Mantto. Intermedio Acoplador 400w 2011 Ingles

PUBLICATION NUMBER: 10515-0379-4300
APRIL 2011
Rev. A
Tactical Radio Products
RF-382A-15
ANTENNA COUPLER
INTERMEDIATE MAINTENANCE
MANUAL
The material contained herein is subject to U.S. export approval.

No export or re-export is permitted without written approval from the U.S. Government.
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LIMITED ONE YEAR WARRANTY

HARRIS CORPORATION (RF COMMUNICATIONS DIVISION)
FROM HARRIS TO YOU - This warranty is extended to the original buyer and applies to all Harris Corporation, RF Communications
Division equipment purchased and employed for the service normally intended, except those products specifically excluded.
NOTE: Terms and conditions of the standard warranty may be superseded by the terms and conditions of your contract.
WHAT WE WILL DO - If your Harris Corporation, RF Communications Division equipment purchased from us fails in normal use because
of a defect in workmanship or materials within one year from the date of shipment, we will repair or replace (at our option) the equipment
or part without charge to you, at our authorized repair center or factory.
WHAT YOU MUST DO - You must notify us promptly of a defect within one year from date of shipment. Assuming that Harris concurs that
the complaint is valid, and is unable to correct the problem without having the equipment shipped to Harris:
 Customers with equipment purchased for use outside the United States must obtain a Return Material Authorization (RMA)
Number for the return of the defective equipment or part to our factory in Rochester, NY, U.S.A., for repair or replacement.
You must prepay all transportation, insurance, duty and customs charges. We will pay for return to you of the repaired/
replaced equipment or part, C.I.F. destination; you must pay any duty, taxes or customs charges.
 Customers with equipment purchased for use in the United States must obtain an RMA number, properly pack, insure,
prepay the shipping charges and ship the defective equipment or part to our factory or to the Authorized Warranty Repair
Center indicated by us.
Harris Corporation Telephone: (585) 242-3561 Toll-free telephone number: (866) 264-8040
RF Communications Division Fax: 585-242-4483 https://premier.harris.com/rfcomm
Product Service http://www.harris.com
1680 University Avenue
Rochester, NY 14610, U.S.A.
Harris will repair or replace the defective equipment or part and pay for its return to you, provided the repair or replacement is due to a
cause covered by this warranty.
WHAT IS NOT COVERED - We regret that we cannot be responsible for:
 Defects or failures caused by buyer or user abuse or misuse.
 Defects or failures caused by unauthorized attempts to repair or alter the equipment in any way.
 Consequential damages incurred by a buyer or user from any cause whatsoever, including, but not limited to transportation,
non-Harris repair or service costs, downtime costs, costs for substituting equipment or loss of anticipated profits or revenue.
 The performance of the equipment when used in combination with equipment not purchased from Harris.
 HARRIS MAKES NO OTHER WARRANTIES BEYOND THE EXPRESS WARRANTY AS CONTAINED HEREIN. ALL
EXPRESS OR IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY ARE
EXCLUDED.
SERVICE WARRANTY - Any repair service performed by Harris under this limited warranty is warranted to be free from defects in material
or workmanship for sixty days from date of repair. All terms and exclusions of this limited warranty apply to the service warranty.
IMPORTANT - Customers who purchased equipment must obtain an RMA before shipping the defective equipment to us. Failure to obtain
an RMA before shipment may result in a delay in the repair/replacement and return of your equipment.
IF YOU HAVE ANY QUESTIONS - Concerning this warranty or equipment sales or services, please contact our Product Service
Department.
APRIL 2011
Rev. A
RF-382A-15
ANTENNA COUPLER
MANUAL
The material contained herein is subject to U.S. export approval. No export or

re-export is permitted without written approval from the U.S. Government.
Information and descriptions contained herein are the property of Harris Corporation. Such
information and descriptions may not be copied or reproduced by any means, or disseminated
or distributed without the express prior written permission of Harris Corporation, RF
Communications Division, 1680 University Avenue, Rochester, New York 14610-1887.
Copyright  2011
By Harris Corporation
All Rights Reserved
HARRIS CORPORATION RF COMMUNICATIONS DIVISION

1680 University Avenue Rochester, New York 14610-1887 USA
Tel: 585-244-5830. Fax: 585-242-4755. http://www.harris.com
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RF-382A-15 ANTENNA COUPLER
TABLE OF CONTENTS
TABLE OF CONTENTS
Paragraph Page
CHAPTER 1 – GENERAL INFORMATION
1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 RELATED MANUALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.4 GENERAL EQUIPMENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.4.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.5 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
CHAPTER 2 – OPERATION
2.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 CONTROLS AND CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 BASIC OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
CHAPTER 3 – FUNCTIONAL DESCRIPTION
3.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 SIMPLIFIED FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.1 RF Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.2 Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3 DETAILED FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.4 RF/DIGITAL/CONTROL SIGNAL PATHS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.4.1 A1A2 Interconnect PWB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.4.2 A1A3 Control/XCVR Interface PWB Assembly . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.4.2.1 Input/Output (I/O) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.4.2.2 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.4.2.3 Control Logic Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.4.2.4 Data Processing Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.4.2.5 Tune Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.4.3 A1A4 RF PWB Assembly/A1A9 Coil Pack Assembly . . . . . . . . . . . . . . . . . . 3-9
3.4.3.1 New Frequency Tune Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.4.3.2 Tune from Memory Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.4.3.3 Bypass Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.4.3.4 Voltage and Current Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.4.3.5 Receive Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.4.3.6 Arc Ball Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.4.4 A1A5 Discriminator PWB Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.4.5 A8 Connector PWB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.4.6 A1A10 50 Ohm Antenna Option Assembly/A11 50 Ohm Connector
Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.4.6.1 General Tune Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.5 POWER DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.5.1 Voltages and Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.5.2 Regulated +5 VDC Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.5.3 Regulated +9.5/+13.5 VDC Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
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TABLE OF CONTENTS
TABLE OF CONTENTS – Continued
Paragraph Page
CHAPTER 3 – FUNCTIONAL DESCRIPTION - CONTINUED
3.5.4 Regulated -9.5/-13.5 VDC Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

3.5.5 Regulated +24 VDC Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
CHAPTER 4 – SCHEDULED MAINTENANCE
4.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 SCHEDULED MAINTENANCE PROCEDURE LIST . . . . . . . . . . . . . . . . . . . 4-1
4.3 ANTENNA COUPLER INSTALLED TO SHOCK MOUNT . . . . . . . . . . . . . . . 4-1
CHAPTER 5 – TROUBLESHOOTING
5.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1.1 Scope of this Chapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 TROUBLESHOOTING PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1 RF-5800H Falcon II Series Equipment Maintenance Turn-On Procedure . . . 5-4
5.2.1.1 Internal BIT Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.2 Troubleshooting with BIT Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.2.3 Troubleshooting with Non-BIT Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.2.4 TAPs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.3 TROUBLESHOOTING SUPPORT DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.3.1 Protective Device Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.3.2 Relay and Lamp Indexes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.3.3 Troubleshooting Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.3.4 Interconnect Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
CHAPTER 6 – CORRECTIVE MAINTENANCE
6.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1.1 Master Tools and Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 ADJUSTMENTS AND ALIGNMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3 PERIODIC MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3.1 Arc Ball Inspection and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3.1.1 3000 Volt Arc Ball Assembly Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3.2 Power Output Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3.3 Coupler Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.4 REMOVAL AND REPLACEMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . 6-6
6.4.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.4.2 Level III Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.4.3 Attaching Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.4.4 Repair Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.4.5 Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.4.6 Wires, Cables, and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.5 LRU REMOVAL AND REPLACEMENT PROCEDURES. . . . . . . . . . . . . . . . 6-8
6.6 SRU REMOVAL AND REPLACEMENT PROCEDURES . . . . . . . . . . . . . . . 6-8
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CHAPTER 6 – CORRECTIVE MAINTENANCE - CONTINUED
6.6.1 MP2 Top Cover Assembly Removal and Replacement . . . . . . . . . . . . . . . . . 6-8

6.6.1.1 MP2 Top Cover Assembly Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.6.1.2 MP2 Top Cover Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.6.1.3 MP27 Gel Gasket Removal and Replacement Procedures . . . . . . . . . . . . . . 6-9
6.6.1.3.1 MP27 Gel Gasket Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.6.1.3.2 MP27 Gel Gasket Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.6.2 A1 Chassis Assembly Removal and Replacement . . . . . . . . . . . . . . . . . . . . 6-11
6.6.2.1 A1 Chassis Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.6.2.2 A1 Chassis Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6.6.3 A1A2 Interconnect PWB Assembly Removal and Replacement . . . . . . . . . . 6-15
6.6.3.1 A1A2 Interconnect PWB Assembly Removal. . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.6.3.2 A1A2 Interconnect PWB Assembly Replacement . . . . . . . . . . . . . . . . . . . . . 6-16
6.6.4 A1A3 Control/XCVR Interface PWB Assembly Removal and
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.6.4.1 A1A3 Control/XCVR Interface PWB Assembly Removal . . . . . . . . . . . . . . . . 6-18
6.6.4.2 A1A3 Control/XCVR Interface PWB Assembly Replacement . . . . . . . . . . . . 6-18
6.6.5 A1A4 RF PWB Assembly Removal and Replacement. . . . . . . . . . . . . . . . . . 6-20
6.6.5.1 A1A4 RF PWB Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.6.5.2 A1A4 RF PWB Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.6.6 A1A5 Discriminator PWB Assembly Removal and Replacement . . . . . . . . . 6-22
6.6.6.1 A1A5 Discriminator PWB Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.6.6.2 A1A5 Discriminator PWB Assembly Replacement. . . . . . . . . . . . . . . . . . . . . 6-22
6.6.7 A1A6 Power Supply Assembly Removal and Replacement . . . . . . . . . . . . . 6-23
6.6.7.1 A1A6 Power Supply Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.6.7.2 A1A6 Power Supply Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.6.8 A8 Connector PWB Assembly Removal and Replacement . . . . . . . . . . . . . . 6-26
6.6.8.1 A8 Connector PWB Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6.6.8.2 A8 Connector PWB Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6.6.9 A1A9 Coil Pack Assembly Removal and Replacement . . . . . . . . . . . . . . . . . 6-28
6.6.9.1 A1A9 Coil Pack Assembly Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6.6.9.2 A1A9 Coil Pack Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
6.6.10 A1A10 50 Ohm Antenna Option Assembly Removal and Replacement . . . . 6-32
6.6.10.1 A1A10 50 Ohm Antenna Option Assembly Removal . . . . . . . . . . . . . . . . . . . 6-32
6.6.10.2 A1A10 50 Ohm Antenna Option Assembly Replacement . . . . . . . . . . . . . . . 6-33
6.6.11 A11 50 Ohm Connector Switch Assembly Removal and Replacement . . . . . 6-37
6.6.11.1 A11 50 Ohm Connector Switch Assembly Removal . . . . . . . . . . . . . . . . . . . 6-37
6.6.11.2 A11 50 Ohm Connector Switch Assembly Replacement . . . . . . . . . . . . . . . . 6-38
6.6.12 E1 Insulator Assembly Removal and Replacement . . . . . . . . . . . . . . . . . . . . 6-40
6.6.12.1 E1 Insulator Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
6.6.12.2 E1 Insulator Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
6.6.13 J1 50 Ohm N-Connector Assembly Removal and Replacement . . . . . . . . . . 6-42
6.6.13.1 J1 50 Ohm N-Connector Assembly Removal. . . . . . . . . . . . . . . . . . . . . . . . . 6-42
6.6.13.2 J1 50 Ohm N-Connector Assembly Replacement . . . . . . . . . . . . . . . . . . . . . 6-42
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CHAPTER 6 – CORRECTIVE MAINTENANCE - CONTINUED
6.6.14 J3 50 Ohm N-Connector Assembly Removal and Replacement . . . . . . . . . . 6-43

6.6.14.1 J3 50 Ohm N-Connector Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . 6-44
6.6.14.2 J3 50 Ohm N-Connector Assembly Replacement . . . . . . . . . . . . . . . . . . . . . 6-44
6.6.15 W1 RF Input Cable Assembly Removal and Replacement . . . . . . . . . . . . . . 6-45
6.6.15.1 W1 RF Input Cable Assembly Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
6.6.15.2 W1 RF Input Cable Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
6.6.16 W3 High Voltage Wire Assembly Removal and Replacement . . . . . . . . . . . . 6-47
6.6.16.1 W3 High Voltage Wire Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
6.6.16.2 W3 High Voltage Wire Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-47
6.6.17 W4 High Voltage Wire Assembly Removal and Replacement . . . . . . . . . . . . 6-47
6.6.17.1 W4 High Voltage Wire Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
6.6.17.2 W4 High Voltage Wire Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-48
CHAPTER 7 – PARTS LIST
7.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1.1 Configuration Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1.1.1 Unit Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 TOOLS AND TEST EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.3 SHOP REPLACEABLE UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.3.1 SRU IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.3.2 SRU COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.4 PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7.5 COMPONENT LOCATION AND ASSEMBLY DIAGRAMS . . . . . . . . . . . . . . 7-13
7.6 EXTERNAL CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
7.7 COMPONENT LOCATION AND CABLE REFERENCES . . . . . . . . . . . . . . . 7-14
7.8 ANCILLARY KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
7.8.1 Ancillary Kit Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
CHAPTER 8 – INSTALLATION
8.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.2 SITE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2.1 Fixed Station Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.2 Whip Antennas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.3 Long-Wire Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.4 Dipole Antennas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.5 Typical Vehicular Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.6 Tactical Operating Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.7 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8.2.7.1 Fixed Station Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8.2.7.2 Mobile Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8.2.8 Dimension and Weight Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8.2.9 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
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TABLE OF CONTENTS
Paragraph Page
CHAPTER 8 – INSTALLATION - CONTINUED
8.3 TOOLS AND MATERIALS REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

8.4 UNPACKING AND REPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.4.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.4.2 Repacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.5 SITE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.5.1 Ancillary Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.5.2 Mounting the Antenna Coupler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.5.2.1 Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
8.5.2.2 Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
8.5.3 Ground Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8.5.4 Antenna Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8.5.4.1 Insulator Assembly Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
8.5.4.2 J3 50-Ohm Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
8.5.5 Warning Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
8.5.6 Interconnecting Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
8.5.6.1 RF Cable Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
8.5.6.2 RF Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
8.5.6.3 Control Cable Fabrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
8.5.6.4 Control Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.5.7 RF-382, RF-384VM Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.5.8 Protecting the Antenna Coupler Connectors . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
8.6 INSTALLATION CHECKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8.6.1 Phase 1 - Inspection and Pre-Power Up Procedures. . . . . . . . . . . . . . . . . . . 8-24
8.6.2 Phase 2 - Initial Turn-On and Installation Verification Test . . . . . . . . . . . . . . . 8-24
8.6.3 Phase 3 - System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
APPENDIX A - ACCESSORIES
A.1 EQUIPMENT ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
APPENDIX B - FIELD INSTALLATION INSTRUCTIONS FOR

UNITS USING SILICONE GEL GASKETS (10515-6202 REV.-)
B.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B.1.1 Required Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B.1.2 Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B.1.3 Potential Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
APPENDIX C - GLOSSARY
C.1 GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
APPENDIX D - MAINTENANCE LEVELS

D.1 MAINTENANCE LEVELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
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TABLE OF CONTENTS
LIST OF FIGURES
Figure Page
1-1 RF-382A-15 Fast Tune Automatic Antenna Coupler . . . . . . . . . . . . . . . . . . .

3-1 Antenna Coupler Simplified Functional Block Diagram . . . . . . . . . . . . . . . . . 3-3
3-2 Antenna Coupler Main Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 RF/Control/Digital Signal Path Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3-4 Power Distribution Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
5-1 Troubleshooting Process Used in this Chapter . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Hot Test Bed Equipment Interconnect Diagram . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Coupler Indicator Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5-4 Antenna Coupler Major Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-5 RF-382A-15 Antenna Coupler Interconnect Schematic Diagram . . . . . . . . . 5-21
6-1 3000 Volt Arc Ball Assembly Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6-2 Leak Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6-3 MP2 Top Cover Assembly Installation Torquing Sequence . . . . . . . . . . . . . . 6-10
6-4 A1 Chassis Assembly Removal and Replacement . . . . . . . . . . . . . . . . . . . . 6-13
6-5 Locating A1 Chassis Assembly Retaining Screws. . . . . . . . . . . . . . . . . . . . . 6-15
6-6 A1A2 Interconnect PWB Assembly Connector and Hardware Locations . . . 6-17
6-7 A1A3 Control/XCVR Interface PWB Assembly Connector and
Hardware Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6-8 A1A4 RF PWB Assembly Connector and Hardware Locations . . . . . . . . . . . 6-21
6-9 A1A5 Discriminator PWB Assembly Connector and Hardware Locations . . . 6-23
6-10 A1A6 Power Supply Assembly Connector and Hardware Locations . . . . . . . 6-25
6-11 A8 Connector PWB Assembly Connector and Hardware Locations . . . . . . . 6-27
6-12 Locating Screws for A1A9 Coil Pack Assembly Removal . . . . . . . . . . . . . . . 6-30
6-13 A1A9 Coil Pack Assembly Connector and Hardware Locations . . . . . . . . . . 6-31
6-14 A1A10 50 Ohm Antenna Option Assembly Connector and Hardware
Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
6-15 A11 50 Ohm Connector Switch Assembly Connector and Hardware
Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
6-16 E1 Insulator Assembly Connector and Hardware Locations . . . . . . . . . . . . . 6-41
6-17 J1 50 Ohm N-Connector Assembly and Hardware Locations . . . . . . . . . . . . 6-43
6-18 J3 50 Ohm N-Connector Assembly and Hardware Locations . . . . . . . . . . . . 6-45
7-1 Antenna Coupler Assembly Family Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7-2 Antenna Coupler Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7-3 Antenna Coupler Output Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
7-4 Antenna Coupler Input Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-5 A1A2 Interconnect PWB Assembly Component Location Diagram
(10208-1270) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
7-6 A1A3 Control/XCVR Interface PWB Assembly Component Location
Diagram (10208-1350) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
7-7 A1A4 RF PWB Assembly Component Location Diagram
(10208-5400) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
7-8 A1A5 Discriminator PWB Assembly Component Location Diagram
(10208-1500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
7-9 A1A6 Power Supply Assembly Component Location Diagram
(10208-3000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
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TABLE OF CONTENTS
LIST OF FIGURES – Continued
Figure Page
7-10 A8 Connector PWB Assembly Component Location Diagram

(10208-5300) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
7-11 A1A9 Coil Pack Assembly Component Location Diagram (10208-5250) . . . 7-24
7-12 A1A10 50 Ohm Antenna Option Assembly Component Location Diagram
(10208-6300) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
7-13 A11 50 Ohm Connector Switch Assembly Component Location Diagram
(10208-1050) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
7-14 E1 Insulator Assembly Component Location Diagram (1960-4002-01) . . . . . 7-27
7-15 W1 RF Input Cable Assembly Component Location Diagram (10208-3260). 7-27
7-16 W3 High Voltage Wire Assembly Component Location Diagram
(10208-5072) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
7-17 W4 High Voltage Wire Assembly Component Location Diagram
(10208-5073) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
8-1 Typical Whip Antenna Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8-2 Typical Long-wire Antenna Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8-3 Typical Vehicular Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8-4 Antenna Coupler Dimensions and Installation and Maintenance Envelope. . 8-7
8-5 Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-6 RF Cable Fabrication Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-7 Control Cable Fabrication Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-8 Falcon II System Interconnect Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
8-9 RF-382, RF-384VM Installation (10208-3601) . . . . . . . . . . . . . . . . . . . . . . . . 8-19
B-1 Gel Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
D-1 Harris Defined Maintenance Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
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TABLE OF CONTENTS
LIST OF TABLES
Table Page
1-1 Related Equipment Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
3-1 Assemblies and Reference Designators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-2 J2 Control Connector Signal Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
5-1 Hot Test Bed Required Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5-2 Maintenance Turn-On Procedure (RF-5800H Falcon II Series). . . . . . . . . . . 5-5
5-3 Interactive Static BIT LED and Relay Test Fault Conditions* . . . . . . . . . . . . . 5-11
5-4 Static BIT Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5-5 Transmit BIT Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-6 Non-BIT Fault Symptoms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5-7 Run-Time Faults and Tune Faults Displayed on A1A3 LED’s . . . . . . . . . . . . 5-15
5-8 Protective Device Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5-9 Troubleshooting Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
6-1 SRUs and Removal and Replacement Paragraph References . . . . . . . . . . . 6-1
6-2 Antenna Coupler Wire, Cable, and Connector Information . . . . . . . . . . . . . . 6-7
7-1 Antenna Coupler Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-2 Master Tools and Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-3 List of Manufacturers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7-4 Test Equipment Required But Not Supplied. . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7-5 List of SRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7-6 Miscellaneous Items Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-7 List of Attaching Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7-8 Antenna Coupler Ancillary Parts Kit (10208-0002-01) . . . . . . . . . . . . . . . . . . 7-29
8-1 Antenna Coupler Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-2 Wire Connections and Signal Levels for the Power Amplifier to
Antenna Coupler Control Cable Assembly (10181-9823) . . . . . . . . . . . . 8-16
A-1 Antenna Coupler Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
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SAFETY SUMMARY
SAFETY SUMMARY
1. INTRODUCTION
All operators and maintenance personnel must observe the following safety precautions during operation and
maintenance of this equipment. Specific warnings and cautions are provided in the manual and at the end of this
Safety Summary. Warnings, Cautions, and Notes appear before various steps in the manual and will be used as
follows:
 WARNING Used when there is a possibility of injury or death to personnel and damage to the
equipment.
 CAUTION Used when there is a possibility of damage to equipment
 NOTE Used to alert personnel to a condition that requires emphasis
2. PERSONNEL AND EQUIPMENT SAFETY

Basic safety precautions must be taken to protect personnel from injury or death. Electrical, mechanical, thermal,
electromagnetic radiation (EMR), material, or chemical hazards are the most common types of hazards found in
electronic equipment. The following are types of hazards that may exist:
ELECTRICAL Hazardous voltage and current levels may exist throughout the equipment. Contact
with these hazards could cause electrocution, electrical shock, burns, or injury due
to involuntary reflexes of the body.
MECHANICAL Mechanical hazards are created when heavy assemblies and components must be
removed and replaced. Moving parts (such as fan blades) and hot surfaces are
potential mechanical hazards.
THERMAL Burn hazards may exist in the equipment that could cause personal injuries and/or
serious equipment damage. Internal surfaces of the equipment may be in excess of
65C, the point at which personnel could be burned. Extreme caution should be used
when working with any hot assemblies (for example, power supply or power
amplifier assemblies). Physical injury or damage may result to personnel and/or
equipment as a result of a reflex action to a burn.
CHEMICAL Chemicals or materials used for servicing the equipment may present potential
hazards. Many chemical agents, such as cleaners and solvents, may be toxic,
volatile, or flammable. If used incorrectly, these agents can cause injury or death.
EMR Overexposure to electromagnetic radiation results from amplified radio frequencies
that may produce a health hazard. Factors that constitute overexposure are
frequency, proximity, power and time.
3. OPERATIONAL AND MAINTENANCE SAFETY GUIDELINES
Good safety discipline is critical to prevent injury to personnel. All other safety measures are useless if personnel
do not observe the safety precautions and do not follow safety disciplines. Once aware of a hazard, personnel should
ensure that all others are aware of the hazard. The following basic safety disciplines are stressed:
a. Read a procedure entirely before performing it, then step through the process carefully observing safety
guidelines.
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SAFETY SUMMARY
b. Prior to applying equipment power after maintenance, personnel must ensure that all unsecured hand
tools and test equipment are disconnected from the serviced/maintained equipment and properly stored.
c. Power to the equipment must be removed before a piece of equipment is removed.
d. Extreme care must be used when adjusting or working on operating equipment. Voltages in excess of
70 V or current sources in excess of 25 A are covered with barriers. Barriers include warning
information about the hazard encountered upon barrier removal.
e. Personnel must react when someone is being electrically shocked. Perform the following steps:
1. Shut off power.
2. Call for help.
3. Administer first aid if qualified.
Under no circumstances should a person come directly in contact with the body unless the power has
been removed. When immediate removal of the power is not possible, personnel must use a non-con-
ductive material to try to jolt or pry the body away from the point of shock.
f. Personnel should work with one hand whenever possible to prevent electrical current from passing
through vital organs of the body.
g. Lifting can cause injury. Items weighing more than 37 pounds must be lifted by two or more people.
h. Some electrolytic capacitors contain aluminum oxide or tantalum. If connected incorrectly, the
capacitor will explode when power is applied. Extreme care must be used when replacing and
connecting these capacitors. The capacitor terminals must always be connected using the correct
polarity: positive to positive and negative to negative.
The next section contains general safety precautions not directly related to specific procedures or equipment. These
precautions are oriented toward the maintenance technician. However, all personnel must understand and apply
these precautions during the many phases of operation and maintenance of the equipment. The following
precautions must be observed:
DO NOT SERVICE EQUIPMENT ALONE

Never work on electrical equipment unless another person familiar with the operation and hazards of the
equipment is near. When the maintenance technician is aided by operators, ensure that operators are aware
of the hazards.
GROUNDING
Always ensure that all equipment and assemblies are properly grounded when operating or servicing.
TURN OFF POWER AND GROUND CAPACITORS

Whenever possible, power to equipment should be turned off before beginning work on the equipment. Be
sure to ground all capacitors that are potentially dangerous.
KEEP AWAY FROM LIVE CIRCUITS

Operators and maintainers must observe all safety regulations at all times. Do not change components or
make adjustments inside equipment with a high voltage supply on unless required by the procedure. Under
certain conditions, dangerous potentials may exist in circuits with power controls off, due to charges
retained by capacitors.
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SAFETY SUMMARY
DO NOT BYPASS INTERLOCKS

Do not bypass any interlocks unnecessarily. If it is necessary to employ an interlock bypass for equipment
servicing, use extreme care not to come in contact with hazardous voltages.
USE CARE HANDLING HEAVY EQUIPMENT

Never attempt to lift large assemblies or equipment without knowing their weight. Use enough personnel or
a mechanical lifting device to properly handle the item without causing personal injury.
HEED WARNINGS AND CAUTIONS

Specific warnings and cautions are provided to ensure the safety and protection of personnel and equipment.
Be familiar with and strictly follow all warnings and cautions on the equipment and in technical manuals.
PROTECTIVE EYEWEAR
All personnel must wear protective eyewear when servicing or maintaining equipment. Protective eyewear
must be worn at all times when using tools.
4. PROTECTION OF STATIC-SENSITIVE DEVICES
The above symbol denotes a static sensitive device. This protection is designed to guard against adverse electrical
conditions such as electrostatic discharge. Although most static-sensitive devices contain protective circuitry,
several precautionary steps should be taken to avoid the application of potentially damaging voltages to the inputs
of the device. The following precautions should be observed.
a. Keep all static-sensitive devices in their protective packaging until needed. This packaging is
conductive and should provide adequate protection for the device. Storing or transporting these devices
in conventional plastic containers could be destructive to the device.
b. Disconnect power prior to insertion or extraction of these devices. This also applies to PWBs containing
such devices.
c. Double check test equipment voltages and polarities prior to conducting any tests.
d. Avoid contact with the leads of the device. The component should always be handled carefully by the
ends or side opposite the leads.
e. Avoid contact between PWB circuits or component leads and synthetic clothing.
f. Use only soldering irons and tools that are properly grounded. Ungrounded soldering tips or tools can
destroy these devices. SOLDERING GUNS MUST NEVER BE USED.
g. Make sure proper static protection equipment such as wrist straps and mats are used.
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SAFETY SUMMARY
5. GROUNDING, RF BURNS, AND RADHAZ

Observe the following as precautionary notes on grounding:
a. For best results, proper grounding is always recommended.
b. Make sure grounding rod and strap are provided.
c. Refer to warnings in the Installation chapter of this manual.
Observe the following as precautionary notes on the possibility of RF burns:
a. Personnel should be aware of the possibility of receiving RF-shock/burns from direct contact with
exposed metal surfaces and corners such as on the antenna, radio, handset or Keypad Display Unit
(KDU).
b. Grounding the radio reduces occurrences of RF burns.
c. Avoid the use of audio accessories with exposed, non-painted, unprotected hardware or accessories with
similar characteristics.
d. Use optional wrist strap or other insulating method if remoting the radio KDU.
e. Apply touch-up paint to chipped/exposed edges on radio when needed.
Observe the following as precautionary notes on Radiation Hazard (RADHAZ):
a. Personnel should be aware of the possibility of RADHAZ when operating the radio system. Refer to
warnings in the Operations chapter and Installation chapter of this manual.
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RF-382A-15
ANTENNA COUPLER
INTERMEDIATE
MAINTENANCE MANUAL
R
CL-0379-4300-0001-B
Figure 1-1. RF-382A-15 Fast Tune Automatic Antenna Coupler

R
GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION
1.1 INTRODUCTION
This manual provides the maintainer with required technical information to support Level III maintenance as
described in Appendix D. The overall intent of this manual is to help the maintainer expedite repair of the unit in a
reasonable amount of time, resulting in reduced down-time and increased system availability.
Detailed information that will be useful to the maintainer is provided, including: equipment specifications, operation
information, functional descriptions, scheduled maintenance, troubleshooting, corrective maintenance, required
tools and test equipment and parts lists information for the RF-382A-15 Antenna Coupler (also referred to as antenna
coupler). This manual also covers RF-382-04, RF-382A-04, RF-382-24, RF-382A-34, and RF-382-44 antenna
couplers, all of which only differ by color from the RF-382A-15 Antenna Coupler.
For a list of acronyms and terms used in this manual, refer to Appendix C.
This manual does not identify or illustrate revision differences and details from earlier production builds. For all RF-
382 Antenna Couplers manufactured during or prior to December 2009, refer to RF-382/CU-2397 Intermediate
Maintenance Manual (10515-0008-4300).
1.2 WARRANTY
Refer to the inside front cover for warranty information.
1.3 RELATED MANUALS
Table 1-1 identifies the related manuals for the RF-382A-15 Antenna Coupler.
Table 1-1. Related Equipment Manuals

Part Number Manual Description
10515-0117-4200 RF-5800H-MP Manpack (MP) Operation Manual
10515-0117-4300 RF-5800H-MP Intermediate Maintenance Manual
10515-0103-4100 AN/PRC-150(C) Operation Manual
10515-0008-4300 RF-382/CU-2397 Intermediate Maintenance Manual
10515-0122-4200 RF-5800H 150-Watt System Manual
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GENERAL INFORMATION
1.4 GENERAL EQUIPMENT DESCRIPTION
The antenna coupler impedance matches the 50-ohm output of 100 watt, 125 watt, 150 watt, 400 watt, and 500 watt
radio systems to a wide variety of whip, dipole, and long-wire antennas. Network tuning and monitoring is
automatic, eliminating operator intervention.
A Built-In Test (BIT) feature utilizes 34 Light-Emitting Diode (LED) indicators to provide status of major circuit
functions. Four of these indicators light in a binary-coded format to supply microprocessor-based failure analysis.
See Figure 8-3 for the antenna coupler in a typical vehicular configuration. The Power Amplifier (PA) passes the
amplified RF signal to the antenna coupler, which passes the signal to the High Frequency (HF) antenna.
1.4.1 Features
The antenna coupler has the following features:
 Fully automatic operation

