SA2018 Reg. No. (To be filled by the candidate) 1SME64 a (2013 - 2014) \TORE INSTITUTE OF TECHNOLOGY (Government Aided Autonomous Institution) COIMBATORE 641 014 B.E. DEGREE EXAMINATIONS, APRIL 2018 (Sixth Semester) MECHANICAL ENGINEERING BRANCH 13ME84 PRODUCTION PLANNING AND CONTROL (Common to P.T. B.E. Mech. VI Sem) Time : 3 Hours "4 ‘Max : 75 marks sTRUCTION! ‘Answer ALL Questions in Part A and as per choice in Part B. Part A and Part B questions should inthe same answer sheet on were separately 3. Question No.11 is compulsory. Part=A. ~<.(10.x2= 20) Write down the factors to be considered for plant location? ist out any two advantages of faci Define the term forecasting. ‘When is an exponential smoothing forecasting technique preferable? Why? Brief the relationship between aggregate plan and capacity of plant? Differentiate between planneid order release and planned order receipts. ‘Write down the merits and demerits of CRP? i Define POQ? List out the types of Lot Sizing Rules. layout. . How many standard hours are needed to run an order of 300 pieces if the setup time is 1.5 ‘nurs and the run time is 0.4 hours per piece? Patt-B (x11 =55) Given. the following initial layout, flow matrix; and cost matrix, use CRAFT pai’ wise cexchaiige technique to find the final CRAFT layout. ay Flow matrix Initial Layout Department [7 [2 [3 [4 6 4 >t f2- [3 K {8 [7 Z af. [2 ft 10 3 T (2. f- 2 Ts fo - Cost Matix Department [1 , [2 3. [4 4 Bre 4 1 Fy Vy z| ~ 4 f 3 Tt Je ft 4 ate 4 - Contd12. Use the following data for ALDER. algorittim, and design the layout, ay No. of Departments in the layout = 5 ‘Minimum closeness preference =1=4 5 ‘Sweep width =2 Dept T z a 4 <8 ‘Area (may [2500 _ [3000 1200 1300 2000 Relationship chart Dept {i [2 [3 [4 15 7 [- je jo jt Jo 7 le |-__|u Jat 3. E lu a U U 4 L A ut Hee 1 B foi ure : ©) 49. 2) Use double moving average method to forecast for the 10th period, given: @) Pariod Te ye ee? 6 [8 inventory Balance “| 142 | te7 | 138 [169 [fea [196 [779 | 164 150 +) Using single exponential smoothing method, find out forecast for the 12th period for the tabulated data, Take Value of a = 0.1, & a= 0.5. Find. mean error, mean absolute error and ‘mean absolute percentage error. © Morith 7 Tz 73 JF 15 je [7 [8 |8 Observed vaiue Tio | 150 1145 | 105 -|3i0 | 17s [470 | 130 | 240 14, An. organization ‘uses overtime, inventory end subcontracting 10 absorb fluctuations in demand,’A production plan for 12 months is revised and updated each month.-The expected demand for the next 12 periods is as follows. ay: Time JT, fo is fa fs fecz js fs [io [ae pi period Unit | gemand | 10 |15 ]30 [27 }30 jis [12 | 10 | 38 |26. | 30 15 10 ‘The following cost and constraints are relevant: ‘Maximum regular production period: 19000 units ‘Maximum overtime production/period: 4000 units ‘Regular Productin cost: Rs. 30/anit ‘Overtime production cost: Rs. 35/unit Subcontracting cost: Rs. 37/unit Javentory holding cost/period: Rs. Liperiod ‘What is the optimum production plan for the next 12 months (Assumption: beginning inventory is zero, fo stock outs can be tolerated). « (On) Contd).13 MEbA. 15. Explain CRP? Brief about the input and output of the CRP? a) 16. a) Define master production schedule (MPS)? O) '), Explain any five priority rules used for sequencing. Also state the eifbumstauces for which they are suitable. a (On 17. Determine the inventory position in different periods and total inventory costs by, using ‘Wagner = Whitin Algotithm. oe ay. Demand if TQ" 22 73Q “[40 % | 3000 | 2000.[ 3000 | 2500 Setup cost K= Rs. 200 Unit Cost C= Rs. 0.1 “Holding cost /item/period l= Rs. 0.02 46, Table 1 and 2 give respectively the processing time and routing information of 4 jobs that require processing in a job shop. Find’an active feasible schedule resolving the conflicts by shortest processing time (SPT) rule. In case of te during conflict resolution, use FCFS rule to break the tie. ny Table 7 Tabie? Processing Time Ww Processing Time Ja, Job | Job t ‘Operation number k ‘Operation number k 4 z 3 t z 3 7 3 2 e Tt 7 2 L z % a 1 = 7 3 z aK) z z 3 3 7 2 3 a 3 3 7 4 2 7 z con) 19, For the following problem, assume ‘that the ‘quantities are ordered as. lot for lot. / Jived for 20 units of product ‘A and 50, units: of! product R for the eighth Orders have been rece! ig shown in fig: Toe on hand stock levels period. The product structure for both the products : are A=1,R 4, BA 14, C=19, D> 109 and E=160. If components Fe, agdered as required, what should be the size ofeach order and when should order be released for cach item. aio : cu A a LY-4 R Bw 3)