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Emerging and advanced membrane technology for wastewater treatment: A


review

Article  in  Journal of Basic Microbiology · September 2021


DOI: 10.1002/jobm.202100259

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Received: 6 June 2021 | Revised: 7 August 2021 | Accepted: 21 August 2021

DOI: 10.1002/jobm.202100259

REVIEW

Emerging and advanced membrane technology for


wastewater treatment: A review

Sweta Parimita Bera1 | Manoj Godhaniya2 | Charmy Kothari3

1
School of Sciences, P P Savani
University, Kosamba, Surat, Gujarat, Abstract
India Over the years, conventional wastewater treatment processes have achieved to
2
Department of Biosciences, Veer some extent in treating effluents for discharge pints. Development in waste-
Narmad South Gujarat University, Surat,
Gujarat, India water treatment processes is essential to make treated wastewater reusable for
3
Department of Biotechnology, Christ industrial, agricultural, and domestic purposes. Membrane technology has
Campus, Rajkot, Gujarat, India emerged as an ideal technology for treating wastewater from different
wastewater streams. Membrane technology is one of the most up‐to‐date ad-
Correspondence
Sweta Parimita Bera, School of Sciences, vancements discovered to be successful in fundamentally lessening impurities
P P Savani University, Kosamba, Surat, to desired levels. In spite of having certain impediments, membrane bior-
Gujarat 394125, India.
Email: swetaparimitabera@gmail.com
eactors (MBRs) for biological wastewater treatment provide many advantages
over conventional treatment. This review article covers all the aspects of
membrane technology that are widely used in wastewater treatment process
such as the principle of membrane technology, the classification of membrane
technology processes in accordance to pressure, concentration, electrical and
thermal‐driven processes, its application in different industries, advantages,
disadvantages and the future prospective.

KEYWORDS
biological process, membrane bioreactor, membrane fouling, membrane technology,
wastewater treatment

Abbreviations: AEMs, anion exchange membranes; AnMBR, anaerobic membrane bioreactor; BOD, biological oxygen demand; CE, cell
entrapment; CEMs, cation exchange membranes; CNT, carbon nanotubes; COD, chemical oxygen demand; EC, electro‐coagulation; EGSB, expanded
granular sludge bed reactors; EP, electrophoresis; EPS, extracellular polymeric substances; FO‐MBR, forward osmosis membrane bioreactor; FO,
forward osmosis; GS, gas separation; HRT, hydraulic retention period; IEM, ion exchange membranes; IFAS, integrated fixed‐film activated sludge;
LM, liquid membrane; MABR, membrane‐aerated biofilm reactor; MBfR, membrane‐biofilm reactor; MBRs, membrane bioreactors; MF,
microfiltration; MBBR, moving bed bio‐film reactor; MLSS, mixed liquor suspended solids; NCs‐MBR, nanocrystals membrane bioreactor; NF,
nanofiltration; NFs‐MBR, nanofibers membrane bioreactor; NMs, nanomaterial membranes; NOM, nominal organic matter; NPs‐MBR,
nanoparticles membrane bioreactor; NSs‐MBR, nanosheets membrane bioreactor; NTs‐MBR, nanotubes membrane bioreactor; NWs‐MBR,
nanowires membrane bioreactor; OLR, organic loading rate; PAC‐UF, powdered activated carbon ultra filtration; PE, polyethylene; PODH,
polyoxadiazole‐co‐hydrazide; PTFE, polytetrafluorethylene; PVDF–HFP, polyvinylid‐enefluoride– hexafluoropropylene; PVDF–TFE, polyvinylid‐
enefluoride–tetrafluoroethylene; PVDF, polyvinyl difluoride; RO, reverse osmosis; RO‐MBR, reverse osmosis membrane bioreactor; SRT, solids
retention time; SS, suspended solids; TPI, textile processing industry; TSS, total suspended solids; UASB, upflow anaerobic sludge blanket; UF,
ultrafiltration; WWTP, waste water treatment plant.

J Basic Microbiol. 2021;1–15. www.jbm-journal.com © 2021 Wiley‐VCH GmbH | 1


2 | BERA ET AL.

