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IS 10085:2003
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Indian Standard
CHEMICAL ANALYSIS OF ZIRCON FLOUR OR SAND
(First Revision)
ICS 73.060.99
0 BIS 2003
FOREWORD
This Indian Standard (First Revision) was adopted by the Bureau of Indian Standards, after the dratl finalized by
the Methods of Chemical Analysis of Ores, Minerals and Allied Materials for Metallurgical Industrial Sectional
Committee had been approved by the Metallurgical Engineering Division Council.
This standard was first published in 1982. It covered the methods for determination of loss on ignition and of the
oxides of zirconium, silicon, iron and titanium in zircon flour or sand. Further, these methods could be used for
similar materials having zirconia content of not more than 80 percent.
In this revision, keeping in view the gaps generated during these years, the following changes have been made:
a) The thiocyanate (photometric) method for determination of iron oxide has been replaced by
orthophenanthrolene method,
b) The mandelic acid method for determination of zirconium oxide has been specified as refree method and
an alternate ‘EDTA’ method has been updated,
c) Method for determination of alumina has been incorporated,
d) Determination of silica by gravimetric method has been updated on the basis of experiences gained, and
e) The photometric method for determination of titania has also been updated based on the experiences gained.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2:1960 ‘Rules for rounding off numerical values (revised)’. The number of significant places retained in the
rounded off values should be the same as that of the specified value in this standard.
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IS 10085:2003
Indian Standard
CHEMICAL ANALYSIS OF ZIRCON FLOUR OR SAND
(First Revision)
1 SCOPE
A = loss of mass, in g, on ignition, and
This standard describes the methods for determination
of loss on ignition and of the oxides of silicon, iron, B = mass, in g, of the sample taken.
titanium zirconium and aluminium in zircon flour or 6 DETERMINATION OF SILICA BY THE
sand.
GRAVIMETRIC METHOD
2 REFERENCES 6.1 Outline of the Method
The following standards are necessary adjuncts to this The sample is fused with borax-sodium carbonate
standard. mixture and silica is determined by gravimetric method
after dehydration of the decomposed sample in
IS No. Title
sulphuric acid. Boric acid is removed as methyl borate
264:1976 Nitric acid (second revision) by heating with methyl alcohol and residual silica is
determined photometrically.
265:1993 Hydrochloric acid Vourth revision)
266:1993 Sulphuric acid (third revision) 6.2 Reagents
1070:1992 Reagent grade water (thirdrevision) 6.2.1 Anhydrous Sodium Carbonate and Borax, 1:1
mixture.
1811:1984 Method of sampling foundry sand
(first revision) 6.2.2 Dilute Sulphuric Acid 1:1 and 1:IO (v/v).
3 SAMPLING 6.2.3 Methyl Alcohol, 99 percent minimum.
The sample shall be drawn and prepared as per the 6.2.4 Hydro@oric Acid 40 percent (v/v).
method given in IS 1811.
6.2.5 Stan&rd Silica Solution (O. 10 mg/ml) — Fuse
4 QUALITY OF REAGENTS 0.100 g of pure silica with 2 g of sodium carbonate in a
platinum crucible. Cool the melt and dissolve in
Unless specified otherwise, analytical grade reagents 300 ml of water, containing 3-4 pellets of sodium
and reagent grade water (see IS 1070) shall be employed hydroxide, in a polythene beaker. Dilute to 1000 ml
for the test. in a volumetric flask. Store in a polythene bottle.
