PARTIAL REPLACEMENT OF FINE AGGREGATE BY GLASS POWDER IN CONCRETEOBJECTIVE: ™ To evaluate the utility of glass powder as a partial replacement of fine aggregate in concrete. ™ To study and compare the performance conventional concrete and glass powder concrete. = To understand the effectiveness of glass powder in strength enhancement.INTRODUCTION: ® Concrete is a widely used material in the world. Based on global usage it is placed at second position after water. ™ River sand is one of the constituents used in the production of conventional concrete has become highly expensive and also scare. = In the backdrop of such a bleak atmosphere, there is a large demand for alternative materials from industrial waste. Some alternative materials have already been used as a part of natural sand.Cont.. » Similarly the waste glass are collected from the shops are used. The collected glasses are crushed to sand size and it could be used an alternate material for natural sand as partial replacement “ m In brief, successful utilization of glass as fine aggregate will turn this waste material into a valuable resource.METHODOLOGY Collection and properties of materials Teliminary test for | Studyof physical properties of materials. mix design Casting and Curing of = Test on concrete Analysis and discussionMATERIAL USED AND THEIR PROPERTIES: = CEMENT: A cement is a binder, a substance that sets and hardens and can bind other materials together. Cement sets or cures when mixed with water which causes a series of hydration chemical reactions. TYPE OF CEMENT USED: OPC 53 grade, ulira tech. ® Fine Aggregate Fine Aggregate, in building and construction, material used for mixing with cement, bitumen, lime, gypsum, or other adhesive to form concrete or mortar. Fine aggregate size conforming to sieve passing through 2.36mm™ COARSE AGGREGATE: Coarse aggregates are particles greater than 4.75mm, but generally range between 9.5mm to 37.5mm in diameter. size of coarse aggregate:20mm ™ GLASS POWDER: Using waste glass in the concrete construction sector is idvantageous, as the production cost of concrete will go down. Waste glasses are used as aggregates for concrete. = WATER: The quantity of water in the mix plays a vital role on the strength of the concrete. The pH valueof water,hall be not less thané.MATERIAL TESTING: wm TEST FOR SPECIFIC GRAVITY AND WATER ABSORPTION: Using the pyconometer the test for specific gravity and water absorption is done cA rz ‘wos of emply Prcnometer (iM ors B Moss of Pycnometer ond dry soll (Ma) 182, 1.98 ‘Mass of Pycnometer, soland water (Ms) 138 1.350 oss of Pyenémaer ane! rar oy one® The specific gravity of coarse aggregate is2.55 and the specific gravity of fine aggregate is 2.279= TEST FOR CEMENT: Standard consistency of cement is defined as that consistency which will permit plunger to penetrate at 33.34from the top of the mould. Standard consistency (%) = (Weight of water added/ Weight of cement) x 100 table for consistency test Peet rts iE aren ar oo) 25 1a Ey au a a 40 33 Thus the consistency of cement is found to be 40%,= Initial setting time: Place the test block confined in the mould and resting on the non- Porous plate, under the rod bearing the needle. Lower the needle gently until it comes in contact with the surface of test block and quick release, allowing it to penetrate into the test block. In the beginning the needle completely pierces the test block® The initial setting time of cement is found to be 38 mints. table for initial setting time Pann DEPTH iaeeona) 2 3 4 6= SLUMP TEST: Slump test is the most commonly used method of measuring consistency of concrete which can be employed either in laboratory or at site of work. It does not measure all factors contributing to workability, nar is it always representative of the place ability of the os= Bottom diameter : 20mm = Top diameter + 10mm = Height : 30mm DEGREE OF 'WORKABILITYMix design: = The specimens are to be cast with concrete of characteristics strength 20 N/mm? .the physical properties of