Professional Documents
Culture Documents
Keywords: Nuclear reactors, containments, boiling water reactors, pressurized water reactors, large dry
PWR containments, subatmospheric containments, ice-condenser containments, BWR Mk I containments,
Mk II containments, Mk III containments
1.1 INTRODUCTION
On December 1953, President Dwight D. Eisenhower delivered an “Atoms for Peace” speech to the United
Nations General Assembly in which he envisaged peaceful nuclear technology, which would be made avail-
able to all nations under appropriate international controls. The “Atoms for Peace” speech was the impetus
for the formation of the U.S. commercial nuclear industry. Today, nuclear energy supplies more than 16%
1
2 Chapter 1
of the world’s electricity and 20% of total U.S. electric output. The following paragraphs briefly review the
history of development of commercial nuclear reactors in the United States. Some of the information has
been extracted from the book authored by Mazutan and Walker [1].
In 1954, Congress passed a legislation that for the first time permitted the wide use of atomic energy for
peaceful purposes. The 1954 Atomic Energy Act redefined the atomic energy program by ending the gov-
ernment monopoly on technical data and making the growth of a private commercial nuclear industry an
urgent national goal. The measure directed the Atomic Energy Commission (AEC, also called the Agency)
At that time, no single reactor design had clearly emerged as the most promising of the several that had
been considered. The pressurized light water reactor, being constructed at Shippingport in Pennsylvania,
seemed to have a lead over other alternatives. However, the AEC’s demonstration program was intended to
show which one of several designs being considered was practical and reliable. Consequently, the program
encouraged research on many reactor designs between 1955, when the program began, and 1963, when it
ended. This was called the “first round” of demonstration program.
Four industry proposals came in “round one.” One of the four proposals came from the industry’s Nuclear
Table 1.1
Plants licensed during AEC’s demonstration program
Plant Name Reactor Type OL-Issued
(US Location) (MWt) NSSS Vendor Shutdown Notes
Dresden 1 BWR GE 09/1959 Round 1
(Morris, IL) 700 10/1978
Yankee-Rowe PWR Westinghouse 12/1963 Round 1
Fermi-I, a large-scale (200 MWt) fast breeder reactor operated from May 1963 to September 1972. It did
not have serious problems during operation. However, for a number of reasons related to the use of breeder
reactors, the technology did not get expanded in the United States.
The Piqua facility, a small-scale (46 MWt) organically cooled and moderated reactor, operated between
January 1964 and January 1966 as a demonstration project. During the operation, the plant experienced a
number of problems related to in-vessel filters and control rod instability. It ceased operation in 1966. The
facility was dismantled in 1967 to 1969 time frame.
Peach Bottom Atomic Power Station, Unit 1 was a 115 MWt, high temperature, gas cooled reactor (HTGR).
The heart of the Peach Bottom 1 NSS was a helium-cooled, graphite-moderated reactor operating on a thorium-
uranium fuel cycle. The plant was operated from June of 1967 to its final shutdown in October 1974. Later on,
the reactor core test samples installed in the reactor were sent to various laboratories for analysis and research.
Fort St. Vrain (not part of the AEC’s demonstration program), an 842 MWt HTGR, got an operating license
in December 1973 and operated till August 1989.
During the period from 1973 and 1979, the AEC/Nuclear Regulatory Commission (NRC) received a num-
ber of construction permit applications for building HTGRs. However, for a number of quality assurance-
related and financial reasons, the sponsors withdrew the applications.
By the end of the AEC’s demonstration program in 1963, the light water reactor family, i.e., PWR and
BWR, emerged as the most promising source of nuclear power in the United States. In a light water reactor,
ordinary water is used as the coolant and as the moderator.
containment) is the last barrier against release of radiation and is defined as a gas-tight shell or other enclosure
around a nuclear reactor. It confines the fission products that otherwise might be released to the atmosphere
in the event of an accident. In the United States, each reactor is enclosed by its own containment structure.
