Professional Documents
Culture Documents
Machine
Operation Manual
Jinan Senfeng Laser Technology Co.,Ltd.
Website: www.sfcnclaser.com
Preface
In the manual, a large number of practical illustrations are used to annotate the texts,
which are easy to understand. The manual introduces the installation and debugging of
the equipment in detail; the installation, setting and operation of the software; the daily
maintenance and safety precautions of the machine. We believe this book will help you
better grasp the operation and maintenance of the machine.
Errors and deficiencies in the book are unavoidable. Please provide your valuable
comments and suggestions. Thank you very much!
Contents
Contents ...................................................................................................................................................................2
1 Foreword .................................................................................................................................... 8
1.1 Introduction .......................................................................................................................8
1.2 Company Introduction .................................................................................................... 9
2 The main interface of the software ..................................................................................................11
1.1 Introduction
Thanks for purchasing T-series automatic fiber laser tube cutting machine from Jinan
Senfeng Laser Technology Co., Ltd. If you use this product for the first time, please read
this instruction manual carefully before installation and use. Please read the contents
marked "DANGER", "WARNING" and "CAUTION" in this manual carefully to ensure the
safety of you and the people around and grasp the correct use of the equipment.
[DANGER]
Indicates that if the correct operation is not followed, it may immediately lead to serious
personal injury or even life-threatening.
[WARNING]
Indicates that serious injury or even life-threatening may be caused if the correct operation
is not followed.
[CAUTION]
Indicates that personal injury or damage to equipment may be caused if proper operation
is not followed.
Technology focuses on the R&D, manufacturing and sales of high-power laser processing
equipment, including high-power laser cutting machines, laser welding machines and
professional laser processing system solutions. Its leading products cover full-power fiber
laser cutting series, laser marking series, special equipment for laser processing and
complete sets of cutting equipment, etc. The products are widely used in industries like
iron and steel metallurgy, non-ferrous metals, automobiles and parts, aerospace, military
The company advocates "customer interests and needs oriented", and is committed to
"creating value for customers and creating benefits for society". Advanced technology is
the guarantee of product quality. The company has independent intellectual property
rights, and has established a sound and effective quality management system and internal
control system; it offers product services based on prevention, and implements customer
return visits, continuous improvement, and rapid response, efficient and accurate service
mechanism to ensure stable and efficient operation of products and maximize economic
benefits for customers. The sales area covers the whole country and expands overseas, and
the products are highly praised by customers. The company is willing to make progress
and establish win-win cooperation with all partners, jointly building the largest
manufacturing and R&D base for complete sets of high-power laser processing equipment
in China.
● Product
and related supporting facilities for domestic and foreign customers. The main products
include: fiber laser marking series, laser welding series, fiber laser cutting series and many
other series of industrial laser equipment and its supporting products, which are widely
building materials, clothing and apparel, city lighting, gold and silver jewelry, craft gifts,
● Quality
Based on the ISO9001 quality control system, Jinan Senfeng Laser Technology strictly
controls the materials, processing, machine and shipment of the finished products to
● Service
Jinan Senfeng Laser Technology has specially set up a marketing management center,
many branches and more than 100 offices across the country, and at the same time set up
more than 10 branches overseas, with resident technical personnel to provide customers
with comprehensive pre-sales, mid-sales and after-sales support and service. Where there
are Senfeng laser products, there is the high-quality service of Senfeng people!
1. Menu bar
2. Toolbar
3. Drawing area
4. Layer toolbar
5. Window display button
6. Control bar of machine tool
7. Status bar
8. Statistics bar of machining information
9. Alarm/system information bar
10. Drawing toolbar
11. 3D view bar
2.1 Toolbar
The following tools are included:
:Importing
Import files of igs and iges format.
:Opening
Open ncex format file.
:Saving
Save the toolpath files.
To save the newly created toolpath file, save it to a ncex format file.
:Display order
Click it to display or hide the machining order.
:Display direction
Click it to display or hide the machining direction.
:Clear track
Clear machining track.
:Catching
Click it to open or close the catching function.
:Catching option
Open the dialog box of Catching option, and set catching features.
:Selection
:Conversion
Translate, rotate, and mirror graphics vertically and horizontally. Please refer to Translating and
Rotating respectively for details on translating and rotating graphics.
:Clearing
Clear some of the set processing technologies. Please refer to Clearing for details.
:Combining
Open the dialog box of Combining, and refer to Combining for details.
:Exploding
Trim toolpath. Please refer to Exploding for details.
:Curve smoothness
Perform smoothness processing for polyline graphics. Please refer to Curve smoothness for
details.
:One-click preprocessing
Open the dialog box of One-click preprocessing after selecting one or more objects. Please
refer to One-click preprocessing for details.
:Starting point
If there is a tool leading line, set the starting point of the line. If there is no tool leading line,
start processing the graph from the current selected point.
:Micro connection
Open the dialog box of Micro connection. Refer to Micro connection setting for details.
:Internal/external cutting
Set internal cutting and external cutting. Refer to internal cutting and external cutting for details.
:Machining direction
Open the dialog box of Setting. Refer to Machining direction setting for details.
:Bridging
Open the dialog box of Bridging. Refer to Bridging for details.
:Compensation
Open the dialog box of Kerf compensation. Refer to Kerf compensation for details.
:Chamfer
Open the dialog box of Chamfer. Refer to Add chamfer for details.
:Ordering
Specify the machining order of the graphics in the toolpath file. Refer to Machining order for
details.
:Scanning
Machine in the most efficient path, tool lifting and lowering steps are no needed. Refer to
Scanning cutting for details.
:One-click setting
One-time setting of internal cutting/external cutting, tool leading line, machining direction, kerf
compensation. Refer to One-click setting for details.
:Layout
Perform single tube layout. Refer to single tube layout for details.
:Follow-up control
Open the dialog box of Follow-up control to calibrate the cutting head. Refer to Calibrating
cutting head for details.