 1.6 to 30 MHz Frequency range
 Compatible with Falcon II Radio Systems
 Fast tuning (200 msec) from memory
 Low Probability of Intercept (LPI) during tuning
 500 W Peak Envelope Power (PEP) rating (250 W average)
 Protection from high Voltage Standing Wave Ratio (VSWR), high temperature, RF overvoltage and
overcurrent
 Rugged construction that meets ground mobile and shipboard specifications
 Lightning surge protection
 BIT routine that eliminates need for test equipment down to module level
 480 channel memory tune capability
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GENERAL INFORMATION
1.5 SPECIFICATIONS
Table 1-2 provides antenna coupler specifications.
Table 1-2. Specifications

Function Specification
ELECTRICAL
Rated RF Input Power, Frequency Up to 150 watts PEP and average,
Range, and Tuning Capability at the 1.6 to 30 MHz: 9 to 35 ft whips (2.74 m to 10.66 m); 35 to 150 ft
E1 High Voltage Antenna long-wires (10.66 m to 45.72 m); 40 to 100 ft dipoles (12.19 m to 30.48 m)
Termination Up to 500 watts PEP, 250 watts average,
1.6 to 30 MHz: 75 to 150 ft long wires; 40 to 100 ft dipoles
2.5 to 30 MHz: 35 ft whips
4 to 30 MHz: 24 ft whips
6 to 30 MHz: 16 ft whips
J3 50 ohm antenna connector Up to 400 watts PEP and average: 50 ohm resistive broadband and dipole
(resonant fixed frequency) antennas may be connected directly to J3.
Tuning Accuracy Automatically tunes to 50 ohms within a VSWR of 2:1. Typical <1.5:1.
Tuning Time 200 milliseconds tuning from memory based on prior tune-up. Initial tune
time on new frequency typically less than three seconds (eight seconds
maximum).
Efficiency Whips: 1.6 to 4 MHz, 15 to 85%; 4 to 30 MHz: 50 to 95%
Long Wires and Dipoles: 1.6 to 30 MHz: 60 to 95%
Note: Efficiency depends on frequency, length, and ground plane.
Channel Capability 480 channel memory shared for both output ports.
Protection Features Protection from high VSWR, high temperature, RF overvoltage and
overcurrent. Lightning surge protection on all control lines and the RF
path. 2 joule protection to 6.3 kV and .2 joule protection to 20 kV on RF
path. Antenna static bleed drain. Can tune or key into an open or short
without damage.
Receive Bypass Automatic and manually controlled receive bypass
BIT Fault isolation to module level, only available by internal pushbutton.
RF Tune Power Requirements 10 to 90 watts forward power through tuning cycle
Primary Power Requirements 10 to 32 VDC at 4 A maximum during tuning, 1.6 A maximum when tuned
Remote Capability Up to 250 ft. separation between transmitter and antenna coupler
Enclosure Design Submersible to 3 ft (0.9 m) of water, designed for exposed installations
Weight 30 lbs. (13.6 kg)
Size Including projections: 7.65 H x 11.25 W x 18.5 D inches
(19.4 H x 28.6 W x 47.0 D cm)
Mounting Four mounting hole dimensions: 7.25 x 15 inches
(18.4 x 38.1 cm)
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GENERAL INFORMATION
Table 1-2. Specifications (Continued)

Function Specification
ENVIRONMENTAL
Vibration MIL-STD-810G: Method 514.6, procedure I, category 20 (random
vibration), for ground mobile equipment
MIL-STD-167-1: Type I (sinusoidal resonance search) for shipboard
equipment
Shock MIL-STD-810G: Method 516.6, procedure I (functional shock 20 Gravity,
11 msec sawtooth) for ground mobile equipment; procedure VI (bench
handling shock) for equipment experiencing bench-type maintenance
Temperature MIL-STD-810G: Method 501.5, procedures I and II (storage and
operation at 70 C [158 F]); Method 502.6, procedures I and II (storage
at -51 C [-59.8 F] and operation at -40 C [-40 F])
Humidity MIL-STD-810E: Method 507.3, procedure II, Cycle 5
Altitude MIL-STD-810G: Method 500.5, procedures I and II (storage and
operation to 15,000 ft)
Salt Fog MIL-STD-810G: Method 509.5, procedure I (5% salt solution)
Dust MIL-STD-810E: Method 510.3, procedures I and II (blowing dust and
sand)
Rain MIL-STD-810E: Method 506.3, procedure I (blowing rain)
Leakage MIL-STD-810G: Method 512.5, procedure I (basic leakage-immersion)
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OPERATION
CHAPTER 2
OPERATION
2.1 INTRODUCTION
This chapter contains information required to operate the antenna coupler when performing Level III maintenance.
2.2 CONTROLS AND CONNECTORS
Because the antenna coupler is controlled and monitored by the receiver-transmitter, there is only one external
control and no indicators on the antenna coupler. There is a lever arm (MP54) that switches the antenna coupler's
RF antenna connection between the E1 Insulator Assembly and the J3 50 Ohm N-Connector Assembly. Only one
antenna connection will be active at any given time, depending on lever arm position.
See Figure 7-3 and Figure 7-4 for the output and input connectors on the RF-382A-15 Antenna Coupler.
WARNING
Do not touch antenna, antenna coupler or interconnecting
wires. Hazardous voltages could be present when equipment
is in use.
WARNING
Operating RF transmitting devices such as radios and cellular
phones in or around fuel, weapons, or ordinance could cause
serious injury or death. Make sure all local directives and
established safety procedures are followed when operating
any RF transmitting devices in these circumstances.
WARNING
Before switching to or from the J3 50-ohm antenna port, make
sure the radio system is unkeyed and in Single Sideband
(SSB) mode to prevent Link Quality Analysis (LQA)
responses. Switching antenna ports when the radio system is
keyed could cause injury or death to personnel in contact with
the antenna and damage to equipment.
CAUTION
The maximum operating power for the J3 50 ohm antenna port
is 400 watts. Exceeding this power level could damage the
antenna coupler.
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OPERATION
CAUTION
The J3 50-ohm antenna port should only be used with 50 ohm
resistive broadband antennas or antennas that are resonant at
the transmit operating frequency. Failure to use a proper
antenna can result in high voltages or currents in the antenna
system, causing coupler faults and possible damage to the
system.
NOTE
Resonant antennas for particular operating frequencies are
obtainable by using an adjustable dipole antenna, adjusted to
the desired operating frequency. When changing operating
frequency, confirm that the antenna is adjusted to the proper
length before keying the radio system. Refer to the antenna
operating manual for more information.
2.3 BASIC OPERATION
The antenna coupler initial settings and power-up are controlled from the Receiver/Transmitter (R/T).
The RF signal path through the antenna coupler may be used for either transmit or receive. The R/T will
automatically manage the use of the antenna coupler via the system power amplifier and the J2 connector Coupler
Control Port. At the R/T front panel, the OPTION, RADIO menu path allows RF-382 COUPLER setting to be
configured to ENABLED or RX-BYPASS. The ENABLED setting allows the antenna coupler to transmit and
receive with the antenna coupler tuned to the antenna, if transmit and receive signal are the same or an adjacent
frequency. The RX-BYPASS setting forces the antenna coupler to always drop out of tuned configuration into
bypass, during receive. Later transmission restores antenna coupler tuned configuration. Best receive performance
is usually provided by selecting the ENABLED setting.
Antenna Coupler Built-in Test (BIT) cannot be activated from the R/T. For antenna coupler BIT information, refer
to Chapter 5.
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FUNCTIONAL DESCRIPTION
CHAPTER 3
3.1 INTRODUCTION
This chapter covers the functional description of circuitry in the antenna coupler. Paragraph 3.2 contains the
simplified functional description. Paragraph 3.3 provides the detailed functional description which covers the major
circuits. Refer to Chapter 5 for Troubleshooting information.
The antenna coupler impedance matches the output of 100 watt, 125 watt, 150 watt, 400 watt, and 500 watt Power
Amplifiers (PAs) to a wide variety of whip, dipole, and long-wire antennas. Network tuning and monitoring is
automatic, eliminating operator intervention.
3.2 SIMPLIFIED FUNCTIONAL DESCRIPTION
Antenna coupler signals have two major functions which are described in the following paragraphs which provide
an overall description of how the antenna coupler functions.
 Radio Frequency (RF) Signals - Paragraph 3.2.1

 Control Functions - Paragraph 3.2.2
Figure 3-1 shows a simplified block diagram and Figure 3-2 shows the main assemblies in the antenna coupler.
Table 3-1 lists the major assemblies of the antenna coupler.
Table 3-1. Assemblies and Reference Designators

Reference Assembly/Subassembly Function
Designation Name
A1 Chassis Assembly Provides mechanical support for coupler subassemblies.
Contains the A1A2, A1A3, A1A4, A1A5, A1A6, A1A9,
and A1A10 subassemblies.
A1A2 Interconnect Printed Wiring Provides interconnection of all A1A3, A1A4, A1A5, A1A6,
Board (PWB) Assembly A8, and A1A9 assemblies for signal routing, control, and
power distribution.
A1A3 Control/Transceiver (XCVR) Provides Input/Output (I/O), protection, housekeeping, data
Interface PWB Assembly processing, tune control functions, and incoming DC supply
fuse for the unit.
A1A4 RF PWB Assembly Contains most capacitive elements necessary to tune the
coupler. Tuning is accomplished by microprocessor-
controlled relays.
A1A5 Discriminator PWB Assembly Samples the RF input to generate phase, forward power,
reflected power, frequency, and conductance samples.
A1A6 Power Supply Assembly Provides +24 V, +9.5/+13.5 V, -9.5/-13.5 V supply voltages
from a 10 VDC to 32 VDC primary power input from the
power amplifier.
A1A9 Coil Pack Assembly Contains coils and transformers necessary to tune the
coupler. Operates in conjunction with the A1A9A1 RF
Interface Assembly and the A1A4 RF PWB Assembly.
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Table 3-1. Assemblies and Reference Designators (Continued)

Reference Assembly/Subassembly Function
Designation Name
A1A10 50 Ohm Antenna Option Provides additional tuning range capability to tune certain
Assembly antennas and impedances more effectively. Also provides an
additional RF output port suitable for operating into
fixed-site broadband or resonant antennas that are fed by a
50 ohm coaxial cable.
A8 Connector PWB Assembly Provides an interface for the coupler control cable connected
to J2. All control and input power lines are routed through
the A8 Connector PWB Assembly.
A11 50 Ohm Connector Switch Switches the antenna coupler's RF output between the E1
Assembly Insulator Assembly and J3 50 ohm N-Connector antenna
ports.
E1 Insulator Assembly Provides an external RF connection between coupler RF
output and antenna.
J1 50 Ohm N-Connector RF input port fed by a 50 ohm coaxial cable.
Assembly
J3 50 Ohm N-Connector The additional RF output port suitable for operating into
Assembly fixed-site broadband or resonant antennas that are fed by a
50 ohm coaxial cable.
W1 RF Input Cable Assembly Provides a connection of the RF path from the J1 50 ohm N-
Connector Assembly to the A1A5 Discriminator PWB
Assembly.
W3 High Voltage Wire Assembly Provides a connection of the RF path from the A1A10 50
Ohm Antenna Option Assembly to the E1 Insulator
Assembly.
W4 High Voltage Wire Assembly Provides a connection of the RF path from the A1A10 50
Ohm Antenna Option Assembly to the J3 50 Ohm
N-Connector Assembly.
3.2.1 RF Signals
The RF signal from the PA is fed to the A1A5 Discriminator PWB Assembly, which extracts the following
information:
 Forward and reflected power

 Frequency
 Phase
 Conductance
The RF signal is then fed to the A1A4 RF PWB Assembly/A1A9 Coil Pack Assembly. RF output from the A1A9
Coil Pack Assembly is fed to the antenna via the A1A10 50 Ohm Antenna Option Assembly, and then to the E1
Insulator Assembly. These assemblies incorporate all of the components necessary to tune the antenna coupler.
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The A1A4 RF PWB Assembly mounts directly to the A1A9 Coil Pack Assembly. The A1A4 RF PWB Assembly
and A1A9 Coil Pack Assembly can be considered one functional entity.
If a coax cable is connected to external J3 connector, the RF signal path will be automatically routed from the A1A10
50 Ohm Antenna Option Assembly to the J3 50 Ohm N-Connector Assembly.
3.2.2 Control Functions
Control signals from the system power amplifier are sent to the A1A3 Control/XCVR Interface PWB Assembly via
the A8 Connector PWB Assembly (contains J2 connector). The A1A3 Control/XCVR Interface PWB Assembly is
responsible for all support control functions.
HIGH VOLTAGE
CONNECTOR
E1 INSULATOR
ASSEMBLY
A1A4
A1A5 A1A10
RF FROM PA J1 RF PWB 50 OHM
DISCRIMINATOR ASSEMBLY/
PWB ANTENNA
A1A9 OPTION
ASSEMBLY COIL PACK J3 50 OHM
ASSEMBLY N-CONNECTOR
ASSEMBLY
ASSEMBLY
A11 50 OHM
CONNECTOR
SWITCH
ASSEMBLY
CONTROL LINES
TO/FROM A1A3
A8 CONTROLER/
PA J2
CONNECTOR XCVR
PWB ASSEMBLY INTERFACE PWB
ASSEMBLY
RF PATH
CL-0379-4300-0002
CONTROL / DATA PATH
Figure 3-1. Antenna Coupler Simplified Functional Block Diagram
3-3
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A1A10 50 OHM ANTENNA

OPTION ASSEMBLY
W3
HIGH VOLTAGE
WIRE ASSEMBLY
W4
HIGH VOLTAGE
WIRE
ASSEMBLY
E1
INSULATOR
A11 ASSEMBLY
GROUND
50 OHM
CONNECTOR STUD
SWITCH
ASSEMBLY J3
A1A3
50 OHM A1A9
CONTROL/XCVR
N-CONNECTOR COIL PACK
INTERFACE
ASSEMBLY ASSEMBLY
PWB ASSEMBLY
A1
CHASSIS
A1A6
ASSEMBLY
POWER SUPPLY
ASSEMBLY
A1A4
RF PWB
ASSEMBLY W1
RF INPUT CABLE
ASSEMBLY
A8
CONNECTOR
PWB ASSEMBLY
(J2)
J1
50 OHM A1A5
N-CONNECTOR DISCRIMINATOR
ASSEMBLY PWB ASSEMBLY
A1A2 INTERCONNECT PWB ASSEMBLY

LOCATED ON BOTTOM
OF CHASSIS ASSEMBLY
CL-0379-4300-0003
Figure 3-2. Antenna Coupler Main Assemblies
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3.3 DETAILED FUNCTIONAL DESCRIPTION
The detailed functional level description is divided into the following signal paths:
 RF/Control/Digital Signal Paths - Paragraph 3.4.
 Power Distribution Paths - Paragraph 3.5.
3.4 RF/DIGITAL/CONTROL SIGNAL PATHS
The following paragraphs describe the functions of the RF/control/digital signal path as they relate to the transmit
and receive signal paths for the antenna coupler. See Figure 3-3 for the RF/control/digital signal path diagram. This
diagram shows circuits, in simplified form, that are used for the RF, control, and digital signals. The following
descriptions of these major signal types are further divided into descriptions of how each assembly relates to the
major signal paths. Each signal type is not present on every assembly.
3.4.1 A1A2 Interconnect PWB Assembly

The A1A2 Interconnect PWB Assembly distributes control signals and DC power between the antenna coupler
assemblies.
3.4.2 A1A3 Control/XCVR Interface PWB Assembly
The A1A3 Control/XCVR Interface PWB Assembly contains logic and processing circuitry necessary to operate the
antenna coupler and communicate with the radio system. The primary control element is the microprocessor.
Memory elements can store setup information related to previously used frequencies so that subsequent selections
of the same frequency can be tuned in minimum time. Primary control tasks include the communication of control
and status signals from the PA, interpretation of analog signals derived from the scaling and level shifting circuits
on the A1A5 Discriminator PWB Assembly, determination of the optimum tune configuration of the antenna
coupler (either by tuning algorithm or from memory), and actuation of the appropriate relay drive signals to
accomplish the tune up. If any fault conditions occur, a fault signal is sent to the PA for display to the system operator
at the Receiver/Transmitter (R/T).
3.4.2.1 Input/Output (I/O)

Analog data from the A1A5 Discriminator PWB Assembly and A1A4 RF PWB Assembly/A1A9 Coil Pack
Assembly is sent to the Analog-to-Digital (A/D) converter on the A1A3 Control/XCVR Interface PWB Assembly.
The A1A3 Control/XCVR Interface PWB Assembly serves to electrically isolate the antenna coupler control
circuits from the coupler control circuits in the PA. The isolation protects the rest of the assembly from destructive
high voltage transients that may be induced into the control cable from near lightning or other types of electrical
interference.
The A1A3 Control/XCVR Interface PWB Assembly receives the following input commands from the PA via the
external J2 connector:
 Retune Pulse
 Bypass
 Keyline
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The A1A3 Control/XCVR Interface PWB Assembly signals back to the PA through the external J2 connector with
these outputs:
 Key Disable
 Tune Power Request
 6 dB Cutback
 Coupler Fault
3.4.2.2 Fault Detection
The microprocessor monitors analog inputs (overvoltage, overcurrent, overtemperature, high Voltage Standing
Wave Ratio [VSWR]) for fault detection purposes. Fault detection is only active when tuning or when keyed for
transmit. To eliminate the possibility of the RF signal path picking up digital noise, the A1A3 Control/XCVR
Interface PWB Assembly microprocessor sleeps in transmit and receive. Analog fault detection circuitry on the
A1A3 Control/XCVR Interface PWB Assembly determines if a fault condition exists, then initiates a pulse which
causes the microprocessor to wake-up. The microprocessor then verifies the fault. Detected faults reset the antenna
coupler into Bypass and are displayed on the A1A3 Control/XCVR Interface PWB Assembly F0-F3 Light-Emitting
Diodes (LED). The antenna coupler signals Key Disable and Coupler Fault to the system through the A8 Connector
PWB Assembly.
Additionally, an internal watchdog timer continually checks microprocessor progress for lock-ups or hung
conditions when the microprocessor is not in sleep mode. Such a condition will allow the watchdog timer to time
out and initiate a reset into Bypass.
3.4.2.3 Control Logic Timing

The Retune Pulse signal originates at the receiver-transmitter. A retune pulse is generated whenever there is a
frequency change at the R/T. The falling edge of this pulse generates a wakeup pulse that starts the microprocessor.
A retune pulse is also generated when the J3 lever arm (MP54) is moved, since the change of antenna impedance
will require a new tune.
When the keyline goes low, the A1A3 Control/XCVR Interface PWB Assembly senses the condition and generates
another wake up pulse. The microprocessor sees the active keyline condition. When input power from the PA
reaches minimum tune power level as detected by the Forward Power Detector (A1A5), the microprocessor enables
the frequency sampling circuit on the A1A5 Discriminator PWB Assembly and the frequency counter on the A1A3
Control/XCVR Interface PWB Assembly.
3.4.2.4 Data Processing Function

When the antenna coupler receives tune power from the PA, the frequency counter circuit is enabled which counts
the frequency (already divided by two by the frequency sampling circuit on the A1A5 Discriminator PWB
Assembly). The microprocessor looks up this frequency from previously stored setup information to determine if a
Memory Tune is available or if a Learn Tune will be required.
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3.4.2.5 Tune Control Function

If prior setup information is in memory for the detected frequency, it is immediately written to the relay drivers
which actuate corresponding relay selected inductors and capacitors on the A1A4 RF PWB Assembly, A1A9 Coil
Pack Assembly, and A1A10 50 Ohm Antenna Option Assembly. LED's at top edge of A1A3 Control/XCVR
Interface PWB Assembly indicate which relays are energized. VSWR measurements are then taken to establish the
validity of setup data. If the measured VSWR data (generated by the forward/reflected directional bridge on the
A1A5 Discriminator PWB Assembly) is greater than 1.9:1, the microprocessor runs the tuning algorithm to retune
the RF network. This is called a learn tune. Initially, the coupler will coarse tune to be a 200-ohm load, then fine
tune to be a 50-ohm load.
If the measured VSWR is less than 1.9:1, the microprocessor releases Tune Power Request (TPR) and the antenna
coupler is ready to transmit. The antenna coupler tunes in less than 200 milliseconds from memory, or typically in
less than three seconds (maximum of eight seconds) when the tuning algorithm must be used. Refer to
Paragraph 3.4.3.1 for tune sequence information.
3.4.3 A1A4 RF PWB Assembly/A1A9 Coil Pack Assembly

The A1A4 RF PWB Assembly and A1A9 Coil Pack Assembly are packaged as one functional assembly. All coupler
tuning elements are included in this group, except for the capacitors on the A1A10 50 Ohm Antenna Option
Assembly.
3.4.3.1 New Frequency Tune Sequence

Any frequency change at the transmitter of greater than 1% will automatically generate a /Bypass from the
transmitter. A /Bypass will command the antenna coupler into bypass mode. The next key at the transceiver
generates a /Retune Pulse and the coupler responds with a /Tune Power Request. The microprocessor then waits for
a grounded keyline and for input RF signal power to reach a 10 watt level, sensed at the A1A5 Discriminator PWB
Assembly. When these conditions are met, the antenna coupler first tunes the network to 200 ohms input impedance
(coarse tune) at J1. Then a 50/200 ohm transformer is switched in for fine tuning the input at J1 to 50 ohms.
NOTE
When the frequency change is less than 1%, the coupler will
remain tuned at the previous frequency. Only a system
activated /Bypass could change the coupler receive state from
tuned to bypass after such a small frequency change.
3.4.3.2 Tune from Memory Sequence

When the frequency counter circuit on the A1A3 Control/XCVR Interface PWB Assembly identifies a frequency
that the antenna coupler has previously tuned and memorized, the microprocessor supplies stored data to the
relay-selected inductors and capacitors, tuning the RF network beyond a 50/200 ohm transformer. Total antenna
coupler memory tune time is typically less than 200 milliseconds.
3.4.3.3 Bypass Path

When the coupler is in bypass mode, all reactive components in the coupler are bypassed. RF signals from the
antenna follow the bypass path around the relay-selected inductors and capacitors. When the coupler is set to bypass,
the A1A3 Control/XCVR Interface PWB Assembly will indicate (see Figure 5-3) that only the K28 relay has been
activated. Thus a working A1A6 Power Supply Assembly and running microprocessor (A1A3 Control/XCVR
Interface PWB Assembly) are required to reach a bypassed condition. Bypass mode is the power-up reset condition
of the antenna coupler.
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NOTE
Beginning in 2007, relay K10 was added to the A1A4 RF
PWB Assembly to provide increased bypass path stability
during vehicle operation across rough terrain. There is no K10
LED indicator on the edge of the A1A3 Control/XCVR
Interface PWB Assembly. The preexisting K1 relay control
line is sensed and inverted to provide control of the new K10
relay. As such, when K1 LED indicator is unpowered, K10 is
powered, connecting bypass path to K28, which then retains
ultimate control of the bypass path connection to the antenna.
When A1A3S4 relay status button is pressed on the A1A3
Control/XCVR Interface PWB Assembly and the only relay
indicator LED lit is K28, the coupler is bypassed. See
Figure 3-3 and Figure 5-3.
The coupler will also place itself into bypass mode when a retune pulse arrives from the system, when the MP54
lever arm is moved, or when a run-time fault or tune fault occurs (refer to Table 5-7).
If external /Bypass is activated by the system (refer to Table 3-2), such as when "RF-382 COUPLER RX-BYPASS"
is selected at the receiver-transmitter, the coupler will receive in bypass mode and transmit through the appropriate
tuning elements. The coupler never remains bypassed when keyed for transmission, as the coupler is required to be
tuned for all transmissions.
3.4.3.4 Voltage and Current Samples

The RF detectors provide outputs that generate a fault to protect the coupler when damaging conditions are detected.
Sampling levels have been chosen to provide analog Direct Current (DC) outputs that will vary between
0 and 4 VDC with the RF output.
3.4.3.5 Receive Path

Depending on system control of /Bypass, /Retune Pulse and /Keyline (refer to Table 3-2), the coupler will receive
signals from the antenna in bypass mode (no reactive components), or in a tuned for transmit state (50/200 ohm
transformer and tuned elements selected).
NOTE
Receiver Desensitization: receive signal loss through coupler
may be much greater when coupler is Bypassed, than when
tuned, depending on antenna impedance at receive frequency.
Best receive system gain is provided when receiving thru a
tuned antenna coupler. The R/T menu path to antenna coupler
receive bypass control is OPT > RADIO > RF-382
COUPLER. For best receive signal strength, select
ENABLED instead of RX-BYPASS.
3.4.3.6 Arc Ball Gap

For higher than normal DC voltage on the antenna system when the unit is off, the 3 kV arc ball gap or spark gap in
the A1A9 Coil Pack Assembly provides a predictable and safe arc discharge path. This ensures that the Bypass Relay
within the antenna coupler is not damaged by arcing as a result of near lightening strikes or sudden static discharges
from capacitively blocked antennas. Refer to Chapter 6, for 3 kV arc ball adjustment procedures.
3-10
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3.4.4 A1A5 Discriminator PWB Assembly
RF input from the PA is routed directly to the A1A5 Discriminator PWB Assembly. The RF signal passes through
the forward/reflected directional bridge (forward and reflected power are used to calculate VSWR), the phase
detection circuit, the frequency sampling circuit, and conductance sampling circuit before being passed to the A1A4
RF PWB Assembly/A1A9 Coil Pack Assembly. There is one relay in the A1A5 Discriminator Assembly used to
select scale of the conductance sampling circuit during tuning.
3.4.5 A8 Connector PWB Assembly
The A8 Connector PWB Assembly provides control and DC power connections to the radio system. Table 3-2 list
the signal names for the J2 Control Connector, which is part of the A8 Connector PWB Assembly.
Table 3-2. J2 Control Connector Signal Names

Connector A8 Signal Name Direction
Pin
J2-A Ground N/A
J2-B /Keyline Input*
J2-C /Coupler Fault Output
J2-D /Coupler Identification (ID) (Ground) Output
J2-E /Retune Pulse Input
J2-F /Tune Power Request ** Output
J2-G /Bypass Input
J2-H Primary DC Power Input
J2-I Primary DC Power Input
J2-J /Key Disable Output
J2-K /LPA ID Input
J2-L Not Used N/A
J2-M Not Used N/A
J2-N /6 dB Cutback *** Output
* After the system has activated /Keyline, the antenna coupler has the ability to
hold /Keyline active until tuning is completed.
** At system power up, /TPR active indicates antenna coupler is attached to system.
*** The 6 dB Cutback line is used with the RF-5834H-PA. During tuning, the
microprocessor will determine if transmit power should be limited by 6 dB to avoid an
Overvoltage Coupler Fault. When transmitting at full power, the 6 dB Cutback will be used
to attempt to clear an Overcurrent Fault before declaring fault.
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3.4.6 A1A10 50 Ohm Antenna Option Assembly/A11 50 Ohm Connector Switch Assembly
The A1A10 50 Ohm Antenna Option Assembly configuration has a switchable series 100 pF long wire adapter for
the RF output signal path. This permits the antenna coupler to tune long wire antennas and a wide variety of other
antennas. For tuning sequence information, refer to Paragraph 3.4.6.1. The A1A10 50 Ohm Antenna Option
Assembly also provides switchable access to 50 ohm antenna port. This port is capable of operating into fixed-site
50-ohm resistive broadband or resonant antennas that are fed by a 50 ohm coaxial cable. The maximum RF power
capacity of this port is 400 watts peak envelope power.
When the lever arm (MP54) is actuated and the antenna coaxial feed line is connected to J3 50 Ohm N-Connector,
a relay on the A1A10 50 Ohm Antenna Option Assembly is automatically actuated via the A11 50 Ohm Connector
Switch Assembly, switching the antenna coupler RF antenna connection path from the E1 Insulator Assembly to the
J3 50 Ohm N-Connector antenna port. Moving the lever arm in either direction generates a Retune Pulse from the
A11 50 Ohm Connector Switch Assembly that places the coupler in Bypass mode. When the receiver-transmitter is
keyed, the coupler retunes, making the system ready for transmit operation.
When the coaxial feed line is removed from the J3 50 Ohm N-Connector, the lever arm (MP54) rests against the J3
50 Ohm N-Connector. When the lever arm is in this position, the relay on the A1A10 50 Ohm Antenna Option
Assembly automatically (via A11 50 Ohm Connector Switch Assembly control) de-energizes and the coupler RF
output path is switched back to the E1 Insulator Assembly. A ground is momentarily applied to the Retune Pulse
line, placing the coupler into Bypass mode. When the receiver-transmitter is keyed, the coupler retunes, making the
system ready for transmit operation.
3.4.6.1 General Tune Sequence

