Scribd Logo
Upload

Welcome to Scribd!

  • Servman mgg2

    Uploaded by

    Petar Botoški
    17 views8 pages

    Original Title

    servMan_mgg2

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    17 views8 pages

    Servman mgg2

    Uploaded by

    Petar Botoški

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 8
    Model MGG2 Bi-Directional MGG2 Hydraulic Motors Gerotor Type Internal Gear Five Fixed Displacements Service and Parts Manual FEATURES + Simple erotor Design + High Horsepower/Size Ratio + Lightweight, Aluminum Allay Housing ‘High Pressure Mechanical Seal Permits Series Application To +1000 PSI Back Pressure + Anti-riction Bearings + Buna-N-Seals For Petroleum Base Fuids This manual contains important warnings and instructions. Read and retain fr reference. Catalog No. GSP-100 MODEL NO. M = : -1-A-3 BASIC MODEL WO. eaeTinoranl 1 Giochwse DSPCRCEWERT 2 Counteroaise Gallons (Lies) [IN (CHP) 5 | srrectonal Per Per Revolution Revolution {PORT LOGATIONS __| ou Hotty aE Urs Neco aa ore [oor one) [372162 tees beaks ‘nao 0020 0078) | 50 (738) Ce at 25 — 00% 0057) [580 (850 Ema Pas ana —| 0030 0176) 700717.) AT Rea Pos on [D2 Sie Pore we Paes 1A | UNPDIREGTIONAL | Lspaaer = | BEOIRECTIONAL — 1 [a STRAT REED | SHAFT DUST SEAL Z| 916" 6-TOOTH, 16.02 PITOR, 1.72 FULL SPLINE | +658" 9-TOOTH- ta PITH aT FULL SPLINE | [ralereretooric tz erent ane ru spon FRRGE ADAP J S12 STRAIGHT REVED WIT "THREAD MAK hi os NESE, ME IO sauce 8 | eot + Ra cr Mas Mates ra case [280k + al nes MEG, MELROSE TECHNICAL DATA MODEL NO. moczon10 _[waczonie | maczonz0 wmagz002s | mGe20030 DISPLACEMENT 218 in? 372 in> 50 in? 560 in? 700 in? PER REVOLUTION (@srem | (e20em) | a6 em) (adem (11.48 om) oe 000 000 5000 000 5000 | RATED RPM RATED FLOW PER 35 OFM 161 PM 7195 6PM 251 GPa 308 GPA 1000 RPA NOMINAL) {36 iersinny | (.tMersiminy | (145 Mersin) | (Gs itarsiminy_| (14.5 ters! aa 2000 Psi 2000 PSI 2000 S| 2000 PSI 1500 PS! maximum | conmmuous | (1380ba) | (1980bay | (198, ober (198,0ba) | 103.5 ban pressure | INTERMITTENT —| ~2500 Psi 2500 PSI 2500 Si 2500 PSI 2000 FSI (a72sbay | (72sbey | (1725 ba) (i72sta) | (380ban TOROUE PER 1000 PSI 35 in-bs. 59 nbs. 72 ini. 92 ntbs Tit inabs (G20 bar Gotw-em | _Gskoem | @skg-em) | (iorkem — | (128 Kg-om) WEIGHT 2.8 pounds | 30 pounds | 3.1 pounds 48 pounds | 85 pounds (12519) (1.36 ko) (it hg) (130 ig) (139 19) SIDELOAD™ 701s. 130 bs. 110 bs 70 bs 20 bs (0%) (590%) (60019) Guz) (13519) “Tree OIL TEMPERATURE: anima recommended operat 10°F @22°0) “*SIDELOAD: Maximum Permissible Shat Sid Load at 2500 RPM and 1000 PS! [6,0 bar (8 Bearing Lie of 1000 Hes.) oi viscostry: FIETRATION: Recommended wscosity 150 SUS (3,5 ene), Minimum recommended viscosity 80 SUS (2.1 eng, AXWARNING Never exceed 2500 PSI (172 bar) thycraulic ol pressure or 5000 RPM Minimum recommended ftation 10 Mleron MGG2 HYDRAULIC MOTOR Root own now od wat hele | =m Item No. PartNo. Description Quantity Item No. PartNo. Description Quantity 1 See Page 6 Body 1 23 906042 O-Ring Seal 2 2 906005 Bearing a 24 906026 Spring 2 3 See Page 5S Screw, Body 4 25 88830 Ball 2 4 See Page 5 Gerotor Element 1 26 906028 Seat 2 5 906004 Dowel Pin 2 6 907102 Cover 1 27" 906015 Seal, "V' Packing 1 7 906008 O-Ring Seal ‘ 28" 906009 ‘Seal Seat 1 8 See Page 4 — Mounting Plate 1 29" 906038 O-Ring Seal 1 9 906003 Retaining Ring 3 10 906010 Spring 1+ 31* 904003 «By-Pass Valve Assem. (Slatted) 1 11 906012 ‘Seal Seat 1 32** 904004 By-Pass Valve Asem. (T-Handle) 1 12 See Page 4 — Shaft 1-338 55-01-8909 O-Ring Seal 1 13 906038 O-Ring Seal 134°" 55-906-8309 O-Ring Seal 1 14 906011 Cup Seal 1 15 906030 O-Ring Seal 1 16 906002 Screw #10-24x1" “Aart! coma A eerie a ‘CONTAINS ITEMS: 7,11, 1, 14,15, 18,27, 2,28, 38 & 34 LISTED ABOVE, 18 906007 O-Ring Seal 904824. SERVICE KT, (INCLUDES BEARINGS) 49 See Page Pin. ve ‘CONTAINS ITEMS: 2,7, 1,13, 18,18, 18, 2,26, 29,38 & 34 LISTED ABOVE. 