:Focus control
Open the dialog box of Focus control. Refer to Focus control for details.
:General parameters
Open the dialog box of General parameters to set control parameters, default parameters,
follow-up control parameters and unit switching of the machine tool.
When machining square tubes, the unfolding effect of the square tube is displayed in the drawing area,
which is convenient for drawing. The schematic diagram is as follows:
Edge : It is determined by the maximum value of the corner radius R and thickness T of the
square tube.
Extended surface:It corresponds to the first side of the pipe, which is convenient for users to
draw graphics.
Centerline:The centerline includes the surface centerline and the edge centerline. Each surface
has a center line. When the mouse drags the graph, the center of the graph can automatically
absorb the centerline.
Refer to Layer function for details.
After returning to the machine origin, the front of each axle will appear a mark of .
Select the following methods to switch between workpiece coordinate, machine coordinate and
feedback coordinate:
o Click Workpiece coordinate / Machine coordinate /Feedback coordinate.
o Cursor moves to Workpiece coordinate/Machine coordinate/Feedback coordinate,
click .
Click , Set the low speed, high speed and step distance of X/Y axle, Z axle and B axle
separately:
:Set origin
:Calibration
Perform calibration action of the cutting head.
:Start
Start over the machining task.
:Stop
Stop the machining task.
:Breakpoint continuing
It is used to continue the previous machining when the machine coordinate is accurate after the
machining is stopped.
:Simulation
Enter the emulation mode.
The system does not drive the machine tool to perform corresponding mechanical and electrical
actions, but only displays the machining path in the editing area.
:Idling running
Enter the Idling running mode.
Run the machine tool without turning on the laser and machining ports to check if the
machining action is correct.
:Return to centerline
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Control the rotation axle of the machine tool and the lateral movement axle of the cutting head
to return to fixed positions: the rotation axle returns to the workpiece origin, and the lateral
movement axle of the cutting head returns to the tube centerline.
Refer to Perform returning to centerline for details.
:Tube centering
It is used to level the tube and find the centerline of a particular surface of the tube.
Refer to Perform leveling and centering for details.
:Centering methods
It is used to switch between the following tube centering methods:
o Standard: Leveling + Centering
o Simple: Only centering
:Laser
Press to turn on the laser valve until releasing to close.
The system will automatically turn on the laser valve when the machining is started.
:Shutter
Click to turn on the shutter, then click to turn off. The shutter must be manually clicked to turn
on.
Turn on the shutter first and then turn on the laser valve, the laser will emit laser light.
:Spot shooting
It is used to turn on the laser valve periodically.
Click this button, the system turns on the laser valve at the same time, and automatically turns
off after the continuous set shot parameters.
:Tailing treatment
It is used to start tailing treatment.
During the tailing treatment process, please ensure that the system is in an idle state, and
ensure that the feeding axle, the horizontal moving axle of the laser head, the follow-up axle of
the laser head, the clamping axle of the blanking frame, and the front and rear moving axles of
the blanking frame have returned to the origin.
:Follow-up
Click to turn on the follow-up valve.
After turning on, the distance between the nozzle and the workpiece surface can be adjusted in
real time to keep it at a fixed value.
The system will automatically turn on the follow-up valve when the machining is started.
:Air
When the machining starts, the button is highlighted. The system automatically turns on the
blowing valve, and the blowing gas is air.
:Oxygen
When the machining starts, the button is highlighted. The system automatically turns on the
blowing valve, and the blowing gas is Oxygen.
:Nitrogen
When the machining starts, the button is highlighted. The system automatically turns on the
blowing valve, and the blowing gas is Nitrogen.
:Automatic feeding
After setting the Enable automatic feeding device to Yes, click this button for automatic
feeding.
:Slag removal
After setting the Enable rear blowing or Enable side blowing to Yes, click this button for slag
removal.
:Lubrication
Click to start lubrication.
:Reservation
Custom button
Machine selected graphics
Only selected graphics are machined, including Machining, Idling running, Simulation and
Breakpoint continuing.
During the circle drawing operation, select the first point with the left mouse button to determine the center
of the circle
Information about the current drawing graphics: operation steps and meaning, whether the
operation is successful or not, etc.
Prompt information of machining operations.
Draw graphics
Auxiliary editing
Edit graphics
: Switch view
Switch viewing angles for easy viewing of the tube from different angles.
:Clockwise rotation
Rotate the view in a clockwise manner.
:Counterclockwise rotation
Rotate the view in a counterclockwise manner.
:Amplification
Click to amplify the view.
:Zoom out
Click to zoom out the view
:Adaptive view
Automatically adjust the 3D view area to the best, which is easy to check the toolpath
performance.
:Maximization
Maximize the 3D view area and hide the drawing area.
:No hollow-out
No hollow-out display of drawn graphics.
:All hollow-out
Hollow-out display of all drawn graphics to view the final cutting performance.
:Real-time hollow-out
Hollow-out display of machining or idling drawn graphics, and no hollow-out display for the
rest.
:Tube settings
Open the dialog box of Tube setting, and refer to Set tube size for details.
:Closing
Click to close the 3D view area.
Returning to the machine origin makes the machine coordinate system synchronize with the machine
coordinate system of the machine tool, so it is necessary to return to the mechanical origin before
machining.
Before returning to the machine origin, make sure that all servo alarms are cleared.
1. In the menu bar, click Machining → Return to mechanical origin → Return to mechanical
origin setting, open the dialog box of Return to mechanical origin:
Besides that, in the control bar of machine tool, directly click to perform all axles
return to the mechanical origin.
o Click the buttons to perform returning to mechanical origin of each corresponding axle.
Besides that, in the control bar of machine, directly click to perform Z-axle
return to mechanical origin.
o If the mechanical coordinate of the current position is consistent with the actual
mechanical coordinate of the machine tool, and the machine tool has not been turned
off or a servo alarm has not occurred, click Directly set, and set the current point as the
mechanical origin.