Whenever the transmitter frequency change is greater than one percent, /Bypass is sent to the antenna coupler. The
antenna coupler resets to Bypass mode.
The tuning sequence may be one of two types: a Memory-Tune or a Learn-Tune sequence. When the transmitter is
keyed, a /Retune Pulse is sent and RF tune power is produced. The antenna coupler will identify the frequency and
configure the coupler tune elements per memorized setting. The RF input VSWR of the RF network is now
measured. If the VSWR is calculated to be below an acceptable threshold, a Memory-Tune sequence has finished.
If not, a Learn-Tune sequence occurs. If there had been no memorized setting for that frequency, the Learn-Tune
would have occurred immediately.
The following are tuning sequence steps:
a. A /Bypass command is sent to the antenna coupler when a new frequency (change >1%) is selected at
the transmitter. This places the antenna coupler into Bypass condition.
b. When the transmitter is keyed, it will send a /Retune Pulse to the antenna coupler which responds with
a /Tune Power Request signal.
c. When the /Keyline becomes active and RF forward power exceeds a threshold of about 10 watts, the
antenna coupler performs a count of the transmit frequency and activates keyhold, until the tuning
sequence is complete.
d. The counted transmit frequency value is used to find one of 480 frequency channels in A1A3
Control/XCVR Interface PWB Assembly memory where the corresponding tune data is stored. The data
may be current, or it may be old from an antenna not presently connected to the antenna coupler.
e. Tune data is decoded from memory and applied to the relays connected to the RF tuning elements,
which select the desired tuning elements for the RF signal path.
3-12
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f. The RF input VSWR of the antenna coupler is measured. If it is 1.9:1 or less, the Tune Power Request
is removed and the Memory-Tune cycle is completed.
g. If the input VSWR is greater than 1.9:1, a Learn-Tune cycle is initiated.
h. During a Learn-Tune cycle, different combinations of tuning elements are actuated in logical sequences
until the best possible VSWR level (below 2:1) is reached.
i. If the antenna coupler cannot tune to the antenna successfully and is about to fault, the A1A3
Control/XCVR Interface PWB Assembly switches the series capacitors on the A1A10 50 Ohm Antenna
Option Assembly into the coupler output path. The antenna coupler then begins a new Learn Tune cycle.
j. If the antenna coupler cannot tune the antenna with the A1A10 50 Ohm Antenna Option Assembly
(series capacitance output modifier) connected in the circuit, the antenna coupler faults the system.
Coupler tune fault would be indicated at the receiver-transmitter and the coupler would then place itself
into bypass.
k. After the optimum tuning element configuration has been determined, /Tune Power Request is removed,
and the Learn-Tune cycle is completed. The coupler input VSWR at J1 will be less than 2:1, and will
typically be close to 1:1 VSWR.
l. The RF relay selection data representing the tuned configuration is stored in Electrically Erasable
Programmable Read Only Memory (EEPROM), where it is available for quick retrieval when a channel
containing the same frequency is used again.
NOTE
If the transmitter is re-tuned at the same frequency and the
frequency has not been changed, the antenna coupler will
disable the Memory-Tune and perform a new Learn-Tune.
This feature is available at any frequency for tune
improvement or test and maintenance purposes.
m. Once the coupler is tuned, the RF signals will follow the impedance matched signal path through the
selected tuning elements (inductors and capacitors). The coupler will not return to bypass mode unless
one of the following occurs:
1. System transmit frequency is change by >1%;
2. System is unkeyed (receiving) and "RF-382 COUPLER RX-BYPASS" was previously selected
at receiver-transmitter;
3. System is unkeyed (receiving) and the receive frequency is >1% different from the transmit
frequency;
4. J3 lever arm is moved a significant distance towards the other end of its travel;
5. Power-up reset condition occurs (DC supply power momentary dropout);
6. Run-time fault occurs (refer to Table 5-7).
NOTE
The coupler will /Key Disable the system and then place itself
into bypass mode when a run-time fault or tune fault occurs.
3-13
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n. If the coupler returned to bypass mode because the system was unkeyed (receiving) and "RF-382
COUPLER RX-BYPASS" was previously selected at receiver-transmitter, or while unkeyed the
receive frequency is >1% different from the transmit frequency, the coupler will, at key up (transmit),
immediately set to the previously tuned element selection without running a tune sequence. Keying and
unkeying the system under these conditions causes repeat periods of Bypass receive, and repeat periods
of transmit tuned coupler operation, without new memory tune or learn tune attempts, as long as
transmit VSWR remains below 3:1.
NOTE
The coupler does not allow the system to key into it while
bypassed. If the system makes /Key active (transmit), the
coupler will either set to the previously tuned element transmit
selection without running a tune sequence, or it will run a tune
sequence, depending on what condition originally caused the
coupler to go into bypass.
o. Whenever the transmitter is keyed, the A1A3 Control/XCVR Interface PWB Assembly monitors the
antenna coupler's RF input VSWR. A VSWR detection circuit monitors VSWR and causes a “wake-up”
pulse to be sent to the microprocessor when a VSWR greater than approximately 3.35:1 occurs. The
microprocessor then determines if a high VSWR condition exists and takes the appropriate action as
described in the following steps.
p. If the VSWR exceeds 3:1, but is less than 3.4:1 (indicating a swaying whip antenna or some other
momentary disturbance of the antenna impedance), the antenna coupler will fault the system if the
condition remains beyond 1.25 seconds.
q. If the VSWR exceeds 3.4:1 (indicating a broken, shorted, or arcing antenna, or an internal coupler
problem), the antenna coupler will fault the system if the condition is present beyond 750 milliseconds.
r. A /Coupler Fault will cause the antenna coupler to switch to the Bypass mode. The /Key Disable control
signal is also sent from the coupler to the transmitter. This control signal inhibits keying in the PA and
prevents it from transmitting.
s. To clear the fault condition from the system, correct the faulty condition, then rekey the transmitter.
3-14
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3.5 POWER DISTRIBUTION
The antenna coupler operates from DC power received from the PA. Antenna coupler DC input power is routed to
the A1A6 Power Supply Assembly from the A1A3 Control/XCVR Interface PWB Assembly, via the A8 Connector
PWB Assembly and A1A2 Interconnect PWB Assembly.
The A1A6 Power Supply Assembly is a switching power supply that delivers +24 VDC, +13.5 VDC/+9.5 VDC, and
-13.5 VDC/-9.5 VDC. Separate +5 V regulators are provided on the A1A5 Discriminator PWB Assembly and A1A3
Control/XCVR Interface PWB Assembly. The microprocessor on the A1A3 Control/XCVR Interface PWB
Assembly automatically switches two power supply outputs between two levels: +13.5/-13.5 VDC during tune
mode and Built-In Test (BIT), and set to +9.5/-9.5 VDC for non-tune conditions. This reduces the antenna coupler's
internal temperature and power consumption.
See Figure 3-4 for the power distribution diagram. This diagram shows the paths of the DC voltages throughout the
antenna coupler.
3.5.1 Voltages and Assemblies
The following paragraphs discuss the assemblies that use the four voltage rails.
3.5.2 Regulated +5 VDC Lines
There are two +5 VDC volt regulators in the antenna coupler, +5 V and +5 V REF. The +5 V line is used by the
following assemblies for logic circuits:
 A1A3 Control/XCVR Interface PWB Assembly

 A1A5 Discriminator PWB Assembly (+5 V regulator located here)
The +5 V REF is used by the following assemblies for analog circuits:
 A1A3 Control/XCVR Interface PWB Assembly (+5 V REF regulator located here)
 A1A5 Discriminator PWB Assembly
3.5.3 Regulated +9.5/+13.5 VDC Line
The regulated +9.5/+13.5 VDC line is used by the following assemblies:

 A1A3 Control/XCVR Interface PWB Assembly
 A1A4 RF PWB Assembly
 A1A9A1 RF Interface PWB Assembly
 A1A10 50 Ohm Antenna Option Assembly
3.5.4 Regulated -9.5/-13.5 VDC Line

The regulated -9.5/-13.5 VDC line is used by the A1A5 Discriminator PWB Assembly.
3.5.5 Regulated +24 VDC Line
The regulated +24 VDC line is used by the A1A3 Control/XCVR Interface PWB Assembly.
3-15
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3-16
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SCHEDULED MAINTENANCE
CHAPTER 4
4.1 INTRODUCTION
This chapter provides information required to perform scheduled maintenance procedures on the antenna coupler.
4.2 SCHEDULED MAINTENANCE PROCEDURE LIST
Perform the following procedure once every three (3) months:
a. Check that external hardware and connectors are tight and undamaged. Tighten connectors and
mounting hardware as required. Replace damaged connectors as required.
b. Check the external cables and ground strap to the antenna coupler. Replace damaged cable and/or strap
as required.
c. Check the high voltage wire attached to the E1 Insulator Assembly antenna port for arching and
damage. Replace damaged wire as required.
WARNING
Make sure no one is in the vicinity of the antenna before
performing this test as personal injury or death could result.
NOTE
Voltage Standing Wave Ratio (VSWR) problems are due to
antenna problems in many cases. If high VSWR is present and
Built-In Test (BIT) does not indicate a fault, recheck VSWR
with a dummy load before making a final determination that
the antenna coupler is faulty.
d. A VSWR check is useful for checking antenna performance which may degrade in tactical outdoor
environments. From the Receiver-Transmitter (R/T) test menu (refer to R/T operation manual), run the
VSWR test and observe normal VSWR readings. Run the test using the typical transmit frequencies.
4.3 ANTENNA COUPLER INSTALLED TO SHOCK MOUNT
Antenna couplers may be installed on a vehicular shock mount. While the shock isolators in the shock mount are
intended to last the life of the vehicle, a good practice is to occasionally inspect these isolators for excessive wear.
Replace the shock isolators if necessary. See Figure 8-9 for recommended shock isolator fastener torque if replacing
worn shock isolators in the RF-384VM shock mount. To perform this maintenance on the RF-384VM, the following
tools are required:
 Torque wrench (of appropriate range)

 No. 2 Phillips®-tip bit
 Adaptor to secure Phillips®-tip bit to the torque wrench
 3/8 inch wrench
4-1
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4-2
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TROUBLESHOOTING
CHAPTER 5
TROUBLESHOOTING
5.1 INTRODUCTION
This chapter provides troubleshooting data necessary for fault isolation to the Shop Replaceable Unit (SRU) level.
5.1.1 Scope of this Chapter
See Figure 5-1. The procedures presented in this chapter assume that the antenna coupler is faulty. The maintenance
turn-on procedure is used to find a fault indication with the unit. If there is a Built-In Test (BIT) fault, the maintainer
will use the BIT troubleshooting procedure. If there are no BIT faults, the maintainer will use the non-BIT
troubleshooting procedures. If the problem is not corrected using these procedures, the troubleshooting index is to
be used based on the functional area of the fault. When replacing SRUs, refer to Chapter 6. The unit is beyond Level
III repair if the faulty SRU cannot be determined by any of these methods. If the problem is found and corrected,
return the unit to operational readiness.
5-1
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TROUBLESHOOTING
START
CHECK “COUPLER DOES

MAINTENANCE PROBLEM WITH YES RUN POWER
NOT POWER UP”
TURN-ON PROCEDURE FAULT SYMPTOM OUTPUT TEST
(PARAGRAPH 5.2.1) ANTENNA COUPLER PARAGRAPH 6.3.2
TAP-1
INTERNAL BIT
NO OPERATION
PARAGRAPH 5.2.1.1
NON-BIT RUN POWER

YES PROBLEM NO
TROUBLESHOOTING OUTPUT TEST
CORRECTED
PARAGRAPH 5.2.3 PARAGRAPH 6.3.2
TROUBLESHOOTING NO PROBLEM
INDEX CORRECTED
PARAGRAPH 5.3.3
RUN POWER
OUTPUT TEST
PARAGRAPH 6.3.2 YES RETURN UNIT TO
OPERATIONAL
READINESS
RETURN UNIT TO YES PROBLEM NO

OPERATIONAL CORRECTED
READINESS UNIT BEYOND LEVEL III
REPAIR
F-0379-4300-0006
Figure 5-1. Troubleshooting Process Used in this Chapter
5.2 TROUBLESHOOTING PROCEDURES
Prior to beginning any troubleshooting procedure, the antenna coupler Unit Under Test (UUT) must be installed into
a Hot Test Bed setup. Table 5-1 lists the required equipment for the Hot Test Bed. Refer to Table 5-2 for the Hot Test
Bed equipment interconnect diagram.
Troubleshooting begins with performing the maintenance turn-on procedure. Refer to Paragraph 5.2.1. The
maintenance turn-on procedure reference non-BIT and BIT troubleshooting procedures. Manuals are also referenced
to support the use of the Hot Test Bed system in Table 5-2.
5-2
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TROUBLESHOOTING
Table 5-1. Hot Test Bed Required Equipment

Item Name Part Number CAGE Qty
Reference Code
1 RF-5800H-MP Receiver-Transmitter (Falcon II) * 14304 1
2 Cable Assembly, Receiver/Transmitter (R/T) - Power 10535-0720-A002 14304 1
Amplifier (PA) Control
3 RF-5832H-PA 125 W Power Amplifier * 14304 1
or RF-5833H-PA 150 W Power Amplifier
or RF-5834H-PA 400 W Power Amplifier
4 Cable Assembly, PA - Coupler Coaxial 10181-9824 14304 1
5 RF Test Cable Assembly 10208-0025 14304 1
6 200 W 50 Ohm Attenuator** 8322 70998 1
or 500 W 50 Ohm Attenuator** 8325 70998 1
7 Cable Assembly, RF, N-Type (male) 10181-9824-010 14304 1
8 Cable Assembly, PA - Coupler Control 10181-9823 14304 1
9 RF-5051-PS or RF-5055-PS Power Supply * 14304 ***
10 Cable Assembly, Direct Current (DC) Power 10181-9833 14304 1
or Cable Assembly, DC Power 10181-9834 14304 1
and Cable Assembly, DC/DC Jumper 10181-9836 14304 1
11 Cable Assembly, R/T - PA Coaxial 10497-5015-01 14304 1
12 Cable Assembly, Alternating Current (AC) Power 10181-9831 14304 ***
13 Handset (H-250/U) 10075-1399 14304 1
* The radio equipment part number used for Hot Test Bed is dependent on fielded system configuration
available.
** Real antenna may be substituted.
*** Two power supplies and AC power cables needed if powering 400 W PA.
5-3
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TROUBLESHOOTING
1 3 5
2 4
R/T POWER
AMPLIFIER
PA CTRL PA CTRL ANTENNA
LOAD
RF OUT J1 E1 IN
RF OUT RF IN
RF-382
KEY/AUDIO CPLR CTRL UUT
DC J2 J3* IN
11 POWER
ANTENNA
LOAD*
10
*
13 8 7
*
9 6
POWER
SUPPLY
* MOVE ANTENNA LOAD TO

J3 ANTENNA PORT WHEN E1 TESTING IS
COMPLETE, THEN RETEST.
12
F-0379-4300-0007
Figure 5-2. Hot Test Bed Equipment Interconnect Diagram
5.2.1 RF-5800H Falcon II Series Equipment Maintenance Turn-On Procedure
Table 5-2 describes the maintenance turn-on procedure for the antenna coupler when connected to the RF-5800H
Falcon II Series system. The maintenance turn-on procedure is used as a guide for setting the receiver-transmitter
front panel properly to power up the radio system from a de-energized state to a fully operational state. In each step,
the maintainer must observe the radio system for normal operating responses. Faults may be observed by BIT or a
visual observation. The first column in Table 5-2 contains the procedure. The second column gives the expected
normal observation, and the third column references the procedure to follow if the expected normal observation is
not found. These references include BIT troubleshooting and non-BIT troubleshooting. When BIT “TEST” is run at
the receiver-transmitter, the antenna coupler is not included. Coupler BIT (Paragraph 5.2.1.1) is run only at the
antenna coupler with its cover removed, so that the BIT START pushbutton can be operated.
For Hot Test Bed cabling information, see Figure 5-2 and refer to Table 5-1.
5-4
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TROUBLESHOOTING
Table 5-2. Maintenance Turn-On Procedure (RF-5800H Falcon II Series)

Step Observe Reference
a. Toggle ON/OFF switch of Red power indicator lights on power Refer to RF-5800H 150-Watt
system power supply to the ON supply. System Manual (10515-0122-4200),
position. or RF-5800H 400-Watt System
Manua1 (10515-0123-4200), or
RF-5800H 125-Watt System
Manua1(10515-0124-4200).
b. Turn the receiver-transmitter The receiver-transmitter displays an Refer to RF-5800H-MP Operation
FUNCTION knob clockwise initialization screen, followed by the Manual (10515-0117-4200).
from the OFF position to the FIX mode display.
PT position. After
initialization is complete, press
MODE button until "FIX"
appears. After a few seconds,
the entry screen will close and
R/T will enter FIX mode.
c. Press the OPT button. The receiver-transmitter displays the Refer to RF-5800H-MP Operation
following: Manual (10515-0117-4200).
GPS-TOD RETUNE RADIO
SCAN GPS-APR TEST
d. If necessary, use the left/right GPS-TOD RETUNE RADIO Refer to RF-5800H-MP Operation
arrow buttons to select the SCA GPS-APR TEST Manual (10515-0117-4200).
TEST field.
e. Press the ENT button and, if BIT PING BATTERY Refer to RF-5800H-MP Operation
necessary, use the left/right VSWR SPECIAL Manual (10515-0117-4200).
arrow buttons to select the BIT
field. Press ENT button. Use BUILT-IN-TEST
up/down arrow buttons to SYSTEM
select the SYSTEM field.
f. Press ENT to start the test. The receiver-transmitter displays the Refer to RF-5800H-MP Operation
following: Manual (10515-0117-4200).
**** TEST ****

IN PROGRESS
If a BIT fault is generated on the re- Refer to RF-5800H-MP

ceiver-transmitter front panel, write Intermediate Maintenance Manual
down the fault code. This BIT fault (10515-0117-4300) or
pertains to the Hot Test Bed setup RF-5800H-MP Operation Manual
since the receiver-transmitter BIT (10515-0117-4200).
does not check the antenna coupler.
If no errors occur during BIT, the re- This indicates that the Hot Test Bed
ceiver-transmitter displays the fol- setup is functioning correctly.
lowing:
**** TEST ****

PASSED
5-5
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TROUBLESHOOTING
Table 5-2. Maintenance Turn-On Procedure (RF-5800H Falcon II Series) (Continued)

Step Observe Reference
g. Press the CLR button twice to The R/T displays the following Refer to RF-5800H-MP Operation
return to the test menu. screen: Manual (10515-0117-4200).
BIT PING BATTERY

VSWR SPECIAL
h. Use left/right arrows to select The R/T displays the following Refer to RF-5800H-MP Operation
VSWR. screen: Manual (10515-0117-4200).
BIT PING BATTERY
VSWR SPECIAL
i. Press and release ENT. The R/T displays the following Refer to RF-5800H-MP Operation
screen: Manual (10515-0117-4200).
VSWR FREQUENCY
02.0000 MHZ
j. Use the numeric keypad to The R/T will display the new Refer to RF-5800H-MP Operation
enter in desired frequency if frequency value as it is entered. Manual (10515-0117-4200).
different from default value.
k. Press and release ENT. The R/T displays the following No problem found; refer to
screen when complete: Paragraph 5.2.1.1 for antenna
coupler internal BIT operation.
POWER: 125 W
VSWR: 1.1:1
If Voltage Standing Wave Ratio Refer to TAP-1.

(VSWR) measures greater than
2.0:1, the antenna coupler is not
tuning properly.
If the R/T displays any of the Refer to TAP-1.

following screens, a run time fault
has occurred:
COUPLER FAULT
COUPLER WARNING
OVERTEMPERATURE
COUPLER TUNE FAULT
PA WARNING HIGH VSWR
VSWR TEST FAILED
5-6
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TROUBLESHOOTING
5.2.1.1 Internal BIT Operation

The Static BIT tests basic coupler function without an RF signal in the RF signal path. The Transmit BIT is more
advanced in that the antenna coupler RF signal path is tested with an RF signal, which allows most relays and tuning
elements to be electrically checked. To run the Static BIT and Transmit BIT tests, continue with the following
procedure:
WARNING
Voltages hazardous to human life are present if power is not
removed from the unit for corrective maintenance. Failure to
remove power from the unit can cause injury or death to
personnel.
NOTE
RF-382 Transmit BIT must be performed into an open circuit
to be successful.
a. Remove power from the receiver-transmitter.

b. Remove MP2 Top Cover Assembly per Paragraph 6.6.1.1.
c. Use a Phillips-tip screwdriver (Item 2) to disconnect the W3 High Voltage Wire Assembly from the
A1A10 50 Ohm Antenna Option Assembly, E9 terminal. See Figure 5-3. Remove the external coax
cable and/or N-to-BNC adapter from the J3 50-Ohm N-Connector antenna port. This will allow the J3
lever arm to return to the unconnected position. This is done to allow the antenna coupler to test into an
open circuit.
d. Restore power to the receiver-transmitter.
e. Set the receiver-transmitter to FIX, Continuous Wave (CW) mode with a frequency of 07.7000 MHz,
TX Power Medium for 125 W and 150 W systems, or TX Power Low for 400 W systems.
f. Momentarily key the receiver-transmitter. The antenna coupler will attempt to tune.
g. Press the S3 switch (BIT START) on the A1A3 Control/Transceiver (XCVR) Interface Printed Wiring
Board (PWB) Assembly. This initiates a series of tests called Static BIT, that are performed by the
microprocessor. Upon pressing A1A3S3, the relays are activated in a sequence corresponding to a
left-to-right progression of the Light-Emitting Diodes (LED) indicators (K19 through DIS1) on the
A1A3 Control/XCVR Interface PWB Assembly. The LEDs that are marked "NOT USED" in
Figure 5-3, Detail A, will not light. As each relay is activated, an audible click should be heard as the
LED turns on and off. If a relay fails to click as the LED switches, or if an LED fails to light, or if an
LED lights out of sequence (this includes continuously lit LEDs, except for +5 V), note the relay
number and refer to Paragraph 5.2.2 and Table 5-3, Interactive Static BIT, for corrective action. Major
assembly locations are shown in Figure 5-4.
h. If a fault is detected by the Static BIT algorithm, a fault code will be displayed on the A1A3
Control/XCVR Interface PWB Assembly LEDs F3-F0. Refer to Paragraph 5.2.2 and Table 5-4 to
identify the fault and corrective action and the major assembly locations.
i. If Step g and Step h do not indicate a fault or relay problem, then proceed to Step j.
j. Key system constantly until Transmit BIT relay activity ceases (10 to 20 seconds), then release key.
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TROUBLESHOOTING
k. The coupler will attempt to tune, then Transmit BIT will run. The relays will be checked by the
microprocessor under RF tune power conditions. After these checks are completed, the relays will stop
clicking. If any faults were detected, the fault code LEDs F3-F0 on the A1A3 Control/XCVR Interface
PWB Assembly will light. Refer to Paragraph 5.2.2 and Table 5-5 to identify the fault and corrective
action. Major assembly locations are shown in Figure 5-4.
NOTE
The Transmit BIT pass/fail condition must be observed on
LED’s F3-F0 before releasing the system key. Any faults
detected will only be reported to the fault code LEDs on the
A1A3 Control/XCVR Interface PWB Assembly while the key
is still being held. Likewise, any faulty relay reported via LED
indicator on the A1A3 Control/XCVR Interface PWB
Assembly at the end of Transmit BIT will only remain
indicated as long as the system key is still being held.
l. To repeat the Static and Transmit BIT, return to Step g.
m. To clear the antenna coupler out of BIT test mode, press A1A3S1 to reset the antenna coupler.
n. Remove power from the receiver-transmitter. Reconnect High Voltage Wire Assembly removed in
Step c.
o. Set system TX power back to high. If there was no BIT fault in any of the preceding steps, continue with
Paragraph 5.2.3.
p. If a fault has been corrected, the unit is repaired. Reinstall the MP2 Top Cover Assembly per
Paragraph 6.6.1.2. Return Line Replaceable Unit (LRU) to system service. Refer to local directives for
disposition of the faulty SRU.
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TROUBLESHOOTING
A1A10 50 OHM ANTENNA

OPTION ASSEMBLY
E9
W3
DISCONNECT W3
LEAD HERE.
SEE DETAILS A1A10 A1A3 JMP2 (CONTINUOUS LED
ABOVE. ASSEMBLY MONITORING OF RELAY STATUS)
F0
F1
F2
F3
+5V
DIS1 (A1A10K1)
DIS2 (NOT USED)
DIS3 (NOT USED)
A1A3S4 (RELAY STATUS ON LEDS)
DIS6 (NOT USED)
DIS5 (NOT USED)
DIS4 (NOT USED)
DISC (A1A5 DISCRIM. K1)
K28
K15
K2*****
K1****
K18
K14
A1A3 JMP1 (DISABLES MEMORY K12
TUNE)
(NOT USED)
A1A3 LED’S (SEE DETAIL A)
K17
K16
A1A3S2 (SEE FIGURE 7-6 K13
FOR SETUP) K9
K8
K7
K6
K5
K4
A1A3S3 (BIT START) K3
K27
A1A3S1 (MICROPROCESSOR K26
RESET) K25
K24
K23
A1A3DS46 +5/13.5/9.5/24V K22
SUMMARY INDICATOR K21
K20
K19
A1A3 CONTROL/XCVR
INTERFACE DETAIL A***
PWB ASSEMBLY
TOP VIEW - COVER REMOVED
*** ALL RELAYS ARE ON THE A1A4 AND A1A9 ASSEMBLIES UNLESS OTHERWISE
NOTED. ILLUMINATED LED INDICATES ACTIVATED RELAY.
CL-0379-4300-0008
**** K10 STATE IS INVERSE OF K1 STATE.
***** K29 STATE IS INVERSE OF K2 STATE.
Figure 5-3. Coupler Indicator Identification
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TROUBLESHOOTING
E1 A1A10 50-OHM ANTENNA

INSULATOR ASSEMBLY OPTION ASSEMBLY
J3 ANTENNA PORT
A11
50 OHM CONNECTOR
SWITCH ASSEMBLY
A1A4
RF PWB ASSEMBLY A1A9
COIL PACK ASSEMBLY
A1A9A1
RF INTERFACE A1A3
PWB ASSEMBLY CONTROL/XCVR
INTERFACE
PWB ASSEMBLY
A1A6 POWER
SUPPLY
ASSEMBLY
A1
CHASSIS ASSEMBLY
A1A5
DISCRIMINATOR
PWB ASSEMBLY J1 J2 COUPLER A8
RF INPUT PORT CONTROL PORT CONNECTOR PWB
ASSEMBLY
NOTE:
A1A2 IS MOUNTED ON THE BOTTOM OF THE A1 CHASSIS ASSEMBLY.
CL-0379-4300-0009
Figure 5-4. Antenna Coupler Major Assemblies
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TROUBLESHOOTING
5.2.2 Troubleshooting with BIT Fault Isolation
The following tables provide information to aid the maintainer in interpreting the LEDs on the A1A3 Control/XCVR
Interface PWB Assembly. These LED sequences identify the BIT fault codes listed below. Each table lists a specific
failure the maintainer might encounter. Refer to Paragraph 5.2.1.1 for BIT test procedures.
Table 5-3 provides Interactive Static BIT LED and relay test fault conditions. Table 5-4 provides Static BIT fault
codes, and Table 5-5 provides Transmit BIT fault codes. Replace one assembly at a time until the fault is cleared.
NOTE
Beginning in 2007, relays K10 and K29 were added to the
A1A4 RF PWB Assembly to provide increased signal path
stability during vehicle operation across rough terrain. The
silk screen on the edge of the A1A3 Control/XCVR Interface
PWB Assembly does not indicate K10 or K29 control. The
preexisting K1 relay control line was sensed and inverted to
provide control of the new K10 relay. As such, when K1 LED
indicator is off, K10 is powered. The preexisting K2 relay
control line was sensed and inverted to provide control of the
new K29 relay. As such, when K2 LED indicator is off, K29
is powered.
Table 5-3. Interactive Static BIT LED and Relay Test Fault Conditions*
Fault Condition (A1A3K19 - DIS1 LEDs) Replace Assembly
All relay LEDs fail to light. A1A3
DIS1 (A1A10K1) relay fails to click in sequence. A1A3, A1A10
DISC (discriminator) relay fails to click in sequence. A1A5, A1A3, A1A2
K9, K13, K14, K16, K17, or K18 relay fails to click in sequence. A1A9, A1A3, A1A2
Any other relay fails to click in sequence (except those marked A1A4, A1A3, A1A2,
“NOT USED” in Figure 5-3, Detail A). A1A9
*The A1A10K2 relay is solely controlled by the J3 lever arm and the A11 50 Ohm Connector Switch
Assembly and it has no LED indicator.
Table 5-4. Static BIT Fault Codes

A1A3 LED Fault Codes Built-in Test Equipment (BITE) Result Replace Assembly
F3 F2 F1 F0
0 0 0 0 BIT Passed
0 0 0 1 Random Access Memory (RAM) Failure A1A3
0 0 1 0 Electrically Erasable Programmable Read Only A1A3
Memory (EEPROM) Failure
0 0 1 1 Real Time Clock Failure A1A3
0 1 0 0 5 V Reference Failure A1A3, A1A5
0 1 0 1 Analog-to-Digital (A/D) Converter Failure A1A3, A1A5
0 1 1 1 Detected Forward Power Failure A1A5, A1A3, A1A2
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TROUBLESHOOTING
Table 5-4. Static BIT Fault Codes (Continued)

A1A3 LED Fault Codes
F3 F2 F1 F0 Built-in Test Equipment (BITE) Result Replace Assembly
1 0 0 0 Detected Reflected Power Failure A1A5, A1A3, A1A2
1 0 0 1 Rp Reading Failure A1A5, A1A3, A1A2,
A1A6
1 0 1 0 Phase Reading Failure A1A5, A1A3, A1A2,
A1A6
1 0 1 1 Overvoltage Detector Failure A1A4, A1A3, A1A2,
A1A9
1 1 0 0 Overcurrent Detector Failure A1A5, A1A3, A1A2
1 1 1 0 Frequency Counter Failure A1A5, A1A3, A1A2
1 1 1 1 Fault Logic Failure A1A3
Table 5-5. Transmit BIT Fault Codes

A1A3 LED Fault Codes
F3 F2 F1 F0 BITE Result Replace Assembly
0 0 0 0 BIT Passed
0 0 0 1 Tune Fault A1A3, A1A4, A1A5,
A1A9, A1A10, A1A2
0 0 1 0 High Tune Power Fault A1A3, A1A5
0 0 1 1 Low/No Tune Power Fault A1A5, A1A3, A1A4,
A1A9, A1A2
1 0 0 0 Frequency Counter Fault A1A5, A1A3, A1A2
1 0 0 1 RF Relay Fault* A1A4, A1A9, A1A5,
A1A3
1 0 1 0 Phase Reading Fault A1A5, A1A3, A1A2
1 0 1 1 Rp Reading Fault A1A5, A1A3, A1A2
1 1 0 0 Reflected Power Fault A1A5, A1A3, A1A4,
A1A9, A1A2
*The LED for the faulty relay should remain lit after Transmit BIT is completed.
5.2.3 Troubleshooting with Non-BIT Fault Isolation

Table 5-6 is a list of the non-BIT fault symptoms. Next to the symptom observed is a reference to the recommended
action that should be taken. When the recommended action is to remove and replace assemblies, replace the
assemblies one at a time in the order listed, testing the UUT after replacing each assembly. Chapter 6, Table 6-1,
references the assembly removal and replacement procedures.
When the recommended action is to perform a Troubleshooting Analysis Procedure (TAP), proceed to the specified
TAP. Refer to Paragraph 5.2.4 for more TAP information. It is recommended that Power Output Test
(Paragraph 6.3.2) should be performed after non-BIT troubleshooting is complete.
If the actions do not correct the problem, proceed to the troubleshooting index in Paragraph 5.3.3.
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TROUBLESHOOTING
Table 5-6. Non-BIT Fault Symptoms

Symptom Observed Recommended Action
COUPLER FAULT at R/T Refer to Table 5-7.*
COUPLER OVERTEMPERATURE at R/T Refer to Table 5-7.*
COUPLER TUNE FAULT at R/T Refer to Table 5-7.*
PA WARNING HIGH VSWR at R/T Refer to Table 5-7.*
VSWR TEST FAILED at R/T Refer to Table 5-7.*
Coupler does not power up. Refer to TAP-1.
Coupler does not tune. Refer to TAP-1.
Suspected unrecognized run-time fault. Receiver-Transmitter Refer to TAP-1.
displays TUNE FAULT or HIGH VSWR and coupler A1A3 fault
LEDs do not display a fault.
Increased tune time, will not tune from memory. Remove and replace A1A3 Control/XCVR
Interface PWB Assembly.
No RF power out or system VSWR test result is >2:1 after a learn- Remove and replace the following
tune (retune transmitter twice at same frequency to ensure a fresh assemblies:
learn-tune has been performed).  A1A4 RF PWB Assembly
 A1A9 Coil Pack Assembly
 A1A3 Control/XCVR Interface PWB
Assembly
 A1A10 50 Ohm Antenna Option
Assembly
 A11 50 Ohm Connector Switch
Assembly
Coupler produces OVERTEMPERATURE FAULT while coupler Remove and replace A1A3 Control/XCVR
case is cool. Interface PWB Assembly.
Unable to transmit at full power (400 watt system only).** Remove and replace A1A3 Control/XCVR
Interface PWB Assembly.
No receive signals. First refer to Paragraph 3.4.3.5 to check R/T
receive bypass control setting for the
antenna coupler. Then if problem exists,
refer to TAP-1. If problem still exists,
remove and replace the following
assemblies:
 A1A4 RF PWB Assembly
Assembly
 A11 50 Ohm Connector Switch
Assembly
Coupler tunes into E1 but not J3. Refer to TAP-2.
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TROUBLESHOOTING
Table 5-6. Non-BIT Fault Symptoms (Continued)