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IS 10085:2003
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IS 10085:2003
as described in 6.3.5 (solution S) to a 100 ml beaker. 2 Hydrogen peroxide bubbles when shaken. All the care should
Add 2 ml of tartaric acid followed by 2 ml of be taken with measurement that no bubble is present in the
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IS 10085:2003
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IS 10085:2003
sample (105 ”C- 110”C) in a platinum crucible. Add c= strength of bismuth nitrate so!ution in
6 g of borax-sodium carbonate mixture ( 1:1) and mix rnolarity; and
thoroughly. Cover the mass with a layer of 1 g more J/f. mass, in g, of the sample in the aliquot.
of the flux. Fuse the content of the crucible with lid by
NOTE—The mandelic acid procedure which is very specific
placing it on a gas burner. Gradually increase the flame for zirconium and hafnkrn precipitation is recommended instead
to maximum to get a clear melt. Keep it for 5 min with of direct EDTA titration.
occasional swirling of the crucible with a pair of
platinum tipped tongs. Remove the crucible. Cool and End point is not sharp as well as the zirconia values are
place it in a 250 ml beaker containing 75 ml of dilute low in direct EDTA titration. Hence back titration with
nitric acid (1 :3). Add 25 ml of water, cover the beaker bismuth nitrate using thiourea indicator is recommended
with a watch glass and place it on a hot plate. When as an alternate procedure.
the melt has completely dissolved, remove the crucible
10.6 Reproducibility
and the lid and wash them with water. Add the washings
to the solution and boil for a few minutes. If the solution Precision and accuracy of the method must be tested
is not clear, filter through medium textured filter paper. with International standard reference materials (SRM)
Char and ignite the residue. Fuse it with 1 g of borax, following adopted method as stated above. Compare
sodium carbonate mixture, dissolve the cooled melt in the values obtained with certified values of the elements.
a few ml of dilute nitric acid (1:3) and add the solution The two values should be as close as possible, for
to the filtrate. Transfer the clear solution to 250 ml example certified values of British Chemical Standard
volumetric flask and dilute with water to the mark. This ‘No. 388 on Zircon’ areas follows:
represents the stock solution for determination of
zirconia. Zrq - 66.2 percent,
SiOz – 32.7 percent,
10.4 Procedure AIZ03 – 0.3 percent,
Pipette out 25 ml aliquot (see 10.3) into a 500 ml Fez 03 – 0.06 percent, and
conical flask. Add about 100 ml of distilled water. TiOz - 0.25 percent.
Add exactly 20 ml of standard EDTA solution. Add 11 DETERMINATION OF ALUMINA BY
2 ml of 50 percent tartaric acid and adjust thepH to 2,0 ATOMIC ABSORPTION SPECTROMETER
with dilute ammonium hydroxide or dilute nitric acid.
Add 3 g of solid thiourea, and titrate with standard 11.1 Outline of the Method
bismuth nitrate (see 10.2.6) to the first formation of
The sample is fused with borax-sodium carbonate
the yellow colour. If the bismuth nitrate solution
mixture and silica is determined by gravimetric method
contains much free acid, it maybe necessary to readjust
after dehydration of the decomposed sample in
the pH to 2.0 slightly before the end point is reached.
sulphuric acid. The clear filtrate afler silica removal is
Note the volume of bismuth nitrate consumed (B).
analyzed for alumina by standard addition method using
Similarly pipette out 20.0 ml of standard EDTA atomic absorption spectrometer.
(without adding simple aliquot) and titrate with standard 11.2 Reagents
bismuth nitrate (see 10.2.6) to the first formation of
the yellow colour. Note the volume of bismuth nitrate 11.2.1 StandardAluminium Solution ( I ml = 1 mg Al)
consumed (A). — Dissolve accurately weighed 0.250 g of aluminium
metal powder purity 99.99 percent minimum in dilute
The difference in the volume of bismuth nitrate is nitric acid and make upto 250 ml in a standard
corresponding to the amount of zirconia present in the volumetric flask maintaining nitric acid concentration
sample. Calculate the percent by mass of Zr02. to be 2 percent.
One ml of bismuth nitrate(lN)=0.12322 g of ZrOZ.