Besides that, in the main interface menu bar, click Machining → Return to mechanical origin ,
and select return to mechanical origin method in the submenu.
After returning to the mechanical origin, the front of all axle coordinates of machine tool control bar will
appear the mark of .
After setting the benchmark,,the front of all axle coordinates of machine tool control bar will appear
the mark of . After the software is turned on / the emergency stop is released, the system
automatically updates the mechanical coordinate and feedback coordinate according to the feedback
pulse, so that the current mechanical coordinate value matches the actual coordinate position.
1. Select the following methods to open the dialog box of Follow-up control.
click for servo calibration , and the system automatically generates Servo
compensation value.
4. Click 。
The system automatically performs calibration, which takes about 20s to complete.
Take the square tube as an example, and follow the steps below to set the tube size:
1. Select the following methods to open the dialog box of Tube guiding.
The R corner radius of the square tube can be set slightly larger than the original radius by
about 0.5mm to prevent tube size deviation, which cause poor cutting performance of tube
edge.
4. Optional: If the tube size needs to be modified, in the 3D view bar, click , modify the
tube size in the dialog box of Tube setting.
1. Leveling tube:
If you are not satisfied with the measurement results, click Mechanical center coordinate Z or
Mechanical center coordinate X to manually import the coordinate in the Measurement result area.
Take the square tube as an example, click in the control bar of machine tool, and tube
centering helps to find the current center of the tube and perform center compensation on the cutting
toolpath:
1. Start a follow-up on the left and right sides of the first surface, and level the tube through the
difference between the two follow-up heights.
2. Rotate the tube at an angle of 90°, and start a follow-up at the center of the current surface.
In the menu bar, click Machining → Manual centering, and set the workpiece coordinate of the X-axle
and B-axle to 0.
o To import toolpath files in igs or iges format, in the toolbar, click , or in the
menu bar, click File → Creating → Import files.
To insert a toolpath file in igs or iges format on the basis of the original toolpath file
without overwriting the original one, in the menu bar, click File → Insert parts → Insert
files.
o To open a toolpath file in ncex format, in the toolbar, click , or in the menu bar,
click File → Opening.
o To open the toolpath file in dxf format, click File → Creating → 3D cladding, import the
toolpath file in dxf format after selecting the tube type and setting the section
parameters.
If it needs to insert the dxf format toolpath file on the basis of the original toolpath file
without overwriting the original one, click File → Insert part → 3D cladding in the menu
bar, insert the dxf format toolpath file after selecting the tube type and setting the
section parameters.
o If it needs to generate a single part, click File → Creating → Standard parts, set the
parameters of the following parts after selecting the tube type and setting the section
parameters.
Take the square tube as an example:
Edit graphics.
Preprocess graphics.
Set machining technologies.
set layer.
After operating the graphics, save the operation in the menu bar as a toolpath file in ncex format:
1. In the control bar of the machine control, click X+ / X- / Y+ / Y- / B+ / B- button to move the
cutting head to the target position.
2. Click or press F5 button to set the current position as the workpiece origin.
1. In the menu bar, click Technology → Centering mark, select marking method, the system will
automatically add a centering mark in the designated place and perform centering:
o Manual adding: Specify the position of leveling and centering.
o Automatic adding: After setting the centering mark interval, the system will
automatically add the mark of leveling and centering based on the set interval.
2. Click System → Automatic leveling and centering, and check the method of automatic leveling
and middling in the dialog box of Automatic leveling and centering.
Make sure the cutting head is completely above the tube before tube edge searching.
In the control bar of machine tool, click for manual edge searching.
In the menu bar, click System → System parameters, find and set the following parameters, and
the system will perform automatic edge searching during batch machining:
o Automatic edge searching enable: After finishing the first leveling and centering of
automatic feeding, whether to enable automatic edge searching.
o Backward distance after edge searching: Backward distance after automatic edge
searching. Range:0~1000.
The edge searching action process is as below:
1. The follow-up axle of the laser head performs a follow-up to the follow-up height.
Calibrate before use.
2. The cutting head moves along the negative direction of the feeding axle and stops when it
reaches the tube edge.
Note :After automatic edge searching, perform backward action and automatically set the workpiece
origin.
Simulation: It does not control the machine tool to perform corresponding mechanical and
electrical actions, and only displays the machining path at high speed in the editing area. It is
used to directly observe the machining problems and conduct adjustment. It does not occupy
and consume machine tools and workpiece resources.
Idling running: It controls the machine tool to run the program without turning on the laser and
machining-related ports, and check whether the machining track is correct.
Select the following method to perform a simulation:
Simulation
Note: Before simulation, make sure the machining files are saved, and the current system state
is Idling.
Select the following method to stop the machining of the machine tool as well as the whole
machining task. The system enters the idling state:
o :Point
o :Polyline
o :Line segment
o :Oval arc
o :Arc
o :Ellipse
o :Circle
o :Regular polygon
o :Star
o :Rectangle
o :Word
After using the drawing tool, click the right mouse button or press the Esc key to exit the tool.
4.1.1 Polyline
It is a single object that composed of a series of lines and arcs, and the system supports switching
between lines and arcs.
1. Click the left mouse button to select two points to form a straight line segment.
2. Optional: Click the right button to call the shortcut menu. Click Tangent arc to switch to the
mode of drawing arc.
The drawn arc is tangent to the previous line or arc.
If it needs to switch back to the drawing line mode, right-click to call the shortcut menu, and
click straight line segment.
3. Click the left mouse button to select the next point.
4. Click the right mouse button to call the shortcut menu:
o Click Confirmation: Confirm the current point as the end point of the polyline, and the
drawn polyline is a non-closed graphic.
o Click Closing: Connect the current point and the starting point with a straight line
segment, and the drawn polyline is a closed graphic.
o Click Canceling: Cancel all previous point selection operations and quit polyline drawing.