Symptom Observed Recommended Action
Coupler tunes into J3 but not E1. Refer to TAP-2.
After R/T tune complete, coupler always faults on first R/T Key Refer to TAP-2.
after J3 lever arm has been activated.
Coupler with A1A10 50 Ohm Antenna Option Assembly installed Remove and replace the following
does not tune into long wire antenna. assemblies:
Assembly
 A1A3 Control/XCVR Interface PWB
Assembly
*NOTE: A fault may be displayed on A1A3 fault LED’s for only one second when fault is detected.
**NOTE: 400 W systems will automatically reduce power to avoid damaging high voltage output levels when
in use with short whip antennas.
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TROUBLESHOOTING
Table 5-7. Run-Time Faults and Tune Faults Displayed on A1A3 LED’s
LED Fault Code* Fault Condition System (Level II) SRU (Level III)
Possible Cause Replace Assembly
F3 F2 F1 F0
0 0 0 0 No Fault Detected No Fault Detected
0 0 0 1 Tune Time-Out Broken or untunable A1A4, A1A3, A1A9, A1A5
Fault antenna.
0 0 1 0 High Tune Power Tune power is too A1A3, A1A5
Fault high, component failure in
tune power request circuitry
in power amplifier.
0 0 1 1 Low/No Tune Insufficient or no RF A1A5, A1A3, A1A4, A1A9
Power Fault input power, problem
with transmitter output
power level, antenna
coupler RF input coaxial
cable.
0 1 0 0 Frequency Count Coupler is inhibited A1A5, A1A3
Fault from tuning by near-field
interference.
0 1 0 1 Overvoltage/ Antenna coupler RF A1A3, A1A4, A1A9, A1A10
Overcurrent Fault internal current too high, RF
internal or output voltage
too high because of broken
or untunable antenna.
0 1 1 0 Over- Operating temperature A1A3, A1A5
temperature Fault inside coupler exceeded 100
C. Construct shade if
possible.
0 1 1 1 VSWR Fault Loose or broken A1A5, A1A3, A1A4, A1A9
antenna connections,
arc-over on antenna or
antenna lead.
1 0 0 0 Tune Solution Fault Antenna coupler tuning A1A10, A1A3, A1A4, A1A5,
algorithm has reached dead A1A9
end.
*1 = On, 0 = Off
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TROUBLESHOOTING
5.2.4 TAPs
TAPs are provided to help the maintainer isolate faults using procedures other than simple assembly swapping. Each
TAP begins with a simple description of the fault or symptom.
When applicable, begin by performing the listed initial checks. These are checks that can be performed without the
use of tools or test equipment. If the initial checks do not solve the problem, continue by performing the procedure
itself. Table 6-1 references the assembly removal and replacement procedures. If the problem still exists after
completing the TAP and there are no other non-BIT fault symptoms (Paragraph 5.2.3) to troubleshoot, proceed to
the troubleshooting index in Paragraph 5.3.3.
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TROUBLESHOOTING
TAP-1: COUPLER DOES NOT POWER A B C D

UP/COUPLER DOES NOT TUNE/SUSPECTED
UNRECOGNIZED RUN TIME FAULT/PA Perform power output test per Paragraph 6.3.2.
Does power output test pass, and are all non-BIT faults
WARNING HIGH VSWR corrected (refer to Paragraph 5.2.3)?
Either the antenna coupler does not power up, or it does not tune, or Y N
the R/T displays TUNE FAULT or HIGH VSWR fault, even though
fault LEDs do not indicate that a coupler fault exists. Proceed to Troubleshooting Index. Refer to
Paragraph 5.3.3.
INITIAL CHECKS Return UUT to operational readiness.
• None. Does A1A3 +5 V LED light?
Y N
PROCEDURE Remove and replace A1A3 Control /XCVR Interface PWB
Check A1A3F1 fuse. Assembly.
Is fuse good? Does A1A3 +5 V LED light?
Y N Y N
Remove and replace A1A3F1 fuse. Power radio system on Remove and replace A1A5 Discriminator PWB
and force coupler to retune. Assembly. Perform power output test per
Does fuse blow again? Paragraph 6.3.2.
Y N Does power output test pass, and are all
Perform power output test per Paragraph 6.3.2. non-BIT faults corrected (refer to
Does power output test pass, and are all Paragraph 5.2.3)?
non-BIT faults corrected (refer to Y N
Paragraph 5.2.3)? Proceed to Troubleshooting Index.
Y N Refer to Paragraph 5.3.3.
Proceed to Troubleshooting Index. Return UUT to operational readiness.
Refer to Paragraph 5.3.3. Perform power output test per Paragraph 6.3.2.
Return UUT to operational readiness. Does power output test pass, and are all non-BIT faults
Remove and replace A1A6 Power Supply Assembly and corrected (refer to Paragraph 5.2.3)?
A1A3F1 Fuse. Perform power output test per Y N
Paragraph 6.3.2. Proceed to Troubleshooting Index. Refer to
Does power output test pass, and are all non-BIT faults Paragraph 5.3.3.
corrected (refer to Paragraph 5.2.3)? Return UUT to operational readiness.
Y N Push A1A3S1 button to reset UUT. Push and hold A1A3S4 button.
Proceed to Troubleshooting Index. Refer to Examining only the 40 LEDs shown in Figure 5-3 Detail A on
Paragraph 5.3.3. A1A3 Control /XCVR Interface PWB Assembly, are ONLY K28 and
Return UUT to operational readiness. +5 V LEDs lit?
Does A1A3DS46 5/13.5/9.5/24 VDC summary indicator LED Y N
light? Remove and replace A1A3 Control /XCVR Interface PWB
Y N Assembly.
Remove and replace A1A6 Power Supply Assembly. Perform power output test per Paragraph 6.3.2.
Does A1A3DS46 light? Does power output test pass, and are all non-BIT faults
Y N corrected (refer to Paragraph 5.2.3)?
Y N
Remove and replace A1A5 Discriminator PWB
Assembly. Proceed to Troubleshooting Index. Refer to
Does A1A3DS46 light? Paragraph 5.3.3.
Y N Return UUT to operational readiness.
Remove and replace A1A3 Control Perform power output test per Paragraph 6.3.2.
/XCVR Interface PWB Assembly. Does power output test pass, and are all non-BIT faults corrected
(refer to Paragraph 5.2.3)?
Y N
A B C D Proceed to Troubleshooting Index. Refer to
Paragraph 5.3.3.
Return UUT to operational readiness.
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TROUBLESHOOTING
TAP-2: COUPLER TUNES INTO E1 BUT NOT J3 A B

N-CONNECTOR/COUPLER TUNES INTO J3 Return UUT to operational readiness.
Remove and replace A1A10 50 Ohm Antenna Option Assembly.
BUT NOT E1/J3 LEVER ARM MOVEMENT Perform power output test per Paragraph 6.3.2.
CAUSES FAULT ON NEXT R/T KEY Does power output test pass, and are all non-BIT faults
The coupler can tune into either E1 or J3 connectors but not the other, corrected (refer to Paragraph 5.2.3)?
or actuating J3 N-Connector lever arm causes the R/T to fault on next Y N
transmission. Proceed to Troubleshooting Index. Refer to
Paragraph 5.3.3.
INITIAL CHECKS Return UUT to operational readiness.
Intended transmission port must have antenna or load connected to it
before next transmission is attempted.
PROCEDURE
Move MP54 Lever Arm back and forth several times.
Does A1A10K2 Relay click each time MP54 is moved?
Y N
Short then open A11A1E2 to ground several times
(See Figure 7-13).
Does A1A10K2 Relay click?
Y N
Remove and replace A1A10 50 Ohm
Antenna Option Assembly. Perform power
output test per Paragraph 6.3.2.
Does power output test pass, and are all
non-BIT faults corrected (refer to
Paragraph 5.2.3)?
Y N
Proceed to Troubleshooting
Index. Refer to Paragraph 5.3.3.
Remove and replace A11 50 Ohm Connector Switch
Assembly. Perform power output test per
Paragraph 6.3.2.
Does power output test pass, and are all non-BIT
faults corrected (refer to Paragraph 5.2.3)?
Y N
Proceed to Troubleshooting Index. Refer to
Paragraph 5.3.3.
Key R/T.
Does UUT retune?
Y N
Remove and replace A11 50 Ohm Connector Switch
Assembly. Perform power output test per
Paragraph 6.3.2.
Does power output test pass, and are all non-BIT
faults corrected (refer to Paragraph 5.2.3)?
Y N
Proceed to Troubleshooting Index. Refer to
Paragraph 5.3.3.
A B
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TROUBLESHOOTING
5.3 TROUBLESHOOTING SUPPORT DATA
The following paragraphs provide the maintainer with additional troubleshooting information.
5.3.1 Protective Device Index
Table 5-8 is the protective device index. The DC input to the antenna coupler is protected by the F1 Fuse, mounted
on the A1A3 Control/XCVR Interface PWB Assembly. A1A3F1 is a 6.0 amp, 250 V fast acting fuse.
Table 5-8. Protective Device Index

Reference Part Number Rating Circuit
Designation Volts/Amps Protected
A1A3F1 F-0016 250 6 Entire Unit
5.3.2 Relay and Lamp Indexes
Because there are no level III maintainer-replaceable relays or lamps in the antenna coupler, relay and lamp indexes
are not provided.
5.3.3 Troubleshooting Index
Table 5-9 is the troubleshooting index for the antenna coupler. Use the troubleshooting index if the actions called
out in the BIT Troubleshooting (Paragraph 5.2.2) or non-BIT Troubleshooting (Paragraph 5.2.3) procedures do not
correct a problem. The functional areas are listed in the left column and the second column references the functional
block diagrams for each functional area. A reference for the text description for each functional area is provided in
column three. Analyze the information for each functional area and the interconnect schematic diagram to determine
which circuits affect each functional area in an attempt to isolate the problem. If problem is corrected, run the Power
Output Test (Paragraph 6.3.2) before closing the unit up.
Table 5-9. Troubleshooting Index

Functional Area Signal Path Functional
Figure Description
Paragraph
Radio Frequency (RF)/Control/Digital Signal Path Figure 3-3 Paragraph 3.4
Power Distribution Figure 3-4 Paragraph 3.5
5.3.4 Interconnect Schematic Diagram
See Figure 5-5 for the interconnect schematic diagram for the antenna coupler.
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TROUBLESHOOTING
5-20
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CORRECTIVE MAINTENANCE
CHAPTER 6
6.1 INTRODUCTION
Paragraph 6.1.1 provides the alignment and adjustment procedures for each Shop Replaceable Unit (SRU) in the
antenna coupler. Paragraph 6.3 provides the periodic maintenance procedures. Paragraph 6.4 through Paragraph 6.6
provide the procedures for removing and replacing the Line Replaceable Unit (LRU) and SRUs. The procedures are
arranged in SRU reference designator order. These SRUs are listed in Table 6-1, with a reference to the
corresponding removal and replacement procedure paragraph.
Table 6-1. SRUs and Removal and Replacement Paragraph References

SRU Name Paragraph
Reference
MP2 Top Cover Assembly Paragraph 6.6.1
A1 Chassis Assembly Paragraph 6.6.2
A1A2 Interconnect Printed Wiring Board (PWB) Assembly Paragraph 6.6.3
A1A3 Control/Transceiver (XCVR) Interface PWB Assembly Paragraph 6.6.4
A1A4 Radio Frequency (RF) PWB Assembly Paragraph 6.6.5
A1A5 Discriminator PWB Assembly Paragraph 6.6.6
A1A6 Power Supply Assembly Paragraph 6.6.7
A8 Connector PWB Assembly Paragraph 6.6.8
A1A9 Coil Pack Assembly Paragraph 6.6.9
A1A10 50 Ohm Antenna Option Assembly Paragraph 6.6.10
A11 50 Ohm Connector Switch Assembly Paragraph 6.6.11
E1 Insulator Assembly Paragraph 6.6.12
J1 50 Ohm N-Connector Assembly Paragraph 6.6.13
J3 50 Ohm N-Connector Assembly Paragraph 6.6.14
W1 RF Input Cable Assembly Paragraph 6.6.15
W3 High Voltage Wire Assembly Paragraph 6.6.16
W4 High Voltage Wire Assembly Paragraph 6.6.17
6.1.1 Master Tools and Materials List
Table 7-2 lists the tools and materials required for the procedures in this chapter.
6-1
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6.2 ADJUSTMENTS AND ALIGNMENTS
There are two modular arc gaps on the A1A10 50 Ohm Antenna Option Assembly. They are identified as reference
designators J1 (1.5 kV; .010 to .015 inch spark gap) and J2 (7 kV; .085 to .090 inch spark gap). Adjustment and
cleaning of these two modular arc gaps is not necessary. There is another arc gap in the A9 Coil Pack Assembly, the
3 kV arc gap. Refer to Paragraph 6.3.1.1 for 3 kV arc ball assembly adjustment.
6.3 PERIODIC MAINTENANCE
Whenever the antenna coupler is opened and repaired, the voltage limiting 3 kV arc balls should be inspected and,
if necessary, cleaned and adjusted (refer to Paragraph 6.3.1). Then perform a power output test (refer to
Paragraph 6.3.2). After the antenna coupler has been repaired and the MP2 Top Cover Assembly has been installed,
perform a leak test. Refer to Paragraph 6.3.3.
There are no routine cleaning requirements for the antenna coupler interior. As a rule, the antenna coupler should
not be opened unless required by the troubleshooting procedure.
6.3.1 Arc Ball Inspection and Adjustment

The arc balls should be inspected periodically for signs of arcing as part of periodic maintenance. Evidence of arcing
is the presence of carbon trails and loss of shine on the arc balls. Clean with isopropyl alcohol (Item 27) if necessary.
6.3.1.1 3000 Volt Arc Ball Assembly Adjustment

See Figure 6-3. Use a feeler gauge (Item 13) to adjust the 3000 Volt Arc Ball Assembly for a 0.027 to 0.029 inch
(0.69 to 0.74 mm) spark gap. To perform this adjustment, loosen the locking nut on the ground arc ball with a wrench
(Item 9) and adjust the spark gap using a hex wrench (Item 26) in the tip of the ground ball set screw. Without
allowing the hex wrench to move, tighten the locking nut.
6-2
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SET SCREW
LOCKING NUT
GROUND ARC BALL
0.027 to 0.029 IN
(0.69 to 0.74 MM)
CL-0379-4300-0012
Figure 6-1. 3000 Volt Arc Ball Assembly Adjustment
6-3
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6.3.2 Power Output Test
After each antenna coupler repair, perform a power output test as follows:
a. Install the antenna coupler in the Hot Test Bed. Refer to Table 5-1 and see Figure 5-2.
b. Run the internal Built-In Test (BIT) tests with the MP2 Top Cover Assembly removed. Refer to
Paragraph 5.2.1.1 (skip Step o and Step p).
c. Set the Receiver/Transmitter (R/T) function knob to Plain Text (PT) position, press [OPT] button and
select TEST.
d. Select Voltage Standing Wave Ratio (VSWR) test and enter 2 MHz. Note that other frequencies of
interest can be tested also.
e. The antenna coupler passed the test if the VSWR is no more than 2:1.
f. IF VSWR is greater than 2:1, and/or if the R/T displays an antenna coupler related fault, refer to
Chapter 5, Table 5-6 (non-BIT fault symptoms), and check fault symptom “Coupler does not power up”
first, before using other symptom observed categories for recommended actions. If Table 5-6 is not able
to solve the problem, proceed to troubleshooting index in Paragraph 5.3.3.
g. If all problems are corrected, reinstall the MP2 Top Cover Assembly per Paragraph 6.6.1.2. Return LRU
to system service. Refer to local directives for disposition of the faulty SRU.
6.3.3 Coupler Leak Test
Whenever the antenna coupler case is opened, perform the leak test after the antenna coupler is reassembled and is
functioning correctly. Refer to Table 7-2 and Table 7-7. Perform the following procedure to leak test the antenna
coupler:
a. Use a Phillips-tip screwdriver (Item 2) to remove the screw (H) and seal-washer (G) from the end of
the antenna coupler MP1 bottom case. See Figure 7-2. Take care not to misplace the hardware.
b. Connect the threaded end of the pressure test adapter (Item 21) to the antenna coupler. Connect a hand
air pump (Item 22) to the charging valve on the adapter. See Figure 6-2.
c. Pressurize the antenna coupler to a 1 psi indication on the adapter pressure gauge.
d. Apply a detergent solution (Item 28) to all points on the antenna coupler where a leak may exist.
e. Watch for the appearance of bubbles. If bubbles appear, check hardware for tightness.
f. If bubbles remain at MP27 gasket (between MP2 Top Cover Assembly and MP1 Bottom Case), MP27
gasket is either incorrectly positioned or damaged. Refer to Paragraph 6.6.1.3 for MP27 Gel Gasket
removal and replacement procedures.
g. If there is no apparent leakage, disconnect the pump and release the pressure.
h. Remove the pressure test adapter.
i. Coat the seal-washer (G) with a thin coating of silicone grease (Item 12). Use a Phillips-tip
screwdriver (Item 2) to replace the screw (H) and seal-washer (G).
j. Clean the antenna coupler of all detergent solution.
6-4
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CHARGING
VALVE
GAUGE
(0 - 3 PSIG) CONNECTOR
(1/4 - 28)
SAFETY VALVE
4 - 5 PSI
FAST ENER TOR QUE ON E1 IN SUL AT OR

MU ST NOT EXCEED 4 FOOT-POUNDS (5.4N -M)
PRESSURE TEST
HAND AIR PUMP ADAPTER
CL-0379-4300-0013-B
Figure 6-2. Leak Test Setup
6-5
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6.4 REMOVAL AND REPLACEMENT PROCEDURES
The following paragraphs contain the repair procedures which consist of removing and replacing all SRUs
authorized for Level III maintenance. SRUs consist of assemblies, PWBs, and cables.
6.4.1 Safety
Remove power from the radio system before starting any repairs.
WARNING
removed from the unit. Failure to remove power from the unit
can cause injury or death to personnel.
6.4.2 Level III Repair
Repairs are made by removing and replacing the assemblies listed in Table 6-1. Repairs are also made by removing
and replacing damaged cables and connectors, listed in Table 6-2.
CAUTION
Some of the assemblies in the antenna coupler can be
damaged by static discharge. Failure to take the proper
precautions may damage these assemblies. Use a ground strap
(Item 19) and an Electrostatic Sensitive Device (ESD) mat
(Item 20) whenever removing or replacing these assemblies.
For more information, refer to the Safety Summary at the
beginning of this manual.
6.4.3 Attaching Hardware

Table 7-7, lists the attaching hardware that is removed and replaced while performing the procedures in this chapter.
Column 1, Letter Code, gives the letter which is referenced in parentheses next to the attaching hardware in each
procedure.
6.4.4 Repair Tips
When an assembly is removed from the unit, non-captive hardware should be stored at the time of disassembly.
Re-use this hardware when installing the assembly into the unit.
Also label all cable assemblies that are removed from the unit. This will aid in identifying the correct cables during
assembly of the unit.
6.4.5 Tools
Use only the proper tools when performing maintenance tasks on the unit. Refer to Table 7-2.
6-6
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CAUTION
Failure to use the correct tool can damage hardware.
6.4.6 Wires, Cables, and Connectors
Table 6-2 describes the wires, cables, and connectors by reference designation, part number, description, and unit
connection points.
CAUTION
When removing or replacing wires, cables, or connectors,
avoid sharp bends in any cable. Do not allow the cable to be
pinched when reinstalling an assembly. When removing a
ribbon connector, pull straight up to avoid bending the pins.
Do not remove a connection by grabbing the cable; grab the
connector instead. Do not force the cable when reinstalling it;
this could damage the connector pins.
Table 6-2. Antenna Coupler Wire, Cable, and Connector Information

Ref. Part Description From To
Desig. Number
J1 J90-0083-002 50 Ohm N-Connector Assembly -- W1
J2 -- Refer to the A8 Connector PWB -- --
Assembly.
J3 J90-0083-002 50 Ohm N-Connector Assembly -- W4
W1 10208-3260 Input RF Cable Assembly J1 A1A5J2
W3 10208-5072-02 High Voltage Wire Assembly E1 A1A10E9
W4 10208-5073-01 High Voltage Wire Assembly J3 A1A10E3
A8W1 10208-5303-A1 Connector Cable Assembly A8J4 A11W1J1
A1A10W5 10208-6315-A1 Control Interface Cable Assembly A1A10P1 A1A3J3,
A11P1
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6.5 LRU REMOVAL AND REPLACEMENT PROCEDURES
Procedures for removal and replacement of the antenna coupler vary, depending on the installation configuration.
For information on how to remove and replace the antenna coupler (LRU) from the rest of the radio system, refer to
Chapter 8, Installation.
WARNING
removed from the system before beginning unit removal or
replacement. Failure to remove power from the system can
cause injury or death to personnel.
6.6 SRU REMOVAL AND REPLACEMENT PROCEDURES
The following procedures contain information needed to remove and replace SRUs in the antenna coupler.
6.6.1 MP2 Top Cover Assembly Removal and Replacement

The following procedures provide removal and replacement information for the MP2 Top Cover Assembly. Refer
to Table 7-2 and Table 7-6, and see Figure 6-3.
WARNING
To prevent electrical shock, remove all electrical connections
to the antenna coupler before removing the MP2 Top Cover
Assembly.
NOTE
Whenever the MP2 Top Cover Assembly is removed, the arc
balls should be inspected. Refer to Paragraph 6.3.1. After
replacing the MP2 Top Cover Assembly, the antenna coupler
should be leak tested. Refer to Paragraph 6.3.3.
6.6.1.1 MP2 Top Cover Assembly Removal

Perform the following procedure to remove the MP2 Top Cover Assembly from MP1 Bottom Case:
a. Use a torque screwdriver (Item 24) and hex bit (Item 23) to loosen the ten (10) captive screws that
secure the MP2 Top Cover Assembly to the MP1 Bottom Case.
b. Lift the MP2 Top Cover Assembly from the MP1 Bottom Case, taking care not to damage the MP27
gasket between the top and bottom cases.
c. If MP27 gasket does not require replacement, the remaining Steps in Paragraph 6.6.1.1 are not required.
d. If MP27 gasket is damaged or leaking and requires replacement, refer to Paragraph 6.6.1.3.1 for the
gasket removal procedure.
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6.6.1.2 MP2 Top Cover Assembly Replacement

Perform the following procedure to install the MP2 Top Cover Assembly onto MP1 Bottom Case:
a. If MP27 Gasket is not being replaced, proceed to Step b.

b. Position the MP2 Top Cover Assembly onto MP1 Bottom Case.
c. Use a torque screwdriver (Item 24) and hex bit (Item 23) to tighten the ten (10) captive screws that
secure the MP2 Top Cover Assembly to MP1 Bottom Case. Follow the tightening pattern indicated in
Figure 6-3. Tighten to 25 inch/pounds.
d. Perform the leak test per Paragraph 6.3.3.
6.6.1.3 MP27 Gel Gasket Removal and Replacement Procedures
The following paragraphs describe the MP27 Gel Gasket removal and replacement procedures.
6.6.1.3.1 MP27 Gel Gasket Removal
Remove the gel gasket from the groove in MP2 Top Cover Assembly.
6.6.1.3.2 MP27 Gel Gasket Replacement

Perform the following procedure to install MP27 Gel Gasket:
NOTE
Refer to Appendix B for gasket installation recommendations.
Once the gel gasket has been installed, its shape conforms to
the surfaces being sealed. The gel gasket is designed for a
minimum of 50 disassembly/reassembly cycles of the coupler
case.
a. Place MP2 Top Cover Assembly on a flat surface with the grooved flange facing up.
b. Work MP27 Gel Gasket into MP2 Top Cover Assembly flange groove, beginning in the middle of a
straight section of the groove.
c. Where the ends of MP27 Gel Gasket meet, cut the gasket length so that there is a 3/32 inch (2.4 mm)
overlap.
d. Press the ends of the gasket together and press into the flange groove.
e. Use hand roller (Item 25) and light pressure to seat the MP27 Gel Gasket into the flange groove.
f. Proceed to Paragraph 6.6.1.2, Step b.
6-9
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4 1 5
10
7 9
6 2 3
F-0379-4300-0014
Figure 6-3. MP2 Top Cover Assembly Installation Torquing Sequence
6-10
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6.6.2 A1 Chassis Assembly Removal and Replacement
The following procedures provide removal and replacement information for A1 Chassis Assembly and the attached
assemblies. Refer to Table 7-2 and Table 7-7, and see Figure 6-4 and Figure 6-5.
WARNING
to the antenna coupler before removing and replacing
assemblies.
6.6.2.1 A1 Chassis Assembly Removal

Perform the following procedure to remove the A1 Chassis Assembly from the MP1 Bottom Case:
a. Verify that all power has been removed from the system.
b. Remove the MP2 Top Cover Assembly per Paragraph 6.6.1.1.
c. Use a Phillips-tip screwdriver (Item 2) to disconnect W3 High Voltage Wire Assembly from
A1A10E9 by removing the screw (L), lock washer (M) and flat washer (N). Use needlenose pliers
(Item 14) to disconnect W4 High Voltage Wire Assembly from A1A10E3. Use needlenose pliers
(Item 14) to disconnect A11P1 from A1A10W5J2. See Figure 6-4.
d. Use a Phillips-tip screwdriver (Item 2) to loosen the eight (8) captive screws that secure A1 Chassis
Assembly to the MP1 Bottom Case. See Figure 6-5.
e. Partially remove A1 Chassis Assembly from the MP1 Bottom Case by lifting the A1A10 end of A1
Chassis Assembly.
f. Disconnect W1 from A1A5J2.
g. Disconnect A1A2P4 from A8J3.
h. Undo the two (2) latches that secure A1A2P2 to A8J1 and disconnect A1A2P2 from A8J1.
i. Remove A1 Chassis Assembly from MP1 Bottom Case.
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6.6.2.2 A1 Chassis Assembly Replacement

Perform the following procedure to replace A1 Chassis Assembly into the MP1 Bottom Case:
a. Position A1 Chassis Assembly partially into the MP1 Bottom Case so that A8 Connector PWB
Assembly may be easily accessed.
b. Connect A1A2P2 to A8J1 and snap the two (2) latches that secure A1A2P2 to A8J1 into place.
c. Connect A1A2P4 to A8J3.
d. Connect W1 to A1A5J2.
e. Position A1 Chassis Assembly into MP1 Bottom Case and use a Phillips-tip screwdriver (Item 2) to
tighten the eight (8) captive screws that secure A1 Chassis Assembly to MP1 Bottom Case. See
Figure 6-5.
f. Use a Phillips-tip screwdriver (Item 2) to connect W3 High Voltage Wire Assembly to A1A10E9
using the screw (L), lock washer (M), and flat washer (N). Make sure to include the lug on the wire from
the A1A10K2 relay and lug on the wire from A1A10J2 arc gap module. Connect W4 High Voltage Wire
Assembly to A1A10E3. Connect A11P1 to A1A10W5J2.
NOTE
Ensure that all applicable High Voltage Wire Assemblies (W3,
and W4) are centered so that they are not near the MP1
Bottom Case or A1 Chassis Assembly.
g. Run the power output test per Paragraph 6.3.2.

h. Replace MP2 Top Cover Assembly per Paragraph 6.6.1.2.
6-12
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E1
HIGH VOLTAGE
INSULATOR
A1
CHASSIS
ASSEMBLY
CAPTIVE SCREWS
(8 PLACES)
CL-0379-4300-0016
Figure 6-5. Locating A1 Chassis Assembly Retaining Screws
6.6.3 A1A2 Interconnect PWB Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for A1A2 Interconnect PWB Assembly.
Refer to Table 7-2 and Table 7-7 and see Figure 6-6.
WARNING
assemblies.
6-15
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6.6.3.1 A1A2 Interconnect PWB Assembly Removal

Perform the following procedure to remove A1A2 Interconnect PWB Assembly:
a. Remove MP2 Top Cover Assembly. Refer to Paragraph 6.6.1.1.

b. Remove A1 Chassis Assembly from MP1 Bottom Case per Paragraph 6.6.2.1.
c. Remove A1A5 Discriminator PWB Assembly per Paragraph 6.6.6.
d. Remove A1A3 Control/XCVR Interface PWB Assembly per Paragraph 6.6.4.
e. Disconnect A1A2J4 from A1A6A2J1.
f. Use cutting pliers (Item 15) to cut the tie down strap (Q) that secures the A1A2J4 and the A1A2P4
cables to A1 Chassis Assembly.
g. Use a Phillips-tip screwdriver (Item 1) to remove the nine (9) screws (O) and one (1) washer (P) that
secure A1A2 Interconnect PWB Assembly to A1 Chassis Assembly.
h. Use a flat-tip screwdriver (Item 3) as an aid to carefully lift A1A2 Interconnect PWB Assembly.
A1A2J3 will disengage from A1A9A1P3.
i. Remove A1A2 Interconnect PWB Assembly from A1 Chassis Assembly.
6.6.3.2 A1A2 Interconnect PWB Assembly Replacement
Perform the following procedure to replace A1A2 Interconnect PWB Assembly:
a. Position A1A2 Interconnect PWB Assembly on the A1 Chassis Assembly.

b. Push down on A1A2 Interconnect PWB Assembly until A1A2J3 is fully engaged with A1A9A1P3.
c. Use a Phillips-tip screwdriver (Item 1) to install and tighten the nine (9) screws (O) and one (1) washer
(P) that secure A1A2 Interconnect PWB Assembly to A1 Chassis Assembly.
d. Replace A1A3 Control/XCVR Interface PWB Assembly per Paragraph 6.6.4.2.
e. Replace A1A5 Discriminator PWB Assembly per Paragraph 6.6.6.2.
f. Connect A1A2J4 to A1A6A2J1.
g. Replace the tie down strap (Q) that secures the A1A2J4 and A1A2P4 cables to A1 Chassis Assembly.
Cut off excess tie down strap length with cutting pliers (Item 15).
h. Replace A1 Chassis Assembly into MP1 Bottom Case per Paragraph 6.6.2.2.
i. Replace MP2 Top Cover Assembly per Paragraph 6.6.1.2.
6-16
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O
(8 PLACES)
D E TA IL
A1A2
A1 INTERCONNECT
CHASSIS PWB ASSEMBLY
ASSEMBLY
O, P
A1A3
CONTROL/XCVR
INTERFACE PWB
ASSEMBLY
A1A6A2J1
A1A5
DISCRIMINATOR
PWB ASSEMBLY
A1
CHASSIS
ASSEMBLY
A1A2 A1A2P1
INTERCONNECT TO A1A3J5
PWB ASSEMBLY
A1A2J1
TOA1A3P1
A1A2P2
TO A8J1
A1A2J3
TO A1A9A1P3
A1A2J2
TO A1A5P1
A1A2P4 A1A2J4
SEE DETAIL TO A8J3 TO A1A6A2J1
CL-0379-4300-0017
Figure 6-6. A1A2 Interconnect PWB Assembly Connector and Hardware Locations
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6.6.4 A1A3 Control/XCVR Interface PWB Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for A1A3 Control/XCVR Interface PWB
Assembly. Refer to Table 7-2 and see Figure 6-7.
WARNING
to antenna coupler before removing and replacing assemblies.
CAUTION
Some components on theA1A3 Control/XCVR Interface
PWB Assembly can be damaged by static discharge. Failure
to take proper precautions may damage these assemblies.
Refer to the Safety Summary at the beginning of this manual.
6.6.4.1 A1A3 Control/XCVR Interface PWB Assembly Removal

