Body

Wiring
Manual

Aeromaster on
Workhorse Chassis
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2 Aeromaster on Workhorse Chassis—Body Wiring Manual

 Part Number: 03102354-WY00EN
Revision Control
Revision Print Date
Rev. A April 2003

Important Notices
©2003, Utilimaster.®

Printed in U.S.A.

Title: Aeromaster on Workhorse Chassis—Body Wiring Manual

Utilimaster Corporation attempts to provide information that is accurate, complete, and useful. All
information contained in this manual is based on the latest product information available at the time of
publication. However, because of the Utilimaster policy of continual product improvement, Utilimaster
reserves the right to amend the information in this document at any time without prior notice. Should
you find inadequacies in the text, please send your comments to the following address:

Utilimaster
Attn: Designer of Technical Publications NOTE: When phoning Utilimaster, be aware that our
65906 State Road 19, P.O. Box 585 219 telephone area code changed to 574 in January
Wakarusa, Indiana, 46573-0585 U.S.A. 2002. The 800 numbers were unaffected.

This material is confidential and the property of Utilimaster. It is shared with your company for the sole
purpose of helping you with the operation of the described equipment.

Utilimaster makes no warranty of any kind with regard to this material, including, but not limited to, the
implied warranties of merchantability and fitness for a particular purpose. Utilimaster shall not be liable
for errors contained herein or for incidental or consequential damages in connection with the furnishing,
performance, or use of this material.

Utilimaster expressly disclaims all responsibility and liability for the installation, use, performance,
maintenance, and support of third-party products. Customers are advised to make their independent
evaluation of such products.

No part of this document may be photocopied, reproduced, or translated to another language without the
prior written consent of Utilimaster.

Utilimaster® and Aeromaster® are registered trademarks of Utilimaster Corporation. All other trade-
marks are products of their respective companies.

Browse the web site www.utilimaster.com for more information about Utilimaster and its products.

Aeromaster on Workhorse Chassis—Body Wiring Manual 3

 Contents

Introduction ................................................................................................................................ 6
Finding Information..................................................................................................................... 7
VIN Number................................................................................................................................ 7
Body Serial Number ................................................................................................................... 7
Safety Considerations ................................................................................................................ 8
General Warnings ................................................................................................................. 8
Disconnecting the Battery ..................................................................................................... 9
Reporting Safety Defects (U.S. Only) ......................................................................................... 9
More Information ...................................................................................................................... 10
Utilimaster Quick Reference Parts Guide ........................................................................... 10
Utilimaster Body on Workhorse Chassis Parts Manual....................................................... 10
Utilimaster Glossary of Terms ............................................................................................. 10
Utilimaster Body Service Manual ........................................................................................ 10
Download Files ................................................................................................................... 10
Contact Utilimaster .............................................................................................................. 10
Wiring Diagrams ....................................................................................................................... 11
1—Wire Color Code and Symbol Key ................................................................................. 11
2—Connectors .................................................................................................................... 12
Cummins ISB4 Diesel Only ........................................................................................... 12
Standard ........................................................................................................................ 13
3—Harness Layout (Connector Locations) ......................................................................... 18
4—Power Distribution ......................................................................................................... 19
5—Grounding System......................................................................................................... 20
6—Switches ........................................................................................................................ 21
7—Cargo Lamps ................................................................................................................. 22
Standard ........................................................................................................................ 22
Switch on Dash ............................................................................................................. 23
Three-Way Switch ......................................................................................................... 24
8—Wiper System ................................................................................................................ 25
Standard and Cummins ISB4 Intermittent ..................................................................... 25
Intermittent Option (Non-Cummins ISB4) ...................................................................... 26

4 Aeromaster on Workhorse Chassis—Body Wiring Manual

 9—Heater Only System ...................................................................................................... 27
Cable Controls ............................................................................................................... 27
Electronic Controls ........................................................................................................ 28
9—HVAC System................................................................................................................ 29
Cable Controls ............................................................................................................... 29
Electronic Controls ........................................................................................................ 30
10—Chassis Supplied A/C Prep ......................................................................................... 31
11—Front Light Wiring ........................................................................................................ 32
With Cummins ISB4 Diesel Engines ............................................................................. 32
Without Daytime Running Lights ................................................................................... 33
Daytime Running Lights (Domestic) .............................................................................. 34
Daytime Running Lights (Canadian) .............................................................................. 35
12—Rear Light Wiring......................................................................................................... 36
Standard ........................................................................................................................ 36
Routed through Interior.................................................................................................. 37
Split Taillights ................................................................................................................. 38
Split Taillights Routed through Interior ........................................................................... 39
13—Roof Wiring ................................................................................................................. 40
14—Clearance Lights ......................................................................................................... 41
15—Panel Lights (HVAC Control Panel) ............................................................................. 42
16—Stereo System ............................................................................................................. 43
17—Door Ajar System ........................................................................................................ 44
18—Supplemental High Mount Stop Lamp (SHMSL) ......................................................... 45
19—Accessory Outlet (Cigarette Lighter) ........................................................................... 46
20—Cab Dome Light .......................................................................................................... 47
21—Dash Fan ..................................................................................................................... 48
22—Power Vent .................................................................................................................. 49
23—Heated Mirrors ............................................................................................................. 50
24—Auxiliary Heater ........................................................................................................... 51
25—Spotlight or Strobe Light .............................................................................................. 52
Index ........................................................................................................................................ 53

Aeromaster on Workhorse Chassis—Body Wiring Manual 5

Introduction
This manual illustrates electrical wiring diagrams for Aeromaster® walk-in
bodies on the P-3 Series Workhorse “strip” chassis (Model Years 1999 and later)
and the P-3 Series Chevrolet and GMC “strip” chassis (Model Years built from
1996 through 1998). Whether your truck is based on GMC, Chevrolet, or
Workhorse chassis, the majority of information is interchangeable by design and
are all referred to as the Model 33.

Some configurations, however, depend on the chassis engine option. The four-cylinder Cummins diesel
with electronic fuel injection (ISB4) engine has the most unique wiring variations, which is noted
throughout this manual. The four-cylinder Cummins diesel with manual fuel injection (4BT) engine is
not specified because it uses the standard wiring configurations. The eighth digit in the VIN Number
identifies the engine code (P for the ISB4 or L for the 4BT) but typically the ISB4 engine block is
painted black while the 4BT is tan in color. (See also the chart below and the VIN Number section on
the next page.)

Workhorse Vehicle Identification Number (VIN) Codes

Code Position Definition Character Description
R 5.7 V8
W 4.3 V8
Y 6.5 V8 Diesel Naturally Aspirated
8 (of 17) Engine
F 6.5 V8 Diesel Turbo
L 4.9 4BT Diesel Manual
P 4.9 ISB4 Diesel Electronic

This manual covers only those components manufactured by or installed by Utilimaster® Corporation.
Items such as chassis and drive train components or certain interior options are covered by separate
manufacturer-supplied information. Not all options are included in this manual and some part numbers
have changed from previous model years.

If your vehicle is equipped with a VACS system, supplementary information is in Vehicle Access
Controls System for Utilimaster Walk-In Vans Operation and Service Manual (P/N 03102103). To order
that manual, call 800-237-7806 (574-862-3219), fax 574-862-7637, or email
CustSvc@Utilimaster.com.

All information, specifications, and illustrations contained in this manual are based on the latest product
information available at the time of publication. However, because of the Utilimaster policy of continual
product improvement, Utilimaster reserves the right to amend the information in this document at any
time without prior notice.

6 Aeromaster on Workhorse Chassis—Body Wiring Manual

Finding Information
The Contents lists sections (and their respective pages) containing wiring diagrams and other
information. The Index lists pages on which the indexed topics can be found.

Sheet numbers indicated by last two digits in the drawing number (lower right-hand corner of the
drawing when viewed at the normal viewing angle) refer to the engineering drawing page numbers but
are not in numerical order. These numbers are not meant to match the manual section or page numbers.

NOTE: If you are using the Adobe Acrobat version of this document printing out pages
for detailed study is recommended because of the 90° rotation of the diagrams. Printing
individual pages or a range of pages from the Acrobat Reader is easily accomplished by
selecting File, Print, and then the desired print range.

VIN Number
The chassis 17-digit Vehicle Identification Number (VIN) is the
legal identifier for this vehicle and is the number recorded in the
license plate registration. The VIN appears on a small metal plate in
the front corner of the dash on the driver’s side, and you can read the
VIN by looking through the windshield. The VIN is also recorded on
the Federal Certification Label.

VIN Tag
Body Serial Number
The 15-digit Utilimaster Body (or Unit) Serial Number is recorded on the Federal Certification Label.
This label is a plastic decal (about 11" long and 2" high) that contains a variety of manufacturing infor-
mation (including the VIN). This label is near the top of the door frame between the driver’s side
window and the quarter-panel window.

You will need the VIN or the Body/Unit Serial Number to order parts and make warranty claims.

Federal Certification Label

Aeromaster on Workhorse Chassis—Body Wiring Manual 7

Safety Considerations
General Warnings
The following list contains some general WARNINGS that you should follow when you work on a
vehicle.
· Be sure that the ignition switch is always in the OFF position, unless otherwise required by the
procedure. For circuits that are not controlled by the ignition switch (e.g., lights), disconnect
the negative terminal on the battery. (See instructions on the next page.)
· Even though the ignition is in the OFF position, an electric radiator fan can start to operate at
any time by an increase in under-hood temperatures. Make sure the radiator fan is completely
disconnected when working under the hood.
· Always wear safety glasses for eye protection.
· Use safety stands whenever a procedure requires you to be under the vehicle.
· Set the parking brake when working on the vehicle and if the vehicle has an automatic trans-
mission, put the transmission in PARK.
· Operate the engine only in a well-ventilated area to avoid the danger of carbon monoxide.
· Keep yourself and your clothing away from moving parts when the engine is running, espe-
cially the fan and belts.
· To prevent serious burns, avoid contact with hot metal parts such as the radiator, exhaust
manifold, tail pipe, catalytic converter, and muffler.
· Do not smoke while working on the vehicle.
· To avoid injury, always remove rings, watches, loose hanging jewelry, and loose clothing
before beginning to work on a vehicle. Tie long hair securely behind your head.
· Avoid breathing A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose,
and throat. To remove R-134a from the A/C system use service equipment certified to meet the
requirements of SAE J2210 (R-134a recycling equipment). IF accidental system discharge
occurs, ventilate work area BEFORE resuming service. Additional health and safety informa-
tion may be obtained from refrigerant and lubricant manufacturers.