In some designs, a reinforced concrete (RC) shield building encloses the containment structure such as, when
the containment structure is fabricated from steel. In some designs, a reinforced concrete reactor building encloses
the containment structure and its RC biological shield. Specific designs are discussed later in this chapter.
Fig. 1.1
PWR Schematic [2]
6 Chapter 1
turn vaporize the water in the secondary loop (3). The steam pipes attached to the steam generators carry the
steam to the main turbine (4), causing it to turn the turbine generator that produces electricity.
The unused steam is exhausted to the condenser, where it is condensed into water. The resulting water is pumped
out of the condenser with a series of pumps, reheated, and pumped back to the steam generator (Fig. 1.1).
The reactor core contains fuel assemblies that are cooled by water circulated using electrically powered
pumps. These pumps and other operating systems in the plant receive their power from the electrical grid. If
offsite power is lost, emergency cooling water is supplied by other pumps, which can be powered by onsite
Fig. 1.2
BWR Schematic [2]
Evolution of Power Reactors and Containments 7
Note: Numbers (1) to (4) in the above paragraph correspond to the numbers 1 to 4 shown in Fig. 1.2. The
unused steam is exhausted to the condenser where it is condensed into water. Resulting water is pumped out
of the condenser with a series of pumps, reheated, and pumped back to the reactor vessel. The reactor’s core
contains fuel assemblies that are cooled by water circulated using electrically powered pumps. These pumps
and other operating systems in the plant receive their power from the electrical grid.
The drywell, a part of the containment structure (please see Fig. 1.7 as an example), encloses the reactor
vessel and recirculation loop. All BWRs except the Big Rock Point plant (not operating) have pressure sup-
(2) Containment Pressure Control, Heat Removal, and Fission Product Cleanup: in most PWR contain-
ments, these functions are integrated in the containment spray system. In most PWRs, the containment
spray system initially injects water from the refueling water storage tank (RWST), located outside
the containment. The spray system is located in the upper part of the containment. When the RWST
is empty, the containment spray pump system is aligned with the containment sump, and the RWST
is isolated. A chemical additive is generally added to the spray water to enhance the fission product
removable capability.
Fig. 1.3
PWR-Large Dry PC [3]
Evolution of Power Reactors and Containments 9
1.4.1.1 Large Dry PWR Containments. A large dry containment is constructed from concrete (reinforced
or prestressed) or steel. In general, it consists of a 40 m (+) diameter cylindrical shell with a shallow or hemi-
spheric dome, and a reinforced concrete basemat. The large dry concrete containment has an essentially leaktight
metal liner plate attached to the inside of the dome and the cylinder, and on the top of the basemat. A large, dry
prestressed concrete containment (PC) is shown in Fig. 1.3. In general, a PC consist of (1) a ring girder to anchor
vertical and dome prestressing tendons, (2) tendon gallery (not shown in Fig. 1.3) at the bottom to anchor vertical
tendons, and (3) buttresses, along the height of the cylindrical shell, to anchor the hoop (or horizontal) tendons.
1.4.1.2 PWR Subatmospheric Containments. The subatmospheric containments are very similar to
the large dry atmospheric containments. For the purpose of this chapter, they are considered as PWR large
dry containments. There are seven subatmospheric containments being designed and built by one architect-
engineer company. They are all reinforced concrete containments. The subatmospheric containments require
frequent venting and purging of the containment air to maintain the inside air pressure below the normal
atmospheric pressure. Some owners of this type of containments are considering changing them to atmo-
spheric containments.
Downloaded from http://asmedigitalcollection.asme.org/ebooks/book/chapter-pdf/2801557/860175_ch1.pdf by Rochester Institute Of Technology user on 22 December 2022
As shown in Fig. 1.5, the containment consists of a reinforced concrete hemispherical dome, supported
by a reinforced concrete cylindrical wall, which in turn is supported by a reinforced concrete basemat. Metal
liner is attached to the inside surfaces of the dome and the cylinder by means of steel studs. Metal liner is also
installed on the top of the RC basemat. Thus, the carbon steel liner forms a continuous leaktight envelope.