20 8638-001 Nameplate 1 21 906023 Sorew, HexHead, No. 2-56x.12 2 22 906031 Plug, Socket Head, SAE #22 MOUNTING PLATE OPTIONS (Item 8) ‘BOLT AA FLANGE ADAPTER {OPTION A) “+90LT FLANGE ADAPTER (oer) ‘BOLT A FLANGE ADAPTER (PrN c) 2-BOLT AA FLANGE ADAPTER: 4-BOLT FLANGE ADAPTER 2-BOLT A FLANGE ADAPTER (OPTION A) (OPTION B) (OPTION C) PART NO. PART NO. PART NO, 909101 909102 909103 : SHAFT OPTIONS (Item 12) 4] {| 4 2 6 8 CATALOG NO. CATALOG NO. CATALOG NO. CATALOG NO. CATALOG NO. 1 2 6 8 9 monet No. | nests | sno srune sp sun ano-spune | 2° sitar re oonnane root ae Sroomrene | wit" RD sicmmcspune | srrcsrine | serra re MG620010 905101 905106 905100. NAL 905112 mgez0016 905102 905107 WA NA o0sti4 G620020 905103 905108 905117 NA N/A MG620025 905104 905109 905118 905115 905113 MGG20030 905105 905110 905119 905116 N/A BODY SCREW (Item 3) DRIVE PIN (Item 19) MODEL NO. BODY SCREW PART NO. DRIVE PIN PART NO. Mge20010 906401 905301 mac20016 | 905402 905302 mec20020 905403 905808 @620026 905404 905304 @cz0080 906405 905305 GEROTOR ELEMENT (Item 4) ( \ MODEL NO. PART NO. (INNER AND OUTER GEARS ARE MATCHED SETS) mgczo0t0 906201 moczo016 905202 meczo020 905203 Me@20025 905204 - m@ez0030 905205 - BODY (Item 1) ‘SIDE PORTING BACK PORTING ro sca. ment ME 3/4— BUN 20 re Teme gh re 0 hase pe! stewrca SP a) oe bia . C ee 22 eee 13th the -| 2 -eot- efit ap. iv FOR LEFT HAND ROTATION, PRESSURIZE PORT “A” FOR RIGHT HAND ROTATION, PRESSURIZE PORT “B” PORT | PART NO.FOR BODY PART NO. FOR BODY PART NUMBER FOR BODY MODEL NO. SIZE__|_WITH REAR PORTING WITH SIDE PORTING WITH BY-PASS VALVE MeGz0010 #8 SAE 908105 908110 908116 mea20016 #8 SAE 908106 gait lE: 908117 MeG20020 #8 SAE 908107 908112 908118 MaG20025 #10 SAE 908108 908113 08119 ‘meG20030 #10 SAE 908109 908114 908120 DISASSEMBLY AND REASSEMBLY INSTRUCTIONS Refer to Assembly Drawing, Page 3 DISASSEMBLY 1. Remove the 4 screws holding the mounting flange, Item 16. 2. Remove mounting flange, Item 8. 3. Remove the face seal assembly. 3a. Normally the face seal seat does not have to be removed from the mounting flange. If Items 11 & 13 are to be removed, drive out item 11 evenly with a soft alu- minum or brass punch, 4, Remove exposed retaining ring, Item 9. 5. Hold motor (across port flanges) in a locking fixture Ax Such asa vic CAUTION: Use wood slats to protect the aluminum housing when clamping. Remove the 4 body screws, Item 3. 6. Separate evenly the body, Item 1, and the cover, Item 6, by holding at cover and tapping gently atthe port flanges (Use rubber or plastic mallet.) 7. Remove gerotor gear, Item 4, and shaft, Item 12. 8. Remove 2 retaining rings, Item 9, from the shatt. This wil allow the inner gear and drive pin, tem 19, to be removed from the shaft. NOTE: Gerotor gear is a matched inner and outer gear set. 9. NOTE: Do not remove bearings, Item 2, from the hhousing unless there is absolute evidence cf damage. (The needle rollers should be free to rotate and not show signs of surface break- down.) REASSEMBLY 1. If bearings have been removed: ‘Ja Press new bearing, item 2, into body, item 1, to a depth of 078.058" (2,0-1,5 mm). ‘1b. Press new bearing, item 2, into cover, item 6, toa depth of 078/058" (2.0-1.5 mm) AX CAUTION: This depth must be maintained to provide clearance for the snap rings on the shaft Depth ‘s measured trom edge of the body and cover counterbore to the bearing rave 2. If dowel pins, Item 5, have been removed, insert dowel pins into cover, Item 6, 3. Assemble drive pin, Item 19, and inner gear, em 4, ‘onto shaft, Item 12 4, Install retaining rings, Item 9, on each side of the inner gear assernbly. . 