8 Aeromaster on Workhorse Chassis—Body Wiring Manual

Disconnecting the Battery
The battery is located underneath a step in the right-
hand stepwell.
1. Make sure the ignition switch is “Off.”
2. Unhook or unscrew the latches and flip up the
battery panel (or remove the access cover) on
the right-hand stepwell.
3. Disconnect the battery negative (black) cable.

Reporting Safety Defects (U.S. Only)

If you believe that your vehicle has a defect that could cause a crash, injury, or death, you should
immediately inform the National Highway Traffic Safety Administration (NHTSA), in addition to
notifying Utilimaster.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect
exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot
become involved in individual problems between you, your dealer, or Utilimaster.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393; in the
Washington, D.C., area call 202-366-0123 or write to:
NHTSA
U.S. Department of Transportation
400 Seventh Street
Washington, DC 20590
You can also obtain other information about motor vehicle safety from the Hotline.

Aeromaster on Workhorse Chassis—Body Wiring Manual 9

More Information
Utilimaster Quick Reference Parts Guide
Easily find commonly replaced parts for most Utilimaster vehicles in the
Utilimaster Quick Reference Parts Guide. This illustrated document includes
part numbers for bumpers, door hardware, electrical components, window glass,
heater, air conditioner, hood, mirrors, sun visors, vents, mud flaps, roll-up door
parts, seats, wiper, and many other parts. It also includes sealants, window
replacement, and other repair kits.
Utilimaster Body on Workhorse Chassis Parts Manual
Find parts specific to Utilimaster bodies mounted on GM, GMC, Chevy, or
Workhorse chassis in the Aeromaster on Workhorse Chassis—Body Parts
Manual.
Utilimaster Glossary of Terms
If you are not familiar with some of the terminology used in this manual, you
can find many Utilimaster and industry associated terms and definitions in the
Utilimaster Glossary of Terms—Body Information Guide.
Utilimaster Body Service Manual
Read about routine maintenance procedures, troubleshooting, proper adjustment
methods, vehicle repair, aftermarket upgrades, and much more in the Utilimaster
Vehicles—Body Service Manual.
Download Files
Many support documents are downloadable (as Adobe® Acrobat® PDF files)
from our web site at www.utilimaster.com. Click on the Technical Manuals
button, to access the download page. To view the files you must have the Adobe
Acrobat Reader version 3.0 or higher installed on your computer. Acrobat
readers are available free for all leading computer operating systems on the
Adobe web site (www.adobe.com).
Contact Utilimaster
Browse our site for more information about Utilimaster and its products or
contact Utilimaster Customer Service by using one of the following methods:
• Call 800-237-7806 (or 574-862-3219).
• Fax to 574-862-7637.
• Email to CustSvc@Utilimaster.com.
• Mail to the following address:
Utilimaster
Attn: Customer Service Department NOTE: When phoning Utilimaster, be aware that
65528 State Road 19 our 219 telephone area code changed to 574 in
P.O. Box 585 January 2002. The 800 numbers were unaffected.
Wakarusa, IN 46573-0585 U.S.A.

10 Aeromaster on Workhorse Chassis—Body Wiring Manual

Aeromaster on Workhorse Chassis—Body Wiring Manual

WIRE COLOR CODE: CONNECTOR CONNECTOR

1—Wire Color Code and Symbol Key

Wiring Diagrams
GROUNDED TO BODY SYMBOL NUMBER
BK - BLACK C100 C101
BR - BROWN A A
DB - DARK BLUE
CAVITY
DG - DARK GREEN IDENTIFICATION
CONTINUE TO
GY - GRAY ANOTHER SHEET
LB - LIGHT BLUE
LG - LIGHT GREEN
CONTINUED FROM
OR - ORANGE ANOTHER SHEET
PK - PINK
RD - RED
YL - YELLOW
CONTINUED WITH NO
VT - VIOLET NUMBER ASSIGNED
WT - WHITE

120 OR - WIPER POWER

SPLICE
WIRE GUAGE CHART: 510 BK/WT - GROUND
820 DG 16 - LOW SPEED
18 - 18GA
830 RD 16 - HIGH SPEED
16 - 16GA 840 GY 16 - PARK CONNECTOR NUMBER
14 - 14GA 890 VT 18 - WASHER PUMP
C100 CONN. DESCRIPTION
12 - 12GA COWL CONNECTOR
12020991
CONN. PART NO.
NOTES:
500 BK 14 1) All connectors are shown in the load (wire lead insertion) position.
WIRE GAUGE SIZE 2) Special customer options may not be covered by these diagrams.
WIRE COLOR 3) WIRE COLORS ON SOME OPTIONAL EQIPTMENT MAY VARY FROM
THIS DOCUMENT.
CIRCUIT NUMBER Cover page Diagram 58231015a01 SHEET 1
11
12

Cummins ISB4 Diesel Only

2—Connectors
vehicle, see page 6.
identify the engine of a
following pages. To
engine, see only the
vehicles without the ISB4
circled numbers). For
ing pages (see large
connectors on the follow-
replace the standard
diesel engine. These
with the Cummins ISB4
are specific to vehicles
NOTE: These connectors
150 RD 14 890 VT 18
110 PK/BK 12 830 RD 16 200 DB 16 120 OR 16
130A RD 14
280 LB/RD 18 840 GY 16 890 VT 18
500A BK 16 350 BK/PK 18
3 2 1 120 OR 16
3 2 1 150 RD 14 520 BK 16
6 5 4 700 DB/WT 12 200 DB 16
6 5 4
230 BN 18 9 8 7 9 8 7 820 DG 16 G E
A B
350 BK/PK 18 234 RD 16 A F
12 11 10 A B A B C D
15 14 13 180A PK 16 520 BK 16

500B BK 16 830 RD 16
130B RD 14
820 DG 16

1 2 3 840 GY 16
5
4
C112 C110
CHASSIS CHASSIS BATTERY DOME WIPER DOOR
POWER POWER POWER LIGHT C108 AJAR
FEED FEED
Aeromaster on Workhorse Chassis—Body Wiring Manual

130 RD 14
500 BK 14
180 PK 16 830 RD 16
500C BK 18
170 RD 12
B
820 DG 16
A B C D E F E A
A B A B C D E F 1
C D
3
280 LB/RD 18 5 2

170 RD 12 840 GY 16 4 180B PK 18

120A OR 16 234 RD 16 230 BN 18
700 DB/WT 12
110 PK/BK 12

6 7 8 9 10 (No equivalent exists in

the standard wiring)

HIGH INTERIOR IGNITION

POWER C207
MOUNT LIGHTING RELAY
ACCESSORY WIPER MOTOR
P/N 12065158 STOP
LIGHT

NOTE: If the eighth digit in the VIN number is “P”, the vehicle has the Cummins ISB4 diesel engine. These connectors replace those of the equivalent standard connectors. ISB4 Connectors - Diagram 16513321b Sheet 2
Aeromaster on Workhorse Chassis—Body Wiring Manual

Standard
2—Connectors
page 6.
vehicle, see
the engine of a
12. To identify
ignore page
ISB4 engine,
without the
vehicles
12. For
ment on page
the replace-
number, see
large circled
marked with a
pages that are
following
nectors on the
For the con-
diesel engine.
Cummins ISB4
those with the
vehicles except
standard to all
connectors are
NOTE: These
890 VT 120 OR 120 OR
170 RD 890 VT
710 DG 234 RD 710 DG
700 DB/WT
110 PK/BK
890 VT 890 VT
A R 236 LG R A 830 RD
255 DB 200 DB
830 RD 200 DB
830 RD C B Q P P Q B C 830 RD 120 OR 840 GY
238 YL
D O O D 840 GY 120 OR
V S 3 2 1 1 2 3
S V
E N N E 6 5 4
180 PK 4 5 6
U T T U 520 BK
F M M F 9 8 7 7 8 9
G H K L L K H G
253 DB/WT 520 BK 180 PK
820 DG 820 DG
I J J I 820 DG
232 DG
820 DG 510 BK/WT 510 BK/WT
230 BR
840 GY
258 LB/WT ISB4 C111
840 GY C110 POWER FEED #1 CAP
510 BK/WT

2
510 BK/WT POWER FEED #1 PLUG 770028-1
257 LB 770021-1
C100 C101
COWL CONNECTOR COWL CONNECTOR
12020991 12020005

239 DB (DRL UNITS ONLY)

150 RD 235 YL
150 RD 233 DG
110 PK/BK 170 RD 240 LG/BK
170 RD 110 PK/BK
233 DG 242 RD/BK
280 LB/RD 500 BK 230 BR
510 BK/WT 280 LB/RD
3 2 1 1 2 3 B 230 BR
4 5 6 700 DB/WT
A E
6 5 4 235 YL
700 DB/WT
231 BR/WT 9 8 7
231 BR/WT 7 8 9 D C
350 BK/PK
234 RD
350 BK/PK 12 11 10
234 RD 10 11 12 240 LG/BK F E D C B A
230 BR 242 RD/BK
15 14 13 710 DG 13 14 15
236 LG
232 DG 130 RD
130 RD C200
238 YL FORWARD LAMP FEED C200
ISB4 12034342 FORWARD LAMP FEED
C112 C113 12015799
UNITS BUILT BEFORE 03/31/97
1
POWER FEED #2 (PLUG) POWER FEED #2 (CAP)
770023-1 770030-1 UNITS BUILT AFTER 03/31/97

230 BR 230 BR
230 BR

500 BK 500 BK
233 DG 233 GY 235 YL

B
500 BK
B
B E A
E A A E
C D C D
D C
242 RD/BK 242 RD/BK
240 LG/BK 240 LG/BK
240 LG/BK
242 RD/BK

C202 C203 C204

RT HEADLAMP FEED RT HEADLAMP DIST LT HEADLAMP FEED
12034342 12065158 Connectors - Diagram 58231008a Sheet 2
12065158
13

UNITS W/O DAYTIME RUNNING LIGHTS

14

Standard (continued)
2—Connectors
239 DB 239 DB
500 BK 500 BK
230 BR
242 RD/BK 242 RD/BK
240 LG/BK 240 LG/BK 500 BK
235 GY
500 BK
230 BR 230 BR
B
A E 235 GY 235 YL
B

D C A
F E D C B A F E D C B A

242 RD/BK 240 LG/BK 890 VT

C205
LT HEADLAMP DIST C204 C205
12034342 LEFT HEADLAMP FEED LEFT HEADLAMP DIST C206
12010975 12015799 WASHER PUMP
UNITS W/O DAYTIME RUNNING LIGHTS 480115-1
UNITS W/ DAYTIME RUNNING LIGHTS UNITS W/ DAYTIME RUNNING LIGHTS