After drawing a non-closed polyline, if you want to close it, select the polyline and check Close in the
toolbar, the operation is irreversible.
4.1.3 Arc
Follow the steps below to draw an arc:
4.1.4 Ellipse
Follow the steps below to draw an ellipse:
4.1.5 Circle
Follow the steps below to draw a circle:
1. In the toolbar, input the specified side number in the input box of Side number, and press Enter
to confirm:
2. Click the left mouse button to select the center point.
3. Click the left mouse button to select the vertex position.
4.1.7 Star
Follow the steps below to draw a star:
1. In the toolbar, input the specified vertex number in the input box of Outer vertex number, and
press Enter to confirm:
2. Click the left mouse button to select the center point.
3. Click the left mouse button to select the vertex position.
4.1.8 Word
It is mainly used for drawing billboards.
Including:
Switch view
Set catching option
Select objects
Measure distance
Detect graphics
Switch filling mode
Translate view
Real-time zoom view
Window amplification view
Adjustment for best view
Follow the steps below to zoom in and out the view in real time.
1. In the menu bar, click View → Real-time zoom to call real-time zoom.
2. Select the following method to perform real-time zoom:
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o Slide the mouse wheel, scroll up to zoom in and scroll down to zoom out.
o Press the left mouse button, drag up to zoom in and drag down to zoom out.
o On the keypad, press + to zoom in and press - to zoom out.
Click the right mouse button or press Esc to exit real-time zoom.
When the mouse is close to the feature point, the system can easily catch it, which is convenient for
accurate connection between graphics.
1. Select the following method to open the dialog box of Catching option:
In the toolbar, click to drop down button or click Editing → Selection in the menu bar,
and choose automatic selection.
o Select unclosed graphics: The system automatically selects all unclosed graphics in the
toolpath file.
o Select small graphics: Input the X and Y size range of the graphics to be selected in the
pop-up dialog box, and the system will automatically select the graphics within the size
range.
o Select similar graphics: After manually selecting a graphic, click Select similar graphics,
the system will automatically select graphics with the same type and size as the selected
graphic, and this operation does not distinguish angles.
o Select similar graphics (distinguish angles): After manually selecting a graphic, click
Select similar graphics (distinguish angles). The system automatically selects graphics
with the same type and size as the selected graphic, and this operation distinguishes the
angle.
In the menu bar, click Editing → Selection / Select by layers / Select by nesting relationship /
Select by type.
o Select by layers: Select the corresponding layer in the submenu, and the system will
automatically select the graphics in this layer.
o Select by nesting relationship: In the submenu, select inner graphics (included graphics)
or outer graphics (not included graphics) of corresponding nesting relationship.
o Select by type: Select the corresponding graphic type in the submenu, and the system
will automatically select graphics of the same type.
After selecting the object to be detected, follow the steps below to perform the detection:
1. In the menu bar, click View → Graphic detection, and open the dialog box of Graphic detection:
In the menu bar, click View → Filling mode to switch to filling mode.
To switch back to the system default of wireframe mode, click View → Wireframe mode, and all
graphics are displayed in wireframe.
Including:
Translation
Rotation
Mirror image
Alignment
Zoom
Merger
Co-edge
Blast
Interruption
Rectangular array
Single tube layout
Tube cutting guide
Vertical intersection
Set the inner diameter first
Compensate welding line
4.3.1 Translation
It is used to move the graphic in a straight line direction to change the coordinate position of the
graphic, but not the shape and size.
The graphic center automatically catches the centerline during the translation process.
After selecting the object, choose the following method to perform translation:
4.3.2 Rotation
It is used to rotate the graphic around a point by a certain angle in a certain direction.
After selecting the object, choose the following method to perform the rotation:
After pressing Ctrl, drag the rectangle points on the four corners of the selected graphic.
In this mode, the center of the default circumscribed rectangle is the rotation center, and you
can drag the small circle to change the rotation center position.
1. Rectangle points
2. Rotation center
After inputting the rotation angle in the input box of Dip angle, and press Enter to confirm.
o When the object is a rectangle or word: The lower left corner of the graphic is the
rotation center.
a. In the toolbar, click Conversion → Rotation or in the menu bar, click Editing →
Rotation.
b. Click the left mouse button to select the rotation center.
c. Move the cursor to adjust the rotation angle.
d. Click the left mouse button to confirm.
Vertical mirror image: Flip up and down with the center point of the graphic as the rotation
center.
Horizontal mirror image: Flip left and right with the center point of the graphic as the rotation
center.
After selecting multiple objects, choose the following method to perform mirror image:
In the toolbar, click Conversion → Horizontal mirror image / Vertical mirror image.
In the menu bar, click Editing → Mirror image → Horizontal mirror image / Vertical mirror
image.
After selecting multiple objects, in the menu bar, click Editing → Alignment, and select the alignment
method in the submenu:
Left alignment
Right alignment
Top alignment
Bottom alignment
Center point alignment
Horizontal centerline alignment
Vertical centerline alignment
Horizontal dispersion alignment
Vertical dispersion alignment
The system performs the alignment automatically.
4.3.5 Zoom
It is used to proportionally zoom the graphics and change the size of the graphics.
After selecting the object, and choose the following method to perform zoom.
After inputting the zoom multiples in the input box of Zoom in the toolbar, and press Enter to
confirm.
Call the zoom function in the menu bar:
a. Click Editing → Zoom.
b. Click the left mouse button to select the zoom center point.
c. Move the cursor to adjust the zoom ratio.
d. Click the left mouse button to confirm.
4.3.6 Merger
It is used to merge multiple path objects into a single path object to connect disconnected graphics.
Non-closed graphics
Not points
Words
Before using merger, it is recommended to turn on the catching option.
4.3.8 Blast
Delete redundant lines to trim toolpaths, mostly used for polylines.
Cooperating with the function of Merger to correct errors in graphics drawing, ensuring machining
quality.
When the objects are words, blast is equivalent to converting words to graphics.
