WABCO

AUTOMATED MANUAL TRANSMISSION

(AMT)

Aftermarket solutions for gearbox control units

for Volvo applications

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WABCO AUTOMATED MANUAL TRANSMISSION (AMT)
AFTERMARKET REPAIR SOLUTIONS
GROW YOUR BUSINESS
WITH WABCO
Truck maintenance involves many challenges – but
with WABCO’s automated manual transmission (AMT)
solutions, gearbox actuator repair does not have to be
one of them. WABCO’s AMT technology has been used
in Volvo vehicles since 2001, with our gearbox control
units fitted to over 1.3 million trucks.
Our AMT solutions increase fuel savings through
optimised gear-shifting, and help vehicle operators
significantly reduce mechanical wear – thereby
increasing vehicle uptime. With growing demand and a
rapidly expanding number of units in operation, equipping
your workshop to service our AMT technology for Volvo
vehicles represents an excellent return on investment in
a market with strong potential for growth.
2 3
ORIGINAL PARTS MATTER
Retaining original equipment has many advantages. It
guarantees a perfect fit and offers frictionless operation.
WABCO’s repair kits cover the widest range of repair
cases of gearbox control units used in Volvo applications,
and can be sourced swiftly and easily through our
comprehensive worldwide distribution network.
EASIER THAN YOU THINK – AND COST-EFFECTIVE TOO
Repairing an AMT may appear difficult – but with a WABCO repair kit, the reality is much, much simpler. WABCO
offers an extensive portfolio of repair solutions for a failsafe repair of many components and in the majority of cases,
this repair will replace the requirement to substitute the entire unit. The majority of gearbox control unit repair cases
for Volvo applications can be performed without the need for any specialist tools. It’s a cost-effective strategy and
greatly reduces downtime. And WABCO wouldn’t be WABCO if we didn’t make things even easier for you by providing
you with:
Easy diagnostics
Supplied via WABCOWÜRTH, we offer a wide range of diagnostic solutions for fast and precise failure detection on
gearbox control units for Volvo applications.
Tailored repair solutions
WABCO can supply a vast selection of repair kits that are designed to cater for the widest range of Volvo gearbox
control units repair requirements.
Simple teach-in procedure
Our software-guided teach-in procedure is designed to ensure the vehicle is running again with minimal downtime
after a repair.
Product training
A system description guides through a frictionless gearbox control unit repair. In addition, WABCO Academy offers
hands-on classroom training.
Find out more detailed information on the following pages.
EASIER THAN YOU THINK EASIER & MORE COST-EFFECTIVE THAN YOU THINK

EASY DIAGNOSTICS TAILORED REPAIR SOLUTIONS

Our AMT technology for Volvo vehicles can be easily diagnosed

WABCO offers tailored repair kits, consisting of genuine parts,
using multi-brand diagnostic solution supplied by WABCOWÜRTH
for frictionless, cost-efficient repairs. Vast experience working
(W.EASY®) – available for independent aftermarket workshops. It
with OE manufacturers and WABCO’s long-established
is competitively priced and expertly tailored for WABCO products,
reputation for high quality ensure each individual part will fit
resulting in excellent reliability and precision for our gearbox
perfectly, without the compromise of last-minute rework.
control units repair solutions.

The WABCOWÜRTH diagnostic software is clearly
structured, with an easy-to-operate interface. All critical
diagnostic functions are displayed, enabling swift and
straightforward system analysis. This includes:
• Automatic system scan
• Display and delete functions for fault codes
• Selection, reading and comparison of actual values
• Actuations
• Calibration and coding
How to order
WABCO makes AMT repair as straightforward as possible by
offering clear and detailed schemes for each repair kit, providing
clarity for the workshop technician by explaining what is inside
the package and where each component is located.
SIMPLE TEACH-IN PROCEDURE
Following repair, a teach-in procedure must be performed on the
gearbox control unit. It could not be easier with the multi-brand
diagnostic solution W.EASY offered by WABCOWÜRTH. Simply:

W.EASY can be ordered via the WABCOWÜRTH distribution network.
Each W.EASY diagnostic solution consists of a basic package, to which
individual software/hardware can be added. For further details, please visit
www.wabcowuerth.com
1. Connect the system via the on-board diagnostics (OBD)
interface.
2. Start the teach-in procedure via the WABCOWÜRTH diagnostic.
3. Follow the instructions given by the software.

4 5
 WABCO GEARBOX CONTROL UNITS
EASIER THAN YOU THINK
FOR VOLVO APPLICATIONS

PRODUCT TRAINING FUNCTIONALITY

For those wanting hands-on classroom training,

The AMT gearbox actuator for Volvo commercial vehicles
the WABCO Academy provides theoretical and
makes driving easier, safer and more comfortable by A
practical knowledge in the area of the Volvo
automating the shifting process.
gearbox actuator troubleshooting.

