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I 111 PUBLICATION NUMBER: 10208-5033


AUGUST 1987

:II HARRIS
RF COMMUNICATIONS

-.
CU-2397/G
- " FAST TUNE
AUTOMATIC ANTENNA COUPLER
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PUBLICATION NUMBER: 10208-5003


AUGUST 1987

CU-2397/G
FAST TUNE
AUTOMATIC ANTENNA COUPLER

Copyright@ 1987
By Harris Corporation
All Rights Reserved

m HARRIS

HARRIS CORPORATION RF COMMUNICATIONS GROUP


1680 University Avenue Rochester, New York 14610 U.S.A.
Tel: 716-244-5830 Cable: RFCOM; Rochester, N.Y. TELEX: 978464
mHARRIS
RF COMMUNICATIONS

Equipment manufactured by Harris Corporation, RF Communications Group meets stringent quality and
safety standards. However, high voltages are present in many radio products, and only a skilled technician
should attempt to remove outer covers and make adjustments or repairs. All personnel who operate and
maintain the equipment should be familiar with this page as a safety preparedness measure. Although this
procedure is reproduced as a service to the personnel involved with this equipment, Harris Corporation
assumes no liability regarding any injuries incurred during the operation and repair of such equipment, or the
administration of this suggested procedure.
ELECTRICAL SHOCK: EMERGENCY PROCEDURE
The victim will appear unconscious and may not be breathing. If the victim is still in contact with the voltage
source, disconnect the power source in a manner safe to you, or remove the victim from the source with an
insulated aid (wooden pole or rope). Next, determine if the victim is breathing and has a pulse. If there is a
pulse but no breathing, administer artificial respiration. If there is no pulse and no breathing, perform CPR (if
you have been trained to do so). If you have not been trained to perform CPR, administer artificial respiration
anyway. Never give fluids to an unconscious person.

WHEN BREATHING STOPS


FIRST, send someone to get a DOCTOR.
THEN, administer first aid to restore
breathing (artificial respiration):

1 1F A VICTIM APPEARS TO BE UNCONSCIOUS


TAP VICTIM ON THE SHOULDER AND SHOUT,
"ARE YOU OKAY?"

2 1F THERE IS NO RESPONSE
TILT THE VICTIM'S HEAD, CHIN POINTING UP. Place one hand
under the victim's neck and gently lift. At the same time, push with
the other hand on the victim's forehead. This will move the tongue
away from the back of the throat to open the airway.
IMMEDIATELY LOOK, LISTEN, AND FEEL FOR AIR.
While maintaining the backward head tilt position, place your cheek
and ear close to the victim's mouth and nose. Look for the chest to
rise and fall while you listen and feel for the return of air. Check for
about five seconds.

3 1F THE VICTIM IS NOT BREATHING


GIVE FOUR QUICK BREATHS.
Maintain the backward head tilt, pinch the victim's nose with the hand
that is on the victim's forehead to prevent leakage of air, open your
mouth wide, take a deep breath, seal your mouth around the victim's
mouth, and blow into the victim's mouth with four quick but full
breaths just as fast as you can. When blowing, use only enough time
between breaths to lift your head slightly for better inhalation.
If you do not get an air exchange when you blow, it may help to
reposition the head and try again.
AGAIN, LOOK, LISTEN, AND FEEL FOR AIR EXCHANGE.

4 1F THERE IS STILL NO BREATHING


CHANGE RATE TO ONE BREATH EVERY FIVE SECONDS.

For more Information about these and other Ille-savlng techniques. contact your Red Cross chapter for training
"When Breathing Stops" reproduced with permission from an American Red Cross Poster

ii
II HARRIS CU-2397/G
RF COMMUNICATIONS TABLE OF CONTENTS

TABLE OF CONTENTS

Paragraph Page

Specifications vii
About This Manu x

SECTION 1-

1.1 General De cription 1-1


1.2 Features 1-1
1.3 Physical Data 1-1
1.4 Power Requirements 1-1
1.5 Environmental Requirements 1-2
1.6 Ancillary Items and Other Items Furnished 1-2
1.7 Accessories and Options 1-2
1.7.1 Interconnecting Cables 1-2
1.7.2 Accessori es . 1-2
1.7.3 Spares Kits . 1-2
1.8 Tactical Operati ng Considerations 1-3
1.8.1 Tactical Security 1-3
1.8.2 Low Probability of Intercept (LPI) 1-4
1.9 Required Tools and Test Equipment 1-4
1.10 Preparation for Use and Storage 1-4
1. 11 Warranty Information . 1-4
SECTION 2 -INSTALLATION

2.1 General Information 2-1


2.2 Unpacking and Inspection 2-1
2.2.1 External Inspection . 2-1
2.2.2 Inspecting for Completeness 2-1
2.2.3 Inspecting for Proper Setup 2-1
2.3 Items Required for Installation 2-1
2.3.1 Ancillary Kit 2-1
2.3.2 Interconnecting Cables. 2-3
2.4 Mounting the Coupler. 2-4
2.4.1 Fixed Station Installations 2-4
2.4.1.1 Whip Antennas 2-4
2.4.1.2 Long-Wire Antenna Installations 2-4
2.4.2 Typical Vehicular Installation 2-4
2.5 Cable Fabrication and Installation 2-6
2.5.1 RF Cable Fabrication 2-6
2.5.2 Control Cable Fabrication 2-6
2.6 Grounding. 2-6
2.7 Environmental Protection 2-13
2.8 Initial Adjustments 2-13

iii
CU·2397/G mHARRIS
TABLE OF CONTENTS RF COMMUNICATIONS

TABLE OF CONTENTS (Cont.)

Paragraph Page

SECTION 3 - OPERATION

3.1 General Information 3-1


3.2 Fault Identification 3-1
3.3 Fault Recovery . 3-1
3.4 Bypass Operation . 3-1
3.5 Operation with RF-71 00-04 Adaptive System 3-1

SECTION 4 - FUNCTIONAL DESCRIPTION

4.1 General Information 4-1


4.2 Unit-Level-Functional Description 4-1
4.2.1 RF Signal Path . 4-1
4.2.2 Control Functions . 4-1
4.2.3 Transceiver Interface 4-1
4.2.4 Power Inputs and Requirements 4-3
4.3 Assembly Level Circuit Descriptions 4-3
4.3.1 A6 Power Supply PWB Assembly 4-3
4.3.1.1 Input Filter. 4-3
4.3.1.2 Output Sampling and + 9.5 VI + 13.5 V Setup Control 4-3
4.3.1.3 Pulse Width Modulator Driver Control 4-3
4.3.1.4 Current Limiting 4-3
4.3.1.5 Power Transformer T3 . 4-3
4.3.1.6 OvervoltagelUndervoltage Protection 4-4
4.3.2 A5 Discriminator PWB Assembly 4-4
4.3.2.1 RF Input 4-4
4.3.2.2 RF Sample . 4-4
4.3.2.3 Forward and Reflected Power 4-4
4.3.2.4 Phase Discriminator 4-4
4.3.2.5 Rp Discriminator 4-8
4.3.2.6 + 5 Vdc Regulator . 4-8
4.3.3 A4 RF PWB Assembly 4-8
4.3.3.1 New Frequency Tune Sequence 4-8
4.3.3.2 Tune from Memory Sequence 4-8
4.3.3.3 Antenna Modifiers. 4-11
4.3.3.4 Bypass. 4-11
4.3.3.5 Voltage and Current Samples 4-11
4.3.3.6 Spark Gap . 4-11
4.3.4 A3 Control PWB Assembly . 4-11
4.3.4.1 InpuUOutput, Protection, and Housekeeping Functions 4-11
4.3.4.2 Data Processing Function . 4-12
4.3.4.3 Tune Control Function . 4-12
4.3.4.4 Transceiver Control Outputs 4-12
4.3.5 A81nput Connector PWB Assembly. 4-12
4.3.6 A7 Transceiver Interface PWB Assembly 4-12
4.3.6.1 Control Board Interface 4-15
4.3.6.2 Retune Pulse 4-15
4.3.6.3 Bypass. 4-16
4.3.6.4 Coupler Keyline 4-16

iv
mHARRIS CU-2397/G
RF COMMUNICATIONS TABLE OF CONTENTS

TABLE OF CONTENTS (Cont.)

Paragraph Page

SECTION 4· FUNCTIONAL DESCRIPTION (Cont.)

4.3.6.5 Key Disable 4-16


4.3.6.6 Tune Power Request 4-16
4.3.6.7 Coupler Fault . 4-16
4.3.6.8 Overtemperature Fault 4-16
4.3.6.9 LPAID . 4-16
4.3.6.10 Power Supply Circuits . 4-19

SECTION 5 - MAINTENANCE

5.1 General Information 5-1


5.2 Troubleshooting 5-1
5.3 Power Supply Checks 5-6
5.4 Periodic Maintenance 5-8
5.4.1 Pressure Test Procedure 5-8
5.5 Adjustment Procedures 5-9
5.5.1 A6 Power Supply PWB Adj ustments 5-9
5.5.1.1 + 13.5 VI + 9.5 V Setup Adjustment 5-9
5.5.2 A3 Control PWB Adjustments . 5-10
5.5.2.1 Precision + 5 Vdc Setup Adjustment 5-10
5.5.2.2 Switch 52 Setup 5-10
5.5.3 A5 Discriminator PWB Adjustments 5-10
5.5.3.1 Rp Discriminator Setup Adjustment 5-10
5.5.4 A4 RF PWB Adjustments 5-14
5.5.4.1 7000 V Overvoltage Threshold Adj ustment 5-14
5.5.4.2 2600 V Overvoltage Threshold Adjustment 5-15
5.5.5 Arc Ball Adjustment 5-16
5.6 CMOS Handling Procedures 5-16
5.7 Troubleshooting Summary. 5-18

SECTION 6· PARTS LISTS, ASSEMBLY DRAWINGS, AND SCHEMATICS

6.1 General Information 6-1


6.1 Coupler Major Assemblies 6-1

MAIN CHASSIS

A3 CONTROL PWB ASSEMBL Y

A4 RF PWB ASSEMBLY/ A9 COIL PACK ASSEMBLY

AS DISCRIMINATOR PWB ASSEMBLY

A6 POWER SUPPLY PWB ASSEMBLY

A7 TRANSCEIVER INTERFACE PWB ASSEMBLY

v
CU-2397/G I) HARRIS
TABLE OF CONTENTS RF COMMUNICATIONS

LIST OF FIGURES

Figure Page

Frontispiece CU-2397/G Systems Applications


2-1 Unpacking the Equipment. 2-2
2-2 CU-2397/G Mounting Dimensions 2-5
2-3 Typical Whip Antenna Installation 2-6
2-4 Typical Long-Wire Antenna Installation 2-7
2-5 Typical Vehicular Installation . 2-8
2-6 System Interconnect Data . 2-9
2-7 RF Cable Fabrication Procedure 2-10
2-8 Control Cable Fabrication Procedure 2-11
4-1 CU-2397/G Functional Block Diagram 4-2
4-2 A6 Power Supply PWB Simplified Schematic Diagram 4-5
4-3 AS Discriminator PWB Simplified Schematic Diagram 4-7
4-4 RF PWB Assembly Simplified Schematic Diagram 4-9
4-5 A3 Control PWB Assembly Simplified Schematic Diagram 4-13
4-6 A7 Transceiver Interface PWB Simplified Schematic Diagram 4-17
5-1 Coupler Indicator Identification 5-4
5-2 Coupler Major Assemblies . 5-7
5-3 Pressure Test Setup 5-9
5-4 AS Discriminator PWB Test Setup 5-12
5-5 Spark Gap Adjustment. 5-17
6-1 Coupler Major Assembly Locations. 6-2

LIST OF TABLES

Table Page

1-1 Interconnecting Cables for CU-2397/G Antenna Coupler 1-2


1-2 Accessories for CU-2397/G Antenna Coupler 1-3
1-3 Spares Kits for CU-2397/G Antenna Coupler 1-3
2-1 CU-2397/G Ancillary Kit 2-3
2-2 Maximum Length of Interconnecting Cables 2-4
4-1 Input Connector J2 Signal Names 4-15
5-1 Tuning Fault Codes 5-2
5-2 Static BITE Fault Codes. 5-5
5-3 LED and Relay Test. 5-5
5-4 Transmit BITE Fault Codes 5-5
5-5 Overvoltage Threshold Setup 5-15
5-6 CU-2397/G Troubleshooting Instructions 5-19
6-1 CU-2397/G Antenna Coupler Assemblies 6-1

vi
mHARRIS CU-2397/G
RF COMMUNICATIONS SPECIFICATIONS

SPECIFICATIONS

Rated RF Input Power. Frequency Range. Up to 500 watts PEP. 250 watts average *:
and Tuning Capability: 1.5 to 30 MHz: 75 to 150 ft. long-wires (Iong-
wires longer than 75 feet require 1960-3006
Long-Wire Adapter), 40 to 100 ft. dipoles
(including RF-1912 and AS-2259/GR).
2.5 to 30 MHz: 35 ft. whips
4 to 30 MHz: 24 ft. whips
6 to 30 MHz: 15 ft. whips

Up to 150 watts PEP and average**: 1.5 to 30


MHz: 9 to 35 ft. whips, 35 to 150 ft. long-wires
(long-wires longer than 75 ft. require 1960-3006
Long-Wire Adapter), 40 to 100 ft. dipoles
(including RF-1912 and AS-2259/GR).

Tuning Accuracy: Automatically tunes to 50 ohms to within a


VSWR of 1.5: 1.

Tuning Time: 25 milliseconds tuning from memory based on


prior tuneup of typically less than 1 second (4
seconds maximum).

Efficiency: Whips: 1.5t04MHz, 15t085%; 4t030 MHz,


50t095%

Long-wires and Dipoles: 1.5 to 30 MHz, 60 to


95%

Features: Protection from high VSWR, high temperature,


RF overvoltage and overcurrent; Built-In Test;
automatic and manually-controlled receive
bypass; 25 ms tune time; 10 to 32 Vdc primary
power; lightning surge protection on all control
lines; 512-channel memory.

Tune Power Requirements: 10 to 50 watts forward power throughout


tuning cycle.

Primary Power Requirements: 10 to 32 Vdc at 2.5A maximum during tuning;


1.5 A maximum after tuning.

Remote Capability: Up to 250 ft. separation between transmitter


and coupler.

Enclosure Design: Submersible to 3ft. (.9m) of water. designed for


exposed installations.

* CU-2397/G operating with RT-1446/URC Transceiver and AM-7223/URC 500 W LPA


** CU-2397/G operating with RT-1446/URC Transceiver without AM-7223/URC LPA

vii
CU·2397/G ;)J HARRIS
SPECIFICATIONS RF COMMUNICATIONS

SPECIFICATIONS (Cant.)

Weight: 29 pounds (13.2 kg).

Size: 7.5x 11.1 x 18.5inches(19.1 x28.2x47.0cm)


incl ud i ng proj ecti ons.
6.6 x 11.7 x 15.1 inches (16.8 x 28.2 x 38.4 cm)
excluding projections.
Four mounting holes dimensions: 7.25 x 14.85
inches (18.4 x 37.7 cm).

Operating Temperature Range:

Control Li nes: Keyline, Key Disable, Tune Power Request, Fault


and Thermal Fault Retune Pulse, Bypass.

Accessories Supplied: Type N RF coaxial mating connector, control


cable mating connector, cable installation
material, coupler mounting hardware,
installation material, and instruction manual.

VIBRATION
Mll·STO·8100: Method 514.3, category 8, test procedure 1-
3.2.10 (random vibration) for ground mobile
equipment.

Mll·STO·810B: Method 514, procedure VIII, curve Y except 5 to


55 Hz and .15 inches D.A. or 3.5 G, whichever is
less.

Mll·STO·167·1 : Type I for shipboard equipment.

SHOCK
Mll·STO·81 00: Method 516.3, procedure I (functional shock) for
ground mobile equipment (40 G, 11 ms
sawtooth); procedure VI (bench handling shock)
for equipment experiencing bench-type
maintenance.

Temperature: MIL-STD-810D, Method 501.2, procedures I and II


(storage at 70°C and operation at 65°C); Method
502.2, procedures I and II (storage and operation
at -40°C).

Humidity: MIL-STD-810D; Method 507.2, procedure II (0 to


100% relative humidity at 65°C).

Altitude: MIL-STD-810D; Method 500.2, procedures I and II


(storage and operating to 15,000 ft.)

Salt Fog: MIL-STD-810D; Method 509.2, procedure 1(5%


salt solution).

viii
mHARRIS CU-2397/G
RF COMMUNICATIONS SPECIFICATIONS

SPECIFICATIONS (Cant.)

Dust: MIL-STD-810D; Method 510.2, procedures I and II


(blowing dust and sand).

Rain: MIL-STD-810D; Method 506.2, procedure I


(blowing rain).

Leakage: MIL-STD-810D; Method 512.2, procedure I (basic


leakage-immersion).

Options: Navy gray, or olive drab exterior finish.


1960-3006 Long-wi re Adapter

Accessories: RF-2066 Antenna Base Plate Kit


RF-285-04 Mounting Tray
RF-382-02/SSK, Site Spares Kit
RF-382/ARK, Assembly Repair Kit
RF-382/MRK-24, Maintenance Repair Kit
RF-636 Dry Air Pump
RF-628 Dry Nitrogen Kit

ix
CU·2397/G ;)HARRIS
ABOUT THIS MANUAL RF COMMUNICATIONS

ABOUT THIS MANUAL

This manual provides comprehensive user


information for the CU-2397/G Fast Tune
Automatic Antenna Coupler. The blue tab sections
provide instructions on how to install, operate,
maintain, and troubleshoot the coupler. The white
tab sections contain parts lists, component location
drawings, and schematic diagrams for the
individual assemblies ofthe coupler.

x
, ;m HARRIS CU-2397/G
RF COMMUNICATIONS GENERAL INFORMATION

CU-2397/G
FAST TUNE
AUTOMATIC ANTENNA COUPLER
~ ~ ~troo (ill @tr~ ®~ [ij] ill ~ (ill ill [L
CU·2397/G
GENERAL INFORMATION
lIJ HARRIS
RF COMMUNICATIONS

CU·2397/G Fast Tune Automatic Antenna Coupler


mHARRIS CU-2397/G
RF COMMUNICATIONS GENERAL INFORMATION

SECTION 1

GENERAL INFORMATION

1.1 GENERAL DESCRIPTION

The CU-2397/G Fast Tune Automatic Antenna Coupler matches the output of 125-watt and 500-watt
transceivers to a wide variety of whip, dipole, and long-wire antennas. Network tuning and monitoring is
automatic, eliminating operator intervention. The CU-2397/G is compatible with the RF-7100 series
AUTOllNK@ Adaptive Communications Systems.

A Built-In Test Equipment (BITE) feature utilizes more than forty LED indicators to provide status of major
circuit functions. Four of these indicators illuminate in a binary-coded format to supply microprocessor-based
failure analysis. Common screwdrivers are the only tools needed to disassemble the unit. Access to
component assemblies does not require the use of card extenders.

1.2 FEATURES

The CU-2397/G incorporates many unique features, including:

• Fully automatic operation

• Fast tuning (25 msec) from memory

• Low probability of intercept (LPI) during tuning

• 500 W peak envelope power (PEP) rating (250 W average)

• Automatic protection to prevent unsafe operation

• Rugged construction that meets ground mobile and shipboard specifications

• Lightning surge protection

• BITE routine that eliminates need for test equipment down to module level

• 512-channel memory tune capability

Refer to the specifications page in the front of this manual for details.

1.3 PHYSICAL DATA

The coupler, including its projections, measures 7.5 x 11.1 x 18.5 inches (19.1 x 28.2 x 47.0 cm) and weighs
approximately 29 pounds (13.2 kg). A rectangular enclosure that would enclose the coupler, including all of
its projections, would have a volume of 0.891 cubic feet (0.025 cubic meters).

1.4 POWER REQUIREMENTS

The coupler requires + 10 to + 32 Vdc at 2.5 amperes maximum during tuning, 1.5 amperes maximum after
tuning. Primary power for the coupler is provided by the transceiver via the control cable.

1-1
CU-2397/G mHARRIS
GENERAL INFORMATION RF COMMUNICATIONS

1.5 ENVIRONMENTAL REQUIREMENTS

The coupler is designed for use in exposed installations. Refer to the table of specifications for detailed
environmental specifications.

1.6 ANCILLARY ITEMS AND OTHER ITEMS FURNISHED

The standard ancillary package includes an instruction manual and all necessary installation materials,
including coupler mounting hardware. Because ofthe indeterminate cable lengths required for the control
and RF cables, only the mating hardware is furnished. The cables must be ordered separately (see table 1-1) or
fabricated during installation. Refer to the Installation section for cable fabrication procedures.

1.7 ACCESSORIES AND OPTIONS

1.7.1 Interconnecting Cables

Interconnecting cables for the CU-2397/G may be ordered from the factory or fabricated by the user. Refer to
table 1-1 for part numbers of interconnecting cables.

Table 1-1. Interconnecting Cables for CU-2397/G Antenna Coupler

Part Number Descri ption

10085-0132 RT-1446/URC to CU-2397/G Control Cable Assembly - Preassembled control cable


manufactured to a length of up to 150 feet (46 m). It consists of 19- conductor cable
PN 755017A9036, with connectors attached to interconnect the RT-1446/URC with
the CU-2397/G
10085-0134 CU-2397/G Coaxial Cable Assembly - Preassembled coaxial cable manufactured to a
length (up to 250 ft [76 m)) specified by the customer. It consists of RG-213/U
coaxial cable with UG-21 B/U connectors on each end. This assembly is for RF
interconnection with the RT-1446/URC Transceiver or AM-7223/URC 500-watt
Power Amplifier
755017A9036 19-Conductor Control Cable - Mates with connectors supplied in ancillary kit. Black
neopreme abrasion-proof outer jacketed cable has nineteen #22 AWG conductors
and an overall braided shield. Temperature rating is -55 to + 65°C (-67 to + 150°F).
Cable size is 0.5 inches (1.27 cm) outside diameter. Refer to section 2 for cable
fabrication procedure.
RG-213/U 50-Ohm Coaxial Cable - Mates with connectors suppl ied. Recommended for
lengths up to 250 feet (76 m).

1.7.2 Accessories

Accessories for the CU-2397/G are listed in table 1-2.

1.7.3 Spares Kits

Spares kits for the CU-2397/G are described in table 1-3.

'-2
II HARRIS CU-2397/G
GENERAL INFORMATION
RF COMMUNICATIONS

Table 1-2. Accessories for CU-2397/G Antenna Coupler

Model Number Description

RF-285-04 Antenna Coupler Mounting Tray - Provides a solid mounting surface, and simplifies
mounting and removal of coupler. Recommended for vehicular and bulkhead
instaII ati ons.

RF-2066 Antenna Base Plate Kit - Provides a base, ground stakes, guy ropes, and
counterpoise wire for field-mounting ofthe coupler with any ofthe following
antennas: SB- V16A, SB-V16C, SB-V35A, or SB-V35C.

1960-3006 Long-wire Adapter - Used with 75 to 150 foot (22.9 to 45.7 m) long- wire antennas.

RF-636 Dry Air Pump - Hand pump recommended for pressurization of CU-2397/G coupler
when dry nitrogen pressurization equipment is not available (see section 5.4).

RF-628 Dry Nitrogen Kit - For inert gas pressurization of CU-2397/G coupler (see
section 5.4).

NOTE

Since provisioning has not been provided for the


CU-2397/G, the following commercial spares kits
are recommended.

Table 1-3. Spares Kits for CU-2397/G Antenna Coupler

Model Number Description

RF-382 Site Spares Kit - The RF-382-02 SSK includes a complete set of PWB
RF-382-02/SSK assemblies for the coupler. Each SSK will generally support up to five pieces of
equi pment for a period of two to four years.
RF-382 Assembly Repair Kit - The RF-382 ARK contains all parts required to repair
defective assemblies or subassemblies. It supplements the Site Spares Kit to allow
replaced assemblies to be repaired as time permits either at the equipment site or
RF-382/ARK
at a special depot facility. This kit can be properly utilized only with a well-
equipped service shop and qualified technicians. Each ARK will generally support
an SSK for a period of two to four years.
RF-382 Maintenance Repair Kit - The RF-382/MRK-24 includes special items required
RF-382/MRK-24
for maintaining the coupler. (See section 5.2).

1.8 TACTICAL OPERATING CONSIDERATIONS

1.8.1 Tactical Security

An antenna is a potential target in many tactical operating situations. Vulnerability can be minimized by
locating the radiating antenna away from the operating location. The coupler and antenna may be located
up to 250 feet (76.2 m) from the transceiver.

1-3
CU-2397/G IJ HARRIS
GENERAL INFORMATION RF COMMUNICATIONS

1.8.2 low Probability of Intercept (lPI)

When the transmitter is keyed, after selecting a new frequency or channel, tuning occurs within 25 milli-
seconds, using previously stored tuning information. This minimal on-the-air tuning time greatly reduces
probability of intercept.

1.9 REQUIRED TOOLS AND TEST EQUIPMENT

The coupler is designed for complete disassembly using only common screwdrivers. There are no moving
parts that require routine maintenance. Built-in test features eliminate the need for special test equipment.
A high-impedance digital voltmeter is the only test equipment required for alignment of the coupler.

1.10 PREPARATION FOR USE AND STORAGE

Unpacking, inspection, setup, and checkout instructions are given in the Installation section of this manual.

1.11 WARRANTY INFORMATION

Unless otherwise specified, this product is covered by the standard Harris Corporation, RF Communications
Group limited one-year warranty as printed on the back of the front cover of this manual.

1-4
IJ HARRIS
RF COMMUNICATIONS
CU-2397/G
INSTALLATION

SECTION 2

INSTALLATION

2.1 GENERAL INFORMATION

This section contains the following information necessary to install and verify the operation ofthe coupler:

• Unpacking and Inspection

• Items Required for Installation

• Mounting the Coupler

• Cable Fabrication and Installation

• Grounding

• Environmental Protection

• Initial Adjustments

2.2 UNPACKING AND INSPECTION

The coupler is packed in a corrugated cardboard box for shipment as shown in figure 2-1. A two-piece foam
enclosure protects the equipment from rough handling.

2.2.1 External Inspection

When the unit is received, carefully inspect the exterior of the box for signs of rough handling, weather
damage, or tampering. Note and report abnormalities. A sticker on the container provides additional
i nstru cti ons.

2.2.2 Inspecting for Completeness

A sharp knife will be required to cut through the reinforced strapping tape. Keep the packing carton,
together with the packing material, for possible future use. Remove the equipment from the box and, using
the packing list in the ancillary package, inspect for completeness.

2.2.3 Inspecting for Proper Setup

Couplers are tested and set up for the intended service prior to shipment and do not require setup during
installation.

2.3 ITEMS REQUIRED FOR INSTALLATION

2.3.1 Ancillary Kit

The items included in the ancillary kit are listed in table 2-1.

2-1
CU-2397/G ;m HARRIS
INSTALLATION RF COMMUNICATIONS

FOAM
CAP

,.:) ~.

EQUIPMENT UNIT

STRAPPING
TAPE

FLAP
OPENING

OOUBLE·WALLED
CARD BOARD
BOX

FOAM
BASE
(ATTACHED
'TO BOX)

UNPACKING PROCEDURE

·1. PLACE BOX ON FlOOR WITH ARROWS MARKED ON EACH SIDE POINTING UP.
2. CUT TAPE ON TOP OF BOX AND REMOVE FOAM CAP FROM BOX.
l LIFT EQUIPMENT UNIT OUT OF BOX.
4. SAVE BOX AND FOAM CAP FOR RESHIPMENT. 382-001

Figure 2-1. Unpacking the Equipment

2·2
II HARRIS CU-2397/G
RF COMMUNICATIONS INSTALLATION

Table 2-1. CU-2397/G Ancillary Kit

Qty Part Number Description Purpose

1 10075-1041 Connector, 14-pi n Mates with coupler control connector J2

1 MS35307-12A Sleeve See control cable fabrication procedure

1 ft E50-0002-005 Tubing, Shrink, 3/16" See control cable fabrication procedure

1ft E50-0002-008 Tubing, Shrink, 1/2" See control cable fabrication procedure

3 F-0016 Fuse, 6.0 A Spare for A7F1

8 MS15795-812 Flat washer, 5/16 For fastening coupler to mounting surface

4 MS35307-333 Screw, Hex, 5/16- For fastening coupler to mounting surface


18x7/8

4 MS35338-140 Lock washer, 5/16 For fastening coupler to mounting surface

4 MS35649-2314 Nut, Hex, 5/16-18 For fastening coupler to mounting surface

2ft Wl0-0008-222 Wire, Insulated, See control cable fabrication procedure


No.18, Red

1 UG-21 DIU Connector, Type N Mates with coupler RF connector J1


Male

1 ft. W 10-0006-000 Wire, Insulated No. See control cable fabrication procedure
22, Black

1 10208-0009 Ground Strap For making ground connection

1 10208-1006 Warning Label For warning personnel of high voltage danger


(affix near coupler antenna connection)

2 E59-0003-020 Lug, Ring, 1/4 For making antenna connection

2.3.2 Interconnecting Cables

The coupler control and RF cables may be ordered from the factory or fabricated by the user duri ng
installation. Part numbers for preassembled cables are listed in section 1. Specify the desired length when
ordering.

If interconnecting cables will be fabricated during installation, use RG-213/U coaxial cable (part number
W-OOl 0) for the RF cable, and 19-conductor cable (part number 755017A9036) for the control cable. Mating
connectors are supplied in the transceiver and coupler ancillary kits. Refer to paragraph 2.5 for cable
fabrication procedures.

Since the CU-2397/G is a direct replacement for the CU-231 O/URC Antenna Coupler, existing cables may be
used ifthe maximum length detailed in table 2-2 is not exceeded.

2-3
CU-2397/G IJ HARRIS
INSTALLATION RF COMMUNICATIONS

Table 2-2. Maximum Length of Interconnecting Cables

Part Number Description Maximum Length

10085-0312 RT-1446/URCto CU-2397/G Control Cable 150 ft (46 m)


10085-0134 CU-2397/G RF Cable 250 ft (76 m)

2.4 MOUNTING THE COUPLER

The coupler can be mounted directly to a ship's bulkhead, an antenna mast, a vehicle frame, or to any other
mechanically and electrically convenient surface. Mounting details are shown in figure 2-2. The coupler may
also be installed on the RF-285-04 Rack Mount (optional) for increased mounting stability and ease of removal
(see figure 2-2, detail A).

Contact a Harris field service representative for more complete antenna siting and selection information.

2.4.1 Fixed Station Installations

Fixed station installations allow a more versatile antenna selection over that of mobile installations; however,
there are many factors that must be considered when making a selection. Select an antenna length of greater
than one-tenth wavelength at the lowest operating frequency. Even though the coupler will operate with
antennas as short as .014 wavelengths, antennas of greater than one-tenth wavelength will result in lower RF
voltages and higher system RF efficiency.

Whip antenna lengths should not be much longer than five-eighths of a wavelength at the highest operating
frequency. Even though the coupler will operate with antennas of much greater than five-eighths wave-
length, longer antennas will exhibit radiation pattern lobes that may result in a deep null in the direction in
which communication is being attempted.

A good ground system is necessary for optimum performance (see section 2.6).

2.4.1.1 Whip Antennas

Whip antennas are often used at fixed stations as backup antennas. Whip antennas often solve space
problems and are also omnidirectional and exhibit low radiation-angle characteristics. When operating
frequencies are high enough for the radiating element to represent a reasonable fraction of a wavelength,
these antennas can be a good choice. Whip antennas are available with part numbers of SB-9V (B or C)
through SB-V35 (B, C, or S).

Figure 2-3 shows a typical whip antenna installation at a fixed site.

2.4.1.2 Long-Wire Antenna Installations

The coupler should be mounted as close as possible to the base of the antenna for long-wire antenna
installations. Refer to figure 2-4 for details and follow the same general instructions used for whip antenna
installations.

2.4.2 Typical Vehicular Installation

Figure 2-5 shows a typical jeep installation. This same procedure can be used for any vehicular installation by
making adjustments to fit the particular vehicle.

