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Cement and Concrete Composites 93 (2018) 206–217

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Cement and Concrete Composites


journal homepage: www.elsevier.com/locate/cemconcomp

Bond performance of steel rebar embedded in 80–180 MPa ultra-high- T


strength concrete
Doo-Yeol Yooa, Hyun-Oh Shinb,∗
a
Department of Architectural Engineering, Hanyang University, 222 Wangsimni-ro, Seongdong-gu, Seoul, 04763, South Korea
b
Department of Agricultural and Rural Engineering, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon, 34134, Republic of Korea

A R T I C LE I N FO A B S T R A C T

Keywords: Ultra-high-strength concrete (UHSC) has attracted attention from engineers because of its great capability on
Bond performance reducing the size of reinforced concrete columns. However, the bond performance of steel rebar embedded in
Steel rebar UHSC has not been examined enough yet, although it is a fundamental information for structural design. So, this
Ultra-high-strength concrete study comprehensively investigates the bond performance of deformed steel rebar embedded in high-strength
Embedment length
concrete (HSC), very-high-strength concrete (VHSC), and UHSC with compressive strengths ranging from 80 to
Cover depth
Fiber volume fraction
180 MPa. Different bar diameters (12.7, 15.9, and 19.1 mm), embedment lengths (0.5, 1.0, and 1.5 × bar dia-
meter), cover depths (1, 2, and 3 × bar diameter and center), steel fiber volume fractions (0, 0.5, 1.0, and 1.5%),
and yield strengths of steel rebar (normal-strength vs. high-strength) were all considered. Test results indicate
that the average bond strength increased significantly with an increase in the compressive strength of the
concrete and decreased slightly with an increase in the bar diameter. Average bond strengths of steel rebars in
HSC, VHSC, and UHSC were all increased by increasing the embedment length. The cover depth marginally
influenced the bond strength when pullout failure was generated, and it significantly increased the bond strength
when splitting failure occurred. The incorporation of steel fibers most effectively increased the bond strength in
the UHSC mixture, compared with the HSC and VHSC mixtures. Lastly, the widely used prediction models for
average bond strength were not accurate for concrete with a compressive strength greater than 80 MPa; thus, a
new, appropriate model needs to be proposed in the near future.

1. Introduction evaluated.
For this reason, many researchers [2–11] have studied the bond
Recent trends in architectural buildings involve fabricating bigger performance of steel rebar embedded in HSC. According to some pre-
and safer structures using high-performance construction materials. vious studies [2,3], the bond strength of steel rebar is enhanced by
Skyscrapers (Burj Khalifa, Taipei 101, Willis Tower, Lotte World Tower, increasing the matrix strength (NSC → HSC). Therefore, shorter de-
etc.) have attracted particular attention from many architectural en- velopment length is required to prevent pullout failure of the steel rebar
gineers and became landmarks in cities around the world. Safe fabri- and fully develop its capacity. Dancygier et al. [3] examined the bond
cation of a skyscraper with an increase of utility space fundamentally behavior of steel bars in NSC and HSC with compressive strengths of
requires the use of flowable high-strength concrete (HSC). HSC can about 30 and 80 MPa, respectively. They [3] provided several useful
resist uniaxial compressive force more effectively than normal-strength findings: (1) the increase in bond strength with the compressive
concrete (NSC) by using smaller cross-sectional areas. Therefore, HSC strength becomes more pronounced by adding steel fibers; (2) the in-
has frequently been applied for making columns in skyscrapers. clusion of steel fibers leads to a reduction of bond strength, generally up
However, increasing the compressive strength of concrete inherently to 30%; (3) ACI 318 and EC2 codes underestimate the bond strengths
causes higher brittleness [1], and thus, embedding steel reinforcing bar for both NSC and HSC; and (4) larger-diameter rebar gives higher safety
(rebar) in concrete structures is vital to structural stability, especially margins. Valcuende and Parra [2] and Sfikas and Trezos [11] compared
where tensile force is activated. To precisely analyze the structural the bond strengths of steel rebar in self-consolidating concrete (SCC)
behavior of steel bar–reinforced concrete (RC) structures, the bond and normal concrete and reported that the SCC provides greater bond
performance between the steel rebar and concrete needs to be strength than the normal concrete because of its greater filling capacity


Corresponding author.
E-mail address: hyunoh.shin@cnu.ac.kr (H.-O. Shin).

https://doi.org/10.1016/j.cemconcomp.2018.07.017
Received 14 February 2018; Received in revised form 1 June 2018; Accepted 24 July 2018
Available online 25 July 2018
0958-9465/ © 2018 Elsevier Ltd. All rights reserved.
D.-Y. Yoo, H.-O. Shin Cement and Concrete Composites 93 (2018) 206–217

Table 1
Mix proportions of concretes.
Mixture W/B (%) S/a (%) Water (kg/m3) Binder (kg/m3) (C:ZSF:BFS:Gy:FA) Sand (kg/m3) Gravel (kg/m3) Steel fiber (%)

a
HSC 19.5 43.0 150 769 (70: 10: 0: 0: 20) 658 889 0–1.0
VHSC 19.5 35.0 150 769 (65: 10: 20: 5: 0) 415a 780 0–1.0
UHSC 12.5 35.0 150 1200 (55: 20: 20: 5: 0) 392b 736 0–1.5

[Note] S/a = sand-to-aggregate ratio, C = cement, ZSF = zirconium silica fume, BFS = blast furnace slag, Gy = gypsum, and FA = fly ash.
a
Washed sand.
b
Silica sand.

