN),turn OFF the charger.Battery isnow ready to use.

34
 Battery and Charging
Do’s & Don’ts for Battery and Chargers

ADDITIONAL IMPORTANT POINTS & TIPS FOR CHARGING YOUR MOTORCYCLE:

• Batteries will take 4 to 5 hours from full discharge to full charge. Batteries are to be recharged once in every 30 days even
if vehicle is not used, otherwise the warranty will be null and void.
• The Ignition switch must be in 'OFF' position when your motorcycle is being charged.
• The charger supplied with your motorcycle should only be used for the purpose of charging the battery of the motorcycle.
Do not use it for any other purpose.
• The battery charger supplied with the battery is for ventilated INDOOR use only.
• Do not try to open the sealedcharger. Warranty willbecome void for chargerswith open seal.
• Keep the charger and the battery out of reach of children and pets.
• Do not usedamaged components, suchas power cord, charger case,plug etc.Itcan cause electric shock, short circuit or fire.
• Avoid leaving the battery charger ON and plugged into the battery for more than 5hours at a time. Once the battery isfully
charged, turn OFF the charger and unplug it from the pack.

CHARGER CARE TIPS:

• Ensure that charger plugged on both side is not loose and there is no sparking/heating of the mains socket.
• Although charger has auto cut off system, it is advisable to plug out the charger after 5 hours for Li-ion batteries.
• Protect charger from direct sunlight, rain or excessive dust, put it a ventilated place while charging.
• While charging, first plug-in the battery side, then the AC side. Post Charging, first unplug the AC side, then the battery
side.
• Ensure ignition switch is in 'OFF' position when your motorcycle is being charged.

35
 Battery and Charging
Driving Steps from Start to Stop

DRIVING YOUR MOTORCYCLE

A. Take motorcycle off the stand
B. Check for recommended tyre pressure for smooth running .
C. Insert the ignition key, without turning on the throttle.
D. Sit on the motorcycle, turn the key to “ON” position by turning clockwise.
E. Ensure the battery is charged.
F. Select the desired mode.
G. It is mandatory to use a helmet for a safe ride.
H. The motorcycle should not be overloaded by putting more load than recommended.

DO’S AND DON’TS WHILE DRIVING

A. The power to the motor cuts off when brakes are applied to save energy. Do not hold on to the brakes when you want
the motorcycle to run.
B. Avoid going through deep pools of water. Dry your brakes by lightly applying them repeatedly.
C. It is strongly advised that on wet, loose gravel and sandy surfaces do not apply sudden brakes and drive under controlled
speed to avoid skidding
D. Avoid abrupt acceleration and braking, as this will affect the mileage of your motorcycle.
E. While driving, watch out for both moving and stationary vehicles on road.
F. Do not take sharp turns while riding. Reduce the speed while turning.
G. You are advised to switch off all light indicators and horn immediately after use.
H. While going down a steep slope do not accelerate.
I. Beware of pot holes while driving on road.
J. When it israining or on wet roads, the motorcycle can skid and the braking distance increases, so use both brakes accordingly
and maintain a safe distance from other vehicles.
K. Do not use or leave your motorcycle in waterlogged areas.
L. Follow Traffic Rules.
M. Although Motor is water resistant, it is advisable to avoid riding in water logged areas, especially any exposure to electric
connections &components to avoid short circuit.
36
 Battery and Charging
Driving Steps from Start to Stop

AFTER RIDE DO'S AND DON’TS

• After your ride, turn off ignition lock, and remove keys.
• Put the motorcycle on stand on flat ground, avoid uneven ground.
• If motorcycle needs charging, put the motorcycle for charging [as per requirement] after a gap of 30 minutes.

IMPORTANT
It is safe to be seated on your motorcycle before turning ON the power. If the power is turned ON, it could result in the
motorcycle moving forward before you are ready and could cause injury.
Remember that there is a auto power cut-off switch embedded into both the brake levers. When you apply the brakes, power
to the motor will stop. Therefore, do not hold the brake levers when you want the motorcycle to run.