2-4
IJHARRIS CU-2397/G
RF COMMUNICATIONS INSTALLATION

ORI LL 3/8" <0.95 CMI


MOUNTING HO LES (4)
USE 5/16 X 18
STAINLESS STEEL
HAROWARE
(4 PLACES)
/

19.25"
(48.9 CMI
OUTSIDE
\5 ±.12 INCHES 138.\ 1.32 CMI
CLEARANCE
DISTANCE 8ETWEEN
DIMENSIONS 0) (0 MO UNTING HO LE
CENTERS

w~
~a 0 0
~ f
UlLotr-I+-V+J----L..
7.25" 118.4 CM) I
~~~~~~~~8~~~:EN~
CENTERS

~OE~ ~T ~==:@~~~~~~=:::~
1136 KGI f
.. "";\1';l~
.J 117 5 CM)

O I
'---',r-"-'--,J....~--_...J.,r~-~~-'--'<~~

OUTSIDE
1 - . - - - - 0 1 MENSIONS
~
11" m.9 CMI

DETAIL A.

@*h
SIDE VIEW TOP VIEW

RF-285-04
MOUNTING TRAY
4 POUNDS (1.81 KG)

12~85IN 7.25 IN
.875 IN DIA .404 IN DIA
(2.22 CM) (32.84 CM) 118.42 eM)
11 CM)

L
4 HOLES
4 HOLES \
(ACCESS (MOUNTING
.1:1. 0
/
HOLE) HOLE) .g.
2.80:!:. .01 IN

=1i-
(7.1 :!:.~02 CM)

~t=16'25IN
- I ~.66IN
(2.24 CM)
(41.28CM)

13.718 IN
134.84 CM)
1.842:!:. .01 IN
(466:!:. .02 CM)

382·101

Figure 2·2. CU·2397/G Mounting Dimensions

2-5
CU-2397/G I) HARRIS
INSTALLATION RF COMMUNICATIONS

91035FT
SYSTEM (274101067 M)
TRANSCEIVER WHIP ANTENNA

1.5 FEET (0.46 METERS) OR LESS OF RG·213


(WITH OUTER INSULATION AND SHIELD
REMOVED) (2 LUGS PROVIDED IN
KEEP AT LEAST 41N.
ANCILLARY KIT) OR WIOE COPPER STRAP.
AWAY FROM ALL OTHER
50 OHM OBSTACLES
COAX CABLE " 1L..-..J '
250 FT. MAX
(76.2M)
MULT1CONDUCTOR
CONTROL CABLE SHORT STRAP AND RADIALS ARE
50 FT M CLAMPED AND ELECTRICALLY
~76.2M) AX BONDED TO GROUND ROD OR r GROUNDING ROD
OTHER SUITABLE GROUND ~ 6 TO 8 FT. LONG
SYSTEM .- - - _ _ _ . "",II, "'- _ (1.83 TO 2.48M) NOTE 1

- - - - - - - - - - - - ~~;.-~~:::~: - - - - - - - - - - - - - - - . - .
~
/

AT LEAST 16 50FT (l5.2M) LONG __ -- -


- __ - - - I

"
- - __

- --
NOTES:
1. AT LEAST TWO (2) GROUNDING RODS (HARRIS PN
INSULATEO RADIALS ON OR JUST -:::-_.- E·0250) ARE RECOMMENDED. THEY SHOULD BE
UNDER THE SURFACE. SEE NOTE 2. SPACED 4 TO 5 FEET APART, AND EaUALLY
SPACED ABOUT THE COUPLER GROUND TERMINAL.
2. GROUNDING RADIALS SHOULD ALSO BE
USED WITH ROOFTOP INSTALLATIONS.
3. RF·2066 ANTENNA BASE PLATE KIT PROVIDES A
BASE. GROUND STAKES. GUY ROPES. AND
COUNTERPOISE WIRE.
382-004

Figure 2-3. Typical Whip Antenna Installation

2.5 CABLE FABRICATION AND INSTALLATION

Figure 2-6 gives control cable interconnect information for the various system configurations.

2.5.1 RF Cable Fabrication

Refer to figure 2-7 for RF cable fabrication instructions. RG-213/U coaxial cable is recommended. Install the
PL-259 or UG-21 DIU connector (provided in the transceiver ancillary kit) on the transceiver end of the RF cable.
Install the UG-21 DIU connector (provided in the coupler ancillary kit) on the coupler end of the cable.

2.5.2 Control Cable Fabrication

Refer to figure 2-8 for control cable fabrication instructions. Mating connectors are provided in the
transceiver and coupler ancillary kits.

2.6 GROUNDING

The coupler ground configuration is an integral part of the electrical antenna system. The importance of this
ground to effective system operation cannot be overemphasized. Inadequate grounding will degrade system
operation and cause RF voltages to be present on the chassis. These voltages could cause equipment damage
and present a serious personnel hazard.

2-6
mHARRIS CU-2397/G
RF COMMUNICATIONS INSTALLATION

NOTES:
1. AT LEAST TWO (2) GROUNDING RODS (HARRIS PN E·0250)
ARE RECOMMENDED. THEY SHOULD BE SPACED
4 TO 5 FEET APART, AND EOUAllY SPACED STRAIN
ABOUT THE COUPLER GROUND TERMINAL. BLOCK INSULATOR
2. GROUNDING RADIALS SHOULD ALSO BE
USED WITH ROOFTOP INSTALLATIONS.

\
75 FT TO 150 FT
(22.86 TO 45.72M)
SYSTEM LONGWIRE
TRANSCEIVER ANTENNA

USE LONG WIRE ADAPTER


PN 198D-3006 FOR ANTENNAS
/ GREATER THAN 75 FT. (22.9 M)
MULTICONDUCTOR
CONTROL CABLE
250 FT MAX J J - - - - LOOP NECESSARY TO
(76.2MI REOUCE STRAIN AND
ENSURE MOISTURE

~~~~~CABLE !~.
..•_..... .. DRAINAGE ....... ;;::- _ ..

fi~.:~)MAX. ""-":~JT\' :=-=--~ ~ =- =-=_::_=_--~ ~-= __-_-_- -------------


GROUNDING RODS - - - - - : : WIDE COPPER 1- - - - - - - - - __
SHOULD BE " ,; GROUND STRAP AT LEAST 16 INSULATED RADIALS
6 TO 8 FT LONG ' (PROVIDED IN ON OR JUST UNDER THE SURFACE.
(1.83 TO 2.48Ml ~ ANCILLARY KIT) RAOIALS SHOULD BE LONGER THAN
(SHORT STRAP AND THE HORIZONTAL LENGTH OF THE
NOTE 1 RADIALS ARE CLAMPED ANTENNA. SEE NOTE 2.
AND ELECTRICALLY
BONDED TO
GROUNDING ROD) 382-005

Figure 2-4. Typical Long-wire Antenna Installation

WARNING

Inadequate or defective grounding presents a


personnel hazard that could result in serious injury
or death.

CAUTION

Inadequate or defective grounding could damage


the equipment.

Ground straps should be constructed of wide copper straps and be as short as possible. Ground straps should
be clamped and bonded to at least two ground rods. The rods should be at least 6 to 8 feet (1.83 to 2.44 m.)
long, and should be spaced 4 to 5 feet (1.22 to 1.52 m.) apart around the coupler ground terminal. If ground
stakes cannot be used (e.g. roof installation or insufficient soil conductivity), a ground counterpoise must be
constructed using at least 16 insulated ground radials, longer than the antenna. The radials should be laid on
or just under the earth's surface and should be well-bonded to the ground rods.

2-7
CU·2397/G II HARRIS
INSTALLATION RF COMMUNICATIONS

r - -I r---,
I I I I
I I I I
I BATTERIES I
I I I I
I I I I

L
I .JI '~ '"J'
'Ill..
POWER -I~

i
MOUNT ANTENNA
! / COUPLER ON TRANSCEIVER -----~
1/ / RF-285-04
MOUNTING TRAY

~
.....,
I
:
m

CU-23971G
ANTENNA
NOTE
THIS SECTION IS PART OF THE
ANTENNA. KEEP AS SHORT AS
POSSIBLE, AND AT LEAST 4 , r
I
I

Lf
I COUPLER INCHES AWAY FROM ALL OTHER + ,
CONNECT COUPLER \ OBST~CLES. cP~ ,,<?-o'v _ I I
GROUND STUD TO I W]\j I.!. 1..----+-------------..... 0'" ,
~~~:~I~~~~I;p~E/1~~-_~ ~~--------
v j,
,,/ ~ /
- -- - - - - - -
-
---7
---' .~
GROUND STRAP --~ -- -
~~~~~~~--~-----(~~---~-----~~~
PROVIDED IN
ANCI LLARY KIT.
KEEP AS SHORT AS
~-;:~S
~(_~j~ ~:.:NT
G ' ) AFFIX WARNING
POSSIBLE, PREFERABLY ,,
LESS THAN 10 INCHES. SERIES LABEL (PROVIDED IN ' - - - - - - - - - - - - . - '
ANCILLARY KIT) IN A 382-102
PLACE READILY VISIBLE
IN ANTENNA AREA.

Figure 2-5. Typical Vehicular Installation

2-8
mHARRIS CU-2397/G
RF COMMUNICATIONS INSTALLATION

RG·213/U Jl
UP TO 250 FEET (75 METERS) RF IN

RT·1446/U RC CU-2391/G
TRANSCEIVER ANTENNA COUPLE R

CONTROL CABLE
J5 PN 755017A9036 J2

A GROUND (NOTE 4)
A
COUPLER KEY
B B
COUPLER FAULT
C C
0 0
TUNE PULSE
E E
TUNE POWER REO
F F
BYPASS
G G
+13.6 VOC (NOTE 5)
H H
+13.6 VOC (NOTE 5)
KEY OISAB LE GNO
NOTE 3
LPA 10
K K
L NOT USED
L
NOT USED
M M
THERMAL FAULT
N N

\
MS3106A-20·27P SPECIAL
/
(NOTE 6)

1. SEE SPECIFICATIONS PAGE FOR COMPATIBLE ANTENNA TYPES.


FOR LONG·WIRE ANTENNAS GREATER THAN 75 FT, USE LONG·
WIRE ADAPTER (PART NUMBER 1960·3006).
2. FOR DIPOLE OR LOG PERIODIC ANTENNAS, TERMINATE
CENTER CONDUCTOR AT E1 AND SHIELD (OUTER
CONNECTOR) AT GROUND LUG.
3. CONNECT GROUND STUD TO GOOD EARTH GROUND, SUITABLE
COUNTERPOISE, OR SHIP'S GROUND PLATE AS APPROPRIATE.

WARNING
MOUNTING FEET CANNOT BE USED
AS A GROUND CONNECTION

4. GROUND CONSISTS OF SHIELD AND ONE WIRE CONNECTED


AT BOTH ENDS OF CABLE.
5. CONNECT 2 WI RES IN PARALLEL FO R CABLE
LENGTHS UP TO 150 FT. AND 4 WIRES IN PARALLEL
UP TO 250 FT.
6. SPECIAL CONNECTOR IS SUPPLIED IN CU-2397/G ANCILLARY
KIT. IT IS SIMI LAR TO AN MS3106F20·27S EXCEPT WITH AN
EXTENDER SHELL AND CABLE SEAL GLAND.
7. SEE SECTION 2, PARAGRAPH 2.7 FOR ENVIRONMENTAL
PROTECTION OF CONNECTORS.

RT-1446/URC / CU-2397/G INTERFACE CONNECTIONS


382-103

Figure 2-6. System Interconnect Data

2-9
CU-2397/G mHARRIS
INSTALLATION RF COMMUNICATIONS

COUPLING NUT
PL-259 Connector Assembly

Cut cable end square. Slide coupling nut on cable.


Trim cable to dimensions shown. Tin braid and
center conductor.

Screw plug assembly on cable. Solder braid


through holes. To avoid deforming dielectric, use
minimum heat required to produce good bond.
Solder center conductor.

Complete assembly by screwing coupling nut over


plug assembly. Check assembly by checking for
shorts and continuity to other end of cable using
ohmmeter.

STEP
UG-21 DIU Connector Assembly

Cut cable end square, place clam p-nut. slip washer


(when supplied), and gasket over jacket. Remove 9/16"
of vinyl jacket.

2 Place braid clamp over braid against jacket cut. Comb


out copper braid as shown.

Fold braid back over braid clamp and trim as shown. Cut
off dielectric 7132" from end. Tin center conductor.
3

Solder contact to center conductor. Avoid use of


excessive heat. See that end of dielectric is clean.
Contact must be flush against dielectric. Outside of
4 contact must be free of solder.

Thread assembly into connector, and lock securely. Vee


gasket must be split by braid clamp.
5
After connector has been threaded onto Coupler (J 1),
wrap connector with several layers of plastic electrical
tape as close to the coupler case as possible. This protects
against corrosion of mating threads in wet or humid
environments.

382-008

Figure 2-7. RF Cable Fabrication Procedure

2-10
I) HARRIS CU-2397/G
RF COMMUNICATIONS INSTALLATION

STEP
1
NOTE:
I~IN CONNECTOR SLEEVE MULTICONOUCTOR
(P/O ANCILLARY KITI (P/O ANCILLARY KITI CABLE f755011A90361

/
~
Install cable clamp, reducer, grommet, sleeve, and nut
over cable as shown. Leave cable clamp loose. Align
rubber sleeve flush with rubber grommet inside clamp.
\ Push assembly back out of the way to perform the
SHELL steps shown below.
CLAMP (lNSTALLEO IN CO NN ECTO R NUT
STEP 9.) PINS

Remove outer jacket from cable as shown. Do not


cut into shield. Remove braided shield as shown.
Take care not to damage insulation on wires in cable
bundle.

3
Carefully comb out braided shield wires as shown.

Make a part in the combed shield wires opposite the


black wire in the cable. Pull the shield wires around
both sides of the cable and twist together to make a
pigtail as shown.

5 Remove 1/2" of insulation from a 2-1/2" length of No. 22


black stranded wire (supplied In Coupler Accessory Kit)
and tin.

6 Twist the stripped end of black wire with the pigtail and
solder. Cut 1/2" black shrink sleeving (supplied with the
Coupler Accessory Kit) and install over soldered
connection. Use a heat gun to shrink sleeving exercising
caution to avoid getting heat onto cable jacket.

7
Install shrink sleeving (supplied in Coupler Accessory Kit)
over cable as shown - apply heat and "shrink" in place.
Use heat gun. Rotate cable for an even shrinkage.

Remove 1/4" insulation from wires to be used.

382-104(1)

Figure 2-8. Control Cable Fabrication Procedure (Sheet 1 of 2)

2-11
CU-2397/G I) HARRIS
INSTALLATION RF COMMUNICATIONS

STEP
9 Install Shell over cable.

10 Refer to figure 2-7 for proper interface connections.


Twist and tin stripped wires together to form parallel
connections as specified. Use shrink tubing to insulate
soldered connections. Twist and tin remaining
stripped wires. Cut sleeving supplied in ancillary kit into
1/2-inch (1-1/4 cm) lengths and slide over each wire.
Keep wires parallel as they come out of the cable bundle
to the connector pins. Ensure the black wire installed in
step 6 and the ground wire in the cable are lined up
with and soldered together in connector solder cup.
Solder wires to the solder cups. Slide sleeving over
solder cups. Write down wire colors assigned to each
pin number for reference when assembling the connector
on the other end of the cable.

11
Repeat assembly and soldering procedures for the other
end of the cable
12
Check both ends of the cable for continUity. shorts
between wires and shorts to the connector shell

13
Assemble the plug as shown. Assemble clamp and shell
as tightly as possible to assure a watertight connection
around the cable. DO NOT TWIST CABLE WHILE
TIGHTENING. After control and RF connectors have been
threaded on Coupler case connectors J1 and J2. it may be
14 desirable to wrap both connectors with several layers of
plastic electrical tape as close to the Coupler case as

~
possible. (For protection against corrosion of mating
threads in wet or humid environments.)

NOTE: To convert Inches to centimeters. multiply by


CABLE 2540
CLAMP

382-104(2)

Figure 2-8. Control Cable Fabrication Procedure (Sheet 2 of 2)

2-12
Em HARRIS CU-2397/G
RF COMMUNICATIONS INSTALLATION

2.7 ENVIRONMENTAL PROTECTION

Ifthe coupler is exposed to a wet or humid environment, protect the exposed input connectors as follows:

a. Wrap the control and RF connectors with several layers of weather-resistant plastic electrical
tape such as 3M Company 33 +, Permacel 29R, or equivalent (Harris Part No. P05-0001-000).
Wrap the tape as close as possible to the coupler case, and far enough up the cable to prevent
moisture from contacting the threads of the connector.

b. Coat the insulator at the antenna output connection and all ground connections with Dow
Corning DC-5, General Electric G-635, or an equivalent dielectric compound (Harris Part No. P25-
0002-000). Applya coating approximately 1/8 inch (0.32 cm.) thick. This coating will prevent
deterioration ofthe antenna connection and its associated hardware. This coating will also
protect the insulator from conductive contaminants that could degrade the insulating properties
of the output connector system, such as oil, dirt, dust, and corrosive material from the
atmosphere. This is especially important in a salt-laden air environment.

2.8 INITIAL ADJUSTMENTS

There are no routine installation adjustments to the coupler. Refer to the Operation section for specialized
information on a particular system.

If difficulty is experienced, verify the following:

• All connections are in place and secure.

• Appropriate transceiver connections are made.

• 10 to 32 Vdc operating voltage is present at the coupler input connector (see paragraph 5.3).

2-13/2-14
mHARRIS CU·2397/G
RF COMMUNICATIONS OPERATION

SECTION 3

OPERATION

3.1 GENERALINFORMATION

There are no operator controls or externally-visible indicators on the coupler. Tuning is automatic in response
to actions at the transceiver. The coupler tunes in less than 25 msec from memory based on prior tuneup, and
typically less than 1 second when a new frequency must be learned.

3.2 FAULT IDENTIFICATION

A couplerfault will illuminate the RT-1446/URC FAULT lamp. Press the 2nd and TEST buttons to identify the
fault. The fault code for a coupler tuning fault is 31. The fault code for a thermal fault is 32. Specific coupler
faults can be identified by removing the coupler cover, observing the fault code LEDs (FO thru F3) on the A3
assembly, and exercising the coupler BITE routine, if necessary. Refer to the Maintenance section for
troubl eshooti ng informati on.

NOTE

A troubleshooting card is included with the coupler


(for quick reference). A copy of the card is also
provided in paragraph 5.7.

3.3 FAULT RECOVERY

A coupler fault can be reset at the RT-1446/URC momentarily by changing the frequency by more than 1%
and keying the transmitter. The coupler will automatically clear the fault and initiate a tune sequence.

3.4 BYPASS OPERATION

A Coupler Bypass command is software-controlled by the RT-1446/URC to permit automatic receive scan
operations and to allow compatibility with RF-71 00 series equipment. In bypass, the antenna system bypasses
the coupler and is connected directly to the transceiver.

The RT-1446/URC BYPASS indicator will illuminate when the CU-2397/G is unable to tune or if a couplerfault
occurs after tuning. The transceiver may transmit in bypass; however, RF power output will automatically be
reduced, if required, to prevent transceiver damage.

3.5 OPERATION WITH RF·7100·04 ADAPTIVE SYSTEM

When used with the RF-711 0 Adaptive Controller, the CU-2397/G must store the network frequencies in
memory in order to tune from a memory mode. Perform the following procedure to store the frequencies in
memory:

a. If an AM-7223/URC Power Amplifier is part of the Adaptive System, verify that its primary power
is turned off during this procedure.

b. Place the RF-7110 in MANUAL mode.

3-1
CU-2397/G mHARRIS
OPERATION RF COMMUNICATIONS

c. One-by-one, select each channel in the network and tune the coupler on that frequency. This is
accomplished by keying the system.

d. The TUNE Indicator on the front panel of the RT-1446/URC will stay on continuously while the
coupler is tuning.

3-2
II HARRIS CU-2397/G
RF COMMUNICATIONS FUNCTIONAL DESCRIPTION

SECTION 4

FUNCTIONAL DESCRIPTION

4.1 GENERAL INFORMATION

This section provides unit and assembly level descriptions. The unit level information describes the overall
operation ofthe coupler. The assembly level information provides component-level circuit descriptions and is
intended to facilitate troubleshooting of the coupler at the assembly level.

4.2 UNIT-LEVEL FUNCTIONAL DESCRIPTION

Refer to figure 4-1 as necessary duri ng these discussions.

4.2.1 RF Signal Path

The RF signal from the transceiver is fed to the AS Discriminator Assembly, which extracts the following
information:

• Forward and reflected power

• Frequency

• Phase

• Conductance (R p)

The RF signal is then fed through the Discriminator PWB to the A4 RF PWB Assembly. This assembly
incorporates all of the reactive elements necessary to tune the coupler, together with their related switching
elements. All tuning is accomplished by fast-acting relays that are controlled by a microprocessor, responding
to a preprogrammed algorithm and data inputs. The RF output from the A9 assembly is fed directly to the
antenna.

The A4 RF PWB Assembly mounts directly to the A9 Coil Pack Assembly through mating connections on the
A9A 1 RF Interface PWB. The A4 RF PWB and the A9 Coil Pack Assembly can be considered one functional
entity.

4.2.2 Control Functions

The A3 Control PWB Assembly includes an 80C31 microprocessor and all support control functions. The
microprocessor operates at a clock speed of approximately 5 MHz. Refer to figure 4-1 for an overview of the
A3 Assembly and paragraphs 4.3.4 through 4.3.4.5 for a circuit description.

4.2.3 Transceiver Interface

Interface with the transceiver is via the A8 Connector PWB. The control and input power lines are routed to
the A7 Transceiver Interface PWB througn the A2 Interconnect PWB.

4-1
CU·2397/G (IJ HARRIS
FUNCTIONAL DESCRIPTION RF COMMUNICATIONS

NOTES:
1. ALL SUBASSYS CONNECT TO OR THROUGH A2 INTERCONNECT
ASSY.

J1
A4
RF INPUT>---. A5
FROM RF ASSY AND --a... RFOUT
DISCRIMINATOR A9
XCVR -----,.. TO ANT
ASSY
COl L PACK

r--- ANALOG
DATA
--.~EL~YDRIVE
-,
LINES

FREQ
SAMPLE ---..I...........
-
ANALOG.TO.DIGITAL
......... CDNVE RTER
~
,/:::=~::::;~===: )
.... RELAY DRIVERS
DISPLAY CKTS
1"---......, CIRCUITRY '" ... FI LTER CKTS
/ A ....

~'----- ......
~
FAULT DETECTION
AND LATCHING
~ WATCHDOG AND
REALTIME CLOCK
CIRCUITRY
'"

~-~

ADDRESS BUS
.. r
K"(A~~~~~
I V"~_~

FREQUENCY DATA BUS A3


COUNTER
CIRCUITRY
CONTROL
PWB
CONTROL BUS

L..- _
--,.....

I I
I ~-r-~
MICROPROCESSOR ~ II L.- FAULT CODE I
I AND - ~ DISPLAY AND I
I SUPPORT CKTS ........ r r- L.--,./ MISC. INPUTS

CONTROL
LINES
TO/FROM
~
A8 CONNECTOR PWB
I
L
~
"_ -
I
-1fl------J
----".., I

XCVR A7
VIA TRANSCEIVER
J2 INTERFACE
PWB
1--~+1il0JiTroO:++"3:32!iVi[DiCc---+L-r:"";::~~~ +9.5 V CONTROL
~ J, FROM A3 ASSY

A6
f------+
+24 VDC

MULTIVOLTAGE PWR
SUPPL Y ASSY
f------+
+9.5/+13.5 VDC

'-- . .~ -9.5/-13.5 VOC

382·105

Figure 4-1. CU·2397/G Functional Block Diagram

4-2
:IJ HARRIS
RF COMMUNICATIONS
CU-2397/G
FUNCTIONAL DESCRIPTION

4.2.4 Power Inputs and Requirements

The coupler operates from 10 Vdc to 32 Vdc primary power from the transceiver. The primary power input is
routed to the A6 Power Supply PWB via the Transceiver Interface PWB. The Power Supply PWB provides + 24
V, + 13.5 VI + 9.5 V, and -13.5 V/-9.5 V supply voltages. Separate + 5 V regulators are provided on the AS
Discriminator PWB and A3 Control PWB.

4.3 ASSEMBLY LEVEl CIRCUIT DESCRIPTIONS

All active components are on the A3, A4, AS, A6, and A7 assemblies (see figure 4-1). The following
subparagraphs include functional diagrams and circuit descriptions for each assembly. Refer to the white tab
sections for parts list, component location, and schematic information.

4.3.1 A6 Power Supply PWB Assembly

Refer to figure 4-2 and the A6 Power Supply schematic as necessary. The + 9.5 VI + 13.5 V output is generated
via a switching power supply design. Input power is passed to the output filter as a train of pulses. The
output filter network has a choke input and diode that allow current to flow through the choke during the
off-time ofthe transistors, yielding a constant dc voltage at the filter output. This output is compared to a
reference in regulator U1 to maintain the proper pulse width.

4.3.1.1 InputFilter

The input voltage is filtered by EMI Filter Assembly A6A2 and ll, l4, Cl, and C19. Transistor 01 regulates the
input to Uland T1 driver stage at + 12 Vdc. The output sample feedback path to the 01 emitter and to U1 is
via CR1.

4.3.1.2 Output Sampling and + 9.5 VI + 13.5 V Setup Control

This same feedback voltage is applied to transistor 02. With 02 off (0 Vdc at Pl-7), R49 is switched out of the
circuit such that R4, R5, and R6 establish the + 13.5 Vdc level. With 02 on (+ 5 Vdc at Pl-7), R49 is added to
the circuit to establish the + 9.5 Vdc level. TP8 on the A5 Discriminator PWB is a convenient test point.

4.3.1.3 Pulse Width Modulator Driver Control

The pulse width modulator outputs at U1-12 and U1-13 drive 03 and 04 to produce square waves through the
center-tapped primary of driver transformer Tl. Bias current via 01 is connected to the Tl center tap. Tl
samples collector current to provide base drive.

4.3.1.4 Current limiting

The current through power transformer 13 is sampled by routing each side of the center-tapped primary
through one-turn primaries of current-sense transformer T2. The T2 secondary voltage is rectified by diodes
CR 10 and CR 11, providing a voltage for the current-limit amplifier internal to U1.

4.3.1.5 Power Transformer 13

Transistors 08 and 09 alternately drive center-tapped power transformer 13. The 13 secondaries are fed to
separate rectifier and output filter circuits. VR2 works in a voltage doubler circuit to produce a + 24 Vdc
output. CR 12, L2, and the output filter circuit (A2l 1 and A2Cl through A2C3) provide the + 13.5 Vdc output.
The -13.5 Vdc output is provided by U2. The + 13.5 and-13.5 V outputs are switched to the + 9.5 and -9.5 V

4-3
CU-2397/G ;II HARRIS
FUNCTIONAL DESCRIPTION RF COMMUNICATIONS

levels at the completion of the tune sequence. The voltage level can be manually controlled by A3S4 for test if
necessary.

4.3.1.6 Overvoltage/Undervoltage Protection

Voltage comparators U3A and U3B provide overvoltage and undervoltage protection. U3 will shut down U1
when the line voltage is outside the + 10 V to + 32 V range. The input voltage is divided down by R24, R28,
and R32, and compared to a stable reference voltage. If the voltage is outside of these limits, the comparators
turn on Q6 to shut down the power supply. When Q6 turns on, C7 discharges through R37 to reduce the
control voltage to zero.

4.3.2 AS Discriminator PWB Assembly

Refer to figure 4-3, the AS Discriminator PWB schematic, as necessary.

4.3.2.1 RF Input

The RF inputto the Discriminator PWB is via RF input connector J1 and a short interconnecting coaxial cable.
This cable terminates at J2 on the AS PWB. The output of this connector is a rigid wire that is routed through
T2 to the J3 output connector. T2 provides current samples that produce the following indications: phase,
conductance (R p), forward power, reflected power, and frequency sample.

4.3.2.2 RF Sample

Tl and T2A provide the RF sample at TP5. The gain of Ql and Q2 can be progressively observed at TP6 and
TP7. The TTL-compatible RF sample voltage at TP7 is sufficient to drive U4. When enabled by the frequency
sample enable signal, U4 provides a divide-by-two output to the A3 Control PWB. This function is enabled
only during tuning and BITE.

4.3.2.3 Forward and Reflected Power

The forward power sample is sensed by T1 and T2A, detected by CR1, and applied to operational amplifier
UlA. UlA is set up for unity gain and will produce an output of approximately 4 Vdc at TPl for 150 watts of
forward power.

The reflected power sample is sensed by T1 and T2A, detected by CR2, and applied to operational amplifier
U1B. U1B is set up for a gain of 1.7, and will produce approximately 5 Vdc at TP2 for a reflected power level of
88.75 watts.

4.3.2.4 Phase Discriminator

T2B and T2C provide the RF current samples used in phase detection. C8 and Cl1 provide the RF voltage
sample for phase detection. The output voltage of the phase detector is proportional to the phase of the RF
signal.

U3A is set up as a unity gain amplifier to drive differential amplifier U2B. The ( + ) input to U2B is tied to a
precision 1.66 Vdc reference voltage. The source voltage for this voltage reference is the regulated + 5 Vdc
supply on the A3 Control PWB. U2B is set up such that, with no phase shift, exactly + 2.5 V will be present at
TP3. Voltages in the 0 to + 2.5 V range indicate an inductive phase relationship. Voltages in the + 2.5 to
+ 5.0 V range indicate a capacitive phase relationship.