and reduced bleeding. The negative effects of bleeding on bond strength Although, in real situation, the splitting failure is of much more interest
became marginal with an increase in compressive strength, and thus, than the pullout failure because it can lead to abrupt failure of RC
the differences virtually disappeared when the compressive strength of structures, the most of specimens were designed to occur pullout failure
the concrete became greater than 50 MPa [2]. Azizinamini et al. [7] for evaluating the actual bond strength, effectively used for reinforce-
discovered that bond stress distribution along a deformed steel bar's ment detailing at design stage.
embedded length is not uniform for HSC at ultimate state and non-
uniform distribution is more pronounced with a higher splice length
and a smaller cover depth. Based on their findings, subsequent re- 2. Test program
searchers explained the decreasing bond strength of steel rebar in HSC
in terms of an increase in the embedment length. For an HSC mixture, 2.1. Materials, mixture proportions, specimen preparation, and curing
the bond strength also decreased as the splice length increased, and the conditions
top bar showed a higher bond strength than the bottom bar [7]. Dan-
cygier and Katz [8] found that although the bond strength of the steel Three different types of concrete mixtures, HSC, VHSC, and UHSC,
rebar increased with the compressive strength from NSC to HSC, the were designed to provide a 28-day target compressive strength of 80,
increase in bond strength was not as large as the increase in compres- 120, and 180 MPa, respectively. The details of the mix proportions used
sive strength. A minor effect of adding steel fibers was also obtained on are given in Table 1. All the mixtures used the same 10-mm-maximum
the normalized bond strengths for both NSC and HSC [8]. Sfikas and size granite coarse aggregate with a density of 2.70 g/cm3 and fineness
Trezos [11] examined the effects of the water-to-binder (W/B) ratio and modulus of 6.35 and the same amount of water (150 kg/m3). The UHSC
compositions on the bond performance of steel rebar in HSC mixtures. mixture had a W/B ratio of 12.5% and a sand-to-aggregate ratio (S/a) of
The normalized bond strength appeared to decrease with increases in 35%. Silica sand was used as the fine aggregate, and it has a maximum
the W/B ratio and silica fume level of cement replacement. The increase particle size of 0.3 mm, density of 2.68 g/cm3, and fineness modulus of
in superplasticizer content relative to water content resulted in an in- 1.14. Ordinary Portland cement (C), zirconium silica-fume (ZSF), blast
significant change to the normalized bond strength for SCC, but it furnace slag (BFS), and natural anhydrous gypsum (Gy) were used as
greatly decreased the normalized bond strength for normally vibrated binders to achieve a significantly high strength. The composition of the
concrete. Metelli and Plizzari [4] recently investigated the implications binders was also specially designed in accordance with the packing
of the relative rib area on the bond performance of steel rebar em- density theory to obtain a high strength: the amounts were 55, 20, 20,
bedded in NSC and HSC with compressive strengths ranging from 37.60 and 5% by weight for the C, ZSF, BFS, and Gy, respectively. The W/B
to 74.33 MPa. They [4] reported several important findings: (1) the ratio of the VHSC mixture was increased to 19.5%, and different doses
bond strength is strongly affected by the relative rib area and increases of binders were applied, C:ZSF:BFS:Gy = 65:10:20:5. For the VHSC and
with an increase in the bond index (fR); (2) even the minimum bond HSC mixtures, washed sand was used instead of silica sand to reduce
strength (with a lower value of fR) is higher than the design value in the fabrication costs. The HSC mixture had the same W/B ratio as the VHSC
MC2010 code; and (3) the bond strength and stiffness decrease with mixture, but a higher S/a ratio of 43.0% was applied. Furthermore, fly
increasing bar diameter (size effect). Numerous other studies have in- ash (FA) was used instead of BFS and Gy, with doses of
vestigated the bond performance of steel rebar in NSC and HSC. C:ZSF:FA = 70:10:20. A polycarboxylic acid, high-performance water-
Ultra-high-strength concrete (UHSC), which exhibits higher com- reducing admixture, called superplasticizer, was added in form of a
pressive strength than conventional HSC, was developed about two solution to produce the required workability and viscosity in all the
decades ago [12]. Because it can provide even greater strength than mixtures. To investigate the effects of steel fibers on the bond perfor-
HSC, its use can greatly and effectively reduce the size of RC columns mance of the concretes, different volume fractions of steel fibers were
without any sacrifice in the theoretical load carrying capacity. Some included in the mixtures: 0–1.5% for UHSC and 0–1.0% for VHSC and
researchers [13,14] therefore performed a feasibility study to use UHSC HSC.
for structural elements, mainly RC columns in high rise buildings. The hooked-end steel fibers with a length of 30 mm and a diameter
However, no published study has yet considered the bond performance of 0.5 mm, resulting in an aspect ratio of 60, were used. The mechanical
of deformed steel rebar embedded in UHSC containing a coarse ag- properties of the steel fibers, specified by the manufacturer, are as
gregate, even though that is one of fundamental properties required for follows: density, tensile strength, and elastic modulus of 7.85 kg/m3,
structural design. 1100 MPa, and 200 GPa, respectively.
Accordingly, the bond performance of steel rebar in HSC, very high- Korean Standard (KS) deformed reinforcing bars with three different
strength concrete (VHSC), and UHSC with compressive strengths ran- diameters, denoted as D13, D16, and D19, and two different grades,
ging from 80 MPa to 180 MPa was examined. To accurately analyze the SD400 and SD600, were used to fabricate pullout test specimens. KS
bond performance, several important parameters that affect the bond grades SD400 and SD600 represent minimum specified yield strength of
stress–slip response and average bond strength (bar diameter, embed- 400 MPa (called normal-strength steel rebar, NSS) and 600 MPa (called
ment length, cover depth, bar yield strength, and steel fiber content) high-strength steel rebar, HSS), respectively. The mechanical proper-
were evaluated in detail. Quite small embedment lengths, from 0.5 to ties, obtained from tension tests on three random coupons, and geo-
1.5 × bar diameter (ds), were adopted to prevent premature splitting metrical properties, including the rib dimensions, of the steel rebars are
failure in the specimens, limiting the full development of bond strength. summarized in Table 2.
Test specimens for evaluating both the mechanical properties and