After selecting the objects, choose the following method to perform the blast:
Automatic interruption: Automatically perform interruption for all selected objects based on the
set value.
Manual interruption: Select the interruption position by yourself, and the interruption is only
performed on one object at a time.
Usually, the application scenes are as follows:
Connect the cutting parts with the surrounding material through the interruption process, which
is the same as the micro-connection.
Trim excess graphics at the drawing stage to cut the desired shape.
1. In the menu bar, click Editing → Interruption, and open the dialog box of Interruption:
2. After selecting Automatic, input the Number and Length of interruption lines.
The effect diagram before and after automatic interruption is as follows:
1. In the menu bar, click Editing → Interruption, and open the dialog box of Interruption:
After selecting the objects, follow the steps below to perform a rectangular array:
1. Select the following method to open the dialog box of Rectangular array:
Take round tube intersection as an example, follow the steps below to set the tube intersection:
1. Select the following method to open the dialog box of Round tube intersection :
Yellow curve: Not inner diameter first; Blue curve: Inner diameter first
Cutting multiple round holes of main tube
Related parameters
Rotation axis
In turntable configuration, this axis is read by the system regularly.
Eccentric distance
The distance between the main tube center line and branch tube center line.
Maximum value of eccentric distance = ±(main tube diameter - branch tube diameter) / 2.
Intersection angle
The inclination angle when the main tube intersects with the branch tube. Setting range: 5º~175º.
2. Set the bevel angle and the cutting position of the feeding axis:
Bevel angle
The angle between the cutting surface and the tube center line. Setting range: 5º~175º.
Feeding axis
The feeding axis coordinate of the cutting position on the tube.
3. Click Generate truncation lines.
The current cutting tube is square tube, round tube, oval tube or waist tube.
Setting requirement of branch tube diameter: Branch tube diameter ≤ Main tube diameter / 2.
Target objects are not points, words, scan groups, and graphic primitive that go 180 ° around
the entire tube.
The cutting trace of vertical intersection is as follows:
1. In the menu bar, click Technology → Set inner diameter first to open the dialog box:
In the menu bar, click Technology → Welding line compensation → Compensate all truncation lines /
Compensate selected truncation lines, and set welding line compensation.
After selecting objects, follow the steps below to perform one-click preprocessing:
1. Select the following method to open the dialog box of One-click preprocessing:
o Merger
o To delete points, check Delete point, the system will delete the points automatically.
o To delete small circles within the diameter range, check Delete small circle and set
Diameter, and the system will automatically delete the small circles within the diameter
range.
o To delete small curves within the size range, check Delete small curve, and set Size, the
system will automatically delete the small curves within the size range.
o Self-intersection clipping
o To change the original toolpath cutting small circle to perforation technology, check
Drilling, and set Maximum drilling diameter.
o Polyline rotation
o Automatically set internal and external cutting
o Special display of opening graphics
o Automatic ordering
3. Optional: Check Application during importing, when importing files, automatically process the
graphics as what the above checked.
Control points are special points that control and adjust the curve shapes.
1. Select the following method to open the dialog box of Curve simplification:
After selecting the objects, choose the following method, smooth curve:
After selecting the object, follow the steps below to perform polyline rotation:
1. Select the following method to open the dialog box of Polyline rotation.
o Click Editing → Polyline rotation.
o Click the right mouse button to call the shortcut menu, and click Polyline rotation.
After selecting the object, follow the steps below for clipping self-intersection:
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1. In the menu bar, click Editing → Self-intersection clipping, and open the dialog box of Self-
intersection clipping.
2. Input Length.
The system automatically clips the line segments within the Length range.
The effect picture before and after self-intersection clipping is as follows:
After selecting the object, choose the following method to convert words to graphics:
After selecting closed graphics, follow the steps below to set internal and external cutting:
Lead-in line: Including straight type, arc type and hook type, and the hook type is composed of
circular arc and straight line.
Lead-out line: Including straight type and arc type.
The tool leading line is determined by the cutting technology.
o If click Mouse designation, the cursor turns to , Click the graphic edge to manually
specify the position of the leading line, and then click the right mouse button or press
the Esc key to exit the tool.
5. In the Advanced option area, select on demand:
o Do not change the leading line position, only change the type.
o Do not change the leading line type, only change the position.
6. Optional: Manually modify lead-in lines:
a. Call the function to manually set the starting point:
Parameter description
Field angle
The field angle of the straight tool leading line refers to the angle between the tool leading line and the
primitive intersection tangent.
The field angle of arc tool leading line refers to the central angle.
Length
The tool leading line length of straight lines and arcs refer to the length of straight lines and arcs.
The length of hook tool leading line refers to the sum of the radius of the arc part and the length of the
straight part.
Radius
The radius of the hook leading line is the radius of the arc part of the leading line.
After selecting the object, choose the following method to change the machining direction:
After selecting the closed graphics, choose the following method to set the machining direction:
1. Select the following method to open the dialog box of Machining direction:
To display the original machining order in the toolpath, select the following method:
After selecting multiple objects, follow the steps below for automatic ordering:
1. Select the following method to open the dialog box of Automatic ordering:
o Ordering by side
For square tubes only. After ordering graphics on one side, order graphics of other sides.
Then the cursor turns to , and automatically display the machining order.
2. Select the target graphic to be set as the first.
Then the cursor turns to , the machining order on the graphic becomes 1, and the rest
of the graphics become 2, 3, etc. in the original order.
To reset the previous serial number, please click the right mouse button to call the shortcut
menu, and click Return to the previous serial number.
3. Repeat step 2 to click the graphics in order until the setting is completed.
To exit the manual setting tool, choose the following method:
Click the right mouse button to call the shortcut menu, and click Exit.
Press Esc button.
After selecting an object, follow the steps below to specify the serial number:
1. Select the following method to open the dialog box of Individually specify serial number:
2. Input specified order in the input box of Serial number [1, n].
n It automatically displays the maximum value of the machining order in the current toolpath
file.
