EXERCI ON MILLING MACHINE-GEAR CUTTING Exp Nox AIM: To cut gear on the given block according to the given dimensions. MATERIALS REQUIRED Cast Iron block of outer diameter 100mm ,inner diameter 25mm and keyway 6x3 mm. TOOLS REQUIRED Carbide tip tool ,surface guage,mandrel, ernier caliper,gear cutter scale ete. OPERATIONS TO BE CARRIED OUT 1. Setting of the job. Setting of the tool. Tuming. aes Gear cutting. PROCEDURE ‘The given cast Iron block of 100mm diameter is fixed in the mandrel and then fixed in the four jaw chuck of lathe. The outer diameter prepared roughly by turning operation .Drilling operation js carried out to make internal holes of ©25mm by means of drill chuck.The outer diameter of block is reduced to the required dimensions calculated from equation m*(N+2).Then sides of the block are chamfered.Then workpiece is fixed in the milling machine.The appropriate indexing circle is selected using the formula 40/N and tool is adjusted so that it is perpendicular to the axis of block.After cutting the teeth the indexing is done again till the complete teeths are cut-Depth of cut is calculated from the formula 2.25*m.After that workpiece is removed and machine is cleaned. uw ‘Scanned with CamSeannerCALCULATIONS Module m= Outer diameter of block =m (N+2) = Total depth =2.25m Index crank movement =40/N = RESULT mm ‘Scanned with CamSeanner