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Table 2
Geometrical and mechanical properties of steel rebars.
Nominal diameter, ds Cross sectional area, A Perimeter (mm) Avg. rib spacing, s Avg. rib height, a Yield strength, fy Ultimate strength, fult
(mm) (mm2) (mm) (mm) (MPa) (MPa)

D13-SD400 12.7 1267 4.0 8.9 0.75 502.1 607.5


D16-SD400 15.9 1986 5.0 11.1 1.05 497.5 629.7
D16-SD600 641.9 777.1
D19-SD400 19.1 2865 6.0 13.4 1.5 440.2 570.5

bond performance were cast using the same batch of concrete for each 1.5%), and yield strengths of steel rebar (NSS vs. HSS) were considered
mixture, and they were covered and sealed using plastic sheets to as primary variables for the pullout tests. In a previous study performed
prevent fast setting of the concrete surface. All of the specimens were by Yoo et al. [19], deformed steel rebar embedded in ultra-high-per-
initially cured at ambient temperature for 24 h and then were removed formance concrete, which has a strength similar to that of UHSC, was
from the molds. After that, the specimens for the mechanical tests were yielded when the embedment length was more than 2 times the bar
stored in water storage tanks for moisture curing at a temperature of diameter due to its extremely high bond strength. Therefore, this study
25 ± 2 °C until testing (28 days later), and the specimens for the applied shorter embedment lengths, 0.5, 1.0, and 1.5 times the bar
pullout tests were stored in a moisture curing chamber with an ambient diameter (le = 0.5db, 1.0db, and 1.5db), than given in the RILEM re-
temperature of 25 ± 2 °C and a relative humidity of 70% until testing commendation (le = 5db).
(28–35 days later). Fig. 2 shows the details of the specimens and setup for the pullout
tests. All the specimens were 200 × 200 × 200 mm3, with steel rebar of
2.2. Mechanical tests different embedment lengths and concrete cover depths. For fabricating
the pullout specimens, the steel rebar was first positioned in the wood
The compressive strengths of the concretes were measured from form used by making a hole at both sides. Then, fresh concrete was cast
tests on three 100 mm diameter by 200 mm height cylindrical speci- in the vertical direction of the steel rebar, and once the wood form was
mens from each batch. The tests were carried out in accordance with completely filled with concrete, it was shortly vibrated using a vibra-
ASTM C39 [15] using a 5000 kN capacity universal testing machine. tion table. The precise embedment lengths were applied by covering the
The concrete mixtures used in this study exhibited an extremely brittle unbonded region of the steel rebar with a plastic pipe before concrete
failure mode, and therefore, only the peak loads, Pmax, could be mea- casting (Fig. 2a). The embedded zone of steel rebar was located at the
sured instead of complete compressive stress-strain curves. The flexural center of cube concrete, which is different with the RILEM re-
strengths of the concretes, measured in four-point bending test, were commendation that the embedded zone is located at near the free end.
determined from tests on three 100 × 100 × 400 mm3-sized prismatic The number of ribs included in the embedment length can significantly
specimens from each concrete mix. The tests were performed in ac- affect the bond strength between the concrete and steel rebar through
cordance with ASTM C78 [16] and ASTM C1609 [17] for concretes the mechanical interlocking between bar ribs and the concrete.
without and with steel fibers, respectively, using a 250 kN capacity Therefore, all of the specimens containing steel rebar with the same
universal testing machine. The detailed test setup used to evaluate the diameter were fabricated to have the same number of ribs within the
mechanical properties of the concretes is shown in Fig. 1. embedment length.
As shown in Fig. 2b, the pullout tests were conducted using a
2500 kN capacity universal testing machine equipped with a very stiff
2.3. Pullout test
pullout test frame. The cubic specimens were installed in the test frame
with a specially fabricated spherical seat to prevent unintended ec-
To investigate the bond performance of deformed steel rebar em-
centricity of the load. A monotonically increasing pullout load was
bedded in HSC, VHSC, and UHSC, the pullout test was conducted, si-
applied to the steel rebar and measured by the load cell of the testing
milar to the RILEM recommendation for steel reinforcement [18]. Dif-
machine. The maximum capacity of the load cell was 200 kN, and its
ferent bar diameters (12.7, 15.9, and 19.1 mm), embedment lengths
accuracy was 0.01% of the capacity (= 20 N). The loading rate was
(0.5, 1.0, and 1.5 × bar diameter), cover depths (1, 2, and 3 × bar
controlled based on a speed of crosshead movement. The load was
diameter and center), steel fiber volume fractions (0, 0.5, 1.0, and

Fig. 1. Test setup for the mechanical properties: (a) compressive test, (b) four-point bending test.