1 | INTRODUCTION Due to its diversified applications in various sectors, US


environmental protection agency had recognized it as
Water consumption has been increasing significantly in the “best available technology.” Benefits of membrane
the last few decades due to rapid industrialization, processes include low energy consumption, continuous
urbanization, and population explosion. The shortage of separation, and easy scaling up [4]. Membranes can be
freshwater has led to the development of new treatment organic or inorganic depending on the constituent
techniques [1]. Various industries discharge their material. A synthetic organic polymer uses organic
effluents directly into the environment, which poses membranes for pressure‐driven separation processes.
adverse effects on biodiversity and aquatic ecosystem. This includes polyethylene (PE), polytetrafluorethylene
The hazardous waste pollutants that are released every- (PTFE), polypropylene, and cellulose acetate. Micro-
day are a challenge toward conserving the environment. filtration (MF) and ultrafiltration (UF) membranes are
Tonnes of solid as well as liquid waste are generated each made from a wide variety of materials, like poly-
day throughout the world [2]. With the ever‐growing propylene, polyvinyl difluoride (PVDF), polysulfone,
population and shrinking landfills, managing the dis- polyethersulfone, and cellulose acetate. All these
posal of pollutants is a matter of severe concern. Much membrane materials have very different characteristics
technological advancement has already been made to and thus, are used for filtering different types of pollu-
check the limits but still there's a long way to go. The air, tants. Further explanation to all of these is given in the
soil, and water are bearing the consequences for a sig- following review paper.
nificant time period now. The toxic effluents generated in
bulk amount hugely affect the chemical oxygen demand
(COD) and biochemical oxygen demand (BOD), sus- 2 | MEMBRANE SEPARATION
pended and dissolved solids, chromium, surfactants, and PROCESSES
other toxicities of the water bodies where these are dis-
charged [3]. Therefore, these effluents should be effi- Membrane separation processes involve the separation of
ciently treated to protect the environment, aquatic life, chemical species through membrane interphase by the
and humans from intoxication. difference in the rate of transport. This transport rate is
The development of membranes started in the 1960s dependent on the driving force, mobility, and concentration
when the first water desalination plants based on RO tech- of the individual component within the interphase. Solute
nology were designed. This was one of the widely accepted molecular size, morphological structure of membrane, and
and cost‐effective methods for the treatment of wastewater. chemical affinity are the key factors for the efficient

F I G U R E 1 Schematic diagram representing the various categories of membrane used in wastewater treatment industries. The
classification is based on nature, structure, material, and surface charge of the membrane
BERA ET AL. | 3

separation of chemical components. Separation efficiency of 2.1.1 | MF


membranes depends upon its types and module [5]. Mem-
branes are usually categorized as isotropic and anisotropic, MF is a physical separation process that contains poros
organic and inorganic, porous and nonporous, and compo- membrane. It removed dissolved solids, turbidity, and mi-
site membranes as shown in Figure 1. croorganisms by the sieving mechanism, based on the pore
The principle of membrane technology is based on size of the membrane. If the particle size is larger than the
the selective allowance of certain constituents to pass pores size of the membranes (0.1–0.2 μm), they can be fully
through the membrane while blocking the passage of removed while smaller than the pores of the membranes are
others. To facilitate this process an external driving partially removed. It is a pretreatment for UF, and a post-
force is generally required. To understand this easily the treatment for granular media filtration to reduce the fouling.
membrane process is classified based on the type of In MF, membrane material can be organic or inorganic.
driving force applied to separate the components in Organic membranes are composed of different types of
wastewater. The diverse type of driving force that polymers such as polyvinylidine fluoride, polyamide, poly-
initiates solute partition includes a pressure differential sulfone, cellulose acetate, and so forth, while inorganic
(micro‐, ultra‐, nano‐filtration, and reverse osmosis membranes are made up of porous alumina and metals. It is
[RO]); a concentration difference across the membrane, suitable for the isolation of suspensions and emulsions and
which initiates diffusion of a species between two so- can retain up to approximately 40% organic. This method
lutions (dialysis); and a potential field application of an filters remove mainly sediment, algae, protozoas, bacteria
ion exchange membrane (IEM) that initiates migration while water (H2O), monovalent ions like Na+, Cl−, dissolved
of ions throughout the membrane (electrodialysis, or organic matter, and small colloids and viruses can pass
electro‐electrodialysis, and electrochemical devices) [6]. through the filter [2]. The schematic diagram of MF process
Apart from the various separate membrane technique, is presented in Figure 2.
new integrated and hybrid technologies are also developed
in recent times. All of the membranes either cellulosic or
noncellulosic membranes that are utilized for municipal 2.1.2 | UF
water treatment are prepared from synthetic organic
polymers. MF and UF membranes are made from a wide UF membranes are extremely popular low‐energy water
variety of materials, like polypropylene, PVDF, poly- filter and serve in the elimination of pathogenic micro-
sulfone, polyethersulfone, and cellulose acetate. The dif- organisms, macromolecules, and suspended matter.
ferent materials used to make the membrane have These membranes have pore sizes up to around 0.1 μm in
different properties and thus have distinctive pH, surface dimension. However, its drawbacks include inability to
charge, and hydrophobicity. The overall utility of the remove some dissolved inorganic contaminants from
membrane is largely affected by the characteristic of water and frequent cleaning to ensure proper pressure
membrane material. To attain desired separation through stream of water. For the separation of particles, pressure
membrane‐based separation techniques, selection of sui- or concentration gradient is required through mem-
table process with appropriate driving force, size, shape, branes. These membranes retain proteins, endotoxins,
and membrane are required. Membrane separation viruses, and silica. This method applied in industries like
processes are classified into pressure, concentration, pharmaceuticals, dairy industry, beverage, food proces-
electrical‐ and thermal‐driven processes [7]. The following sing, and so forth. UF is also used for the protection of
classification has been summarized in Table 1. RO membrane as the prefiltration in RO [9]. Figure 3
represents the schematic diagram of UF process.