A crane wall supports a polar crane, used for installing and moving heavy equipment. The crane wall
structure surrounds steam generators, a pressurizer, and reactor coolant pumps. In some designs, removable
block walls are provided to facilitate inspection, maintenance, and replacement, as shown in Fig. 1.5, if
Fig. 1.5
PWR Subatmospheric Containment [3]
12 Chapter 1
the refueling cavity before being inserted into the reactor. Readers should note that, in general, the arrange-
ment of the refueling cavity and the spent fuel pool and the method of transferring the fuel assemblies are
very similar in large dry PWR containments.
There are seven PWR Subatmospheric Containments in the United States. Table 1A.3 of Appendix 1A of
this chapter shows the plant-specific information of the PWR subatmospheric containments.
1.4.1.3 PWR Ice Condenser Containments. The third type of PWR containments are the Ice-Condenser
1.4.2.1 Early BWR Containments. As shown in Table 1.1, Dresden 1 was part of the Round 1 of
the AEC’s demonstration program. Big Rock Point was constructed in Round 3 of the AEC’s demonstra-
tion program. The containments of both these plants can be considered as large dry containments. They
did not have the pressure suppression feature, which is the part of the later BWRs. The containment for the
two plants consisted of large dry spherical steel containments, comparable to that of the earlier PWR steel
containments.
Humboldt Bay was the first U.S. BWR plant with a pressure suppression feature and has been termed as
Pre-Mk I containment. It consisted of two chambers; the cylindrical, reinforced concrete drywell enclosing
Evolution of Power Reactors and Containments 13
Fig. 1.6
PWR Ice Condenser Containment [5]
the reactor pressure vessel and primary system components, and the exterior annular cylindrical suppres-
sion chamber that contained a large quantity of water used for pressure suppression, and as a heat sink. The
drywell vented into the suppression chamber by means of large diameter horizontal vent headers connected
to vertical standpipes that were provided to discharge steam below the surface of the suppression pool.
NUREG/CR-5640 (1990) [6] provides a detailed discussion of these features.
14 Chapter 1
The vital auxiliary systems of all operating BWR containments are (1) the pressure suppression system,
(2) the containment ventilation system, and (3) the standby gas treatment system. The pressure suppression
system will be discussed in respective containment category (e.g., BWR Mk I). The other systems are briefly
discussed in the following paragraphs.
During operation, the BWR primary containment is closed and isolated with the containment cooling pro-
vided by a recirculating ventilation system. The areas enclosed by the reactor building (sometimes termed
as secondary containment) are continuously ventilated and exhausted through an elevated stack. Following
Fig. 1.7
bWR Mk I Steel Containment [7]
Evolution of Power Reactors and Containments 15
pumps and recirculation pipes. The reactor pressure vessel is supported by a pedestal supported on a re-
inforced concrete floor. The drywell shell at the bottom of the light bulb is embedded between the RC
floor and the concrete fill, which is bearing on the reactor building basemat. Ashar and Tan [7] provide the
performance experience of MK I containments. The steel drywell encloses the reactor pressure vessel with
removable head, a steel-lined sacrificial shield wall (in Fig. 1.8, it is termed as biological shield wall) and
associated pumps and recirculation pipes.
The reactor pressure vessel is supported by a pedestal which in turn is supported on a reinforced concrete
Fig. 1.8
BWR Mk I Containment components [7]
Downloaded from http://asmedigitalcollection.asme.org/ebooks/book/chapter-pdf/2801557/860175_ch1.pdf by Rochester Institute Of Technology user on 22 December 2022
1.4.2.3 BWR Mk II Containments. Mk II design retained the basic pressure suppression function of
the Mk I containment, but rearranged the drywell and suppression pool into an “over/under” configuration
as shown in Fig. 1.10. The suppression pool is below the drywell with vertical downcomers, directing the
LOCA-induced steam to below the surface of the suppression pool water. This simpler vent configuration
results in lower head loss in the downcomers, resulting in a lower containment design pressure than that in
the Mk I design. There are eight Mk II containments in the United States. One is constructed of steel, five are
reinforced concrete containments, and two are prestressed concrete containments.