Perform the following procedure to remove A1A3 Control/XCVR Interface PWB Assembly:
a. Remove MP2 Top Cover Assembly per Paragraph 6.6.1.1.
b. Remove cable A1A10W5P1 from A1A3J3 on A1A3 Control/XCVR Interface PWB Assembly.
c. Remove cable A1A2P1 from A1A3J5 on A1A3 Control/XCVR Interface PWB Assembly.
d. Use a Phillips-tip screwdriver (Item 1) to loosen the five (5) captive screws that secure A1A3
Control/XCVR Interface PWB Assembly to the A1 Chassis Assembly.
e. Pull up on A1A3 Control/XCVR Interface PWB Assembly. Board connector A1A3P1 will disengage
from A1A2J1. See Figure 6-6.
f. Remove A1A3 Control/XCVR Interface PWB Assembly from A1 Chassis Assembly.
6.6.4.2 A1A3 Control/XCVR Interface PWB Assembly Replacement
Perform the following procedure to replace A1A3 Control/XCVR Interface PWB Assembly:
a. Check DIP switch A1A3S2 setting. See Figure 7-6 Detail A. If DIP switches are not set correctly,
coupler will not run properly and will fault.
b. PositionA1A3 Control/XCVR Interface PWB Assembly into MP1 Bottom Case. Ensure that board
connector A1A3P1 mates correctly with A1A2J1 on A1A2 Interconnect PWB Assembly. Observe that
the PWB edge sits correctly on the four (4) chassis pin supports.
c. Use a Phillips-tip screwdriver (Item 1) to tighten the five (5) captive screws that secure A1A3
Control/XCVR Interface PWB Assembly to the A1 Chassis Assembly.
d. Connect cable A1A2P1 to A1A3J5 on A1A3 Control/XCVR Interface PWB Assembly.
e. Connect cable A1A10W5P1 to A1A3J3 on A1A3 Control/XCVR Interface PWB Assembly, if installed.
Make sure the wires are dressed up and away from A1A10E3.
f. Run the power output test per Paragraph 6.3.2.
6-18
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g. Replace MP2 Top Cover Assembly per Paragraph 6.6.1.2.
CAPTIVE SCREWS
(5 PLACES)
A1A3 CONTROL/XCVR
INTERFACE PWB ASSEMBLY
A1A3J3
(OPPOSITE SIDE)
A1A3J5 TO A1A2P1
A1
(OPPOSITE SIDE)
CHASSIS
ASSEMBLY
A1A10W5P1
A1A3P1 TO A1A2J1
(OPPOSITE SIDE)
A1 CHASSIS PIN SUPPORTS

CONTACT THESE 4 PLACES
MP1
BOTTOM CASE
CL-0379-4300-0018
Figure 6-7. A1A3 Control/XCVR Interface PWB Assembly Connector and Hardware Locations
6-19
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6.6.5 A1A4 RF PWB Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for A1A4 RF PWB Assembly. Refer to
Table 7-2 and see Figure 6-8.
WARNING
assemblies.
CAUTION
Some components on A1A4 RF PWB Assembly can be
damaged by static discharge. Failure to take the proper
precautions may damage this assembly. For more information,
refer to the Safety Summary at the beginning of this manual.
6.6.5.1 A1A4 RF PWB Assembly Removal
Perform the following procedure to remove A1A4 RF PWB Assembly:

c. Use a Phillips-tip screwdriver (Item 1)to loosen the 13 captive screws that secure A1A4 RF PWB
Assembly to A1 Chassis Assembly and to A1A9A1 RF Interface PWB Assembly.
CAUTION
Do not bend A1A4 RF PWB Assembly when removing. Make
sure that all 13 captive screws are loosened.
d. Pull A1A4 RF PWB Assembly away from chassis and A1A9A1 RF Interface PWB Assembly. Board
mounted connectors will disengage.
e. Remove A1A4 RF PWB Assembly.
6.6.5.2 A1A4 RF PWB Assembly Replacement
Perform the following procedure to replace A1A4 RF PWB Assembly:
a. Position A1A4 RF PWB Assembly onto A1A9A1 RF Interface PWB Assembly.
CAUTION
Make sure that all A1A4 RF PWB Assembly connectors align
properly with A1A9A1 RF Interface PWB Assembly and
A1A5 Discriminator PWB Assembly connectors.
6-20
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b. Use a Phillips-tip screwdriver (Item 1) to tighten the 13 captive screws that secure A1A4 RF PWB
Assembly to A1A9A1 RF Interface PWB Assembly and A1 Chassis Assembly.
c. Replace A1 Chassis Assembly into MP1 Bottom Case per Paragraph 6.6.2.2.
d. Replace MP2 Top Cover Assembly per Paragraph 6.6.1.2.
A1A9A1
RF INTERFACE
PWB ASSEMBLY
A1A5
DISCRIMINATOR
PWB ASSEMBLY
A1A4
RF PWB ASSEMBLY A1
CHASSIS ASSEMBLY
CAPTIVE SCREWS CL-0379-4300-0019

(13 PLACES)
Figure 6-8. A1A4 RF PWB Assembly Connector and Hardware Locations
6-21
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6.6.6 A1A5 Discriminator PWB Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for A1A5 Discriminator PWB Assembly.
Refer to Table 7-2 and see Figure 6-9.
WARNING
assemblies.
CAUTION
Some components on A1A5 Discriminator PWB Assembly
can be damaged by static discharge. Failure to take the proper
6.6.6.1 A1A5 Discriminator PWB Assembly Removal
Perform the following procedure to remove A1A5 Discriminator PWB Assembly:

b. Disconnect W1 from A1A5J2.
c. Disconnect A1A2J4 from A1A6A2J1.
d. Use a Phillips-tip screwdriver (Item 1) to loosen the two (2) captive screws that secure A1A5
Discriminator PWB Assembly to A1 Chassis Assembly.
e. Pull up on A1A5 Discriminator PWB Assembly. A1A5P1 will disengage from A1A2J2. See
Figure 6-6.
f. Remove A1A5 Discriminator PWB Assembly from the MP1 Bottom Case.
6.6.6.2 A1A5 Discriminator PWB Assembly Replacement
Perform the following procedure to replace A1A5 Discriminator PWB Assembly:
a. Position A1A5 Discriminator PWB Assembly into the MP1 Bottom Case. Observe that the PWB edge
sits correctly on the two (2) chassis pin supports. Make sure that A1A5P1 mates with A1A2J2 and
A1A4E14 connects to A1A5E1.
b. Connect W1 to A1A5J2.
c. Connect A1A2J4 to A1A6A2J1.
d. Use a Phillips-tip screwdriver (Item 1) to tighten the two (2) captive screws that secure A1A5
Discriminator PWB Assembly to the A1 Chassis Assembly.
e. Run the power output test per Paragraph 6.3.2.
f. Replace MP2 Top Cover Assembly per Paragraph 6.6.1.2.
6-22
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A1
CAPTIVE SCREWS
CHASSIS (2 PLACES)
ASSEMBLY
A1A6A2J1
A1A5J2
W1
A1A2J4
A5E1
A1A5P1 TO
MP1 A1A2J2
BOTTOM CASE
A1A5
DISCRIMINATOR
A1A4E14 PWB ASSEMBLY
TO
A1A5E1
A1 CHASSIS PIN SUPPORTS
CONTACT POINTS CL-0379-4300-0020
Figure 6-9. A1A5 Discriminator PWB Assembly Connector and Hardware Locations
6.6.7 A1A6 Power Supply Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for A1A6 Power Supply Assembly. Refer
to Table 7-2 and see Figure 6-10.
WARNING
assemblies.
6-23
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6.6.7.1 A1A6 Power Supply Assembly Removal

Perform the following procedure to remove A1A6 Power Supply Assembly from A1 Chassis Assembly:
a. Remove the MP2 Top Cover Assembly per Paragraph 6.6.1.1.

b. Disconnect A1A6A2J1 from A1A2J4.
c. Use a Phillips-tip screwdriver (Item 2) to loosen (do not remove) the two (2) A1A6 Power Supply
Assembly hold-down screws.
d. Lift A1A6 Power Supply Assembly by the handle, up and out of A1 Chassis Assembly.
6.6.7.2 A1A6 Power Supply Assembly Replacement
Perform the following procedure to replace A1A6 Power Supply Assembly into A1 Chassis Assembly:
a. Insert A1A6 Power Supply Assembly into A1 Chassis Assembly until the hold-down screws are seated
in A1 Chassis Assembly hold-down screw slots. Make sure washers are between the chassis and the
hold-down screw heads.
NOTE
It may be necessary to apply a strong downward push when
inserting A1A6 Power Supply Assembly into A1 Chassis
Assembly. Make sure the power supply is completely seated
in its pocket.
b. Use a Phillips-tip screwdriver (Item 2) to tighten the two (2) A1A6 Power Supply Assembly
hold-down screws.
c. Connect A1A2J4 to A1A6A2J1.
d. Run the power output test per Paragraph 6.3.2.
e. Replace MP2 Top Cover Assembly per Paragraph 6.6.1.2.
6-24
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HANDLE
A1A6A2J1
TO A1A2J4
A1A6
POWER SUPPLY
ASSEMBLY
HOLD DOWN SCREWS

(LOOSEN BUT
DO NOT REMOVE)
A1
CHASSIS ASSEMBLY
A1A2J4
MP1
BOTTOM CASE
CL-0379-4300-0021
Figure 6-10. A1A6 Power Supply Assembly Connector and Hardware Locations
6-25
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6.6.8 A8 Connector PWB Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for A8 Connector PWB Assembly. Refer to
Table 7-2 and Table 7-7 and see Figure 6-11.
WARNING
assemblies.
6.6.8.1 A8 Connector PWB Assembly Removal

Perform the following procedure to remove A8 Connector PWB Assembly:
a. Remove MP2 Top Cover Assembly per to Paragraph 6.6.1.1.

c. Use a socket driver (Item 6), socket adapter (Item 8), and a socket (Item 5) to remove the connector nut
(P/O J2) and flat washer (I) on the outside of MP1 Bottom Case.
d. Disconnect A8W1P1 from A11W1J1. Use cutting pliers (Item 15) to cut the tie-down strap (S), holding
the A8W1P1 cable to the tie-down strap base on the MP1 Bottom Case.
e. Remove the A8 Connector PWB Assembly from the inside of MP1 Bottom Case.
f. Retain MP100 o-ring for use in reassembly. Replace if damaged or worn.
6.6.8.2 A8 Connector PWB Assembly Replacement
Perform the following procedure to replace A8 Connector PWB Assembly:
a. Coat MP100 o-ring with silicone grease (Item 12) and install on the A8 Connector PWB Assembly.
b. Replace A8 Connector PWB Assembly from the inside of MP1 Bottom Case.
CAUTION
When installing A8 Connector PWB Assembly with A8W1
coaxial cable, ensure that tie-down strap bases (Y) are located
as shown in Figure 6-11 to avoid damage to the coaxial cable
during A1 Chassis Assembly installation. If necessary, install
new tie-down strap bases (Y) as shown in Figure 6-11. See
Figure 6-15 for proper installation of tie-down strap (S) to
tie-down strap base (Y) near A11W1J1 connector.
c. Connect A8W1P1 to A11W1J1. Use a tie-down strap (S) to hold the A8W1P1 cable to the tie-down
strap base on the MP1 Bottom Case. Cut off excess tie-down strap length with cutting pliers (Item 15).
d. Install flat washer (I) and the connector nut (P/O J2) on the outside of MP1 Bottom Case at A8J2.
e. Use a socket driver (Item 6), socket adapter (Item 8), and a socket (Item 5) to tighten the connector nut
(P/O J2).
6-26
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f. Replace A1 Chassis Assembly into MP1 Bottom Case per Paragraph 6.6.2.2.
g. Replace MP2 Top Cover Assembly per Paragraph 6.6.1.2.
A8W1P1 A8 CONNECTOR
PWB ASSEMBLY
MP100
A8J2
S A11W1J1
TO A8W1P1
I
CONNECTOR NUT,
1-1/2'' (P/O J2)
Y
TIE DOWN STRAP BASE
(3 PLACES)
MP1
BOTTOM CASE
F-0379-4300-0022
Figure 6-11. A8 Connector PWB Assembly Connector and Hardware Locations
6-27
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6.6.9 A1A9 Coil Pack Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for A1A9 Coil Pack Assembly, which
includes A1A9A1 RF Interface PWB Assembly. Refer to Table 7-2 and Table 7-7, and see Figure 6-12 and
Figure 6-13.
WARNING
assemblies.
CAUTION
Some components on A1A9A1 RF Interface PWB Assembly
can be damaged by static discharge. Failure to take the proper
6.6.9.1 A1A9 Coil Pack Assembly Removal

Perform the following procedure to remove A1A9 Coil Pack Assembly:
c. Remove A1A3 Control/XCVR Interface PWB Assembly.
d. Remove A1A4 RF PWB Assembly per Paragraph 6.6.5.1.
e. Disconnect the A1A9E30 lug and the A1A9E31 lug from A1A10E1. Use a Phillips-tip screwdriver
(Item 2) to remove the screw (R) and lock washer (M). See Figure 6-13 and Figure 6-14.
f. Use a Phillips-tip screwdriver (Item 1) to remove the five (5) screws (O) that secure A1A9 Coil Pack
Assembly to A1 Chassis Assembly.
g. Raise A1A9 Coil Pack Assembly straight upward, so that the coil form mounting screws are at the top
of the clearance holes. See Figure 6-12.
h. When coil pack connector A1A9A1P3 clears the mating connector on A1A2 Interconnect PWB
Assembly (A1A2J3), raise A1A9A1 RF Interface PWB Assembly side of the coil pack slightly and lift
the complete assembly clear of A1 Chassis Assembly frame.
6-28
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6.6.9.2 A1A9 Coil Pack Assembly Replacement

Perform the following procedure to replace A1A9 Coil Pack Assembly:
a. Position A1A9 Coil Pack Assembly directly above A1 Chassis Assembly frame.
b. Lower A1A9 Coil Pack Assembly into place so that the coil form mounting screws are at the top of the
clearance holes. See Figure 6-12.
c. Keep the side of the coil pack flat against A1 Chassis Assembly frame. Observe A1A9A1P3 connector,
making sure it mates properly with A1A2 Interconnect PWB Assembly A1A2J3 connector.
d. Lower A1A9 Coil Pack Assembly completely, so the coil form mounting screws are at the bottom of
the clearance slots.
e. Use a Phillips-tip screwdriver (Item 1) to install the five (5) screws (O) that secure A1A9 Coil Pack
Assembly to A1 Chassis Assembly.
f. Connect the A1A9E30 lug and the A1A9E31 lug to A1A10E1 using a Phillips-tip screwdriver
(Item 2) to replace the screw (R) and lock washer (M). See Figure 6-13 and Figure 6-14.
NOTE
Ensure that the A1A9E30 and A1A9E31 wires are routed so
that they are not near A1 Chassis Assembly walls or the
exposed windings of A1A9 Coil Pack Assembly. Utilize nylon
cable clamp on rear of A1A10 50 Ohm Antenna Option
Assembly to secure position of A1A9E30 wire.
g. Replace A1A4 RF PWB Assembly per Paragraph 6.6.5.2.

h. Replace A1A3 Control/XCVR Interface PWB Assembly per Paragraph 6.6.4.2.
i. Replace A1 Chassis Assembly into MP1 Bottom Case per Paragraph 6.6.2.2.
j. Replace MP2 Top Cover Assembly per Paragraph 6.6.1.2.
6-29
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A1 CHASSIS O SLOTTED CLEARANCE HOLE

ASSEMBLY (2 PLACES) FOR A1A9 COIL PACK.
FRAME (3kV ARC BALL ASSEMBLY
MOUNTING SCREW)
SLOTTED
CLEARANCE
HOLES FOR
A1A9 COIL PACK.
(COIL FORM
MOUNTING SCREWS)
O
(3 PLACES) F-0379-4300-0023
Figure 6-12. Locating Screws for A1A9 Coil Pack Assembly Removal
6-30
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A1A3 CONTROL/XCVR INTERFACE

PWB ASSEMBLY
A1A10
ASSEMBLY
A1A10E1
A1
CHASSIS
ASSEMBLY
A1A9
COIL PACK ASSEMBLY
A1A9E30 AND
A1A9E31 TO
A1A10E1
A1A2J3
A1A9A1
RF INTERFACE
PWB ASSEMBLY
A1A4
RF PWB A1A9A1P3
ASSEMBLY
CL-0379-4300-0024
Figure 6-13. A1A9 Coil Pack Assembly Connector and Hardware Locations
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6.6.10 A1A10 50 Ohm Antenna Option Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for A1A10 50 Ohm Antenna Option
Assembly. Refer to Table 7-2 and Table 7-7 and see Figure 6-14.
WARNING
assemblies.
6.6.10.1 A1A10 50 Ohm Antenna Option Assembly Removal

Perform the following procedure to remove A1A10 50 Ohm Antenna Option Assembly:

b. Use a Phillips-tip screwdriver (Item 2) to remove the screw (L), lock washer (M), and flat washer (N)
that secure W3 High Voltage Wire Assembly to A1A10E9.
c. Use needlenose pliers (Item 14) to disconnect W4 High Voltage Wire Assembly from A1A10E3.
d. Use needlenose pliers (Item 14) to disconnect A11P1 from A1A10W5J2.
e. Disconnect A1A10W5P1 from A1A3J3.
f. Use a Phillips-tip screwdriver (Item 2) to remove the screw (R) and lock washer (M) that secure the
A1A9E30 lug and A1A9E31 lug to A1A10E1.
g. Use a Phillips-tip screwdriver (Item 1) to loosen the four (4) captive screws, that secure A1A10 50
Ohm Antenna Option Assembly to A1 Chassis Assembly.
h. Remove A1A10 50 Ohm Antenna Option Assembly from MP1 Bottom Case.
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6.6.10.2 A1A10 50 Ohm Antenna Option Assembly Replacement

Perform the following procedure to replace A1A10 50 Ohm Antenna Option Assembly:
a. Position A1A10 50 Ohm Antenna Option Assembly into MP2 Bottom Case.
b. Use a Phillips-tip screwdriver (Item 1) to tighten the four (4) captive screws, that secure A1A10 50
Ohm Antenna Option Assembly to A1 Chassis Assembly.
c. Connect A1A10W5P1 to A1A3J3. Make sure the wires are dressed up and away from A1A10E3.
d. Connect A11P1 to A1A10W5J2.
e. Connect W4 High Voltage Wire Assembly to A1A10E3.
f. Use a Phillips-tip screwdriver (Item 2) to replace the screw (L), lock washer (M), and flat washer (N)
that secure W3 High Voltage Wire Assembly to A1A10E9. Make sure to include the lug on the wire
from the A1A10K2 relay and the lug on the wire from A1A10J2 arc gap module.
g. Use a Phillips-tip screwdriver (Item 2) to replace the screw (R) and lock washer (M) that secure the
A1A9E30 lug and A1A9E31 lug to A1A10E1.
NOTE
Ensure that the A1A9E30 and A1A9E31 wires are routed so
that they are not near A1 Chassis Assembly walls or the
exposed windings of A1A9 Coil Pack Assembly. Utilize nylon
cable clamp on rear of A1A10 50 Ohm Antenna Option
Assembly to secure position of A1A9E30 wire.
h. Run the power output test per Paragraph 6.3.2.

i. Replace MP2 Top Cover Assembly per Paragraph 6.6.1.2.
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A1A10E1
A1A9E30 AND
A1A9E31
A1A10
50 OHM
ANTENNA OPTION
ASSEMBLY
A1A10E9
A1A10W5P1 W3
(TO A1A3J3)
HIGH VOLTAGE
ASSEMBLY
E1
A11P1 INSULATOR
(TO A1A10W5J2) ASSEMBLY
W4 A1A10E3
J3 HIGH VOLTAGE
50 OHM ASSEMBLY
N-CONNECTOR
ANTENNA PORT
CL-0379-4300-0025
Figure 6-14. A1A10 50 Ohm Antenna Option Assembly Connector and Hardware Locations
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6.6.11 A11 50 Ohm Connector Switch Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for A11 50 Ohm Connector Switch
Assembly. Refer to Table 7-2 and Table 7-7, and see Figure 6-15.
WARNING
assemblies.
6.6.11.1 A11 50 Ohm Connector Switch Assembly Removal

Perform the following procedure to remove A11 50 Ohm Connector Switch Assembly:

c. Disconnect A11W1J1 from A8W1P1.
d. Use cutting pliers (Item 15) to cut the two (2) tie-down straps (S) that secure A11W1J1 cable to the
tie-down strap bases on the MP1 Bottom Case.
e. Use a Phillips-tip screwdriver (Item 1) to remove the screw (T), lock washer (U), and flat washer (P)
that secure MP54 Lever Arm to A11 50 Ohm Connector Switch Assembly.
f. Use a wrench (Item 7) to remove the nut (A), lock washer (F), and flat washer (C) that are fastened to
the ground stud (E).
g. Use a wrench (Item 7) to remove the nut (A), flat washer (D), and seal washer (G) that secure the
grounding stud (E) to MP1 Bottom Case.
h. Use a Phillips-tip screwdriver (Item 2) to unscrew the ground stud (E) from MP1 Bottom Case. This
will free lug A11E1 and lock washer (F).
i. Use a wrench (Item 10) to remove the retaining bushing (V) and seal washer (W) that secure the A11
50 Ohm Connector Switch Assembly to MP1 Bottom Case.
j. Remove A11 50 Ohm Connector Switch Assembly from MP1 Bottom Case.
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6.6.11.2 A11 50 Ohm Connector Switch Assembly Replacement

Perform the following procedure to replace A11 50 Ohm Connector Switch Assembly:
a. Position A11 50 Ohm Connector Switch Assembly into MP1 Bottom Case.
b. Use a wrench (Item 10) to install the retaining bushing (V) and seal washer (W) that secure the A11 50
Ohm Connector Switch Assembly to MP1 Bottom Case. Use a thin coating of silicone grease (Item 12)
on the seal washer.
c. Position the A11E1 lug and the lock washer (F) behind MP31 Insulated Bracket. Insert ground stud (E)
through hole in MP31, through the A11E1 lug, then through the lock washer (F).
d. Use a Phillips-tip screwdriver (Item 2) to screw the ground stud (E) into MP1 Bottom Case.
e. Use a wrench (Item 7) to install the nut (A), flat washer (D), and seal washer (G) that secure the ground
stud (E) to MP1 Bottom Case. Use a thin coating of silicone grease (Item 12) on the seal washer.
f. Hand tighten the nut (A), lock washer (F), and flat washer (C) onto the ground stud (E).
g. Use a Phillips-tip screwdriver (Item 1) to install the screw (T), lock washer (U), and flat washer (P)
that secure MP54 Lever Arm to A11 50 Ohm Connector Switch Assembly.
h. Connect A11W1J1 to A8W1P1.
i. Replace the two (2) tie-down straps (S) that secure the A11W1J1 cable to MP1 Bottom Case. Ensure
that tie-down strap closest to A11W1J1 is dressed as shown in Figure 6-15, to avoid mechanical
interference with A1 Chassis Assembly. Cut off excess tie-down strap length with cutting pliers
(Item 15).
CAUTION
If installing A11 50-Ohm Connector Switch Assembly with
A11W1 coaxial cable, ensure tie-down strap bases (Y) are
located as shown in Figure 6-15 to avoid damage to the
coaxial cable during A1 Chassis Assembly installation. If
necessary, install new tie-down strap bases (Y) as shown in
Figure 6-11. See Figure 6-15 for proper installation of
tie-down strap (S) to tie-down strap base (Y) near A11W1J1
connector.
j. Replace A1 Chassis Assembly into MP1 Bottom Case per Paragraph 6.6.2.2.
k. Replace MP2 Top Cover Assembly per Paragraph 6.6.1.2.
6-38
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T
U
P
MP54 A11
LEVER ARM 50 OHM CONNECTOR
A11P1 SWITCH ASSEMBLY
V
W
A
F F
C A11E1 S (3 PLACES)
A
A11W1J1
TO
A8W1P1
D
A8W1P1
G Y
TIE DOWN
STRAP BASE
(3 PLACES)
MP31
INSULATED
BRACKET
MP1
BOTTOM CASE
E
GROUND STUD
S Y
TIE WRAP TIE DOWN
STRAP BASE
TIE WRAP DETAIL
CL-0379-4300-0027
Figure 6-15. A11 50 Ohm Connector Switch Assembly Connector and Hardware Locations
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6.6.12 E1 Insulator Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for the E1 Insulator Assembly. Refer to
Table 7-2 and Table 7-7 and see Figure 6-16.
WARNING
to the antenna coupler before removing and replacing the
assembly.
6.6.12.1 E1 Insulator Assembly Removal

Perform the following procedure to remove E1 Insulator Assembly:

c. If antenna wire is connected to insulator, use a wrench (Item 7) to temporarily remove the outside nut
(A), lock washer (B), and flat washers (C) that are fastened to the E1 Insulator Assembly. Place loose
hardware onto end of E1.
d. Use a wrench (Item 7) to remove the inside nut (A), lock washer (B), W3 High Voltage Wire Assembly,
flat washer (X), and MP31 Insulated Bracket that secure the E1 Insulator Assembly to the MP1 Bottom
Case.
e. Remove the E1 Insulator Assembly from MP1 Bottom Case. Retain MP6 Insulator Gasket.
6-40
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6.6.12.2 E1 Insulator Assembly Replacement

Perform the following procedure to replace E1 Insulator Assembly:
a. Position E1 Insulator Assembly and MP6 Insulator Gasket on the outside of MP1 Bottom Case. Use a
thin coating of silicone grease (Item 12) on the MP6 Insulator Gasket.
b. Replace inside nut (A), lock washer (B), W3 High Voltage Wire Assembly, flat washer (X), and MP31
Insulated Bracket that secure E1 Insulator Assembly to MP1 Bottom Case. Use a wrench (Item 7) to
tighten nut (A).
MP31
INSULATED
BRACKET
W3
HIGH VOLTAGE
X WIRE
A ASSEMBLY
C
B
A
B
P/O E1
DO NOT REMOVE
THE NUT
CLOSEST TO E1
THE INSULATOR INSULATOR
ASSEMBLY
MP6
INSULATOR
GASKET
MP1
BOTTOM CASE
F-0379-4300-0028
Figure 6-16. E1 Insulator Assembly Connector and Hardware Locations
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6.6.13 J1 50 Ohm N-Connector Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for the J1 50 Ohm N-Connector Assembly.
WARNING
assembly.
6.6.13.1 J1 50 Ohm N-Connector Assembly Removal

Perform the following procedure to remove J1 50 Ohm N-Connector Assembly:

c. Use needlenose pliers (Item 14) and a soldering iron (Item 16) to disconnect W1 RF Input Cable
Assembly center lead from the J1 50 Ohm N-Connector Assembly.
d. Use a socket driver (Item 6) and socket (Item 4) to remove nut, lock washer (both part of J1), and ground
lug (part of W1) from the back of the J1 50 Ohm N-Connector Assembly.
e. Remove the J1 50 Ohm N-Connector from MP1 Bottom Case.
6.6.13.2 J1 50 Ohm N-Connector Assembly Replacement
Perform the following procedure to replace J1 50 Ohm N-Connector Assembly:
a. Use a thin coating of silicone grease (Item 12) on J1 50 Ohm N-Connector seal ring. Position the J1 50
Ohm N-Connector into MP1 Bottom Case.
b. Use a socket driver (Item 6) and a socket (Item 4) to replace nut, lock washer (both part of J1), and
ground lug (part of W1) onto the back of the J1 50 Ohm N-Connector Assembly.
c. Use needlenose pliers (Item 14), soldering iron (Item 16), and solder (Item 17) to connect W1 RF Input
Cable Assembly center lead to J1 50 Ohm N-Connector Assembly.
d. Replace A1 Chassis Assembly into MP1 Bottom Case per Paragraph 6.6.2.2.
6-42
R
W1
RF INPUT CABLE
ASSEMBLY
NUT
(P/O J1)
MP1
BOTTOM CASE
LOCK WASHER
(P/O J1)
GROUND LUG
(P/O W1)
J1
50 OHM
N-CONNECTOR
ASSEMBLY
F-0379-4300-0029
Figure 6-17. J1 50 Ohm N-Connector Assembly and Hardware Locations
6.6.14 J3 50 Ohm N-Connector Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for J3 50 Ohm N-Connector Assembly.
WARNING
assembly.
6-43
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6.6.14.1 J3 50 Ohm N-Connector Assembly Removal

Perform the following procedure to remove J3 50 Ohm N-Connector Assembly:

c. Use needlenose pliers (Item 14) and a soldering iron (Item 16) to disconnect W4 High Voltage Wire
Assembly from J3 50 Ohm N-Connector Assembly.
d. Use a socket driver (Item 6) and socket (Item 4) to remove nut and lock washer (both part of J3) from
the back of the J3 50 Ohm N-Connector Assembly.
e. Remove J3 50 Ohm N-Connector from MP1 Bottom Case.
6.6.14.2 J3 50 Ohm N-Connector Assembly Replacement
Perform the following procedure to replace J3 50 Ohm N-Connector Assembly:
a. Use a thin coating of silicone grease (Item 12) on J3 50 Ohm N-Connector seal ring. Position J3 50 Ohm
N-Connector into MP1 Bottom Case.
b. Use a socket driver (Item 6) and a socket (Item 4) to replace nut and lock washer (both part of J3) onto
the back of the J3 50 Ohm N-Connector.
c. Use needlenose pliers (Item 14), soldering iron (Item 16), and solder (Item 17) to connect W4 High
Voltage Wire Assembly to J3 50 Ohm N-Connector Assembly.
6-44
R
J3
50 OHM
N-CONNECTOR
ASSEMBLY
LOCK
WASHER
(P/O J3)
NUT
(P/O J3) W4
HIGH VOLTAGE
WIRE ASSEMBLY
MP1
BOTTOM CASE
F-0379-4300-0030
Figure 6-18. J3 50 Ohm N-Connector Assembly and Hardware Locations
6.6.15 W1 RF Input Cable Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for W1 RF Input Cable Assembly. Refer to
Table 7-2 and see Figure 6-17.
WARNING
To prevent electrical shock and RF burns, remove all electrical
connections to the antenna coupler before removing and
replacing assemblies.
6-45
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6.6.15.1 W1 RF Input Cable Assembly Removal

Perform the following procedure to remove W1 RF Input Cable Assembly:

c. Use needlenose pliers (Item 14) and a soldering iron (Item 16) to disconnect W1 RF Input Cable
Assembly center lead from the J1 50 Ohm N-Connector Assembly.
d. Use a socket driver (Item 6) and a socket (Item 4) to remove the nut and lock washer (both part of J1)
from the back of J1 50 Ohm N-Connector Assembly.
e. Remove W1 RF Input Cable Assembly ground lug from J1 50 Ohm N-Connector Assembly. Retain J1
50 Ohm N-Connector Assembly, nut, and lock washer.
f. Remove W1 RF Input Cable Assembly from MP1 Bottom Case.
6.6.15.2 W1 RF Input Cable Assembly Replacement
Perform the following procedure to replace W1 RF Input Cable Assembly:
a. Use a thin coating of silicone grease (Item 12) on J1 50 Ohm N-Connector Assembly seal ring. Position
J1 50 Ohm N-Connector Assembly into MP1 Bottom Case.
b. Assemble W1 RF Input Cable Assembly ground lug, lock washer, and nut (both part of J1) onto the back
of J1 50 Ohm N-Connector Assembly. Use a socket driver (Item 6) and a socket (Item 4) to tighten the
nut.
c. Use needlenose pliers (Item 14), soldering iron (Item 16), and solder (Item 17) to connect W1 RF Input
Cable Assembly center lead to J1 50 Ohm N-Connector Assembly.
6-46
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6.6.16 W3 High Voltage Wire Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for W3 High Voltage Wire Assembly. Refer
to Table 7-2 and Table 7-7 and see Figure 6-16.
WARNING
6.6.16.1 W3 High Voltage Wire Assembly Removal