The classroom training course contains teaching With regard to shafts and gear wheel sets, it is very similar to
modules that cover: a standard manual transmission. However, the shift linkage
and the manual gear control lever are replaced with an B
• The basic structure of a transmission and the power
electronically-controlled and electro-pneumatically operated
curves in all gears using Volvo examples.
gear changing system. The transmission has 12 forward gears
• The design and function of the switch cover. and four reverse gears.
• A demonstration of the switching paths using the multi-
brand diagnostic solution by WABCOWÜRTH.
• Dismantling and reassembly of the gear-shifting unit
and its individual components. Structure
• The installation of the WABCO repair kits with all The gear control unit consists of two main parts: cover and base.
necessary work steps (in the practical training section).
Check out the website and sign in The cover (A) contains: The base (B) contains:
• A handout to look up areas of particular interest when today for a training course in your
area: www.wabco-academy.com • A transmission control unit • Three of the four shift forks
back in the workplace.
• A solenoid valve for controlling air cylinders in the base • Pneumatic cylinders for moving the shift forks
www.wabco.info/i/611 section
• Locking mechanisms which allow the shift forks to
• A pressure sensor for monitoring supply pressure engage in the last shifted position
• Pneumatic and electrical connections for the gear • A position sensor for each shift fork
changing system
• Rotary encoders for the main shaft and countershaft
GEARBOX A
CTUATOR
FOR VOLVO
APPLICATIO
NS
SYSTEM DE
SCRIPTION
Generations
There are different generations of Volvo gearbox
actuators on the market. Identifying each generation is SWEDEN
easy: simply check the name plate, located at the top of COMPONENT
the transmission bell housing, and look for the final letter:
SERVICE CATEGORY
COMP. ID
SERIAL NO.
Discover our webshop for more
product information.
Click on the tab “Documents” to access
related publications. www.wabco.info/i/1132

6 7
REPAIR SOLUTIONS FOR GENERATION B

DEVICE STRUCTURE OVERVIEW OF REPAIR KITS

WABCO Cross references

Position Main component
A number Volvo Renault
A
6× A Static sealing 421 365 920 2 20785252 7420785252
14× B Connector bridge 421 365 921 2 20562627 7420562627
Generation B has an external
C Kit with detents 421 365 922 2 20562629 7420562629
clutch cylinder installed on the
outside. It has been available for D Lip seal & piston kit 421 365 923 2 20562630 7420562630
series supply since 2001. E Cylinder cover (split cylinder) 421 365 924 2 20562631 7420562631
F Cylinder cover (1/R cylinder) 421 365 925 2 20562633 7420562633
G Cylinder cover (2/3 cylinder) 421 365 926 2 20562635 7420562635
H Armature, conical spring for shift fork 2/3 421 365 928 2 20562640 7420562640
I Distance sensor 421 365 929 2 20562642 7420562642
O, P O J Piston rod for split cylinder 421 365 932 2 21786063 7421786063
K Piston rod for 1/R cylinder 421 365 933 2 21302092 7420562107
O
I
L Piston rod for 2/3 cylinder 421 365 934 2 22781280 7422781280
M Range piston 421 365 935 2 20562111 7420562111
E N Stop sheet metal for the split group 421 365 939 2 20845917 7420845917
6× O
O Pressure sensor kit 421 365 947 2 21068286 7421068286
D P Pressure sensor module 421 367 900 2 22242765 –

C A
J

D A REPAIR KITS FOR BASIC DEVICES

C A
F, K
Basic device
Position Repair kit
B 421 365 000 0
F
A 421 365 920 2 4
E
D B 421 365 921 2 4
E, J C 421 365 922 2 4
A
D 421 365 923 2 4
G E 421 365 924 2 4
N
D F 421 365 925 2 4
K G 421 365 926 2 4
H 421 365 928 2 4
D
I 421 365 929 2 4
F
J 421 365 932 2 4
K 421 365 933 2 4
L
I L 421 365 934 2 4
H
G
M 421 365 935 2 4
D
G, L N 421 365 939 2 4
O 421 365 947 2 4
C P 421 367 900 2 4