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D.-Y. Yoo, H.-O. Shin Cement and Concrete Composites 93 (2018) 206–217

Fig. 2. Pullout test specimen and setup: (a) test specimen, (b) test setup.

applied with a loading rate of 0.3 mm/min until the pullout load where τ is the average bond stress, P is the applied pullout force, ds is
dropped to 50% of the peak load, followed by an increased loading rate the nominal diameter of the steel rebar, and le is the initial embedment
of 0.6 mm/min until the end of the test. The testing was continued until length. If the applied pullout force (P) is replaced with the maximum
either the pullout load dropped to 10% of the peak load or the end slip pullout force (Pmax), the average bond strength (τav) can be calculated.
reached a value of 30 mm. Two linear variable differential transformers
(LVDTs) with a capacity of 50 mm were attached at the unloaded (free) 3. Mechanical properties of HSC, VHSC, and UHSC with and
end of the rebar to measure the average free-end slip, and one LVDT without steel fibers
was attached to the loaded side to determine the yielding of the rebar.
3.1. Compressive strength
2.4. Evaluation parameters
Compressive strength data for all tested cylindrical specimens are
This study considered three different concrete mixtures to examine summarized in Fig. 3. The compressive strengths of HSC, VHSC, and
the effects of compressive strength on bond performance. Four different UHSC were measured to be 82.9, 125.3, and 174.6 MPa, respectively,
fiber volume fractions, 0, 0.5, 1.0, and 1.5%, were adopted to in- which were quite close to the target values of 80, 120, and 180 MPa,
vestigate their effects on bond performance. Thus, the compressive respectively. The compressive strength of the HSC greatly increased
strength of three cylindrical specimens for each variable was calculated with the addition of steel fibers and an increase in their volume. For
based on the following equation: instance, the compressive strength of HSC with 1.0% steel fibers was
Pmax 108.4 MPa, approximately 17% and 31% higher than those (92.7 and
fc′ = 82.9 MPa) of HSC with 0.5% steel fibers and without fibers, respec-
πd 2/4 (1)
tively. This change occurs because the steel fibers effectively inhibit the
where fc' is the compressive strength, Pmax is the maximum uniaxial propagation and widening of cracks, thereby limiting the brittle failure
load, and d is the diameter of cylinder.
In addition, to investigate the effects of compressive strength and
fiber volume fraction on flexural behavior, the flexural stress of all
tested prismatic beams was calculated as follows:
PL
f=
bh2 (2)
where f is the flexural stress, P is the uniaxial load, b is the beam width,
and h is the beam height. For calculating the flexural strength, P can be
replaced with Pmax. For deflection-softening beams, the flexural
strength equals the initial cracking strength up to the limit of pro-
portionality (fLOP), and the modulus of rupture (fMOR) is the flexural
strength for deflection-hardening beams.
To evaluate the bond stress at the interface between the steel rebar
and concrete, Eq. (3) was applied with an assumption of uniform in-
terfacial bond stress distribution.
P Fig. 3. Summary of compressive strengths (Note: F = steel fiber, 0.5 = 0.5%,
τ=
πds le (3) 1.0 = 1.0%, and 1.5 = 1.5%).

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D.-Y. Yoo, H.-O. Shin Cement and Concrete Composites 93 (2018) 206–217