500 BK

830 RD 820 DG 280 LB/RD

8 7
242 RD/BK 240 LG/BK 224 YL/WT
510 BK/WT 710 DG
A B 150 RD 4
1
220 YL 222 YL/BK

D C A A A B
Aeromaster on Workhorse Chassis—Body Wiring Manual

3 6
840 GY 120 OR
ISB4 C209
C207 C208 C210
7 WIPER MOTOR (STD) A/C JUMPER C301
WIPER MOTOR (STD) 12015791 DRL (DAYTIME RUNNING) AUXILIARY SW (BATTERY)
12015798 12015791 12015792 999-16716.001

500 BK 500 BK
500 BK

530 BK 700 DB/WT

280 LB/RD 280 LB/RD 280 LB/RD 500 BK
8 7 8 7 8 7
256 DG/WT 258 LB/WT 253 DB/WT 4 280 LB/RD 1 710 DG
150 RD 254 YL D C 256 RD
110 PK/BK 1 4 110 PK/BK 1 4 3 710 DG 2 280 LB/RD
1 4
254 DG 257 LB 255 DB 2 700 DB/WT 3 530 BK
A B
1 4
6 3 6 3 6
3

C302 C303 C304 C330 C331 C340

AUXILIARY SW (IGNITION) AUXILIARY SW (BATTERY) AUXILIARY SW (IGNITION) HVAC CONN. HVAC CONN. (SCS) AUX. HTR (SCS)
999-16716.001 999-16716.001 999-16716.001 770019-1 770209-1 12015024

Connectors - Diagram 58231008a Sheet 3

Aeromaster on Workhorse Chassis—Body Wiring Manual

Standard (continued)
2—Connectors
220 YL
220 YL
220 YL 224 YL/WT 222 YL/BK 220 YL
224 YL/WT 222 YL/BK
222 YL/BK 224 YL/WT 200 DB
200 DB 231 BR/WT
3 2 1
231 BR/WT
231 BR/WT 3 2 1 350 BK/PK 231 BR/WT
200 DB 200 DB
1 2 3 350 BK/PK 6 5 4 1 2 3
254 DG 6 5 4
4 5 6 520 BK 9 8 7 4 5 6
520 BK 9 8 7
520 BK 254 DG 12 11 10 256 DG/WT 520 BK
7 8 9 7 8 9
254 DG 12 11 10 256 DG/WT
350 BK/PK 258 LB/WT
10 11 12 256 DG/WT 15 14 13 150 RD 10 11 12
258 LB/WT
15 14 13 150 RD
150 RD 234 RD
13 14 15 258 LB/WT 180 PK/BK 13 14 15
180 PK/BK 234 RD
234 RD 180 PK 500 BK 257 LB
500 BK 257 LB
500 BK 257 LB

C410 C411 C412 C413

"A" PILLAR (DASH) "A" PILLAR (PILLAR) "A" PILLAR (PILLAR) "A" PILLAR (ROOF)
770029-1 770022-1 770022-1 770029-1

234 RD
234 RD 232 DG
232 DG
231 BR/WT 231 BR/WT 236 LG 238 YL
238 YL 236 LG
1 4 4 1 230 BR
230 BR
2 5 5 2

3 6 6 3
ISB4 ISB4

9 9
500 BK
C414 C415 500 BK
"A" PILLAR (ROOF) "A" PILLAR (ROOF)
MOLDED CONN. MOLED CONN. C418
INTERIOR ROUTED C419
REAR LIGHTING INTERIOR ROUTED
770020-1 REAR LIGHTING
770027-1

520 BK
890 VT
830 RD
120 OR
231 BR/WT
820 DG
840 GY
180 RD 200 DB
170 RD 110 PK/BK 700 DB/WT 150 RD
280 LB/RD
A
A A A ISB4
A A A A B C D E F G
ISB4 ISB4 ISB4 ISB4

C500
6 6 C504 C506
6 C507
3 C510
4 C511
C501 C503 WIPER SWITCH CLEARANCE LIGHT FEED
FUSEBLOCK (LPS-GM) FUSEBLOCK (ACCY) FUSEBLOCK (PWR) FUSEBLOCK (AUX) FUSEBLOCK (HTR) FUSEBLOCK(BATT)
12004740 12004885 12004886 12010429 12015952
12004884 12004888 12004883

STANDARD APPLICATION
SEE ALSO 16513321b FOR THE 4BT CUMMINS
15

Connectors - Diagram 58231008a Sheet 4

16

Standard (continued)
2—Connectors
150 BK
(GROUND)

20 LB 9 BR 230 BR 230 BR 230 BR

230 BR (STOP ONLY) (TAIL)
234 RD E D
E D
F A C
F A C A A A
G B 19 DG
(RT TURN/STOP)
G B 232 DG

236 LG 24 LG
(BACKUP) 18 YL
238 YL (LT TURN/STOP)

C620 C621 C622

C610 C611 LICENSE PLATE LAMP LICENSE PLATE LAMP LICENSE PLATE LAMP
REAR LAMP DIST GM REAR LAMP FEED 12010996 12010996 12010996
12110751 12110753

500 BK
Aeromaster on Workhorse Chassis—Body Wiring Manual

500 BK
500 BK
230 BR 500 BK
232 GY 238 GY
236 LG 236 LG 236 LG
236 LG 238 YL
232 DG B
B
B
A B E A
A E
E A

A E C D
C D
D C
D C

230 BR 230 BR 234 RD

234 RD 234 RD
234 RD 230 BR
230 BR
C623 C631 C632 C633 C634
LICENCE PLATE LAMP RT REAR LAMP FEED RT REAR LAMP DIST LT REAR LAMP FEED LT REAR LAMP DIST
12010996 12034342 12065158 12034342 12065158

230 BR 18 500 BK 500 BK 230 BR 500 BK 500 BK

A B B A B B
C C C C

232 GY/234 RD 236 LG 238 GY/ 234 RD 236 LG

C635 C636 C637 C638

RT STOP/TURN/TAIL RT BACK-UP LAMP LT STOP/TURN/TAIL LT BACK-UP LAMP Connectors - Diagram 58231008a Sheet 5
MOLDED CONN. MOLDED CONN. MOLDED CONN. MOLDED CONN.
Aeromaster on Workhorse Chassis—Body Wiring Manual

Standard (continued)
2—Connectors
500 BK 500 BK 240 LG/BK 500 BK

234 RD 350 BK/PK

B B
B A
A A A A
ISB4 ISB4
C

232 GY 238 GY
C645
8 5
C641 STOP LAMP FEED C661
RT REAR TURN LAMP 12077412 DOOR AJAR 242 RD/BK
C642
MOLDED CONN. LT REAR TURN LAMP 12077412 C710
MOLDED CONN. RT RECT. INCAD. HDLP
12077384

500 BK 239 DB
240 LG/BK
240 LG/BK
240 LG/BK 240 LG/BK 240 LG/BK 500 BK
230 BR 230 BR 500 BK
242 RD/BK
242 RD/BK
500 BK 500 BK 239 DB
242 RD/BK
C B A B
B A B A
C C

ABC C C ABC ABC

233 GY
235 GY
242 RD/BK 242 RD/BK

C710 C711 C711 C711 C711 C712 C713

RT HALOGEN HDLP LT RECT. INCAD. HDLP LT RECT. INCAD. HDLP LT HALOGEN HDLP LT HALOGEN HDLP RT FRONT TURN LAMP LT FRONT TURN LAMP
12048369 12077384 W/DRL 12048369 12048369 MOLDED CONN. MOLDED CONN.
12077384

231 BR/WT

235 GY 230 BR
233 GY 230 BR
231 BR/WT
87

86 87a 85
B B A
A
30
500 BK

170 RD

C714 C715 C720

RT FRONT SDMRKR LAMP LT FRONT SDMRKR LAMP CLEARANCE LIGHT RELAY
17

MOLDED CONN. Connectors - Diagram 58231008a Sheet 6

MOLDED CONN. 3-334-485-007
18

3—Harness Layout (Connector Locations)

DOOR STOP
AJAR LMP
C645 C661
TO
SCS WIPER
CLR C510
WIRING CIG LTS
LTR FUSE
C331 C720 BLOCK
C112
C330 C500-C507
C304
C303 DASH PWR CLRC

SWITCHES FEED C110 LT

C116 C302 CLRC

C113 QTR CLR LT CLRC
PWR PST C511 LTS LT
C111 C301 CLRC
FEED LT
CLRC
LT
POWER FEED HARNESS
CLRC
LT
GROUNDS
ROOF TO REAR STRUCTURE
C641 CONNECTION(NO CONN. #'S)
MAIN HARNESS
C100 CARGO C635
COWL LIGHT

CLRC
LT
C636

VIEW-AA C642

(UNDER DASH)
CARGO C637
LIGHT C632
C621

C631
C638
C620

CLRC DOME
LT LIGHT BACKUP
ALARM

C634
Aeromaster on Workhorse Chassis—Body Wiring Manual

C633
C611
C610

CLRC
LT
CLRC
LT
CLRC
LT

CLRC
LT C415
C413

C202 C414
C412 C419

C203
VIEW-AA C418
C411
C207

C208
C206

C209
C710
C101
C714 C210

C204
C712 C200
C205

C711

C713
C715

Harness Layout - Diagram 58231008a Sheet 7

Aeromaster on Workhorse Chassis—Body Wiring Manual

4—Power Distribution
POWER DISTRIBUTION (STANDARD)

130 RD 16 C112 C113 130 RD 16

CIGARETTE LIGHTER
11 11

150 RD 14 150 RD 14 C112 C113 150 RD 14

AUXILIARY SWITCHES
2 2
180 PK 16 C110 C111
9 9
280 LB/RD 18 C112 C113 150 RD 16
STEREO
4 4
700 DB/WT 12 C112 C113
8 8
170 RD 12 180 PK 16
STEREO