2.1 | Pressure‐driven membrane


separation process 2.1.3 | Nanofiltration

Pressure‐driven membrane processes are most com- Nanofiltration (NF) membrane was first introduced in
monly used technology for wastewater treatment. This the late 1980s. It has properties between RO and UF
technology is used for reconcentrating the dilute solu- membrane [18]. In this process, a hydrostatic pressure is
tion based on the application of pressure to separate applied to transport a molecular mixture to the surface of
permeate and retention phases. Permeate phase has a membrane. The solvent and some low molecular
low solute content as compared to retention and feed weight solutes permeate the membrane while other
solution. The applied pressure determines the total components are retained. It is sufficient to remove ions
operational cost of the system. that greatly add to osmotic pressure and thus requires
4
|

TABLE 1 Classification of membrane separation method


Membrane separation Type of Mechanism of separation
process membrane Pore size Driving force (principle of separation) Application References
Pressure‐driven membrane separation process
Microfiltration Porous 0.05–10 µm Pressure difference (0.1–2 bar) Sieving Food, pharmaceutical industries, water [8]
treatment
Ultrafiltration Porous 1–100 nm Pressure difference (1–10 bar) Sieving Textile, food, pharmaceutical [9]
industries, dairy, water treatment
Nanofiltration 0.1‐10 nm Pressure difference Solution‐diffusion Brackish water desalination, [10]
(10–25 bar) wastewater treatment
Reverse osmosis <2 nm Pressure difference Solution‐diffusion Brackish and seawater desalination, [11]
(15–80 bar) concentration of juice and milk
Concentration‐driven separation process
Pervaporation Nonporous Vapor pressure difference Solution‐diffusion Hydrogen, helium recovery [12]
(0.001–1 bar)
Concentration difference
Gas separation Porous/ <1 µm Partial pressure difference Solution/diffusion (nonporous Removal of organic components from [13]
nonporous membranes) Knudsen flow water
Concentration difference
(porous membranes)
Electrical‐driven membrane separation process
Electrodialysis Nonporous Electrical potential difference Donnan exclusion mechanism Seawater desalination, separation of [14]
amino aids
Temperature‐driven separation process
Membrane distillation 0.2–1 µm Vapor pressure difference Vapor–liquid equilibrium Seawater desalination, semiconductor [15]
industry
BERA
ET AL.
BERA ET AL. | 5

F I G U R E 2 Schematic diagram of
microfiltration process, sourced from Singh
et al. [16]. It contains a porous membrane of size
0.1–0.2 μm. The membrane material used here
can be organic or inorganic. The technique is
used as pretreatment for microfiltration and
posttreatment for granular media filtration

F I G U R E 3 Schematic diagram of ultrafiltration process, adapted from Kazemimoghadam and Mohammadi [17]. The setup consists of a
jacketed tank and a filtration module. The membrane has the pore sizes of around 0.1 μm in dimension

F I G U R E 4 Schematic diagram of
nanofiltration process, adapted from Waite
et al. [18]. The membrane is composed of
cellulose acetate blends or polyamide
composites. A hydrostatic pressure is applied to
move the molecular mixture

lower operating pressures. Highly contaminated waters used for dairy, medicine, and wastewater treatment and
require successful pretreatment before NF, though so- desalination applications. This is also used for water
luble fractions cannot be removed by it. Free chlorine in softening and removal of by‐product from surface water
the feed water affects the membranes. NF membrane is and fresh groundwater. Membranes used for NF are
6 | BERA ET AL.

composed of cellulose acetate blends or polyamide The obvious benefit over traditional pressure‐driven
composites, or they could be modified forms of UF membrane technology is that the FO mechanism does
membranes like sulfonated polysulfone [10]. The sche- not rely on high hydraulic pressure. There by it offers an
matic diagram of NF process is presented in Figure 4. incentive to conserve electricity and membrane main-
tenance costs (low fouling potential). A FO membrane
was engineered and checked for its efficiency in desa-
2.1.4 | RO lination of water. The commercially available FO
membrane are polymerized using polyoxadiazole‐co‐
RO is a pressure‐driven procedure, used to eliminate hydrazide (PODH) and polytriazole‐co‐oxadiazole‐co‐
dissolved substances and smaller particles, is only hydrazide and is used for the filtration of reactive azo
permeable to water molecules. The pressure applied dyes from the wastewater generated from textile dyeing
to RO must be sufficient to allow water to pass the industries. The physical properties of the membrane can
osmotic pressure. The efficiency of the RO membrane be easily determined with the field emission scanning
usually benefits from higher penetrability, greater electron microscopy and atom force microscopy [15].
selectivity, and higher resistance to fouling. It is one The membrane is symmetrical with active filtration area
of the finest separation membrane processes avail- of 10 cm2 and because of its highly density and nega-
able. Here, the water is put under pressure and forced tively charged surface; the polymerized FO membrane
through a membrane that filters out the minerals and can efficiently retained high concentration of dyes. The
nitrate. RO retain mostly all molecules except water schematic diagram of FO process is shown in Figure 5.
and due to the size of the pores, the required osmotic
pressure is significantly greater than that for MF. RO
is a high‐pressure‐driven process for the desalting of 2.2 | Concentration‐driven
the salt water. Both RO and NF are fundamentally separation process
different because of the flow goes against the con-
centration gradient, because those systems use pres- The function of biological membrane system is driven by
sure to force water so that it goes from low‐pressure concentration gradient at isobaric and isothermal con-
side to side of high pressure. The drawbacks include dition. Most common example of synthetic membrane
the use of high pressure, RO membranes are costly using concentration‐driven membrane process is artifi-
compared with other membrane processes and are cial kidney. FO and dialysis come under this category,
often vulnerable to fouling. In certain situations, a where the concentration gradient becomes dominant for
high pretreatment is essential [19]. separation through membrane.