4-4
mHARRIS CU-2397/G
RF COMMUNICATIONS FUNCTIONAL DESCRIPTION

P/O
Pl
r--i2-----, 1

r----------, U2 ~---I__~rllll I I '4 -9.5V/-13.5V


T I 1/
I I

:J;
I INPUT FILTER C4 C5..L C6-..L
rf1ll I - - - - - - - - - - f - - - - - - - - - - - - - - - - - - - - - - - - - . . l 1 1 1 Jr---..---1f----...-------....---------+-,

OJ ;;;~:
I
/
I---tl'--_.-------I Ll. L4
"OTO ,32VDC { :
i'\.
1/
I IT l-.L I Cl, C19
> l I I IL.._+----J ~ Rl 01 VOLTAGE
DC/DC
CONVERTER
I
i' I ); ;J; ;J; 1
I ~ R48 t~ R9 • R57 OUTPUT SAMPLE L4 ..... -+-1 STABI L1ZER I I I

GNO 1
I
I
~
I
I
I
Jrh J7--
I
1
I
R52
"
~

<
C3 -_=-,. . CRI
~, FEEDBACK PATH
~TOUIANOTO
01 EMITTER
m
'-A>-"~. VRI
l\
13 V DRIVER
XFMR P/O T2
POWER
XFMR
......-
CR12 L2
_~~...+_.----/Y"'Iy'"""yn-_+_----+_-----I---__+..J(
T3 . . - _.........
1
1

YY11
L1 I 1*
I I '"
I /
+9.5 V/+13.5 V
+9.5 V 1/ I I 010 R5
< T1 11"'1 l C29 I T c2l C3--L I
CONTROL 7 '\.
-l "I'.
Vv 'J... vv
I (-
02
. . . . . +5V REF
... R45~ ;h i;J;
C1
;J; J; I I
I
I ;+; ;;; I
I
R47 (>
~
16 OUTPUT
I I I
I
I

I I r - - - - - - - - - + - - - -.....---+---.;.~-----11
15 I
REF REG t---.....--...
I +5 V TO
INTERNAL
LOGIC
. >-- I
I I
I
I I
P/O EMI FILTER
~6~ _ _ _ _
- - _-1 . +24 V
REGULATOR I L4 I
I
.
-~ I
L3
1 -IN
I illl OUTPUT DRIVERS '--
CR6
-:=::::--- ~__I_ _~rYYYl
I
OSC SWITCHING ...
..., y VR2
1
'" 2 +24 V
I I /
:> 1 :;;; T l -l. I

"r
R54 !Cl1
ERROR >-- I C10 Cll c12
C20-L
• I
• AMPL
......_-+-_--1~MPARATOR
vvv
;h;hl
1
IVV\

C25 ;:-~ : R21


1 R50
?
<
R51
9 COMP
- / <l-....-_______'-",,------J >- rh <: 1
I
P/O I
I
2 + IN 1 CURRENT
LIMIT 4
CURRENT
SE/I--________ P/O T2
>--
>- CR7
.........
EMI FILTER
LA6~2 _ _ _ _ _ _ _ -.J

R24 CR4 ~
»>R16 ..1.5 >
> R15 ---....c;.~
SHUTOO~ 5 ~07 ~
-.---J
~ ~-I------.a-;..----;h....,
1
,> tONTROIL


+5 V
rh Ul
PULSE WIDTH
MODULATOR
382-011

7 6 10
CI2-'--
&R1 9&
+5 V ~ > R22

+5 V..;
R25
C7.l

;h +5 V ...
REF ....
R~6
v
SOFT-START

1 r17
C12+ R22
ESTABLISH
CONSTANT

2~1
CHARGING
,.... CURRENT
..... R34
. .
&
CR5
---2. y > R37

+5V~
.R26
v
.
R27 ,>
• R.2~
Y ~05 * THE +9.5 VDC AND/OR THE +13.5 VOC OUTPUT
CAN BE MEASURED AT TP8 ON THE A5
DISCRIMINATOR ASSY FOR TEST AND ADJUSTMENT.

~~~FT-START
,
SHUTDOWN
R55 '>
SOFT-START

R28 >

R30
..
R35
.&
rh R36,~ ~
5 ~ r17 SHUTDOWN
.....- - - - - -......--..:~ - 7 R33 CONTROL
~ >-_......J\&"A/I&......
6 VU3B ----------------....J
+5 V.... T YV +
Figure 4-2. A6 Power Supply PWB Simplified
R32 > C23
.-JL- R31 •
R23 .
T Schematic Diagram
r17 m rh

4-5/4-6
II HARRIS FUNCTIONAL DESCRIPTION
CU·2397/G
RF COMMUNICATIONS

RF INPUT J2 FWO/REF OIRECTIONAL BRIOGE PHASE OISCRIMINATOR RF OUT


FROM
XCVR
:>------=:~~~~----"""lI~ ...-~~~~~~~~~~--~~~~~----
= = T2B
...~ T2C
TO A4
RF PWB

C8
r----------l
I T3 I 200 OHM AOJ
I I
RIG

CR5 50 OHM AOJ

:0
I

E
+12
CRG CR7 K1

200 OHM Rp
Rll R13
RIO Cl2

l
J;C13
FWO REFL
SAMPLE SAMPLE

SCALING
ANO
LEVEL
SHI fliNG
CIRCUITRY

TP7
• TTL
COMPATIBLE ,>--.-.--.....-------45 Rp
PHASE
RF SAMPLE
TP3
FREll
SAMPLE

ENABLE U4 L- ..... PHASE TO CONT PWB ..... ~ 3 PHASE
FROM A3 712 REFL PWR
CONTROL
TP2
PWB

REFL PWR TO CONT PWB REFL
PWR
FWO PWR
TPI

FWO PWR TO CONT PWB FWO
PWR
"T' C24
m.1
FREll SAMPLE 17 21 TO CO NT PWB FREO
A510 13~ +5 VOC SAMPLE
TPS
9.5 VOC TP8.
12.5VOC •
+9.5/13.5 VOC t-_ _.-. +_5_V_0_U_T_T_0_CO_N_T_A_N_O_X.;..CV_R_I;;.NT;.;.F..;;.C.;..PW;;.B:...--. ~10 +5 V
FROM AG PWR 12 >------------4.--~ VRI
SUPPL Y
C18 "T'
.1
+5 V FROM m
~ +5 V REF
A3 CONTROL 1 1 » - - -....
PWB
-9.5 VI-12.5 V )
FROMAG ~ 9.5V/-13.5V
15)-·- -....
PWR SUPPLY
200 OHM Rp 1 )>---.....
~ TO RELAY Kl
FROM A3 382.012
CONTROL PWB

Figure 4-3. AS Discriminator PWB Simplified Schematic Diagram

4-7
CU-2397/G I} HARRIS
FUNCTIONAL DESCRIPTION RF COMMUNICATIONS

4.3.2.5 Rp Discriminator

NOTE

R16 and R17 are factory-adjusted and should only


be adj usted if R16, R17, or R5 are repl aced. Refer to
the Maintenance section for the adjustment
procedure.

T2D is the Rp discriminator RF current sample element. C9 and C13 provide the voltage sample. R17 and R16
are adjusted to detect the 50 and 200 ohm tune points, respectively. As the coupler tunes to these points, the
associated circuit will produce a + 2.5 V output. This voltage is applied to operational amplifier U3B. U3B is a
non- inverting amplifier with a gain of 2. The output of U3B is applied to the inverting input of differential
amplifier U2A. The ( +) input is tied to a regulated + 1.66 V reference to produce a 0 to + 5 V output for the
A3 Control PWB. A voltage at TP4 that is greater than + 2.5 V indicates that the Rp (200 or 50 ohms) is less
than desired; a voltage in the a to just less than + 2.5 V range indicates a greater than desired Rp .

4.3.2.6 + 5 Vdc Regulator

VR1 is the on-board + 5 Vdc Regulator. This regulator satisfies all general + 5 Vdc requirements of the
coupler. The +9.50r + 13.5VdcinputtoVR1 isfromtheA6PowerSupplyAssembly. The +9.5V/+ 13.5V
power supply output can be measured at TP8 on the AS Assembly. The microprocessor automatically switches
this power supply output between these two levels: + 13.5 Vdc during tune mode and BITE, and + 9.5 Vdc for
normal non-tune conditions.

4.3.3 A4 RF PWB Assembly

Figure 4-4 is a simplified diagram of the A9 Coil Pack Assembly, A9A 1 RF Interface PWB, and the A4 RF PWB
Assembly. These assemblies are packaged as one functional assembly. All coupler tuning elements are
included in this group.

4.3.3.1 New Frequency Tune Sequence

Any frequency change at the transmitter will automatically generate a retune pulse. The frequency change
must be greater than 1% and must be followed by a keyline closure. A retune pulse will command the
coupler into bypass. The microprocessor waits for a grounded keyline and for input power to reach a 10 watt
level, sensed at the Discriminator PWB. When these conditions are met, K2 and K15 activate. K2 bypasses T1 so
thatthe coupler will initially tune atthe 200 ohm level. K15 completes the circuit to the output. The
microprocessor will select L1 through L8 to tune as close as possible to a parallel resistance of 200 ohms (a
conductance of 5 milliohms). C19 through C27 are then selected to minimize the reactance component such
that the Discriminator PWB detects a 200 ohm, purely resistive impedance.

With this rough tuning complete, K2 is deenergized, placing 50/200 ohm transformer T1 in the signal path. A
fine-tuning algorithm is then performed to tune the network to 50 ohms.

4.3.3.2 Tune from Memory Sequence

When the frequency counter identifies a frequency to which the coupler has previously been tuned (and
automatically memorized), the microprocessor will supply stored data to the output latches and relay drivers.
Tune response time from this existing data base is typically less than 25 milliseconds.

4-8
mHARRIS CU-2397/G
RF COMMUNICATIONS FUNCTIONAL DESCRIPTION

CURRENT ..... ..:.P:..::IO~P.;2~ 11 ~~~~~N;3PWB


DETECTOR

R10

SELECTED TO TRANSFORM ANTENNA TRIP POINT


IMPEDANCE INTO TUNABLE ZONE OF CALIBRATION 7000 V TO 7000 V
SERIES L AND SHUNT C ASSEMBLIES OVERVOLTAGE I---------~ 21 VOLTAGE OET
OET. ON A3 PWB
RF BYPASS

L3 L5 L1A L4A L4B CJ.C4 C5. C6 L1B L6 L7 L8


.17 .3 .56 1 UH 2 UH 188 66 4 UH 8 UH 16 UH 32 UH
r"Yy-,~'--.....ry~--y-"--<P_--------- .....- ..... ~~T

RF IN
FROM
OISC
T2

1::L
I I
I
I
I
I
NC

'~1~':'
I
I SELECTEO
WHEN SERIES
I
I LIS INSUFFICIE .. T
OR TO SHUNT ANTENNA
IMPEDANCE INTO TUNABLE
ZONE OF SERIES L ANO
K2 K9 K18 INPUT SHUNT C ASSEMBLIES

TllSAUTOMATICALLY
BYPASSEO FOR INITIAL
TUNING AT 200 OHMS.
AFTER TUNING AT
Pl·l0 PH Pl·8 PH PH P2-22

ALL RELAY CONTROL GROUND SIGNALS ARE FROM


RELA Y DRIVERS ON A3 CDNTRD L PWB
P2·19 P2·18 P2·7 P2·13 P2·17 P2·21

• VACUUM RE LAYS
P2·15
......__
P3_.2 P_3_.4_4 P_3.4

C7. C8
100 PF
l
i
'J;
200 OHMS. T1 IS
SWITCHEO IN FOR
FINAL TUNING AT
P/O 50 OHMS.
P2
) . . . , - - _ - -..... +12V VOLTAGE SAMPLE IS DETECTED TO
GENERATE FAULT AT VOLTAGES
OF OVER 2600 VO LTS.

2600 V PIO P2 TO 2600 V


VOLTAGE I-------------------------------------------=--.:~ 24 VOLTAGE OET
DETECTOR ON A3 PWB

TRIP POINT
R4 ~ CALIBRATION

12-5270 PF
SHUNT "c" SELECTION

J ~~
C15
J C16 C17
20 .
PF J C18
47
PF
J ~~9. C20
PF
J C21
160
PF
J C22
330
PF
J cn C24
660
PF
J C25, C26
1360
PF
J C27. C28
2600
PF

th1~~£1~th1thfrfcr I I I I I
I I I I I
: I I I I
, r-- - ---~Ij.......K -20------;II.......K-2-,---~ .......- - - - - - ; . . ........- - - - - i - 1 > - - - - - - - - ; . r - - - - - r - - - - - - r t - K - 2 7 · +12V

K 9
II '

382·013

P119 Pl-18 Pl·12


Pl·20

Figure 4-4. RF PWB Assembly Simplified


Schematic Diagram

4-9/4-10
IJ HARRIS
RF COMMUNICATIONS
CU-2397/G
FUNCTIONAL DESCRIPTION

4.3.3.3 Antenna Modifiers

K11, K12, K14, and K18 control circuit elements are best described as antenna modifiers. Certain antenna
impedances cannot be tuned with series inductance (L 1 through L8) and shunt capacitance (C19 through C27)
alone. This is especially true at the high and low frequency ends ofthe HF band. In these regions, the
antenna modifiers are used to tune the antenna.

4.3.3.4 Bypass

The coupler is bypassed when K1 and K28 are open. In this condition, all reactive components in the coupler
are bypassed.

4.3.3.5 Voltage and Current Samples

The voltage and current samples provide outputs that generate a fault to protect the coupler when damaging
conditions are detected. Sampling levels have been chosen to provide analog dc outputs that will vary
between 0 and + 4.1 Vdc with the RF output.

4.3.3.6 Spark Gap

The ball gap assembly at the antenna output provides a safe discharge path for excessive energy build-up on
the antenna. Refer to the Maintenance section for the adjustment procedure.

4.3.4 A3 Control PWB Assembly

Refer to figure 4-5 and the A3 Control PWB schematic diagram. The control board can be grouped into
input/output, protection, and housekeeping functions, data processing functions, and tune control functions.
The input/output, protection, and housekeepi ng fu ncti ons consist of the clock osci lIator and its associated
dividers, fault detection logic, watchdog timer, wake-up alarm, and AID converter. The data processing
functions consist of the microprocessor, memory block, and support chips. The tune control function consists
of the output latches and relay drivers that select the relays on the A4 RF PWB and A9A 1 RF Interface PWB.

4.3.4.1 Input/Output. Protection. and Housekeeping Functions

The microprocessor receives data from within the coupler via AID Converter U11. The analog inputs from the
AS Discriminator PWB can be measured as shown at TP3, TP4, TP5, and TP6. The microprocessor also senses
other analog inputs (overvoltage, overcurrent, overtemperature) for fault protection.

The following input commands are received from the A7 Transceiver Interface PWB:

• Retune pulse sense data

• Keyline data

• Coupler bypass command data

• LPA 10 data

Retune pulse sense data originates at the system transceiver. A retune pulse is generated whenever there is a
frequency change at the transceiver. The falling edge of this pulse shuts off A7Q9 and generates a momentary
retune sense pulse through exclusive-OR gate A7U4A. The same coupler input generates a wakeup pulse
which starts up the microprocessor.

4·11
CU-2397/G {lJHARRIS
FUNCTIONAL DESCRIPTION RF COMMUNICATIONS

When the transceiver keyline goes low, an optocoupler on the A7 Transceiver Interface PWB senses the
condition and feeds the data to latch A7U2. As the keyline goes low, exclusive-OR gatesA7U4D and A7U5A
sense this transition and generate another wakeup pulse. The microprocessor enables A7U2 using its CS7
contro/line and reads the active keyline condition. When input power from the transceiver reaches the tune
power level, the microprocessor enables the frequency sample on the Discriminator PWB and the frequency
counter on the Control PWB.

4.3.4.2 Data Processing Function

When the coupler receives RF input power from the transceiver, the frequency sampling circuit is enabled and
U7 and U8 count the frequency (which has already been divided by two by the Discriminator PWB). The
microprocessor looks up this frequency for previously stored setup information. (Each time the coupler tunes
successfully, it automatically stores all related setup information.)

If the measured VSWR is greater than about 2:0, the microprocessor runs the tuning algorithm to retune the
RF network. If the measured VSWR is less than about 2:0, the microprocessor sets the coupler in a ready
condition.

4.3.4.3 Tune Control Function

If prior setup information is in memory, it is immediately written to output latches U12 through U 16. Chip
select elements CS8 through CS 12 clock the information to relay drivers U17 through U21 to activate control
relays on the A4 RF PWB. VSWR measurements are always taken to establish the validity of setup data.
Corrective tuning sequences are run as necessary. The coupler tunes in less than 25 msec from memory, and in
typically less than one second when the new frequency algorithm must be used.

4.3.4.4 Transceiver Control Outputs

Output commands to the transceiver are discussed in detail in paragraph 4.3.6. The transceiver-to-coupler
input commands have already been noted and discussed. The coupler-to-transceiver output commands or
conditions are:

• Coupler Fault (active low)

• TX Inhibit (active low)

• Thermal Fault

• Tune Power Request

4.3.5 A81nput Connector PWB Assembly

Table 4-1 lists the signal names for input connector J2.

4.3.6 A7 Transceiver Interface PWB Assembly

Figure 4-6 is a simplified diagram of the A7 Transceiver Interface Assembly.

All transceiver input and output lines are lightning surge-protected by metal-oxide varistors, Zener and
rectifier diodes, and chokes.

4-12
;m HARRIS CU·2397/G
RF COMMUNICATIONS FUNCTIONAL DESCRIPTION

C85
R64 IC--.
+5 V "'~I---'\Mrl""--11\ th
NOTES:
1. U27-9 IS HIGH IF "P IS SLEEPING
(WAKEUP PULSE CAUSES RESET) ANO
LOW IF "P IS AWAKE (WAKEUP PULSE OUTPUT TRIGGER
CAUSES INTERRUPTI- U34 ...
----, ONE-SHOT
TO A7
PIO A7 XCVR I MULTIVIBRATOR 1ol1.1
.. - - - RESETFROM U27 (NOTE 1)
RETUNE ---\~ INTERFACE I XCVR INTERFACE
PULSE ~~ME =; U4B PWB: TO
U24 WAKE UP r-----+-----~ P1.5
ASSY
~
CONSTANT
WAKEUP I U30 CONTRO L I A8THRU A15
CS7 CS15
~

J'l.~~:!!.!~------.lr:':-:'-~
KEY LINE

~~ME j U40
>---;::::::=1U5A PULSE:
I
BITE :t ~ INI.
PI
-0-~_~_+~I~N;.2 ..~..r=------t-_~
OUT1 .. Y-im
.. CLKI Rl Q11--4l-------.l-El0 AO AO
AOORESS BUS
AO
THRU
AD
THRU ~
A12
THRU 10000 000 $ PIOOSI
CONSTANT THRU THRU {
START IN 31:: U28 A15 Al0 AlO \1 A15
I IN 4: OUT 3 FLlP·FLOP
A7

RC ~~ : ~ r--+ ii2 Q2 I----_---I~I Pl.3 iiD--+


TIME
CONSTANT
--I~
___ JI
1
C29 _;"
IN12::

IN6 .. ~
CLK2

FRtOM
ALE 1---"".
U23
AOORESS
U2
EPROM Wii----. U3
EEPROM
U22
RAM
U4, U5
CHIP
SELECT
/-.r-....
........l--/L...-
CHIP
- SELECT
>L1NES
1 - - - -......./ CSOTHRU
U12
OUTPUT
L -_ _ J............
r----., ......-:>
....
U17
RELAY
ORIVER
LATCH
~()-I IJO--I-°:.U:.T....;6=___ _-+--'
....---...,........
PI-t....
,....;-:":'-.1 U27 LATCH GENERATOR
CS17
POWER
UP FAULT OET PAL - cso--+ 1 1
+ __-1 PIO OS2~0 0 0 00 0I10~ PIO OSl
R65

,;,",
TIME
CONSTANT
WATCHOOG~
TIMER ! Pl.1
RD~r /\ 'CSl 4~

WR ~ ~
.....- -... CLK 1 Rl Q1 I - - ~ '1 U18
00 THRU 07 U13
- V ~>
\.
MICROPROCESSOR
U29
FLlP·FLOP K~===:...:===~==~===~:::
'" AOOTHRUA07 ....
~ U6
BUS
BUFFER OATA BUS
OUTPUT
LATCH "
RELAY
ORIVER
- co
:>
RESET
MIO - - - - - - - - - - - - - - - - - - - - , Sl-L..0 --
CLK 2 R2 U1 '" ""
PIO OS3 ~ 0 0 OII~LOS
80C31
l >. 0
A510 I J, MICROPROCESSOR
1
RO
, 0 PIO OS2

,j, -IF PSEN 1 - - - - - - - - - - - - 1 1 - - I

FROM{7 KV VOLTAGE ..:.S~A~M::..P:..:LE=__ -IN4 IN10 IN9 WATCHOOG


"P RESET L-----------+-----1.~ RESET
U14 U19
RELAY
CONTRO L
OUTPUT RELAY TO A4
~~ 2.6 KV VOLTAGE~S:.::::A::::M.:..;PL~E=__ IN12
"'81- ..:;60:.:0:..:.H:.:Z -+ ..
~ P3.4
LATCH ORIVER " RF ASSY
U7. U8 ~ ~N_~:t~
ASSY CU RRENT..:.S:.::::A~M::..PL:..:E=__ ...
• IN11 Ul0
COUNTER
~~OTUSEO)~ •
U25, U26
FREQUENCY
...
1 . . . . . . . ._ - . .

...._
3
..._ ' " OS4
PIO
~
'"
0
'" '" '" '" '" '"
000l1000? OS3
PIO

t--------'~L
BITE START .. U24
+5 V 4~1---'V\1\r--....-------t-.
-M IN2 - ... TO U3, U4
RO I---l-.~ U5. U6, U22 FROM U30 - - - - - - - - . . . INPUT
U27
OUTPUT
COUNTER
f.~ TEMP Ull CLK OSC
OATA OATA
~~ SENSOR AlO , ENABLE
LATCH LATCH ~ U20
r.~ U33 CONVERTER U15
L..._-r.......-. I RE LAY
Rp~;IN1 19.2
Eoe ~ RESET TO OUTPUT

:
~
KHZ U28 " ORIVER
FROM Ull LATCH
~~~;})~~;j)
r--~:1255E6i~7tf_--j--------------}..----~
~;,: .',::::
Rl I'" Pl.2
WR 1-__.- TO U3, U4, ~ RESETTO U34 4 0000000
U5, U22 ~-"""",..._... ( NOTE 1) 1 OS4 I0 0 0 0110 0 0 ~ PIO OS5

::: CLK 101~f---..::6:.:.14:::..4.:..:;;KH.:.:Z=----t '" 8 U9 R2101""''"


__- - ' '

iUL
{
COUNTER 153.6 KHZ
CLK "'32~-----~~~---------_t-----~P P3.5
> R61 U16 U21
4.9152 MHZ CLOCK OSC
Yl
PIO OS5 I0 0 0 o} &J OUTPUT
LATCH
RELAY
ORIVER
R62 .....- - - -....
; IN6 O_NM >
P/O U32 LJ..u..u..L.L Ln
+ 5
R48 BITE COOE

I'll ..1~6---CS6
L.. -I... XTAL INOI CATOR

~ S40.-
I....RE-L-AY----D:....L:
..
+5V +12 V
4~
+12 V

....- - - -...
-IN15
1oI~---CS14 R60 R42
R63 FREQSAMPLEENABLE~--------- .. CHECK ~ 0--
AO THRU A3
TO A5 OISCR ASSY .... 06
PRECISION +5 V rh +9.5 V CONTROL R44 R43 05
TO A6 ~
TO A5 OISCR ASSY ...~I__--------_---_l-M REF + MU LTIV 0 LTAG E +--------'V'IJ"v--..-JI/'I/'v--.J(
00 THRU 07 FREO SAMPLE
+13.5 V/+9.5 V ....- --..
FROM A5 OISCR ASSY POWE R SUPPLY
FROM A6 ~r VR 7 II--4'""-J,V\_,.....-....
.... - IN 0 A

MULTIVOLTAGE P I v •
EOC IN14
POWE R SU PPL Y c REF-

R53 D :>
rh
I I

lL-__-.

TO U24
TO OS1
THRU OS5
rh rh 382-014

Figure 4-5. A3 Control PWB Assembly


Simplified Schematic Diagram

4-13/4-14
IJ HARRIS CU-2397fG
RF COMMUNICATIONS FUNCTIONAL DESCRIPTION

Table 4-1. Input Connector J2 Signal Names

Connector
Signal Name
Pin

J2-A Ground
J2-B Coupler Key
J2-C Coupler Fault
J2-D Coupler ID (Ground)
J2-E Tune Pulse
J2-F Tune Power Request
J2-G Bypass
J2-H 10 to 32 Vdc
J2-1 10 to 32 Vdc
J2-J Key Disable
J2-K LPA ID
J2-L Not Used
J2-M Not Used
J2-N Thermal Fault

4.3.6.1 Control Board Interface

The following transceiver inputs are routed to the microprocessor via input data latch U2: Retune Pulse
(Rechannel Pulse), Bypass, and Coupler Keyline.

The Retune Pulse, Bypass, and Coupler Keyline inputs are also applied to AND gate USA via exclusive-OR gates
U4B through U4D. If anyone of these lines changes state, USA will send a wakeup pulse to the Control PWB.

The following output commands are routed to the transceiver via output data latch U1 and transistor driver
array U3:

• Coupler Keyline

• TX Inhibit (Key Enable)

• Tune Power Request

• Thermal Fault

• Coupler Fault

4.3.6.2 Retune Pulse

During normal operation, transistor Q9 is normally biased on through R16, and the output of exclusive-OR
gate U4A is high. When the transceiver frequency is changed, the retune (rechannel) pulse line is
momentarily pulled low to remove the drive from Q9. This action produces a momentarily low output on the
retune pulse sensor line. At the same time, capacitor C1S charges through R23 to produce a high output from

4-15
CU-2397/G
FUNCTIONAL DESCRIPTION
IJ HARRIS
RF COMMUNICATIONS

U4B. The output of USA then momentarily goes high to send a wakeup pulse to the Control PWB. This
output pulse alerts the microprocessor to watch for an active keyline.

For testing purposes, a retune pulse can be produced manually by momentarily pressing switch 51.

4.3.6.3 Bypass

When the bypass line is pulled low, optocoupler U6 is biased on. Capacitor C16 then discharges through R24
to produce a high output from U4C. The output of USA then momentarily goes high to send a wakeup pulse
to the microprocessor.

4.3.6.4 Coupler Keyline

When the keyline is pulled low, optocoupler U6 is biased on and keyline indicator D51 is illuminated.
Capacitor C17 discharges through R2S to produce a high output from U4D. The output of USA then
momentarily goes high to send a wakeup pulse to the Microprocessor.

During the tuning cycle, the microprocessor sends a keyhold signal to octal latch U 1. The output of U3-1 0 then
turns on transistor 07 to hold the keyline low.

For testing purposes, the keyline can be manually activated by momentarily pressing switch 52.

4.3.6.5 Key Disable

When the transmitter inhibit line from U3 is high, 06 is biased on via R26 to pull the Key Disable line low.
When the transmitter inhibit line is low, drive is removed from 06 and the Key Disable line is in the open
coil ector state.

4.3.6.6 Tune Power Request

When the microprocessor sends a tune power request, the output of U3-12 goes high and biases transistor 04
on. The tune power request line to the transceiver is then pulled low. Tune power request indicator DS2 is
illuminated by collector current through 04.

4.3.6.7 Coupler Fault

The output of U3-16 goes high when a fault is detected in the coupler. When U3-16 is high, 01 is biased on via
R1. This action pulls the coupler fault line low and illuminates DS3. The transceiver operator can clear the
fault by changing frequency and keying the transmitter. The frequency change must be greater than 1%.

4.3.6.8 Overtemperature Fault

If an overtemperature fault occurs inside the coupler, the output of U3-14 will go high to bias 08 via R4.
When 08 is on, the overtemperature fault line to the transceiver is pulled low.

4.3.6.9 LPA 10

When the LPA ID is pulled low, the LPA ID input to latch U2 is pulled low via optocoupler U7 to indicate if an
AM-7223/URC Linear Power Amplifier is connected.

4-16
--------- -_. __ ._-_.. _ .

mHARRIS CU-2397/G
RF COMMUNICATIONS FUNCTIONAL DESCRIPTION

IlIO,CIO,ZIO KEY DISABLE

~
FWD PWR FROM
) ~t-----------~----------------tle~~~',
~~~~ 1J--- - ---< 25 TO XCVR VIA
A5 DISCR PWB
44
r---1 B+FROM111,Cl1 II xC VR J2·J
~ P/O J4 CRll, VR20, 213, INHIBIT
TPI3 .-,>- ---4.-'-'PI.:.O...;.P...;.l_ _....... VR41. VR42 (8ElOW) iT~7
TUNE POWER REQUEST 35 /
SENSOR TO A3
____ fJ6\Q.TX
....r "I/'vrv-.....,.......;'-"-t-j INHIBI~T----+-4------_.-----;:;:;-:----------IICL6R·6C, Z6
6V'R 15 1
. .- ..... --< HIG H = XCVR KEY IN HI BIT

.; e5
CONTRD L PWB +13. 5V/9. 5V <IIl • 51 LOW=KEYENABLE
OS4 I VR31, VR321 XCVR (NOT USED)
27 ~ INHIBIT
FROM { HARDWARE
"'""W,"' "" '""" U3 /I-JW'v--j~~ '5V
, ..-J
TxL..--Hil, TPB
A3 THERMAL FAULT 26 "- ULN 2003 .- ._I_I_'_N_H_IB_IT - - - - - - -....*+l ENABLE '{t
CONTROL DRIVER KE Y ENABLE B, \...'-~::x:._0_5 1 HIGH = KEY ENABLE

(()?:
"- _IIL5, C5, Z5
PWB HARDWARE XMIT INHIBIT 28 / CR5. VR 14 J---<_-< 50 LOW = XCVR KEY INHIBIT
KEY INHIBIT ~ ~ I VR29, VR30 (NOT USED)

.....
U9B
1
;:x>--I--;:::==l--l.!212:.2:TU~N~E~P~D~W~E~R.!:R~E~0!!.U ~ES~T -l l ON FOR
-+-t
\.~ 04
Q12 I--,f---''\J'y'V-~' 13.5 /9 5 V
L..--l-Iol\.:J
....
IL4' C4. Z4 I
( 2 TPR ' - - > < - - - - - - , - - - - - - - - - - - - - - - - - CR4, VRI3 1------« 52 TUNE PWR REO
II /
I 15 OPER STATUS IND VR2l. VR28 TO XCVR VIA J2·F
3
----- T~5

i
U9D
BIDIRECTIONAL 13 "- I 14 THERMAL FAULT
DATA LINES 4 L2, C2, Z2 / DVERTEMP FAULT
15 CR2. VRll t----<--{ 58
TO/FROM A3
CONTRO L PWB ..... 5 Vf'--.. 16 FAULT
VR23, VR241
TO XCVR VIA J2·N
17
I
19

21
..... 1---------1
I U9A
6

7
13 COUPLER READY

10 KEYHOLO
03
+13.5/9.5 V
TP9

+5V
TPII
./ ,.
'24V
TPIO

CHIP SElECT ..... ~ 07


CS15 FROM A3
CONTROL PWB ,-hB
~+5V+--Y U4A 32
RETUNE PULSE
TO A3 CONTRO L PWB
RETUNE PULSE
+5 V
I----+-....:.;r(RF·382 02) ....I+.-------+---------+--( 38
+5V <lI '5VOC FROM A5
IJISCIIIMINATOR PWH
+9.5V·13.5V
KEY LINE SENSOR ...t ++------......
95 13 5V <lI ------+--( 40 FRUMAI,I'()WERSUPPLY
COUPLlH liYl'ASS IJA fA
,24 V .......1--+-------+------..... --< 39 '24V I HOM A6
I POWE R SUPPL Y

LPA 10 DATA U4C U5A 10 WAKE UP PULSE


TO A3 CONTROL PWB
.,L'
CHIP SELECT
CS7 FROM A3
;;; 010 >
)
,~I--+-~----.~
23
)~ ~~~~A+R2~V 0~
CONTRO L PWB TPI
+5V

8 L/
--"0. \
1.2, I INDICATOR 'i \
......-vVV-*-..J ~,/\
KEYLINE LPA COUPLER
GROUND 3,4,
5, 6 DATA 10 BYPASS C7 $
~ PID U6 ~ PIO Ul ~ P/O m DS6 ? ril
RETUNE PULSE
A'...- OPTO D/O J3 ~n7..:.._
.1 \/
09 OPTD /V,A/ ,A/,A/ U6 1- _<.."_ 31 SPARE
FROM XCVR 57 / CPLR

1-u CPLR OPTO


VIA J2·E -+I- -+I- -+I- CPLR

KrniNE
FROM XCVR
30
.....
TP6
KEYLINE KEYHOLD

PIO J4
II

J-'
~-t- WLJ . . .
P/O PI

l_+
------------------+~+4t-+-JVV~
COUPLE~ ~
FAULT (,

D_S3
\"'"
+5 V
1
.... L3, C3, Z3
T~)
1 LPA 10
VIA J2.B
TP4 L..- +- po CR3, VRl2 1 - - - - - ( 33 TO XCVR VIA J2.K
PIO PI I VR25, VR26

>- i ~
BYPASS
FROM XCVR 59
VIA J2·G

REF PWR FROM


43 )
... P/OJ3Y
J 1_~_r J_P/DJ4 ------Illl,CI,Zl
CRI. VRIO
VRII. VR22
I------« 29
COUPLER FAUL T TO
XCVR
VIA J2·C
A5 DISCR PWB

41 42 +10TO +32 VDC


PRIMARY DC POWER 49, 53 45 48 TO AS PO\\E R
FROM XCVR 54, 55 47 48 SIJPPL Y ASSY
VIA J2·H & J2·1 56, 60
B· +---4
TO Q5·E
(ABOVE)
382 106
PI

Figure 4-6. A7 Transceiver Interface PWB


Simplified Schematic Diagram

4-17/4-18
mHARRIS CU·2397/G
RF COMMUNICATIONS FUNCTIONAL DESCRIPTION

4.3.6.10 Power Supply Circuits

All coupler operati ng voltages are developed from the + 10 to + 32 Vdc input from the transceiver. This dc
power input is routed to the A6 Power Supply via the A7 Transceiver Interface. The Power Supply provides
+ 24 V, + 13.5 VI + 9.5 V, and -13.5 V/-9.5 V operating voltages for the A7 Assembly. CR29 indicates the
presence of these supply voltages. + 5 V is derived from the + 13.5 VI + 9.5 V supply on the AS assembly.

4-19/4-20
mHARRIS CU-2397/G
RF COMMUNICATIONS MAINTENANCE

SECTION 5

MAINTENANCE

5.1 GENERAL INFORMATION

This section contains the following maintenance information:

• Troubleshooting

• Periodic Maintenance

• Adjustments

5.2 TROUBLESHOOTING

If a fault is detected at the transceiver that is thought to be coupler-related, proceed as follows:

a. Check all of the cables and connections to the coupler, including the antenna. Look for loose or
broken wires, rust, or oxidation that would cause a bad connection. Correct any apparent
problems.

b. Pick a frequency that doesn't tune, and attempt to tune the coupler.

c. If the fault still occurs, continue as described below.

d. Identify the fault condition.

1) A coupler fault will illuminate the RT-1446/URC fault indicator LED on the front panel.
Press the "2nd" and "test" buttons to determine the type of fault:

3 1 - general coupler fault


3 2 - thermal fault

This information is shown on the RT-1446/URC LCD display. For a 31 general coupler fault
continue with the steps outlined below. For a 3 2 thermal fault refer to table 5-1, fault
condition" overtemperature fault". Then continue with step e.

NOTE

At this time, it may be desirable to move the


coupler to the repai r shop in order to faci Iitate
repair of the unit. The RF-382 MRK-24 includes the
following items that will simplify repair of the
coupler: control cable, RF coaxial cable, RF test
cable, long-wire adapter, pressure test assembly,
hand pump, tuning tool, and DC-5 (or G-635)
protective compound. The RF test cable is used to
connect the 50 ohm load to the antenna terminal.
The long-wire adapter may be connected between
the coupler and the 50 ohm load to produce higher
stress voltage to the coupler RF network.

5-1
CU-2397/G mHARRIS
MAINTENANCE RF COMMUNICATIONS

Table 5-1. Tuning Fault Codes

Fault Code
Fault Condition Possible Cause Corrective Action
F3 F2 F1 FO
0 0 0 0 No Fault Detected No Fault Detected
0 0 0 1 Tune Time-Out Broken or untunable a. Momentarily change
Fault antenna, RF component frequency to clear the fault and
failure in antenna coupler. attempt to tune again.
b. Check antenna.
0 0 1 0 High Tune Power Tune power is too high, a. Check transmitter output
Fault component failure in tune power level.
power request circuitry in b. Check tune power request
transceiver or coupler. circuitry in transceiver and
coupler.
0 0 1 1 Low/No Tune Insufficient or no RF input a. Check transmitter output
Power Fault power, problem with power level.
transmitter output power b. Check RF input cable.
level, RF power circuitry,
antenna coupler input, or
coaxial cable.
0 1 0 0 Frequency Count Coupler is inhibited from a. Check nearby transmitting
Fault tuning by near-field antenna for near-field inter-
interference, or RF ference.
component failure in
frequency counter.
0 1 0 1 Overvoltage/Over- RF output current too high, a. Reduce RF input power and
current Fault RF output voltages too attempt to tune again.
high.
0 1 1 0 Overtem peratu re Operating temperature a. Wait for coupler to cool,
Fault inside coupler exceeded reduce RF input power and
100°C. attempt to tune again.
0 1 1 1 VSWR Fault Loose or broken antenna a. Check antenna.
connections, arc-over in b. Inspect coupler for signs of
antenna coupler, antenna arcing.
or antenna lead.
1 0 0 0 Tune Solution Tuning algorithm has a. Momentarily change
Fault reached dead end. frequency to clear fault and
attempt to tune again.
b. Check antenna.

1 = On,O = Off

2) Remove the coupler cover. Loosen the captive screws in ten places. Care must be taken
not to damage the gasket when removing the cover.

3) If none of the LEDs inside the coupler are on, and the transceiver is on, a power supply
failure is likely. Refer to paragraph 5.3 for power supply checks.

5-2
mHARRIS CU-2397/G
RF COMMUNICATIONS MAINTENANCE

NOTE

The presence of LEDs that are lit does not rule out a
power supply problem. Continue with next step.

4) Read the fault code indicated on the control board LEDs F3-FO. Refer to figure 5-1 for the
location of the LEDs. LEDs that are on are recorded as a 1, and LEDs that are off are
recorded as a O.

5) Refer to table 5-1 for the fault description and corrective action corresponding to the BITE
fault code displayed on LEDs F3-FO.

e. If the corrective action described in table 5-1 is implemented and the coupler still faults, continue
with step f.

f. Confirm that the transceiver is on, but not keyed.

g. Disconnect the antenna lead E1 that goes to the arc ball assembly A 1E1. Refer to figure 5-2.

h. Place the AM-7223/URC in standby mode (if used). Set the transceiver frequency to 7.7000 MHz.
Momentarily key the transceiver. After the tune cycle is complete continue with step i.

I. Press the A3S3 switch on the control board. This initiates a series of tests that are performed by
the microprocessor. If a fault is detected, a fault code will be displayed on the control board LEDs
F3-FO. Refer to table 5-2 to identify the fault and corrective action. Major assemblies are shown
in figure 5-2.

j. Upon pressing A3S3 the relays will be activated in a sequence corresponding to a left-to-right
progression of the LED indicators on the A3 board. As each relay is activated an audible click
should be heard as the LED turns on and as it turns off. If a relay fails to click as the LED switches,
or if an LED fails to light, or if an LED lights out of sequence (this includes continuously on LEDs),
then note the relay number and refer to table 5-3 for corrective action.

k. If steps i. and j. do not indicate a fault or relay problem, then continue with step I.

I. Momentarily key the transceiver.

m. The coupler will attempt to tune, then the relays will be checked by the microprocessor under
tune power conditions. After these checks are completed the relays will stop changing. If any
faults were detected, the fault code LEDs F3-FO on the control board will be lit. Refer to table 5-4
to identify the fault and corrective action. Major assemblies are shown in figure 5-2.

n. To repeat the relay tests, continue with step i.

o. Reconnect the antenna lead E1 to the arc ball assembly A 1E1 (removed in step g.).

p. Reinstall coupler cover. This completes the troubleshooting procedure.

5-3
CU-2397/G mHARRIS
MAINTENANCE RF COMMUNICATIONS

r FAULTCODE
DISPLAYS --~V lIJ:!
f'........ [~~

A
'-1

D~ iil}
DISCONNECT
El LEADHER~

I \ A3S4 RELAY CHECK NOT

~
g~~
/;; - \~\ 0 ~--- - - - -- .. ---- -)".
0 ~ A7S1 RETUNE PULSE
USED

.'@ ~ (NOT USED) o DS4


~~l o
~i
~ DIS

~~v~v
(§) A7S2 KEYLINE o K28

~
(NOT USED) o K15
K2
8
v ~~~~v
A7DSI KEYLINE Kl
0 lpC~ j DS4
~ · v ... ~ A7DS2 TUNE POWER REQUEST

~
~(§) ~~~ ~ ~l~
i
I
I e, ~.
- A7DS3 COUPLER FAULT o
o
K12
Kll
oo
0 0
I
c A7DS4 TX ENABLE
K17
: ~..I~.~ A7DS50PERATIONALSTATUS
INDICATOR (OSI)(NOT USED)
8 ~l~
DS3

~
j

~
A3DS5} ~~
A3DS4 o

m-
00000000 000 K7
! A3DS3 SEE DETAIL A o K6
o K5
0
A3DS2 o K4

1- 00000000 0 00

- -
A3DSI

A7DS6 5 V/12 V/24 V SUMMARY


8 ~~7
DS2

~
~~~
\.
A3S2 (NOT USED
00000000 000 ALL SWITCHES o
~
K24
ANY POSITION) o K23
:[f' " - o K22
!~ ~
A7TPI THRU A7TPI3
,
,/
o K21
K20
~ i ./
8 K19
0 I
,~ A3S3 BITE START
DSI
DETAIL A
I
0
0 ~ 1(0 A3S1 MICROPROCESSOR