C 110 PK/BK 14 280 LB/RD 18

BATT GRY B AUXILIARY SWITCHES
WHT BLU BRN GRN RED
A
GRY U
GRN RED
X 280 LB/RD 18
WHT BLU BRN
HVAC PANEL LAMPS

WHT WHT BRN GRN RED

ACC IGN HTR PWR 700 DB/WT 12 C100

NOT USED
D
25A 30A
HTR PWR
700 DB/WT 12
HVAC SYSTEM
15A 10A 15A 20A
HORN/DM ACC-RADIO TURN-BU ECM-BAT

20A 20A 15A 15A

TAIL LPS GAUGES 1-3 ENG-BAT
170 RD 12
YL DRL-DOMESTIC

15 20A 30A 25
STP/HZD ECM-1 AUX. WIPER

C112 C113 170 RD 14

20A 5A CLEARANCE LIGHT RELAY
ENG-1 INST-LPS
3 3

TURN
10A FLASHER 110 PK/BK 14
TRANS FUSE/PLR
AUXILIARY SWITCHES

FUSE BLOCK C112 C113 110 PK/BK 16 DRL-DOMESTIC

1 1 OR ISOLATOR EXCITER CIRCUIT

TO CHASSIS YL YL 120 OR 16
C510
WIPER WIPER SYSTEM
SWITCH D

TO CHASSIS
BR C511 231 BR/WT 18
HEADLAMP CLEARANCE LIGHT RELAY
SWITCH A
19

Power Dist - Diagram 58231008a Sheet 8

20

5—Grounding System
GROUNDING SYSTEM

500 BR 16
INTERMITTENT WIPER MODULE

530 BK 12
HVAC SYSTEM

500 BK 16 COWL 500 BK 18

DRL-DOMESTICS PANEL LAMPS

500 BK 16 500 BK 14 C410 C411 C412 ROOF CENTRAL

FORWARD LAMPS
14 14 14 GROUND

500 BK 18 500 BK 14 500 BK 12 500 BK 18

WASHER PUMP AUXILIARY SWITCHES
Aeromaster on Workhorse Chassis—Body Wiring Manual

500 BK 14 500 BK 16
AUXILIARY HEATER CIGARETTE LIGHTER
(SCS ONLY)

500 BK 18
CLEARANCE LIGHT RELAY

C111 C110 510 BK/WT 16

8 WIPER SYSTEM
8

Grounding Sys - Diagram 58231008a Sheet 9

Aeromaster on Workhorse Chassis—Body Wiring Manual

6—Switches
SWITCHES

C301 222 YL/BK 18 C410 C411 222 YL/BK 18 C412

6 1 1 1
ON/OFF C301 224 YL/WT 14 C410 C411 224 YL/WT 14 C412
1 3 3 3
8 7 C301 150 RD 14
2
AUXILiARY
SWITCH 1 C301 220 YL 14 C410 C411 220 YL 14 C412
(BATTERY 2 3 2 2 2
POWER) C301 500 BK 18
3 7
C301 280 LB/RD 18
8

ON/ON C302 256 DG/WT 14 C410 C411 256 DG/WT 14 C412 WIRE COLOR TO LOAD FUNCTION MAY VARY, BASED
1 8 8 8 ON OPTIONS CHOSEN AND NUMBER OF SWITCHED
OPTIONS CHOSEN.
8 7 C302 110 PK/BK 14
2
AUXILiARY 1
SWITCH 2 C302 254 DG 14 C410 C411 254 DG 14 C412 SPECIAL REQUESTED OPTIONS MAY BE WIRED DIFFERENTLY
(IGNITION 3 9 9 9 THAN SHOWN ON THIS OR OTHER SHEETS.
2
POWER)
C302 500 BK 18
3 6 7 TYPICAL SWITCH USAGES:
C302 280 LB/RD 18 • ON/OFF — LIGHTING, HTD MIRRORS, POWER VENTS
8 • ON/ON — 3-WAY CARGO LIGHT SWITCHING ONLY
• ON/OFF/ON — AUX. HEATERS, DASH FANS, (2 SPEED LOADS)
C100
K
ON/OFF/ON C303 258 LB/WT 14 C410 C411 258 LB/WT 14 C412
1 12 12 12
8 7 C303 150 RD 14
AUXILIARY 2
1
SWITCH 3 C303 257 LB 14 C410 C411 257 LB 14 C412
(BATTERY 3 11 11 11
POWER) 2
C303 500 BK 18 C100
3 6 7 H
C303 280 LB/RD 18
8

ON/OFF C304 253 DB/WT 14 C100

1 U
8 7 C304 110 PK/BK 14
AUXILIARY 2
SWITCH 4 C304 255 DB 14 C100
(IGNITION 3 V
POWER) 2
C304 500 BK 18
3 7
C304 280 LB/RD 18 500 BK 18
PANEL LAMPS GROUND
8

SWITCHES SHOWN ARE FOR VISUAL FUNCTIONAL

REASONS ONLY. THEY ARE NOT NECESSARILY
MATCHED TO THE CONNECTOR NUMBER
SHOWN.
280 LB/RD 18

POWER 150 RD 14
DISTRIBUTION
110 PK/BK 14
21

Switches - Diagram 58231008a Sheet 10

22

Standard
7—Cargo Lamps
CARGO LAMPS STANDARD WIRING

ON/OFF

7 8
REAR
CARGO LAMP
SWITCH 2

3
Aeromaster on Workhorse Chassis—Body Wiring Manual

CARGO

220 YL/BK 16
LIGHT

220 YL 16
JUMPER WIRE

C301 222 YL/BK 18 C410

6 1
C301 224 YL/WT 14 C410
1 3
C301 150 RD 14 220 YL 16
2
C301 220 YL 14 C410 C411 220 YL 14 C412 C413 220 YL/BK 16
3 2 2 2 2

POWER 150 RD 18
DISTRIBUTION

Cargo Lamps Std - Diagram 58231008a Sheet 30

Aeromaster on Workhorse Chassis—Body Wiring Manual

Switch on Dash
7—Cargo Lamps
CARGO LAMPS SWITCHED ON DASH

ON/OFF C301 222 YL/BK 18 C410

6 1
C301 224 YL/WT 14 C410
7 8 1 3
C301 150 RD 14 CARGO
CARGO LAMP 2
SWITCHED AT LIGHT
2 220 YL 14 C410 C411 220 YL 14 C412 C413 220 YL 16
DASH C301
3 3 2 2 2 2
C301 280 LB/RD 18
8
C301 500 BK 18
7

500 BK 18
GROUND

280 LB/RD 18
POWER DISTRIBUTION

150 RD 14
POWER DISTRIBUTION Cargo Lamps Switched at Dash - Diagram 58231008a Sheet 31
23
24

Three-Way Switch
7—Cargo Lamps
CARGO LAMPS 3-WAY SWITCH

ON/ON

7 8
1

CARGO 2
LIGHT
3
6
Aeromaster on Workhorse Chassis—Body Wiring Manual

REAR CARGO
LAMP SWITCH

C301 222 YL/BK 18 C410 C411 222 YL/BK 18 C412 C413 222 YL 16
ON/ON
6 1 1 1 1
C301 224 YL/WT 14 C410 C411 224 YL/WT 14 C412 C413 224 YL/BK 16
7 8 1 3 3 3 3
1 C301 150 RD 14
2
2 220 YL 14 C410 C411 220 YL 14 C412 C413 220 YL/BK 16
C301
3 2 2 2 2
6 3
C301 280 LB/RD 18
8
C301 500 BK 18
7
CARGO LAMP
SWITCH ON
DASH

GROUND 500 BK 18

280 LB/RD 18
POWER DISTRIBUTION

150 RD 14
POWER DISTRIBUTION
Cargo Lamps 3-Way Switch - Diagram 58231008a Sheet 32
Aeromaster on Workhorse Chassis—Body Wiring Manual

Standard and Cummins ISB4 Intermittent

8—Wiper System
STANDARD WIPERS

WIPER
MOTOR
C510 120 OR 16 C110 C111 120 OR 16 C100 C101 120 OR 16
D 4 4 A A
C207 DG L
B

M
94 PK C510 890 VT 18 C110 C111 890 VT 18 C100 C101 890 VT 18 C207 RD H
B 2 2 B B A

C207 BK B
C

C207 YL P
91 GY C510 820 DG 16 C110 C111 820 DG 16 C100 C101 820 DG 16 G
D
E 5 5 F F

92 VT C510 830 RD 16 C110 C111 830 RD 16 C100 C101 830 RD 16 C208 BR

C 3 3 E E A

96 OR C510 840 GY 16 C110 C111 840 GY 16 C100 C101 840 GY 16

F 6 6 G G

WIPER CONNECTOR 890 VT 18 C206

A
143 YL

C110
8
C111
8
510 BK/WT 16 C100
J
C101
J
510 BK/WT 16
M
WIPER POWER
510 BK/WT 16

500 BK 18 C206
GROUND B

WASHER
PUMP
25

GROUND Wiper Sys - Diagram 58231008a Sheet 11

26

Intermittent Option (Non-Cummins ISB4)

8—Wiper System
500 BK 16
GROUND INTERMITTENT WIPERS

C510 120 OR 16 C110 C111 120 OR 16 C100 C101 120 OR 16

D 4 4 A A
C207 DG L
B

M
C510 890 VT 18 C110 C111 890 VT 18 C100 C101 890 VT 18 C207 RD H
B 2 2 B B A

C207 BK B
ROSTRA C
INTERMITTENT
WIPER
MODULE C207 YL P
(16100186) C510 820 DG 16 C110 C111 820 DG 16 C100 C101 820 DG 16 D G
E 5 5 F F
WIPER
MOTOR

C510 830 RD 16 C110 C111 830 RD 16 C100 C101 830 RD 16 C208 BR

C 3 3 E E A

C510 840 GY 16 C110 C111 840 GY 16 C100 C101 840 GY 16

F 6 6 G G
Aeromaster on Workhorse Chassis—Body Wiring Manual

890 VT 18 C206
A

M
ROSTRA C110 C111 510 BK/WT 16 C100 C101 510 BK/WT 16
CONTROL
LEVER 8 8 J J

500 BK 18 C206
GROUND
B

WASHER
PUMP

WIPER POWER THE CHASSIS-SUPPLIED TURN LEVER STALK IS REMOVED FROM THE
COLUMN AND REPLACED BY THE ROSTRA CONTROL LEVER.
510 BK/WT 16

GROUND Wiper Sys Itm - Diagram 58231008a Sheet 12

Aeromaster on Workhorse Chassis—Body Wiring Manual

Cable Controls
9—Heater Only System
HEATER ONLY SYSTEM
BLOWER
MOTOR
RELAY
ILLUMINATION