of the concrete specimen. This is consistent with the findings of Song increase in flexural strength was observed for most of the FRC beams in
and Hwang [20] for HSC mixtures. On the other hand, no obvious comparison with the plain concrete beams; the exceptions were HSC-
change was observed in the compressive strength of the VHSC mixtures F1.0 and UHSC-F1.5, as shown in Fig. 4.
with steel fibers, and the compressive strength of the UHSC mixtures
even slightly decreased as the fiber volume content increased, as shown 4. Bond performance of deformed steel rebar in HSC, VHSC, and
in Fig. 3. Previous studies [21,22] similarly reported a minor change or UHSC
slight decrease in the compressive strength of concrete with the addi-
tion of steel fibers. These conflictive results are attributable to some of 4.1. Effect of compressive strength
the demerits of adding steel fibers: inhomogeneous dispersion and
concentration of fibers, increase of porosity, decrease of workability, The average bond stress (τ) versus end-slip (S) curves of steel rebar
etc. In addition, different pullout failure modes of steel fibers in HSC, embedded in HSC, VHSC, and UHSC without fibers are shown in Fig. 6.
VHSC, and UHSC might account for the conflictive compressive The average bond strengths (τav) are also summarized in Fig. 6. Because
strength test data. Because most steel fibers ruptured before complete quite small embedment length (le = 1 × ds) was applied, all of the
pullout in the VHSC and UHSC mixtures, they couldn't efficiently resist tested specimens exhibited pullout failure without splitting or yielding
the propagation and widening of cracks under compression. The im- of the steel rebar. The average bond strength clearly increased with
plication of fiber volume fraction on the compressive strengths of VHSC increasing the compressive strength from 80 MPa to 180 MPa. For in-
and UHSC was insignificant up to 1.0%, which is similar to the test stance, the highest value of τav was 52.23 MPa for UHSC, which is ap-
results of Hsu and Hsu [21]. proximately 32% and 70% higher than that for VHSC and HSC, re-
spectively. This is consistent with the findings of Valcuende and Parra
[2], Dancygier et al. [3], and Dancygier and Katz [8] reporting that the
3.2. Flexural strength
bond strength increases with an increase in the compressive strength
from NSC to HSC. Because of the obvious increase in the bond strength
Fig. 4 summarizes the flexural strength of all the tested prismatic
of steel rebar according to the compressive strength of the concrete,
beams. Obviously, the flexural strength of concrete increased by in-
most design codes and previous studies have correlated the bond
creasing the compressive strength. The flexural strength of UHSC was
strength with the compressive strength of concrete by adopting a
11.2 MPa, approximately 6% and 107% higher than those (10.6 and
power, ranging from 1/4 to 2/3 [3,4,26–29]. The bond resistance of
5.4 MPa) of VHSC and HSC, respectively. It was interesting to note that
deformed steel rebar in concrete mainly consists of chemical adhesion,
the magnitude of flexural strength increase was much greater from HSC
mechanical interlocking between bar ribs and concrete keys, and fric-
to VHSC as compared to that from VHSC to UHSC. The addition of steel
tion [30]. The mechanical interlocking of deformed steel rebar allows it
fibers enhanced the flexural strength of all concrete mixtures. In par-
to exhibit much better bond performance than smooth steel rebar in
ticular, the flexural strength significantly increased for specimens HSC-
UHSC [19]. In particular, the average bond strength is closely related to
F1.0 and UHSC-F1.5 because they exhibited deflection-hardening be-
the capacity of concrete to transfer the large and locally generated
havior that provided a higher load carrying capacity after initial matrix
compressive stress in front of the bar ribs [5]. Thus, higher strength
cracking. On the other hand, all other specimens displayed deflection-
concrete can more effectively resist compressive stress and local
softening behavior because of an insufficient amount of steel fiber and
crushing that occurs during the pulling out process of steel rebar than
the fiber rupture. Previous studies [23,24] reported that increasing the
lower strength concrete, and it caused the higher average bond
matrix strength also increased the bond strength of aligned hooked steel
strength, as shown in Fig. 6. However, the increase in bond strength
fibers. Thus, the VHSC and UHSC, with compressive strengths equal to
was not as large as the increase in compressive strength, consistent with
or greater than about 120 MPa, exhibited the fiber rupture failure
the findings of Dancygier and Katz [8] for NSC and HSC. For instance,
mode, whereas the HSC mixture, with a lower compressive strength of
the average bond strength of UHSC was 32% and 70% higher than that
about 80 MPa, displayed the fiber pullout failure mode, as shown in
of VHSC and HSC, respectively, whereas the compressive strength of
Fig. 5. It is worth noting that the HSC beam with 1.0% steel fibers
UHSC was about 50% and 125% higher than that of VHSC and HSC,
exhibited deflection-hardening behavior, whereas the VHSC and UHSC
respectively. All specimens exhibited quite steep decrease in the bond
beams exhibited deflection-softening behavior at the identical fiber
stress with end-slip after reaching the peak strength (τav). In addition,
volume fraction of 1%.
the post-peak stress reduction rate was not noticeably influenced by the
The matrix cracking strength (fLOP) was less influenced by the steel
compressive strength of concrete, as shown in Fig. 6.
fibers than the modulus of rupture (fMOR) because fiber bridging is
activated after the onset of matrix cracking [25]. Thus, only a minor
4.2. Effect of rebar diameter

Fig. 7 shows the bond performance of steel rebar with three dif-
ferent bar diameters (12.7, 15.9, and 19.1 mm) embedded in UHSC. The
embedment length of 1 × ds was identically applied to all tested spe-
cimens, and they all experienced the pullout failure mode. The average
bond strength decreased slightly with an increase in the bar diameter,
which is consistent with the findings of Benmokrane and Tighiouart
[31] and De Larrard et al. [6] for NSC and HSC with fc' of 31, 42, and
95 MPa, respectively. For example, the highest value of τav, 55.59 MPa,
was obtained for the case with the smallest steel rebar (12.7-mm dia-
meter), which was approximately 6% and 8% higher than those of steel
rebars with diameters of 15.9 and 19.1 mm, respectively. The main
reason for the reduction in bond strength according to the bar diameter
is the nonuniform distribution of local bond stress along the embedded
length in HSC. Azizinamini et al. [7] reported that because all ribs bear
against the concrete under the pullout of deformed steel rebar at the
Fig. 4. Summary of flexural strengths (Note: F = steel fiber, 0.5 = 0.5%, ultimate state, the assumption of uniform bond stress distribution along
1.0 = 1.0%, and 1.5 = 1.5%). the embedment length is reasonable for NSC. However, a clear

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Fig. 5. Picture of failure surface: (a) HSC with 1.0% steel fibers and (b) VHSC with 1.0% steel fibers.

Fig. 6. Effect of compressive strength on bond performance of steel rebar in


plain concrete without fibers (le = 1 × ds).

Fig. 7. Effect of bar diameter on bond performance of UHSC (le = 1 × ds).

nonuniform bond stress distribution was obtained in HSC because its


higher bearing capacity prevented the crushing of concrete keys, so
most of the applied pullout force was resisted by the first few ribs [7].
As shown in Eq. (3), the average bond stress was calculated by as-
suming a uniform interfacial bond stress distribution. However, the
actual bond stress distribution for UHSC is nonuniform, as reported by
Azizinamini et al. [7], and that non-linearity in the bond stress dis-
tribution increases along with the pullout load and embedment length
[31,32]. Because the specimens with larger-diameter rebars exhibited
greater maximum pullout load due to the greater bond area than their Fig. 8. Effect of embedment length on bond performance: (a) HSC, (b) VHSC,
counterpart with smaller-diameter rebars, the smaller rebar provided and (c) UHSC (Note: D16 = steel rebar with nominal diameter of 15.9 mm,
the greater average bond strength than the counterpart. D19 = steel rebar with nominal diameter of 19.1 mm, ds = nominal diameter of
steel rebar).