5. Slip the outer gear, Item 4, into gear pocket in the motor body, item 1 6. Install shaft assembly, item 12, to gear pocket. 7. Insert O-ring seal, item 18, into groove in motor cover, Item 6. ‘8. Hold motor in looking fixture. AX CAUTION: (Use wood slats to protect aluminum housing when clamping), and install 4 body serews. Torque to 21-24 ftibs. (28,5-32,5 Nm). NOTE: After torquing of screws, motor shatt must rotate freely Install outer retaining ring, item 9, on shaft, 10. Slip spring, Item 10, over end of shaft until it contacts retaining ring, Item 9. 11. Slip washer, Item 17, over end of shaft to contact spring, 12. Assemble seal, Item 15, to cup seal, lem 14, and install (lip out) to shat, item 12, NOTE: This does require special too! (#906021). 1A, STANDARD SHAFT SEAL DESIGN: Install “O” ring, tem 13, into seal seat, tern 14 188, DESIGN *C” with SHAFT DUST SEAL: INSTALL *O” ring, Item 29, and “\V" Seal, Item 27, into seal seat, Item 28. 14, Lubricate and instal seal seat, assembly 11, or assembly 28, into mounting lange counter- bore (lip of seal out) 15. Install “O" Ring seal, tem 7, in groove on mounting face. 16. Install mounting flange assembly, Item 8 17. Install 4 mounting flange sorews, Item 16, Torque to 46- 54 in,ibs. (6,2-6,1 Nm) 18. Fill Port "A" with clean hydraulic Clockwise until oil drains from Part “ and rotate shaft 1. PRICES «Outs sub! ocange wit noc ar cae ote auanty specie, Du o contin fect pes we wt arf ort wh te uncestancig He ‘eae rat awtstancig ary re ted ths at Ie at) ang the pce aay ine Ha tv ae, 1 ary pat he edb tan le Day fay part of an eran atthe pss thresh oe wot peu ou ih, ax aoe aed, change ep 2 ay ema ao ss rer, WARRANTY. Dana Crpratn'sGrsen ale Dhisin waa those padi Ise ins ct ese, Wyo and Tyrone ood i catalogs apis cls oratils {nd wotnship wher propery sta and aan or 18 rons rare arr he cae th prot put sano fo 24 aah Wom he ae home. Prodets mus be rtuma tote Dan acon rom wc i ns soe, teat prepaid fr Inspection ad i apr, repa ce repacarert by Dara. Oana wi ele oF ‘eps cate ay bit of yoru Ot Dads Inspection shows rei eben complancs wi swan Yala cars wl eave Weg reiurserent Tis wary sland vid it a the dg of Oa. he prt has teen use inte wo ppt, fanaged,imprepery menanel orga, steed to abpone {ion operating soon para by ao Dara pry that rt autotuatn Hom Dans, led cordance wh Data dene and serve reemmenda Soe eared cht nan Daa sved pr. {THIS WARRANTY 1S W LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED AND MAY BE VARIED ONLY BY A SEPARATE AGREEMENT SIGNED BY A OULY AUTHO- IZED REPRESENTATIVE OF DANA. HO WARRANTY OF MERCNANIAGILITY OR FITNESS FOR A PARTICULAR PURPOSE I8 MADE BY DAWA CORPORATION, THE FOREGO. ING SvaTeS oan COMPORATIONs ENTE AND EXCLUSIVE LIABILITY AND BUYER S EXCLUSIVE AND SOLE REMEDY IN CONNECTION WIT THE SALE OF THE PAOD: UcTS MEREUNDER i WO\EVENT SMALL DAWA CORPORATION BE LABLE OR ANY SPECIAL, INCIDENTAL, OR CORSEQUENTIAL DAMAGES WHATSOEVER INCLUDING {03S OF USE OF TRAVEL, LABOR OR MATERIAL COSTS TO REMOVE OR REINSTALL THE PRODUCT. 