85 86

87
30
87a

OR/WT 12
BK 16

BK 16
LB 16

LB 16

BK 16
POWER 700 DB/WT 12 C330 C331 DB/WT 12 DB/WT 12
DISTRIBUTION 1 1

OR 16
DB 16
POWER 280 LB/RD 18 C330 C331 LB 16
DISTRIBUTION 3 3
530 BK 12 C330 C331 BK 12 BK 12
GROUND
4 4

OR 16
DB/WT 14

YL 16 DB 16

BN 16

OR/WT 12

BK 12
C B L M H

BLOWER
M
MOTOR
RESISTOR BLOWER
BLOWER MOTOR
SWITCH
27

Heat Only Sys - Diagram 58231008a Sheet 13

28

Electronic Controls
9—Heater Only System
TEMPERATURE
PANEL LAMPS CONTROL

CONTROLLER

20 1

GY

VT
DB
HEAT ONLY ELECTRONIC CONTROLS

DG
LG
YL/WT
DG/WT

YL/BK
BR/BK

DB/WT
DG/BK

LB
DB/BK

BK
RD

OR

YL
WT

PK

RD/WT

RD/BK
BK
REC
M BK

DB/WT

C333

C333
1
6
DEFROST
M

C334
C334
1
6
C334 C333 530 BK C331 C330 530 BK
(GROUNDING)
MODE SWITCH 4 4 4 4
1 OFF C334 C333 700 DB/WT C331 C330 700 DB/WT (POWER
2 PANEL DISTRIBUTION)
1 1 1 1
3 FLOOR/PANEL
4 FLOOR
5 FLOOR/DEFROST

700 DB/WT

731 DB
6 DEFROST
VENT
M 7 A/C
8 A/C MAX
LB
C334 C333 280 LB/RD C331 C330 280 LB/RD (POWER
3 3 3 3 DISTRIBUTION)
Aeromaster on Workhorse Chassis—Body Wiring Manual

DB

C100

C100
FLOOR

S
T
B

FAN SWITCH

C101
C101
1 LOW

S
T
2 MED LOW
3 MED HIGH
4 HIGH
M
L H

85 86

87 DB YL

700 DB/WT
30

731 DB
87a OR/RD
500 BK
(SHEET 9)

DB/WT
SYSTEM POWER
RELAY
YL/RD

C332

C332

C332
8
7

5
BR

85 86
2 1 4
M
87
OR 30 3

M
87a WATER VALVE
BLOWER
MOTOR
BLOWER MOTOR RESISTOR
BLOWER HI
RELAY

BK BK Heat Elect Conrols - Diagram 58231212a Sheet 17

 Cable Controls
9—HVAC System
Aeromaster on Workhorse Chassis—Body Wiring Manual

HI/LO PRESSURE
SWITCH

HVAC SYSTEM

C209 DG 18 GY 18
TO COMPRESSOR
A

BLOWER
C101

MOTOR
C

THERMO A/C
SWITCH SWITCH RELAY
ILLUMINATION

85 86
C100
C

87
30
87a
710 DG 18

OR/WT 12
BK 16

BK 16

DG 16

DG 16

DG 16

DG 16
LB 16

LB 16

BK 16

BK 16
700 DB/WT 12 C330 C331 DB/WT 12 DB/WT 12
POWER
1 1

OR 16
DIST

DB 16
C330 C331 DG 18
2 2
POWER 280 LB/RD 16 C330 C331 LB 16
DIST 3 3
530 BK 12 C330 C331 BK 12 BK 12
GROUND
4 4
DG 16

OR 16
DB/WT 14

YL 16 DB 16

BN 16

OR/WT 12

BK 12
C B L M H

BLOWER
M
MOTOR
RESISTOR BLOWER
BLOWER MOTOR
SWITCH
29

HVAC Sys - Diagram 58231008a Sheet 14

30

Electronic Controls
9—HVAC System
HVAC ELECTRONIC CONTROLS

PANEL TEMPERATURE
LAMPS CONTROL

CONTROLLER COMPRESSOR CLUTCH

20 1

SWITCH A
GY OPENS @ 460 PSI

VT
DB
CLOSES @ 22 PSI

DG
LG
NORM CLOSED
YL/WT
DG/WT

YL/BK
BR/BK

DB/WT
DG/BK

LB
DB/BK

BK
RD

OR

YL
WT

PK

RD/WT

RD/BK
BK
REC
M BK

DB/WT

C333

C333
1
6
DEFROST
M

C334
C334
1
6
C331 C330 C331 C330
(GROUND)
MODE SWITCH 4 4 4 4 530 BK
1 OFF C331 C330 C331 C330 (POWER
2 PANEL 1 1 DISTRIBUTION)
1 1 700 DB/WT
3 FLOOR/PANEL
4 FLOOR
5 FLOOR/DEFROST

700 DB/WT

731 DB
6 DEFROST
VENT
M 7 A/C
8 A/C MAX
LB
C331 C330 C331 C330 (POWER
Aeromaster on Workhorse Chassis—Body Wiring Manual

3 3 3 3 280 LB/RD DISTRIBUTION)

DB
C331 C330 C331 C330 (POWER
5 5 5 5 715 OR/WT DISTRIBUTION)

C100

C100
FLOOR

S
T
B

A/C CLUTCH

C101
C101
S
T
DB
85 86

M 87
L H 30
FAN SWITCH
1 LOW 87a
85 86 2 MED LOW
3 MED HIGH
87 DB YL 4 HIGH

700 DB/WT
30

731 DB
87a OR/RD
500 BK 18
(GROUND)
DB/WT
SYSTEM POWER
RELAY
YL/RD

C332

C332

C332
8
7

5
BR
DE-ICING SWITCH
OPEN 29°F
CLOSED 35°F

85 86
2 1 4
M
87
OR 30 3

M
87a WATER VALVE
BLOWER
MOTOR
BLOWER MOTOR RESISTOR
BLOWER HI
RELAY

BK BK
HVAC Elect Controls - Diagram 58231212a Sheet 18
Aeromaster on Workhorse Chassis—Body Wiring Manual

10—Chassis Supplied A/C Prep

CHASSIS SUPPIED A/C PREP PACKAGE
A/C CMPR (GM FORMAT)
REFRIG PRESS
SWITCH

C118 C118
BLK .08 DK GRN 0.8
TO VCM J3-30 (L31/L35)
250 603 (L31/L35)
A B BODY BUILDER
CONNECTOR
(SHEET 14)
(L31/L35)
A/C CMPR
REFRIG PRESS A/C CMPR HIGH PRESS
SWITCH CUTOFF SW

C118 C118 C115 C115

LT BLU 0.8 DK GRN/WHT 0.8 DK GRN/WHT 0.8 TO VCM J3-25 (L31/L35)
203 B 762 J1-2 (E.D. L57/NB6)
A B A 762
C115

B
1.1 K OHM (L31/L35)
GRA 0.8 BODY BUILDER .75 W BLK 0.8
CONNECTOR
922 899 899 450
(L57/NB6)

DK GRN/WHT 0.8
762 (L57)
A/C CMPR A/C CMPR
RELAY CLU COIL

C119 C119 C166

ORN 0.8 DK GRN 0.8 DK GRN 0.8
15A "ENG-BAT" FUSE
540 59 59
30 87 A
899

C119

85 899
C119 C166
BLK 0.8 BLK .08 BLK .08
C119 250 (L57) 250 250
PINK 0.8 86 B
20A "GAUGE" FUSE
39 (L31/L35)
C119
85 DK GRN/WHT 0.8 TO VCM J3-1(L31/L35)
459 J3-5(E.D. L57/NB6)
86

DENOTES MECHANICAL DIESEL ONLY

31

E.D. DENOTES ELECTRONIC DIESEL Chasis Prep AC - Diagram 58231008a Sheet 15

32

With Cummins ISB4 Diesel Engines

11—Front Light Wiring
one used in all Canadian vehicles.)
6. (This is schematic is also the same
identify the engine of a vehicle, see page
engine, see the following pages. To
For domestic vehicles without the ISB-4
with the Cummins ISB4 diesel engine.
NOTE: This schematic is for all vehicles
230 BR 18 C715
FORWARD LAMP WIRING (W/DRL CANADA) A LEFT
235 GY 18 C715 SIDEMARKER
B

C204 C205 230 BR 18 230 BR 18 C713

B B A
C204 C205 500 BK 16 500 BK 18 C713 LEFT
E E B TURN SIGNAL
C204 C205 235 GY 18 235 GY 18 C713
A A C
C204 C205 240 LG/BK 18
C C
C204 C205 242 RD/BK 16 240 LG/BK 18 C711
D D B
C204 C205 239 DB 16 239 DB 16 C711 LEFT
F F A HEADLAMP
242 RD/BK 16 C711
C
C200 235 YL 18
A
C200 242 RD/BK 16
C
C200 240 LG/BK 18
HEADLAMP
FEED CONNECTION D
Aeromaster on Workhorse Chassis—Body Wiring Manual

C200 233 DG 18
E
C200 230 BR 18
B
C200 239 DB 16 242 RD/BK 16 C710
F C
500 BK 16 C710 RIGHT
A HEADLAMP
C202 C203 242 RD/BK 16 240 LG/BK 16 C710
D D B
C202 C203 240 LG/BK 18
C C
C202 C203 233 GY 18 233 GY 18 C712
A A C
C202 C203 500 BK 16 500 BK 18 C712 RIGHT
E E B TURN SIGNAL
C202 C203 230 BR 18 230 BR 18 C712
B B A

233 GY 18 C714
B
RIGHT
230 BR 18 C714 SIDEMARKER
A
500 BK 16
GROUNDING

Forward Lamp Wiring (Canadian DRL) - Diagram 58231008a Sheet 17

Aeromaster on Workhorse Chassis—Body Wiring Manual

Without Daytime Running Lights

11—Front Light Wiring
the engine of a vehicle, see page 6.
ISB-4 engine, see page 32. To identify
diesel engine. For vehicles with the
vehicles without the Cummins ISB4
NOTE: This schematic is for domestic

230 BR 18 C715
FORWARD LAMP WIRING (W/O DRL) A LEFT
235 GY 18 C715 SIDEMARKER
B

C204 C205 230 BR 18 230 BR 18 C713

B B A
C204 C205 500 BK 16 500 BK 18 C713 LEFT
E E B TURN SIGNAL
C204 C205 235 GY 18 235 GY 18 C713
A A C
C204 C205 240 LG/BK 18
C C
C204 C205 242 RD/BK 16 240 LG/BK 18 C711
D D B
500 BK 16 C711 LEFT
A HEADLAMP
242 RD/BK 16 C711
C
C200 235 YL 18

C200 242 RD/BK 16

HEADLAMP C200 240 LG/BK 18

FEED CONNECTION
C200 233 DG 18

C200 230 BR 18

242 RD/BK 16 C710

C
500 BK 16 C710 RIGHT
A HEADLAMP
C202 C203 242 RD/BK 16 240 LG/BK 16 C710
D D B
C202 C203 240 LG/BK 18
C C
C202 C203 233 GY 18 233 GY 18 C712
A A C
C202 C203 500 BK 16 500 BK 18 C712 RIGHT
E E B TURN SIGNAL
C202 C203 230 BR 18 230 BR 18 C712
B B A