~
~ RESET
0 'Ol
al ~lP=)) 'e 0
~ (i ~ ~
I
0
~----- ---------- /
'"
'-==J 1==== NOTE: 382·108
SEE COMPONENT LOCATION DRAWINGS
TOP VIEW IN A3. A4. A5, AG, AND A7 TAB SECTIONS
FOR LOCATION OF TEST POINTS AND
COVE R REMOVED ADJUSTMENTS.

Figure 5-1. Coupler Indicator Identification

5-4
II HARRIS CU-2397/G
MAINTENANCE
RF COMMUNICATIONS

Table 5-2. Static BITE Fault Codes

Fault Codes
BITE Result Replace Assembly
F3 F2 F1 FO

0 0 0 0 BITE Passed
0 0 0 1 RAM Failure A3,A7

0 0 1 0 EEPROM Failure A3,A7


0 0 1 1 Real Time Clock Failure A3,A7
0 1 0 0 5 V Reference Failure A3,A5

0 1 0 1 AID Converter Failure A3,A5


0 1 1 1 Detected Forward Power Failure A5, A3, A2
1 0 0 0 Detected Reflected Power Failure AS,A3,A2
1 0 0 1 Rp Reading Failure AS, A3, A2, A6
1 0 1 0 Phase Reading Failure AS, A3, A2, A6
1 0 1 1 Overvoltage Detector Failure A4,A3,A9
1 1 0 0 Overcurrent Detector Failure A4,A3
1 1 1 0 Frequency Counter Failure AS,A3
1 1 1 1 Fault Logic Failure A3

Table 5-3. LED and Relay Test

Fault Condition Replace Assembly

Any relay LED fails to illuminate (except DS 1 through DS6 A3


which are not used)

DIS (discriminator) relay fails to click in sequence AS, A3, A2

K9, K13, K14, K16, K 17, or K18 relay fails to click in sequence A9,A3,A2

Any other relay fails to click in sequence A4,A3,A2

Table 5-4. Transmit BITE Fault Codes

Fault Codes
BITE Result Replace Assembly
F3 F2 F1 FO

0 0 0 0 BITE Passed
0 0 0 1 Tune Fault A3,A4,AS

*The LED for the faulty relay should remain on after BITE is completed.

5·5
CU-2397/G IjHARRIS
MAINTENANCE RF COMMUNICATIONS

Table 5-4. Transmit BITE Fault Codes (Cant.)

Fault Codes
BITE Result Replace Assembly
F3 F2 F1 FO

A7, AS, A3, transceiver RF


0 0 1 0 High Tune Power Fault
output
Check RF input path,
0 0 1 1 Low/No Tune Power Fault
transceiver RF output, AS, A3
Check transceiver
1 0 0 0 Frequency Counter Fault
frequency, AS, A3
1 0 0 1 RF Relay Fault* A4,A9,A3
1 0 1 0 Phase Reading Fault AS, A3, A6
1 0 1 1 Rp Reading Fault AS,A3,A6
1 1 0 0 Reflected Power Fault AS,A3

*The LED for the faulty relay should remain on after BITE is completed.

5.3 POWER SUPPLY CHECKS

This procedure requires a digital voltmeter (Fluke 73, HP-343SA, or equivalent). If the transceiver is on but
none ofthe LEDs inside the coupler are on, a power supply failure is likely. Check the power supply voltages
as follows:

a. Verify that the transceiver is on, but not keyed.

NOTE

The presence of LEDs thatare lit does not rule out a


power supply problem.

b. Refer to figure S-1. Locate SV/12 V/24 V indicator A7DS6. If A7DS6 is on, proceed to step j.

c. Refer to figure 5-1. Locate + S V indicator A3DS1-1. If A3DS1-1 is on, proceed to step i.

d. Measure A7TP2 for + 12 to + 50 Vdc. If voltage is not present, check fuse A7F1. Check
transceiver for power to coupler.

e. Measure A7TP3 for + 12 to + 32 Vdc. If voltage is not present, check Q1 0 or jumper P2 (if Q1 0 is
not installed).

f. Measure A7TP11 for + SVdc. If voltage is not present, replace the AS Discriminator PWB.

g. Measure A7TP9 for + 9.S V or + 13.5 V. If voltage is not present, replace the A6 Power Supply.

h. Measure A7TP1 0 for + 24 V. If voltage is not present, replace the A6 Power Supply.

i. Measure A5TP11 for -9.S V or -13.5 V. If voltage is not present, replace the A6 Power Supply.

5-6
~HARRIS CU-2397/G
RF COMMUNICATIONS MAINTENANCE

El
INSULATOR

MP4
ARC BALL
ASSY
LEAD TO
El

A9
COl L PACK ASSY

A4
RFPWB

A9Al
RF INTERFACE
PWB
A3
CONTROL
PWB

A6
POWE RSUPPLY A7
ASSY TRANSCEIVER
INTERFACE
PWB

~=
AS
DISCRIMINATOR
PWB
RFCONNECTOR CONTROL CONNECTOR A8
J1 J2 CONNECTOR
PWB
382-107

Figure 5-2. Coupler Major Assemblies

5-7
CU-2397/G
MAINTENANCE
IJ HARRIS
RF COMMUNICATIONS

j. Measure A3TP1 for + 5 ± .02 V. If voltage is not present, replace the A3 Control PWB. If voltage
is out oftolerance, adjust A3R53 as described in paragraph 5.5.2.1.

5.4 PERIODIC MAINTENANCE

There are no routine cleaning requirements for the coupler interior. As a rule, the coupler should not be
opened unless required by the maintenance procedure. It is necessary to maintain a dry air environment
inside the coupler to prevent corrosion. Use of an RF-636 Dry Air Pump, RF-628 Dry Nitrogen Kit, or equivalent
is recommended. Pressurize coupler to 5 to 6 psig (paragraph 5.4.1). Relieve pressure to purge moist air.
Purge the coupler at least two more times before resealing the coupler.

NOTE

For optimum dryness, purge and repressurize once


a day for at least three days to allow maximum
absorption of moisture. Relieve pressure before
resealing on the last day.

It may also be necessary to keep the external insulator clean to reduce the tendancy to arc. The coupler
insulator and all ground connections should be coated with Dow Corning DC-5 or General Electric G-635
protective compound. This coati ng wi II prevent deterioration of the ground connections, and wi II protect the
insulator from dirt, dust, and/or salt accumulation that could degrade its insulating properties.

If the gasket is replaced, the new gasket should be coated with Dow Corning DC-5 or General Electric G-635
protective compound to prevent gasket from sticking to cover.

NOTE

If the insulator has been coated with DC-5 or G-635


(see paragraph 2.7), it may leak RF current to
ground when it is subjected to heavy rain squalls or
spray; however, the leakage will stop immediately
when the water path is broken.

5.4.1 Pressure Test Procedure

The CU-2397/G is an airtight unit and should be leak-tested after any internal maintenance. The test adapter
and hand pump required for this procedure are included in the RF-382/MRK-24. Refer to figure 5-3 and
proceed as follows:

a. Remove the 1/4-28 screw and seal washer from the antenna end of the case.

b. Connect a pressure test assembly and hand pump (both part of maintenance repair kit) as shown
in figure 5-3.

c. Pressurize the coupler to 5 to 6 psig.

d. Brush a soap and water solution on all portions of the case where leakage might occur (i.e.,
gasket, antenna insulator E1, cable connectors).

e. Check for bubbling. If bubbling occurs, check hardware for tightness and/or replace the
applicable seal or gasket.

5·8
mJHARRIS CU-2397/G
RF COMMUNICATIONS MAINTENANCE

CHARGING VALVE

CONNECTOR
(1/4·28)

SAFETY VALVE
HAND 4-5 PSI
PUMP PRESSURE TEST ASSEMBLY

382-017

Figure 5-3. Pressure Test Setup

f. If there is no apparent leakage, bleed off the air pressure. If necessary, purge with dry air as
explained in paragraph 5.4. Remove the pressure test assembly, and replace the 1/4-28 screw and
seal washer on the case. Clean coupler of all soap and water solution.

5.5 ADJUSTMENT PROCEDURES

All coupler adjustments have been made at the factory and should not require routine readjustment. Adjust
only when related components are changed or when out-of-tolerance performance is indicated.

5.5.1 A6 Power Supply PWB Adjustments

Refer to the A6 tab section for the parts list, component location drawing, and schematic diagram for the A6
Power Supply PWB Assembly.

5.5.1.1 + 13.5 VI + 9.5 V Setup Adjustment

This procedure requires a digital voltmeter (HP-3435A, Fluke 73, or equivalent). To adjust potentiometer
A6R4, proceed as follows:

a. Verify that the transceiver is off and there is no power to the coupler

b. Loosen the hardware (10 places) and remove the coupler top cover.

c. Loosen the hardware (2 places) securing the A6 Power Supply PWB to the chassis frame.

d. Lift the A6 Power Supply PWB from the chassis.

5-9
CU·2397/G
MAINTENANCE
:m HARRIS
RF COMMUNICATIONS

e. Loosen the hardware and remove the power supply cover.

f. Connect the positive lead of the voltmeter to AlTP9 and the common lead to A7TP1 (ground).

g. Turn on the transceiver.

h. Press and hold S4 on the A3 Control PWB. (Refer to figure 5-1 for A3S410cation.)

I. Adjust A6R4 until the voltmeter reads + 13.5 V.

j. Release A3S4. Verify that the voltmeter reads approximately + 9.5 V.

k. Turn off the transceiver.

I. Reinstall the power supply cover.

m. Reinstall the A6 Power Supply in the coupler chassis.

n. Disconnect voltmeter from A7 PWB.

o. Reinstall coupler top cover.

5.5.2 A3 Control PWB Adjustments

Refer to the A3 tab section for the parts list, component location drawing, and schematic diagram for the A3
Control PWB Assembly.

5.5.2.1 Precision + 5 Vdc Setup Adjustment

This procedure requires a digital voltmeter (HP-3435A, Fluke 73, or equivalent).

a. Measure the precision + 5 Vdc output at A3TP1 to ground.

b. Adjust A3R53 for a digital voltmeter reading of 4.95 to 5.05 Vdc.

c. Press A3S4.

d. Verify that the digital voltmeter still reads between 4.95 and 5.05 Vdc.

5.5.2.2 Switch S2 Setup

DIP switch 52 is reserved for future use. Switches S2-1 through S2-4 may be left in any position.

5.5.3 A5 Discriminator PWB Adjustments

Refer to the A5 tab section for parts list, component location drawing, and schematic diagram for the AS
Discriminator PWB Assembly.

5.5.3.1 Rp Discriminator Setup Adjustment

This procedure requires the following test equipment and materials:

• Digital voltmeter (Fluke 73, HP-3435A, or equivalent)

5·10
;m HARRIS CU-2397/G
MAl NTENANCE
RF COMMUNICATIONS

• Coaxial rf test cable (Type "N" connector on one end, alligator clips on the other)

• 50 ohm load

• Platform sheet of cardboard, wood, or equivalent material

• Spacer (thin piece of insulating material)

To adjust potentiometer A5R 16, proceed as follows:

a. Verify that the transceiver is off and there is no power to the coupler.

b. Loosen the captive hardware (10 places) and remove the top cover of the coupler.

c. Refer to figure 5-4. Disconnect the E1 lead at the arc ball assembly.

d. Loosen the captive hardware (10 places) and remove coupler chassis from case. Slide a platform
sheet of cardboard, wood, or equivalent material underneath chassis onto bottom half of case.
Place chassis on top of this platform. (This will prevent possible shorting of traces under coupler
chassis.)

e. Refer to figure 5-4. Place an insulating spacer between clip A5J3 and pin A4E 14 to break the
continuity in the RF path. Use caution not to damage clip or pin from excessive force when
installing spacer.

NOTE

The rf test cable used in step f. is included in


RF-382/MRK-24.

f. Fabricate a test cable as shown in figure 5-4. Connect a 50 ohm load to the RF output on the AS
Assembly. Connect the coaxial cable center conductor to A5J3 and the shield to the A5 PWB
ground plane.

g. Refer to the component location diagram in the A5 tab section. Connect the positive lead of a
digital voltmeter to A5TP4 (R p) and the common lead to A5TP1 0 (ground).

h. Turn on the transceiver. Verify that the voltage at A5TP4 is 2.50 ± .04 V. If the voltage is slightly
out of tolerance, adjust the + 5 V supply on the A3 Assembly (paragraph 5.5.2.1). Otherwise,
check test setup, board interconnections, and Rp circuit connections and ccmponents.

i. Turn off the transceiver. Verify that power to coupler is off.

NOTE

The revision level of the A5 PWB is the letter after


the part number 10208-1509.

5·11
CU-2397/G
MAINTENANCE
II HARRIS
RF COMMUNICATIONS

DISCONNECT
El LEAD HERE L-- ---..

REMOVE
CAPTIVE
HARDWARE
(8 PLACES)

' - - - - - - / 0 '\:==='=7

TO 50 OHM ~
TOP VIEW
LOAD V COVER REMOVED

RF TEST CABLE
(INCLUDED IN RF-382
MAINTENANCE
REPAIR KIT)

INSE RT ....-- ----!...!../

SPACE R L-- ---;-_=__


HERE

382-021

Figure 5-4. AS Discriminator PWB Test Setup

5-12
mHARRIS CU-2397/G
RF COMMUNICATIONS MAINTENANCE

j. Energize relay A5K1:

• For revision B boards, connect the anode of A5CR 10 (located immediately below ASK 1) to
ground.

• For revision C boards or higher, connect A5TP12 to ground.

k. Connect a 5.11 K 1% resistor across A5R 13:

• For revision B boards, connect a 5.11 K 1% resistor between two clip leads and connect this
resistor across A5R 13. Be careful not to short the clip leads to the PWB. Use short leads
(less than 1 inch).

• For revision C boards or higher, connect a short between A5TP13 and A5TP14.

I. Turn the transceiver on.

m. Key the transceiver in AM mode at 2 MHz.

n. Adjust A5R16 until the digital voltmeter reads exactly + 2.5 V.

o. Unkey the transceiver.

p. Remove the ground connected in step j. There should be an audible click from the relay.

q. Key the transceiver in AM.

r. Verify that the digital voltmeter does not read 2.5 volts. If the voltmeter still reads 2.5 volts, then
the relay was not properly energized. Repeat from step j.

s. Turn off the transceiver.

t. Remove the 5.11 K resistor that was connected instep k.

u. Turn the transceiver on.

v. Key transceiver in AM mode at 2 MHz.

w. Adjust A5R17 until the digital voltmeter reads exactly + 2.5 Vdc.

x. Unkey the transceiver.

y. Turn off the transceiver.

z. Remove the spacer that was installed in step e.

aa. Disconnect the 50 ohm load.

abo Disconnect the digital voltmeter.

ac. Reinstall coupler chassis in bottom of coupler case, and secure hardware (10 places).

ad. Reconnect the E11ead at the arc ball.

5-13
CU-2397/G ;m HARRIS
MAINTENANCE RF COMMUNICATIONS

ae. Verify adjustments by tuning coupler to an antenna or an antenna simulator.

af. Reinstall the top cover.

5.5.4 A4 RF PWB Adjustments

Refer to the A4 tab section for the parts list, component location drawing, and schematic diagram for the A4
RF PWB Assembly.

5.5.4.1 7000 V Overvoltage Threshold Adjustment

This procedure requires a high-impedance voltmeter (HP-3435A, Fluke 73, or equivalent) and a platform sheet
of cardboard, wood, or equivalent material. To adjust potentiometer A4R 10, proceed as follows:

CAUTION

Incorrect alignment of this setting may seriously


degrade coupler performance.

NOTE

This adjustment has been set at the factory for


optimum coupler performance. It should not be
adjusted in the field unless any ofthe following
parts have been replaced: C65, C66, C67, C68, C69,
CR32, CR34, R8, R9, or R1 0 on the A4 RF PWB; C63
or C64 on the A9A 1 RF Interface PWB.

a. Turn off transceiver to remove power from the coupler.

b. Loosen the captive hardware (10 places) and remove the coupler top cover.

c. Disconnect lead from A 1E1 (arc ball) to E1 (antenna) as shown in figure 5-4.

d. Loosen the captive hardware (10 places) and remove coupler chassis from case. Slide a platform
sheet of cardboard, wood, or equivalent material underneath chassis onto bottom half of case.
Install chassis on top of this platform. (This will present possible shorting of traces under the
coupler chassis.)

NOTE

The voltmeter used in this procedure must be RFI-


immune with an input impedance of at least 10M
ohm.

e. Refer to the A4 component location drawing. Connect a high-impedance, battery-powered


voltmeter (or equivalent meter that can read dc voltage in the presence of high RF fields)
between either end of A4L3 and chassis (A 1) ground. Set the voltmeter to DC VOLTS.

f. Turn on transceiver. Tune the coupler to 17.000 MHz.

5-14
mJHARRIS CU-2397/G
RF COMMUNICATIONS MAINTENANCE

g. Key the transceiver in CW mode. Note the forward power to coupler with a calibrated RF power
meter.

h. Adj ust A4R 10 to correct voltage listed in table 5-5.

Table 5-5. Overvoltage Threshold Setup

Forward 7000 V Setup 2600 V Setu p Dc


Power Dc Voltage at A4L3 Voltage at A4L1
(Watts) (Volts) (Volts)

80 1.63 1.61
90 1.75 1.73
100 1.86 1.84
110 1.97 1.95
120 2.07 2.05
130 2.17 2.15
140 2.27 2.25
150 2.36 2.34
160 2.45 2.43

i. Unkey the transceiver.

j. This completes the 7000 V adjustment procedure. Proceed with 2600 V adjustment procedure
(paragraph 5.5.4.2) if desired.

k. Disconnect the voltmeter.

I. Remove platform and reinstall coupler chassis

m. Reconnect lead from A 1El to E1.

n. Reinstall the coupler top cover.

5.5.4.2 2600 V Overvoltage Threshold Adjustment

This procedure requires a high impedance voltmeter (HP-3435A, Fluke 73, or equivalent) and a platform sheet
of cardboard, wood, or equivalent material. To adjust potentiometer A4R4, proceed as follows:

NOTE

This adjustment has been set at the factory for


optimum coupler performance. It should not be
adjusted in the field unless any of the following
parts on the A4 RF PWB have been replaced: C55,
C57,C58,C54,C56,CR29,CR30,R5,R6,orR4.

5·15
CU-2397/G mHARRIS
MAINTENANCE RF COMMUNICATIONS

CAUTION

Incorrect alignment of this setting may seriously


degrade coupler performance.

a. Turn off transceiver to remove power from the coupler.

b. Loosen the captive hardware (10 places) and remove the coupler top cover.

c. Disconnect lead from AlE 1 (arc ball) to E1 (antenna) as shown in figure 5-5.

d. Loosen the captive hardware (10 places) and remove coupler chassis from case. Slide a platform
sheet of cardboard, wood, or equivalent material underneath chassis onto bottom half of case.
Install chassis on top of this platform. (This will prevent possible shorting of traces under the
coupler chassis.)

NOTE

The voltmeter used in this procedure must be RFI-


immune with an input impedance of at least 10 M
ohm.

e. Refer to the A4 component location drawing. Connect a high-impedance, battery-powered


voltmeter (or equivalent meter that can read dc voltage in the presence of high RF fields)
between either end of A4L 1 and chassis (A 1) ground. Set the voltmeter to DC VOLTS.

f. Turn on transceiver. Tune the coupler to 17.000 MHz.

g. Key the transceiver in CW mode. Note the forward power to coupler with a calibrated RF power
meter.

h. Adjust A4R4 to correct voltage listed in table 5-5.

I. Unkey the transceiver.

j. This completes the 2600 V adjustment procedure. Disconnect the voltmeter.

k. Remove platform and reinstall coupler chassis.

I. Reconnect lead from AlE 1to E1.

m. Reinstall the coupler top cover.

5.5.5 Arc Ball Adjustment

Refer to figure 5-5. Adjust the arc ball assembly for a .077 to .078 inch (1.95 to 1.98 mm) spark gap.

5.6 CMOS HANDLING PROCEDURES

To protect stati c-sensiti ve devi ces from damage, the foil owi ng suggested precauti ons shou Id be foil owed:

a. Keep all static-sensitive devices in their protective packaging until needed. This packaging is
usually conductive and should provide adequate protection for the device. Storing or

5·16
mJHARRIS CU·2397/G
RF COMMUNICATIONS MAINTENANCE

0.077 TO 0.078 INCHES


(1.95 TO 1.98mm)

SPARK GAP ADJUSTMENT

Figure 5-5. Spark Gap Adjustment

transporting static-sensitive devices in conventional plastic containers could be destructive to the


device.

b. Disengage power prior to insertion or extraction of sensitive devices. This also applies to printed
wiring boards containing sensitive devices.

c. Double check test equipment voltages and polarities prior to conducting any tests. Verify that no
transients exist.

d. Use only soldering irons and tools that are properly grounded. Ungrounded soldering tips will
destroy these devices. NEVER USE SOLDERING GU NS.

e. Avoid contact with the leads of the device. The component should always be handled very
carefully by the ends or the side opposite the leads.

f. Avoid contact between printed wiring board circuits or component leads and synthetic clothing
while handling static-sensitive devices or assemblies containing them.

5-17
CU-2397/G mHARRIS
MAINTENANCE RF COMMUNICATIONS

5.7 TROUBLESHOOTING SUMMARY

Table 5-6 provides troubleshooting instructions to the assembly level. This table contains the same
information as the pocket-sized CU-2397/G Troubleshooting Card (Publication Number 10208-5032)
contained in the ancilliary kit.

5-18
mHARRIS CU-2397/G
RF COMMUNICATIONS MAINTENANCE

Table 5-6. CU-2397/G Troubleshooting Instructions

3) STATIC BITE: REMOVE ANTENNA INSULATOR LEAD FROM ARC BALL, MOMENTARILY
KEY XMTR AT 7.7000 MHZ. DEPRESS A3S3. CHECK LAMPS & FAULT CODE. REPLACE
ASSY SHOWN,IN ORDER.

CONDITON ASSY
ANY LABELED RELAY LED FAILS TO LIGHT ,;;;r--
CU-23971G ANTENNA COUPLER (EXCEPT OS 1-DS6 WHICH ARE NOT USED)
TROUBLESHOOTING INSTRUCTIONS TO ASSEMBLY LEVEL DIS RELAY FAIL5 TO ClICr<.IN SEQUENCE A5,A3,A2
K9. K 13.K 14, K 16, K 17 OR K 18 FAILS TO CLICK, IN SEQUENCE A9,A3,A2
ANY OTHER RELAY FAILS TO CLICK, IN SEQUENCE A4,A3,A2
1) POWER SUPPLY CHECKS IF NOT SATISFACTORY, THEN REPLACE

A) S/12/24 VDC LED IS ON (IF ON, GO TO B; IF OFF, GO TO C)


u u ~ FQ BITE FAILURE ASSY

B) 5 VDC LED IS ON (IF ON, GO TO G; IF OFF, CONTINUE) a a a BITE PASSED


C) A 7 TP2 IS • 12 TO .50 VDC A7 Fl OR TRANSCEIVER a a 1 RAM A3,A7
D) A 7 TP3 IS + 12 TO .32 VDC JUMPER PI a 1 a EEPROM A3,A7
E) A7TP11FOR .5VDC AS a 1 1 REAL TIME CLOCK A3,A7
F) A7 TP9 FOR + 95 OR + 13.5 A6 1 a a 5 VOL T REFERENCE A3,A5
VDC 1 a 1 A/D CONVERTER A3,A5
G) A7 TP10 FOR + 24 VDC A6 1 1 1 DETECTED FWD PWR A5,A3,A2
H) AS TP11 FOR -95 OR -13.5 A6 a a a DETECTED REFL PWR A5,A3,A2
VDC a a 1 RP READING A5,A3,A2,A6
I) A3 TP7 FOR. 5 !02 VDC A3 a 1 a PHASE READING A5,A3,A2,A6
a 1 I OVER VOL TAGE DETECTOR A4,A3,A9
2) ATTEMPT TO TUNE AT FREQUENCY WHERE FAULT OCCURS, NOTE STATUS OF FAULT 1 a a OVER CURRENT DETECTOR A4,A3
=
LEOS (1 ON), 1 1 a FREQUENCY COUNTER A5,A3
1 1 1 FAULT LOGIC A3
FAULT CODES OSI
F3 F2 Fl Fll ~ CONDITION LIKELY PROBLEM, IN ORDER 4) XMIT BITE: XMIT BITE IS ONLY ACTIVE AFTER STATIC BITE HAS PASSED.
o 0 0 0 NONE ~'?D~~~TARILY KEY TRANSCEIVER AFTER STATIC BITE, REPLACE ASSY SHOWN,IN
a a a 1 1 CHECK ANTENNA. IF OK, GO TO
STEP 3 (STATIC BITE)
2 A7, XCVR, A5, A3 BITE FAILURE
3 RF INPUT PATH, XCVR, A5, A3
1-2 NEARBY XMTG ANT., A5, A3 BITE PASSED
1-3 RF INPUT POWER TOO HIGH TUNE FAULT A3,A4,A5
2-3 COUPLER TEMP> 1000C HIGH TUNE PWR A7,AS,A3,XCVR
(WAIT-THEN REDUCE RF INPUT LOW/NO TUNE POWER RF INPUT PATH,
POWER) XCVR,A5,A3
4 VSWR FAULT ARCING OR BAD ANTENNA a FREQ COUNTER XCVR FREQ,AS,AJ
1·4 TUNE SOLUTION FAUL T CHECK ANTENNA. IF OK, GO TO 1 RF RELAY (0) A4,A9,A3
STEP 3 (STATIC BITE). a PHASE READING AS,A3,A6
1 RP READING AS,A3,A6
ASSEMBLY DESIGNA TlONS a REFLECTED PWR AS,A3
A2 INTERCONNECT PWB A7 XCVR INTERFACE PWB
A3 CONTROL PWB A8 CONNECTOR PWB (*) PROBABLE DEFECTIVE RELAY LED WILL BE ON.
A4 RF PWB A9 COIL PACK
A5 DISCRIMINATOR PWB A9A 1 RF INTERFACE PWB S) IF BITE DOES NOT PROVIDE IDENTIFICATION OF FAILED ASSV, CONSULT CU.2397/G
A6 POWER SUPPLY E1 ANT. INSULATOR TECHNICAL MANUAL, SECTION S.

5-19/5-20
mHARRIS CU-2397/G
RF COMMUNICATIONS PARTS LISTS, ASSY DRAWINGS, & SCHEMATICS

SECTION 6

PARTS LISTS, ASSEMBLY DRAWINGS, AND SCHEMATICS

6.1 GENERALINFORMATION

This section contains an illustration showing the location of the major assemblies of the coupler. A cross-
reference is provided for quick location of the tab section information.

6.2 COUPLER MAJOR ASSEMBLIES

The assemblies of the coupler are listed in table 6-1 and identified in figure 6-1. Refer to the assembly level
tab sections for parts lists, component location drawings, and schematic diagrams.

Table 6-1. CU-2397/G Antenna Coupler Assemblies

Assembly Tab Section

A 1 Coupler Assembly Main Chassis

A2 Interconnect PWB Assembly Main Chassis

A3 Control PWB Assembly A3

A4 RF PWB Assembly A4

AS Discriminator PWB Assembly AS

AG Power Supply Assembly A6

AGA 1 Power Supply PWB Assembly A6

A6A2 EMI Filter Assembly A6

A7 Transceiver Interface PWB Assembly A7

A8 Connector PWB Assembly Main Chassis

A9 Coil Pack Assembly A4

A9A 1 RF Interface PWB Assembly A4

6-1
CU-2397/G mHARRIS
PARTS LISTS, ASSV DRAWINGS, & SCHEMATICS RF COMMUNICATIONS

A7
A4 A9Al MP3 TRANSCEIVER
RF PlNB RFINTERFACE FRAME INTERFACE ASSY
ASSV PlNB ASSV ASSV
A9
COIL PACK
ASSV
/

ta ~J2
~gNNECTOR ASSV

CONTROL

MP2
GASKET --..-.+-~~----

MPl J2
CASE ASSV RF IN
382-018

Figure 6-1. Coupler Major Assembly Locations

6-2
mHARRIS CU-2397/G
RF COMMUNICATIONS MAIN CHASSIS

MAIN CHASSIS
CU-2397/G mHARRIS
MAIN CHASSIS RF COMMUNICATIONS

TABLE OF CONTENTS

Paragraph Page

1. General Information
2. Parts List, Component Location, and Schematic Diagram

LIST OF FIGURES

Figure Page

1 A2 Interconnect PWB Assembly (10208-1270) Component Locations 3


2 A8 Connector PWB Assembly (10208-5300) Component Locations 4
3 CU-2397/G Antenna Coupler Schematic Diagram (10208-5001) . 5

LIST OF TABLES

Table Page

1 Main Chassis Tab Section Parts Lists and Drawings 1


2 CU-2397/G Antenna Coupler Parts List . 2

ii
IJ HARRIS
RF COMMUNICATIONS
CU-2397/G
MAIN CHASSIS

MAIN CHASSIS

1. GENERAL INFORMATION

This section contains top-level schematic and parts list information for the coupler. Parts lists and drawings
for the A2 Interconnect PWB Assembly and the A8 Connector PWB Assembly are also included.