3. PATENT «recs Proper, te goods sot rreunder ar 08 propre toc manta asada buyer's speetns. bua tal nent al against ims or EH nner or micaarpson ow one aera pratt scary ar lec oper ra an tach mature Toe st ‘alr’ edge, fe aries pachuod af purchases ran do ot ‘toge ary ers, pts rai tae Me ied Sates or any area oun. Sar tall ‘Smouren tua x darapes ara apt rest of ny neta prope rete rsaperopran sian condones one along, 1) Seer ust ent ‘nd cmp nrtng by te vo ay tice tech ca (2) Ser may tt pon, parce nt fea esc an aconar fsler doe apt ave Sate cone tds an a toptaton fr stern are compas and (3) Soul te clas recuse becme a hte sls enon hy asa the ut ‘peste fr irogeen ox reupraptn re bye i emit sat teers optn Tepe ey th sma at bese hot ging rae yer {chet sth odes as epee id aot re CANCELLATION - Creation ess once paced th an asap by Us can te mae ony wth ur one. Shouse Parchse fe chang in eg ether gad ana ‘Sige case, dst oat crosrion ote oder, se wb acted an he ale ae case apy porches ein ao a arses omelets an eat dey ard a percentage fhe urcase pie on such ans ssa be amp, equa Toth percentage of confor treet Pcs hal so payne costs of al raters, es tos, pats ard haus, grove fr hs rd, hat aren hand eco whch ar tga gat wth ‘oranda epee nate comecn haat nolss coven sad ets al due an payable rneda yp ou asec teeta Awe To bes of eu inom we ar comp}yng whl state and eer aws. Cr asseptane your ose ad ou batons Hoses eset oa ape 2 Tal an a us an ego Sb ree {DELIVERIES - ewe sat endeavor 0 steal you order as ay accotance Wh your ices as possible and ais you acorn, we one ure rss orale to met ay der dates. "AXES - Any argos on Dana ovary ry won Salo oes ad sd yu tal an atten oe sls pee eet "TERMS OF PAYMENT AND FAILURE TO PAY 4: in of payment sata etn oer a ite om ur usta, th tr allay tthe edt Pech eal mal part pynert of ur via in ascordne th quot paymant a. alr ak such yer or le oma prog eat nay stig fone nih es shal are fs osispera der ual payment us re rade ranges statue ae ade, cneel ry Soh anes Sch aie teacote dre adn tay er hore} we ay have aa ears sch rhs Sa at re ay cae eaages we may ase 5 TRANSPORTATION - ete is F.0.8. spa pont as sesited by alg pre et. sbence of eining instructions, Sale wil et avr dertion in enobe ocr, Seer assures no spony fr tsar spens ress Socal) rusts by Soyer an hen 2 ners arash 10, nsPECTiON-me tors ose a8 su of equation wil be manéstedn acorns wth hs re ae petra or gostei, Ou inoucon lb Perret estan pace esse coverrance a he es fem ol a tal remy caung Cong Wa ta a xen 8 Sl [GENERAL Ther wl ero undostanigs aeons ex warartes, rp verbal or rita, wih respec ole quan hat re natu pcs on ann change cn Se made ths gota unss ease wigan sgne y Boh parex ho satan eearertion rasan mac rors ty our oresoa o Presto epee eonecon wh te use of any pdt aby us shal or canst a war by Ws ay he eos heat alle ops ot te pete rar under ony rer ethos ram yo maa by Hwee arson 2, ABGEPTANGE- See's acceotrce of ary purchase oes ted to buyer ase oth xresse ems cad on fac ane back hs cer. pops a Sal or eset, ray atop bua oy yo tetas fs dare s eee, ut such pape sh hl epost of ur a les "arenes te niet of he cesngtan, ay, eb dees be gobs ut salts Semed a rao ates tee ade or ofa Cacove sha be cased ‘esc bots sal Sow! ete cia sha eed an il cf es ec ne ese ected b 18. FORCE MAJEURE- D2 wil ot be abi odes cn ales in prorance asin rom sso fe abr dues, ba shorter, ood. va, aan of fare ot put mary supment cays mlx Cansporata. actors of goal ani, suppers ry osu bajar sans ono et hn {MANGES eter sa rave he ight ary eto make hanes ata, bins, sess, materi pacaging tne and ple en and mstod aransporn, Tay su anges cause at erase Cages Inte cat ote tne ered fe peterace on equa ast sae ade ano the arent sab nae ene) Bujrayens oc an Su anges SU! To spare 18 TOOLING. Any equpert fiche consuls for sn pacino mtr th bye

    You might also like