constituent materials are investigated and presented as follows. = Step 1: Characteristics strength required 20 N/mm? Grade of concrete M20 Max nominal size of aggregate = 20mm Max water cement ratio 0.55 Min cement content 300kg/m? Max water cement content = 77mm (slump) Degree of supervision good Exposure condition mild® Step 2: Type of cement Specific gravity of coarse aggregate Specific gravity of fine aggregate Specific gravity of cement Water absorption of Coarse aggregate Fine aggregate Free surface moisture Coarse aggregate Fine aggregate ope -53 grade 2.70 2.65 3.15 0.5% 1% nil= Step 3: Mean target strength Standard deviation i = Step 4: jater cement ratio: Cement Water cement ratio As per IS 456 — 2000 Max water cement ratio Minimum cement content =fy+K, = 20 + 1.65 *4 = 26.6N/mm? s = 4N/mm? 53 grade = 0.45 = 0.55(mild exposure) =300 kg/m?= Step 5: Water content: For 20 mm nominal size, nominal size aggregate and sand aggregate to zone-II Water content per m of concrete = 186 kg = Step 6: Adjustments of w/c ratio, compaction factor and sand belonging to zone Required water content = [186*(6/100)} = 197.16 kg/m?= Step 7: Determination of cement content Water cement ratio = 0.55 Water 197.16 *0.95 = 187.302 kg /m? Cement content = = 187.302/0.55= 356kg/m? From table no s IS 456 minimum cement content =300 kg/m? < 356 yim = Step 8: Proportion of volume of coarse aggregate corresponding to 20mm size aggregate and fine aggregate zone I for water — cement ratio of 0.45 to. 0.60= Step %: Mix calculation The mix calculations per unit valume of concrete shall be as follows: *volume of concrete =1m Volume of cement = 350/3.15* 1/1000 =0.i11m9 Volume of water = 0.197 Mass of coarse aggregate = 0.692 *0.6*2.55*1000 = 1058kg Mass of fine aggregate = 0.692 *0.4*2.279*1000. =630 kg Mass of cement = 356 kg/m? Mass of water = 140 kg /m? 350/350: 630/350: 1058/350 = The mix proportion for the above calculation is 1:1.8:3.03MANUFACTURE OF FRESH CONCRETE CASTING AND CURING: = The partial glass powder and the aggregates were first mixed together for about 3minutes. The liquid component of the mixture and cement was then added to the dry materials and the mixing continued for further about 4min to manufacture the fresh concrete.Experimental Plan @ In this work, 5%, 10%. 15% ,20% and30% of fine aggregate is replaced by glass powder for M20 grade concrete. ™ Cube specimens of size 150 mm x 150 mm x 150 mm were casted for different proportions with glass powder and compared with the properties of concrete prepared without glass powder (control mix). ® Compression test was performed on the concrete after 7,14 and 28 days of curing.MIX PROPORTIONS bea CEMENT(kg) FINE OARS WATER GLASS AGGREGATE(kg) E CEMENT POWDER AGGRE RATIO WTI{kg) GATE tka) 1.38 2.484 4.181 0.55 Qo 1.38 2.236 4.181 055 0.248 1.38 21 4.18) 0.55 0.384 1.38 198 4181 055 0.504 1.38 1.73 4181 0.55 0.754TEST RESULT AND DISCUSSION = In this section the result of the compressive test, tensile test, flexure test of the partial replacement of fine aggregate by glass powder is tabulated.compressive test result: = The compressive test of concrete is tested for 0%, the below table shows compressive strength of concrete cube table for 0%replacement compressive strength of aa ery eae 7mday — 4hday 28" day 0% 10.66 13.88 111 O% 10.93 13.20 18.88 10.58 14 19.33© The compressive test of concrete is tested for 10%, the below table shows. compressive strength of concrete cube cc Bau east ns] 7h day lamday 28" day q 10% 12.44 13.48 16.88 == 10% 13 13.90 v cs 10% 12.55 14 16.55, = The compressive fest of concrete is tested for 15%, the below table shows compressive strength of concrete cube Ce eco Etc 7 day 14%day 28!" day 15% 13.33 15.23 19.11 15% 4 14.60 18.79 15% 13.55 15 19.33© The compressive test of concrete is tested for 20%. the below table shows compressive strength of concrete cube sno preeon eta 7" doy 14" day 28" day i 20% 1422 15.55 16.88 A 20% 13.77 15.08 7 3 20% 14 1478 16.55 * The compressive test of concrete is tested for 