After the object is selected, follow the steps below to set ordering list:
1. Select the following method to open the dialog box of Ordering list:
2. After selecting the object, choose the following method to arrange the order:
o Click Move Up, Move Down to move the checked object.
o Double-click another object to move the checked objects to the double-click position.
5.4.5 Manual drawn ordering
Manually change the machining order of the two selected objects to change the entire machining order.
After the object is selected, follow the steps below to set the ordering list:
Select a target object, choose the following method for ordering to the first/last:
In the toolbar, click Ordering → Ordering to the first / Ordering to the last.
In the menu bar, click Path planning → Ordering to the first / Ordering to the last.
Click the right mouse button to call the shortcut menu, click Machining order → Ordering to
the first / Ordering to the last.
1. Select the following method to open the dialog box of kerf compensation:
b. Click Adding, set the name in the Description column, and set the shrinkage and
expansion width in the Shrinkage width and Expansion width.
After selecting the object, follow the steps below to perform one-click setting:
1. Select the following method to open the dialog box of One-click setting:
1. Select the following method to open the dialog box of Straight line scanning:
2. Select tool starting position and set Collinear tolerance and Maximum scanning distance.
The parameter description is as follows:
1. Select the following method to open the dialog box of Arc scanning:
1. Select the following method to open the dialog box of LED scanning:
Before adding cooling points, select Cooling air and set Cooling delay in the page of layern-
technological parameters of Layer setting dialog box.
Automatically add cooling points: Automatically add cooling points to selected objects that
meet the conditions according to the set value.
Manually add cooling points: Select the inflection point position by yourself.
Corner range: 0°~180°.
Do not add cooling points at the starting point of machining.
After selecting objects, follow the steps below to add cooling points:
1. Select the following method to open the dialog box of Cooling point:
1. In the Cooling point dialog box, set Sharp corner cooling to set the sharp corner cooling range.
2. Optional: Check Lead-in cooling point.
Add cooling points at the lead-in point position of tool leading line, which is not limited by
Sharp corner cooling point range.
After the setting is completed, the system automatically adds cooling points at the inflection points that
meet the conditions.
1. In the Cooling point dialog box, click Mouse specifying, and the cursor turns to .
2. Click the left mouse button to select the point adding position.
Click the right mouse button to exit the function of manually add cooling point.
The effect picture before and after manually add cooling points is as follows:
Automatically add chamfer: Automatically add chamfer to the selected objects that meet the
conditions according to the set value.
Manually add chamfer: Select chamfer by yourself.
Corner range: 0°~180°
After selecting the object, follow the steps below to perform bridging:
2. Set the Maximum spacing and Width of bridging, and click Confirmation, and then the cursor
turns to .
1. In the Automatic area of the Micro-connection dialog box, and set corresponding parameters.
2. Optional: Check Neglect small graphics and set Perimeter.
Perimeter: Small graphics within the range will not be micro-connected.
After the setting is completed, the system automatically adds micro-connection according to the set
value.
1. In the Manual area of the Micro-connection dialog box, select Manual micro-connection and
set line Length.
2. Click Confirmation, and the cursor turns to .
3. Click the left mouse button to select the micro-connection position.
4. Click the right mouse button to exit the manual micro-connection function
The effect picture before and after manual micro-connection is as follows:
Closed graphics
No micro-connection added
Other graphics are not included
After selecting the object, follow the steps below to set the chopping:
1. In the menu bar, click Technology → Chopping, and open the dialog box of Chopping:
1. In the menu bar, click Technology → Corner chopping to open the dialog box of Corner
chopping:
2. Set the offset distance between the starting point of the chopping line and the hole, the
distance between the chopping line and the edge, and the number of chopping lines.
In the toolbar, click Clearing, and select the items to be cleared in the submenu.
In the menu bar, click Technology → Clearing, and select the items to be cleared in the
submenu.
Click the right mouse button to call the shortcut menu, click Clearing, and select the items to be
cleared in the submenu.
6.1 Introduction
The layer function is the core function, which is mainly used to set the general parameters of the layer
and set the layer technology.
Combination of layer technology and general parameters, which is convenient for use.
1. After selecting the object, click the object layer button in the drawing toolbar on the main
interface, and the selected object color will turn to the color of the corresponding layer.
2. Select the following method to open the dialog box of Layer setting.
1. Click layer n-technological parameters, switch to the page of layer n-technological parameters:
The more nodes added, the more precise the curve will be.
1. Click Editing to open the dialog box of Speed power curve editing:
Click Importing technology and select the object technology in the dialog box of Importing
technology to import the saved layer technology.
1. In the page of layer n-over-edge parameters, set parameters in the over-edge parameters module:
1. Click layer n-perforation parameters, and switch to the page of layer n-perforation
parameters:
1. In the dialog box of Layer setting, click the blue words behind the Technological remarks in the
technological remarks bar, and open the dialog box of Set technological remarks:
2. Select material type, thickness, nozzle type, laser power, machining gas, machining type, and
custom items according to the realities.
General parameters
Special parameters
Lifting height
It indicates the lifting height of the laser head when switching the cutting graphics.
Cutting speed
It indicates the target cutting speed when the feeding rate is 100%.
Cutting gas
It indicates the type of the cutting auxiliary gas.
Peak power
Adjust the laser by the analog quantity to set the laser intensity.
Cutting height
The height of the nozzle from the plate during the cutting process.
Cutting frequency
It indicates the carrier frequency of the PWM modulation signal during the cutting process. It is also the
number of light output in one second. The larger the value, the more continuous the light output.
Cutting focus
It takes effect when focus control is enabled.
The focus position during the cutting process.
Duty ratio
Pre-punching
Enable the pre-punching function for all machining objects under the current layer, so that all toolpaths
are punched in advance before actual machining.
Progressive perforation or segmented perforation is recommended for pre-punching.