M
Component part
of repair kit
D

Component not
part of repair kit
I

8 9
REPAIR SOLUTIONS FOR GENERATION D

DEVICE STRUCTURE OVERVIEW OF REPAIR KITS

WABCO Cross references

Position Main component
A
A
number Volvo Renault
6× A Static sealing 421 365 920 2 20785252 7420785252
The C and D generation have an internal 14× B Kit with detents 421 365 922 2 20562629 7420562629
clutch cylinder. In comparison to the
C Lip seal & piston kit 421 365 923 2 20562630 7420562630
C generation, the D generation is
equipped with a modified rotational speed D Cylinder cover (split cylinder) 421 365 924 2 20562631 7420562631
sensor. It has been available for series E Cylinder cover (1/R cylinder) 421 365 925 2 20562633 7420562633
supply since 2008. F Cylinder cover (2/3 cylinder) 421 365 926 2 20562635 7420562635
G Range cylinder cover with sealing 421 365 927 2 20562636 7420562636
H Armature, conical spring for shift fork 2/3 421 365 928 2 20562640 7420562640
I Distance sensor 421 365 929 2 20562642 7420562642
P P J Piston rod for split cylinder 421 365 932 2 21786063 7421786063
K Piston rod for 1/R cylinder 421 365 933 2 21302092 7420562107
P
I L Piston rod for 2/3 cylinder 421 365 934 2 22781280 7422781280
M Range piston 421 365 935 2 20562111 7420562111
D N Stop sheet metal for the split group 421 365 939 2 20845917 7420845917
6× P
O Connection bridge 421 365 946 2 21068284 7421068284
C P Pressure sensor kit 421 365 947 2 21068286 7421068286

B A
J

C A REPAIR KITS FOR BASIC DEVICES

B A
E, K

Basic device
E O 12 V 24 V 24 V Retarder
D 421 365 005 0
C Position Repair kit 421 365 007 0
421 364 002 0 421 365 006 0
D, J 421 365 008 0
421 364 003 0 421 365 009 0
A 421 365 010 0
421 365 012 0
421 365 011 0
F
N
421 365 013 0
C A 421 365 920 2 4 4 4
K B 421 365 922 2 4 4 4
C C 421 365 923 2 4 4 4
E
D 421 365 924 2 4 4 4
E 421 365 925 2 4 4 4
F 421 365 926 2 4 4 4
L
H I G 421 365 927 2 4 4 4
F
C H 421 365 928 2 4 4 4
F, L I 421 365 929 2 4 4 4
J 421 365 932 2 4 4 4
B K 421 365 933 2 4 4 4
L 421 365 934 2 4 4 4
M 421 365 935 2 4 4 4
M N 421 365 939 2
Component part 4 4 4
of repair kit C O 421 365 946 2 4 4 4
P 421 365 947 2 4 4 4
Component not G
part of repair kit
I

10 11
 REPAIR SOLUTIONS FOR GENERATION E & F

DEVICE STRUCTURE OVERVIEW OF REPAIR KITS

WABCO Cross references

Position Main component
3× number Volvo Renault
K
A Kit with detents 421 365 922 2 20562629 7420562629
Generation E & F have
B Lip seal & piston kit 421 365 923 2 20562630 7420562630
been adjusted to meet Euro 6
C Range cylinder cover with sealing 421 365 927 2 20562636 7420562636
requirements and are available in
a 12V and 24V version. They have D Armature, conical spring for shift fork 2/3 421 365 928 2 20562640 7420562640
been available for series supply E Distance sensor 421 365 929 2 20562642 7420562642
since 2013. F Piston rod for split cylinder 421 365 932 2 21786063 7421786063
J G Piston rod for 1/R cylinder 421 365 933 2 21302092 7420562107
S H Piston rod for 2/3 cylinder 421 365 934 2 22781280 7422781280
O, P, R I Range piston 421 365 935 2 20562111 7420562111
6× R J Pressure sensor module 421 367 900 2 22242765 –
F, O
K Static sealing 421 367 921 2 21911585 7421911585
K
L Connecting bridge 421 367 922 2 21911586 7421911586
3×
Component part M Valve unit with sealing 421 367 924 2 21911584 7421911584
of repair kit O N Cylinder cover for 1/R cylinder 421 367 927 2 21911592 7421911592
3× 3×
O Cylinder cover for split cylinder 421 367 928 2 21911591 7421911591
Component not B P Cylinder cover 2/3 cylinder 421 367 929 2 21911596 –
part of repair kit
R Sheet for split cylinder 421 367 930 2 22242766 –
M N
F S Connection support with sealing 421 367 931 2 22242764 –
E
E, N

