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SCALA2-Service Instructions
SCALA2-Service Instructions
SCALA
Service instructions
2
English (GB) Service instructions
English (GB)
Original service instructions. 2. Identification
DANGER
Electric shock
• Death or serious personal injury.
• Before starting any work on the product, make
sure that the power supply has been switched off
and that it cannot be accidentally switched on.
3
2.2 Type key
English (GB)
SCALA2 3 -45 A K C H D E
Type range
SCALA1 Economy
SCALA2 Comfort
Rated flow rate [m3/h]
Maximum head [m]
Material code
A: Standard
Supply voltage
K: 1 x 200-240 V, 50/60 Hz
M: 1 x 208-230 V, 60 Hz
V: 1 x 115 V, 60 Hz
W: 1 x 100-115 V, 50/60 Hz
Motor
C: High-efficiency motor with frequency converter
Mains cable and plug
A: Cable with plug, IEC type I, AS/NZS3112, 2 m
B: Cable with plug, IEC type B, NEMA 5-15P, 6 ft
C: Cable with plug, IEC, type E&F, CEE7/7, 2 m
D: Cable without plug, 2 m
G: Cable with plug, IEC type G, BS1363, 2 m
H: Cable with plug, IEC type I, IRAM 2073, 2 m
J: Cable with plug, NEMA 6-15P, 6 ft
Controller
D: Integrated frequency converter
Thread
A: R 1" EN 1.4308
C: NPT 1" EN 1.4308
E: R 1" composite material
F: NPT 1" composite material
4
3. Service tools
English (GB)
3.1 Standard tools
A B C D
E F
Standard tools
F Flat-blade screwdriver - -
4. Lubricants
If nothing else is specified, all O-rings are to be lubricated with
Rocol Sapphire Aqua-Sil.
5
5. Dismantling and assembly 5.3 Removing the pressure tank
English (GB)
1. Remove the six pan-head torx screws in the cover (164a). Fig. 4 Removing the nipples and the cover
2. Carefully lift off the control box cover and disconnect the HMI
plug. 8. Remove the retaining clip (175) for the sensor and remove
sensor (174a).
9. Remove the sensor (174a).
6
10. Remove the screws (26) holding the connection part. Note 14. Unscrew the pressure tank (42) counter-clockwise and
English (GB)
that one of the screws holds the earth connection bracket remove the gasket for the tank (42a).
(173c) and washer.
11. Remove the connection part and the pressure tank.
12. Remove the seal ring (44a).
Fig. 7 Self- priming valve and O-ring for connections part Fig. 10 Chamber stack and shaft seal
7
5.5 Removing the shaft seal 6.1 Fitting the chamber stack
English (GB)
1. Remove the rotating shaft seal face (104). 1. Fit the impellers (49), the sealing (45) and the chambers (4).
2. Remove the stationary seat (103) using a needle-noise pliers. Fit the seal ring (44a) last.
2. Fit the washer (66) and the locking nut (67) and tighten it with
to 5 Nm. Hold the shaft end using a screwdriver.
107
112
111a
TM06 5341 4415
111
8
3. Check that the self-priming valve is fitted correctly. 6. Fit the sensor (174a) and fasten it by means of the retaining
English (GB)
clip (175).
4. Fit the connection part to the pump housing. Note that one
screw holds the earth connection bracket and the washer.
5. Cross tighten the screws according to table below.
Sequence Torque Nm
1 3 Nm ± 0.5 Nm Fig. 20 Fitting the nipples and the cover
2 3 Nm ± 0.5 Nm
3 3 Nm ± 0.5 Nm
4 3 Nm ± 0.5 Nm
5 3 Nm ± 0.5 Nm
6 3 Nm ± 0.5 Nm
9
6.3 Fitting the control box cover
English (GB)
1. Connect the HMI plug and place the control box cover on the
pump.
3-6 3-6
1-4 1-4
TM06 4959 0516
2-5 2-5
Sequence Torque Nm
1 2 Nm ± 0.25 Nm
2 2 Nm ± 0.25 Nm
3 2 Nm ± 0.25 Nm
4 2 Nm ± 0.25 Nm
5 2 Nm ± 0.25 Nm
6 2 Nm ± 0.25 Nm
10
7. Fault finding the product
English (GB)
7.1 Grundfos Eye operating indications
Two opposite green indicator lights running in the The power is on.
direction of rotation of the pump. The pump is running.
11
7.3 Fault finding chart
English (GB)
DANGER
Electric shock
• Death or serious personal injury.
• Before starting any work on the product, make
sure that the power supply has been switched off
and that it cannot be accidentally switched on.
Automatic reset
Indicator light
Fault Grundfos Eye Cause Remedy
1. The pump is not a) Power supply failure Switch on the power supply.
running. Check the cables and cable
- - connections for defects and loose
connections and check for blown
fuses in the electrical installation.
b) The power supply is out of Check the power supply and the
prescribed voltage range pump nameplate. Reestablish the
Yes
power supply within the prescribed
voltage range.
c) The shaft seal has seized up Remove the end cover plug and
No deblock the shaft seal by turning the
shaft by means of a screwdriver.
d) The pump is blocked by impurities Contact Grundfos Service if the
No
problem persists.
e) Dry running
Check the water source, and prime
Yes
the pump.
e) Air in the inlet pipe or the pump Prime the inlet pipe and the pump.
- - Check the inlet conditions of the
pump.
f) The required outlet pressure is
Increase the pressure setting (arrow
- - too low for the installation
up).
12
Automatic reset
English (GB)
Indicator light
Grundfos Eye
Fault Cause Remedy
e) Air in the inlet pipe or the pump Prime the inlet pipe and the pump.
Yes Check the inlet conditions of the
pump.
6. The pump can be a) The internal non-return valve is
Clean, repair or replace the
reset, but starts No defective or blocked in completely
non-return valve.
repeatedly, or partly open position.
immediately after b) The tank precharge pressure is
stopping. Adjust the tank precharge pressure to
No not correct.
70 % of the required outlet pressure.
13
8. Exploded view
English (GB)
14
Position number list
English (GB)
Pos. Description
2 Connection part
4 Chamber
7 Drain plug
10 Self-priming valve
11a O-ring
26 Screw
26c Lock washer
37 O-ring
42 Tank complete
42a Flat gasket
44 Inlet part
44a Seal ring
45 Sealing
49 Impeller
65 Non-return valve, inlet
65a Non-return valve, outlet
66 Washer
67 Locking nut
100 Union nut
100a Nipple
100b O-ring
102 O-ring
103 Stationary seat
104 Rotating seal face
105 Shaft seal complete
107 O-ring
108 Spring
111 Seal driver
111a Washer
112 Seal driver
164 Control box cover
164a Pan-head torx screw
169 Plug
173 Double-end stud bolt
173a Lock washer
173b Hexagon nut
173c Earth connection bracket
173d O-ring
174a Sensor complete
175 Retaining clip
180 Combined pump and stator housing
403 Pump cover
Subject to alterations.
15
16
17
18
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