Perform the following procedure to remove W3 High Voltage Wire Assembly:

c. Use a wrench (Item 7) to remove the inside nut (A) and lock washer (B) from E1 Insulator Assembly.
d. Remove W3 High Voltage Wire Assembly from E1 Insulator Assembly.
6.6.16.2 W3 High Voltage Wire Assembly Replacement
Perform the following procedure to replace W3 High Voltage Wire Assembly:
a. Check that the flat washer (X) is on the inside end of E1 Insulator Assembly, on top of the MP31
Insulated Bracket.
b. Replace W3 High Voltage Wire Assembly, lock washer (B), and nut (A) on the inside end of E1
Insulator Assembly. Use a wrench (Item 7) to tighten nut (A).
6.6.17 W4 High Voltage Wire Assembly Removal and Replacement
The following procedures provide removal and replacement procedures for W4 High Voltage Wire Assembly. Refer
to Table 7-2 and see Figure 6-18.
WARNING
6-47
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6.6.17.1 W4 High Voltage Wire Assembly Removal

Perform the following procedure to remove W4 High Voltage Wire Assembly:

b. Remove A1 Chassis Assembly from the MP1 Bottom Case per Paragraph 6.6.2.1.
c. Use needlenose pliers (Item 14) and a soldering iron (Item 16) to disconnect W4 High Voltage Wire
Assembly from J3 50 Ohm N-Connector Assembly.
6.6.17.2 W4 High Voltage Wire Assembly Replacement
Perform the following procedure to replace W4 High Voltage Wire Assembly:
a. Use needlenose pliers (Item 14), soldering iron (Item 16), and solder (Item 17) to connect W4 High
Voltage Wire Assembly to J3 50 Ohm N-Connector Assembly.
b. Replace A1 Chassis Assembly into the MP1 Bottom Case per Paragraph 6.6.2.2.
c. Replace MP2 Top Cover Assembly per Paragraph 6.6.1.2.
6-48
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PARTS LIST
CHAPTER 7
PARTS LIST
7.1 INTRODUCTION
This chapter contains antenna coupler parts list information. This information can be used to identify parts within
the antenna coupler and to place orders for those parts. This chapter is organized as follows:
 Paragraph 7.1 - Family Tree and Configuration Information

 Paragraph 7.2 - Tools and Test Equipment
 Paragraph 7.3 - Shop Replaceable Units and Compatibility
 Paragraph - Parts Lists
 Paragraph 7.5 - Component Location and Assembly Diagrams
 Paragraph 7.6 - External Connectors
 Paragraph 7.7 - Component Location and Cable References
 Paragraph 7.8 - Ancillary Kit
7.1.1 Configuration Information
Figure 7-1 shows the antenna coupler family tree and Table 7-1 lists family tree variable configuration information.
Table 7-1. Antenna Coupler Configuration

Model/ HF Antenna Coupler Color
Nomenclature Coupler Assembly
RF-382-04 10208-5025-01 10208-5125-01 Navy Gray
RF-382A-04 10208-5025-02 10208-5125-02 Olive Drab
RF-382A-15 10208-5025-05 10208-5125-05 Chemical Agent Re-
sistive Coating
(CARC) Green 383
RF-382-24 10208-5025-03 10208-5125-03 Sand Yellow
RF-382A-34 10208-5025-07 10208-5125-07 North Atlantic Treaty
Organization (NATO)
Green 285
RF-382-44 10208-5025-08 10208-5125-08 CARC Tan
7.1.1.1 Unit Identification

Antenna coupler identification information is located on the bottom case identification plate. This plate contains
model, part, and serial number information. See MP3 on Figure 7-2.
7-1
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PARTS LIST
7.2 TOOLS AND TEST EQUIPMENT
Table 7-2 lists the tools and materials required for removing and replacing antenna coupler assemblies. Column 1,
Item, gives the item number which is referenced in parentheses next to the tool or material name in each procedure.
Table 7-3 provides a Commercial And Government Entity (CAGE) code cross reference to identify control source
of items called out in this manual. Table 7-4 lists the test equipment required, but not supplied by Harris, for
troubleshooting and repairing the antenna coupler (refer to Table 5-1 for list of test equipment that can be supplied
by Harris).
Table 7-2. Master Tools and Materials List

Item Description Part Number Supplier CAGE
Code
1 Screwdriver, No. 1 Phillips-tip 7020A32 McMaster Carr 2V507
2 Screwdriver, No. 2 Phillips-tip 7020A33 McMaster Carr 2V507
Screwdriver, Flat-Tip, 5/16” tip width, 6-Inch 5682A19 McMaster Carr 2V507
3
long
4 Socket, Deep, 3/4-Inch, 1/2” drive 5545A285 McMaster Carr 2V507
5 Socket, Deep, 1 1/2”, 1/2” Drive 5545A299 McMaster Carr 2V507
6 Ratchet Wrench, 1/2-Inch drive 53155A24 McMaster Carr 2V507
7 Wrench, Combination, 7/16” 5772A34 McMaster Carr 2V507
Socket Adapter Set (use 1/2-Inch to 3/4-Inch 55805A43 McMaster Carr 2V507
8
adapter for RF-382 repair)
12 Grease, Fluorosilicone Molykote 3452 P25-0009-001 Harris 14304
13 Feeler Gauge FB335 McMaster Carr 2V507
14 Pliers, Needlenose, 5 1/2-Inch 5781A14 McMaster Carr 2V507
15 Pliers, Diagonal Cutting 5520A14 McMaster Carr 2V507
16 Soldering Iron (ESD-safe 50 W) WESD51 McMaster Carr 2V507
17 Solder, Tin/Lead with Rosin Flux 7745A5 McMaster Carr 2V507
18 Electrical Tape 76455A22 McMaster Carr 2V507
19 Wrist Ground Strap for ESD Mat 72555K55 McMaster Carr 2V507
20 Electrostatic Sensitive Device (ESD) Mat 4446T72 McMaster Carr 2V507
21 Pressure Test Adapter 1001-0172 Harris 14304
22 Hand Air Pump, RF-636 8949-0100 Harris 14304
23 Hex, 5/32” Socket Bit, 1/4” Drive 54875A57 McMaster Carr 2V507
Torque Screwdriver, 1/4-Inch (5 to 40 Inch- QDRIVER4 Snap-On Tools 55719
24
lbs.
25 Hand Roller 4910 Red Devil 89093
26 Hex L-Key, 1/16” 7122A14 McMaster Carr 55719
7-2
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PARTS LIST
Table 7-2. Master Tools and Materials List (Continued)

Item Description Part Number Supplier CAGE
Code
27 Isopropyl Alcohol -- -- --
28 Detergent Solution (leak detector) -- -- --
Table 7-3. List of Manufacturers

CAGE Code Manufacturer Name and Address
14304 Harris Corporation
RF Communications Division
1680 University Avenue
Rochester, NY 14610-2842
55719 Snap-On Tools Corporation
2801 8th Street
Kenosha, WI 53143-5656
70998 Bird Electronics Corporation
30303 Aurora Road
Solon, OH 44139
89093 Red Devil Incorporated
1437 South Boulder Avenue
STE 750
Tulsa, OK 74119-3644
2V507 McMaster-Carr Supply Company
200 New Canton Way
Robbinsville, NJ 08691-2343
Table 7-4. Test Equipment Required But Not Supplied

Description Part Number CAGE
Code
200 Watt Attenuator 8322 70998
or 500 Watt Attenuator 8325
7-3
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PARTS LIST
7-4
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PARTS LIST
7.3 SHOP REPLACEABLE UNITS
Table 7-5 lists the SRUs that make up the antenna coupler. The quantity, part number, and component location figure
numbers are provided. Items that do not have a component location diagram are cross-referenced to an illustration
that shows the relative position of the SRU within the antenna coupler. Figure 7-2 shows the locations of the Shop
Replaceable Units (SRUs).
7.3.1 SRU IDENTIFICATION
For SRU identification, it is advised to utilize the assembly diagrams provided later in this chapter. Typically, each
adhered SRU identification label provides an assembly part number. These identification labels also contain a bar
code number. This identification number relates to assembly configuration information stored at Harris, such as
assembly revision. If there is any question about an assembly's part number or revision, contact Product Service
Department at Harris RF Communications.
7.3.2 SRU COMPATIBILITY
Some original SRU assembly part numbers have been superseded by new assembly part numbers. The following
lists all assemblies that are interchangeable (forwards and backwards compatible):
 10208-3000-04 is compatible with original 10208-3000 A1A6 Power Supply Assembly.

 10208-3000-05 is compatible with original 10208-3000 A1A6 Power Supply Assembly
 1960-4002-01 is compatible with original 1960-4000 E1 Insulator Assembly.
 10208-6300-02 is compatible with original 10208-6300-01 A1A10 50 Ohm Antenna Option Assembly.
 10208-1350-01 is compatible replacement for original 10208-1320-01 Control PWB Assembly and 10208-
3100 Transceiver Interface PWB Assembly (locates in abandoned A1A7 location) board set.
Table 7-5. List of SRUs
Reference Item Name Qty Part Figure Num-
Designation Number ber
A1 Chassis Assembly 1 10208-5200-08 Figure 6-4
A1A2 Interconnect Printed Wiring Board 1 10208-1270 Figure 7-5
(PWB) Assembly
A1A3 Control/XCVR Interface PWB Assembly 1 10208-1350-01 Figure 7-6
A1A4 RF PWB Assembly 1 10208-5400-01 Figure 7-7
A1A5 Discriminator PWB Assembly 1 10208-1500 Figure 7-8
A1A6 Power Supply Assembly 1 10208-3000-05 Figure 7-9
A8 Connector PWB Assembly 1 10208-5300-06 Figure 7-10
A1A9 Coil Pack Assembly 1 10208-5250 Figure 7-11
A1A10 50 Ohm Antenna Option Assembly 1 10208-6300-02 Figure 7-12
A11 50 Ohm Connector Switch Assembly 1 10208-1050-01 Figure 7-13
E1 Insulator Assembly 1 1960-4002-01 Figure 7-14
J1 50 Ohm N-Connector Assembly 1 J90-0083-002 Figure 6-17
J3 50 Ohm N-Connector Assembly 1 J90-0083-002 Figure 6-18
W1 RF Input Cable Assembly 1 10208-3260 Figure 7-15
7-7
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PARTS LIST
Table 7-5. List of SRUs (Continued)

Reference Item Name Qty Part Figure Num-
Designation Number ber
W3 High Voltage Wire Assembly 1 10208-5072-02 Figure 7-16
W4 High Voltage Wire Assembly 1 10208-5073-01 Figure 7-17
7.4 PARTS LISTS
Table 7-6 provides a list of miscellaneous antenna coupler items. These are items called out in a Chapter 6
procedure, removed and replaced during maintenance, or that can be damaged or lost. Reference designators and
part numbers are listed. These miscellaneous items are also identified in Figure 7-2.
Table 7-7 lists the antenna coupler attaching hardware. The letter codes provided are referenced by the procedures
found in Chapter 6. Item names, characteristics and part numbers are also provided. These attaching hardware items
are also identified in Figure 7-2.
Table 7-6. Miscellaneous Items Parts List

Ref. Item Name Part
Desig. Number
A1MP1 Chassis 10208-1209
MP1 Case, Bottom 10208-1038
-01 or -101 (Navy Grey)
-02 or -102 (Olive Drab)
-03 or -103 (CARC Forest Green)
-04 or -104 (Tan CARC)
-05 or -105 (Sand Yellow)
-06 or -106 (CARC, Green 383)
MP2 Top Cover Assembly 10208-1045
-01 (Navy Grey)
-02 (Olive Drab)
-03 (CARC Forest Green)
-04 (CARC Tan)
-05 (Sand Yellow)
-06 (CARC Green 383)
MP3 Nameplate Varies
MP6 Gasket, Insulator 423-0015
MP20 Mounting Feet 10208-1018-01 or 10208-1033-01
MP26 Handle 10208-1003
MP27 Gel Gasket Z51-0034-094
MP31 Insulated Bracket 10208-1013
MP54 Lever Arm 10208-1054-01
MP61 50 Ohm Port Label 10208-5059-01
MP100 O-Ring, fuel resistant MS29513-127
7-8
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PARTS LIST
Table 7-7. List of Attaching Hardware

Letter Item Name Description Part
Code Number
A Nut SS, 1/4-20 MS35649-2254
B Lock washer Split, Stainless Steel (SS), 1/4 MS35338-139
C Flat washer SS, .281X.625X.065 MS15795-810
Flat washer Washer, Flat .260 Inside H40-0023-003
Diameter (ID) x .500 Outside
D
Diameter (OD) x .062 Thick,
SS
Ground Stud, Screw, Pan SS, 1/4-20X1-3/4, modified 10208-0036-01
E
Head
F Lock washer SS, Exterior. #1/4 MS35335-61
G Washer, Thread Seal #1/4X.562, SS H05-0001-125
H Screw, Panhead SS, 1/4-28X5/16 MS51958-76
I Flat washer SS, 1.25X1.50X.010 H40-0006-006
Screw, Panhead SS, 10/32X7/16, Vibratite, H99-0005-262
J
Black
K Lock washer, Split SS, #10 MS35338-138
L Screw, Panhead 6-32X3/8 Brass H12-0002-203
M Lock washer, Split #6X.031 Bronze H41-0002-003
N Flat washer .147X.31X.028 Brass H40-0003-003
O Screw, Panhead 4-40X5/16 with washer H21-0001-005
P Flat washer SS, .125X.312X.032 MS15795-804
Q Strap, Tie-Down 5.5 Inch MS3367-5-9
R Screw, Panhead 6-32X5/16 Brass H12-0002-204
S Strap, Tie Down 4 Inch MS3367-4-9
T Screw, Panhead SS 4-40X1/4 MS51957-13
U Lock washer, Split SS, #4 MS35338-135
V Bushing, Retaining SS 10208-5206
W Washer, Seal 3/8 x 3/4, SS H05-0001-138
X Flat washer .272X1.00X.062 Brass 10208-6307-01
Y Tie-down Strap Base .75 Inch x .75 Inch Z22-0015-001
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PARTS LIST
7-10
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PARTS LIST
7.5 COMPONENT LOCATION AND ASSEMBLY DIAGRAMS
Component location diagrams (Figure 7-5 through Figure 7-17) are supplied to aid visual identification of SRU’s
and for verification of assembly connectors and test points.
7.6 EXTERNAL CONNECTORS
Figure 7-3 shows the output side of the antenna coupler, and Figure 7-4 shows the input side of the antenna coupler.
Connections to the Power Amplifier (PA), antenna, and ground are made from these connectors.
FASTENER TORQUE ON E1 INSULATOR

MUST NOT EXCEED 4 FOOT-POUNDS (5.4N-M)
MP54 LEVER ARM

J3 50 OHM GROUND E1
N-CONNECTOR STUD INSULATOR ASSEMBLY
ASSEMBLY ANTENNA PORT
ANTENNA PORT
CL-0379-4300-0033-B
Figure 7-3. Antenna Coupler Output Connectors
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PARTS LIST
J1 50 OHM CONNECTOR J2 CONNECTOR

ASSEMBLY RF INPUT PORT COUPLER CONTROL PORT
CL-0379-4300-0034-B
Figure 7-4. Antenna Coupler Input Connectors
7.7 COMPONENT LOCATION AND CABLE REFERENCES
Figure 7-5 through Figure 7-17 provide additional component location and cable reference detail.
7-14
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PARTS LIST
P1
1 57
4 60
1 J1 79
2 80
11 14
P2
1 4
1 2
P4
3 4
J2
2 1
20 19
1
J4
CL-0379-4300-0035
1 J3
49
2 50
Figure 7-5. A1A2 Interconnect PWB Assembly Component Location Diagram

(10208-1270 Rev. L)
7-15
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PARTS LIST
7-16
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PARTS LIST
J2
E1
K1
19 1
P1
2
CL-0379-4300-0038
Figure 7-8. A1A5 Discriminator PWB Assembly Component Location Diagram

(10208-1500 Rev. V)
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PARTS LIST
HANDLE
TOP VIEW
A2J1
NOTE: 10208-3000-05
BUILT AS SHOWN.
SIDE VIEW
CL-0379-4300-0039
Figure 7-9. A1A6 Power Supply Assembly Component Location Diagram

(10208-3000 Rev. W)
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PARTS LIST
J2
J A
K B
I
N L C
H
G M D
F E
J4
J3
J1
CL-0379-4300-0040
P1
2
NOTE: W1 AND P1 USED ON 10208-5300-06

VERSION ONLY.
Figure 7-10. A8 Connector PWB Assembly Component Location Diagram

(10208-5300 Rev. J)
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PARTS LIST
E31 E30
LEFT SIDE VIEW
2 1
K13
K18 K14 K9 A1J1
K17 K16 1 23 2 50 24 23
A1J2 2 1 A1P3 49
24
F-0379-4300-0041
RIGHT SIDE VIEW
Figure 7-11. A1A9 Coil Pack Assembly Component Location Diagram (10208-5250 Rev. L)
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PARTS LIST
A1A10E1 R, M
CLAMP FOR
A1A9E30 WIRE
A1A10K1
RELAY
A1A10W5J2
A1A10E3
A1A10E9
A1A10K2
RELAY L, M, N
A1A10J1 A1A10J2
DETAIL VIEW CL-0379-4300-0042
Figure 7-12. A1A10 50 Ohm Antenna Option Assembly Component Location Diagram
(10208-6300 Rev. K)
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PARTS LIST
A1E2
P1
E1
J1
NOTE: 10208-1050-01 BUILT AS SHOWN.
CL-0379-4300-0043
Figure 7-13. A11 50 Ohm Connector Switch Assembly Component Location Diagram
(10208-1050 Rev. F)
7-26
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PARTS LIST
CONNECTS TO
W3 HIGH
DO NOT REMOVE VOLTAGE WIRE
E1 NUT ASSEMBLY

CL-0379-4300-0044-B
Figure 7-14. E1 Insulator Assembly Component Location Diagram (1960-4002-01 Rev. E)
GROUND LUG CONNECTS TO J1

50 OHM N-CONNECTOR ASSEMBLY
CONNECTS TO A5J2
CENTER LEAD CONNECTS TO J1 50 OHM
N-CONNECTOR ASSEMBLY
F-0379-4300-0045
Figure 7-15. W1 RF Input Cable Assembly Component Location Diagram (10208-3260 Rev. E)
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PARTS LIST
CONNECTS TO E1 CONNECTS TO A10

INSULATOR ASSEMBLY ASSEMBLY OR A1E1
TABLE A
10208-5072-02 3.65 ± .13 W3
PART NO. LENGTH, IN. WIRE

F-0379-4300-0046
Figure 7-16. W3 High Voltage Wire Assembly Component Location Diagram

(10208-5072 Rev. D)
3.42 ± .06 INCH
CONNECTS TO J3 50 OHM
CONNECTS TO A10E3 N-CONNECTOR ASSEMBLY
F-0379-4300-0047
Figure 7-17. W4 High Voltage Wire Assembly Component Location Diagram (10208-5073 Rev. A)
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PARTS LIST
7.8 ANCILLARY KIT
The accessory package ancillary kit includes an instruction manual and all necessary installation materials, including
coupler mounting hardware. Because of the indeterminate cable lengths required for the control and RF cables, only
the coupler end mating hardware is furnished. The cables must be ordered separately or fabricated during
installation. Refer to Chapter 8, Installation, for cable fabrication procedures.
7.8.1 Ancillary Kit Parts List
Table 7-8 list the items included in the RF-382 Ancillary Kit.
Table 7-8. Antenna Coupler Ancillary Parts Kit (10208-0002-01 Rev. B)

Qty Description Part Number
1 CONNECTOR,14P,SOCKET 10075-1041
1 SLEEVE FOR P2 MS3420-12A
2 CONNECTOR N CABLE PLUG SOLID M39012/01-0005
1 SLVG SHR 1/2 INCH BLACK E50-0002-008
8 FW SS .344X.688X.065 MS15795-812
4 BOLT HEX HEAD 5/16-18X7/8 MS35307-333
4 LOCKWASHER SPLIT SS 5/16 MS35338-140
4 NUT SS 5/16-18 MS35649-2314
4 NUT, SS 1/4-20 MS35649-2254
4 FLAT WASHER, SS, .281 X .625 X .065 MS15795-810
3 FUSE 6.0A QA 250V 3AG F-0016
1 WIRE #22 BLACK POLY VINYL CHLORIDE W10-0006-000
1 SLEEVING SHROUD 3/16 INCH BLACK E50-0002-005
1 STRAP,GROUND 10208-0009
1 WARNING,LABEL 10208-1006
1 LUG, FLAT HEAVY DUTY 1/4 10-12 AWG. 10208-0013-02
1 HIGH VOLT. WIRE ASSEMBLY KIT 10251-0042
2 CONNECTOR ADAPTER BNC-F/N-M UG-201A/U
2 NUT, WING 1/4-20, BRASS 10197-4412-06
1 INTERMEDIATE MAINTENANCE MANUAL 10515-0379-4300
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PARTS LIST
7-30
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INSTALLATION
CHAPTER 8
INSTALLATION
8.1 INTRODUCTION
This chapter describes the following:
 Site information - Paragraph 8.2

 Tools and materials required - Paragraph 8.3
 Unpacking and repacking - Paragraph 8.4
 Site installation - Paragraph 8.5
 Installation checkout - Paragraph 8.6
8.2 SITE INFORMATION
The information in the following paragraphs provides general guidelines for installing the antenna coupler. If setting
up a Hot Test Bed System (Refer to Chapter 5), select a ventilated, well-lighted location. Avoid placing the system
in a busy or congested area, or where there is excessive noise. Refer to system installation manuals (10515-0122-
4200, 10515-0123-4200, or 10515-0124-4200).
WARNING
Potential radiation hazard (RADHAZ) exist with any antenna
that radiates RF energy. Refer to the Institute of Electrical and
Electronics Engineers (IEEE), Inc. C95.1-1991, IEEE
Standard For Safety Levels With Respect To Human Exposure
To Radio Frequency Electromagnetic Fields, 3 kHz to 300
GHz, for a detailed explanation on this topic.
WARNING
Operating RF transmitting devices such as radios and cellular
phones in or around fuel, weapons, or ordinance could cause
serious injury or death. Please follow all local directives and
established safety procedures when operating any RF
transmitting devices in these circumstances.
The following are general system site considerations:

 Availability of power source, earth ground, antenna, and other items as required
 Ease of operation, maintenance, or removal and replacement
 Ventilation
 Clearance of connection cables to the back of the radio, antenna coupler, and other applicable equipment
8-1
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INSTALLATION
 Antenna coupler must always be mounted as close to the antenna base as possible. If using high voltage wire
(provided in ancillary kit), use as short a length as possible.
8.2.1 Fixed Station Installations
Fixed station installations allow a more versatile antenna selection over that of mobile installations; however, there
are many factors that must be considered when making a selection. Select an antenna length of greater than one-tenth
wavelengths at the lowest operating frequency. Even though the antenna coupler will operate with antennas as short
as .014 wavelengths, antennas of less than one-tenth wavelength will result in higher radio frequency (RF) voltages
and lower system RF efficiency.
Whip antenna lengths should not be much longer than five-eights of a wavelength at the highest operating frequency.
Even though the antenna coupler will operate with antennas of much greater than five-eights wavelength, longer
antennas will exhibit many radiation pattern lobes that may result in a deep null in the direction in which
communication is being attempted. A good ground system is necessary for optimum performance.
8.2.2 Whip Antennas
Whip antennas are often used at fixed stations as backup antennas. Whip antennas often solve space problems and
are also omnidirectional and exhibit low radiation-angle characteristics. When operating frequencies are high
enough for the radiating element to represent a reasonable fraction of a wavelength, these antennas can be a good
choice.
Figure 8-1 shows a typical whip antenna installation at a fixed site. Figure 8-3 shows a typical whip antenna
installation on a vehicle.
8.2.3 Long-Wire Antennas
The coupler should be mounted as close as possible to the base of the antenna for long-wire antenna installations.
See Figure 8-2 for details and follow the same general instructions used for whip antenna installations.
8.2.4 Dipole Antennas
The coupler should be mounted sufficiently close to the antenna so that the antenna feedline may be directly
connected to the antenna coupler without the use of additional wiring, and ideally in a manner such that this feedline
can run perpendicularly from the antenna to the coupler.
8.2.5 Typical Vehicular Installation

Figure 8-3 shows a typical vehicle installation. This procedure can be used for any vehicular installation by making
adjustments to fit the particular vehicle.
8.2.6 Tactical Operating Considerations

An antenna is a potential target in many tactical operating situations. Vulnerability can be minimized by locating the
radiating antenna away from the operating location. The coupler and antenna may be located up to 250 feet
(76.2 m) from the power amplifier.
8-2
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INSTALLATION
9 TO 35 FT
(2.74 TO 10.67 M)
WHIP ANTENNA
FEED WIRE IS 1.5 FEET (0.46 METERS) OR LESS OF RG-213

(WITH OUTER INSULATION AND SHIELD REMOVED),
WIDE COPPER STRAP OR HIGH-VOLTAGE WIRE
SYSTEM (HIGH VOLTAGE WIRE ASSEMBLY KIT PROVIDED IN
POWER AMPLIFIER ANCILLARY KIT)
KEEP FEED WIRE
AT LEAST
2.25 (57 MM) AWAY
50 OHM FROM ALL OTHER
COAX CABLE OBJECTS
250 FT MAX
(76.2M)
MULTICONDUCTOR
CONTROL CABLE
250 FT MAX
(76.2M) ANTENNA COUPLER
WIDE COPPER GROUND STRAP

PROVIDED IN ANCILLARY KIT
SEE NOTE 3.
SHORT STRAP AND RADIALS ARE
CLAMPED AND ELECTRONICALLY
BONDED TO GROUND ROD OR OTHER GROUNDING ROD
SUITABLE GROUND SYSTEM 6 TO 8 FT. LONG
(1.83 TO 2.48 M)
SEE NOTE 1.
AT LEAST 16 50 FT (15.2M)
LONG INSULATED
RADIALS ON OR JUST
UNDER THE SURFACE.
SEE NOTE 2.
NOTES
1. AT LEAST TWO (2) GROUNDING RODS (HARRIS PN E-0250) ARE

RECOMMENDED. THEY SHOULD BE SPACED 4 TO 5 FEET (1.2 TO 1.8 M)
APART, AND EQUALLY SPACED ABOUT THE COUPLER GROUND TERMINAL.
2. GROUNDING RADIALS SHOULD ALSO BE USED WITH ROOFTOP INSTALLATIONS.
3. MAY USE THE RF-5351 SERIES OF ANTENNA SITING KITS TO FACILITATE

INSTALLATION, ESPECIALLY FOR INSTALLATIONS ON OPEN GROUND.
F-0379-4300-0048
Figure 8-1. Typical Whip Antenna Installation
8-3
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INSTALLATION
NOTES
1. AT LEAST TWO (2) GROUNDING RODS (HARRIS PN E-0250) ARE

RECOMMENDED. THEY SHOULD BE SPACED 4 TO 5 FEET APART,
AND EQUALLY SPACED ABOUT THE COUPLER GROUND TERMINAL
2. GROUNDING RADIALS SHOULD ALSO BE USED WITH ROOFTOP INSTALLATIONS.