2. PARTS LIST, COMPONENT LOCATION, AND SCHEMATIC DIAGRAM

The parts lists, component location drawings, and schematic diagrams contained in this tab section are listed
in table 1.

NOTE

Parts lists and drawings for the A9 Coil Pack


Assembly and the A9A 1 RF Interface PWB Assembly
are located in the A4 tab section.

Table 1. Main Chassis Tab Section Parts Lists and Drawings

Component Schematic
Parts List
Assembly Location Diagram
Table No.
Figure No. Figure No.

CU-2397/G Antenna Coupler 2 6-1 3


A2 Interconnect PWB* - 1 3
A8 Connector PWB* - 2 3

*These PWBs are not repairable; replace with new assembly.

1
CU-2397/G I) HARRIS
MAIN CHASSIS RF COMMUNICATIONS

Table 2. CU-2397/G Antenna Coupler Parts List

Ref. Desig. Part Number Description

10208-5010 CU-2397/G ANTENNA COUPLER, GRAY


(INCLUDES ANCILLARY KIT, MANUAL AND
TROUBLESHOOTING GUIDE)
A1 10208-5110 COUPLER ASSY, GRAY
10208-5020 CU-2397/G ANTENNA COUPLER, O.D.
(INCLUDES ANCILLARY KIT, MANUAL AND
TROUBLESHOOTING GUIDE)
A1 10208-5120 COUPLER ASSY, OLIVE DRAB
A2 10208-1270 INTERCONNECT PWB ASSY
A3 10208-1300 CONTROL PWB ASSY
A4 10208-5400 RF PVB ASSY
AS 10208-1500 DISCRIMINATOR ASSY
A6 10208-3000 POWER SUPPLY ASSY
A7 10208-3100 TRANSCEIVER INTERFACE PWB ASSY
A8 10208-5300 CONNECTOR PWB ASSY
A9 10208-5250 COIL PACK ASSY
A9A1 10208-5260 RF INTERFACE PWB ASSY
E1 1960-4000 INSULATOR ASSY
J1 UG-680A/U JACK,PANEL,STR,N-F
MP1A-01 10208-1009-01 CASE ASSY,TOP,NAVY GRAY
MP1A-02 10208-1009-02 CASE ASSY,TOP,OLIVE DRAB
MP1B-01 10208-1008-01 CASE ASSY,BOTTOM,NAVY GRAY
MP1B-02 10208-1008-02 CASE ASSY,BOTTOM,OLIVE DRAB
MP2 10208-1004 GASKET
W1 10208-3260 RF INPUT CABLE ASSY

2
[ei-oo
~~
~aoo ]

~ 111~::::::::::::::i
i~
~:o
Om
oo~ ~
o
~
I 4
z
I::::: ........
.. •·· .. • ::::::::,; ::::::::::::::...."
.... I I
en
2

o c==> "
o 0

P4'1~
J.J
~
s< 0
o 2~IO
..
..
J2 : :
,----

20L-J19

~n~
c==> P3-3
P3-4
P3 -5
P3-6
P3-7~
'< n
o
49
2II J3
••••••••••••••••••••••••• 1

50 0 s:
~
r-, • • • • • • • • • • • • • • • • • • • • • • • • •

zn
n C
::I: ,

Figure 1. A2 Intercon nect PWB Assembly (10208-1270) Component Locations


»~
1,1\\0
1,1\ .....
w
Vi"
CU-2397/G
MAIN CHASSIS
IJ HARRIS
RF COMMUNICATIONS

0 4
0
J3

J2 J2

~ oj
.f' E. 1EI 4 1 ~
r ~ ~
0
0
C
01

H' ~ LO C' ~NOH


GO 0 JI E2 DO M 0 G
Ii 6

Jl ..
Of' IP Eo Of"

2 I

0 0 0 0

COMPONENT SIDE WIRE SIDE

Figure 2. A8 Connector PWB Assembly (10208-5300) Component Locations

4
;)JHARRIS CU-2397/G
RF COMMUNICATIONS MAIN CHASSIS

r--1
--I--------r---~,,'
·----- --,I Ir------,-;::-=:J--,I~-;..~
~. - ---------tl.-tl----,
I
NOTE: UNLESS OTHERWISE SPECIFIED:
I WIPI J2

--------r
-- -- ---,
r-----------'=:==-:::+
~~!I I
! I !
I I ~-~4-1----A9Ai--KI6~
I i ---1 I ~1
~~T A I "

r=--------------------------:R~~~ ~ ~
I PARTIAL REFERENCE DESIGNAT!ONS ARE SHOWN. ~.C'l I
I II
. FOR A COMPLETE OESIGNATIONN ' ~RE~~~~rNoHN
UNIT NO. AND/OR ASSEMBLY O. .
RF INPUT

1 I
A'
102.08 L,
DISC16
PWB ASSY I
I
I A7 GNO'I I
I
I I
-------1
p / O A3I
I
WIPI-19./
I I'!" RF I RF
~0208- ~~
PWB ASSY
5400
i I rh?
L..:..
I

~
INT
PWB ASSY
10208-5260 P3
I

J3
I

f--. I 102.08-13001~I
- 00 I I TRANSCE IVER GND 2 2 f-----< II CONTROL P/O A3 II I' ,---, KI7 CO NT .----Jt---.
1 I

III I II II , I !I. I
' I I 06 41 41 WIPI-I8./ I! JI-6/
JI-67/ I PWB ASSY
INTERFACE GND 4 f-----<I' PWB ASSY , WIPI-2 0 ./ I 'I

r~~ . . .:. .P,- I- ,7~/


P . -PI
- - 1J2
-- II 10208- 3100 45
3 3 07
SPARE 43
42 43
42 WIPI-21/ 21 2I KI6 CONT 2 2 JI-8/
JI-3/

I I
I
I
200 OH JI-68/ GND 5 t---.. I '--- ./
I
I I I II I I II I
M R I I .. P JI SPARE 44 44 WIPI-23 . 3 3 KI6 CONT 3 3 JI-5/
I FR FREO SAMP 2 2 JI-65/ 6 6 f-- I p,---I,-----,,8:---/' C57 45 45 WIPI-22/ I Ii 4 4 KI5 CONT 4 4 JI-IO/

I PHASE
EO SAMP EN
3
4
3
4
JI-66/'
JI 63 ' II GND
o¢ 7 7
JI-2/
"
JI-I ' I
I
C:;:5
J _ /"
D¢ 2
1 I
2
__
3 2 -
I
I
HOW XMI
SPARE
T INHB
46 46
47 47
WIPI-28
WIPI-24/
5
6
5
6
~
KI CONT
K26 CONT
5
6 6
5 JI-7/
JI-I ./
2 .

I I I
Rp 5 5 JI-64/ II 89 9 . /- I PI- 9 " I SPA RE WIPI-26/ II JI-9./
-./
I I
CSI5 8 JI-4

"./
KI6 CONT 3 3 -

I I
48 48 I 7 7 K2 CONT 7 7

ro"~Hm""
I I I
I
S PARE 6 6 JI-61 PI-43/ WAKEUP PULSE
DI 10 10 JI-"'8
JI-35/' I KI5 CONT
DI 5
4 5
4 J3-4/ I THERMAL FL T 50
49 50
49 WIPI-27 I 8 8 KI2 CONT
KI4 9
8 9
8 JI-14/
I REF PWR 7 7 I 62 PI 44 -
I
I J3-1/ I HOW TUNE FL T WIPI-31/ 9 9 JI-IL,/

'I ~
I I II I I
I ",_, .//
FWD PWR 8 6 J - . -" 02 II KI7 CONT 6 6 J3-6/ SPARE I 51 51 WIPI-32/ 10 10 KII CONT 10 10 J1-I6/

I I 'H'/
I~
GND
+5V 9
10 9
10 r- 38 /
JI-70 I I N" " " "-,, / I : '" 'T OONT ,mN'S 'ULSE 52 52 '",,_,./
WlPI-35/ I: " " ""
I I I
C/

II +5V REF II II
JI-59 60 PI- ./
I,
I 03
N/C
04 14
13 13
14
15 JI-40/ I
I
KI6 CONT
KI4
KI CONT
8
9
10 9
8
10
J3-6
J3-5/
I I PARE
I TUNE PWR REO
53 53
54 54
12
13
12
13
SPARE
K8 CONT
12
134
12
13
14
JI-18' ,
JI-15/

I I - ~
P3-3.JI-55.56 I J3-10/ I P3-3.J2-12 I I 14 14 KI3 I JI-20/
J3-43.44.45.46 I N" " ,. "-'9/ I ' " OONT "" ",-,/ "-40 I I , " " ,m wu " .." '5 " ,,-IT/

I
I +9.5V/+13.5V 12 12 JI 72/ " I

I
"+9.5VI+ . 44 45 46/ "..

I I
PI-40 / I D5 17 17 JI 42 ' I I K2 CONT 12 12 J3-12 I-I
II 135V 55 55 h J3-43, I I 16 16 K9 CONT 16 16 JI-22'
I A5 ID 13
15 13
15 - I N/C IS 18 JI-41/ SPARE 13 13 J3-9/ +9.5V/+13.5V 56 56 __ 17 17 KG CO NT 17 17 JI-19/
I
II
N"
-9.5V/-13.5V

I
'4 '4 I I D. " " "-44/ I I " , OONT
I
" '4 "_,, / I . " 57 5' e>-,
J2 10
II II, " " "om " os "-24-"
/

'L ~~~ :~ ~I II
I N/C 20 20 JI-43/' KI3 CONT 15 15 J3-11/ I I +9.5V CONTROL 58 58 19 19 K4 CONT 19 19 JI-21 '
0' " " " - 4 . / """"'n",, " ",,_,./ SOh '0 '0 ,oeo", '0 '0 ,,_,./
I
N/C 16
17 I--
16
I N/C 22 22 JI-45/ I
I

I
I K9 CONT 17 17 J 3-13./ I I
I ."
+5V
,.
60 60
P'-3S/
-J2-7.PI-43/ II II ,
21 21 7KV VOLT. SAMPLE 21 21 JI-23/

I GND
18
19 19 f---<
I
,
CS7
N/C
23
24
23
24
JI-48/
P2-14/ I
I I K8
K7
CONT
CONT
18 18
19 19
J3-18/
J3-15./ I III
REFL PWR
FWD PWR
61 61
62 62
J2-8,PI-44/
J2-5/' Ii 22 22
23 23
K3 CONT 22 22
K26 CO NT 23 23
JI-28/
JI-25/

H~~WX~~~EI:HAI~~~ ~~ ~; ~12-~:/ ~~ ~~~~ ;~ ;~ ~~~~~; SA~~A~~ J~;~~ ~ ~;~ ~~~~ ~~ ~~ ~:=;~~


GND 20 201----< I FWD PWR METER (RF-362-01l OR KEY DISABLE <RF-362-Q21 25 25 JI-49./ 2.6 KV VOLT. SAIIPLE 20 20 J3-20/' Rp 63 63 J2-6/ 24 24 K27 CONT 24 24 JI-30/
'---f-- r ' 7 ' THERMAL FAULT 26 26 JI-50/ I K5 CONT 21 21 J3-17/ I SPARE 64 64 J2-3 I: '--. A4 ID 25 25 JI-27/

-------1I " I II I REFL PWR Io1ETER (RF-382-01l OR COUPLER FLT IRF-382-02} 29 29 P2-12/ II i
I K4 CONT 24 24 J3-24/
I I
I FREO
200 OHM Rp
:: ::
67 67 J2-2
I I
I I 2 2 K23 CONT 28 28 JI-34/
A 2 1I
INTERCONNECT
I KEYUN, '0 '0 "-,, /
I I
I ' " 00"' 25 25 "'_21 /
I
I "EO 5M" . , .S
I I
I I " " , ""' " " 'HV

I PWB ASSY
I
I I
I SPARE
RETUNE PULSE
31 31
32 32
JI-52/
PZ-II/ I
I
1KV VOLT. SAllPLE
K25 CONT
26 26
27 27
J3-26/
J3-23/ I
I
I +5V RNE/F
N/C 69 69
7 °1 7 0 J2-11 /' I
I
4
5
4
5
K21 CONT 30 30
K20 CONT 31 31
JI-36/
JI-33/

1 ----------,I I I
I COUPLER READY /RF-382-01l OR LPA 10 IRF-382-02) 33 33 I K26 CONT 28 28 J3-26/ J2-13/' I 6 6 KI9 CONT 32 32

I c 7 71
I
~~D ~
I N/C 34 34 JI-54/ II K23 CONT 29 29 J3-25./ I I A5 10 72 72 7 7 N/C 33 33

I I
II TUNE PWR REO 35 35 JI-53/ A4 10 30 30 J3-30/ I D 73 73"'-- 6 e N/C 34 34

;~ ;~;:::::~
A8 I I N/C 36 36 I K21 CONT 31 31 J3-27/ I 74 74 I 9 9 N/C 35 35

iIII I
'" H~~ :;:~::: I
::~~~~ ,~~,~~ I
:~ :~
I NPUT I I '" >7 >7 "'-10.'1-59.60 / I ' " OONT '2 '2 "-'2/ ONO " "f-< I '0 '0 N" , . , .

d°.208-5300~~
I

I
CONNECTOR
pwe A55Y I
i I'I
I
I +5V

.,., ""
38 38

~~=:J~;~~~
P3-2/

"-3'1-5556/
WAKE~~/~~~; P~~~~~
KI9 CONT

OON T "
33 33

"
J3-29./

I
I iIL
I GND 76 76

: II

:;;~;~ :::~ :::~


II N/C 37 37

:~=~.:-:::: 39~---':-':-=-':~:-'/ ~ :~:~ +9,5V/+13~~~:; :3~ P35~


----=-:--=
KEY DISABLE J 14 14
PI-25/,
PI-29/
+95VI+135V 4040 II
02 38 38 --.---
r0 :: :: 2

-COUPLER FAULT
KEYLINE
LPA 10
C
B
K ,--- /~ /~
13
12
13
12
N/C
PI-30/
PI-33/
PI-57/
I

I,
I

!
I
+IOV TO +32V
+IOV TO +32V
REFL PWR
41 41
42 42
43 43 J~~-62,J2=8
61 J2 7/ I
I
l D5
D4
39
40
-----'-..,.).--
40~---'-'-'-'~ L-_________
I
--.J 18
19
18
19 JI-5J~_12/
+9.5V/+13.5V 44 44
+9.5VI+13.5V 45 45
PI-40

I L-
RETUNEBYPA
PULSE
OVERTEMP FAULT
SS
E
N
G
9
8
7
9
8
7
PI-58./
PI-59/
PI-51/ I I
I +IOV FWD PWR
TO +32V
+IOV TO +32V
44
45 44
46
45
7 46
47
P3-5.6../
P3-56/
P3-5,6 /
__=__
~---------~
i---------------=::J
A6~ P3
20
21 20
21
22 22
+9.5V/+13.5V
N/C 46 46 __
47 47
N/C 48 48

TUNE PWR REO F ~--+-----j 6


5
6
5 ~II=~~::: I I I +10' TO . , , , ,
+IOV TO +32V 46 48
P'-' ' /
P4-I,2/
II I I
POWER
SUPPL Y
'NO" "

I-------...:....:--==~
1 rn PI-39/'
L "
24 24
-------r-
"
N/C 50 50
N" '9 "

I I
~ ASSY

L-.
4 4 PRIMARY DC POWER 49 49 P2-5/ I +24V 2 2 '-----t---
KEY ENABLE (B+) 50 50 P2-6 12 1---1

•'
1
,,
I I II I KEY ' " ' " " (ONO'
R
TUNE PWR REEQ 55~ ~~
" " , , - , //
P4-12/
I
II
II
'9.""""
10208-3000 " "'0."'-;;.56."-
" '''''''5,46 /
J2-15/ L _
---lI
--.-JI
~----+-"'---j~
I PRIMARY OC POW P4-1,2/ -9.5V/-13.5V 4 4
e1-, "-1.'/ A2
I :~-:i~28/
no P4 PR'M'RY 00 'OW'R " "

U L 1 5 60
49,53, I PelM,RY 00 'OWER 55 55 ,,-, 2 / I .,,, " . , , , , 5 r----, INTERCONNECT
r- _
+13.6V HI 5 1,'.5 5 I II PRIMARY DC POWER 56 56 PZ-9/ 'I
II I I 45 PWB ASSY
II
L
2 2 RETUNE PULSE 57 57 P2-B/ +IOV TO +32V 6 6

":~; ~ w Oo';~~~~~ JL
. " .• , I os, "H62-0" " MER"'" "OCT "H"-O" 96 5' , , - ,/ I "'-5'

lJ-8, ! c2.,-'- J
------------!...-----------------------F~gUre
" ' " '0 L PR'Mm PH'/ '9." OONTROl

r --------1L L =--==-___________________________
--==========:====::::j ------------------- 3. CU-2397/G Antenna (10208-5
Schematic Diagram Coupler 001 I

Rev. B)

5/6
~HARRIS CU-2397/G
RF COMMUNICATIONS A3 CONTROL PWB ASSEMBL Y

AJ
CONTROL PWB ASSEMBLY
CU-2397/G II HARRIS
A3 CONTROL PWB ASSEMBLY RF COMMUNICATIONS

TABLE OF CONTENTS

Paragraph Page

1. General Information
2. Circuit Description.
3. Maintenance Information
4. Parts List, Component Locations, and Schematic

LIST OF FIGURES

Figure Page

1 A3 Control PWB Assem bl y (10208-1 300) Com ponent Locati ons . 7


2 A3 Control PWB Assembly Schematic Diagram (10208-1301) 9

LIST OF TABLES

Table Page

A3 Control PWB Assembly (10208-1300) Parts List .

ii
mHARRIS CU-2397/G
RF COMMUNICATIONS A3 CONTROL PWB ASSEMBL Y

A3 CONTROL PWB ASSEMBL Y

1. GENERAL INFORMATION

This tab section contains the parts list, component location drawing, and schematic diagram for the A3
Control PWB Assembly.

2. CIRCUIT DESCRIPTION

Refer to paragraphs 4.3.4 through 4.3.4.4 for a circuit description of the A3 Control PWB.

3. MAINTENANCE INFORMATION

Refer to paragraphs 5.5.2 through 5.5.2.2 for adjustment procedures. Test point voltages are shown on the
A3 schematic diagram.

4. PARTS LIST, COMPONENT LOCATIONS, AND SCHEMATIC

Table 1 is the parts list for the A3 Control PWB. Component locations are shown in figure 1. Figure 2 is the
schematic diagram.

Table 1. A3 Control PWB Assembly (10208-1300, Rev. D) Parts List

Ref. Desig. Part Number Description

C1 M39014/02-1310 CAP .1 UF
C2 M39014/02-1310 CAP .1 UF
C3 M39014/02-1310 CAP .1 UF
C4 M39014/02-131O CAP .1 UF
CS M39014/02-131O CAP .1 UF
C6 M39014/02-1310 CAP .1 UF
C7 M39014/02-131O CAP .1 UF
C8 M39014/02-1310 CAP .1 UF
C9 M39014/02-1310 CAP .1 UF
C10 M39014/02-1310 CAP .1 UF
Cll M39014/02-1310 CAP .1 UF
C12 M39014/02-1310 CAP .1 UF
C13 M39014/02-1310 CAP .1 UF
C14 M39014/02-1310 CAP .1 UF
CiS M39014/02-1310 CAP .1 UF
C16 M39014/02-1310 CAP .1 UF
C19 M39014/02-131O CAP .1 UF
C20 M39014/02-1310 CAP .1 UF
C21 M39014/02-1310 CAP .1 UF
C22 M39014/02-131O CAP .1 UF
C23 M39014/02-131O CAP .1 UF
C24 M39014/02-131O CAP .1 UF
C25 M39014/02-1310 CAP .1 UF
C26 NOT USED
C27 NOT USED
C28 NOT USED
C29 C26-0010-689 CAP 68 UF 20% 10V TANT
C30 M39014/02-1310 CAP .1 UF

1
CU-2397/G II HARRIS
A3 CONTROL PWB ASSEMBLY RF COMMUNICATIONS

Table 1. A3 Control PWB Assembly (10208-1300, Rev. D) Parts List (Cont.)

Ref. Desig. Part Number Description

C31 C26-0050-109 CAP,FXD,ELCTLT,l UF,50V


C32 M39014/02-1310 CAP .1 UF
C33 M39014/02-1298 CAP OlUF
C34 NOT USED
C3S M39014/02-1298 CAP OlUF
C36 M39014/02-1298 CAP OlUF
C37 M39014/02-1298 CAP OlUF
C38 M39014/01-1317 CAP,CER,lOOOPF
C39 M39014/01-1317 CAP,CER,lOOOPF
C40 M39014/01-1317 CAP,CER,lOOOPF
C41 M39014/01-1317 CAP,CER,lOOOPF
C42 M39014/01-1317 CAP,CER,lOOOPF
C43 M39014/01-1317 CAP,CER,1000PF
C44 M39014/01-1317 CAP,CER,lOOOPF
C4S M39014/02-1298 CAP OlUF
C46 M39014/02-1298 CAP OlUF
C47 M39014/02-1298 CAP OlUF
C48 M39014/02-1298 CAP 01UF
C49 M39014/02-1298 CAP OlUF
CSO M39014/02-1298 CAP OlUF
CS1 M39014/02-1298 CAP 01UF
C52 M39014/02-1298 CAP OlUF
CS3 M39014/02-1298 CAP OlUF
CS4 M39014/02-1298 CAP OlUF
C5S M39014/02-1298 CAP 01UF
CS6 M39014/02-1298 CAP OlUF
C57 M39014/02-1298 CAP OlUF
CS8 M39014/02-1298 CAP OlUF
C59 M39014/02-1298 CAP OlUF
C60 M39014/02-1298 CAP 01UF
C61 M39014/02-1298 CAP 01UF
C62 M39014/02-1298 CAP 01UF
C63 M39014/02-1298 CAP 01UF
C64 M39014/02-1298 CAP 01UF
C65 M39014/02-1298 CAP 01UF
C66 M39014/02-1298 CAP OlUF
C67 M39014/02-1298 CAP OlUF
C68 M39014/02-1298 CAP 01UF
C69 M39014/02-1298 CAP OlUF
C70 M39014/02-1298 CAP OlUF
Cll M39014/02-1298 CAP OlUF
cn M39014/02-1298 CAP OlUF
C73 M39014/02-1298 CAP 01UF
C74 NOT USED
C75 NOT USED
C76 NOT USED
cn NOT USED
C78 NOT USED
C79 NOT USED
C80 M39014/02-1310 CAP .1 UF
C81 CM05ED390J03 CAP 39PF 5% SOOV MICA
C82 CM05ED390J03 CAP 39PF 5% 500V MICA

2
Em HARRIS CU-2397/G
RF COMMUNICATIONS A3 CONTROL PWB ASSEMBl Y

Table 1. A3 Control PWB Assembly (10208-1300, Rev. D) Parts list (Cont.)

Ref. Desig. Part Number Description

C83 M39014/02-1298 CAP 01UF


C84 M39014/02-1310 CAP .1 UF
C85 M39014/02-1310 CAP .1 UF
C86 M39014/02-131O CAP .1 UF
C87 M39014/02-1310 CAP .1 UF
C88 C26-0025-339 CAP,FXD,ELCTLT,3.3 UF,25
C89 M39014/02-1310 CAP .1 UF
C90 M39014/02-1310 CAP .1 UF
CR1 NOT USED
CR2 NOT USED
CR3 NOT USED
CR4 NOT USED
CR5 NOT USED
CR6 1N4454 DIODE, SS SILICON
CR7 1N4454 DIODE, SS SILICON
CR8 1N4454 DIODE, SS SILICON
CR9 1N4454 DIODE, SS SILICON
CRlO 1N4454 DIODE, SS SILICON
CRll 1N4454 DIODE, SS SILICON
CR12 1N4454 DIODE, SS SILICON
CRl3 1N4454 DIODE, SS SILICON
CR14 NOT USED
CR15 NOT USED
CR16 NOT USED
CR17 1N4454 DIODE, SS SILICON
CR18 1N4454 DIODE, SS SILICON
CR19 1N6263 DIODE,HOT CARRIER
CR20 1N6263 DIODE,HOT CARRIER
CR21 1N5711 DIODE,HOT CARRIER
CR22 1N5711 DIODE,HOT CARRIER
CR23 1N4454 DIODE, SS SILICON
CR24 1N6263 DIODE,HOT CARRIER
CR25 1N6263 DIODE,HOT CARRIER
CR26 1N6263 DIODE,HOT CARRIER
CR27 1N4454 DIODE, SS SILICON
DS1 N25-0005-208 LED, PACK
DS2 N25-0005-208 LED,PACK
DS3 N25-0005-208 LED,PACK
DS4 N25-0005-208 LED,PACK
DS5 N25-0005-208 LED,PACK
J1 NOT USED
J2 J46-0022-007 CONN, 7 PIN SINGLE
JMP1 MP-1142 CIRCUIT JUMPER
JMP2 MP-1142 CIRCUIT JUMPER
JMP3 MP-1142 CIRCUIT JUMPER
JMP4 MP-1142 CIRCUIT JUMPER
JMP5 J46-0047-002 HEADER, 2 POS
L1 MS75085-3 COIL, RF 47 UH 10%
L2 MS75085-3 COIL, RF 47 UH 10%
L3 MS75085-3 COIL, RF 47 UH 10%
L4 MS75085-3 COIL, RF 47 UH 10%
L5 MS75085-3 COIL, RF 47 UH 10%

3
CU-2397/G mHARRIS
A3 CONTROL PWB ASSEMBLY RF COMMUNICATIONS

Table 1. A3 Control PWB Assembly (10208-1300, Rev. D) Parts List (Cont.)

Ref. Desig. Part Number Description

L6 MS75085-3 COIL, RF 47 UH 10%


L7 MS75085-3 COIL, RF 47 UH 10%
L8 MS75085-3 COIL, RF 47 UH 10%
L9 MS75085-3 COIL, RF 47 UH 10%
LlO MS75085-3 COIL, RF 47 UH 10%
Lll MS75085-3 COIL, RF 47 UH 10%
L12 MS75085-3 COIL, RF 47 UH 10%
L13 MS75085-3 COIL, RF 47 UH 10%
L14 MS75085-3 COIL, RF 47 UH 10%
L15 MS75085-3 COIL, RF 47 UH 10%
L16 MS75085-3 COIL, RF 47 UH 10%
L17 MS75085-3 COIL, RF 47 UH 10%
L18 MS75085-3 COIL, RF 47 UH 10%
L19 MS75085-3 COIL, RF 47 UH 10%
L20 MS75085-3 COIL, RF 47 UH 10%
L21 MS75085-3 COIL, RF 47 UH 10%
L22 MS75085-3 COIL, RF 47 UH 10%
L23 MS75085-3 COIL, RF 47 UH 10%
L24 MS75085-3 COIL, RF 47 UH 10%
L25 MS75085-3 COIL, RF 47 UH 10%
L26 MS75085-3 COIL, RF 47 UH 10%
L27 MS75085-3 COIL, RF 47 UH 10%
L28 MS75085-3 COIL, RF 47 UH 10%
L29 MS75085-3 COIL, RF 47 UH 10%
L30 NOT USED
L31 NOT USED
L32 NOT USED
L33 NOT USED
L34 NOT USED
L35 NOT USED
L36 MS75085-3 COIL, RF 47 UH 10%
L37 MS75085-3 COIL, RF 47 UH 10%
PI J46-0056-080 RECEPTACLE 80 PI
Ql NOT USED
Q2 NOT USED
Q3 NOT USED
Q4 2N2222A XSTR, SS/GP, NPN
Q5 2N2907A XSTR, SS/GP, PNP
Q6 2N2907A XSTR, SS/GP, PNP
R1 R50-0010-103 RES,10SIP, 10K,2.0%, 9RES
R2 R50-0010-103 RES,10SIP, 10K,2.0%, 9RES
R3 R50-0010-103 RES,10SIP, 10K,2.0%, 9RES
R4 R50-0010-103 RES,10SIP, 10K,2.0%, 9RES
R5 R65-0003-224 RES,220K 5% 1/4V CAR FILM
R6 R65-0003-105 RES,I.0M 5% 1/4V CAR FILM
R7 R65-0003-682 RES,6.8K 5% 1/4V CAR FILM
R8 R50-0010-122 RES,10SIP,I.2K,2
R9 R50-001O-122 RES,lOSIP,I.2K,2
R10 R50-0010-122 RES,10SIP,I.2K,2
Rll R50-0010-122 RES,10SIP,I.2K,2
R12 R50-0010-103 RES,lOSIP, 10K,2.0%, 9RES
R13 R50-0006-103 RES,6 SIP, 10K,2.0%, 5RES

4
II HARRIS CU-2397/G
A3 CONTROL PWB ASSEMBL Y
RF COMMUNICATIONS

Table 1. A3 Control PWB Assembly (10208-1300, Rev. D) Parts List (Cant.)

Ref. Desig. Part Number Description

R14 R50-0006-l03 RES,6 SIP, 10K,Z.0%, 5RES


R15 R5l-00l0-103 RES lOP SIP 10K
R16 R51-001O-l03 RES lOP SIP 10K
Rl7 R65-0003-103 RES,lOK 5% 1/4V CAR FILM
Rl8 NOT USED
R19 NOT USED
R20 NOT USED
R2l NOT USED
R22 NOT USED
R23 NOT USED
R24 NOT USED
R25 NOT USED
R26 NOT USED
R27 NOT USED
R28 NOT USED
R29 NOT USED
R30 R65-0003-Z22 RES,2.2K 5% 1/4V CAR FILM
R31 NOT USED
R32 NOT USED
R33 NOT USED
R34 NOT USED
R35 NOT USED
R36 NOT USED
R37 R65-0003-225 RES,2.2M 5% 1/4V CAR FILM
R38 R65-0003-103 RES,10K 5% 1/4V CAR FILM
R39 R65-0003-103 RES,10K 5% 1/4V CAR FILM
R40 R65-0003-103 RES, 10K 5% 1/4V CAR FILM
R41 R65-0003-103 RES,10K 5% 1/4V CAR FILM
R42 R65-0003-103 RES,10K 5% 1/4V CAR FILM
R43 R65-0003-68l RES,680 5% 1/4V CAR FILM
R44 R65-0003-l01 RES,100 5% 1/4V CAR FILM
R45 R65-0003-681 RES,680 5% 1/4V CAR FILM
R46 R65-0003-392 RES,3.9K 5% 1/4V CAR FILM
R47 R65-0003-393 RES,39K 5% 1/4V CAR FILM
R48 R65-0003-563 RES,56K 5% 1/4V CAR FILM
R49 NOT USED
R50 R65-0003-103 RES, 10K 5% 1/4V CAR FILM
R51 R65-0003-103 RES, 10K 5% 1/4V CAR FILM
R52 RN55D6040F RES,604.0 1% 1/8V MET FLM
R53 R30-0008-201 RES,VAR,200 3/4V
R54 RN55D2430F RES,243.0 1% 1/8V MET FLM
R55 R65-0003-103 RES,10K 5% 1/4W CAR FILM
R56 R65-0003-103 RES,10K 5% 1/4W CAR FILM
R57 R65-0003-103 RES, 10K 5% 1/4W CAR FILM
R58 R50-0006-331 RES,6 SIP, 330,2
R59 R50-0006-122 RES,6 SIP,1.2K,2
R60 R65-0003-102 RES,1.0K 5% 1/4W CAR FILM
R61 R65-0003-333 RES,33K 5% l/4V CAR FILM
R62 R65-0003-333 RES,33K 5% l/4V CAR FILM
R63 R65-0003-563 RES,56K 5% 1/4W CAR FILM
R64 R65-0003-563 RES,56K 5% 1/4W CAR FILM
R65 R65-0003-l82 RES,l.8K 5% l/4W CAR FILM

5
CU-2397/G
A3 CONTROL PWB ASSEMBL V
;m HARRIS
RF COMMUNICATIONS

Table 1. A3 Control PWB Assembly (1020B-1300, Rev. D) Parts List (Cant.)