233 GY 18 C714
B
RIGHT
230 BR 18 C714 SIDEMARKER
A
500 BK 16
GROUNDING
33

Forward Lamp Wiring W/O DRL - Diagram 58231008a Sheet 16

34

Daytime Running Lights (Domestic)

11—Forward Light Wiring
page 6.
of a vehicle, see
identify the engine
page 32. To
ISB-4 engine, see
vehicles with the
diesel engine. For
Cummins ISB4
without the
domestic vehicles
schematic is for
NOTE: This
IGN PWR C100 C101 DG
S S
DRL
FORWARD LAMP WIRING (W/DRL-DOMESTIC)
BATT PWR C100 C101 RD MODULE
D D (16511938)
GROUND BK 230 BR 18 C715
A LEFT
235 GY 18 C715 SIDEMARKER
B

C204 C205 230 BR 18 230 BR 18 C713

WT
OR

B B A
C204 C205 500 BK 16 500 BK 18 C713 LEFT
E E B TURN SIGNAL
C204 C205 235 GY 18 235 GY 18 C713
A A C
C204 C205 240 LG/BK 18
C C
C210

C210

C204 C205 242 RD/BK 16 240 LG/BK 18 C711

A

D D B
500 BK 16 C711 LEFT
A HEADLAMP
242 RD/BK 16 C711
C
C200 235 YL 18

C200 242 RD/BK 16

Aeromaster on Workhorse Chassis—Body Wiring Manual

HEADLAMP C200 240 LG/BK 18

FEED CONNECTION

C200 233 DG 18

C200 230 BR 18

242 RD/BK 16 C710

C
500 BK 16 C710 RIGHT
A HEADLAMP
C202 C203 242 RD/BK 16 240 LG/BK 16 C710
D D B
C202 C203 240 LG/BK 18
C C
C202 C203 233 GY 18 233 GY 18 C712
A A C
C202 C203 500 BK 16 500 BK 18 C712 RIGHT
E E B TURN SIGNAL
C202 C203 230 BR 18 230 BR 18 C712
B B A

233 GY 18 C714
B
RIGHT
230 BR 18 C714 SIDEMARKER
A
500 BK 16
GROUNDING

Forward Light Wiring (DRL Domestic) - Diagram 58231008a Sheet 18

Aeromaster on Workhorse Chassis—Body Wiring Manual

Daytime Running Lights (Canadian)

11—Forward Light Wiring
diesel engine).
without the Cummins ISB4
all Canadian vehicles (with or
NOTE: This schematic is for

230 BR 18 C715
FORWARD LAMP WIRING (W/DRL CANADA) A LEFT
235 GY 18 C715 SIDEMARKER
B

C204 C205 230 BR 18 230 BR 18 C713

B B A
C204 C205 500 BK 16 500 BK 18 C713 LEFT
E E B TURN SIGNAL
C204 C205 235 GY 18 235 GY 18 C713
A A C
C204 C205 240 LG/BK 18
C C
C204 C205 242 RD/BK 16 240 LG/BK 18 C711
D D B
C204 C205 239 DB 16 239 DB 16 C711 LEFT
F F A HEADLAMP
242 RD/BK 16 C711
C
C200 235 YL 18
A
C200 242 RD/BK 16
C
C200 240 LG/BK 18
HEADLAMP
FEED CONNECTION D
C200 233 DG 18
E
C200 230 BR 18
B
C200 239 DB 16 242 RD/BK 16 C710
F C
500 BK 16 C710 RIGHT
A HEADLAMP
C202 C203 242 RD/BK 16 240 LG/BK 16 C710
D D B
C202 C203 240 LG/BK 18
C C
C202 C203 233 GY 18 233 GY 18 C712
A A C
C202 C203 500 BK 16 500 BK 18 C712 RIGHT
E E B TURN SIGNAL
C202 C203 230 BR 18 230 BR 18 C712
B B A

233 GY 18 C714
B
RIGHT
230 BR 18 C714 SIDEMARKER
A
500 BK 16
GROUNDING
35

Forward Lamp Wiring (Canadian DRL) - Diagram 58231008a Sheet 17

36

Standard
12—Rear Light Wiring
REAR LAMP WIRING - STANDARD
230 BR 18 C622
LICENSE PLATE WIRING CONNECTORS 620 & 621 A LICENSE
ARE UTILIZED WHEN REAR LIGHTING IS LOCATED PLATE
OUTSIDE THE KICKPLATE AREA(I.E. KIDNEYS LAMP
OR SIDEMETAL).

238 YL 18 C633 C634 238 GY 18 238 GY 18 C637

E E C
500 BK 18 C633 C634 500 BK 18 500 BK 18 C637 LEFT
STOP/TURN/TAIL
B B B LAMP
BACK-UP 230 BR 18 C633 C634 230 BR 18 230 BR 18 C637
ALARM C C A
(OPTION) 236 LG 18 C633 C634 236 LG 18
A A
234 RD 18 C633 500 BK 18 C638
D B LEFT
BACK-UP
236 LG 18
500 BK 18
230 BR 18

C638 LAMP
C

C610 238 YL 18
B
C610 236 LG 16
G
C610 230 BR 16 230 BR 18 C621
REAR LAMP A A LICENSE PLATE
FEED CONNECTION 500 BK 18 LAMP(OPTION)

C610 234 RD 16
F
C610 232 DG 18
C 230 BR 18 C620
Aeromaster on Workhorse Chassis—Body Wiring Manual

A LICENSE PLATE
LAMP(OPTION)

236 LG 18 C636
C RIGHT
BACK-UP
234 RD 18 C631 500 BK 18 C636 LAMP
D B
236 LG 18 C631 C632 236 LG 18
A A
230 BR 18 C631 C632 230 BR 18 230 BR 18 C635
C C A
500 BK 16 500 BK 18 C631 C632 500 BK 18 500 BK 18 C635 RIGHT
STOP/TURN/TAIL
B B B LAMP
232 DG 18 C631 C632 232 GY 18 232 GY 18 C635
E E C

GROUND
TO FRAME
RAIL
LICENSE
PLATE
C623 LAMP
230 BR 18 A

Rear Lamp Wiring Std - Diagram 58231008a Sheet 19

Aeromaster on Workhorse Chassis—Body Wiring Manual

Routed through Interior

12—Rear Light Wiring
REAR LAMP WIRING (ROUTED THROUGH INTERIOR)

500 BK 18
230 BR 16 HIGH MOUNT
LICENSE PLATE

GROUND 238 YL 18 238 YL 18 C637

TO BODY C
500 BK 18 500 BK 18 C637 LEFT
STOP/TURN/TAIL
B LAMP
230 BR 18 230 BR 18 C637
A
238 YL 16 C418 C419 238 YL 18 238 YL 18 236 LG 18
2 2
236 LG 16 500 BK 18 C638
C418 C419 236 LG 16 236 LG 16
B LEFT
5 5 BACK-UP
230 BR 16 236 LG 18 C638 LAMP
C418 C419 230 BR 16 230 BR 16
C
3 3
500 BK 16 C418 C419 500 BK 500 BK 16
6 6
234 RD 16 234 RD 16
C412 C413 234 RD 16 234 RD 16 CHMSL LAMP
13 13 (OPTIONAL) 236 LG 18 C636
C RIGHT
232 DG 16 232 DG 18
C418 C419 232 DG 18 BACK-UP
500 BK 18 C636 LAMP
1 1
B
236 LG 18
SEE SHMSL
230 BR 18 230 BR 18 C635
230 BR 16

A
C100 C101 236 LG 16 TRANSMISSION
500 BK 18 500 BK 18 C635 RIGHT
O O SWITCH STOP/TURN/TAIL
B LAMP
232 DG 18 232 DG 18 C635
C

C620 C621
CHASSIS COWL LICENSE PLATE LOCATED
CONNECTOR IN KICK PLATE

230 BR 16 4 5 6 3 2 1

P H

N G

M F

L E

232 DG 16
D

K B

J A

238 YL 16

9 BR CHASSIS IP
HARNESS
19 DG

18 YL
37

GROUND Rear Lamps Thru Interior - Diagram 58231008a Sheet 20

38

Split Taillights
12—Rear Light Wiring
230 BR 18 C622
REAR LAMP WIRING (SPLIT TAILLIGHTS) A LICENSE
PLATE
LAMP

238 GY 18 C633 C634 238 GY 18 234 RD 18 C637

E E C
500 BK 18 C633 C634 500 BK 18 500 BK 18 C637 LEFT
STOP/TAIL
B B B LAMP
BACK-UP 230 BR 18 C633 C634 230 BR 18 230 BR 18 C637
ALARM C C A
(OPTION) 236 LG 18 C633 C634 236 LG 18
A A 500 BK 18 C642
B LEFT
234 RD 18 C633 C634 234 RD 18 TURN
D D 238 GY 18 C642 LAMP
A

500 BK 18 C638
B LEFT
C610 238 YL 18 BACK-UP
236 LG 18 C638 LAMP
B
C
C610 236 LG 16
G
C610 230 BR 16 230 BR 18 C621
CHASSIS
REAR LAMP A A * LICENSE PLATE
FEED CONNECTION 500 BK 18 LAMP(OPTIONAL)

C610 234 RD 16
F
C610 232 DG 18 230 BR 18 C620
C A * LICENSE PLATE
LAMP(OPTIONAL)
Aeromaster on Workhorse Chassis—Body Wiring Manual

236 LG 18 C636
C RIGHT
BACK-UP
500 BK 18 C636 LAMP
B

232 GY 18 C641
234 RD 18 C631 C632 234 RD 18 A RIGHT
D D TURN
500 BK 18 C641 LAMP
236 LG 18 C631 C632 236 LG 18 B
A A
230 BR 18 C631 C632 230 BR 18 230 BR 18 C635
C C A
500 BK 16 500 BK 18 C631 C632 500 BK 18 500 BK 18 C635 RIGHT
STOP/TAIL
B B B LAMP
232 DG 18 C631 C632 232 GY 18 234 RD 18 C635
E E C