STRAIN
BLOCK INSULATOR
LONG WIRE ANTENNA

(150 FEET MAXIMUM)
SYSTEM
POWER AMPLIFIER
MULTICONDUCTOR
CONTROL CABLE LOOP NECESSARY TO
250 FT MAX REDUCE STRAIN AND
(76.2 M) ENSURE MOISTURE
DRAINAGE
50 OHM COAX
CABLE 250 FT MAX ANTENNA COUPLER
(76.2 M)
GROUNDING RODS
SHOULD BE
6 TO 8 FT LONG WIDE COPPER
(1.83 TO 2.48M) GROUND STRAP
SEE NOTE 1. (PROVIDED IN ANCILLARY
KIT) (SHORT STRAP AND RA- AT LEAST ONE INSULATED
DIALS ARE CLAMPED AND RADIAL ON OR JUST UNDER
ELECTRICALLY BONDED TO THE SURFACE. RADIAL
GROUNDING ROD) SHOULD BE LONGER THAT
THE HORIZONTAL LENGTH OF
THE ANTENNA. SEE NOTE 2.
F-0379-4300-0049
Figure 8-2. Typical Long-wire Antenna Installation
8-4
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INSTALLATION
BATTERIES
POWER
MOUNT ANTENNA POWER

COUPLER WITH OR AMPLIFIER
WITHOUT MOUNTIN
TRAY OR VEHICULAR
SHOCK MOUNT
ANTENNA NOTE
COUPLER
THIS SECTION IS PART OF THE COAX
ANTENNA. KEEP AS SHORT AS
POSSIBLE AND AT LEAST 2.25 INCHES
AWAYFROM ALL OTHER OBSTACLES.
CONTROL
CONNECT COUPLER
GROUND STUD TO BODY
OF VEHICLE
WITH WIDE COPPER
GROUND STRAP AFFIX WARNING
PROVIDED IN LABEL (PROVIDED IN
WHIP ANCILLARY KIT) IN A
ANCILLARY KIT. ANTENNA
KEEP AS SHORT AS PLACE READILY VISIBLE
POSSIBLE, PREFERABLY IN ANTENNA AREA. F-0379-4300-0050
LESS THAN 12 INCHES.
Figure 8-3. Typical Vehicular Installation
8-5
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INSTALLATION
8.2.7 Grounding
The antenna coupler ground configuration is an integral part of the electrical antenna system. Inadequate grounding
will degrade system operation and cause RF voltages to be present on the chassis. These voltages could cause faults
or equipment damage and present a serious personnel hazard. The antenna coupler is to be grounded at the ground
stud.
WARNING
Inadequate or defective grounding presents a personnel
hazard that could result in serious injury or death.
CAUTION
Inadequate or defective grounding could damage the
equipment.
8.2.7.1 Fixed Station Grounding

Ground straps should be constructed of wide copper straps or braid and be as short as possible. Ground straps should
be clamped and bonded to at least two ground rods. The rods should be at least 6 to 8 feet (1.83 to 2.44 m) long, and
should be spaced 4 to 5 feet (1.22 to 1.52 m) apart around the antenna coupler ground stud. If ground stakes cannot
be used (for example, roof installation or insufficient soil conductivity), a ground counterpoise must be constructed
using at least 16 insulated ground radials, longer than the antenna. The radials should be laid on or just under the
earth's surface and should be well-bonded to the ground rods (welded, if possible).
8.2.7.2 Mobile Grounding

All ground cables should be as short as possible, ideally less than 12 inches (30 cm). Paint, grease, rust, etc. must be
scraped away so that only bare metal is visible at grounding points. Use the chassis frame or a welded steel body
panel for the grounding point. Never ground to trim or hinged panels (door, hood, etc.) or to surfaces which are
removed from the chassis (dashboard, seats, etc.). Ground cables should be fabricated from tinned, braided copper
of the correct length. Position ground strap to the antenna coupler such that shock mount (if equipped) action is not
inhibited.
8.2.8 Dimension and Weight Information
Table 8-1 and Figure 8-4 list the overall dimensions of the antenna coupler. The antenna coupler weighs 31 pounds
(14 kilograms). Ensure there is enough room for the antenna coupler by adhering to the minimum installation and
maintenance envelopes.
Table 8-1. Antenna Coupler Dimensions

Parameter Dimension
Height 7.63 inches (19.4 centimeters)
Width 11.25 inches (28.6 centimeters)
Depth 18.50 inches (47.0 centimeters)
8-6
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INSTALLATION
11.25 IN
(28.6 CM)
11.75 IN
(29.85 CM)
7.63 IN
(19.4 CM)
18.50 IN
(47.0 CM)
28 IN
(71 CM)
15 IN
(38.1 CM)
INSTALLATION AND
MAINTENANCE ENVELOPE*
*NOTE: THE INSTALLATION AND MAINTENANCE ENVELOPE EXTENDS 2 INCHES (5 CM) BEYOND
THE OPPOSITE SIDE OF THE MOUNTING SURFACE (NOT SHOWN).
CL-0379-4300-0051-B
Figure 8-4. Antenna Coupler Dimensions and Installation and Maintenance Envelope
8.2.9 Environmental
The antenna coupler will perform in the environment specified in Table 1-2.
8.3 TOOLS AND MATERIALS REQUIRED

Antenna coupler installation requires open ended wrenches (Item 10) and (Item 11), hammer, punch, tape measure,
power drill, and a 3/8-inch drill bit.
8-7
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INSTALLATION
8.4 UNPACKING AND REPACKING
Equipment is packed in corrugated boxes. A two-piece foam enclosure protects the equipment against corrosion and
rough handling. The boxes and packing materials should be retained in case the equipment is reshipped.
8.4.1 Unpacking
Perform the following procedure to unpack the antenna coupler:
a. Inspect the exterior of the box for signs of damage during shipment. Note any problems and report them
to the proper authority. An external sticker on the shipping box provides additional instructions
concerning inspection of the package.
b. Move the boxed equipment to the general location where it is to be installed.
c. After removing the equipment, check the contents against the packing slip to see that the shipment is
complete. Report discrepancies to Harris/RF Communications Customer Service Department
(telephone: 585-244-5830, toll free: 866-264-8040, web: http://premier.harris.com/rfcomm).
8.4.2 Repacking
Perform the following procedure to repack the antenna coupler:
a. Use the original box, if it was retained. If not, use a box that allows three inches of clearance on all sides
of the antenna coupler.
b. Use the original packing material, if it was retained. If not, use foam packing material to fill the space
between the antenna coupler and the box. Surround the entire unit with three inches of foam packing
material.
c. Use a good quality packing tape (or straps) to seal the box after closing.
8.5 SITE INSTALLATION
The following paragraphs describe the configuration and installation of an antenna coupler. Example of typical
Falcon II system hook-up to the antenna coupler is shown in Figure 8-8.
8.5.1 Ancillary Kit
The antenna coupler is supplied with an ancillary kit that contains items required for proper installation. For more
information regarding this kit, refer to Paragraph 7.8.
8.5.2 Mounting the Antenna Coupler
The antenna coupler can be mounted directly to a ship's bulkhead, an antenna mast, a vehicle frame, or to any other
mechanically and electrically convenient surface. Other mounting accessories are available such as mounting trays,
base plate kits, siting kits, and shock mounts. Refer to Appendix A. For information about installing an RF-382 and
an RF-384VM vehicular shock mount, refer to Paragraph 8.5.7.
8-8
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INSTALLATION
WARNING
Under certain conditions the voltages on the antenna coupler
insulator terminal (E1) may be as high as 7 kV. Extreme
caution must be taken to isolate this hot terminal at least 2.25
inches from any nearby objects such as cables, guy wires,
brackets, or ground leads.
WARNING
Care must be taken when transporting, mounting, or installing
the antenna coupler. Use a two-man lift and/or carry to ensure
the coupler is not dropped, which could damage equipment
and injure personnel.
8.5.2.1 Mounting Dimensions

Figure 8-5 indicates the appropriate locations to drill mounting holes through the mounting surface within the
installation and maintenance envelope. Drill four (4) 3/8 inch holes.
8.5.2.2 Mounting Hardware

Attach antenna coupler to mounting surface with the four (4) bolts, eight (8) flat washers, four (4) lock washers, and
four (4) nuts supplied in the ancillary kit.
8-9
R
INSTALLATION
10208-1018 AND 10208-1033 MOUNTING FEET
INSTALLATION AND MAINTENANCE ENVELOPE
5 IN (12.7 CM)
15 IN
(38.1 CM) 28 IN
DISTANCE (71 CM)
BETWEEN
CENTERS
7.25 IN (18.4 CM)

DISTANCE
BETWEEN 3.88 IN
CENTERS (9.84 CM) F-0379-4300-0052
15 IN (38.1 CM)
Figure 8-5. Mounting Dimensions
8.5.3 Ground Strap
Connect the ground strap supplied in the ancillary kit to the ground stud on the antenna coupler utilizing the
hardware already installed on the ground stud. For tactical situations when quick disconnect is desired, the ancillary
kit provides a wing nut to replace the nut on the end of the ground stud. See Figure 7-2 and Figure 8-9, sheet 2, Detail
B for examples of antenna coupler ground stud hardware stack up. Connect the other end of the ground strap to a
suitable ground. Refer to Paragraph 8.2.7. A wire lug from the ancillary kit may be used to connect the antenna
ground wire to the antenna coupler ground stud.
8.5.4 Antenna Connection
Antenna couplers provide two antenna connections. The Insulator Assembly connection may be used for 50 ohm or
with non-50 ohm antennas.
8-10
R
INSTALLATION
8.5.4.1 Insulator Assembly Connection

The wire lugs, high voltage wire, and shrink sleeving supplied in the ancillary kit High Voltage Wire Assembly Kit
may be used to connect the antenna coupler E1 Insulator Assembly to an antenna. Refer to the field instruction sheet
in the ancillary kit High Voltage Wire Assembly Kit. The connection is made to E1 utilizing hardware already
installed on the E1 Insulator Assembly. For tactical situations when quick disconnect is desired, the ancillary kit
provides a wing nut to replace the nut on the end of the E1 Insulator Assembly. See Figure 7-2 and Figure 8-9, sheet
2, Detail A for antenna coupler insulator antenna connection hardware stack up. When tightening hardware at the
end of the E1 Insulator Assembly, do not exceed 4 foot-pounds (5.4 N-m) of torque. Keep high voltage wire at least
2.25 inches (57 mm) away from other objects. RF signal path is always via the E1 Insulator Assembly when the J3
connector is not in use (MP54 lever arm relaxed).
8.5.4.2 J3 50-Ohm Output

Antennas which are normally 50 ohms (within 3:1 VSWR) such as tuned dipoles, broadband antennas, etc., may be
connected to J3 via the connector supplied with the antenna or a suitable adapter (UG-201A/U adapter) which is
supplied in the ancillary kit. When J3 is used, there will be no output power at E1 due to the activated MP54 lever
arm which causes the signal path to switch.
8.5.5 Warning Label
Affix the warning label provided in the ancillary kit to a place visible in the antenna area, as there can be high
voltages present on the antenna during use.
8.5.6 Interconnecting Cables
The antenna coupler control cable and RF cable may be ordered from the factory or fabricated by the user during
installation. Specify desired length when ordering.
8.5.6.1 RF Cable Fabrication

See Figure 8-6 for RF cable fabrication instructions. RG-213/U coaxial cable is recommended. Install the
M39012/01-0005 connector (provided in the power amplifier [PA] ancillary kit) on the PA end of the RF cable.
Install the M39012/01-0005 connector (provided in the coupler ancillary kit) on the coupler end of the cable. Do not
exceed 250 feet (75 meters) in length.
8-11
R
INSTALLATION
CLAMP SLIP WASHER

NUT (WHEN SUPPLIED)
COAX VEE-GASKET
CABLE
M39012/01-0005 Connector Assembly

1 Cut cable end square, place clamp-nut, slip washer
(when supplied), and gasket over jacket. Remove 9/16"
9/16" of vinyl jacket.
BRAID CLAMP
Place braid clamp over braid against jacket cut. Comb

2 out copper braid as shown.
Fold braid back over braid clamp and trim as shown.

3 Cut off dielectric 7/32" from end. Tin center conductor.
7/32"
CONTACT
Solder contact to center conductor. Avoid use of
4 excessive heat. See that end of dielectric is clean.
Contact must be flush against dielectric. Outside of
contact must be free of solder.
5 Thread assembly into connector, and lock securely.

Vee gasket must be split by braid clamp.
CL-0379-4300-0053
Figure 8-6. RF Cable Fabrication Procedure
8-12
R
INSTALLATION
8.5.6.2 RF Cable Installation

Connect RF coax cable from the RF OUT connector on the power amplifier to the J1 connector on the antenna
coupler. A second coaxial cable from a fixed site broadband or resonant antenna can be connected to the antenna
couplers J3 connector. This will disable the RF signal on the E1 Insulator Assembly.
NOTE
The ancillary kit provides an N-to-BNC adapter
(UG-201A/U). This adapter allows the connection of a coaxial
cable feed line, terminated with a BNC connector, to the J3
connector.
8.5.6.3 Control Cable Fabrication

Refer to Table 8-2 and see Figure 8-7 and Figure 8-8 for Falcon II system to coupler control cable fabrication
instructions. Mating connectors and a sleeve are provided in the power amplifier and antenna coupler ancillary kits.
Suggested cable characteristics are 20 AWG stranded conductors, 600 VAC working voltage, and shielded jacket.
Do not exceed 250 feet (75 meters) in length.
8-13
R
INSTALLATION
STEP: 1 NOTE: 14 PIN SLEEVE MS3420-12A MULTICONDUCTOR CABLE

CONNECTOR (P/O ANCILLARY KIT) (10012-0703)
10075-1041 (P/0
ANCILLARY KIT) NUT
Install cable clamp, reducer, grommet, sleeve, and

nut over cable as shown. Leave cable clamp loose.
Align rubber sleeve flush with rubber grommet
inside clamp. Push assembly back out of the way
to perform the steps shown below.
CLAMP SHELL
REDUCER (INSTALLED CONNECTOR
GROMMET IN STEP 3) PINS
2"
1" Remove outer jacket from cable as shown. Do not
cut into shield. Remove braided shield as shown.
STEP: 2 Take care not to damage insulation on wires in
cable bundle.
STEP: 3 Carefully comb out braided shield wires as shown.
Make a part in the combed shield wires opposite

the black wire in the cable. Pull the shield wires
STEP: 4 around both sides of the cable and twist together
to make a pigtail as shown.
1/2"
2" Remove 1/2" of installation from a 2-1/2" length of
STEP: 5 No. 22 black stranded wire (supplied in Coupler
Ancillary Kit) and tin.
Twist the stripped end of black wire with the pig-

tail and solder. Cut 1/2" black shrink sleeving
STEP: 6 (supplied with the Coupler Ancillary Kit) and install
over soldered connection. Use a heat gun to
shrink sleeving exercising caution to avoid
getting heat onto cable jacket.
1 1/4"
Install shrink sleeving (supplied in Coupler
Ancillary Kit) over cable as shown - apply heat and
STEP: 7 "shrink” in place. Use heat gun. Rotate cable for
an even shrinkage.
1/4"
Remove 1/4" insulation from wires to be used.

STEP: 8
CL-0379-4300-0054
Figure 8-7. Control Cable Fabrication Procedure (Sheet 1 of 2)
8-14
R
INSTALLATION
STEP 9 Install Shell over cable.
Refer to Table 8-2 for proper interface connections.

Twist and tin stripped wires together to form parallel
connections as specified. Use shrink tubing to
insulate soldered connections. Twist and tin remaining
stripped wires. Cut sleeving supplied in ancillary
kit into ½ inch (1-1/4 cm) lengths and slide over each
STEP 10 wire. Keep wires parallel as they come out of the cable
bundle to the connector pins. Ensure the black wire
installation step 6 and the ground wire in the cable
are lined up with and soldered together in connector
solder cup. Solder wires to the solder cups. Slide
sleeving over solder cups. Write down wire colors
assigned to each pin number for reference when
assembling the connector on the other end of the
cable.
STEP 11 Repeat assembly and soldering procedures

for the other end of the cable.
STEP 12 Check both ends of the cable for continuity,

shorts between wires and shorts to the
connector shell.
Assemble the plug as shown. Assembly clamp and

shell as tightly as possible to assure a watertight
STEP 13 connection around the cable. DO NOT TWIST CABLE
WHILE TIGHTENING.
NOTE:
CABLE To convert inches to centimeters, multiply by 2.540.
CLAMP
CL-0379-4300-0055
Figure 8-7. Control Fabrication Procedure (Sheet 2 of 2)
8-15
R
INSTALLATION
Table 8-2. Wire Connections and Signal Levels for the Power Amplifier to Antenna Coupler
Control Cable Assembly (10181-9823)
From PA Chassis J9 Connector To Coupler Chassis J2 Connector
Pin Function Signal Level Pin
shell Shield Shield shell
D Ground Ground A
H Keyline Ground = Key B
G Coupler Fault Ground = Fault C
L Rechannel Ground = Tune E
K Tune Power Request Ground = Tune Power F
N Bypass Ground = Bypass G
F + 28 V Switched +28 VDC H
M + 28 V Switched +28 VDC I
T Key Disable Ground = Key Disable J
C 6 dB Cutback Ground = 6 dB Cutback (RF-5834H- N
PA)
8.5.6.4 Control Cable Installation

Connect the control cable from the coupler control connector on the power amplifier to the J2 connector on the
antenna coupler.
8.5.7 RF-382, RF-384VM Installation
See Figure 8-9 for specific instructions to install the antenna coupler on the vehicular shock mount.
8-16
R
INSTALLATION
8.5.8 Protecting the Antenna Coupler Connectors
If the antenna coupler is to be exposed to a wet or humid environment for extended periods of time, protect the
exposed input connectors as follows:
a. Electrical Tape
Wrap the control and RF connectors with several layers of weather-resistant plastic electrical tape
(Item 18) such as 3M Company 33+, Permacel 29R, or equivalent. Wrap the tape as close as possible
to the antenna coupler case, and far enough up the cable to prevent moisture from contacting the threads
of the connector.
b. Silicone Grease
Coat the insulator at the antenna output connection and all ground connections with silicone grease
(Item 12) or an equivalent dielectric compound. Apply a coating approximately 1/8 inch (0.32 cm.)
thick. This coating will prevent deterioration of the antenna connection and its associated hardware.
This coating will also protect the insulator from conductive contaminants that could degrade the
insulating properties of the output connector system, such as oil, dirt, dust, and corrosive material from
the atmosphere. This is especially important in a salt-laden air environment.
NOTE
If the insulator has been coated with silicone grease, it may
leak RF current to ground when it is subjected to heavy rain
squalls or spray. The leakage will stop immediately, however,
when the water path is broken.
8-23
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INSTALLATION
8.6 INSTALLATION CHECKOUT
Installation checkout has three phases. Phase 1 is a pre-energizing check to make sure that the unit is installed
correctly. Phase 2 covers the unit's turn-on test. Phase 3 is a system test.
8.6.1 Phase 1 - Inspection and Pre-Power Up Procedures
When the antenna coupler is installed and all connector cables are attached, verify that the following items are
completed:
 Ensure all connectors are attached and associated hardware is secure.

 Check that system units are connected to ground.
 Check that the antenna connection is secure and spaced away from any grounded surfaces or components.
 Check securing hardware to be sure the equipment cannot be tipped over or moved.
8.6.2 Phase 2 - Initial Turn-On and Installation Verification Test
For an RF-5800H System, execute the turn-on procedure in Table 5-2. For other systems, refer to the appropriate
system manual for more information.
8.6.3 Phase 3 - System Check
After installing the antenna coupler and passing Phase 2, a system check should be performed. A system check
consists of programming channels, modes, and power levels that are going to be used, then transmitting on each
channel to verify the antenna coupler is able to tune each channel. Once this has been accomplished, a
communications check should be made between two stations with identical programming/configuration. Refer to
the installation section of the system manual to run a thorough system check prior to putting the antenna coupler into
operational readiness.
8-24
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APPENDIX A
APPENDIX A
ACCESSORIES
A.1 EQUIPMENT ACCESSORIES
Equipment accessories are items that are not provided with the antenna coupler, but can be procured to increase the
application and capabilities of the unit. Table A-1 lists the accessories available for the antenna coupler.
Table A-1. Antenna Coupler Accessories

Item Name Description Part Number
RF-382/RF-5800 Control Pre-assembled control cable manufactured up 10181-9823
Cable Assembly to a length of 250 feet (76 m). It consists of a
12-conductor cable with connectors to
interconnect the non-01 antenna couplers with
one of the following:
RF-5832H-PA, RF-5833H, RF-5834H-PA.
Antenna Coupler Mounting Provides a solid mounting surface, and RF-285-04
Tray simplifies mounting and removal of coupler.
Recommended for vehicular and bulkhead
installations. For couplers with 10208-1033,
10208-1018, 10208-1014, and -1015 mounting
feet. Color: Black.
Antenna Base Plate Kit Provides a base, ground rod, guy ropes, stakes RF-2066
and counterpoise wire for field mounting of the
coupler with any of the following antennas:
SB-Vl6C, or SB-V35C. For couplers with
10208-1033, 10208-1018, 10208-1014, and
-1015 mounting feet. Color: Black.
Dry Air Pump Hand pump recommended for pressurization of RF-636
RF-382 when leak testing the antenna coupler.
Pressure Test Adapter Connects and regulates the dry air pump to the 1001-0172
antenna coupler during a leak test.
12 Conductor Control Cable Mates with connectors supplied in the ancillary 10012-0703
kits. Neoprene jacket surrounds braided shield
and #20 AWG copper conductors. Outside
diameter is .375 inches (.95 cm) and
temperature rating is -40 C to +105 C.
RF-382/RF-5800 Coax Cable Pre-assembled coax cable manufactured up to a 10181-9824
Assembly length of 250 feet (76 m). Interconnects the
antenna coupler with one of the following:
RF-5832H-PA, RF-5833H, RF-5834H-PA.
RF-382/RF-5800 Coax Cable Pre-assembled coax cable manufactured up to a 10181-9825
Assembly length of 10 feet (3 m). Interconnects the
antenna coupler with one of the following:
RF-5832H-PA, RF-5833H, RF-5834H-PA.
50 Ohm Coaxial Cable Mates with connectors supplied in the ancillary M17/74-RG213
kits.
A-1
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APPENDIX A
Table A-1. Antenna Coupler Accessories (Continued)

Antenna Coupler Siting Kit Provides a field plate assembly for mounting RF-5351-AT005
the coupler (not included) and antenna (not
included), along with an installation kit
(carrying bag, ground rod, ground straps,
loaded radial reels, guy rope assembly,
guy/anchoring stakes, operator card, manual).
Kit is compatible to mount the SB-Series whip
antenna, RF-1936 V NVIS antenna or to
connect the feed line strain relief on a dipole
antenna, such as the RF-1912. Coupler Quick
Release feature for couplers with 10208-1033,
10208-1018 mounting feet. Color: Chemical
Agent Resistive Coating (CARC) green 383.
the coupler (not included) along with an
installation kit (carrying bag, two 66 foot [20 m]
extension cables, ground rod, ground straps,
anchoring stakes, operator card, manual).
Extension cables allow the antenna coupler to
be removed from a vehicle and remotely located
up to 66 feet [20 m] away. Kit is compatible to
connect and stabilize the feedline strain relief
on dipole antennas, such as the RF-1912.
Coupler Quick Release feature for couplers
with 10208-1033, 10208-1018 mounting feet.
Color: CARC green 383.
the coupler (not included) along with an
installation kit (two 164 foot [50 m] extension
cables on a cable reel, carrying bag, ground rod,
ground straps, anchoring stakes, operator card,
manual). Extension cables allow the antenna
coupler to be removed from a vehicle and
remotely located up to 164 feet [50 m] away.
Kit is compatible to connect and stabilize the
feedline strain relief on dipole antennas, such as
the RF-1912. Coupler Quick Release feature for
couplers with 10208-1033, 10208-1018
mounting feet. Color: CARC green 383.
A-2
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APPENDIX A

the coupler (not included) and antenna
(included), along with an installation kit
(carrying bag, two 66 foot [20 m] extension
cables, 32 foot [10 m] SB-Series whip antenna,
ground rod, ground straps, loaded radial reels,
guy rope assembly, guy/anchoring stakes,
operator card, manual). Extension cables allow
the antenna coupler to be removed from a
vehicle and remotely located up to 66 feet [20
m] away. Kit is also compatible to mount a RF-
1936V Near Vertical Incidence Skywave
(NVIS) antenna or to connect to the feed line
strain relief on a dipole antenna, such as the RF-
1912. Coupler Quick Release feature for
couplers with 10208-1033, 10208-1018
mounting feet. Color: CARC green 383.
the coupler (not included) and antenna
(included), along with an installation kit (two
164 foot [50 m] extension cables on a cable reel,
carrying bag, 32 foot [10 m] SB-Series whip
antenna, ground rod, ground straps, loaded
radial reels, guy rope assembly, guy/anchoring
stakes, operator card, manual). Extension
cables allow the antenna coupler to be removed
from a vehicle and remotely located up to 164
feet [50 m] away. Kit is also compatible to
mount a RF-1936V NVIS antenna or to connect
to the feedline strain relief on a dipole antenna,
such as the RF-1912. Coupler Quick Release
feature for couplers with 10208-1033, 10208-
1018 mounting feet. Color: CARC green 383.
the coupler (not included) and antenna (not
included), along with an installation kit
(carrying bag, ground rod, ground straps,
loaded radial reels, guy rope assembly,
guy/anchoring stakes, operator card, manual).
Kit is compatible to mount the SB-Series whip
antenna, RF-1936V NVIS antenna or to connect
the feedline strain relief on a dipole antenna,
such as the RF-1912. Coupler Quick Release
feature for couplers with 10208-1033, 10208-
1018 mounting feet. Color: NATO green.
A-3
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APPENDIX A

Antenna Coupler Vehicular Provides a shock mount base with hardware for RF-383VM
Shock Mount mounting the antenna coupler. Coupler Quick
10208-1018 mounting feet. Horizontal mount
only due to wire rope isolator design.
Optimized for tracked vehicles.
Antenna Coupler Vehicular Provides a shock mount base with hardware for RF-384VM
Shock Mount mounting the antenna coupler. Coupler Quick
10208-1018 mounting feet. Mount in any plane
due to rubber cup isolator design. Optimized for
wheeled vehicles.
Antenna Coupler Sun Shield Provides shade for the antenna coupler when 10330-9250
used in environments where the daylight
temperatures may exceed 95 F (35 C).
Antenna Coupler Intermediate maintenance manual for RF-382s 10515-0008-4300
Intermediate Maintenance and CU-2397s manufactured before January
Manual 2010.
Safety Cover Polycarbonate Cover Assembly that snaps onto 10208-0014-01
the antenna coupler handle (10208-1003) to
enclose the E1 Insulator Assembly.
400 W Antenna Coupler Provides a RF-382A-15 antenna coupler, 250 RF-382A-15TM
Mini-Transit Two-Case Set foot (76 m) control and RF coax cables, coupler
mounting tray including whip antenna base
mount, and two mini-transit cases. All material
has been integrated into the transit cases and is
ready for deployment.
Gas Discharge Tube, 9KV Provides Electromagnetic Pulse (EMP) 10208-5080-01
protection at the E1 terminal (high voltage
antenna connection point) of the antenna
coupler. Also augments near lightning surge
protection. Installs externally from E1 Insulator
Assembly to the ground stud in a rugged/rigid
package.
RF-382A-15 Site Spares Kit Provides one complete set of spare 1001-0986
boards/modules, wire assemblies and hardware
kit to repair RF-382A-15 couplers in the field.
A-4
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APPENDIX B
APPENDIX B
FIELD INSTALLATION INSTRUCTIONS FOR

UNITS USING SILICONE GEL GASKETS
(10515-6202 REV.-)
B.1 INTRODUCTION
This appendix contains installation recommendations and tips regarding the use of silicone gel gaskets.
B.1.1 Required Parts
Refer to the appropriate maintenance manual to remove components necessary to facilitate gasket replacement.
B.1.2 Procedure
Perform the following procedure to install the new gasket:

a. Ensure the parts which the gasket is to seal are clean and free of damage.
b. Ensure the end of the gasket is cleanly cut with no frayed or bent wires protruding from the embedded
EMI mesh.
c. Start installing the gasket as far from a bend in the groove as possible, unless otherwise specified by the
appropriate maintenance manual.
NOTE
DO NOT try to stretch or compress the gasket lengthwise.
d. Continue inserting the gasket in the groove until returning to the starting point.
e. Cut the gasket material square and clean approximately 1 to 1-1/2 diameters beyond the starting point.
Make sure that no wires are protruding from the gel core after the cut.
f. Place the newly cut end against the original cut end and gently push the excess gasket material into the
groove. See Figure B-1.
NOTE
A correctly cut and joined gasket will have an almost in-
visible joint.
B.1.3 Potential Problems

The following is a list of potential problems that may prevent proper operation of the gel gasket.
a. Gasket does not completely fill bends or corners.
The gasket was stretched during installation or the wrong gasket was used.
b. Gap in the gasket visible at the joint.
The gasket was not cut and/or dressed correctly at the end.
c. The gasket does not stay in the groove.
In some applications, the gasket groove is not as deep as the diameter of the gasket. In these situations
a small roller should be used to “seat” the gasket down into the groove.
B-1
R
APPENDIX B
d. The gasket leaks.

Wrong diameter gasket, poor joint dress, severely damaged gasket or casting porosity to the groove.
e. There is an oily stain on the outside of the unit (especially CARC painted units), near the seal.
The gasket was either damaged with improper cleaning solvents or flooded with solvent in the groove.
NOTE
While the gel gasket cannot be damaged with heat, cold, shock, vi-
bration or puncture, it can be destroyed by exposure to solvents.
The only cleaning solvent recommended to come into contact with
the gasket is isopropyl alcohol. Use alcohol sparingly. If alcohol
is flooded across the gasket and allowed to run down across the
CARC paint, the paint will be permanently stained.
F-0379-4300-0058
Figure B-1. Gel Gasket
B-2
R
APPENDIX C
APPENDIX C
GLOSSARY
C.1 GLOSSARY
This glossary contains a list of acronyms and terms used in this manual.
A, AMP Ampere(s)
AC Alternating Current
A/D Analog-to-Digital Converter
ADC Analog-to-Digital Converter
AF Audio Frequency
APR Automatic Position Report
AWG American Wire Gauge
B
BIT Built-In Test

BITE Built-In Test Equipment
BNC Bayonet Neill-Concelman, named after Paul Neill (inventor of the N
connector) and Carl Concelman (inventor of the C connector).
bps Bits Per Second
BW Bandwidth
C
C Celsius
CAGE Commercial And Government Entity code
CARC Chemical Agent Resistive Coating
cm Centimeter
CTRL Control
CW Continuous Wave, Clockwise
D
D Depth
dB Decibel(s)
dBm Decibels referenced to 1 milliwatt
C-1
R
APPENDIX C
D - Continued
DC Direct Current
DCD Data Carrier Detect
DIP Dual In-Line Package
DISC Discriminator
E
EEPROM Electrically Erasable Programmable Read Only Memory

EMI Electromagnetic Interference
EMP Electromagnetic Pulse
ENT Enter
ESD Electrostatic Sensitive Device
F
F Fahrenheit
FH Frequency Hopping
Ft. Feet
FSK Frequency Shift Keying
G
GPS Global Positioning System

GHz Gigahertz
H
H Height
HF High Frequency
Hz Hertz
I
ID Identification
IEEE Institute of Electrical and Electronics Engineers
IF Intermediate Frequency
IN Inch
I/O Input/Output
J
C-2
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APPENDIX C
k Kilo (thousand)
KDU Keypad Display Unit
kg Kilogram(s)
kHz Kilohertz
km Kilometer(s)
kV Kilovolt(s)
kVA Kilovolt Ampere(s)
kW Kilowatt(s)
L
LED Light-Emitting Diodes

lbs. Pounds
LP Low Pass
LPI Low Probability of Intercept
LRU Line Replaceable Unit
LSB Lower Sideband
LQA Link Quality Analysis
M
M Meter
m Milli, one-one thousandth
mA Milliampere(s)
MHz Megahertz
MIL-STD Military Standard
mm Millimeter(s)
MP Manpack
msec Millisecond
N
NATO North Atlantic Treaty Organization

NC North Carolina
NJ New Jersey
C-3
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APPENDIX C
N - Continued
No. Number
N-type Transistor
N-m Newton Meter
nsec Nanoseconds
NVIS Near Vertical Incidence Skywave
NY New York
O
OH Ohio
Ohms A unit of resistance measurement
OK Oklahoma
OPT Option
P
PA Power Amplifier, (Pennsylvania)

PABX Private Automatic Branch Exchange
PEP Peak Envelope Power
PS Power Supply
psi Pounds per square inch
PT Plain Text
PTT Push-to-Talk
PWB Printed Wiring Board
Q
QTY Quantity
R
RADHAZ Radiation Hazard

RAM Random Access Memory
RF Radio Frequency
R/T Receiver/Transmitter
S
SC South Carolina
C-4
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APPENDIX C
S- Continued
SSB Single SideBand

SRU Shop Replaceable Unit
T
TAP Troubleshooting Analysis Procedure

TPR Tune Power Request
TOD Time of Day
TX Transmit, (Texas)
U
UUT Unit Under Test

V
V Volt
VA Volt-Ampere
VAC Volts, Alternating Current
VDC Volts Direct Current
VSWR Voltage Standing Wave Ratio
W
W Watt(s), width
WI Wisconsin
X
XCVR Transceiver
Y
C-5
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APPENDIX C
C-6
R
APPENDIX D
APPENDIX D
MAINTENANCE LEVELS
D.1 MAINTENANCE LEVELS
MAINTENANCE CONCEPT OUTLINE

LEVEL I LEVEL II LEVEL III LEVEL IV
HUMM,
AND PREVENTIVE
I SEE, THE
MAINTENANCE
THERE'S
CORRECTIVE
SOMETHING PROBLEM IS
WRONG WITH WITH THE PA.
MY SYSTEM
WELL...BITE
LEADS ME TO
SUSPECT A
FAULTY MODULE THAT'S THE
PROBLEM WITH
MODULE#: A30 THE MODULE...
FAULT #: F12 A BAD IC!
PA BAD FILTER PA BAD FILTER
MAINTENANCE
REPAIR KITS
NO SPECIAL ITEMS NO SPECIAL ITEMS

TEST EQUIPMENT
COMMON TOOLS
NO TOOLS/TEST
AND
EQUIPMENT
SOFTWARE
MAINTENANCE
SYSTEMS PROGRAMS
TECHNICAL
MANUALS
MANUAL TEST FIXTURE