Ref. Desig. Part Number Description

R66 R65-0003-103 RES, 10K 5% 1/4Y CAR FILM


R67 R65-0003-224 RES,220K 5% 1/4Y CAR FILM
SI S10-0010-911 SY PB SPST NO MO
S2 S50-0001-004 SYITCH, DIP, 4 SECTION
S3 SI0-0010-911 SY PB SPST NO MO
S4 SlO-001O-912 SYITCH,PB,SPDT
TPI J65-0009-001 TEST POINT
TP2 J65-0009-001 TEST POINT
TP3 J65-0009-001 TEST POINT
TP4 J65-0009-001 TEST POINT
TP5 J65-0009-001 TEST POINT
TP6 J65-0009-001 TEST POINT
Ul 127-0017-311 EXTENDED TEMP,80
U2 10208-8100 IC,PROGRAMMED
U3 125-0003-001 EXTENDED TEMP,28
U4 115-0000-138 IC 74HC138 PLASTIC CMOS
U5 10208-8200 IC,PROGRAMMED
U6 115-0000-245 IC 74HC245 PLASTIC CMOS
U7 115-0000-393 IC 74HC393 PLASTIC CMOS
U8 115-0000-393 IC 74HC393 PLASTIC CMOS
U9 115-0000-393 IC 74HC393 PLASTIC CMOS
UI0 101-0000-102 IC 4020B PLASTIC CMOS
U11 140-0010-001 IC ADC0817 PLASTIC CMOS
U12 115-0000-374 IC 74HC374 PLASTIC CMOS
U13 115-0000-374 IC 74HC374 PLASTIC CMOS
U14 115-0000-374 IC 74HC374 PLASTIC CMOS
U15 115-0000-374 IC 74HC374 PLASTIC CMOS
U16 115-0000-374 IC 74HC374 PLASTIC CMOS
U17 190-0006-004 IC 2003 XISTOR ARRAY CER
U18 190-0006-004 IC 2003 XISTOR ARRAY CER
U19 190-0006-004 IC 2003 XISTOR ARRAY CER
U20 190-0006-004 IC 2003 XISTOR ARRAY CER
U21 190-0006-004 IC 2003 XISTOR ARRAY CER
U22 126-0010-001 IC STATIC RAM CMOS 2048X8
U23 115-0000-373 IC 74HC373 PLASTIC CMOS
U24 115-0000-373 IC 74HC373 PLASTIC CMOS
U25 115-0000-373 IC 74HC373 PLASTIC CMOS
U26 115-0000-373 IC 74HC373 PLASTIC CMOS
U27 115-0000-374 IC 74HC374 PLASTIC CMOS
U28 115-0000-074 IC 74HC74 PLASTIC CMOS
U29 115-0000-074 IC 74HC74 PLASTIC CMOS
U30 10208-8300 IC,PROGRAMMED
U31 NOT USED
U32 115-0000-000 IC 74HCOO PLASTIC CMOS
U33 123-0001-202 IC 335 TEMP SENS
U34 101-0000-353 IC 4538B PLASTIC CMOS
VRI IC-0358 IC VR 317 ADJ V 1.5A
XUl J77-0008-007 SOCKET,40PIN
XU2 J77-0008-006 SOCKET, IC, 28 PIN
XU11 J77-0008-007 SOCKET,40PIN
XU30 J77-0008-004 SKT IC MACH
Yl Yl5-0005-042 CRYSTAL,4.9152 MHZ

6
mHARRIS CU-2397/G
RF COMMUNICATIONS A3 CONTROL PWB ASSEMBlY

o
N
"-
>-"",

o'"
c
"';:;
lQ
v
o
...
...J

C
111
C
~) '" I> Zll
oQ.

~
E
II
§-; oj
u
0'
o
m
o

or-
00
o
N

-
o
or-

:0
>.

E
111

«'"'"
=
~
0..

...
"0
...
c
o
U
m
«
.-
...111::J
"~
~

7/8
;J)HARRIS CU-2397/G
RF COMMUNICATIONS A3 CONTROL PWB ASSEMBLY

ADDRESS BUS ADDRESS BUS

DATA BUS DATA BUS

CHIP SELECT BUS CHIP SELECT BUS

6144KHZ
(SH I)
TO U24-14
(SH 4)
TO U24-IB
(SH 4)
4.9152MHZ
(SH 3)
+5V TO UI-I5
(SH 3)

i
+5V
R55 TO U24-13
10K
POWER UP TO UI-14
(SH 4)

TIME +lc29 +5V


(SH 3)

CONSTANT r- 6B
I
+5V +5V +5V
C9 CIO C25
CR6
i~
R3

H~ ~~
R65
~IN4454 1.8K 10K RESET
(SH 3)

14 17
rh 16 8 20 10 2 3 4 5 6 7 8 9 10
r,'7 I r:f.:1
.......J.. VCC
ClK G~~ 8 10 VCC
ClK GN814 :3 I II
VCC GND
06
19 U
"-
U
"-
z z
+5V a38 ~N/C al3 2 --.£ 12 02
18
Pia
17
Q28 r!Q.- N/C al2 l.-N/C 3 13 03 PI

i R56
10K
U9 ClKB
74HC:39:3 Q4A
QIB II

~
011 ~N/C
ala J..1..- N/C
09E- N/C
5 15
6 16
4 14
U:30
16L8
04
16
05 15
112
14
---.L
I
I
/ 50 HAR DWARE
TUN E
FAU LT

GJA 5
UIO
CD4020 ..!.L N/C
as
7 .rr... ~SI~ I
17PROGRAlolMEDlIl
~N/C 07~N/C ~ IS 12 I
,....g..RO alA ARRAY 01 MICROPROCESSOR
~RI alA 2- N/C
BINARY
Q6~N/C ,.--2- 19 LOGIC 110 II RESET I
05 5
COUNTER I

r
CR26 R5
REAL TIME CLOCK I 04 :I..-- N/C FAULT DETECTIONI IN626:3 220K I
WATCH DOG TltolER R5T al ~N/C OSCillATOR
+5V SHUT OFF LOGIC
'"" +tl~C88
po +5V
I HAR aWARE
TX

i R57
10K
R37
2.2M 133
CR27
IN4454
...
+5V I
I
I
47
INHI BIT

Ii lC89
-r-.I I
+5V E7 EB
+5V I 49 THER
CR24 /
C90 FAUL
E9 JMP3 IN6263
WATCHDOG
H~
~ OSC ENABLE
( SH 3)
R64 +5V TIMER +5V
56K 16 C24 C23 WAKE-UP CR25
I~ONTROL ~~ZK ~ IN6263

:~
vcc ijA7
2 TZA
COli :3
--CB5 5 14 14 7 Ii
BA 4 _VCC GNO _VCC GND
T1A ~ ...L ~
G .2..- N/C
1°1 All 51 QI 51 QI
U34
4538 GNO ~ ~Ol RESET u-...£
01 WAKE-UP
(lA ONE- sa ~ L...... ~ ClK LATCH 3 ClK LATCH

N/C ~ liB SHOT AS ~ lin iii JL... N/C r - ---'-in iii 6


N/C -.lQ. a8 VIBRATORCOB ~.
MULTI- U29 U28
74HC74 74HC74
P/O N/C -!.1... T28 TlB ~ .-ill- 52 Q2.:L- N/C
10
52 Q2
9 TO UI-4
( SH 3)
..E.. 02

t
PI
r.'7 ..E.. 02 HARDWARE WATCHDOGI ( SH 5)
TUNE PWR REQ 54 I ~ClK 1)(
II ClK POWER UP R66
10K

t
) LATCH 02
WAKEUP PULSE 35 '- I RZ INHIBIT 02 8 R1 ~N/C +5V
JMP4
E5 E4
RETUNE PULSE 52 ( I ao TO U27-5
TO UI-6
( SH 4)
E6 +5V +5V ( SH 3)
TO UI-2
~ ~ ( SH 3)
TO UI-12
( SH 3)
TO UI-I
( SH 3)
R38 R39 TO U27 9
10K 10K ( SH 4)
J2 TO UI-3
( SH 3)
5 I RXD
RX DATA ( SH 3)
) TXD
TX DATA 4 , I ( SH 3)
+5V 7 ( "+5V
+12V :3 ( I .. +12V
GND 6 ( I Figure 2. A3 Control PWB Assembly
SPARE I ~ I N/C rh Schematic Diagram (10208-1301,
SPARE 2 N/C
Rev. B) (Sheet 2 of 5)

11/12
mHARRIS CU-2397/G
RF COMMUNICATIONS A3 CONTROL PWB ASSEMBl Y

ADDRESS BUS ADDRESS BUS


DATA BUS

CHIP SELECT BUS


, CHIP
DATA BUS

SELECT BUS

+5V
+5V
+5V +5V +5V
osc ENABLE
{SH 2J 14 74HCOO ~ CI8 ~ C2 C6

~
14HCOO~ i~

~~
~.~
S

1th
4.915ZMHZ
(SH 2) .., 4 328 6
TO U9-11 2 :3 2 ArO"'-.....--'-I OSCILLATOR 1 RIZ
(SH 2) 20 20
~ 7 CIRCUITRY 10K
""A""D",0,---,=3'-1DOVec ON~O 1-'2=--_..::.::""
AO AO 10 AOvec VOD OND II ADO /' r-...ADO 2 AI
vec 18 D(l\ o(l\ 2 I
R6 00 BI +5V
TO UIO-5 "'-ADI 4 01 01 5 AI AI 9 AI 12 ADI/ !'--..ADI 3 .1.2 17 DI/ "'-DI 4
1M 01 B2
(SH 2)
AD2 7 02 A2 ' /A2
02I-'S"---=..... 8 .1.2 02
13 AD2 !'--..A02 4 .1.3 B3 16 D2 D2 6
A3 ...... V A 3 AD3/ "'-A 0 3 03/
AD3 8 03 03 f-'9"----",-"",, 7 .1.3 03 15 5 A~ B4 15 D3 8
R7 13 O~ A4 V A4 AD4/ "'-AD 4 14 D4/ .......D4
74~;245
+SV "'-AD 4 U23 04f-'-1=.2--=-'--.... 6.1.4 04 16 6 AS 9
YI 6,8K 85 13
4.9IS2MHZ ~ CI ADS 14 D5 7 4H C 3 73 051-'1.",S'----'~ ' V A5
A5 ..... 5 AS 05 17 AD5/ 'ADS 7 .1.6 86
OS / DS 7

~Dr---< ~ AD6 A6 "- VAS


17 D6 ADDRESS 06 f-'1""6_-=.",, AD6/ .......AD6 D6/ D6 S

"\d
I 4.1.6 06 18 8 .1.7 87 12
A7 ....... VA7
BUS
....... AD7 18 07 LATCH 07 f-'1..=9'------'=-.... 3 .1.7 07 19 AD7/ .......AD7 9 .I.e XCVR Be II D7/ .......07 3
U2
-~C81 -C82 /...L
/ / 'VA 8 10
25 .I.e 27C256 I O(R
3 9PF 139PF 40 31 20
2 RI V N/C
10K LE DE A9 24 .1.9 OND G ~

v~~.o "A=D.=:0'----'....;3='-t'::;,~~::::;;'t_I_i~+5 V
~9
V AIO
1
vee EA 39 ADO II 21 .1.10
'-- .-....;1"'9'-lXT ALI PO.11-'3"-'B"--~A"_'D"'-1 / / r-..."A=D""I-_4-'-f-V'oAr" /AII 23
All EPROM
L- -'I-"-1
S PO.2 37 AD2 ,,-=A,::D=.2_-,S'4"'1/\t\r-<. /A12
2 .1.12
'-- 4
...:.1-'-1 PO.3 36 A03 /' r-..."A=D",3_...:6='-t-V'oAr" /A13 26
/'
PO.4 3 S AD4 / "'-....A=D...:.4_ _7
-'-t-V'oAr. . E2

~
+5V
PO.S 34 ADS ""'A""D"'S'---"'-B-t-'I/II......
- - CI7
PO.6 33 AD6 / ",-",A:::.D=6_-,9"--fJV\oAr" DE CE
PO.7 32 AD 7 ,,-=A,::D.:..7_.:..I0='-t-Y'oAr"
E3 JMPI
22 20 I ~
1\
MICRO-
PROCESSOR
ALE 30
2
~'-
4+5V
III
<i
AO
24
vec
1F
OND 9 D(l\
8 .1.0
.......AI 7 AI 10 01/
~ +sv
.......A2 II 02/
C3 6 .1.2
JMP2 UI .1 A3 5 .1.3 13 03/
R5T Ell EI2 R2
80C31 "'-A 4 14 D4/
(SH 2) ----------------0' 9 RST 10K \ 4.1.4

1zrh
~

21 AB / AB 10 I .......A5 15 DS /
N/C --.!.§.. XTAL2 AS +5V 24 3 AS
EIO 22 U22
A9/ "'-A9 9 A6 16 06/
N/C ---.1l.. PI.7 A9 vee 2 .1.6

l
6116
N/C --.2. PI.6 .1.10
23 AIO / AIO 8
AO B
.1.0 9~~8 0 D(l\
"'-A 7 I .1.7 17 D7/
"'-AI 10 01 .......
TO U28-9 4 24 AII/ All 7 7 AI I/O I A8 23 .I.e
{SH 2J PI.3 All
TO UIO-II 25 AI2 ~A12 6 "'-A 2 S .1.2 1102 1/ D2
3 PI.2 .1.12 r-...A9 22 .1.9 RA~
{SH 2J A3 13 03 "-
TO U29-1 26 AI3 r-...A13 S 5 .1.3 1103 !'--..AIO 19 18
(SH 2) 2 PI.I .1.13
....... A4 AID IT
WAKEUP PULSE 27 A14/ r-...A14 4 4 A~ liD 4
14 D4
(SH 2) I PI.O .1.14
AS 3,.1.5 15 D5 '
N/C ~ Ell .1.15
28 AIS AI5 3
AS
U3 1105
16 06 ......
12 2 2 .1.6 2816A (106
EIO
N/C ~ PI.4
29
....... A7
A8
I A7
23 AS
(107
17 D7
, 21 120

6 PI.5 PSEN
10 17 ....... A9 22 .1.9
RXO Ri:i EEPRO~
16 AIO 19
II TXO WR .1.10
- -
OE WE CE
2021 18
1

+5V
- CS
RD
WR i~
TO U28-6 1\
(SH 2) _c....::.--=-=-='----''----' --' I +5V
C4 24
R4
.1 !'--.."A=.:,I=.2_ _I'-l11 vee GNO
OI
23 CSO 10K
{SH 2J _T.:...:::;0--"U,.,,2"'8'--...:.I _ 1\ ~"A""I..=3_---:2=-j12 02 22 CSI 2 ,-----"
+SV
16 !'--.."A=.:,I-'4_----"3"-j13 CHIP 03 21 CS2 CS2 3
",A""lc=2~_'--11AOvee GN~O I-'-I",-S_",-C",-S~8..... ",-"A""I""S_ _4'-1H SELECT 04 20 CS3' CS3 4
YI 14 CS9 '-------=5'-115 05 19 C54,V CS4 S
",-",A""I-=3,-----,2'-lAI CH I P V
A"-.:14",-_-,,3'-1A2 '--------=6'-i16 06 18 CSS ....... CS5 S

=i::
-....c SELECT Y2 13 CSIO '
"'-",A""I.",S,----"S'-1 e5I Y3 IZ CSII
12~70 ~;:~ ~~~::V~~~ ~

i
(SH 2) _R"-!>X,::D --'
U4 H f-'I""I_C~S~I,.,,2'-...
(SH 2) _T-'-"'X"'D -' ----2. 19 09 ISCSI6....... CSIS 9
74HCI38 YS 10 CSI3 "- N/C
10 ADDRESS 14 C5/7' / CSI7 10
'------------'5"-1eS2 ADDRESS Y6 9 CSI4 "- -=- 110 DEC 00 ER 010 ....... ,-r/-::':"';-'-"-+,\Mr
~CS3 DEC~DERY7 7 CSIS, --llill 1 112~N/C -

Figure 2. A3 Control PWB Assembly


Schematic Diagram (10208-1301,
Rev. B) (Sheet 3 of 5)

13/14
mHARRIS CU-23971G
RF COMMUNICATIONS A3 CONTROL PWB ASSEMBl Y

CH IP SELECT BUS

DATA BUS I DATA BUS

CHIP SELECT BUS ~ ~ /


"- "- P/O
PI

,. 1 "- 66 FREQ
SAMPLE
+5V TP2 1/2 XMIT FREQUENCY
I / ENABLE
DURING 2mS
FREQUENCY COUNT I
R41 R40
I
10K 10K I
1 FREO
/ 68
SAMPLE

+5V +5V +5V


• C22 C8 C21

H~ ~.~ ~.~
TO U2<8-13
ISH 2)
TO U29-4
4
20
\ 110 rh 4
14
7

ISH 2) vec vee vec LE


OE G~OLK II CSI3 / .....J.. eLKA GN81A 3 3 GN~O 2 00/
00
FAULT 2 00 3 o(l\ OZA 4 4 DI 01 5 DI
P/O 00
DS5 CODE 5 QI 01 4 DI/ 03A 5 7 OZ OZ 6 D2

+5V R58 DISPLAY ~02 D2 7 02/ 2 RSTA 04A 6 8 03 03 9 D3

t I
330
6 d~ FO
9
12
03
04
U27
74HC374 03 13
04
8 D3/
04/ 74HC393
CLKB
alB
ue Wl-J
II 13 04
U26 I
74HC373 DE 12
04
CS3
04/
/

~ 15 05 os 14 05
OZB
10 14 05 OS 15 05
16 06 OUTPUT 17 D6/ +266 03B 17 06 INPUT 06 16 06
06 9

r2
PORT PORT
19 07 18 D7 12 04B 8 18 07 19 07/
07 RST8 07
5 FI I
"C/

4 d
~
F2 +5V
FREQUENCY
I
+5V +5V COUNTER +5V

3 r2
"C/
F3 OPTION
SWITCHES
RI4
10K
~.~
CI9 C7
I
1\
~
rh
CIRCUITRY

~.~
C20

52 265 4 3 14 17
BITE ,----
vee
d~ .~ I 3 vec LE GNO 2 D0 ---l.. eLKA GN81A 3 3 vec LE GN~O 2 D(l\ /
START 2 +5V
DO ao DO
2 4 01 01 5 DI/ OZA 4 4 01 01 5 DI
-L ~ rh 3 7 OZ 6 D2 03A 5 7 02 OZ 6 D2/
02
r-OS3~ N/C- Vo- ~N/C e 03 03 9 D3/ 2 RSTA Q4A 6 8 03 03 9 D3

74H~;93CLKB ~
'---
U24 I CS4 / U25 I CS2 /
TO U30-2 fI'7 13 04
74HC373 DE 12
04
D4/ II
OIB 13 04
74HC373 DE 12 04
ISH 2) 04
TO U30-8 14 05 OS 15 05/ 10 14 05 OS 15 05
(SH 2) OZB
EOC 17 06 INPUT 06 16 06 +266 17 06 INPUT 06/
(SH I) 03B 9 Q6 16
PORT PORT
TO U30-11 18 07 07 19 07/ 12 04B 8 18 07 07 19 07/
ISH 2) RST8

JMP5

Figure 2. A3 Control PWB Assembly


Schematic Diagram (10208-1301,
Rev. B) (Sheet 4 of 5)

15/16
mHARRIS CU-2397/G
RF COMMUNICATIONS A3 CONTROL PWB ASSEMBl Y

CHIP SELECT BUS


CHIP SELECT BUS
....:D~A:.;T:.:;A~B;,;;U;,;;S;.. ~~~~!"""!'~~_\. .. ~~~!"""!'~~~....
\--- ~~~~~~"""'t"-\.,.------------~~~~~~~-\+----------D-A-T-A_B_U_S~~~~~~~ \
\ \\ \ \ \\\\\\ \\\\\ \\ \ \\ \\\ \ \\\\\
r- cD 10 <t rf) N 01'S N b ::g :g ~ ~ ~ 01 'SO til r- cD 10 <t N 01'S °
rf) r- 10 <t N 01 ~ 0> I'- cD 10 <t r<l ~ oi ~ a:> IJ) rf)
TO U28-9 0 0 0 Cl 0 0 0 ~ u 0 0 0 0 0 0 0 u Cl Cl Cl 0 0 0 Cl ~ 0 0 0 0 0 0 ~

(SH 2) -:..::.....:::.::=-=---=-------++-+-I---+-+++-+---+--,-+"::-5.,-,Y---------+-+-I---+-+++-+-l--.-+.,-,5;:-;Y-c-----------+-+++-H-+-++--.-+:-;5;-:Y.,..---------+++-H-t-+-++--......-:-+~5-;-;Y---------+-+-H-+++-+-I-------, +5Y


181714138 7 4 3 II 161714136 7 4 3 II
18171413674311 181714136 7 4311
8 ~ ~ ~ g t:l a § ~u 20
RELAY OUTPUT >~~-.

I~'"'-
CliO

+12Y
,~

7654321 7654321
+12V
+5Y 7654321 7654321 7654321
~ R42
RELAY DRIVER -4 RELAY DRIVER 3 RELAY DRIVER 2. RELAY DRIVER 1 10K
RELAY DRIVER 6
8 ula
R60
IK r+:- U21
ULG2003 ~N/C
U20
ULG2003 ~N/C
UI9
ULG2003 ~N/C ULG2003 &-N/C
UI7
ULG2003 ~N/C 05
2N2907A
PIO
PI
1 R44 R43 10 II 1213141516 10111213141516
I 100 660 1011 12bl41516 10 II 1213h41516 10 II 1213141516
+9.5V '--"VI/\~T~.--'V\~~
5 8f'-!
CONTROL

1.
...Le80 04 P/O P/O P/O P/O P/O P/O P/O
01 2N2222A DS4 RII DS3 RIO DS2 R9 DSI
~ 1.2K 1.2K r---.. I. 2K
{ ..... \ 7 I 6 C59 K8 ( . _ 'I 6 I
~O,~I-+-+-+--+-+-+-:~-+-~-+?-l4-!~=---+-"oN\r-~"
~? PIO R59
DSI C\ 6 1.2K I C67 KI4 7 C60 K9 C\ 9 C53 K27 4
PIO R59 OI
N/C
2~1 ~Oll-I--+-+++-+----. 4~:1-"-+-+--+-+-I--e 4
H , ,I--+-+---!-+-+-"
N/C 3~
C68 8 C61 C54 K3 5
DS2 KI8 KI3
Pia R6
2~1
'H:f--'-f-.+-+-+-" HII-I -----+---1----1----1---41 H:f--"-f-.+-+-+-"
N/C L.:...:....:..-
DS3 3~----'1 C62 KI6 C55 K4 6
KI

9~1
Pia RIO
~Y P/O
'HO:f--'---1-+-+-.. HII-'--I-+-+-..
N/C ~=~DS5
N/C IO~ DS4 Q.. 8~1 4 C63 KI7 7
K2

PIO RII
HII-I ---+--1-..

2~1
N/C L::..:...-J DS5 5 Kia K6 8
KI5

DS6 K28 6 9

P/O P/O P/O


RII RII R8
1.2K 1.2K 1.2K
P/O P/O P/O P/O
DS4 DS4 DS3 DS2

--J
-- ---------Ij -1-1-1 r-- - - - - - - - - -1-1 -I f--- -I - -

67 7512103914 111366151716 19222124232528 27 32 29 34 31 36 33


"- --.J-.J--.J...J-J...J...J -.JW-.J....J...J...J-l -.J....J-I-.J-.J-.J...J ...J...J...J...J...J...J...J
a:: 0000000 01l::00000 0000000 0000000
a:: 0:: 0:: 0:: 0::0::0:: 0:: <1: 0::0:: a:: 0:: 0:: 0::0::0::0::0::0::0:: 0:: a:: a:: a:: a:: a:: a::
:::;: 1-1-1-1-1-1-1- 1-0-1-1-1-1-1- 1-1-1-1-1-1-1- 1-1-1-1-1-1-1-
I zzzzzzz Z(f)ZZZZZ ZZZZZZZ zzzzzzz
o 0000000 o 00000 0000000 0000000
uuuuuuu u uuuuu UU0UUUU UUOUOOO
o IJ) I{) 7 r<l I'- cD
I'-
o a:>ION;;Z1J)7~ 107r<lNN°0>
N ~;;Z;': ;;Z;;ZY:
Y:liY:Y:liNN
Y:Y: ~~~~y:~;;Z
Figure 2. A3 Control PWB Assembly
Schematic Diagram (10208-1301.
Rev. B) (Sheet 5 of 5)

17/18
mHARRIS CU·2397/G
RF COMMUNICATIONS A4 RF PWB ASSEMBLY/A9 COIL PACK ASSEMBLY

A4
RF PWB ASSEMBLY

A9
COIL PACK ASSEMBLY
CU-2397/G mJHARRIS
A4 RF PWB ASSEMBLY/A9 COIL PACK ASSEMBLY RF COMMUNICATIONS

TABLE OF CONTENTS

Paragraph Page

1. General Information
2. Circuit Description.
3. Maintenance Information
4. Parts List, Component Locations, and Schematic

LIST OF FIGURES

Figure Page

1 A4 RF PWB Assembly (10208-5400) Component Locations . 5


2 Coil Pack Assembly A9 (10208-5250) 7
3 A9A 1 RF Interface PWB Assembly (10208-5260) Component Locations 9
4 A4 RF PWB Assembly (1 0208-5400)/A9 Coil Pack Assembly (10208-5250)
Schematic Diagram (10208-5251) . 11

LIST OF TABLES

Table Page

1 A4 RF PWB Assem bly Parts List (10208-5400) 1


2 A9 Coil Pack Assembly Parts List (10208-5250) 4
3 A9A 1 RF Interface PWB Assembly Parts List (1 0208-5260) 4

ii
mHARRIS CU-2397/G
RF COMMUNICATIONS A4 RF PWB ASSEMBLY/A9 COIL PACK ASSEMBLY

A4 RF PWB ASSEMBLY/A9 COIL PACK ASSEMBLY

1. GENERALINFORMATION

This tab section contains parts lists, component location drawings, and schematic diagram for the A4 RF PWB
Assembly, A9 Coil Pack Assembly, and A9A 1 RF Interface PWB Assembly.

2. CIRCUIT DESCRIPTION

Refer to paragraphs 4.3.3 through 4.3.3.6 for a circuit description of the A4 RF PWB and the A9 Coil Pack.

3. MAINTENANCE INFORMATION

Refer to paragraphs 5.5.4 through 5.5.4.2 for adjustment procedures. Test point voltages are shown on the
A4 schematic diagram.

4. PARTS LIST, COMPONENT LOCATIONS, AND SCHEMATIC

Tables 1 through 3 are the parts lists for the A4 RF PWB, A9 Coil Pack Assembly, and A9A 1 RF Interface PWB.
Component locations for the A4 RF PWB are shown in figure 1. Component locations for the A9 Coil Pack and
A9A 1 RF Interface PWB are shown in figures 2 and 3. Figure 4 is the schematic diagram for the A4 RF PWB, A9
Coil Pack, and A9A 1 RF Interface PWB.

Table 1. A4 RF PWB Assembly Parts List (10208-5400, Rev. D)

Ref. Desig. Part Number Description

Cl Cll-0035-470 CAP,47PF,5%,6KV,CER
C2 Cll-0035-470 CAP,47PF,5%,6KV,CER
C3 Cll-0035-470 CAP,47PF,5%,6KV,CER
C4 Cll-0035-470 CAP,47PF,5%,6KV,CER
C5 Cll-0035-330 CAP,33PF,5%,6KV,CER
C6 Cll-0035-330 CAP,33PF,5%,6KV,CER
C9 Cll-0035-330 CAP,33PF,5%,6KV,CER
C10 Cll-0035-330 CAP,33PF,5%,6KV,CER
Cll Cll-0035-330 CAP,33PF,5%,6KV,CER
C12 Cll-0035-330 CAP,33PF,5%,6KV,CER
C13 Cll-0035-330 CAP,33PF,5%,6KV,CER
C14 Cll-0035-330 CAP,33PF,5%,6KV,CER
C15 Cll-0035-100 CAP,lOPF,5%,6KV,CER
C16 Cll-0035-100 CAP,lOPF,5%,6KV,CER
C17 Cll-0035-100 CAP,lOPF,5%,6KV,CER
C18 Cll-0035-470 CAP,47PF,5%,6KV,CER
C19 Cll-0035-470 CAP,47PF,5%,6KV,CER
C20 Cll-0035-330 CAP,33PF,5%,6KV,CER
C2l Cll-0004-032 CAP 160MMF 5%
C22 Cll-0004-022 CAP, 330PF
C23 Cll-0004-022 CAP, 330PF
C24 Cll-0004-022 CAP, 330PF
C25 Cll-0004-011 CAP,FXD,CER,680 PF
C26 Cll-0004-011 CAP,FXD,CER,680 PF
C27 Cll-0004-132 CAP, 1300PF
C28 Cll-0004-132 CAP, 1300PF

1
CU-2397/G
A4 RF PWB ASSEMBLY I A9 COl L PACK ASSEMBLV
IJ HARRIS
RF COMMUNICATIONS

Table 1. A4 RF PWB Assembly Parts List (10208-5400, Rev. D) (Cant.)

Ref. Desig. Part Number Description

C53 M39014/02-1310 CAP .1 UF


C54 Cll-0035-100 CAP, 10PF, 5%, 6KV, CER
C55 CM05FD221G03 CAP 220PF 2% 500V MICA
C56 C26-0010-100 CAP, 10MFD 10V TANT
C57 CM05CDIOOG03 CAP 10PF 2% 500V MICA
C58 CM05FD201G03 CAP 200PF 2% 500V MICA
C61 M39014/02-1310 CAP .1 UF
C62 M39014/02-1310 CAP .1 UF
C65 Cll-0035-100 CAP, 10PF, 5%, 6KV, CER
C66 CM05FD151G03 CAP 150PF 2% 500V MICA
C67 CM05CD100G03 CAP 10PF 2% 500V MICA
C68 CM05FD201G03 CAP 200PF 2% 500V MICA
C69 C26-001O-100 CAP, 10MFD 10V TANT
C70 M39014/02-1310 CAP .1 UF
Cll M39014/02-1310 CAP .1 UF
cn M39014/02-1310 CAP .1 UF
C73 C26-0010-221 CAP 220MFD 10V TANT
C74 M39014/02-1298 CAP .0lUF
CR1 1N4004 DIODE, RECT. 400V 1A
CR2 1N4004 DIODE, RECT. 400V lA
CR3 1N4004 DIODE, RECT. 400V 1A
CR4 1N4004 DIODE, RECT. 400V 1A
CR5 1N4004 DIODE, RECT. 400V 1A
CR6 1N4004 DIODE, RECT. 400V 1A
CR7 1N4004 DIODE, RECT. 400V 1A
CR8 1N4004 DIODE, RECT. 400V 1A
CRll 1N4004 DIODE, RECT. 400V 1A
CR12 1N4004 DIODE, RECT. 400V 1A
CR15 1N4004 DIODE, RECT. 400V 1A
CR19 1N4004 DIODE, RECT. 400V 1A
CR20 1N4004 DIODE, RECT. 400V 1A
CR21 1N4004 DIODE, RECT. 400V 1A
CR22 1N4004 DIODE, RECT. 400V 1A
CR23 1N4004 DIODE, RECT. 400V 1A
CR24 1N4004 DIODE, RECT. 400V 1A
CR25 1N4004 DIODE, RECT. 400V 1A
CR26 1N4004 DIODE, RECT. 400V 1A
CR27 1N4004 DIODE, RECT. 400V 1A
CR28 1N4004 DIODE, RECT. 400V 1A
CR29 1N6263 DIODE,HOT CARRIER
CR30 1N6263 DIODE,HOT CARRIER
CR31 1N6263 DIODE,HOT CARRIER
CR32 1N6263 DIODE,HOT CARRIER
CR34 1N6263 DIODE,HOT CARRIER
E1 10208-1408 FEMALE CONN
E2 10208-1408 FEMALE CONN
E3 10208-1408 FEMALE CONN
E4 10208-1408 FEMALE CONN
E5 10208-1408 FEMALE CONN
E6 10208-1408 FEMALE CONN
E7 10208-1408 FEMALE CONN
E8 NOT USED

2
IJ HARRIS
RF COMMUNICATIONS
CU-2397/G
A4 RF PWB ASSEMBLY/A9 COIL PACK ASSEMBLY

Table 1. A4 RF PWB Assembly Parts List (10208-5400. Rev. D) (Cont.)