2.1.5 | Forward osmosis (FO) 2.2.1 | Pervaporation

FO is a mechanism in which water is driven across a Pervaporation is used for the removal of trace elements of
semipermeable membrane from a feed solution to a volatile components present in liquid mixtures by vapor
drawing solution due to the osmotic pressure gradient. pressures through a porous/nonporous membrane. This

F I G U R E 5 The schematic diagram of forward osmosis process, adapted from Elimelech and Mi [20]. CP, conductivity probe; FR, flow
recorder; GP, gear pump; LPRO, Loeb pressure retarded osmosis; PDP, positive displacement pump; TC, temperature controller
BERA ET AL. | 7

method couples membrane permeation and evaporation, for process, fluidized ion exchange and magnetic ion
the separation of the liquid mixture on the basis of their exchange combine together. The concentration and ionic
preference. It is applied in the separation of hydrocarbons groups have helped in different applications. Removal of
(petrochemical industries), volatile organic compounds. In nominal organic matter (NOM) is effectively carried out
this technique concentration difference is the driving force. It by a nanoporous anion exchanger. IEMs can be classified
is based on a solution‐diffusion mechanism, which results in by ion's functionality and the polymer backbone [12].
the formation of vapor as it permeates. The vapor formed The foremost driving force for IEM is electrochemical
during the process is removed by either applying low pres- interaction between the molecules.
sure or by flowing inert medium in the later stage of the
process. An example of this method is the separation of the
ethanol–water mixture [12]. 2.4 | Temperature‐driven membrane
separation process

2.2.2 | Gas separation 2.4.1 | Membrane distillation

Gas separation (GS) process is also based on the same me- From many years' membrane distillation is a promising
chanism of pervaporation process. Initially sorption of feed method for desalting of seawater and treatment of waste-
takes place into the membrane followed by diffusion of water. Almost all macromolecules, colloids, volatile, non-
permeates through membrane and finally desorption of volatile substances, salts are removed by hydrophobic
permeate takes place at low‐pressure side. Selectivity is a key membranes as compared to hydrophilic membranes [21].
factor for GS process. Transport of gaseous molecule thor- This membrane filtration system helps in higher recalcitrant
ough the membrane takes place by the solution diffusion biodegradation, thus less sludge is produced and causes
mechanism. This process is specifically applicable for the lowered footprint from this process, in spite of providing
separation of gaseous mixture and polar vapors using better effluent quality. For its outstanding stability, it is
asymmetric, homogenous, or polymeric membranes. cheaper than RO‐membrane bioreactor (RO‐MBR). It has
Generally, hollow‐fiber configuration of polymeric mem- limited potential in COD removal from the feed water.
brane is used in GS. But main problem arises with the
membrane material when it is applied for the high‐
temperature application like petrochemical and petroleum 2.5 | Liquid membrane (LM)
refineries, natural gas treatment, heavy hydrocarbon
separation, and so forth [15]. In this process, a thin layer of the organic liquid acts as a
semipermeable barrier between two aqueous phases of
different compositions. Unlike other membrane pro-
2.3 | Electrical‐driven membrane cesses, LM does not require solid membranes. LM pos-
separation process sesses the attractive feature of high selectivity, single‐
stage extraction, and stripping, characteristic of none-
Electrodialysis is used for the removal of selective ionic quilibrium mass transfer. LM can be categorized as
components from an aqueous solution by applying supported LM, emulsion LM, and bulk LM. Supported
electric potential through IEMs. IEMs are made from poly- LMs consist of inert microporous support on which
meric materials with fixed ionic charge groups in the poly- organic phase can be immobilized. In an emulsion LM,
meric matrix and these are dense in nature. IEMs are an immiscible liquid layer exists between two miscible
classified into two types, which are cation exchange mem- liquids. Bulk LM employs a limited diffusion path, dis-
branes (CEMs) and anion exchange membranes (AEMs). tant from the boundary layer [22]. The main application
CEMs contain negatively charged groups in their polymer of the LM process includes separation of metal ions from
matrix, while AEMs contain positively charged groups. It is wastewater, separation, recovery, and concentration of
mostly used for the desalination of seawater, removal of acids, bioconversion, GS, and so forth. The major draw-
organic acids from food, pharmaceutical industries [10]. back associated with LM is the instability of the mem-
brane interface that may be due to the difference in
pressure and turbulence inside the LM setup. The mode
2.3.1 | Ion exchange‐membrane process of the mass transport through the membrane is by dif-
fusion. However, some other mechanisms are also re-
IEMs are semipermeable membranes in which ionic sponsible for the separation that can be defined in a
groups are attached with a polymeric backbone. In this stepwise manner. Initially, diffusion in the feed solution
8 | BERA ET AL.

across the boundary layer takes place, followed by the main set back is that it is not really effective in treatment of
sorption on the feed‐membrane interface. Thereafter, high TSS contaminated wastewater. High operation cost has
convective transport occurs in the membrane, the diffu- also limited its application [25].
sion on the receiving side across the boundary layer [3].