Slow starting
To ensure the machining quality when cutting thick plates, cut a narrow slit of a long starting distance
at the starting speed, so that the gas can be blown in well, and then cut in a normal speed.
After enabling slow starting, please input the Distance and Speed of the starting.
Starting distance
Starting distance
Fixed height cutting
Whether to enable fixed height cutting. That is, when cutting, whether to maintain the fixed Z-axis
coordinate for cutting.
Starting speed
Starting speed.
Cooling air
Cooling delay
The air blowing cooling time when machining to the cooling point.
Frequency
The carrier frequency of the PWM modulation signal when cutting through the edge, that is, the
number of light output in one second.
Follow-up height
The height of the nozzle from the plate when cutting through the edge.
Duty ratio
Sensitivity class
Dynamic sensitivity of follow-up floating head when cutting through the edge.
Over-edge speed
The cutting speed when cutting through the edge.
Perforation methods
Parameter description
Notes: Parameter names in the page of layer n-perforation parameters are omitted of the word of
Perforation.
No perforation
The system automatically performs the following machining actions
a. Open the follow-up valves and blowing valves.
b. After controlling the cutting head to follow to the Cutting height, wait for the Blowing
delay time set in the General parameters.
c. Open the laser valve and start the cutting.
Class 1 perforation
The system automatically performs the following machining actions:
a. Open the follow-up valve and blowing valve.
b. After controlling the cutting head to follow to the Perforation height, wait for Blowing
delay time.
c. Open the laser valve to start the perforation, and the duration time is the Perforation
delay.
Peak power
Adjust the laser by analog quantity to set the laser intensity when perforating.
Duty ratio
Adjust the laser by PWM and set the duty ratio when perforating.
The same kind of tube can only have one torque clamping solution.
1. In the menu bar, click Advanced → Chuck jaw technology, and open the dialog box of Chuck
jaw technology:
2. In the Technology setting area, set the type, material, thickness and diameter or width and
height of the tube.
3. In the Clamping test area, set the front/rear chuck torque voltage and loosening and clamping
time.
Front/rear chuck: Torque is controlled by 5V analog voltage, delivering to front/rear chuck.
Torque voltage: A continuous force. Setting range:0.1V~5V
Rear chuck clamping type: Close clamping, open clamping, mixed clamping.
Lose clamping time: The chuck will continue to output analog voltage with the time as a
unit. Setting range: 1s~100s
Serial port √ √ × × √ × × × × ×
Network port × √ √ × × √ √ × × ×
Terminal board IO √ √ √ √ √ √ √ √ √ √
1. In the menu bar, click Advanced → Laser setting, and open the dialog box of Laser setting:
1. In the menu bar, click Machining → BB1 Micro-adjustment to open the dialog box of BB1
Micro-adjustment:
1. Draw a drawing.
2. Set layer technology parameters.
5. Click , select the drawing under the specified path and add it to the machining queue.
6. Double click the list of Times, and set the drawing machining times in the dialog box of
Machining times.
10. In the control bar of machine tool, click , the system starts batch machining.
The system automatically perform batch machining: Automatic feeding → Calibration → Leveling and
centering → Tube edge finding→ Machining → Discharge side blanking → Tailing treatment.
If you need to quit batch machining in the menu bar, click Machining → Ordinary machining to switch
to ordinary machining mode.
1. Select the following method to open the dialog box of Machining information statistics:
o In the running report bar, click Machining information statistics.
To ensure the safety of the machine tool, before aging any of the X-axle, Y-axle, and Z-axle, make sure
that these three axles have returned to the mechanical origin.
The B-axle aging does not require any return to the mechanical origin.
1. In the menu bar, click Machining → Machine tool aging to open the dialog box of Machine
tool aging:
2. Select the axle that needs to be aged, and set the start/end position and speed of the
first/second/third stage of aging.
3. Set the first/second/third stage time of aging.
4. Optional: Click Historical record to view the historical record of the machine tool aging.
5. Optional: Check Shield touching plate and Cutting head alarm at the bottom of the dialog box.
Warning: There is a risk of bumping your head, please use with caution!
1. In the menu bar, click System → System parameters, and set the manufacturer parameter
Enable focus control to Yes to enable the focus control function.
2. Select the following method to open the dialog box of Focus control:
1. In the menu bar, click System → System parameters to set the manufacturer parameter of
Lubrication type:
o 0:Automatic lubrication is not enabled
o 1:Automatic lubrication (time)
o 2:Automatic lubrication (distance)
2. Set the following parameters based on the selected lubrication type:
o Automatic lubrication duration time
o Automatic lubrication interval
If the lubrication type is set to Automatic lubrication (time)
o Automatic lubrication distance interval
If the lubrication type is set to Automatic lubrication (distance)
After setting, the system travels Automatic lubrication time interval/Automatic lubrication distance
interval, automatically open the lubrication port duration of Automatic lubrication duration time.
1. In the menu bar, click Machining → Lubrication to open the dialog box of Lubrication:
2. After setting corresponding parameters, click Start lubrication, the system starts to perform
lubrication.
1. In the menu bar, click System → System parameters, set the parameter under 4.1 Fixed points
classification as the target position value.
2. In the menu bar, click Machining → Return to fixed points, the cutting head automatically
returns to the fixed point position.
1. In the menu bar, click System → System parameters, and set the manufacturer parameter of
Enable rod supporting tube to Yes.
2. Set the following parameters, when the mechanical coordinate of the feeding axle is less than
the parameter value, the corresponding top material port is opened:
o Feeding axle lowering position 1
o Feeding axle lowering position 2
o Feeding axle lowering position 3
1. In the menu bar, click System → System parameters,and set the Discharge side ejector to Yes.
2. Set parameters of Discharge side ejector range 1 length and Discharge side ejector range 2
length.