4.3. Effect of embedment length


Fig. 8. The pullout failure mode was obtained for all tested specimens.
The bond performance of steel rebar with various embedment Clearly, the average bond strength and normalized bond strength (τav/
lengths and diameters in HSC, VHSC, and UHSC is summarized in fc'0.5) increased with the embedment length, regardless of the

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D.-Y. Yoo, H.-O. Shin Cement and Concrete Composites 93 (2018) 206–217

Fig. 9. Effect of embedment length on (a) normalized bond strength and (b) maximum bar stress.

and D19 rebars. For instance, with an embedment length of 1 × ds, 15.9
and 19.1 mm for D16 and D19 rebars, respectively, two ribs could be
included in the embedded zone because the embedment lengths were
between 1 × s and 2 × s. Thus, the number of ribs per unit embedment
length was 0.126 ea/mm and 0.105 ea/mm for the D16 and D19 rebars,
respectively. This unexpected result might thus have been caused by the
much smaller embedment lengths, 0.5–1.5 × ds, adopted in this study
compared to previous studies [34,35], which used embedment lengths
at least 5 × ds. However, further study will be required to rationally
understand why the greater bond strength was observed as the small
embedment length increased.
As shown in Fig. 9b, a linear increase in the maximum bar stress was
obtained for all tested specimens according to the embedment length.
This result is mainly due to the increased bonding area between the
rebar and concrete and is consistent with the findings of Yuan and
Graybeal [37] for ultra-high-performance concrete. However, com-
pared with that previous study [37], a much greater increase in max-
imum bar stress was obtained in this study (approximately 400% in-
crease of bond strength from 0.5 × ds to 1.5 × ds).

4.4. Effect of cover depth


Fig. 10. Geometry of deformed steel rebar: (a) schematic description, (b) pic-
ture of rebar surface.
The effects of cover depth on the bond performance of steel rebar
with two different diameters in HSC and UHSC are summarized in
compressive strength of the concrete or bar diameter (Figs. 8 and 9a). Fig. 11. Various cover depths (cc), 1 × ds, 2 × ds, 3 × ds, and center
For instance, 57–106% greater average bond strengths were obtained (5.8 × ds for D16 and 4.8 × ds for D19, respectively), were adopted to
for HSC, VHSC, and UHSC as the embedment length increased from examine their effects on bond performance. It is interesting to note that
1 × ds to 1.5 × ds. This finding is inconsistent with the findings of no significant differences occurred in the average bond strength and the
Hossain [33], Tighiouart et al. [34], and Pour and Alam [35]. Given an shape of the average bond stress–slip (τ–S) curves according to the
increase in the embedment length, the average bond strength of de- cover depth in HSC, as shown in Fig. 11a. This occurred because the
formed steel rebar in concrete is well known to deteriorate due to the quite small embedment length of 1 × ds was applied, so all the tested
nonuniform bond stress distribution caused by the fact that tensile specimens exhibited pullout failure only without any concrete splitting
stress in the steel rebar rapidly attenuates from the loaded end to the failure and rebar yielding. On the other hand, the smallest average bond
free end. However, in both the present study and a previous study strength was obtained at the smallest cover depth of 1 × ds in UHSC
performed by Lachemi et al. [36], the normalized bond strength of the with both D16 and D19 steel rebars, as shown in Fig. 11b and c. The
deformed steel rebar increased instead. The bond strength at the ulti- average bond strength noticeably increased along with the cover depth
mate state is strongly influenced by the mechanical interlocking of bar from 1 × ds to 2 × ds in the UHSC specimens (Fig. 11b and c), and
ribs and concrete keys, so if more ribs per unit length are included in similar values of τav were found thereafter (le ≥ 2 × ds). For instance,
the embedment length, higher pullout resistance can be obtained. the smallest average bond strength of the D19 steel rebar in UHSC was
Therefore, to investigate this unusual observation, the real number of 39.02 MPa, which increased by as much as 33% as the cover depth
steel rebar ribs in the embedment length was measured for obtaining increased from 1 × ds to 2 × ds. In addition, wide variations in the post-
the number of ribs per unit length. A schematic description and picture peak average τ–S curves were observed for UHSC. This is because the
of the used steel rebar are given in Fig. 10, and its geometrical prop- UHSC specimens with the smallest cover depth (cc = 1 × ds) exhibited
erties are summarized in Table 2. The average rib spacings (s) of the only the formation of microcracks surrounding the rebar toward the
D16 and D19 rebars were approximately 11.1 and 13.4 mm, respec- shorter cover depth, although they finally failed by pullout of the rebar
tively. Therefore, one, two, and three ribs were included in the em- without complete splitting of the concrete block. Therefore, a steeper
bedded lengths of 0.5, 1.0, and 1.5 × ds, respectively, for both the D16 decrease in bond stress was also obtained after reaching the peak

