PT Trakindo Utama COMPONENT

CONDITION REPORT
Page 1 of 8

SO Number : Reported By : NAJIB RAHMAN

SO Reference* : Reported Date : 12/15/2022

Checked by
FERIANSYAH / BAMBANG Approved by
Foreman / : : RUSDIANSYAH
MARCONES Service Head
Superior

(Name and Signature) (Name and Signature)

*Previous Service Order/Sales Order
SIMS Information
DEALER EQUIPMENT CUSTOMER
CODE J24L NUMBER CO 2426 NAME PT. CIPTA KRIDATAMA
TECHNICIAN EQUIPMENT
DATE 15-Dec-22 IDENTIFICATION 10001691 LOCATION BMB SITE SITARUM
CATERPILLAR CATERPILLAR INSTRUCTION
MODEL 773E SERIAL NO. PRB01355 PERFORM TA – 2 POWERTRAIN SYSTEM
HOURS 510.6 KILOMETERS -
PART PART NAME QT DESC. GROUP GROUP NAME ✓ IF MADE ✓ IF DESCRIPTIVE COMMENTS
NUMBER Y * NUMBER PRODUCT DURABILITY (20 SPACES MAXIMUM PER
RESPONSIBL CODE CONTAINING INOPERABLE ISSUE INCIDENT)
E PART
TECHNICAL POWERTRAIN
49 753T
ANALYSIS 2 SYSTEM

DESCRIPTION CODES * A – Structural C – Leaks E – System Malfunction G – General Repair K - Serviceability X – Operator
(Refer SIMS Guidelines : B – Surface D – Factory Assembly F – Factory Shipping H – Adjustment N - Abuse Complaint
SEBD0850)

Component Information
Component PCR Schedule Comp. target hours (ex
: : 12,000)
Description Hours
Comp. Serial No. / Current hours failed (ex
: Component Hours : 8,000)
ID
Comp. Arr. / Group Remain of target life (4,000)
: Life Remaining :
No.
Mach. Hours - Component New :
:
Installed Price
Mach. Hours - (ex. $ 10,000)
: Cost To Repair :
Removed
Date Comp. Cost/Hour (10,000 / 4,000 = 2.5 $ /hr)
: Enter a date :
Installed Remaining
Date Comp. Failed : Enter a date

Supporting Documentation Required

# Description Yes Comments
1 Installation Check List ☐
2 Repair & Maintenance History ☐
3 SOS History ☐
4 Magnetic Plug Inspections ☐
Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01
PT Trakindo Utama COMPONENT
CONDITION REPORT
Page 2 of 8

5 ET/VIMS Data ☐
6 TPMS / Payload Data ☐
7 Performance Test Data ☐
8 Others ☐
Failure Outline : Brief outline of what the Customer reported
Customer reported machine need to perform Technical Analysis Level 2 for Power Train System
Background / Research : Write down all the brief backgrounds of failure (includes the taken actions)
When and on what condition customer reported the failure :
When Perform PM 500 by Customerfound material at magnetic screen transmission and need to perform Technical
Analysis Level 2 for Powertrain System.
What were the immediate actions taken :
1. Park machine to safe area.
2. Perform take data Powertrain System
3. Test Performance
4. Perform Ground Test.
Repair & Maintenance History : State all the previous repair and maintenance history related to the current events
PM 500 Hours

LIST POSSIBLE CAUSES

Make a list of failure’s possible causes

OBSERVATIONS
Part Number– Name– modifier Code
(RH/LH/Upper/Lower etc.) – Detail Explanation
To Help Explain Progression/Stage of Failure,
Use Photos/Parts Book Illustration.
Identify Type, Amount, Location of Wear, Deposits,
Damage, Fractures etc.

Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01

PT Trakindo Utama COMPONENT
CONDITION REPORT
Page 3 of 8

View of Machine
773E – CO 2426

Product Identification Number

S/N PRB01355

Hour Meter Machine

510.6 Hours

POWERTRAIN PERFORMANCE TEST

Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01

PT Trakindo Utama COMPONENT
CONDITION REPORT
Page 4 of 8

Perform Powertrain Performance Test

View Of Transmission group.

Transmission Serial Number

“4PY07591”

Perform Gear Pump (Powertrain Charging) Pressure

Test

Found the pressure is:

 Low idle pressure 400 Psi
 High idle pressure 440 Psi

Low
Idle

Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01

PT Trakindo Utama COMPONENT
CONDITION REPORT
Page 5 of 8

High Idle

Perform Torque Converter Lockup Clutch Pilot

Pressure Test
Found the pressure is 240 Psi

Perform Torque Converter Lockup Clutch Maximum

Pressure Test
Found the pressure is 290 Psi

Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01

PT Trakindo Utama COMPONENT
CONDITION REPORT
Page 6 of 8

Perform Torque Converter Lockup Clutch Primary

Pressure Test

Found the pressure is 64 Psi.

Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01

PT Trakindo Utama COMPONENT
CONDITION REPORT
Page 7 of 8

Perform Transmission Hydraulic Control Clutch

Pressure Test
Found the pressure is:
1. Station A : 320 Psi
2. Station B : 400 Psi
3. Station C : 400 Psi
4. Station E : 330 Psi
5. Station F : 320 Psi
6. Station G : 400 Psi
7. Station H : 360 Psi

Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01

PT Trakindo Utama COMPONENT
CONDITION REPORT
Page 8 of 8

Perform Inspect Cutting Filter Transmission

Result: not found material

Solution to Prevent Reoccurrence :

Keep maintenance and operate machine corectly and also don’t forget to use original CAT® part for keep components
lifetime is long and monitoring SOS Result.

Service Head Decision :

SUPPORTING DATA
Show SOS History, Magnetic Plug Inspections, ET/VIMS Data, TPMS / Payload Data, Performance Test Data, others
NONE
Please attach maintenance history, oil sample results and supporting documents.

Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01