GROUND
TO FRAME LICENSE
RAIL PLATE
C623 LAMP
230 BR 18 A
IN ORDER TO SPLIT THE STOP LAMP
CIRCUIT OFF OF THE TURN SIGNAL LAMPS, THE STOP
LAMP FEED (WHITE WIRE #17) AT THE STEERING
COLUMN HAS BEEN CUT AND TAPED BACK ON THE
CHASSIS HARNESS. THIS SYSTEM ALSO SEPARATES
4-WAY FLASHERS FROM THE STOP LAMPS.
LICENSE PLATE WIRING CONNECTORS 620 & 621
ARE UTILIZED WHEN REAR LIGHTING IS LOCATED
OUTSIDE THE KICKPLATE AREA (I.E., KIDNEYS
OR SIDEMETAL). Rear Lamp Wiring (Split Lights) - Diagram 58231008a Sheet 21
Aeromaster on Workhorse Chassis—Body Wiring Manual

Split Taillights Routed through Interior

12—Rear Light Wiring
REAR LAMP WIRING ROUTED THROUGH INTERIOR -SPLIT TAILLIGHTS

500 BK 18 230 BR 16 HIGH MOUNT

LICENSE PLATE

238 YL 18 234 RD 18 C637

C
500 BK 18 500 BK 18 C637 LEFT
GROUND STOP/TAIL
TO FRAME B LAMP
RAIL 230 BR 18 230 BR 18 C637
A
236 LG 18
500 BK 18 C642
B LEFT
234 RD 18 TURN
238 YL 16 C418 C419 238 YL 18 238 YL 18 238 YL 18 C642 LAMP
2 2 A
236 LG 16
C418 C419 236 LG 16 236 LG 16 500 BK 18 C638
5 5 B LEFT
230 BR 16 BACK-UP
C418 C419 230 BR 16 230 BR 16 236 LG 18 C638 LAMP
3 3 C
500 BK 16 C418 C419 500 BK 500 BK 16
6 6 236 LG 18 C636
234 RD 16 C412 C413 234 RD 16 234 RD 16 C RIGHT
BACK-UP
13 13 500 BK 18 C636 LAMP
232 DG 16 C418 C419 232 DG 18 232 DG 18 B
1 1
232 DG 18 C641
234 RD 16

234 RD 18 A RIGHT
TURN
23

500 BK 18 C641 LAMP

0B

236 LG 18 B
R
16

230 BR 18 230 BR 18 C635

A
500 BK 18 500 BK 18 C635 RIGHT
SHMSL LAMP STOP/TAIL
SHMSL (OPTION) B LAMP
232 DG 18 234 RD 18 C635
C
C100 C101 236 LG 16
TRANSMISSION C621
SWITCH C620
O O
LICENSE PLATE LOCATED
IN KICK PLATE IN ORDER TO SPLIT THE STOP LAMP
CIRCUIT OFF OF THE TURN SIGNAL LAMPS, THE STOP
LAMP FEED (WHITE WIRE #17) AT THE STEERING
COLUMN HAS BEEN CUT AND TAPED BACK ON THE
230 BR 16 CHASSIS HARNESS. THIS SYSTEM ALSO SEPARATES
CHASSIS COWL 4-WAY FLASHERS FROM THE STOP LAMPS.
4 5 6 3 2 1

P H

CONNECTOR
N G

M F

L E

232 DG 16
D

K B

J A

238 YL 16

9 BR

19 DG CHASSIS
IP HARNESS
18 YL

GROUND Rear Lamp Wiring Interior Split Lights - Diagram 58231008a Sheet 22
39
40

13—Roof Wiring
TYPICAL ROOF WIRING
ON/OFF

7 8
REAR
CARGO
SWITCH 2
(STANDARD UNIT)
3

DOOR
AJAR
DASH
SWITCH
FAN
(OPTION)
(OPTION)

CARGO
LIGHT
M
REAR CLEARANCE/I.D. LAMPS

SHMSL
LAMP
(OPTION)
CAB
LIGHT

REAR CLEARANCE/I.D. LAMPS

CARGO
Aeromaster on Workhorse Chassis—Body Wiring Manual

LIGHT
520 BK 16
200 DB 16

C415 231 BR/WT 16

231 BR/WT 16
350 BK/PK 18
220 YL/BK 16
A

234 RD 18
220 YL 16
C413 255 OR 16
8
C413 257 RD 16
9
C413 200 DB 16
4
C413 520 BK 16
5
"A" PILLAR
HARNESS
C413 220 YL/BK 16
2
C413 350 BK 16
7
C413 234 RD 16
13
C413 231 BR/WT 16
6
Roof Wiring - Diagram 58231008a Sheet 23
Aeromaster on Workhorse Chassis—Body Wiring Manual

14—Clearance Lights
CLEARANCE LIGHTS

C412 231 BR/WT 14 C411 C410

231 BR/WT 14
ROOF WIRING
6 6 6

C414
ROOF WIRING A
87
231 BR/WT 18 CLEARANCE
500 BK 18 C113 C112 231 BR/WT 18
86 87a 85 LIGHT
5 5 SIGNAL

30

170 RD 14 POWER
DISTRIBUTION

GROUND
41

Clearance Lights - Diagram 58231008a Sheet 24

42

15—Panel Lights (HVAC Control Panel)

PANEL LAMPS

280 LB/RD 18 C303 C303

8 7

(AUX. SW #3)

280 LB/RD 18 C302 C302

8 7

500 BK 18
(AUX. SW #2)

280 LB/RD 18 C113 280 LB/RD 18 C301 C301

PANEL LAMPS C112
4 4 8 7

(AUX. SW #1)
Aeromaster on Workhorse Chassis—Body Wiring Manual

GROUND

C330 C331 C331 C330 530 BK 18

GROUND
3 3 4 4

HVAC PANEL
ILLUMINATION Panel Lamps - Diagram 58231008a Sheet 25
Aeromaster on Workhorse Chassis—Body Wiring Manual

16—Stereo System
STEREO SYSTEM WIRING

150 RD 14 C112 C113 150 RD 16 C410 C411 150 RD 16 C412 C413 YL

2 2 10 10 10 10
180 PK 16 C110 C111 180 PK 16 C410 C411 180 PK/BK 18 C412 C413 RD
9 9 15 15 15 15

BK

BK BK

WT GY

C
BATT GRY B
WHT BLU BRN GRN RED
A STEREO STD
GRY U LEFT
X RIGHT
WHT BLU BRN GRN RED SPKR SPKR

WHT WHT BRN GRN RED

ACC IGN HTR PWR C413 RD

10
25A 30A
C413 PK/BK
HTR PWR 15
BK
15A 10A 15A 20A
HORN/DM ACC-RADIO TURN-BU ECM-BAT
BK/WT BK/WT
20A 20A 15A 15A
TAIL LPS GAUGES 1-3 ENG-BAT
DB DG
15 20A 30A 25
STP/HZD ECM-1 AUX. WIPER

20A 5A
ENG-1 INST-LPS
STEREO OPT
10A TURN LEFT RIGHT
TRANS FUSE/PLR FLASHER SPKR SPKR

CHASSIS FUSE BLOCK

43

Stereo Sys - Diagram 58231008a Sheet 26

44

17—Door Ajar System

DOOR AJAR

DOOR
MAGNETIC AJAR
SWITCH LIGHT
Aeromaster on Workhorse Chassis—Body Wiring Manual

350 BK 16 C413 C412 350 BK/PK 18 C411 C410 350 BK/PK 18 C113 C112 350 BK/PK 18 C661 CHASSIS OEM
SUPPLIED 12V
7 7 7 7 9 9 A POWER
500 BK 18

Door Ajar - Diagram 58231008a Sheet 27

Aeromaster on Workhorse Chassis—Body Wiring Manual

18—Supplemental High Mount Stop Lamp (SHMSL)

SUPPLEMENTAL HIGH MOUNT STOP

REAR LAMPS

OEM
STOP
LAMP
SWITCH

234 RD 16 C413 C412 234 RD 16 C411 C410 234 RD 16 C113 C112 234 RD 16 C645 LB 0.8
SHMSL 13 13 13 13 7 7 A
LAMP
(OPTION)

CLEARANCE LIGHTS
OR 0.8

OEM
STP/HZD
FUSE
45

Supplemental High Mount Stop Lamp - Diagram 58231008a Sheet 28

46

19—Accessory Outlet (Cigarette Lighter)

ACCESSORY OUTLET

150 RD 14 C112
2
130 RD 16 C112 C113 130 RD 16
11 11 ACCESSORY
500 BK 16 OUTLET
GROUND
150 RD 14

C
BATT GRY B
WHT BLU BRN GRN RED
A
GRY U
GRN RED
X
WHT BLU BRN
Aeromaster on Workhorse Chassis—Body Wiring Manual

WHT WHT BRN GRN RED

ACC IGN HTR PWR

25A 30A
HTR PWR

15A 10A 15A 20A

HORN/DM ACC-RADIO TURN-BU ECM-BAT

20A 20A 15A 15A

TAIL LPS GAUGES 1-3 ENG-BAT

15 20A 30A 25
STP/HZD ECM-1 AUX. WIPER

20A 5A
ENG-1 INST-LPS

10A TURN
TRANS FUSE/PLR FLASHER

CHASSIS FUSE BLOCK Accessory Outlet - Diagram 58231008a Sheet 29

Aeromaster on Workhorse Chassis—Body Wiring Manual

20—Cab Dome Light

CAB DOME LAMP

CAB
LIGHT
GM ORANGE WIRE C510 200 DB 16 C110 C111 200 DB 16 C410 C411 200 DB 16 C412 C413 200 DB 16
G 1 1 4 4 4 4
CHASSIS GM WHITE WIRE C510 520 BK 16 C110 C111 520 BK 16 C410 C411 520 BK 16 C412 C413 520 BK 16
HEADLAMP
SWITCH A 7 7 5 5 5 5

C
BATT GRY B
WHT BLU BRN GRN RED
A
GRY U
GRN RED
X
WHT BLU BRN

WHT WHT BRN GRN RED

ACC IGN HTR PWR

25A 30A
HTR PWR

15A 10A 15A 20A

HORN/DM ACC-RADIO TURN-BU ECM-BAT

20A 20A 15A 15A

TAIL LPS GAUGES 1-3 ENG-BAT

15 20A 30A 25
STP/HZD ECM-1 AUX. WIPER

20A 5A
ENG-1 INST-LPS

10A
TURN
TRANS FUSE/PLR FLASHER

CHASSIS FUSE BLOCK Cab Dome Light - Diagram 58231008a Sheet 33

47
48

21—Dash Fan
DASH FAN

1 2 3

M
4 5 6

7 8 9

10 11 12
DARK GREEN/WHITE RED

RD

OR
13 14 15
FAN
DARK GREEN ORNGE
DASH
FAN
C412
16511952a01
Aeromaster on Workhorse Chassis—Body Wiring Manual