DATA
UNIT
MAINTENANCE
MANUAL SCHEMATIC PACKAGE
TECHNICAL REPAIR
STANDARD
SMT REPAIR
TRAINING
LEVEL IV MAINT
OPERATOR TRAINING
TRAINING SYSTEMS UNIT
MAINTENANCE MAINTENANCE
TRAINING MANUAL
PRE-FAULTED
MODULES
SPARES
NO SPARES
CL-MCO-001-C
Figure D-1. Harris Defined Maintenance Levels
D-1
R
APPENDIX D
D-2
TECHNICAL PUBLICATION
EVALUATION FORM
To the User of this Instruction Manual:
HARRIS Corporation, RF Communications Division continually evaluates its technical publications for
completeness, technical accuracy, and organization. You can assist in this process by completing and returning
this form. Please specify section, page number, figure or table number where applicable.
MANUAL TITLE:
MANUAL NUMBER: REVISION: COVER DATE:
GENERAL EXCELLENT GOOD FAIR POOR
TEXT [ ] [ ] [ ] [ ]
SETUP/ALIGNMENT INST. [ ] [ ] [ ] [ ]
TROUBLESHOOTING INST. [ ] [ ] [ ] [ ]
TABLES [ ] [ ] [ ] [ ]
ILLUSTRATIONS [ ] [ ] [ ] [ ]
PARTS LISTS [ ] [ ] [ ] [ ]
SCHEMATIC DIAGRAMS [ ] [ ] [ ] [ ]
CHAPTER EXCELLENT GOOD FAIR POOR
INTRODUCTION/GENERAL INFORMATION [ ] [ ] [ ] [ ]
OPERATION [ ] [ ] [ ] [ ]
FUNCTIONAL DESC/THEORY OF OPERATION [ ] [ ] [ ] [ ]
SCHEDULED MAINTENANCE [ ] [ ] [ ] [ ]
TROUBLESHOOTING [ ] [ ] [ ] [ ]
CORRECTIVE MAINTENANCE [ ] [ ] [ ] [ ]
DOCUMENTATION [ ] [ ] [ ] [ ]
INSTALLATION [ ] [ ] [ ] [ ]
ACCESSORIES [ ] [ ] [ ] [ ]
GENERAL COMMENTS: Please include your suggestions for improvements to the manual. Specify chapter,
page, paragraph, figure number, or table number as applicable. Attach examples or extra pages if more space
is needed.
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Tel: 585-244-5830. Fax: 585-242-4755 www.harris.com
R
RF INPUT A1A5 DISCRIMINATOR PWB ASSEMBLY A1A4 RF PWB ASSEMBLY/A9 COIL PACK ASSEMBLY A1A10 50 OHM ANTENNA OPTION ASSEMBLY
K10 SPARK
FROM BYPASS PATH GAP
POWER
AMPLIFIER FREQUENCY FWD/REFL PHASE CONDUCTANCE SERIES
W1 J2 RELAY-DRIVEN SPARK GAP RELAY-DRIVEN E9 E1
J1 SAMPLING DIRECTIONAL DETECTION SAMPLING E1 E14 K1 K28 E1 CAPACITOR, INSULATOR
CIRCUIT BRIDGE CIRCUIT CIRCUIT INDUCTORS AND INDUCTORS
AND STATIC DRAIN AND SHUNT RELAY W3 ASSEMBLY
E30, AND STATIC E3
CAPACITORS RESISTOR CAPACITORS
E31 DRAIN RESISTOR
SPARK SPARK
GAP GAP W4 J3
50 OHM
GAS N-CONNECTOR
TUBE RELAY ASSEMBLY
VOLTAGE AND CURRENT K2 ANTENNA
DETECTORS PORT
GROUND
ENABLE
ANALOG DATA STUD
DISABLE
SCALING AND LEVEL SHIFTING
J3
RELAY LEVER
FREQUENCY ANALOG DRIVER ARM
SAMPLE DATA LINES (MP54)
RETUNE RETUNE
200/50 Rp 200/50 Rp A11 50 OHM

RELAY SELECT RELAY SELECT CONNECTOR
SWITCH
ASSEMBLY
LED’S MICROPROCESSOR
AND
ANALOG-TO- RELAY DRIVERS, LED’S MEMORY ELEMENTS
HARDWARE TEMP DISPLAY CIRCUITS, LED’S
DIGITAL
FAULT SENSOR FILTER CIRCUITS
CONVERTER LED’S SOFTWARE FAULT
DETECTION
CIRCUIT DETECTION
LED’S
TRANSCEIVER
INTERFACE
J2 A8 BUS DATA, ADDRESS, AND CONTROL BUS
CONTROL CONTROL LINE
LINES CONNECTOR
INTERFACE
TO/FROM PWB
CIRCUITS
PA ASSEMBLY
FREQUENCY REAL TIME CLOCK/

COUNTER WATCHDOG
CIRCUIT TIMER
A1A3 CONTROL/XCVR INTERFACE PWB ASSEMBLY
NOTE:
F-0379-4300-0004
ALL SUBASSEMBLIES CONNECT TO OR THROUGH A1A2 INTERCONNECT PWB ASSEMBLY.
SEE THE INTERCONNECT SCHEMATIC DIAGRAMS, FIGURE 5-5, FOR MORE INFORMATION.
Figure 3-3. RF/Control/Digital Signal Path Diagram
3-7/3-8
R

A8 CONNECTOR PWB ASSEMBLY P/O P/O P/O A1A6 POWER SUPPLY ASSEMBLY P/O
P/O J2 J3 A1A2P4 A1A2P1 P/O J5 P/O J5 A1A2P1 A1A2J4 P/O A2J1 P/O A2J1 A1A2J4
PRIMARY
DC PWR +10 V
DC H 1 1 49 49 41 49 5 5 --9.5V/--13.5 V 4 4
POWER TO
INPUT I 2 2 53 53 42 53 6 6 +32 V
D 3 3 54 54 45 54
GND
A 4 4 55 55 46 55
56 56 47 56
F1
60 60 48 60
1 1
+24 V 39 39 2 2 +24 V
2 2
3 3 +9.5 V/+13.5 V 40 40 3 3 +9.5 V/+13.5 V

GND 1 1 GND
4 4 +5 V 38 38
5 5
A1A3 CONTROL/XCVR INTERFACE PWB ASSEMBLY
6 6
P/O P/O A1A5 DISCRIMINATOR

P/O
P/O P1 A1A2J1 A1A2J2 P/O P1 PWB ASSEMBLY P/O P1 A1A2J2
55 55 12 12 +9.5 V/+13.5 V --9.5V/--13.5 V 15 15

+9.5 V/+13.5 V
56 56 P/O
P/O P1 A1A2J2
9 9
59 59 10 10 +5 V
P/O P/O +5 V
P/O P1 A1A10W5J3 A1A10W5P1 P/O J3 17 17
A1A10 60 60
50 OHM 18 18
ANTENNA OPTION 6 6 1 1 +9.5 V/+13.5 V GND
ASSEMBLY 19 19
+5 V REF 70 70 11 11 +5 V REF
20 20
P/O P1 73 74 75 76 77 78
P/O 73 74 75 76 77 78
A1A2J1
A1A4 RF PWB A1A9A1 RF INTERFACE P/O

ASSEMBLY P/O P2 P/O J2 PWB ASSEMBLY P/O P3 A1A2J3
1 1 43 43 F-0379-4300-0005
2 2 44 44
+9.5 V/+13.5 V
3 3 45 45
4 4 46 46
Figure 3-4. Power Distribution Diagram
3-17/3-18
R
TROUBLESHOOTING
(TO SHEET 2)
NOTE: UNLESS OTHERWISE SPECIFIED: B (TO SHEET 2)
1. PARTIAL REFERENCE DESIGNATIONS ARE SHOWN. A (TO SHEET 2)
FOR A COMPLETE DESIGNATION, PREFIX WITH
UNIT NO. AND/OR ASSEMBLY NO. DESIGNATION.
J5 P1
2. SLASH (/) DENOTES ACTIVE LOW. A3
P/O CONTROL/XCVR INTERFACE PWB ASSY GND 1 1
DASH (-) INDICATES MULTI-FUNCTION SIGNAL. J2 GND 2 2
J1 A5 10208-1350-01
W1 RF IN RF OUT E1 GND 3 3
DISC
RF INPUT GND 4 4
PWB ASSY
GND 5 5
10208-1500
P1 J2 GND 6 6
D0 7 7 J1-2
/200 OHM Rp 1 1 J1-67
CS15 8 8 J1-1
FREQ SAMP 2 2 J1-68
D1 9 9 J1-4
PHASE 3 3 J1-65
WAKEUP PULSE 10 10 J1-35
FREQ SAMP EN 4 4 J1-66
D2 11 11 J1-38
Rp 5 5 J1-63
J1-64 NC 12 12
SPARE 6 6 J1-37
J1-61, P1-43 D3 13 13
REF PWR 7 7
J1-62, P1-44 NC 14 14
FWD PWR 8 8 J1-40
D4 15 15
GND 9 9
J1-59, 60, P1-38 NC 16 16
+5V 10 10 J1-39
J1-70 D5 17 17
+5V REF 11 11 J1-42
NC 18 18
J4-3, J1-55, 56 D6 19 19 J1-41
J3-43, 44, 45, 46 NC 20 20 J1-44
+9.5V/+13.5V 12 12 P1-40
D7 21 21 J1-43
A5 ID 13 13 J1-72
NC 22 22 J1-46
NC 14 14 J1-45
J4-4 CS7 23 23
-9.5V/-13.5V 15 15 J1-48
NC 24 24
NC 16 16 P2-14
/KEY DISABLE 25 25
GND 17 17 J1-49
/THERMAL FAULT 26 26
GND 18 18 J1-50
HDW TUNE FAULT 27 27
GND 19 19 J1-47
HDW XMIT INHIBIT 28 28
GND 20 20 P2-13
/COUPLER FAULT 29 29
/KEYLINE 30 30 P2-12
SPARE 31 31 J1-51
P/O A2 RETUNE PULSE 32 32 J1-52
INTERCONNECT /LPA ID (RF-355) 33 33 P2-11 P/O A2
PWB ASSY NC 34 34 INTERCONNECT
TUNE PWR REQ 35 35 J1-54 PWB ASSY
A8 NC 36 36 J1-53
CONNECTOR NC 37 37
PWB ASSY +5V 38 38 J2-10, J1-59, 60
10208-5300-06 +24V 39 39 J4-2
+9.5/+13.5V 40 40 J4-3,J1-55, 56
J3-43, 44
J2 J1 P2
J3-45, 46
/KEY DISABLE J 14 14 P1-25
J2-12
/COUPLER FAULT C 13 13 P1-29
+10V TO +32V 41 41 J4-5,6
/KEYLINE B 12 12 P1-30
+10V TO +32V 42 42 J4-5,6
/LPA ID K 11 11 P1-33
REFL PWR 43 43 J1-61, J2-7
10 10 NC J1-62, J2-8
P1-57 FWD PWR 44 44
/RETUNE PULSE E 9 9 J4-5, 6
P1-58 +10V TO +32V 45 45
/OVERTEMP FAULT /6dB CUTBACK N 8 8 J4-5, 6
P1-59 +10V TO +32V 46 46
/BYPASS G 7 7 J4-5, 6
P1-51 +10V TO +32V 47 47
6 6 J4-5, 6
P1-50 +10V TO +32V 48 48
5 5 P4-1, 2
P1-52 PRIMARY DC POWER 49 49
/TUNE PWR REQ F 4 4 P2-5
KEY ENABLE (B+) 50 50
3 3 P2-6
/KEY ENABLE (GND) 51 51
SPARE M 2 2 P2-4
/TUNE PWR REQ 52 52
SPARE L 1 1 P4-1, 2
PRIMARY DC POWER 53 53
PRIMARY DC POWER 54 54 P4-1, 2
SHELL - J3 P4 PRIMARY DC POWER 55 55 P4-1, 2
PRI DC PWR H 1 1 P1-49, 53, 54 PRIMARY DC POWER 56 56 P4-1, 2
PRI DC PWR I 2 2 55, 56, 60 /RETUNE PULSE 57 57 P2-9
/CPLR ID (GND) D 3 3 /6dB CUTBACK 58 58 P2-8
GND A 4 4 /BYPASS 59 59 P2-7
PRIMARY DC POWER 60 60 P4-1, 2
J4
A8W1P2
CL-0379-4300-001
Figure 5-5. RF-382A-15 Antenna Coupler

Interconnect Schematic Diagram
(Sheet 1 of 2)
5-21/5-22
R
TROUBLESHOOTING
A8W1P1 W1J1
2 2 GROUND A11
(FROM B 1 1 /RETUNE PULSE 50 OHM CONN
SHEET 1)
SWITCH ASSY
A10W5J3 P1 10208-1050-01
1 1 DIS1 E1
6 6 +9.5V/+13.5V 2 P1
(FROM
SHEET 1) 2 W5J2 A10
(FROM A 50 OHM ANT
SHEET 1) A9 RF OUT OPT ASSY
E1 RF IN
P/O A3 COIL PACK ASSY E30, 10208-6300-02
P/O A3 E31
CONTROL/XCVR INTERFACE CONTROL/XCVR INTERFACE 10208-5250
PWB ASSY PWB ASSY RF OUT E9 W3 E1 ANTENNA
(10208-1350-01) A9A1 E23 OUT
E14 RF IN RF OUT
RF INT GROUND
P1 J1 PWB ASSY STUD
P1-8 P/O P/O RF OUT J3
CS15 1 1 P1 J1 10208-5260 50 OHMS E3 W4
D0 2 2 P1-7 W1P1-19 BROADBAND
D6 41 41 P1 J1 P3 J3 ANTENNA
K18 CONT 3 3 J3-2 C1,L1 W1P1-18 OUT
SPARE 42 42 1 1 K17 CONT 1 1 J1-6
D7 43 43 W1P1-21 J1-3
2 2 K18 CONT 2 2
SPARE 44 44 W1P1-20 J1-8
3 3 K16 CONT 3 3
P1-9 CS7 45 45 W1P1-23 J1-5
D1 4 4 4 4 K15 CONT 4 4
SPARE 46 46 W1P1-22 J1-10
5 5 K1 CONT 5 5
K15 CONT 5 5 J3-4 C2,L2 HDW XMIT INHB 47 47 W1P1-28 J1-7
6 6 K28 CONT 6 6
SPARE 48 48 W1P1-24 J1-12
7 7 K2 CONT 7 7
/THERMAL FLT 49 49 W1P1-26 J1-9
W1P1-27 8 8 K14 CONT 8 8
HDW TUNE FLT 50 50 9 9 K12 CONT 9 9 J1-14
J3-1 SPARE 51 51 W1P1-31 J1-11
K17 CONT 6 6 C3,L3 W1P1-32 10 10 K11 CONT 10 10
K28 CONT 7 7 J3-6 C4,L4 RETUNE PULSE 52 52 11 11 CURRENT DETECTOR 11 11 J1-16
J3-3 SPARE 53 53 W1P1-36 J1-13
K16 CONT 8 8 C5,L5 W1P1-35 12 12 SPARE 12 12
K14 CONT 9 9 J3-8 C6,L6 TUNE PWR REQ 54 54 13 13 K8 CONT 13 13 J1-18
J4-3, J2-12
K1 CONT 10 10 J3-5 C7,L7 +9.5V/+13.5V 55 55 P1-40, J3-43 14 14 K13 CONT 14 14 J1-15
J3-10 +9.5V/+13.5V 56 56 44, 45,46 J1-20
K11 CONT 11 11 C8,L8 15 15 2.6KV VOLT SAMPLE 15 15
K2 CONT 12 12 J3-7 C9,L9 NC 57 57 16 16 K9 CONT 16 16 J1-17
J3-12 +9.5V CONTROL 58 58 J4-7 J1-22
SPARE 13 13 C10,L10 17 17 K6 CONT 17 17
K12 CONT 14 14 J3-9 C11,L11 +5V 59 59 18 18 K7 CONT 18 18 J1-19
J3-14 +5V 60 60 J2-10, P1-38 J1-24
K13 CONT 15 15 C12,L12 19 19 K4 CONT 19 19
J3-11 REFL PWR 61 61 J2-7, P1-43 J1-21
CURRENT DETECTOR 16 16 C13,L13 20 20 K5 CONT 20 20
J3-16 FWD PWD 62 62 J2-8, P1-44 J1-26
K9 CONT 17 17 C14,L14 21 21 7KV VOLT SAMPLE 21 21
J3-13 Rp 63 63 J2-5 J1-23
K8 CONT 18 18 C15,L15 22 22 K3 CONT 22 22
J3-18 SPARE 64 64 J2-6 J1-28
OR 10208-5400-01
K7 CONT 19 19 C16,L16 23 23 K26 CONT 23 23
J2-3
RF PWB ASSY
2.6 KV VOLT SAMPLE 20 20 J3-15 C17,L17 PHASE 65 65 24 24 K27 CONT 24 24 J1-25
J3-20 FREQ SAMP EN 66 66 J2-4 J1-30
K5 CONT 21 21 C18,L18 A4 ID 25 25
J3-17 /200 OHM Rp 67 67 J2-1 P2 J2 J1-27
A4
K6 CONT 22 22 C19,L19 K25 CONT 26 26
J3-22 FREQ SMPL 68 68 J2-2 J1-32
K3 CONT 23 23 C20,L20 1 1 K24 CONT 27 27
K4 CONT 24 24 J3-19 C21,L21 NC 69 69 2 2 K23 CONT 28 28 J1-29
J3-24 +5V REF 70 70 J2-11 J1-34
K27 CONT 25 25 C22,L22 3 3 K22 CONT 29 29
7KV VOLT SAMPLE 26 26 J3-21 C23,L23 NC 71 71 4 4 K21 CONT 30 30 J1-31
J3-26 A5 ID 72 72 J2-13 J1-36
K25 CONT 27 27 C24,L24 5 5 K20 CONT 31 31
K26 CONT 28 28 J3-23 C25,L25 GND 73 73 6 6 K19 CONT 32 32 J1-33
K23 CONT 29 29 J3-28 C26,L26 GND 74 74 7 7 NC 33 33
A4 ID 30 30 J3-25 C27,L27 GND 75 75 8 8 NC 34 34
K21 CONT 31 31 J3-30 C28,L28 GND 76 76 9 9 NC 35 35
INTERCONNECT
K24 CONT 32 32 J3-27 C29,L29 GND 77 77 10 10 NC 36 36
PWB ASSY
J3-32 GND 78 78
10208-1270
K19 CONT 33 33 C30,L30 11 11 NC 37 37
P/O A2
NC 79 79 12 12 NC 38 38
K22 CONT 34 34 J3-29 C31,L31 NC 80 80 13 13 NC 39 39
A10W5P1 J3 P/O A2 14 14 NC 40 40
1 1 +9.5V/+13.5V INTERCONNECT 15 15 NC 41 41
2 2 NC A6 PWB ASSY 16 16 NC 42 42
P1-10 A2J1 J4 10208-1270
3 3 NC WAKEUP PULSE 35 35 POWER 17 17 +9.5V/+13.5V 43 43
4 4 NC K20 CONT 36 36 J3-31 C32,L32 GND 1 1 18 18 +9.5V/+13.5V 44 44
SUPPLY ASSY P1-40, J4-3
5 5 NC (10208-3000-05) 19 19 +9.5V/+13.5V 45 45 J1-55, 56
6 6 DIS1 20 20 +9.5V/+13.5V 46 46 J2-12
7 7 NC +24V 2 2 P1-39 21 21 NC 47 47
D3 37 37 P1-13
22 22 NC 48 48 Z1
D2 38 38 P1-11 P1-40, J1-55, 56 V33CH8
J2-12 23 23 NC 49 49
D5 39 39 P1-17 J3-43, 44, 45, 46
+9.5V/+13.5V 3 3 24 24 NC 50 50
D4 40 40 P1-15 J2-15
-9.5V/-13.5V 4 4
P/O A2 +10V TO +32V 5 5 P1-41, 42,
INTERCONNECT +10V TO +32V 6 6 45, 46, 47, 48 CL-0379-4300-0011
PWB ASSY +9.5V CONTROL 7 7 J1-58
10208-1270
Figure 5-5. RF-382A-15 Antenna Coupler

Interconnect Schematic Diagram
(Sheet 2 of 2)
5-23/5-24
R
1
A1A10K1 MP2
RELAY TOP COVER
ASSEMBLY
A1A10W5J2
A1A10E3
A1A10E9
A1A10K2
RELAY L, M, N
A1A5J2
A1A10J1 A1A10J2
DETAIL VIEW
A1A2P2 TO
A8J1
A1
CHASSIS ASSEMBLY
W4
HIGH VOLTAGE
WIRE ASSEMBLY
TO A1A10E3
W3
HIGH VOLTAGE A1A2P4 TO
WIRE ASSEMBLY A8J3
TO A1A10E9
A8J3
A8J1
ALSO SEE
FIGURE 7-9
A11P1 TO DETAIL VIEW

A1A10W5J2
W1 TO
A1A5J2
CL-0379-4300-0015
MP1
BOTTOM CASE
Figure 6-4. A1 Chassis Assembly Removal

and Replacement
6-13/6-14
R
1
A1A10E1 R, M
CLAMP FOR
A1A9E30 WIRE
A1A9E30 AND
A1A9E31
TO A1A10E1
W3 TO
A1A10E9
CAPTIVE SCREW
(4 PLACES)
A1A10K1
RELAY
A1A10
A1A10W5J2
A1A10E3
A1A10E9
A1A10K2
RELAY L, M, N
CL-0379-4300-0026
A1A10J1 A1A10J2
DETAIL VIEW
Figure 6-14. A1A10 50 Ohm Antenna Option

Assembly Connector and Hardware
Locations (Sheet 2 of 2)
6-35/6-36
R
PARTS LIST
1
HF ANTENNA
COUPLER
(SEE TABLE 7-1)
W3 J1 W4
COUPLER HIGH VOLTAGE WIRE ASSEMBLY 50 OHM N-CONNECTOR HIGH VOLTAGE WIRE ASSEMBLY
ANCILLARY KIT ASSEMBLY ASSEMBLY
10208-0002-01 10208-5072-02 10208-5073-01
(SEE TABLE 7-1) J90-0083-002
A1 A11 J3 W1
A8 E1 50 OHM N-CONNECTOR
CHASSIS 50 OHM CONNECTOR RF INPUT
CONNECTOR ASSEMBLY INSULATOR ASSEMBLY
ASSEMBLY SWITCH ASSEMBLY CABLE ASSEMBLY
10208-5300-06 ASSEMBLY
10208-5200-08 10208-1050-01 J90-0083-002
1960-4002-01 10208-3260
A2 A3 A5 A6 A10
A4 POWER SUPPLY ASSEMBLY A9
INTERCONNECT CONTROL/XCVR INTERFACE DISCRIMINATOR COIL PACK ASSEMBLY 50 OHM ANTENNA
PWB ASSEMBLY RF PWB ASSEMBLY PWB ASSEMBLY 10208-3000-05 OPTION ASSEMBLY
PWB ASSEMBLY
10208-5400-01 10208-1500 10208-5250 10208-6300-02
10208-1350-01
10208-1270
A9A1
RF INTERFACE
PWB ASSEMBLY
10208-5260
F-0379-4300-0031
Figure 7-1. Antenna Coupler Assembly

Family Tree
7-5/7-6
R
PARTS LIST
1
MP2
A1A3
A1A6
R, M
L, M, N
(NOT SHOWN) J
(2 PLACES) MP31
O
(5 PLACES)
X
T W3 MP27
K U GEL GASKET
A1A10 (2 PLACES) P
MP54 B
V A
W
MP26
A8
J3
A11
MP100
A MP61
(FARSIDE)
A D
C P/O
A J3
F W1 W4
D
B G
A1A9 Q
P/O E1
A1A5 E1
F
A1MP1 MP6 A11E1
MP20 E
MP3
CONNECTOR NUT,
1-1/2'' (P/O J2)
H S
G I
(3 PLACES)
P/O J1
Y
(3 PLACES)
O, P MP1
(FARSIDE)
A1A2
J1
A1A9A1 MP20
CL-0379-4300-0032B
A1A4
O
(8 PLACES)
Figure 7-2. Antenna Coupler Illustrated

Parts List
7-11/7-12
R
PARTS LIST
1
J6 J5 DS46 S5 S6 S1 S3 S2* JMP1 S4 JMP2

J3
J2
F1
TP1 TP2 TP10 TP9 TP5
TP3 TP4 TP7 TP8 TP6
CL-0379-4300-0036
ON CLOSED
NOTE: 10208-1350-01 BUILT AS SHOWN. P1 1 2 3 4
S2 *NOTE: ALWAYS CHECK THE DIP SWITCH SETTINGS

BEFORE INSTALLING NEW A1A3 BOARD INTO UNIT.
IF THEY ARE NOT SET CORRECTLY, THE COUPLER WILL NOT RUN
CORRECTLY AND WILL FAULT (WITHOUT DAMAGE).
OFF OPEN FOR RF-5800H SYSTEM, USE S2-2 OPEN AND S2-1, S2-3
AND S2-4 CLOSED.
DETAIL A*
S2 SWITCH SETTINGS
Figure 7-6. A1A3 Control/XCVR Interface PWB

Assembly Component Location Diagram
(10208-1350 Rev. -)
7-17/7-18
R
PARTS LIST
1
K8 K2
K20
K10
K22 K25
K28 K7
E14
K11 K1
K6
K29
K12
K5 K24
K15
K26
K4 K21
K23
K19 P1
K3
1 23 K27
P2
2 24
CL-0379-4300-0037
Figure 7-7. A1A4 RF PWB Assembly

Component Location Diagram
(10208-5400 Rev. AC)
7-19/7-20
R
INSTALLATION
NOTES:
1. SEE SPECIFICATIONS PAGE FOR COMPATIBLE ANTENNA TYPES.

2. FOR DIPOLE OR LOG PERIODIC ANTENNAS, USE AN ANTENNA BALUN ON
COAXIAL CABLE. THEN TERMINATE CENTER CONDUCTOR AT E1 AND SHIELD
(OUTER CONNECTOR) AT GROUND STUD.
3. CONNECT GROUND STUD TO GOOD EARTH GROUND, SUITABLE
COUNTERPOISE, OR SHIP'S GROUND PLATE AS APPROPRIATE.
4. THIS 50 OHM OUTPUT PORT IS USED TO CONNECT TO A FIXED SITE BROADBAND
OR RESONANT ANTENNA USING A COAXIAL CABLE.
NOTE 1
J11 RF COAX CABLE 10181-9824 J1

RF IN RF OUT RF IN
RF-382
ANTENNA COUPLER
CONTROL CABLE
WARNING 10181-9823 NOTE 2
E1
MOUNTING FEET ARE NOT TO
BE USED AS THE ONLY SHIELD
RF-5833 D A
GROUND CONNECTION.
RF-5832
GROUND
A RF-5834H D A
/KEYLINE
B H B
C G /COUPLER FAULT C
D L /RECHANNEL E
BROADBAND
E PA J9 K /TUNE POWER REQUEST NOTE 4
F J2 ANTENNA J3
CONTROL COUPLER
F CONTROL
N /BYPASS G
G
F +28 VDC H
H
M +28 VDC I GND

J
STUD
T /KEY DISABLE J
NOTE 3
K /6 dB CUTBACK (RF-5834H-PA) N
C
DC
GND
POWER
CL-0379-4300-0057
Figure 8-8. FALCON II System Interconnect Diagram
8-17/8-18
R
INSTALLATION
CL-0379-4300-0056-1-B
Figure 8-9. RF-382, RF-384VM Installation

(10208-3601 Rev. D) (Sheet 1 of 2)
8-19/8-20
INSTALLATION
CL-0379-4300-0056-2-B
Figure 8-9. RF-382, RF-384VM Installation

(10208-3601 Rev. D) (Sheet 2 of 2)
8-21/8-22
APRIL 2011
Rev. A
Tactical Radio Products
RF-382A-15
ANTENNA COUPLER
MANUAL
The material contained herein is subject to U.S. export approval.

No export or re-export is permitted without written approval from the U.S. Government.

Mantto. Intermedio Acoplador 400w 2011 Ingles

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PUBLICATION NUMBER: 10515-0379-4300

Tactical Radio Products

The material contained herein is subject to U.S. export approval.

LIMITED ONE YEAR WARRANTY

WHAT IS NOT COVERED - We regret that we cannot be responsible for:

 Defects or failures caused by buyer or user abuse or misuse.

The material contained herein is subject to U.S. export approval. No export or

HARRIS CORPORATION RF COMMUNICATIONS DIVISION

CHAPTER 1 – GENERAL INFORMATION

1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

CHAPTER 3 – FUNCTIONAL DESCRIPTION

3.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

TABLE OF CONTENTS – Continued

CHAPTER 3 – FUNCTIONAL DESCRIPTION - CONTINUED

3.5.4 Regulated -9.5/-13.5 VDC Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

CHAPTER 4 – SCHEDULED MAINTENANCE

4.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

5.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

CHAPTER 6 – CORRECTIVE MAINTENANCE

6.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

TABLE OF CONTENTS – Continued

CHAPTER 6 – CORRECTIVE MAINTENANCE - CONTINUED

6.6.1 MP2 Top Cover Assembly Removal and Replacement . . . . . . . . . . . . . . . . . 6-8

TABLE OF CONTENTS – Continued

CHAPTER 6 – CORRECTIVE MAINTENANCE - CONTINUED

6.6.14 J3 50 Ohm N-Connector Assembly Removal and Replacement . . . . . . . . . . 6-43

CHAPTER 7 – PARTS LIST

7.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

8.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

TABLE OF CONTENTS – Continued

CHAPTER 8 – INSTALLATION - CONTINUED

8.3 TOOLS AND MATERIALS REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

A.1 EQUIPMENT ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

APPENDIX B - FIELD INSTALLATION INSTRUCTIONS FOR

APPENDIX D - MAINTENANCE LEVELS

1-1 RF-382A-15 Fast Tune Automatic Antenna Coupler . . . . . . . . . . . . . . . . . . .

LIST OF FIGURES – Continued

7-10 A8 Connector PWB Assembly Component Location Diagram

1-1 Related Equipment Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

 CAUTION Used when there is a possibility of damage to equipment

 NOTE Used to alert personnel to a condition that requires emphasis

2. PERSONNEL AND EQUIPMENT SAFETY

2. Call for help.

3. Administer first aid if qualified.

DO NOT SERVICE EQUIPMENT ALONE

TURN OFF POWER AND GROUND CAPACITORS

KEEP AWAY FROM LIVE CIRCUITS

DO NOT BYPASS INTERLOCKS

USE CARE HANDLING HEAVY EQUIPMENT

HEED WARNINGS AND CAUTIONS

5. GROUNDING, RF BURNS, AND RADHAZ

Figure 1-1. RF-382A-15 Fast Tune Automatic Antenna Coupler

1.3 RELATED MANUALS

Table 1-1. Related Equipment Manuals

1.4 GENERAL EQUIPMENT DESCRIPTION

The antenna coupler has the following features:

 Fully automatic operation

Table 1-2 provides antenna coupler specifications.

Table 1-2. Specifications

Table 1-2. Specifications (Continued)

2.2 CONTROLS AND CONNECTORS

2.3 BASIC OPERATION

3.2 SIMPLIFIED FUNCTIONAL DESCRIPTION

TEST

TEST