30%, the below table shows compressive strength of concrete cube: Po eee toon) 7day 14 day 28" day 20% 12.44 1487 17,08 30% 13 1398 16353 30% 12.55 1477 7COMPRESSIVE STRENGTH Th day lsth doy 28th day eerste inersieeratt | “ancienSPLIT TENSILE STRENGTH: | = The concrete cylinder cured at room temperature are tested to | find thetensile strength of the concrete using compressive testing machine (CTM).The same specimen is also tested on 7%, 28th day to study tensile strength property of replacement of fine aggregate by glass powder.Mix proportion and their respective wt. ery Cement(kg) | Fin Coarse eteance)) eee ee me ee ee) O% 7.38 12.484 73.18) 10% 738 11.236, 23.18) 15% 7.38 10.612 23.18) 20% 7.38 9.987 23.181acc,. IS 5816:1999 = The measured splitting tensile strength, of the specimen shall be calculated to the nearest 0.05 N/mm? using the following formula fox=(2p)/(Trdll) Where P = applied load D = diameter of the specimen L = length of the specimen ™ acc., to IS 5816:1999 pg.no.3© The split tensile strength of concrete for Oreplacement , Pecos Cylinder(N/mm?) 14h day 28" day 7 day 0% 4.68 4.93 5.35 0% 4.88 4.80 §.25 © The split tensile strength of concrete for 10%replacement Belg Cylinder(N/mm?) 7 day 1a day 28 day 10% 3.59 4 5 10% 4.22 45 4.33® The split tensile strength of the concrete for 1S%replacement PEC rovIUT CG Vata) 7 day latiday 28" day 15% 2.68 2.98 3.03 15% 2.55 2.88 3.45 ® The split tensile strength of the concrete for 20%replacement Lud Cylinder(N/mm?) 7 day iaday 28%" day ES 20% 2.35 2.89 a ba 20% 2.44 278 2.93SPLIT TENSILE STRENGTH | 7h ay mT day 28th day | O%REPLACEMENT | CRrepioceren! onsepiacement 1sereplacemant ZoweplzcomantFLEXURAL STRENGTH TEST: = The concrete beams cured at room temperature are tested to find the flexure strength of concrete using universal testing machine (UTM).® The same specimenis also tested on 7" and 28" day to study flexure strength property of replacement of fine aggregate by glass powder. beets ae ee BR) 20% 6.4 5.5 5 Prey = The result values are in N/mm?FLEXURAL TEST ain % replacementCONCLUSION = The compressive strength of the concrete increases up to 15% replacement of glass powder and then gradually decreases with increase of glass powder content. = Along with compressive strength, the flexural strength of the concrete increases up to 20% replacement and then decreases with increase partial replacement of glass powder. = The split tensile strength of the concrete increase up to 15% replacement of glass powder and decreases with further increase in glass powder,Contd., = Thus waste glasses are made in to glass powder and loaded in to concrete which makes it useful. The partial replacement of glass powder as fine aggregate Makes the concrete strengthen. = Thus our project states that concrete can be strengthen by glass powder replacement , which makes the waste in to useful, so the waste materials made in to use.Reference: = MS.SHETTY, S.CHAND&COMPANY LTD-“CONCRETE TECHNOLOGY”. @ IS 456: 2000 Indian Standard “PLAIN AND REINFORCED. CONCRETE” CODE OF PRACTICE IS 10262- 2007 Recommended Guidelines for Concrete Mix Design ® IS 516- 1959 Methods of Tests for Strength of Concrete ® IS 5816- 1999 Splitting Tensile Strength of Concrete -Method of Test ® International Journal of Science and Research (JSR) ISSN (Online): 2319-7064 “Study of Strength and Workability of Different Grades of Concrete hy Partial Replacement i Fine Aggregate by Crushed Brick and Reeyeled Glass Powder”= “Use of glass wastes as fine aggregate in Concrete” S.P. Gautam, Vikas Srivastava and V.C. Agarwal Civil Eng, Dept., SHIATS (formerly AAI-DU), Allahabad-211007, UP, India. ® International Journal of Innovative Research in Science, Engineering and Technology (An ISO 3297: 2007 Certified Organization) Vol. 3, Issue 7, July 2014 “Utilization af Waste Glass Powder in Concrete —A Literature Review” Bhupendra Singh Shekhawat!, Dr. Vinita Aggarwal? M.Tech Final Year Student, Department of Civil Engineering. MMEC, MMU, Mullana Ambala, Haryana, India.~ Thank you