N
REPAIR KITS FOR BASIC DEVICES
B
L
B
P
Basic device
O H, P
A Position Repair kit Generation E Generation F
3×
B
A, P 421 367 001 0 421 366 001 0 421 366 002 0 421 367 002 0
E A 421 365 922 2 4 4 4 4
O D B 421 365 923 2 4 4 4 4
K H C 421 365 927 2 4 4 4 4
D 421 365 928 2 4 4 4 4
A E 421 365 929 2 4 4 4 4
E F 421 365 932 2 4 4 4 4
A, O
G 421 365 933 2 4 4 4 4
C H 421 365 934 2 4 4 4 4
I 421 365 935 2 4 4 4 4
G B
J 421 367 900 2 4 4 4 4
A, N
I K 421 367 921 2 4 4 4 4
B
A L 421 367 922 2 4 4 4 4
N B M 421 367 924 2 – –
4 4
P N 421 367 927 2 4 4 4 4
O 421 367 928 2 4 4 4 4
P 421 367 929 2 4 4 4 4
G, N R 421 367 930 2 4 4 4 4
S 421 367 931 2 4 4 4 4

12 13
REPAIR SOLUTIONS FOR GENERATION PS

DEVICE STRUCTURE G 3× OVERVIEW OF REPAIR KITS

WABCO Cross references

Position Main component
number Volvo Renault
A Kit with detents 421 365 922 2 20562629 7420562629
B Range cylinder cover with sealing 421 365 927 2 20562636 7420562636
Generation PS is equipped with
C Distance sensor 421 365 929 2 20562642 7420562642
a double clutch and has been
available for series supply D Piston rod for 1/R cylinder 421 365 933 2 21302092 7420562107
since 2014. E Range piston 421 365 935 2 20562111 7420562111
F
2× F Pressure sensor module 421 367 900 2 22242765 –
L G Static sealing 421 367 921 2 21911585 7421911585
6× H Valve unit with sealing 421 367 924 2 21911584 7421911584
G
I Connecting bridge 421 369 921 2 21911587 –
J Dynamic sealing kit 421 369 923 2 21911588 –
K Cover and piston kit for 1/R cylinder 421 369 924 2 21911595 –
2× L Connection support with sealing 421 369 925 2 – –
M Cylinder cover for 2/3 cylinder, lip seals and o-ring for cylinder 421 369 926 2 21911597 –
I
C 3× N Rod kit for 3 cylinder, lip seals and o-ring for cylinder 421 369 927 2 21911598 –
H O Rod kit for 2 cylinder, lip seals and o-ring for cylinder 421 369 928 2 21911599 –
3×
D, J, K A, J, K

A
K REPAIR KITS FOR BASIC DEVICES
J, K

3× J, K
G H J, M, N Basic device
Position Repair kit
D 421 369 001 0
N A 421 365 922 2 4
J, K
B 421 365 927 2 4
J, M, N
C 421 365 929 2 4
M
D 421 365 933 2 4
J, M, N
3× E 421 365 935 2 4
F 421 367 900 2 4
G 421 367 921 2 4
J, K, M, N M, N
A
H 421 367 924 2 4
K
J, K, M, N I 421 369 921 2 4
3× A, J, M, N J 421 369 923 2 4
C, K K 421 369 924 2 4
C L 421 369 925 2 4
J, M, O M 421 369 926 2 4
K
N 421 369 927 2 4
O O 421 369 928 2 4

J, M, O
J, M, O
3×
M M, O
J A
A, J, M, O
E
Component part
of repair kit J

B, J
Component not
B
part of repair kit J
C

14 15
FURTHER INFORMATION

Information on WABCO products can be found in our webshop (webshop.wabco-auto.com) by entering

the product number in the “Search Products” field.
Please contact your WABCO partner for further information: www.wabco-auto.com/findwabco

WABCO (NYSE: WBC) is the leading global supplier of braking control systems and other advanced
technologies that improve the safety, efficiency and connectivity of commercial vehicles. Originating from the
Westinghouse Air Brake Company founded nearly 150 years ago, WABCO is powerfully “Mobilizing Vehicle
Intelligence” to support the increasingly autonomous, connected and electric future of the commercial vehicle
industry. WABCO continues to pioneer innovations to address key technology milestones in autonomous
mobility and apply its extensive expertise to integrate the complex control and fail-safe systems required to
efficiently and safely govern vehicle dynamics at every stage of a vehicle’s journey – on the highway, in the
city and at the depot. Today, leading truck, bus and trailer brands worldwide rely on WABCO’s differentiating
technologies. Powered by its vision for accident-free driving and greener transportation solutions, WABCO is
also at the forefront of advanced fleet management systems and digital services that contribute to commercial
fleet efficiency. In 2018, WABCO reported sales of over $3.8 billion and has more than 16,000 employees in
40 countries. For more information, visit:

www.wabco-auto.com

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