Ref. Desig. Part Number Description

E9 10208-1408 FEMALE CONN


E10 NOT USED
Ell NOT USED
E12 10208-1408 FEMALE CONN
E13 10208-1408 FEMALE CONN
E14 10208-1413 PIN, RF INPUT
K1 10208-1404 RELAY,SPDT,12VDC,MOD.
K2 10208-1404 RELAY, SPDT, 12VDC,MOD.
K3 10208-1404 RELAY, SPDT, 12VDC,MOD.
K4 10208-1404 RELAY, SPDT, 12VDC,MOD.
K5 10208-1404 RELAY, SPDT, 12VDC,MOD.
K6 10208-1404 RELAY,SPDT,12VDC,MOD.
Kl 10208-1404 RELAY, SPDT, 12VDC,MOD.
K8 10208-1403 RELAY, DPST, 12VDC,MOD.
Kll 10208-1403 RELAY, DPST, 12VDC,MOD.
K12 10208-1403 RELAY, DPST, 12VDC,MOD.
K15 10208-1403 RELAY, DPST, 12VDC,MOD.
K19 10208-1404 RELAY, SPDT, 12VDC,MOD.
K20 10208-1404 RELAY, SPDT, 12VDC,MOD.
K21 10208-1404 RELAY, SPDT, 12VDC,MOD.
K22 10208-1404 RELAY, SPDT, 12VDC,MOD.
K23 10208-1404 RELAY, SPDT, 12VDC,MOD.
K24 10208-1404 RELAY,SPDT,12VDC,MOD.
K25 10208-1404 RELAY,SPDT,12VDC,MOD.
K26 10208-1404 RELAY,SPDT,12VDC,MOD.
K27 10208-1404 RELAY,SPDT,12VDC,MOD.
K28 10208-1403 RELAY, DPST, 12VDC,MOD.
L1 MS15084-16 COIL, RF 22 UH 10%
L3 MS15084-16 COIL, RF 22 UH 10%
L4 MS15084-16 COIL, RF 22 UH 10%
PI J46-0040-124 CONNECTOR, FEMALE
P2 J46-0040-124 CONNECTOR, FEMALE
R1 NOT USED
R2 R15-0005-205 RES,2MEG. 1.25V,2000V,10%
R3 NOT USED
R4 R30-0008-502 RES,VAR,PCB 5K 1/2V 10%
R5 R65-0003-123 RES, 12K 5% 1/4V CAR FILM
R6 R65-0003-822 RES,8.2K 5% 1/4V CAR FILM
Rl NOT USED
R8 R65-0003-123 RES, 12K 5% 1/4V CAR FILM
R9 R65-0003-752 RES,7.5K 5% 1/4V CAR FILM
RIO R30-0008-502 RES,VAR,PCB 5K 1/2V 10%
Rll R80-0001-330 RES,MET.FLM,33 ,5%,5V.
R12 RN55D1501F RES,1500 1% 1/8V MET FLM
R13 RN55D5111F RES,5110 1% 1/8V MET FLM
R14 RN55D2002F RES,20.0K 1% 1/8V MET FLM
T1 10208-1420 TRANSFORMER ASSY 50-200 0
T2 10208-5420 TRANSFORMER I SAMP
VR1 1N4728A DIODE 3.3V 5% IV ZENER
VR2 1N4728A DIODE 3.3V 5% IV ZENER
VR3 1N4728A DIODE 3.3V 5% IV ZENER
VR4 1N4728A DIODE 3.3V 5% IV ZENER
VR5 1N4728A DIODE 3.3V 5% IV ZENER

3
CU-2397/G mlHARRIS
A4 RF PWB ASSEMBLY/A9 COIL PACK ASSEMBLY RF COMMUNICATIONS

Table 2. A9 Coil Pack Assembly Parts List (10208-5250, Rev. B)

Ref. Desig. Part Number Descri ption


C7 C15-0003-002 CAP 50 PF
C8 C15-0003-002 CAP 50 PF
E1 10208-1207 PIN, CONNECTOR
E2 10208-1207 PIN, CONNECTOR
E3 10208-1207 PIN, CONNECTOR
E4 10208-1207 PIN, CONNECTOR
E5 10208-1207 PIN, CONNECTOR
E6 10208-1207 PIN, CONNECTOR
E7 10208-1207 PIN, CONNECTOR
E9 10208-1207 PIN, CONNECTOR
E12 10208-1207 PIN, CONNECTOR
E13 10208-1207 PIN, CONNECTOR
L1 10208-5600 COIL ASSY, 4/.6/.3
L2 10208-1700 COIL ASSY, . lUH
L3 10208-1750 COIL ASSY, .17UH
L4 10208-1800 COIL ASSY
L5 10208-1710 COIL ASSY
L6 10208-5000 COIL ASSY, 8UH
L7 10208-5100 COIL ASSY, 16UH
L8 10208-2200 COIL ASSY, 32UH

Table 3. A9A1 RF Interface PWB Assembly Parts List (10208-5260, Rev. E)

Ref. Desig. Part Number Description

C7 NOT USED
C8 NOT USED
C63 Cll-0035-100 CAP,10PF,5%,6KV,CER
C64 Cll-0035-100 CAP,10PF,5%,6KV,CER
CR9 1N4004 DIODE, RECT. 400V 1A
CR13 1N4004 DIODE, RECT. 400V 1A
CR14 1N4004 DIODE, RECT. 400V 1A
CR16 1N4004 DIODE, RECT. 400V 1A
CR17 1N4004 DIODE, RECT. 400V 1A
CR18 1N4004 DIODE, RECT. 400V 1A
E23 H32-0023-608 STANDOFF, INS, #6
E24 H32-0023-608 STANDOFF, INS, #6
E25 H32-0023-608 STANDOFF, INS, #6
J1 J46-0084-124 PINS, MALE
J2 J46-0084-124 PINS , MALE
K9 K70-0011-001 RELAY, CER, VAC, SPST, NC
K13 K70-0011-001 RELAY, CER, VAC, SPST, NC
K14 K70-0012-00l RELAY, CER, VAC, SPST, NO
K16 K70-0011-001 RELAY, CER, VAC, SPST, NC
K17 K70-0011-001 RELAY, CER, VAC, SPST, NC
K18 K70-0012-001 RELAY, CER, VAC, SPST, NO
P3 J46-0056-050 RECEPTACLE 50 PIN

4
mHARRIS CU-2397/G
RF COMMUNICATIONS A4 RF PWB ASSEMBlY/A9 COIL PACK ASSEMBl Y

;~
::E-'I
ct:~~
"'00'"
ww
......
ct:ct:
«
......
UlUl
<lD

~
l::
o
"+='
10
v
o
...l
+J
l::
cu
l::
o
a.
E
o
u
0'
oOQ'
r.n
00
o
N

-...
o

( EIJ ) Co',,] )
~ C~C-YG
o o

5/6
(lJHARRIS CU·2397/G
RF COMMUNICATIONS A4 RF PWB ASSEMBLY/A9 COIL PACK ASSEMBLY

AI (REF)

@ @ @
...
L8
fP
@
0 @

@ @

L3

AI E9 E7 E5

E3
@
o

@
o @

JI

'n
..Un
@ @

EIZ EZ
RIGHT SIDE VIEW
C8 AI REF
(HIDDEN)
Figure 2. Coil Pack Assembly A9 (10208-5250)

7/8
mlHARRIS CU-2397/G
RF COMMUNICATIONS A4 RF PWB ASSEMBLY/A9 COIL PACK ASSEMBLY

--------------- ---------------------------------------
0 @ @ @ @ @ @
@
I I I I
@=c§=@bCi:;....., 109
E7
0
0
:~:
E23 EZ4 ..... ,,-,'
: G: E6

I I I I 0 0 0

@
\ ....,,1
0
E22
\ ... ,1

E25
105
0
@
0 @ 0 E4
0 @
0 E3

EI3
0
0 EI2
@

cf
0 E2
JI

,u;
@

@
Q(®<> 0 £2.
o
CRI3
--c:J- '"
0
0 @ EI
0
EI9 0 -1!!D-
E27
0 @
E200 ~ ofl7
2 EI40 ~ 01017 50
@O EISo ~
EI60 ~
oEI7
oEI7
Z I
J2
124
@:J 149 O@

Figure 3. A9A 1 RF Interface PWB Assembly


(10208-5260) Component Locations

9/10
mHARRIS CU-2397/G
RF COMMUNICATIONS A4 RF PWB ASSEMBLY/A9 COIL PACK ASSEMBLY

NOTE: UNLESS OTHERWISE SPECIFIED:


-A
I. PIl.RTIAL REFERENCE DESIGNATIONS ARE SHOWN.
FOR A COMPLETE DESIGNATION. PREFIX WITH
UNIT NO. ANDIOR ASSEMBLY NO. DESIGNATION.
2. ALL RESISTOR VALUES ARE IN OHMS. 1/4W. ±5%.
RF IN
~ ALL CAPACITOR VALUES ARE IN MICROFARADS.
4. VENDOR PART NO. CALLOUTS ARE FOR REFERENCE ONLY.
COMPONENTS ARE SUPPLIED PER PART NO. IN PARTS LIST.

5. ALL DIODE PART NUMBERS ARE IN4004.

I
I I
.....- - - - , I
~ CR2
IIKI2
6

P/O A4
RF PWB ASSY
10208-5400

CR31
... -+- ...., -!- -+ +- -+- -+ ---!-------------------c
RI3 L4
IN5711 3.JlK 22UH

1< 1% +1~73
RJI RI2
I~71 RI4 220

n
33
5W

n'7
1.5K
1%
20.0K
1%

n'7
1 IOV

CURRENT

1.
+9.5V/+13.5V DETECTOR lC72

~~~ 1111m
1

L ~
~~--~~----------~"
- _p;o p;o_ - ' - - - - - ------ - - - - - - - - -"- - - - - -"v
_____ v _ ____________ _
19 I 234
" 2 13 4
-"10 ------ 7 8 5
- - - - "6 22 17 18

I------------N:C--------P-~~ PIO PIO


+9.5VI JI J2 P/O A9Al
+13.5V ............---'

~!~j{{{_l_Hl{_l_H{l
RF INTERFACE
PWB ASSY
10208-5260

?~34~53637383940414247484950/12 ,43444546( 5 7 25 II 22 19 20 17 18 13 10 9
, SPARE I KI K2 A4 ID CUR K3 K4 K5 KG K7 K8 KJI KI2
N/C +9.5V/+13.5V CONT CONT DET CONT CONT CONT CONT CONT CONT CONT CONT

Figure 4. A4 RF PWB Assembly (10208-5400)1


A9 Coil Pack Assembly (10208-5250)
Schematic Diagram (10208-525',
Rev. C) (Sheet' of 2)

11/12
;J)HARRIS CU-2397/G
RF COMMUNICATIONS A4 RF PWB ASSEMBlY/A9 COil PACK ASSEMBl Y

IP/O'C-O-UPLE-R"l
I ASSY I
I 10208- 5200 I
i---------------------------------------------------------- IJ-Z~----- 3~;~--------1 ! AIEl!
EI5
I PIO A9 I
S~~~K I
I 10208- 5250 C8 I I
1
1
50 P I I
+9.5VI I I I ASSY I

!}~ ~__ j L_:=::=::~


+13.5V

I
j

I .':H
I C63 I C64 I C65 C67 CR32 R8 L3
I
~
II,K2B
IOpF ! 10pF! IOpF IOpF IN6263 12K 22J.1H
_____ _...J ~H E9) I~ \ +
I I . F069

'"::::F' r COW 7" ~'


-LC66 C68 CR34 C62 R9 C70
8

+9.5VI
+13.5V
I
I
I
12

I :
P 10 A9A1
m : I .?,'J: iT"~
I lr
r
,1"0"
o
"

I
VOL TAGE N/C TRIP

CRI5
6
I
I :?,'J{ , i R~6~g:AY;::E E~:'?: ':
:?,'~: i ". K'. ! f;~" rI;'~" t;'J" D'TEOTDR AD,

! A~
IIKIS

VR4 2 W 9
BR'3
2 IIKI3 CRI4 2 II
KI4
E14! Tgl!PF r!!PF rg1t"PF
I EI9 E21 E20 I ~

l~:.:... =---=._-=-=-.=-_~_:_=__= __=....:..::..:...:_:_= -=-=_:"':'_--='-=-~ -- --=..=..=-_.=--=-=_=- J 2600V

L
16 14 8 2 I 3 VOLTAGE
C54 C57 CR29 DETECTOR R5 LI
K9 KI3 KI4 KI6 KI7 KI8 ~ IOpF 10pF IN6263 12K 221-'H
_ _ _ _C~~T ~2 ~T C~~_T :.O~2..___ --.:~~-- ~ C58 CR30 + F056 C61 R6
C53
P P
1"PF
C ------1--+--------...-------..------...--------...--------....--------,..--------t--------...--------.., 1220 F 1200 F IN6263 l'oV 1"PF
ccw
8.2K

2.6KV
TRIP

r:' Ti t;~" --r~"


ADJ

K" _ _ "'0

8
K" ~~1 t~' f6" K23 - - '24 - - '"
I~~" l~l't6"",. ~~l't~" !~i t 8 8
"7

8
8D

"

@ ~CR':
B B 8 B
PIO A4
C RF PWB ASSY
CRls @CR20 @CR21 @iCR22 gCR23 .(;','/1 ;;4 CR25 gCR26 gCR27
10208- 5400
+9.5V +9.5V +9.5VI +9.5VI +9.5VI +9.5VI +9.5VI +9.5VI
P/O P/O +13.5V +13.5V +13.5V +13.5V +13.5V +13.5V +13.5V +13.5V P/O
P2 PI - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - P2
---- -------- -------- ---------- ---------- ---------- ---------- --------- ---------- -----------------------------------------
/3 7 20 19 IB 17 16 15 14 II 12 24 9

P/O
JI -=--=---=-=--=-1=-=--=---=-=-=-= ~-=---=-=--=--=-=-1--=-=~-=--=-=--=--=-=--=---=-=-=-=--=~-.:-~--=-~=-=-=--:-=--=-=--
PIO A9A1 :.---
RF INTER FACE
PWB ASSY
P/O 10208- 5260
----- ------- -------------------------------------
P3

6 4 32 31
-------30 --------29 28 27 26 23
---------- ---------------------------------------
24 15 21
K28 KI5 KI9 K20 K21 K22 K23 K24 K25 K26 K27 2.6KV 7KV
CONT CONT CONT CONT CONT CONT CONT CONT CONT CONT CONT VOLTAGE VOL TAGE
SAMPLE SAMPLE

Figure 4. A4 RF PWB Assembly (10208-5400)1


A9 Coil Pack Assembly (10208-5250)
Schematic Diagram (10208-5251,
Rev. C) (Sheet 2 of 2)

13/14
mJ HARRIS CU·2397/G
RF COMMUNICATIONS AS DISCRIMINATOR PWB ASSEMBLY

A5
DISCRIMINATOR PWB ASSEMBLY
CU-2397/G
AS DISCRIMINATOR PWB ASSEMBLY
Ell HARRIS
RF COMMUNICATIONS

TABLE OF CONTENTS

Paragraph Page

1. General Information
2. Circuit Description.
3. Maintenance Information
4. Parts List, Component Locations, and Schematic

LIST OF FIGURES

Figure Page

1 A5 Discriminator PWB Assembly (10208-1500) Component Locations 4


2 A5 Discriminator PWB Assembly Schematic Diagram (10208-1501) . 5

LIST OF TABLES

Table Page

A5 Discriminator PWB Assembly Parts List (10208-1500)

ii
mJ HARRIS CU·2397/G
RF COMMUNICATIONS AS 01 SCRI MI NATOR PWB ASSEM BLY

AS DISCRIMINATOR PWB ASSEMBLY

1. GENERALINFORMATION

This tab section contains the parts list, component location drawing, and schematic diagram for the AS
Discriminator PWB Assembly.

2. CIRCUIT DESCRIPTION

Refer to paragraphs 4.3.2 through 4.3.2.6 for a circuit description of the AS Discriminator PWB.

3. MAINTENANCE INFORMATION

Refer to paragraph 5.5.3 for adjustment procedures. Test point voltages are shown on the AS schematic
diagram.

4. PARTS LIST, COMPONENT LOCATIONS, AND SCHEMATIC

Table 1 is the parts list for the AS Discriminator PWB. Component locations are shown in figure 1. Figure 2 is
the schematic diagram for the AS Discriminator PWB.

Table 1. A5 Discriminator PWB Assembly Parts List (10208-1500, Rev. F)

Ref. Desig. Part Number Description

C1 M39014/01-l317 CAP,CER,1000PF
C2 M39014/01-l317 CAP,CER,1000PF
C3 M39014/02-1298 CAP OlUF
C4 M39014/02-1298 CAP OlUF
CS M39014/02-l31O CAP .1 UF
C6 M39014/02-l310 CAP .1 UF
C7 M39014/02-1310 CAP .1 UF
C8 C-6614 CAP. CER. S.lPF
C9 C-6614 CAP. CER. S.1PF
C10 CM06FD68lJ03 CAP 680PF 5% SOOV MICA
Cll CMOSED820G03 CAP 82PF 2% SOOV MICA
C12 CMOSED121G03 CAP 120PF 2% 500V MICA
Cl3 CMOSED121G03 CAP 120PF 2% 500V MICA
C14 M390I4/02-l310 CAP .1 UF
C1S M39014/02-1298 CAP 01UF
C16 M39014/02-1298 CAP OlUF
C17 M39014/02-1298 CAP OlUF
C1B M39014/02-l310 CAP .1 UF
CI9 M39014/02-l310 CAP .1 UF
C20 M39014/01-1268 CAP 330PF
C21 M39014/02-l31O CAP .1 UF
C22 M39014/02-l317 CAP lOOOPF
C23 M39014/02-l310 CAP .1 UF
C24 M390I4/02-l310 CAP .1 UF
C2S M39014/02-l310 CAP .1 UF
C26 M39014/02-l31O CAP .1 UF
C27 M39014/02-l310 CAP .1 UF
G28 M39014/02-1298 CAP OlUF

1
CU-2397/G {JJHARRIS
AS DISCRIMINATOR PWB ASSEMBl Y RF COMMUNICATIONS

Table 1. AS Discriminator PWB Assembly Parts list (10208-1500, Rev. F) (Cant.)

Ref. Desig. Part Number Description

C29 M39014/02-1310 CAP .1 UF


C31 M39014/02-1298 CAP 01UF
C32 M39014/02-1310 CAP .1 UF
C33 M39014/02-1298 CAP OlUF
C34 M39014/01-1268 CAP 330 PF
CR1 IN5711 DIODE, HOT CARRIER
CR2 1N5711 DIODE, HOT CARRIER
CR3 1N5711 DIODE, HOT CARRIER
CR4 002-0003-001 DIODE,RECT,RF
CR5 002-0003-001 DIODE, RECT, RF
CR6 IN5711 DIODE, HOT CARRIER
CR7 1N5711 DIODE,HOT CARRIER
CR8 1N3064 DIODE
CR9 IN6263 DIODE, HOT CARRIER
CRlO 1N4004 DIODE, RECT. 400V 1A
CRll NOT USED
CR12 NOT USED
J2 M39012121-0001 CONNECTOR
J3 10012-4608 CONTACT, PLUNGER
JMPI MP-1142 CIRCUIT JUMPER
JMP2 MP-1142 CIRCUIT JUMPER
K1 KI0-0004-001 RLY, 12VDC,DPDT,MOLD,PC M
Ll MS90539-11 COIL, RF 680 UH 5%
L2 MS90539-11 COIL, RF 680 UH 5%
L3 MSI8130-7 COIL, RF 0.82 UH 10%
L4 L-0630 RF COIL, MOLDED, 15 UH
L5 MS75085-02 COIL, 39 UH
PI J46-0056-020 RECEPTACLE,20-PIN
01 035-0003-000 XSTR, SS/RF
02 JAN2N2857 XSTR, SS/RF
Rl RN55D1000F RES,100.0 1% 1/8W MET FLM
R2 RN55DlOOOF RES,100.0 1% 1/8W MET FLM
R3 RN55D3321F RES,3320 1% 1/8W MET FLM
R4 RN55Dl621F RES,1620 1% 1/8W MET FLM
R5 R65-0003-221 RES,220 5% 1/4W CAR FILM
R6 RN55D1002F RES,10.0K 1% 1/8W MET FLM
R7 R65-0003-103 RES, 10K 5% 1/4W CAR FILM
R8 RN55D1003F RES,100K 1% 1/8W MET FLM
R9 RN55D1003F RES,100K 1% 1/8W MET FLM
RlO R65-0003-104 RES,100K 5% 1/4W CAR FILM
Rll RN55D1002F RES,10.0K 1% 1/8W MET FLM
R12 R65-0003-103 RES, 10K 5% 1/4W CAR FILM
R13 RN55D1002F RES,10.0K 1% 1/8W MET FLM
R14 R65-0003-102 RES,I.0K 5% 1/4W CAR FILM
R15 R65-0003-511 RES,510 5% 1/4W CAR FILM
R16 R30-0008-201 RES,VAR,200 3/4W
R17 R30-0008-201 RES,VAR,200 3/4W
R18 RN65D1000F RES,100.0 1% 1/2W MET FLM
R19 RN55D6811F RES,6810 1% 1/8W MET FLM
R20 RN65D1000F RES,100.0 1% 1/2W MET FLM
R21 RN55DlO02F RES,10.0K 1% 1/8W MET FLM
R22 R65-0003-102 RES,1.0K 5% 1/4W CAR FILM

2
IJ HARRIS
RF COMMUNICATIONS
CU-2397/G
AS DISCRIMINATOR PWB ASSEMBLY

Table 1. AS Discriminator PWB Assembly Parts List (10208-1 500, Rev. F) (Cant.)

Ref. Desig. Part Number Descri ption

R23 RN55D2491F RES,2490 1% 118\01 MET FLM


R24 RN55D2002F RES,20.0K 1% 1/8'" MET FLM
R25 RN55D2002F RES,20.0K 1% 1/8\01 MET FLM
R26 RN55D1002F RES,10.0K 1% 1/8\01 MET FLM
R27 RN55DlO02F RES,10.0K 1% 1/8\01 MET FLM
R28 RN55D1000F RES,100.0 1% 1/8\01 MET FLM
R29 RN55D1000F RES,100.0 1% 1/8\01 MET FLM
R30 RN55D2002F RES,20.0K 1% 1/8\01 MET FLM
R31 RN55D1002F RES,10.0K 1% 1/8\01 MET FLM
R32 RN55D2002F RES,20.0K 1% 1/8\01 MET FLM
R33 RN55D1002F RES,10.0K 1% 1/8\01 MET FLM
R34 R65-0003-273 RES,27K 5% 1/4\01 CAR FILM
R35 NOT USED
R36 R65-0003-334 RES,330K 5% 1/4\01 CAR FILM
R37 NOT USED
R38 R65-0003-101 RES, 100 5% 1/4\01 CAR FILM
R39 NOT USED
R40 R65-0003-561 RES,560 5% 1/4\01 CAR FILM
R41 NOT USED
R42 R65-0003-102 RES 1.0K 5% 1/4\01 CAR FILM
R43 R65-0003-102 RES 1.0K 5% 1/4\01 CAR FILM
R44 R65-0003-102 RES 1.0K 5% 1/4\01 CAR FILM
R45 RN55D3011F RES, 3.01K 1% 1/8\01 MET FLM
R46 RN55D5111F RES, 5.11K 1% 1/8\01 MET FLM
T1 10208-1440 TRANSFORMER ASSY,VOLTAGE
T2 10208-1430 DISC. CURRECT XFMR ASSY
T3 1960-4013 TRANSFORMER RF
TP1 J65-0009-001 TEST POINT
TP2 J65-0009-001 TEST POINT
TP3 J65-0009-001 TEST POINT
TP4 J65-0009-001 TEST POINT
TP5 J65-0009-001 TEST POINT
TP6 J65-0009-001 TEST POINT
TP7 J65-0009-001 TEST POINT
TP8 J65-0009-001 TEST POINT
TP9 J65-0009-001 TEST POINT
TP10 J65-0009-001 TEST POINT
TPll J65-0009-001 TEST POINT
TP12 J65-0009-001 TEST POINT
TP13 J65-0009-001 TEST POINT
TP14 J65-0009-001 TEST POINT
U1 130-0020-004 IC 2904 OP AMP DIP(PLASTC
U2 130-0020-004 IC 2904 OP AMP DIP(PLASTC
U3 130-0020-004 IC 2904 OP AMP DIP(PLASTC
U4 185-0000-074 54F74
VR1 111-0006-005 IC VR 7805 +5V 0.5A 4%

3
CU-2397/G I} HARRIS
AS DISCRIMINATOR PWB ASSEMBLY RF COMMUNICATIONS

Figure 1. A5 Discriminator PWB Assembly (10208-1500) Component Locations

4
mJHARRIS CU-2397/G
RF COMMUNICATIONS AS DISCRIMINATOR PWBASSEMBLY

NOTE: UNLESS OTHERWiSE SPECIFIED:


I. PARTIAL REFERENCE DESIGNATIONS ARE SHOWN.
FOR A COMPLETE DESIGNATION, PREFIX WITH
UNIT NO, AND/OR ASSEMBLY NO. DESIGNATION. J2
2. ALL RESISTOR VALUES ARE IN OHMS, 1/4W, ±5%. RF INPUT
• T2A T2D EI
TO RF PWB
R5
+5V
3 ALL CAPACITOR VALUES ARE IN MICROFARADS. • C8
5.lpF 220
4. VENDOR PART NO. CALLOUTS ARE FOR REFERENCE ONLY. L3
COMPONENTS ARE SUPPLIED PER PART NO. IN PARTS LIST. .82/JoH CIO
P/O R42 680pF

1.
PI IK +5V C5 C9
1 5.lpF
-9.5V/-13.5V 15 ( - - . . l - - - -....- - -... -9.5V/-13.5V 200 OHM
+5V 10 f-(-+------------------.. ADJ
+9.5V/+13.5V 0
APPROXIMATEL Y 25VDC WHEN UNKEYED T~8
2 TO 3VDC WHEN TUNED AND KEYED WITH T~3
30 TO 40 WATTS (AM MODE. NO MODULATION), JMPI JMP2
+9.5V/+13.5V /2 ? - - - I - - - - - - - 6
APPROXIMATELY 25VDC WHEN UNKEYED eRIO
2.2 TO 2.8VDC WHEN TUNED AND KEYED WITH I R43 R44 IN4004
30 TO 40 WATTS (AM MODE. NO MODULATION). +135V/9.5V IK IK CR6 CR7
I IN5711 RII RI3 IN5711
ZERO VDC WHEN UNKEYED 2 10K 10K
APPROX SQUARE ROOT OF (REFL POWER LEVEL/3.6) I CR4 CR5
VDC WHEN KEYED. UESII03 UESII03
GND Ilew I/ew
I
II
C32 --.LC18 TPIO CI9 I'll. I'll.
ZERO VDI; WHEN UNKEYED
APPROX SQUARE ROOT Of' {R£f"l f'OW£R LEVEL/S.4l GND 9. 17-20 ( 1'1'1 11 ~ CI2 CI3

,~
RI2
VDe WHEN KEYED.
+5V LI L2 1120PF 10K 1120 PF
C23 680 ",H 680""H TPI2
THE OUTPUT WILL BE A SINUSODIAL WAVEFORM WITH A FREQUENCY EQUAL .1 R8 R9
lOOK lOOK
Y
~:0
TO THE TRANSMIT FREOUENCY AND AN AMPLITUDE GREATER THAN ,5V PEAK
1/8W 1/8W
TO PEAK. WITH NO RF INPUT THE OUTPUT WILL BE 0 VDe.
R38
CR2
IN5711 0TP~4
THE OUTPUT WILL APPROACH A SQUARE-WAVE WITH A FREQUENCY EQUAL TO THE 100 8 R46 C4
TRANSMIT FREQUENCY AND AN AMPLITUDE THAT TOGGLES BETWEEN 0 AND ABOUT 0.7 5.IIK 01
VOLTS. WITH NO RF INPUT THE OUTPUT WILL BE ABOUT 0.5 VDC. CRI RI R2 C2
., C22 100 100 1.
THE OUTPUT WILL APPROACH A SQUARE-WAVE WITH A FREOUENCY EQUAL TO THE
TRANSMIT FREQUENCY AND AN AMPLITUDE THAT TOGGLES BETWEEN 0 AND ABOUT 4
.001
R22
IK
IN5711
1% 1% I'OOOPF
R4
,-..
1/8W
C21
VOL TS. WITH NO RF INPUT THE OUTPUT MAY BE ANYWHERE BETWEEN 0 AND 5 VDC, .1 1.62K
~CI

~
R36 RI8 R20
FOR Rp ADJUSTMENT PROCEDURE 330K 100 100 IIOOOPF
SEE MAiNTENANCE g'ECTiON {}F TtIE MANUAL. R40 1/2W 1/2W
560 1% R23
1% 2.49K
1%
+9.5V/+13.5V CI6 +5V REF
7 -9.5V/-13.5V +5V REF
CI7 1°1
.01
+5V R6

~
10K R24 R32
1% 20K 20K R30
1% 1% 20K

0 RI5
510

L4
CR8
IN3064
I
...LC20
C31
00
T_I T.Z
7

RI9

--.LC33
1
0 R26
10K
1% R33
10K
r - - - - - - - - - -.. I %
R31
10K
1%
T.7 0 6.81K
15 ",H TI 330 pF 6 C28
lOI
TP3 T~4
1%
I R34 .01 I'll.
• CI5

r~ '-----.7 -9.5V/-13.5V
TP6 I/ew R21
1
+5V 10K 1°1 Rp
27K I 1%
.- 14 C24 C25
1
PHASE
3 CP .11 1.
C34
330pF
~ 4 SDI
U4 01 5
DI
2
1.
C26
1
+5V REF 1. C27
1

R45 u 0 0
3.01K "- "- "-
Z
Z Z
1%

± -1- -±
PIO
PI

4 2 e 7 /3 3 6 16 14 II 5

>-ww >-u a:: o w w w w lL


u...J...J u...J
Za. ~ rJ)
<t
a:: a:: a:: W
a::
Z"-ID Q.. <l: <l: <l:
w::i:<l w::i: !O I Q.. Q.. Q.. >-
::J<{ <l:
::J4Z
OC/lW
w
0(1)
W
...l
lL
W
0- til til til
'"+
a:: a:: a::
LL lL

Figure 2. AS Discriminator PWB Assembly


Schematic Diagram (10208-1501,
Rev. C)

5/6
mHARRIS CU-2397/G
RF COMMUNICATIONS A6 POWER SUPPL Y ASSEMBLY

A6
POWER SUPPLY PWB ASSEMBLY
CU·2397/G mHARRIS
A6 POWER SUPPL Y ASSEMBLY RF COMMUNICATIONS

TABLE OF CONTENTS

Paragraph Page

1. General Information
2. Circuit Description.
3. Maintenance Information
4. Parts List, Component Locations, and Schematic

LIST OF FIGURES

Figure Page

A6A 1 Power Supply PWB Assembly (10208-3010) Component


Locations 5
2 A6 Power Supply Assembly Schematic Diagram (10208-3011) 7

LIST OF TABLES

Table Page

1 A6 Power Supply Assembly (10208-3000) Parts List.


2 A6A 1 Power Supply PWB Assembly Parts List (10208-3010) .

ii
mHARRIS CU·2397/G
RF COMMUNICATIONS A6 POWER SUPPL Y ASSEMBLY

A6 POWER SUPPL Y ASSEMBLY

1. GENERAL INFORMATION

This tab section contains the parts lists component location drawings, and schematic diagram for the A6
Power Supply Assembly.

2. CIRCUIT DESCRIPTION

Refer to paragraphs 4.3.1 through 4.3.1.6 for a circuit description of the A6 Power Supply.

3. MAINTENANCE INFORMATION

Refer to paragraph 5.5.1.1 for adjustment procedures. Test point voltages are shown on the A6 schematic
diagram.

4. PARTS LIST, COMPONENT LOCATION, AND SCHEMATIC

Tables 1 and 2 are the parts lists for the A6 Power Supply. Component locations are shown in figure 1. Figure
2 is the schematic diagram.

Table 1. A6 Power Supply Assembly (10208-3000) Parts List

Ref. Desig. Part Number Description

Al 10208-3010 POWER SUPPLY PWB ASSY


AZ 10208-3020 EMI FILTER ASSY

NOTE
EMI Filter A6A2 is not a repairable assembly and
must be replaced as an assembly.

Table 2. A6A1 Power Supply PWB Assembly Parts List (10208-3010, Rev. F)

Ref. Desig. Part Number Description


C1 C78-0050-331 CAP, 330UF,50V
C2 C73-0025-680 CAP,FXD,ELCTLT,68 UF,25 V
C3 M39014/02-1304 CAP .039UF 10% 100V,CER
C4 M39014/02-131O CAP .1 UF
C5 M39014/02-1310 CAP .1 UF
C6 M39014/02-1310 CAP .1 UF
C7 C73-0040-470 CAP, FXD,ELCTLT,47UF
C8 M39014/02-1310 CAP .1 UF
C9 M39014/02-1298 CAP OlOF
C10 M39014/01-1317 CAP,CER,1000PF
Cll M39014/02-1300 CAP, CER 15000PF
C12 M39014/02-1298 CAP OlOF
C13 M39014/02-1320 CAP, CER, ,47UF,
C14 C26-0025-220 CAP TANT 22 UF 25V
CIS C26-0025-339 CAP,FXD,ELCTLT,3.3 UF,2S
C16 C28-0050-122 CAP 1200UF 50V
C17 M39014/02-1298 CAP OlOF

1
CU-2397/G
A6 POWER SUPPLY ASSEMBLY
IJ HARRIS
RF COMMUNICATIONS

Table 2. A6A1 Power Supply PWB Assembly Parts list (10208-3010, Rev. F) (Cant.)

Ref. Desig. Part Number Description

C18 M39014/02-1298 CAP 01UF


C19 M39014/02-131O CAP .1 UF
C20 C78-0050-331 CAP, 330UF,50V
C21 M39014/02-1310 CAP .1 UF
C22 M39014/02-1320 CAP, CER, ,47UF,
C23 C26-0025-339 CAP,FXD,ELCTLT,3.3 UF,25
C24 M39014/02-1312 CAP .027UF 10%,100V,CER
C25 M39014/02-1289 CAP 3300PF 10% 200V CER
C26 C26-0025-100 CAP, TANT, 10UF, 25V
C27 C26-0035-159 CAP. TANT 1.5MF 35V
C28 C26-0035-159 CAP. TANT 1.5MF 35V
C29 C28-0025-222 CAP 2200UF 25V
C30 C26-0025-100 CAP, TANT, 10UF, 25V
CR1 1N4004 DIODE, RECT. 400V 1A
CR2 1N4454 DIODE, SS SILICON
CR3 1N4454 DIODE, SS SILICON
CR4 1N4454 DIODE, SS SILICON
CR5 1N4454 DIODE, SS SILICON
CR6 D22-0007-006 RECTIFIER, MR 816
CR7 D22-0007-006 RECTIFIER, MR 816
CR8 JAN1N5417 DIODE,RECT,FR,3A,200V
CR9 JAN1N5417 DIODE,RECT,FR,3A,200V
CRlO D22-0007-002 DIODE, MR811
CRll D22-0007-002 DIODE, MR811
CR12 D21-0001-004 RECTIFIER, F'"
CR13 D22-0007-002 DIODE, MR811
CR14 D22-0007-002 DIODE, MR811
E1 MP-0372 FAST-ON, .125
E2 MP-0372 FAST-ON, .125
E3 MP-0372 FAST-ON, .125
E4 MP-0372 FAST-ON, .125
E5 NOT USED
E6 MP-0372 FAST-ON, .125
E7 MP-0372 FAST-ON, .125
L1 L13-0001-330 CHOKE,33UH
L2 10085-1268 COIL,FXD,l MH
L3 10208-3017 TOROID,4.7 MH
L4 10208-3016 TOROID, COMMON MODE
01 0-0055 XSTR SS/GP NPN
02 2N2222A XSTR, SS/GP, NPN
03 2N2219A XSTR, SS/GP, NPN
04 2N2219A XSTR, SS/GP, NPN
05 2N2907A XSTR, SS/GP, PNP
06 2N2222A XSTR, SS/GP, NPN
07 2N2222A XSTR, SS/GP, NPN
08 020-0007-035 TRANSISTOR,NPN,PWR
09 020-0007-035 TRANSISTOR,NPN,PWR
010 2N2907A XSTR, SS/GP, PNP
R1 RCR32G102JM RES,1.0K 5% 1'" CAR COMP
R2 RCR42G22lJM RES,220 5% 2'" CAR COMP
R3 R65-0004-100 RES,10 5% 1/2'" CAR FILM
R4 R-2208 RES,VAR,PCB 2K .5 20%
R5 RN55D1002F RES,10.0K 1% 1/8'" MET FLM

2
lIJ HARRIS CU-2397/G
A6 POWER SUPPLY ASSEMBLY
RF COMMUNICATIONS

Table 2. A6A1 Power Supply PWB Assembly Parts List (10208-3010, Rev. F) (Cant.)

Ref. Desig. Part Number Description

R6 RN55D2491F RES,2490 1% 1/8W MET FLM


R7 R65-0003-182 RES,1.8K 5% 1/4W CAR FILM
R8 R65-0003-182 RES,1.8K 5% 1/4W CAR FILM
R9 R65-0003-471 RES,470 5% 1/4W CAR FILM
R10 R65-0003-471 RES,470 5% 1/4W CAR FILM
Rll R65-0003-220 RES,22 5% 1/4W CAR FILM
R12 R65-0003-220 RES,22 5% 1/4W CAR FILM
R13 R65-0003-(;89 RES,6.8 5% 1/4W CAR FILM
R14 R65-0003-689 RES,6.8 5% 1/4W CAR FILM
R15 RN55D4991F RES,4990 1% 1/8W MET FLM
R16 RN55D4991F RES,4990 1% 1/8W MET FLM
R17 R65-0003-279 RES,2.7 5% 1/4W CAR FILM
R18 R65-0003-279 RES,2.7 5% 1/4W CAR FILM
R19 R65-0003-104 RES, lOOK 5% 1/4W CAR FILM
R20 R65-0004-100 RES,10 5% 1/2W CAR FILM
R21 R65-0003-333 RES,33K 5% 1/4W CAR FILM
R22 RN55D2211F RES,2210 1% 1/8W MET FLM
R23 R65-0003-272 RES,2.7K 5% 1/4W CAR FILM
R24 RN55D1002F RES,10.0K 1% 1/8W MET FLM
R25 R65-0003-103 RES, 10K 5% 1/4W CAR FILM
R26 RN55D9531F RES,9530 1% 1/8W MET FLM
R27 RN55D1003F RES, lOOK 1% 1/8W MET FLM
R28 RN55D1912F RES,19.1K 1% 1/8W MET FLM
R29 RN55D2003F RES,200K 1% 1/8W MET FLM
R30 R65-0003-104 RES, lOOK 5% 1/4W CAR FILM
R31 R65-0003-272 RES,2.7K 5% 1/4W CAR FILM
R32 RN55D3321F RES,3320 1% 1/8W MET FLM
R33 R65-0003-103 RES, 10K 5% 1/4W CAR FILM
R34 R65-0003-681 RES,680 5% 1/4W CAR FILM
R35 R65-0003-102 RES,l.OK 5% 1/4W CAR FILM
R36 R65-0003-471 RES,470 5% 1/4W CAR FILM
R37 R65-0003-100 RES,10 5% 1/4W CAR FILM
R38 RN55D1000F RES,100.0 1% 1/8W MET FLM
R39 R65-0003-220 RES,22 5% 1/4W CAR FILM
R40 R65-0003-100 RES,10 5% 1/4W CAR FILM
R41 R65-0003-101 RES,100 5% 1/4W CAR FILM
R42 RN60DlOROF RES, 10 1% 1/4W MET FLM
R43 RN55D2150F RES,215.0 1% 1/8W MET FLM
R44 RN55D4750F RES,475.0 1% 1/8W MET FLM
R45 R65-0004-102 RES,1.0K 5% 1/2W CAR FILM
R46 RN60D10ROF RES, 10 1% 1/4W MET FLM
R47 R65-0003-472 RES,4.7K 5% 1/4W CAR FILM
R48 R65-0003-472 RES,4.7K 5% 1/4W CAR FILM
R49 RN55D1912F RES,19.1K 1% 1/8W MET FLM
R50 RN55D4751F RES,4750 1% 1/8W MET FLM
R51 RN55D2430F RES,243.0 1% 1/8W MET FLM
R52 R65-0003-223 RES,22K 5% 1/4W CAR FILM
R53 R65-0003-510 RES,51 5% 1/4W CAR FILM
R54 R65-0003-473 RES,47K 5% 1/4W CAR FILM
R55 RN55D2211F RES,2210 1% 1/8W MET FLM
R56 RN55D2211F RES,2210 1% 1/8W MET FLM
R57 R65-0003-222 RES,2.2K 5% 1/4W CAR FILM

3
CU-2397/G IJ HARRIS
A6 POWER SUPPLY ASSEMBLY RF COMMUNICATIONS

Table 2. A6A 1 Power Supply PWB Assembly Parts List (10208-3010, Rev. F) Cont.)

Ref. Desig. Part Number Description


R58 RN55D1002F RES, 10K 1% 1/8W MET FLM
T1 10085-1224 XFMR,DRIVER
T2 L61-0001-005 XFMR,PULSE,100T CT
T3 10208-3018 XFMR,POWER
U1 162-0003-000 IC 1524 PULSE WIDTH MON
U2 121-0002-001 IC NEG 12V SUPPLY
U3 130-0009-000 IC 1558 OP AMP CERAMIC
VR1 1N4743A DIODE 13V 5% 1W ZENER
VR2 IC-0358 IC VR 317 ADJ V 1.5A

4
mHARRIS CU·2397/G
RF COMMUNICATIONS A6 POWER SUPPL Y ASSEMBLY

--{E[}-
o
o 8 U2

E8
TI
T2

Ell

EIO

Figure 1. A6A1 Power Supply PWB Assembly (10208-3010) Component Locations

5/6
mHARRIS CU-2397/G
RF COMMUNICATIONS A6 POWER SUPPL Y ASSEMBLY

NOTE: UNLESS OTHERWISE SPECIFIED: I----------,.::=::=::=::=::=::=::=::=::=::=::=::~:=::=::=::=::--=:=::=::=::=::=:: =::=::=::=::=::=


I
, +IOV TO +32V II E6 ~
LI
L4 ,.....--------------------------------------------------------A
I. PARTIAL REFERENCE DESIGNATIONS ARE SHOWN FOR DETAIL
PARTS. PREFIX THESE WI TH UNIT NO. ANDIOR ASSEMBLY
I( A2ES -------lo---L.+...L~I. . r.-.:ryc-,,-.,-A--.....----.l. r-.....---------+----------<.------~t----------------------------------
.....- - - - - - - 8

1.1 +1~16
DESIGNATIONS SHOWN ON DRAWING TO OBTAIN COMPLETE
DESIGNATIONS. SH 2)
1 CI9
~r-!200
t
330 1
2. ALL RESISTOR VALUES ARE IN OHMS, 1/4W, :15%. II I• 50V I RI
IK 50V

3. ALL CAPACITOR VALUES ARE IN MICROFARADS (uF}.


I, A2EI0
,(SH 2}
GND lEI
If'l
R48
4.7K
R4
~
R57
2.2K
'.PN~004 IW
01 VOLTAGE
4. ALL INDUCTANCE VALUES ARE IN MICROHENRIES (",Hl. STABILIZER
I• W
5. VENDOR PART NO. CALLOUTS ARE FOR REFERENCE ONLY.
COMPONENTS ARE SUPPLI ED PER PART NO. IN PARTS LI ST. I, I
III

02
2N2222A
R52
22K f?i'
\k
CW
R5 _ C3
10.OK ~-.039
L VRI
J~IN4743A
13V
TIP31C
DRIVER
TI_,----...1(
PIO
TJ.1........- - - - - - - - - - - - - - - + -
c
6. DC RESISTANCES OF INDUCTIVE ELEMENTS (CHOKES,
COILS. MOTOR WINDINGS, ETC.,) ARE LESS THAN I OHM.

7. PANEL DECALS ARE INDICATED BY BOLD TYPE IN A


I A2EI2
(SH 2)
+9.5V CONTROL

PIO
1 E7

R47
+9.5V/+13.5V
SWITCH 2N2907A
QIO'-.:::

R49
1%

R6
n'7

+T
'...L C2
I~IT IT E8

08()
19.IK 2.49K 68 CR8
BOLD BOX, E. G., I ONIOFF ~ WULTIVOLTAGE SUPPLY
ASSY •
4.7K
1% 1% I25V
R2
220
2W
R3
10
..
IN5417
RI3

10~:~~~
B. ALL RELAYS ARE SHOWN IN THE DE-ENERGIZED STATE, n n II2W
~

6.8
C27 RI7 TIP35C
R7 R8
2.7
I 15
1.8K 1.8K .3 1"7
+1\ ::~~6T
~
PIO Al 35V
+13.5VDC ADJUSTMENT Z L> IN4454 RII
hlUlTIVOlTAGE CONVERTER :> 12 CR2 15T
MEASURE AT A5TP8 PWB ASSY
10208-3010
RI 5 lc5
1%
4.
99K
I·1 RI6
4.99K
1%
I

UI
SG1524J
60~
---.!.. I
6

5 RI8 C28
22

n'7
,..........- - - - - -.....- -.....=.jl:l::::;;
16 :ta. E;:
60T
2
2.7 li7
I- RI4
+~~V Q9~
R58
IO.OK
1%
R24
IO.OK
1%
RI9
lOOK
CR4
1.
lC6:>8
1 9
en
10
eI::

6 7 III 1141s
~
5 4
PULSE RIO
04
2N2219A
15T
4
R20
10
CR9
.....
IN5417
TIP35C
6.8

::~~6?
IN4454
.... rh WIDTH 470 n II2W

1~6f
MODULATOR RI2
+T C7 - JC25 T E9
22

t-rl.-~4 7 .00331
R21 n'7
~IT
c10 33K D
4DY -r-.OOI 2N2222A IT I
R22
~~~ -~CII 2.21K
R44 R40
07
CRIO PIO •
T· 015 1% 475 10 MRBII T2 E
'---+--+-----....- - . - - - - - '
1%
C24
R39
Y R41 R43
I
i 3