11.2.2 Dilute Standard Aluminium Solution
10.5 Calculation (1 ml = 200 pg Al) —Dilute stock aluminium
(,4-B)CX 0.12322X 100 solution (see 11.2. 1) five times to get alum inium
Zirconia (ZrOJ percent = (1 ml =200 pg Al) maintaining nitric acid concentration
M to be 2 percent.
where
11.2.3 Tatric Acid— 50 percent (m/v).
A= volume, in ml, of bismuth nitrate solution
required to titrate the 20 ml of standard 11.3 Apparatus
EDTA solution;
11.3.1 Atomic Absorption Spectrometer — Equipped
B= volume, in ml, of bismuth nitrate solution with a monochromatic radiation source such as
required to titrate the 20 ml of standard aluminium hollow cathode lamp, a monochromator to
EDTA solution with 25 ml of sample aliquot; isolate the 309.3 nm resonance line, an atomization
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IS 10085:2003
source such as a burner, nebulizer system and a read Aspirate water and one of the calibration solution
out device. repeatedly to ensure that there is no drift of absorbance.
Finally aspirate water and set the absorbance to zero
11.3.2 Operating Parameters reading.
11.3.2.1 Hollow cathode lamp, aluminium 11.4.3 Atomic Absorption Measurement
11.3.2.2 Wavelength, 309.3nm 11.4.3.1 Aspirate first the diluted blank test solution,
11.3.2.3 Flame, NzO, acetylene. and then the calibration solution in increasing order,
aspirating water between each aspiration of the solution
NOrE— Other operating parameters to be followed according and record the absorbance reading. Then aspirate like
tomanufacturer’s instruction. wise, the test sample and note the absorbance. Each
aspiration should be made atleast three time, and take
11.4 Procedure
the average value. Solids which build upon the burner
11.4.1 Findout approximate absorbance of thesolution slit must be removed otherwise they will cause a
preserved (solution S) (see 6.3.5) at 309.3 nm line in decrease of sensitivity.
NZO- CZH1flame. From this absorbance, the amount
11.4.3.2 Deduct the blank value from the absorbance
of sample aliquot to be taken for dilution and the range
of the standard as well as the test solution.
of aluminium standards to be added can be determined.
The absorption of the sample aliquot and sample plus 11.4.3.3 Prepare a calibration curve by plotting the
siandards should lie in the linear portion of absorbance absorbance value of the standard solution against the
versus concentration graph. The samples, standards and concentration in pg/ml of the element or get the reading
blanks should be prepared to a fixed volume as per as computed from the computer.
sequences of addition of various reagents shown in
Table 1. 11.4.3.4 Compute the concentration of the test solution
(corrected for the blank) to pg of the element per ml
11.4.2 Adjustment of the Atomic Absorption from the calibration curve.
Sl?ectrometer
11.5 Calculation
Follow the instructions of the manufacturer in preparing mX25X25f)x loo
the instrument. Switch on the instrument and the Aluminium, percent by mass =
&f x20x106
alum inium hollow cathode lamp. Fit the correct burner
for nitrous oxide-acetylene flame and light the where
appropriate flame. Wait for about 20 min for m = concentration, in g/mi, of the diluted sample
stabilization. Set the wavelength at 309.3 nm, optimize solution after deducting the concetnration of
instrument response by adjusting the wavelength, fuel, the diluted reagent blank solution; and
N,,O burner head and nebulizer while aspirating the
highest calibration solution. M = mass, in g, of the sample taken.
As the sensitivity varies from instrument to intrument 11.5.1 ‘Phe percentage of .Alumina shall be calculated
the concentration of the standard series and of the test as shown below:
solution should be adjusted accordingly. At the same Alumina, percent = Aluminium percent x 1.889
time check the linearity of the calibration curve.
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IS 10085:2003
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Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of hdian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of
goods and attending to connected matters in the country.
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of implementing the standard, of necessary details, such as symbols and sizes, type or grade
designations. Enquiries relating to copyright be addressed to the Director (Publication), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that
no changes are needed; if the review indicates that changes are needed, it is taken up for revision.
Users of Indian Standards should ascertain that they are in possession of the latest amendments or
edition by referring to the latest issue of ‘BIS Catalogue’ and ‘Standards: Monthly Additions’.
This Indian Standard has been developed from Dot: No. MTD 29 (423 1).
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