The results are as follows:
Judge whether to open the ejector cylinder according to the workpiece coordinates of the
feeding axle.
o When it is greater than the Discharge side ejector range 1 length or Discharge side
ejector range 2 length, open the ports of Discharge side ejector cylinder 1 or
Discharge side ejector cylinder 2.
o When it is less than the Discharge side ejector range 1 length or Discharge side ejector
range 2 length, close the ports of Discharge side ejector cylinder 1 or Discharge side
ejector cylinder 2.
After machining the truncated graphics, close ports of Discharge side ejector cylinder 1 and
Discharge side ejector cylinder 2.
1. In the menu bar, click System → System parameters, set Enable discharge side blanking to
Yes.
2. Set the parameter of Discharge side blanking port delay closing time.
Default value: 5s
The results are as follows:
Before using lead screw error compensation, in the menu bar, click System → System parameters, find
and set Lead screw error compensation method to nonzero value:
Reverse backlash(X)
Reverse backlash(Y)
Reverse backlash(Z)
Reverse backlash(B)
Reverse backlash(W)
1. In the menu bar, click System → Lead screw error compensation to open the dialog box of
Lead screw error compensation:
2. Optional: If the axle-X and axle-Y have not returned to the mechanical origin, click Return to
mechanical origin in the Machine tool movement area.
3. Follow the steps below to get the actual measurement data of the machine tool:
a. In the Positioning axle area, select the positioning axle.
b. Set the relevant parameters of the positioning program in the Laser interferometer area,
and click to Generate positioning program, and the results will be automatically written
into the Positioning program area.
c. Click Performing, the machine tool starts to move according to the generated
positioning program, and records the position data at the measurement point.
d. Save the recorded position data as a lead screw error compensation file in rtl or lin
format on the laser interferometer side.
4. Close the software, and double-click NcTune under the file installation directory C:\Program
Files\Weihong\Mimir\Bin to enter the NcTune software.
5. Select or click Lead screw error on the Welcome page to enter the Lead screw error page.
Before detecting the encoder, make sure that the pulse equivalent and axis direction of each axis are
correct.
1. In the menu bar, click System → Hardware diagnosis → Encoder diagnosis to open the dialog
box of Encoder detection:
Port mapping
Lead-in
Lead-out
2. After selecting the port category in the list on the left, find the destination port.
3. Double-click the target port Physical address and select the controller and port for the target
port.
1. In the menu bar, click System → Parameter backup to open the dialog box of Parameter
backup restoration:
In the menu bar, click System → Language, select the language to be switched in the submenu and
restart the software to take effect.
When the log file is larger than 20M, a backup log file (Mimir_xxxx.log) is automatically generated in the
User folder, and the original log content is cleared.
1. Select the following method to open the dialog box of Logs to view the logs:
o In the operation information bar, double click Alarm / System.
o In the menu bar, click System →Logs.
1. In the machining information statistics bar, click Machining counting setting to open the dialog
box of Machining counting:
2. Check Enable counting function, set Planning number, Machined number and Post actions
based on realities.
3. Optional: Check Machining number is automatically cleared to zero after the machining file
name is changed.
The system automatically counts according to the following rules:
1. In the menu bar, click Advanced → Circular machining to open the dialog box of Circular
machining:
If the machining is paused or stopped before the circular times is reached, it indicates the
current circular times.
The debugging needs to be carried out by professionals, and must be strictly implemented in
accordance with the relevant regulations. Before debugging, please understand the performance of the
machine tool and read the relevant technical documents. Correct debugging is the basis for ensuring
10.1 The adjustment of the laser source and the optical path
a) Installation Precautions:
1. Please read the manual carefully before using the product. If you have any questions, please
contact the staff of Jinan Senfeng Laser Technology;
2. Use the original power cord, and ensure that the laser source is connected to the ground. Before
power-on, use the multimeter to check whether the laser source is effectively grounded (PE yellow
green line);
3. The control lines and voltages of the laser source must meet the technical requirements of the
product, otherwise it will be irreparably damaged. Before the laser is powered on, please check
whether the voltage signals meet the requirements;
4. Please pay attention to the protection of the fiber and its output head during the installation of the
laser source, and do not bend or subject it to external force. This part is fragile, please protect it
carefully;
5. Please pay attention to the dustproof protection of the lens in the output head during the
disassembly. If there is dust, please clean it according to the lens cleaning operation specification.
(a. Anhydrous ethanol, the purity is more than 99.9%; b. Dust-free cotton swabs, do not use
ordinary cotton swabs which is easy to lose cotton wool, causing secondary pollution of the lens);
6. Start-up work sequence: water cooler (to ensure normal operation and suitable water temperature,
about 25°C) – power up laser source – start control software - gas circuit works normally - control
system works normally - laser source is ready to emit light - safety protection - the cutting system
works.
7. Shutdown work sequence: turn off the control system - turn off the laser control signal – cut off the
laser source power - the water cooler stops working.
8. Other precautions: a. During work, please pay attention to the normal operation of the water circuit,
gas circuit and electric circuit, otherwise, please power off to check the cause of the fault and
detect it;
9. If there is any failure during work, please record the failure time, failure phenomenon, and system
working status, and then check its cause. If you have any questions, please contact us.
b) Adjustment of the proper alignment between the nozzle hole and the laser beam:
The adjustment steps of the proper alignment between the nozzle hole and the laser beam are as
follows:
white tape
白色不干胶带
Figure Adjust the proper alignment step 1
2. Using 10% power, punch holes manually.
3. Remove the sticker, and take care to keep its orientation so that it can be compared with the nozzle.
4. Under normal circumstances, a black spot will be left on the tape, which is burned by the laser. But
if the center of the nozzle is too far from the center of the laser beam, the black spot will not be
visible (the laser beam hits the wall of the nozzle).
5. Nozzle aperture
Aperture size has a critical impact on cut quality and pierce quality.
If the nozzle hole is too large, the molten material splashing around during cutting may pass through
the nozzle hole and splash the lens. The larger the aperture, the bigger the probability, the worse the
protection of the focusing lens and the shorter the lens life.
Appendix
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