Fig. 1.10
BWR Mk ii containment [5]
18 Chapter 1
suppression pool. Metal liner (carbon steel or stainless steel) is attached to the inside of the drywell and the
wetwell, as well as to the basemat floor. The reactor vessel is supported by a pedestal that bears down on the top
of the reinforced concrete basemat. The reactor vessel is surrounded by a biological shield. The reactor vessel
head, as well as the drywell head, is removable for maintenance and refueling activities. The layout of the Mk
II steel containment is similar to that of the concrete containment, except that reinforced concrete shield build-
ing encloses the steel containment. A low leakage reactor building encloses the entire containment (drywell and
the wetwell) and protects the safety-related equipment against external missiles (see Fig. 1.10). In Mk I and
1.4.2.4 BWR Mk III Containments. Compared to BWR Mk II containment, the Mk III containment
is simpler structural design with the reactor placed lower in the containment resulting in lower seismic response
and better construction schedule. In the Mk III containment design, the downcomers of the Mk I and Mk II
design have been replaced by a weir wall with horizontal vent that facilitates the suppression of the steam
pressure generated during the postulated DBA.
Fig. 1.11
BWR Mk iii steel containment [5]
Evolution of Power Reactors and Containments 19
Mk III containment consists of a drywell and pressure suppression chamber located between the RC weir
wall and the primary containment shell, as shown in Fig. 1.11. The primary containment can be reinforced
concrete structure with a metallic liner (carbon steel, stainless steel) attached to the inside of the concrete sur-
faces in the dome and the cylindrical area and installed over the basemat. Figure 1.11 shows a steel primary
containment with an RC shield wall around the containment. In the case of a steel primary containment, the
annulus concrete is placed between the steel shell and the concrete shield wall in the suppression chamber
area as shown in the figure. One Mk III containment has steel stiffening rings around the steel shell to with-
Table 1A.2
Large dry PWR containments
Containment Containment
NSSS Eng- Power Start of Design Pressure Material of Air Volume
Plant Vendor Architect (MWt) Operation (kPa) Construction (m3)
Arkansas 1 BW Bechtel 2568 1974 406 PC with steel liner 59,183
Arkansas 2 CE Bechtel 3026 1980 372 PC with steel liner 50,404
Table 1A.3
PWR subatmospheric containments
Containment Containment
NSSS Eng- Power Start of Design Pressure Material of Air Volume
Plant Vendor Architect (MWt) Operation (kPa) Construction (m3)
Beaver Valley 1/2 W S&W 2900/2900 1976/1987 372/372 RC with steel liner 50,971
Millstone 3 W S&W 3650 1986 310 RC with steel liner 291,665
Table 1A.4
PWR ice-condenser containments
Containment Containment
NSSS Eng- Power Start of Design Pressure Material of Air Volume
Plant Vendor Architect (MWt) Operation (kPa) Construction (m3)
Catawba 1/2 W Duke 3411/3411 1985/1986 207/207 Steel shell with RC shield bldg 33,980
D.C. Cook 1/2 W AEP 3304/3468 1975/1978 83/83 RC with steel liner 35,151
McGuire 1/2 W Duke 3411/3411 1981/1984 193/193 Steel shell with RC shield bldg 33,980
Sequoyah 1/2 W TVA 3455/3455 1981/1982 75/75 Steel shell with RC shield bldg 33,700
Watts Bar 1 W TVA 3459 1996 103/103 Steel shell with RC shield bldg 32,410
Table 1A.5
BWR Mk I containments — vendor GE
Containment
Air Volume
Containment (m3)
Eng- Power Start of Design Pressure