TYRE PRESSURE
An under inflated tyre can cause premature tyre failure, and will require more electrical energy to propel your motorcycle. The
recommended tyre pressure for front &rear wheels are mentioned below:

TYRE PRESSURE
Front tyre 28 psi

Rear tyre 30 psi

37
Warranty
Policy
Warranty Policy

Warranty Policy
Revolt Motors provides a warranty of 5 years / 75,000 KM (whichever is earlier) on motorcycle. UNLIMITED* warranty
on Battery.

Warranty is valid if your motorcycle is delivered and subsequently serviced by an authorized Revolt Motors Dealer or
authorized Service Centre & all the free and paid services recommended by the company are availed as per frequency and
schedule mentioned in this manual.

0bligations: If any manufacturing defect(s)is(are) observed in any motorcycle within the warranty period as mentioned, Revolt
Motors only obligation is to repair or replace defective parts with new parts or equivalent at no cost to the customer for the part
and labor, only when Revolt Motors acknowledges that such malfunction iscaused due to faulty material or workmanship during
manufacturing.

The company's decision to replace or repair the affected part will be final. In the event of replacement of old parts, the company
reserves the right to use parts of the same brand as the affected part or any other brand which is used by the company in the
course of manufacture. All replaced parts under this warranty will become the property of the company and will be retained by
the company.

*6 years or 1,00,000 kms (which ever comes first)

39
Warranty Terms and Conditions

Warranty will be void if your motorcycle is :

Warranty Policy
• Used for carrying more than permissible load.
• Used for stunts or competitions or gaming or other type of abusive riding.
• Not serviced from authorized service stations as per schedule and frequency mentioned in the Owner Manual.
• Repaired or spare parts replaced from an unauthorized source.
• Power train components found tampered or seal found broken*.
• Fitted with accessories other than approved by Revolt Motors.
• Modified/altered for any specific use other than as a personal transport.
• Damaged due to natural or manmade calamities suchasflooding, fire, falling objects, accidents etc.
• Non-functional due to natural wear and tear, ageing, misuse or negligence.
• Fitted with batteries other than those supplied by Revolt Motors.
Warranty on proprietary items of Indian Origin:
Proprietary select items like tyres are warranted by their respective Indian manufacturer and should be claimed on them
directly by the customer. Revolt Motors shall not be liable in any manner to replace them though Revolt Motors dealers.
However Revolt Motors will give full assistance in preferring such claims on their Indian Manufacturers.
Consumable parts which are not covered under warranty**:
Such as Front/ Rear brake pads, all bulbs, tyres, all plastic/rubber parts and all cables i.e. front/ rear brake cable etc
Revolt Motors will not be held liable for any personal injuries or damages of any type to the rider and any other person
due to failure of any part of the motorcycle.
Revolt Motors will not be liable for any incident of fire to the motorcycle due to tampering of motorcycle wiring, faultyhouse
wiring,charging inunventilated area,charging withinflammable objectsinthe vicinity.
NOTE: Revolt Motors reserves the right to change and withdraw any clause of Warranty policy without and prior information or
notification.
*Thismay vary from Product to Product. **Depends on product offer

40
 Warranty Terms and Conditions

Revolt Motors provides best in industry warranty on Battery

Warranty Policy
*Warranty on the original battery is for 6 years or 1,00,000 KM (whichever comes first) from the date of purchase on pro rata basis.

Warranty on replaced battery will be from date of purchase. For example, a battery set purchased on 1stof January is
replaced on 1stof August, in lieu of the faulty battery, then the warranty of the new battery set will remain from 1stof
January.

Battery warranty to be paid on pro-rata basis (Cost of battery which is already consumed by customer based on actual no. of
days or kms. run will not be considered in warranty)

Battery warranty applicable only in case of no non-genuine accessories fitted on vehicle and all periodic maintenance done as
prescribed in owner’s manual at authorized network

Design Performance parameters of the batteries

1. Revolt motorcycles fitted with a new battery gives the stated range under stated conditions .
2. Batteries are like fuel for your Revolt motorcycle and they start getting consumed with time, e.g. the range on day 1will
be the highest and day 180will be comparatively low, and Day 300 will be
lower as compared to Day 180and so on. This is a natural phenomena of the motorcycle batteries.
Actual Performance of the Batteries
1. Range: The mileage depends on many variable factors such as Rider weight road conditions, traffic density, tyre pressure,
gradeability, engine start&stop, acceleration,charge level, load, drivingstyle and the conditionof motorcycleand battery
maintenance. Themileage will reduce asbattery isconsumed. The mileage will also reduce as battery grows old which is a
normal decay phenomena.
2. Themileage and the conditionof your motorcyclebatteriescanreduce more if any of the steps mentioned in
Battery Health Tips card given to you at the time of delivery of motorcycle (also reproduced in the manual) are
not carried out properly.
41
BATTERY CARE AND PRECAUTION