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D.-Y. Yoo, H.-O. Shin Cement and Concrete Composites 93 (2018) 206–217

was also reported in previous studies [38–41]. Orangun et al. [42]


proposed an equation for the normalized bond strength (τav/fc'0.5) of
plain unconfined concrete from a linear function of normalized cover
depth (cc/ds) and embedment length (ds/le). An identical formulation
with different regression coefficients was adopted by ACI committee
440 [43] for fiber-reinforced polymer bars based on the database of
Wambeke and Shield [44]. The empirical formula given by ACI 440
code [43] consists of a normalized cover depth, 3.5 or less, and they
[43] recommended the use of a constant normalized cover depth of 3.5
even it is over that value because at larger cc/ds ratios, direct pullout
failure is always generated without splitting. In the same vein, no sig-
nificant changes in average bond strength were observed in HSC across
the range of cover depths or in UHSC with a cover depth greater than
2 × ds because only the pullout failure mode was obtained without any
formation of cracks or splitting.
When the embedment length increased from 1 × ds to 1.5 × ds, all
the UHSC specimens with D16 or D19 steel rebar at all three cover
depths (1 × ds, 2 × ds, and 3 × ds) failed in the splitting failure mode,
as shown in Fig. 12. When pullout force is applied to deformed steel
rebar, inclined compressive force (or stress) is introduced into the
concrete, causing tensile stress in the circumferential direction [45].
Thus, given an increased embedment length, higher circumferential
tensile stress is activated in the concrete surrounding the steel rebar
through the higher inclined compressive stress, and that higher tensile
stress provokes splitting and cracking of specimens prior to pullout of
the steel rebar. Due to the very brittle behavior of UHSC, the pullout
load dropped to zero immediately after crack formation. The splitting
cracks thus form before the maximum bond strength is reached. The
normalized bond strength of UHSC specimens with an embedment
length of 1.5 × ds therefore increased noticeably with an increase in the
cover depth, as shown in Fig. 13, because the larger cover depth can
better resist circumferential tensile force. Because more ribs were in-
cluded in the bonded area for the pullout specimens as the embedment
length became longer (le = 1.5 × ds), greater average bond strengths
were obtained compared to specimens with a shorter embedment
length (le = 1 × ds), as given in Fig. 13, which resulted in splitting
failures. In contrast, no clear change in the normalized bond strengths
of HSC and UHSC occurred when le equaled 1 × ds, in accordance with
the normalized cover depth when the pullout failure mode occurred
without splitting cracks. Increasing the normalized cover depth from 1
to 2 led to an increase in the normalized bond strength of UHSC with an
Fig. 11. Effect of cover depth on bond performance (le = 1 × ds): (a) HSC with
D16, (b) UHSC with D16, and (c) UHSC with D19 (Note: D16 = steel rebar with le of 1 × ds due to the formation of cracks, as explained previously.
nominal diameter of 15.9 mm and D19 = steel rebar with nominal diameter of
19.1 mm).
4.5. Effects of steel fiber volume fraction and yield strength of steel rebar

strength, as shown in Fig. 11b and c. Only the UHSC specimens ex- Fig. 14 summarizes the effects of the fiber volume fraction on the
hibited such splitting microcracks at cc = 1 × ds because the increase of bond performance of D16 steel rebar in HSC, VHSC, and UHSC. For this
tensile strength from HSC to UHSC is much smaller than the increase of test, the embedment length was 1 × ds, the cover depth was ‘center,’
compressive strength. and hooked-end steel fibers with volume fractions from 0% to 1.5%
An increase in average bond strength according to the cover depth were considered. All of the tested specimens exhibited the pullout

Fig. 12. Splitting failures of UHSC specimens with D19 steel rebar and embedment length of 1.5 × ds: (a) cc = 1 × ds, (b) cc = 2 × ds, (c) cc = 3 × ds (Note:
D19 = steel rebar with nominal diameter of 19.1 mm, cc = cover depth, and ds = nominal diameter of rebar).

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D.-Y. Yoo, H.-O. Shin Cement and Concrete Composites 93 (2018) 206–217

Fig. 13. Relationship between normalized bond strength and normalized cover
depth for HSC and UHSC with different embedment lengths.
Fig. 15. Effect of fiber volume fraction on the ratio of normalized bond strength
according to specimens without fibers.

failure mode. The average bond strength increased by 5–14% as the


fiber volume fraction increased from 0.5% to 1% in all concrete mix-
tures. However, for the HSC and VHSC mixtures, slight decreases in the
average bond strength were obtained by adding 0.5 vol% hooked-end
steel fibers, as shown in Fig. 14a and b. To clearly display the effect of
fiber usage on the bond strength, the ratio of normalized bond strengths
with and without fibers is summarized in Fig. 15. The normalized bond
strength ratio according to the specimen without fibers was slightly
lower than 1.0 for the HSC and VHSC mixtures, which is consistent with
the findings of Dancygier et al. [3], Chan et al. [46], and Dancygier and
Katz [8], but is inconsistent with the findings of Harajli et al. [40] for
the splitting bond strength. According to Harajli's study [40], splitting
bond strength was enhanced by including steel fibers and increasing
their volume fraction because of the increased splitting tensile strength
and ductility of bond failure. That result is not applicable to the test
results of this study due to the different failure modes (splitting vs.
pullout). However, Dancygier and Katz [8] observed a minor change in
normalized bond strength in NSC and HSC under bond-slip failure, and
Dancygier et al. [3] even reported a reduction in bond strength of up to
30% when including steel fibers. They [3] insisted that improper
compaction of fiber-reinforced concrete in the vicinity of steel rebar is
the cause of the bond strength reduction. The slight decrease in bond
strength with the addition of steel fibers is supported by the picture of a
failure surface shown in Fig. 16. The steel rebar was pulled out from the
concrete by shearing off and crushing the concrete keys between the bar
ribs, without any noticeable formation of cracks in the concrete sur-
rounding the steel rebar (Fig. 16). Therefore, the major role of fibers,
i.e., inhibiting the propagation of cracks, might not be executed effec-
tively in the HSC and VHSC mixtures. A slightly poorer compaction was
obtained from the fiber-reinforced HSC and VHSC mixtures than from
those without fibers.
However, increases in the average bond strength and normalized
bond strength ratio were observed in UHSC according to the fiber vo-
lume fraction, as shown in Figs. 14c and 15. It is well known that the
enhancement of tensile strength in concrete is smaller than that of
compressive strength. Thus, the load bearing capacity of the concrete
keys between the bar ribs substantially increased by using the UHSC
mixture, although the increase in resistance to circumferential tensile
stress was relatively small, which could cause cracks more easily in the
Fig. 14. Effect of fiber volume fraction on bond performance (D16 steel rebar, UHSC specimens than in specimens with lower strength (HSC and
le = 1 × ds, cc = center): (a) HSC, (b) VHSC, and (c) UHSC. VHSC). Therefore, the incorporated steel fibers effectively limited the