Plant Architect (MWt) Operation (kPa) Material of Construction Drywell Wetwell
Browns Ferry 1/2/3 TVA 3458/3458/3458 1974/1975/1977 386/386/386 Steel shell with concrete shielding 4502 3370
Brunswick 1/2 UE&C 2923/2923 1977/1975 427/427 RC with steel liner 4647 3511
Cooper B&R 2419 1974 386 Steel shell with concrete shielding 4115 3112
Dresden 2/3 S&L 2957/2957 1970/1971 427/427 Steel shell with concrete shielding 4481 3320
Duane Arnold Bechtel 1912 1975 386 Steel shell with concrete shielding 3708 2680
Firmi 2 S&L 3430 1988 400 Steel shell with concrete shielding 4636 3618
Fitzpatrick S&W 2536 1975 386 Steel shell with concrete shielding 4248 3228
Hatch 1/2 Bechtel 2804/2804 1975/1979 400/400 Steel shell with concrete shielding 4141 3142
Hope Creek 1 Bechtel 3840 1986 427 Steel shell with concrete shielding 4786 3780
Monticello 1 Bechtel 1775 1971 379 Steel shell with concrete shielding 3800 3065
Nine Mile Pt 1 NIAG 1850 1969 427 Drywell 241 Wetwell Steel shell with concrete shielding 5097 3398
Oyster Creek B&R 1930 1969 527 Drywell 241 Wetwell Steel shell with concrete shielding 5097 3625
Peach Bottom 2/3 Bechtel 3514/3514 1974/1974 386/386 Steel shell with concrete shielding 4978 3616
Pilgrim 1 Bechtel 2028 1972 386 Steel shell with concrete shielding 4163 3175
Quad Cities 1/2 S&L 2957/2957 1973/1973 386 Steel shell with concrete shielding 4481 3313
Vermont Yankee Ebasco 1912 1972 386 Steel shell with concrete shielding 3800 3065
22 Chapter 1
Table 1A.6
BWR Mk II containments —– vendor GE
Containment
Air Free Volume
Containment
(m3)
Eng- Power Start of Design Pressure Material of
Plant Architect (MWt) Operation (kPa) Construction Drywell Wetwell
Columbia B&R 3486 1984 310 RC drywell, steel wetwell 5679 4083
Table 1A.7
BWR Mk III containments —– vendor GE
Containment
Air Free Volume
Containment
(m3)
Eng- Power Start of Design Pressure Material of
Plant Architect (MWt) Operation (kPa) Construction Drywell Wetwell
Clinton 1 S&L 3478 1987 103 RC drywell and steel 7079 30,449
lined RC containment
Grand Gulf 1 Bechtel 3998 1985 103 RC Drywell and steel 7646 35,793
lined RC containment
Perry 1 GA 3758 1987 103 RC drywell & steel 7872 22,710
containment
Riverbend 1 S&W 3091 1986 103 RC drywell & steel 7108 20,190
containment
References
[1] Mazutan G., Walker J., 1997, “Controlling the Atom” U.S. Nuclear Regulatory Commission (US
NRC), Reprinted in April 1997.
[2] NUREG 1350, 2010, “NRC Information Digest,” U.S. NRC, Washington, DC.
[3] NUREG/CR 6424, 2007, “Report on Aging of Nuclear Power Plant Reinforced Concrete Structures,”
Prepared by D. J. Naus, C. Oland, B. Ellingwood, Oak Ridge National Laboratory, for US NRC.
[4] Ashar H., Tan C. P., Naus D., 1994, “Prestressing in U.S. Nuclear Power Plants,” Published in two
parts by Concrete International, American Concrete Institute, Detroit, Michigan.
[5] EPRI TR-103835, Rev. 1, 1994, “License Renewal Industry Report,” Electric Power Research
Institute, Palo Alto, California.
[6] NUREG/CR 5640, 1990, “Overview and Comparison of U.S. Commercial Nuclear Power Plants,”
prepared by F. Lobner, C. Danahoe, C. Cavallin, Science Application International Corporation, for
U.S. NRC.
[7] Ashar H., Tan C. P., 1994, “Inservice Performance of Containment Structures – U.S. Experience,
Presented at the 11th International Conference on Structural Mechanics in Reactor Technology,
Tokyo, Japan.
[8] NUREG 1522, 1995, “Assessment of Inservice Condition of Safety-Related Nuclear Power Plant
Structures,” prepared by H. Ashar and G. Bagchi, U.S. NRC, Washington, DC 20555.