1. Heat kills the battery. Avoid charging immediately after long ride. Try charging it in the night.
2. Battery loses charge even when not in use. Charge Li-ion battery once in 30 days, even if not riding.
3. Batteries are sealed. Do not attempt to open them.
4. When charging the batteryoutsidethe motorcycle,theymust be kept in ventilated areaawayfrom
inflammable materialand out of reach of children &pets.
5. Batteries must be kept as cool as possible to ensure long life &good performance. Batteries become very hot
&starts to degrade if motorcycle is overloaded &driven for a long distance, is charged under sunlight, is
charged immediately after riding or the charger is kept 'ON' for a long period of time, even after the
battery is fully charged. The battery life of your vehicle can be substantially extended by following simple tips
mentioned in the Battery Health Tips card &the owner manual handed over to you at the time of purchase of
this motorcycle.

42
TROUBLESHOOTING

All the motorcycles are carefully inspected before they are delivered. But even after the motorcycle are
inspected, some technical issues may occur.

43
Service
Schedule
 Free/Paid Service and Periodical Maintenance Schedule for Lithium-Ion Battery
Free Services*
Particulars *Only periodic maintenance charger are free.
1st FS 2nd FS 3rd FS 4th FS 5th FS 6th PS
30 days/ 1000 210 days/ 10000 420 days/ 630 days/ 840 days / 1080 days/
KM* KM* 20000*KM 30000KM* 40000KM* 50000KM*
* Validity of services are as per periodic maintenance schedule given Days/KM whichever is earlier.
Mention Date
Mention Job Card No.
Both Brakes C&A C&A C&A C&A C&A C&A C&A
All Control Cables I I I I I I
Operations of all locks I&L I&L I&L I&L I&L I&L
Operations of all switches I I I I I I
Operations of Horn I I I I I I
Working of all lights I I I I I I
Wiring Check for intact insulation I I I I I I
Control Cable Free play & Functions I&A I&A I&A I&A I&A I&A
Road Test For:-
1. Rear & Front Brake Operations I I I I I I
* Brake Pads need to replace at every 10000KM.
2. Throttle Functions I I I I I I
3.Movement of Handle bar(Race Bearing) I I I I I I
4.Motor Operation I I I I I I
5.Movement of Wheel & their Free Movement I I I I I I
6.Front Fork Play L/T L/T
7.Front & Rear Suspension Functions I I I
MCB Connections I I I I I I
Battery Terminal Connections I&C I&C I&C I&C I&C I&C
Tyre Pressure I & A I&A I&A I&A I&A I&A I&A
Tyre Wear I I I I I I
I&A I&A I&A I&A I&A I&A
Drive belt &Pulleys (Warranty 30,000* KM)
* Belt need to clean & allignment every @ 500 km
Electrical Couplers and Joints I&C I&C I&C I&C I&C I&C
Front & Rear Wheel Bearing L L
* Under Free s ervice Labour Charges will be FREE. parts, incidentals & others are chargeable. ** Battery rotation and CDC are periodical maintenance hence not covered in free s ervice
A- Adjust C- Clean R- replace , L- Lubricate, CDC- Charge, Dischagre & Charge TR- Tyre Rotate I- Inspect, Correct & Replace if required T- Tighten to specified torque
Service Record

Service Duration Job Card No. Service Date KM Reading Dealer Signature & Stamp

1,000 KM/ 30 Days

1st * Whichever is earlier

10,000 KM/ 210 Days

2nd
* Whichever is earlier

2 0 , 0 0 0 KM/ 4 2 0 Days
3rd
* Whichever is earlier

3 0 , 0 0 0 KM/ 630 Days

4th
* Whichever is earlier

4 0 , 0 0 0 KM/ 8 4 0 Days
5th
* Whichever is earlier

5 0 , 0 0 0 KM/ 1,080 Days

6th
* Whichever is earlier

46