214
D.-Y. Yoo, H.-O. Shin Cement and Concrete Composites 93 (2018) 206–217

because all the tested specimens failed in the pullout failure mode prior
to reaching their yield strength. In addition, for both NSS and HSS, the
average bond strength increased by incorporating the steel fibers and
increasing their volume fraction, because of the effectiveness at in-
hibiting crack propagation and the confining effect described above.

4.6. Prediction of average bond strengths for HSC, VHSC, and UHSC

To investigate the feasibility of applying previous codes and models,


given by CEB-FIP Model Code (MC90) [47], Australian Standard (AS)
3600 [48], Orangun et al. [49], and Darwin et al. [50], a total of 92
measured bond strength test data were compared. Four different pre-
diction equations are summarized in Table 3. In addition, to quantita-
tively analyze the appropriateness of the prediction models, a coeffi-
cient of error proposed by Naville et al. [51] was also adopted, as
follows.

2 1/2
M=
1 ⎛ ∑ [S0 (t , t0) − Sp (t , t0)] ⎞⎟

Save (t , t0) ⎝ n−1 ⎠ (4)
Fig. 16. Picture of failure surface of VHSC with vf of 0.5%.

where S0 (t, t0) and SP(t, t0) are the observed and predicted bond
strengths, respectively, Save (t, t0) is the mean observed bond strength
for n observations, and n is the number of data (= 92).
Fig. 18 shows the comparison between the measured and predicted
bond strengths of steel rebar in HSC, VHSC, and UHSC. Obviously, the
CEB-FIP and AS3600 codes significantly underestimate the actual bond
strength, whereas the models suggested by Orangun et al. and Darwin
et al. generally overestimate it. Mazloom [52] suggested that a coeffi-
cient error (M) of 0.15 or less is acceptable in a prediction model. All
four prediction models considered in this study provided coefficients of
error much greater than 0.15. Accordingly, it is concluded that the
previous models are not appropriate for predicting the bond strengths
of steel rebar in concrete with a compressive strength greater than
80 MPa. Therefore, a better formula appropriate for HSC, VHSC, and
Fig. 17. Effects of fiber volume fraction and yield strength of steel rebar on
bond performance of UHSC (D16 steel rebar, le = 1 × ds, cc = center) (Note: UHSC mixtures needs to be proposed based on additional tests and data.
NSS = normal-strength steel rebar and HSS = high-strength steel rebar).
5. Conclusions
formation and propagation of cracks and the deformed steel rebar from
pullout, which is why including steel fibers was more effective in UHSC This study examined the bond performance of deformed steel rebar
than in HSC and VHSC, as shown in Figs. 14 and 15. embedded in HSC, VHSC, and UHSC according to various parameters:
The implications of fiber volume fraction and the yield strength of bar diameter, embedment length, cover depth, bar yield strength, and
the steel rebar for the bond performance of UHSC are shown in Fig. 17. steel fiber content. To rationally investigate the effect of steel fiber
Bar yield strength produced no significant effects on the shapes of the content on bond performance, the failure surface was also analyzed.
average bond stress versus end-slip curves or average bond strength Based on the test results and discussion above, the following conclu-
sions can be drawn:

Table 3
Summary of prediction models for bond strength of steel rebar.
Formula Notation

MC90 [47] τ = 2.0 ft′ a fc' = compressive strength of concrete (MPa)


AS3600 [48] fc' = compressive strength of concrete (MPa)
τ = 0.265 ft′ ( cc
ds )
+ 0.5
cc = cover depth (mm); and
ds = nominal diameter of steel rebar (mm)
Orangun et al. [49] fc' = compressive strength of concrete (MPa)
(
τ = 0.083045 ft′ 1.2 + 3.0
cc
ds
+ 50
ds
le ) cc = cover depth (mm)
ds = nominal diameter of steel rebar (mm); and
le = embedment length (mm)
Darwin et al. [50] fc' = compressive strength of concrete (MPa)
τ = 0.083045 ft′ ⎡2.12

( cc
ds
+ 0.5 ) (0.92 + 0.08 ) + 75
Cmax
Cmin
ds ⎤
le ⎦ cc = cover depth (mm)
ds = nominal diameter of steel rebar (mm)
Cmax = max [min (Cx, Cs/2), Cy] (mm)
Cmin = min (Cx, Cy, Cs/2) (mm)
Cx = side cover (mm)
Cy = bottom cover (mm)
Cs = spacing between the bars (mm); and le = embedment length (mm)

a
This equation is used for unconfined concrete with a good bond condition.

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D.-Y. Yoo, H.-O. Shin Cement and Concrete Composites 93 (2018) 206–217

Fig. 18. Comparative measured and predicted bond strengths of HSC, VHSC, and UHSC.

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