2.6.4 | Granular MBR


2.6 | Integrated/hybrid membrane
separation processes This process has higher rate of nitrification and deni-
trification and it is more shock resistant. It possesses less
Major drawback of membrane method is membrane fouling. fouling potential and leaves fewer footprints during
To overcome this, the hybrid processes are introduced with operation. Though fouling can become a severe concern
increase the water quality and reduce the operating cost. during later stage of operation and it takes longer time
A hybrid process is a combination of two processes one is a during start up to form granules [26].
conventional membrane process and another conventional
process [23]. The hybrid process can be categorized into two
groups: (i) combination of two or more different membrane 2.6.5 | Biofilm/bio‐entrapped MBR
processes and (ii) combination of membrane process and
another process [6]. As no particular treatment procedure This system has considerably good nitrification and deni-
can meet all of the treatment goals, generally shuffling of trification rate, has less fouling tendency, can reduce the
several procedures are used to solve the problem. concentration of suspended solids (SS). But severe fouling
Following are the newly developed integrated or hy- can be a draw back after long time of operation [5].
brid membrane technology:

2.6.6 | Coagulation‐membrane process


2.6.1 | FO‐MBR
Combination of coagulation with membrane filtration
This process is more energy efficient than other con- increases the removal of pollutants and reduces the
ventional methods. With this process, one can recover membrane fouling. Many researchers combined coagu-
phosphorus from the feed and can produce decent lation with membrane filtration for the treatment of
quality effluent. This also helps in the removal of trace surface water and coagulants such as chitosan, alumi-
organic contaminants successfully from high total sus- num sulfate, aluminum chloride, polyaluminum chlor-
pended solids (TSS) containing wastewater (better than ide, ferric chloride, and ferric sulfate were used. In this
RO‐MBR). The fouling is mostly reversible and less than study, they found that permeate quality increased and
RO‐MBR. The drawback of this technique includes the membrane fouling got diminish. Moreover, coagulation
uncertainty of membrane stability and with rising sali- combined with UF membrane for the removal of heavy
nity, it can reduce microbial kinetics and water flow [11]. metal ions like As, Sb [27].

2.6.2 | RO‐MBR 2.6.7 | Adsorption‐membrane process

It is a cheaper alternative of FO‐MBR as it leads to con- Adsorption technology is mainly used for the treatment
sumption of low energy as compared to the conventional of water. Organic compounds can be removed by pow-
MBR. It shows low effectiveness for high saline wastewater dered activated carbon (PAC). Hybrid adsorption mem-
treatment in comparison to FO‐MBR process. The treatment brane process reduced the membrane fouling rate. Many
process provides stable and high‐quality product water [24]. researchers have reported the effect of particle size on
membrane fouling at a PAC‐UF system [28].

2.6.3 | Advanced oxidation processes/


electrocoagulation‐MBR 2.6.8 | Prefiltration‐membrane process

It is easy to handle system can remove colors and recalcitrant In this method, for the removal of coarse materials
such as pharmaceutical contaminants. During operation, less and microorganisms sand, packed bed materials are
sludge is generated and possesses lower fouling potential. Its used as preliminary barriers. By using granular media
BERA ET AL. | 9

filters both the membrane surface fouling and pore in wastewater treatment plants (WWTPs). Contaminated
clogging can be reduced [7]. water can be biologically treated through adequate ana-
lysis and environmental control. Small plastic carrier
material supports biofilm growth in MBBR. The perfor-
3 | MBR mance of the reactor has been shown in many coupled
operations for the elimination of BOD and nutrients. The
MBR is an updated and sophisticated weapon against key benefit of the process relative to the activated sludge
wastewater. It is a method that combines biode- reactors is its compactness and it does not involve the
gradation of pollutants by activated sludge, with di- recirculation of sludge. Flexibility is the advantage over
rect solid–liquid separation by membrane filtration, most biofilm systems [23].
that is, by means of an MF or UF membrane [21].
Wastewater treatment in MBR systems requires two
processes, namely biological processing in a sus- 3.1.2 | Anaerobic MBR (AnMBR)
pended growth bioreactor for biochemical reactions
(e.g., bio‐oxidation, nitrification, and denitrification) Two most effective anaerobic technologies in use for
and a physical membrane filtration method. Globally, wastewater treatment are upflow anaerobic sludge
MBR is being used in mitigation of both industrial and blanket (UASB) and expanded granular sludge bed
municipal wastewater. It has been reported that the reactors (EGSB). The most established AnMBR con-
annual growth rate of MBRs in the global market is figuration is where the high shear operation can
around 15%. In addition, the sieving effect of the promote higher fluxes. It is particularly suited to
membranes shorts according to the size of the con- high‐strength wastewaters (WWs) of high fouling
taminant and hold them to the membrane there by propensity. However, the energy input for such op-
brings in contact to the degrading microorganisms eration is relatively high. More recently, the im-
within the MBR for their complete degradation [22]. mersed configuration has been successfully
The widespread use of MBRs has been due to its sig- implemented, in which the biogas is used to scour the
nificant advantages such as high quality of produced membrane in the same way as air is used for an
water, high biodegradation ability of pollutants aerobic process. While the AnMBR technology offers
for a lower cumulative footprint. The schematic the key advantage of resource recovery over the
representation of MBR is shown in Figure 6. aerobic equivalent, and provides a higher treated
water quality as well as greater flexibility and opera-
tional resilience over the classical nonmembrane
3.1 | Types of MBRs process, it is nonetheless constrained by membrane
fouling, and subsequent cleaning requirements.
3.1.1 | Moving bed biofilm reactor (MBBR) Anaerobic processes in industrial wastewater treat-
ment are beneficial due to lower sludge generation
MBBR and integrated fixed‐film activated sludge (IFAS) and conversion of organic matter into useful biogas
are correlated with growth secondary biological treatment without energy consumption [30].