ON/OFF/ON

C302 256 DG/WT 14 C410 C411 256 DG/WT 14 C412 C413 256 DG/WT 16
7 8 1 8 8 8 8
1 C302 110 PK/BK 14
2
2 254 DG 14 C410 C411 254 DG 14 C412 C413 254 DG 16
C302
3 9 9 9 9
6 3
C302 280 LB/RD 18
8
C302 500 BK 18
DASH FAN 7
SWITCH ON
DASH
(AUX. SW #2)

500 BK 18
GROUND

280 LB/RD 18
POWER DISTRIBUTION

110 PK/BK 14 WIRE COLORS USED ON THIS OPTION MAY DIFFER

POWER DISTRIBUTION
BASED ON NUMBER OF OPTIONS ON THE UNIT Dash Fan - Diagram 58231008a Sheet 34
Aeromaster on Workhorse Chassis—Body Wiring Manual

22—Power Vent
POWER VENT

ON/OFF

C303 258 LB/WT 14 C410 C411 258 LB/WT 14 C412

7 8 1 12 12 12
C303 150 RD 14
2
2 257 LB 14 C410 C411 257 LB 14 C412
C303
3 11 11 11
6 3
C303 280 LB/RD 18
8
C303 500 BK 18
POWER VENT 7
SWITCH ON
DASH
(AUX. SW #3) POWER
SECONDARY SWITCH VENT

M
500 BK 18
GROUND

POWER DISTRIBUTION 280 LB/RD 18

POWER DISTRIBUTION 150 RD 14

ON/OFF

C302 256 DG/WT 14 C410 C411 256 DG/WT 14 C412

7 8 1 8 8 8
C302 110 PK/BK 14
2
2 254 DG 14 C410 C411 254 DG 14 C412 C413 254 DG 16
C302
3 9 9 9 9/11
6 3
C302 280 LB/RD 18
8
C302 500 BK 18
POWER VENT 7
SWITCH ON
DASH
(AUX. SW #2) WIRE COLORS USED ON THIS OPTION MAY DIFFER
PRIMARY SWITCH BASED ON NUMBER OF OPTIONS ON THE UNIT

AUXILIARY SWITCH #2 (C302) IS THE PRIMARY SWITCH FOR THIS OPTION,

500 BK 18 BUT IF THIS SWITCH IS ALREADY IN USE, THEN AUXILIARY SWITCH #3 (C303)
GROUND
IS THE SECONDARY SWITCH.
POWER DISTRIBUTION 280 LB/RD 18

POWER DISTRIBUTION 110 PK/BK 14

49

Power Vent - Diagram 58231008a Sheet 35

50

23—Heated Mirrors
ON/OFF HEATED MIRRORS
C303 258 LB/WT 14 C410
7 8 1 12
C303 150 RD 14
2
2 257 LB 14 C410
C303
3 11
6 3 500 BK 16 500 BK 16
C303 280 LB/RD 18 LEFT RIGHT
8 HEATED HEATED
MIRROR 254 DG 16 254 DG 16 MIRROR
C303 500 BK 18
HEATED MIRROR 7
SWITCH ON
DASH
(AUX. SW #3)
SECONDARY SWITCH

GROUND 500 BK 18

POWER DISTRIBUTION 280 LB/RD 18

POWER DISTRIBUTION 150 RD 14

Aeromaster on Workhorse Chassis—Body Wiring Manual

ON/OFF

C302 256 DG/WT 14 C410

7 8 1 8
C302 110 PK/BK 14
2
2 254 DG 14 C410 C411 254 DG 16
C302
3 9 9/12
6 3
C302 280 LB/RD 18
8
C302 500 BK 18 500 BK 16
GROUND
HEATED MIRROR 7
SWITCH ON
DASH
(AUX. SW #2)
PRIMARY SWITCH

AUXILIARY SWITCH #2 (C302) IS THE PRIMARY SWITCH FOR THIS OPTION,

GROUND 500 BK 18 BUT IF THIS SWITCH IS ALREADY IN USE, THEN AUXILIARY SWITCH #3 (C303)
IS THE SECONDARY SWITCH.
POWER DISTRIBUTION 280 LB/RD 18

POWER DISTRIBUTION 110 PK/BK 14

Heated Mirrors - Diagram 58231008a Sheet 36
Aeromaster on Workhorse Chassis—Body Wiring Manual

24—Auxiliary Heater
AUXILIARY HEATER

ON/OFF/ON

C304 253 DB/WT 14 C100 C101 256 RD 14 C340

7 8 1 U U B
1 C304 110 PK/BK 14 C340 AUXILIARY
2 D HEATER
2 255 DB 14 C100 C101 254 YL 14 C340
C304
3 V V A
6 3
C304 280 LB/RD 18
8
C304 500 BK 18 500 BK 14
LOCATED IN
7 GROUND
AUX HEATER CAB AREA AT
SWITCH ON DRIVER’S FEET
DASH
(AUX. SW #2)
PRIMARY SWITCH

500 BK 18
GROUND

280 LB/RD 18
POWER DISTRIBUTION

110 PK/BK 14
POWER DISTRIBUTION
Aux Heater - Diagram 58231008a Sheet 37
51
52

25—Spotlight or Strobe Light

SPOTLIGHT/STROBE LIGHTS

ON/OFF

C303 258 LB/WT 14 C410 C411 258 LB/WT 14 C412

7 8 1 12 12 12
C303 150 RD 14
2
2 257 LB 14 C410 C411 257 LB 14 C412
C303
3 11 11 11
6 3
C303 280 LB/RD 18
8
C303 500 BK 18
SPOTLIGHT 7
SWITCH ON
DASH
(AUX. SW #3)
SECONDARY SWITCH LIGHT

500 BK 18
GROUND

280 LB/RD 18
POWER DISTRIBUTION

150 RD 14
POWER DISTRIBUTION
Aeromaster on Workhorse Chassis—Body Wiring Manual

ON/OFF

C302 256 DG/WT 14 C410 C411 256 DG/WT 14 C412

7 8 1 8 8 8
C302 110 PK/BK 14
2
2 254 DG 14 C410 C411 254 DG 14 C412 C413 254 DG 16
C302
3 9 9 9 9/11
6 3
C302 280 LB/RD 18
8
C302 500 BK 18
SPOTLIGHT 7
SWITCH ON
DASH
(AUX. SW #2)
WIRE COLORS USED ON THIS OPTION MAY DIFFER
PRIMARY SWITCH
BASED ON NUMBER OF OPTIONS ON THE UNIT

AUXILIARY SWITCH #2 (C302) IS THE PRIMARY SWITCH FOR THIS OPTION,

GROUND
500 BK 18 BUT IF THIS SWITCH IS ALREADY IN USE, THEN AUXILIARY SWITCH #3 (C303)
IS THE SECONDARY SWITCH.
280 LB/RD 18
POWER DISTRIBUTION
110 PK/BK 14
POWER DISTRIBUTION
Spot/Strobe Light - Diagram 58231008a Sheet 38
 F
Index Fan, dash 40, 48
Federal Certification Label 7
Finding information 7
G
Glossary of terms 10
A GM and GMC chassis 6, 10
A/C. See HVAC Grounding system 20
Accessory outlet 46 H
Address
National Highway Traffic Safety Administra- Harness layout 18
tion 9 Heated mirrors 50
U.S. Department of Transportation 9 Heater 10. See also HVAC
Utilimaster Auxiliary 51
Customer Service 10 System (no A/C) 27, 28
Technical Publications 3 HVAC 29, 30, 31. See also Heater
Air conditioning. See HVAC L
Alarm, back-up 36, 38
Auxiliary heater. See Heater Light
Back-up 36, 37, 38, 39
B Cab 40
Back-up. See Alarm and Light Cargo 23, 24, 40, 47
Battery 9 Center High Mount Stop Light
Body serial number 7 (CHMSL). See Light: Supplemen-
Bumpers 10 tal High Mount Stop Light
Clearance 40, 41
C Daytime running (DRL) 34, 35
Chevrolet chassis 6, 10 Forward 35
CHMSL (Center High Mount Stop Light). See Front 32, 33, 34
Light: Supplemental High Mount Stop Head light 32, 33, 34, 35
Light License plate 36, 37, 38, 39
Cigarette lighter. See Accessory outlet Master three-way switch
Color code 11 22, 23, 24, 47
Connectors 12, 13, 14, 15, 16, 17, 18 Panel 42
Cummins diesel 6, 14, 15, 16, 17, 25, 32 Rear 36, 37, 38, 39
Cummins diesel ISB4 12 Roof 40
Customer service 10 Side marker 32, 33, 34, 35
Spot 52
D Stop 36, 37, 38, 39
Door ajar system 44 Strobe 52
DRL 34, 35 Supplemental High Mount Stop Light
40
E Tail 36, 37, 38, 39
Electrical components 10 Turn signal
Email 10 32, 33, 34, 35, 36, 37, 38

Aeromaster on Workhorse Chassis—Body Wiring Manual 53

M U
Mirrors, heated 50 Unit serial number 7
Utilimaster Body Parts Manual 10
N
Utilimaster body serial number 7
Numbers Utilimaster Body Service Manual 10
Body serial number 7 Utilimaster Glossary of Terms 10
Index 7 Utilimaster Quick Reference Parts
Phone 9, 10 Guide 10
Section 7
V
VIN 7
VACS 6
O
Vent, powered 49
Outlet. See Accessory outlet VIN 7
P W
Parts Web site 3, 10
Guide 10 Wiper system 10
Manual 10 Intermittent 26
Phone numbers 9, 10 Standard 25
Power distribution 19 Workhorse chassis 6, 10
R
Revision 3
S
Safety 8, 9
Sections 7
Service manual 10
Spotlight 52
Stereo system 43
Strobe light 52
Switches
A/C 29, 30, 31
Auxiliary 21
Auxiliary heater 51
Blower 27, 28, 29, 30, 31
Dash 48
Heated mirror 50
Hi/Lo (A/C) 29, 30, 31
Master light switch 21
Master three-way (cargo) 23, 24, 47
Power vent 49
Spotlight 52
Strobe 52
Thermo (A/C) 29, 30, 31

54 Aeromaster on Workhorse Chassis—Body Wiring Manual

 Utilimaster Body Wiring Manual
Aeromaster on Workhorse Chassis

Part Number: 03102354-WY00EN

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Utilimaster Corporation, 65906 State Road 19, P.O. Box 585, Wakarusa, Indiana, 46573–0585, USA