F I G U R E 6 The schematic
representation of membrane bioreactor,
adapted from Jefferson and Bixio [29]. The
reactor consists of a buffer tank, an aeration
tank, a membrane bioreactor tank, and a
chemical dosing tank
10 | BERA ET AL.

3.1.3 | Membrane‐biofilm reactor (MBfR) beverage manufacturing sectors. As a consequence, the


wastewater of each branch varies in its quality
The MBfR or membrane‐aerated biofilm reactor with high organic loads. In addition, these waste
(MABR), is an emerging treatment technology. MBfR waters contain high added value compounds (e.g.,
is centered on gas‐permeable membranes that offer a phenols, carotenoids, pectin, lactose, proteins) that can
gaseous substrate to biofilms naturally formed on the be extracted [8]. Successful implementation of mem-
outer surface of the membrane in counter‐diffusional brane technology includes wastewater from potato
manner. This technology presents distinct benefits starch production, fruit juice, seafood industries, and
over traditional biofilm treatment methods and allows so forth.
advanced treatment for a broad range of reduced,
oxidized, and organic compounds [31].
4.3 | Pulp and paper industries

3.1.4 | Nanomaterials membranes MBR The processes in the pulp and paper industries are focused
(NMs‐MBR) on the use of water and an incredible amount of waste-
water can be generated. Membrane filtration makes it
The idea of NMs promises to be a sustainable route to im- possible to increase the performance of the existing was-
prove membrane characteristics and enhance the efficiency tewater treatment system in the pulp and paper industry.
of MBRs in wastewater treatment. NM‐based membranes Usually, MBR systems will extract 82%–99% of COD, ap-
are more efficient than traditional membranes in terms of proximately 100% of SS at a hydraulic retention time
hydrophilicity, surface roughness, thermal stability, (HRT) period of 0.12–2.5 days. The NF treatment process
hydraulic stability, fouling, higher water permeability, and decreased the COD and the color of the effluent by
higher selectivity due to their tiny pore size [18]. Different around 90%.
types of nanofibers MBR (NFs‐MBR) that are actively used
in wastewater treatment comprises NFs‐MBR, nanoparticles
MBR (NPs‐MBR), nanotubes MBR (NTs‐MBR), nanocrystals 4.4 | Textile industry
MBR (NCs‐MBR), nanowires MBR (NWs‐MBR), and
nanosheets MBR (NSs‐MBR). The textile processing industry (TPI) is a water‐
intensive field, as water is used as the primary medium
for the application of coloring, finishing agent, and the
4 | APPLIC ATION OF elimination of impurities. Recent trend of industrial
MEMBRAN E TEC H N OL OGY FO R wastewater treatment for energy recovery and reuse,
WASTEWATER TREATMENT the combination AnMBR and aerobic MBR method
will be a viable technique for TPI wastewater treat-
4.1 | Industrial wastewater treatment ment. The AnMBR method is used for energy recovery
and the subsequent use of aerobic MBR will accom-
The features of industrial wastewater can generally be re- plish color reduction to generate the effluent for
presented by specific parameters, including COD, BOD, SS, subsequent reuse [24].
ammonium nitrogen (NH4 + ‐N), heavy metals, pH, color,
turbidity, and biological parameters. Membrane methods
are commonly used for the handling of municipal waste- 4.5 | Tannery industries
water leading to higher costs for treated water and also
wastewater discharge. This technique helps in directly re- Tanning is a water‐consuming process and, as a result,
covering the recycled materials, by‐products, and solvents. wastewater disposal is one of the biggest issues of
It also assists in prevention of massive, high‐polluted was- tanneries. A hybrid system of low‐cost MBR minerals
tewater flows [22]. and found that the combined system could easily re-
move chromium, while the additional minerals miti-
gated fouling. The aerobic MBR is a viable technology
4.2 | Food industries for tannery wastewater treatment, however, pilot and
full‐scale implementations are minimal. More atten-
The food industry covers a diverse number of sub- tion needs to be given to the possible role of AnMBR in
sidiaries, such as fish, dairy, livestock, vegetable, and tannery wastewater treatment [25].
BERA ET AL. | 11

4.6 | Landfill leachate 5 | A D V AN TA G E S O F


MEMBRANE SEPARATION
Leachate is a high organic matter and ammonia nitrogen‐ TECHNIQ UES
strong wastewater produced as a result of rainwater
percolation and moisture from waste in landfills. The The membrane separation techniques have offered many
chemical constituent of the leachate depends on the age advantages as compared to other methods. Following are
and maturity of the dump site. For a young leachate, the the advantages of membrane separation technology [33].
organic components are much higher as compared to old
or matured one. Successful reduction of leachate con- • Membrane separation methods are applicable at both
taminants can be done using stripping accompanied by molecular as well as scale up to level and thus many
flocculation, MBR, and RO therapy [26]. A combination separations need to be met by membrane process.
of MBR and electro‐oxidation methods can reduce COD There is no need of changing the phase to make out
and NH + 4‐N and were followed by substantial the membrane separation processes. So, the energy
detoxification [32]. requirement is less unless it needs to be required to
increase the pressure of the feed stream to drive the
permeate stream across the membrane.
4.7 | Pharmaceutical wastewaters • Membrane techniques are economical and en-
vironmentally friendly one because it is simple, ef-
The pharma industry disposal contains a wide‐ranging ficient, and based on nonharmful materials. This
class of compounds with significant structural hetero- method is used for the softening of water. Main
geneity, function, actions, and operation. Cephalosporin benefit that is associated with membrane techniques
containing pharmaceutical wastewater after treatment is performing gentle molecular separation that is
with MBR causes increased degradation by bioaugmen- often not included with other forms of separation
tation. MBRs implementing special microorganisms can processes (centrifugation). Membrane technique has
serve as potential contenders to current pharmaceutical a very favorable benefit of being able to process large
wastewater treatment processes [21]. volumes and continuously produce streams of
products [34].
• The membrane techniques offer a simple, low
4.8 | Oily and petrochemical economic‐based, and easy operational service to sepa-
wastewaters rate unwanted components from wastewater. Also,
there is no need of complex controlling systems.
Oil and petrochemical wastewater are among the most Membranes are manufactured with high selectivity
troubled sources of pollutants due to their poisonous and according to the components that need to be separated.
refractory traits that originate from a number of sources, The selectivity values are generally higher for mem-
such as crude oil extraction, oil refining, petrochemical brane separation than the common values for volatility
industry, metal manufacturing, lubricants and coolants, for distillation operations [35].
and car wash. A modified full‐scale facility from chemi- • Removal of bacteria and particles very convenient
cal deemulsification to a UF process accompanied by an through this process. The simplicity and automation
MBR method was used to treat oil‐contaminated waste- operation allows for less operator attention which
water, was able to remove 90% COD and full tar, grease, makes them suitable for small system applications.
and phenolic [12]. • Nearly all contaminant ions and most dissolved non-
ions are removed. It is suitable for small systems with a
high degree of seasonal fluctuation in water demand.
4.9 | Municipal wastewater treatment The technique is insensitive to flow and total dissolved
solids levels and can be operated immediately without
The quantity and type of wastewater and contaminants any minimum break‐in period.
from the municipality vary by country due to climate • As many polymers and inorganic compounds can be
change, socioeconomic conditions, household infra- used to make membranes and thus there are more
structure, and other factors. Municipal wastewater is typi- chances of having control over the separation se-
cally treated to eliminate unwanted contaminants by lectivity. Membrane techniques are also able to recover
bacterial biodegradation of organic matter to smaller mo- the minor components from the feed stream without
lecules (CO2, NH3, PO4, etc.) in presence of oxygen [22]. making any increase in the energy cost value [36].
12 | BERA ET AL.

6 | DISADVANTAGES O F rate, better membrane efficiency, and longer operating


MEMBRANE SEPARATION time [39]. However, reports also suggest low COD/N
T E C HN I Q U ES ratio implies lower fouling. Fouling increases with de-
clining HRT. Though, excessive HRT results in aggrega-
The drawbacks associated with membrane separation tion of fouling agents. Low EPS production by operating
techniques include two major phenomena, that is, mem- at high solids retention time (SRT) limits fouling. Fouling
brane fouling and membrane modules. increases at extremely high SRT as it incorporates MLSS
and high sludge viscosity. Fouling increases with in-
crease in organic loading rate (OLR). When the EPS
6.1 | Membrane fouling production is increased from increasing the food to mi-
croorganism ratio through high biomass intake it results
6.1.1 | Factors that influence membrane in results in drastic increase in fouling [40].
fouling

Membrane fouling relies on different aspects of the set 6.1.4 | Feed/biomass properties
up, that is, feed properties (pH and ion strength), mem-
brane features (roughness, hydrophobicity, etc.), and Fouling of the membrane rises with lower floc size.
processing parameters (cross‐flow rate, transmembrane Bound EPS released with rising salinity causes more
pressure, and temperature) [20]. Several of these vari- membrane fouling. Reduce in pH leads to an increase
ables combine in one form or another to intensify membrane fouling rates.
membrane fouling. Factors that can be held responsible High fouling is caused through higher MLSS. How-
for fouling are summed up below. ever, study also suggests that no or very little impact of it
on fouling. When the EPS concentration in the feed is
high, the chances of fouling increase. Increased viscosity
6.1.2 | Membrane characteristics leads to increased membrane fouling [30].

Hydrophilic such as ceramic membranes are less prone


to fouling, whereas hydrophobic membranes like poly- 6.1.5 | Control of membrane fouling
meric membranes are more prone to fouling. The rough
surface creates a groove for colloidal particle to gather on The various methods employed in overcoming the issues
the membrane surface during the operation, fouling generated due to fouling are described below [41].
keeps increasing with rising surface roughness. Higher
the membrane pore sizes, the higher chance of blocking Air spargin
by contaminant, thus greater chance of fouling [37]. It lowers the concentration of polarization and fouling. It
Increased hydrophilicity implies less membrane fouling, reduces the turbulence fluctuations by putting shear
while hydrophobicity associates with enhanced mem- stress on the membrane surface. A high aeration rate can
brane fouling tendency. Membranes get negatively enhance the fouling of the membrane.
charged due to dumping of colloidal particles, thus can
accumulate positively charged ions such as Ca2 + , Al3 + Mechanical cleaning
from mixed liquor suspended solids (MLSS), and causes This is done by applying sheer pressure to the membrane
inorganic membrane fouling [38]. surface.

Ultrasonic mitigation
6.1.3 | Operating conditions In this system, an ultrasound‐assisted aqueous medium
is used to remove soluble and insoluble particles. It es-
Running in cross‐flow filtration mode causes less cake sentially reduces the concentration polarization and
layer formation on the membrane, resulting in lower eliminates the biofilm covering on the membrane sur-
chance of fouling of membrane. Higher aeration rates face [42].
lead to lower rates of membrane fouling. Low tempera-
tures enhance the potential for membrane fouling as Chemical cleaning
more bacterial extracellular polymeric substances (EPS) This include the use of acids, bases, oxidants, surfactants,
are released and higher the load of filamentous bacteria. and chelates, and the recent introduction of nitrite and
Higher COD/N ratio in feed lowers membrane fouling rhamnolipids acids to eliminate fouling through
BERA ET AL. | 13

solubilization and neutralization of bases which are re- fouling. Commonly used membrane modules are plate
sponsible for hydrolysis, solubilization, and saponification of and frame, spiral wound, tubular, hollow‐fiber.
the foulant [43].

Fouling release surfaces and nanomaterials 6.2.1 | Plate‐and‐frame modules


The membrane fouling can be controlled by preparing
membranes with antifouling surfaces with specific phy- One of the initial types of membrane systems are plate‐
sical and chemical surface properties. Hydrophilic sur- and‐frame modules, which are substituted by spiral‐
faces have demonstrated tremendous usefulness to wound modules and hollow‐fiber modules because they
regulate different forms of foulants by suppressing non- are relatively cheaper than plate‐and‐frame modules. At
specific interactions. Postmodification of membranes by present, plate‐and‐frame modules are in minimal
polymeric antifouling materials or inorganic nanoma- usage in RO and UF processes with highly fouling
terials are also known to reduce fouling [44]. conditions [4].

Cell entrapment (CE)


Cell immobilization (passive immobilization and 6.2.2 | Tubular modules
CE) restricts free movement of cells by confining them
into, or attaching them to a solid support that Tubular modules are used especially when there is ne-
artificially entraps cells in a porous polymer matrix. cessity of high resistance to membrane fouling, which are
This technique cannot be solely reliable with removal usually bounded to UF applications. These membranes
of pathogens and large particles, but is a good alter- contain small tubes having diameter 0.5–1 cm embedded
native for conventional biological treatment sys- inside a single large tube. Huge numbers of tubes are
tems [45]. held in series inside a tubular membrane system [31].

Biological mitigation
It's a newer approach with high capabilities in bio- 6.2.3 | Spiral‐wound modules
fouling control. The microbial attachment or biofilm
formation inhibits through inhibition of adenosine Commercial‐scale modules contain few membrane en-
triphosphate synthesis. Enzymes (proteinase K, tryp- velopes each having area of 10–20 ft2, enclosed around
sin, subtilisin, etc.) which targets EPSs, can be used to the axial collection pipe. The typical commercial spiral
prevent initial microbial attachment than disrupt wound is 0.66 ft diameter and 3.33 ft long. The pressure
established biofilm. The protease is much better than drop is reduced by multienvelope designs in which
traditional chemicals for the control of irreversible permeate travels through central pipe [4].
membrane in spite of drawbacks (instability, tem-
perature, and pH) [46].
6.2.4 | Hollow‐fiber modules
Electrically based mitigation
Electrophoresis (EP) and electrostatic repulsion, and the Usually hollow‐fiber modules are 10–20 cm in diameter and
forces exerted by electric fields on the charged particles of height ranging 3–5 ft. They are mostly operated with the
can inhibit membrane fouling by electrical methods. It is feed stream on the exterior of the fiber. Water traverses into
used to control fouling in MBRs, mainly external such as the lumen of the fiber inside the membrane. Large number
electro‐coagulation (EC) and EP or internal such as mi- of fibers are composed together and "potted" in an epoxy
crobial fuel cells (MFCs). resin at two ends and placed into an outer shell [47].

6.2 | Membrane modules 7 | FUTURE PERS PECTIVES

To achieve the required separation, industrial membrane Membrane technology is dramatically improving the man-
plants require hundreds to thousands of square meters of agement of water and wastewater. It shows extensive ap-
membrane. There are many ways of economic mem- plications and observed as a very beneficial method for
brane packages to provide huge surface area for effective wastewater treatment [48]. New researchers are being car-
and efficient separation [7]. Usually, the designs of ried out till date for application and development of new,
membrane module are used for prevention of membrane more efficient membrane materials, copolymers like
14 | BERA ET AL.

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