H~ 22 100 215
CI3 CRII 1%
'~7
C8 R23 MR811
+ CI5

H'~
2.7K CURRENT
!~5~
R25 R38 1\
10K 100 + CI4 SENSE
MCI55BU 1% -'-22
............... ~8 R34
r.'7 I25V
R26 I 680
9.53K
3~OUT R37 R42 R46
I'll, 10 10
R29 10
200K SOFT- 1% 1%
R56 START n n
R28 1% 2.21K
19.IK R27 R30 R35
1% lOOK lOOK IK 1%
I %,.....--'\i'Vlr-4ll~-JIv'Vlr----' R55
2.21K
1% 06
2N2222A

R36
470

Figure 2. A6 Power Supply Assembly


Schematic Diagram (10208-3011,
Rev. C) (Sheet 1 of 2)

7/8
I) HARRIS CU·2397/G
RF COMMUNICATIONS A6 POWER SUPPLY ASSEMBLY

A:::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::-, ----------------------~~~L~~~-:::~-~
I ASSY I
B II 10208-3000 II
PIO Al
MULTIVOLTAGE CONVER1IR
r--------'A2------,
PWB ASSY
10208-3010 I
I
I
I
10208-3020 I
I
CRI2
RUR-D820
I - - - l
L2
1000
I
I
E31 +13.5V/9.5V ORN
IEI
EM I FILTER ASSY

,5~ E2
I PI
C ----+----, ~----4J----I~---ilt--o--rvvV'--+--------ilt-------1t------"",---o-----------,,:,:,:,:,,:,,--o---il~"VY',,---<'-----'---=.=O--="'----'~ 3 +9.5 V/+13.5V
Ell
I R45 + C29
2200
IK

1 25V I
- -- -.J II2W
UJ1317T
I
~ L3 ~
lI70D
MR816
OUT 51 E2i +24V .--_ _---'-y-'='EL"--(>-..-..JY"'rn......._---<.----'=-(>--'y..=E=-L_~ 4 -9.5 V1-13 .5V

R51
ADJ 243
CR7 1%
EIO MR816

R50 AIE6 ----"'BC!=:LU~~ .....-fVVV'.......---.-_.-'=-'-<)--.!'~-..,.-46 +IOV TO +32V


4.75K N/C (SH I)
1%
~
"""'-"-0-=---'----) 5 +IOV TO +32V
I 7 6
C22
.47

U2
7661 1.
C21
1

-9.5V/-13.5V
5
GND

D-----' DCIDC
CONVERTER
E-------' AI E7 ---,V"",,O "'--<::>---'VVlr-4l---'lAJ"v---.---=-<:>--''''''-'----'----) 7 +9.5 V CO NTR OL
(SH il

:::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::~
-------------------------------------~
Figure 2. A6 Power Supply Assembly
Schematic Diagram (10208·3011,
Rev. C) (Sheet 2 of 2)

9/10
mHARRIS CU-2397/G
RF COMMUNICATIONS A7 TRANSCEIVER INTERFACE PWB ASSEMBL Y

A7
TRANSCEIVER INTERFACE
PWB ASSEM BLY

I i
CU-2397/G mHARRIS
A7 TRANSCEIVER INTERFACE PWB ASSEMBLY RF COMMUNICATIONS

TABLE OF CONTENTS

Paragraph Page

1. General Information
2. Circuit Description.
3. Maintenance Information
4. Parts List, Component Locations, and Schematic

LIST OF FIGURES

Figure Page

1 A7 Transceiver Interface PWB (10208-3100) Component Locations . 6


2 A7 Transceiver Interface PWB Assembly Schematic Diagram
(10208-3101). . 7

LIST OF TABLES

Table Page

A7 Transceiver Interface PWB Assembly (10208-3100) .

ii
II HARRIS CU-2397/G
RF COMMUNICATIONS A7 TRANSCEIVER INTERFACE PWB ASSEMBLY

A7 TRANSCEIVER INTERFACE PWB ASSEMBLY

1. GENERAL INFORMATION

This tab section contains the parts list, component location drawing, and schematic diagram for the A7
Transceiver Interface PWB Assembly.

2. CIRCUIT DESCRIPTION

Refer to paragraphs 4.3.6 through 4.3.6.13 for a circuit description of the A7 Transceiver Interface PWB.

3. MAINTENANCE INFORMATION

There are no adjustable components on the A7 assembly. Test point voltages are shown on the A7 schematic
diagram.

4. PARTS LIST, COMPONENT LOCATION, AND SCHEMATIC

Table 1 is the parts list for the A7 Transceiver Interface PWB. Component locations are shown in figure 1.
Figure 2 is the schematic diagram.

Table 1. A7 Transceiver Interface PWB Assembly (10208-3100, Rev. D)

Ref. Desig. Part Number Description

C1 M39014/02-1310 CAP .1 UF
C2 M39014/02-1310 CAP .1 UF
C3 M39014/02-1310 CAP .1 UF
C4 M39014/02-1310 CAP .1 UF
C5 M39014/02-1310 CAP .1 UF
C6 M39014/02-1310 CAP .1 UF
C7 M39014/02-1310 CAP .1 UF
C8 M39014/02-1310 CAP .1 UF
C9 M39014/02-1310 CAP .1 UF
ClO M39014/02-1310 CAP .1 UF
Cll M39014/02-1310 CAP .1 UF
C12 C-0065 150V .OlUF CER
C13 M39014/02-1310 CAP .1 UF
C14 M39014/02-131O CAP .1 UF
C15 M39014/02-1310 CAP .1 UF
C16 M39014/02-131O CAP .1 UF
C17 M39014/02-131O CAP .1 UF
C18 NOT USED
C19 M39014/02-1310 CAP .1 UF
C20 M39014/02-1298 CAP 01UF
CR1 1N4004 DIODE, RECT. 400V 1A
CR2 1N4004 DIODE, RECT. 400V 1A
CR3 1N4004 DIODE, RECT. 400V 1A
CR4 1N4004 DIODE, RECT. 400V 1A
CR5 1N4004 DIODE, RECT. 400V 1A
CR6 1N4004 DIODE, RECT. 400V 1A
CR7 1N4004 DIODE, RECT. 400V 1A

1
CU-2397/G
A7 TRANSCEIVER INTERFACE PWB ASSEMBLY
IJ HARRIS
RF COMMUNICATIONS

Table 1. A7 Transceiver Interface PWB Assembly (1020B-3100, Rev. D) (Cant.)

Ref. Desig. Part Number Description

CR8 1N4004 DIODE, RECT. 400V 1A


CR9 1N4004 DIODE, RECT. 400V 1A
CR10 1N4004 DIODE, RECT. 400V 1A
CRll 1N4004 DIODE, RECT. 400V 1A
CR12 1N4454 DIODE, SS SILICON
CR13 1N4454 DIODE, SS SILICON
CR14 1N4454 DIODE, SS SILICON
CR15 1N4454 DIODE, SS SILICON
CR16 1N4454 DIODE, SS SILICON
CR17 1N5711 DIODE,HOT CARRIER
CR18 1N4454 DIODE, SS SILICON
CR19 024-0004-006 DIODE ,RECT. 200V 6A
CR20 NOT USED
CR21 NOT USED
CR22 NOT USED
CR23 1N4004 DIODE, RECT. 400V 1A
CR24 NOT USED
CR25 NOT USED
CRZ6 NOT USED
CRZ7 1N4454 DIODE, SS SILICON
CRZ8 1N4454 DIODE, SS SILICON
CR29 NOT USED
CR30 1N6263 DIODE , HOT CARRIER
CR31 1N4454 DIODE, SS SILICON
DS1 N22-0006-002 LED RED T-1 3/4 RTANG
DS2 N22-0006-002 LED RED T-1 3/4 RTANG
DS3 NZZ-0006-00Z LED RED T-1 3/4 RTANG
DS4 N22-0006-002 LED RED T-1 3/4 RTANG
DS5 N22-0006-002 LED RED T-1 3/4 RTANG
DS6 N22-0006-002 LED RED T-1 3/4 RTANG
E1 X-0090 FUSE CLIP, PCB MOUNT
E2 X-0090 FUSE CLIP, PCB MOUNT
F1 F-0016 FUSE 6.0A OA 250V 3AG
J1 J46-0052-060 HEADER,EJECTOR,60 PIN
J2 J46-0083-003 CONNECTOR,3-PIN
J3 J46-0003-010 HEADER, 1 X 10, UNSHROUDED
J4 J46-0003-010 HEADER,l X 10, UNSHROUDED
L1 MS18130-15 COIL, RF 3.9 UH 10%
LZ MS18130-15 COIL, RF 3.9 UH 10%
L3 MS18130-15 COIL, RF 3.9 UH 10%
L4 MS18130-15 COIL, RF 3.9 UH 10%
L5 MS18130-15 COIL, RF 3.9 UH 10%
L6 MS18130-15 COIL, RF 3.9 UH 10%
L7 MS18130-15 COIL, RF 3.9 UH 10%
L8 MS18130-15 COIL, RF 3.9 UH 10%
L9 MS18130-15 COIL, RF 3.9 UH 10%
L10 MS18130-15 COIL, RF 3.9 UH 10%
Lll MS18130-15 COIL, RF 3.9 UH 10%
P1 J65-0006-105 JMPR 5P FEM .10 CNTR
01 025-0007-000 XSTR
02 025-0009-000 XSTR
03 025-0007-000 XSTR

2
mJHARRIS CU-2397/G
RF COMMUNICATIONS A7 TRANSCEIVER INTERFACE PWB ASSEMBLY

Table 1. A7 Transceiver Interface PWB Assembly (10208-3100, Rev. D) (Cont.)

Ref. Desig. Part Number Description

04 025-0007-000 XSTR
05 025-0009-000 XSTR
06 025-0007-000 XSTR
07 025-0007-000 XSTR
08 025-0007-000 XSTR
09 025-0007-000 XSTR
010 025-0007-000 XSTR
011 025-0007-000 XSTR
012 025-0007-000 XSTR
R1 R65-0003-102 RES,1.0K 5% 1/4W CAR FILM
R2 R65-0003-222 RES,2.2K 5% 1/4W CAR FILM
R3 R65-0003-122 RES,1.2K 5% 1/4W CAR FILM
R4 R65-0003-102 RES,1.0K 5% 1/4W CAR FILM
R5 R65-0003-102 RES,1.0K 5% 1/4W CAR FILM
R6 R65-0003-681 RES, 680 5% 1/4W CAR FILM
R7 R65-0003-103 RES, 10K 5% 1/4W CAR FILM
R8 R65-0003-203 RES,20K 5% 1/4W CAR FILM
R9 R65-0003-472 RES,4.7K 5% 1/4W CAR FILM
RIO R65-0003-102 RES,1.0K 5% 1/4W CAR FILM
R11 R65-0003-821 RES,820 5% 1/4W CAR FILM
R12 R65-0003-472 RES,4.7K 5% 1/4W CAR FILM
R13 R65-0003-202 RES,2.0K 5% 1/4W CAR FILM
R14 R65-0003-103 RES,10K 5% 1/4W CAR FILM
R15 R65-0003-472 RES,4.7K 5% 1/4W CAR FILM
R16 R65-0003-472 RES,4.7K 5% 1/4W CAR FILM
R17 R65-0003-103 RES, 10K 5% 1/4W CAR FILM
R18 R65-0003-472 RES,4.7K 5% 1/4W CAR FILM
R19 R65-0003-471 RES,470 5% 1/4W CAR FILM
R20 RN55D3392F RES,33.9K 1% 1/8W MET FLM
R21 RCR42G56lJM RES,560 5% 2W CAR COMP
R22 RN55D8062F RES,80.6K 1% 1/8W MET FLM
R23 R65-0003-203 RES,20K 5% 1/4W CAR FILM
R24 R65-0003-203 RES,20K 5% 1/4W CAR FILM
R25 R65-0003-203 RES,20K 5% 1/4W CAR FILM
R26 R65-0003-102 RES,1.0K 5% 1/4W CAR FILM
R27 R65-0003-103 RES, 10K 5% 1/4W CAR FILM
R28 R65-0003-103 RES, 10K 5% 1/4W CAR FILM
R29 R65-0003-103 RES,10K 5% 1/4W CAR FILM
R30 R65-0003-103 RES, 10K 5% 1/4W CAR FILM
R31 R65-0003-122 RES,1.2K 5% 1/4W CAR FILM
R32 R65-0003-103 RES,10K 5% 1/4W CAR FILM
R33 R65-0003-103 RES, 10K 5% 1/4W CAR FILM
R34 R65-0003-272 RES,2.7K 5% 1/4W CAR FILM
R35 R65-0003-202 RES,2.0K 5% 1/4W CAR FILM
R36 R65-0003-271 RES,270 5% 1/4W CAR FILM
R37 R65-0003-511 RES,510 5% 1/4W CAR FILM
R38 R65-0003-102 RES,1.0K 5% 1/4W CAR FILM
R39 R65-0003-472 RES,4.7K 5% 1/4W CAR FILM
R40 R65-0003-472 RES,4.7K 5% 1/4W CAR FILM
R41 R65-0003-472 RES,4,7K 5% 1/4W CAR FILM
R42 R65-0003-122 RES,1.2K 5% 1/4W CAR FILM
R43 R65-0003-225 RES,2.2M 5% 1/4W CAR FILM

3
CU-2397/G mHARRIS
A7 TRANSCEIVER INTERFACE PWB ASSEMBLY RF COMMUNICATIONS

Table 1. A7 Transceiver Interface PWB Assembly (10208-3100, Rev. D) (Cant.)

Ref. Desig. Part Number Description

R44 R65-0003-473 RES, 47K 5% 1/4Y CAR FILM


R45 R65-0003-473 RES, 47K 5% 1/4Y CAR FILM
R46 R65-0003-473 RES, 47K 5% 1/4Y CAR FILM
R47 R65-0003-473 RES, 47K 5% 1/4Y CAR FILM
R48 R65-0003-473 RES, 47K 5% 1/4Y CAR FILM
R49 R65-0003-473 RES, 47K 5% 1/4Y CAR FILM
R50 R65-0003-473 RES, 47K 5% 1/4Y CAR FILM
51 510-0010-911 SY PB SPST NO MO
52 510-0010-911 SY PB SPST NO MO
TP1 J65-0009-001 TEST POINT
TP2 J65-0009-001 TEST POINT
TP3 J65-0009-001 TEST POINT
TP4 J65-0009-001 TEST POINT
TP5 J65-0009-001 TEST POINT
TP6 J65-0009-001 TEST POINT
TP7 J65-0009-001 TEST POINT
TP8 J65-0009-001 TEST POINT
TP9 J65-0009-001 TEST POINT
TPlO J65-0009-001 TEST POINT
TP11 J65-0009-001 TEST POINT
TP12 J65-0009-001 TEST POINT
TP13 J65-0009-001 TEST POINT
U1 Il5-0000-374 IC 74HC374 PLASTIC CMOS
U2 Il5-0000-373 IC 74HC373 PLASTIC CMOS
U3 190-0006-004 IC 2003 XISTOR ARRAY CER
U4 101-0000-022 IC 4070B PLASTIC CMOS
U5 101-0000-024 IC 4072B PLASTIC CMOS
U6 175-0007-000 MCT6 DUAL OPTO-COUPLER
U7 175-0007-000 MCT6 DUAL OPTO-COUPLER
U9 115-0000-008 IC 74HC08 PLASTIC CMOS
VR1 1N4740A DIODE 10V 5% 1Y ZENER
VR2 1N4740A DIODE 10V 5% 1Y ZENER
VR3 1N4740A DIODE 10V 5% 1Y ZENER
VR4 1N5223B DIODE 2.7V 5% 0.5Y ZENER
VR5 1N5223B DIODE 2.7V 5% 0.5Y ZENER
VR6 1N5223B DIODE 2.7V 5% 0.5Y ZENER
VR7 1N5223B DIODE 2.7V 5% 0.5Y ZENER
VR8 1N5223B DIODE 2.7V 5% 0.5Y ZENER
VR9 1N5223B DIODE 2.7V 5% 0.5Y ZENER
VR10 1N4742A DIODE,12V 5% 1Y
VR11 1N4742A DIODE,12V 5% 1Y
VR12 1N4742A DIODE,12V 5% 1Y
VR13 1N4742A DIODE,12V 5% 1Y
VR14 1N4742A DIODE,12V 5% 1Y
VR15 1N4742A DIODE,12V 5% 1Y
VR16 1N4742A DIODE,12V 5% 1Y
VR17 1N4742A DIODE,12V 5% 1Y
VR18 1N4742A DIODE,12V 5% 1Y
VR19 1N4742A DIODE,12V 5% 1Y
VR20 1N4742A DIODE,12V 5% 1Y
VR21 1N4742A DIODE,12V 5% 1Y
VR22 1N4742A DIODE,12V 5% 1Y

4
IJ HARRIS
RF COMMUNICATIONS
CU-2397/G
A7 TRANSCEIVER INTERFACE PWB ASSEMBLV

Table 1. A7 Transceiver Interface PWB Assembly (10208-3100, Rev. D) (Cant.)

Ref. Desig. Part Number Description

VR23 1N4742A DIODE,12V 5% 1W


VR24 1N4742A DIODE,12V 5% 1W
VR25 1N4742A OIODE,12V 5% 1W
VR26 1N4742A DIOOE,12V 5% 1W
VR27 1N4742A OIOOE,12V 5% 1W
VR28 1N4742A OIOOE,12V 5% 1W
VR29 1N4742A DIODE,12V 5% 1W
VR30 1N4742A DIODE,12V 5% 1W
VR31 1N4742A OIOOE,12V 5% 1W
VR32 1N4742A DIOOE,12V 5% 1W
VR33 1N4742A DIODE,12V 5% 1W
VR34 1N4742A DIODE,12V 5% 1W
VR35 1N4742A DIODE,12V 5% 1W
VR36 1N4742A DIODE,12V 5% 1W
VR37 1N4742A DIODE,12V 5% 1W
VR38 1N4742A OIOOE,12V 5% 1W
VR39 1N4742A OIOOE,12V 5% 1W
VR40 1N4742A DIODE,12V 5% 1W
VR41 1N4742A DIOOE,12V 5% 1W
VR42 1N4742A DIOOE,12V 5% 1W
Zl 060-0003-000 VARISTOR, V36ZA80
Z2 060-0003-000 VARISTOR, V36ZA80
Z3 060-0003-000 VARISTOR, V36ZA80
Z4 060-0003-000 VARISTOR, V36ZA80
Z5 060-0003-000 VARISTOR, V36ZA80
Z6 060-0003-000 VARISTOR, V36ZA80
Z7 060-0003-000 VARISTOR, V36ZA80
Z8 060-0003-000 VARISTOR, V36ZA80
Z9 060-0003-000 VARISTOR, V36ZA80
ZlO 060-0003-000 VARISTOR, V36ZA80
Zl1 D60-0003-000 VARISTOR, V36ZA80
Z12 D60-0003-000 VARISTOR, V36ZA80
Z13 060-0003-000 VARISTOR, V36ZA80

5
CU·2397/G I) HARRIS
A7 TRANSCEIVER INTERFACE PWB ASSEMBLY RF COMMUNICATIONS

Idl

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=
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6
mHARRIS CU-2397/G
RF COMMUNICATIONS A7 TRANSCEIVER INTERFACE PWB ASSEMBLY

NOTE: UNLESS OTHERWISE SPECIFIED:


I. PARTIAL REFERENCE OESIGNATIONS ARE SHOWN. P/O +5V TPII +sv P/O

~
FOR A COMPLETE DESIGNATION, PREFIX WITH 39. .... JI
UNIT NO. AND/OR ASSEMBLY NO. DESIGNATION. JI 4.7K +5V T I,~ I
+5V ~. 3 , ~2
2. ALL RESISTOR VALUES ARE IN OHMS, 1/4W, ±5%. 38 2 I U4A " " RETUNE PULSE
I +I2V TP9 l'~ 4070B I ,
3.
4
.
ALL CAPACITOR VALUES ARE IN MICROFARADS.
VENDOR PART NO. CALLOUTS ARE FOR REFERENCE ONLY.
COMPONENTS ARE SUPPLIED PER PART NO. IN PARTS LIST.
+9.5V/+13.5
4
~40
I 4.7K +13.5/

9 5V
0 . '
1 C20
01
+5V +13.5/9.5V
VR37 VR38 VRI9 I
~I
I " " SPARE

~
5. PI SHALL BE INSTALLED ON J3 FOR USE WITH THE RF-362-01 +24V R41 Tf~O IN4~42A IN4~.42A IN4~~42A RETUNE I
AND ON J4 FOR USE WITH THE RF-382-02. 4.7K + 24V CI4 R43 RIB RI7 -'""'" -' -'""'" -L PULSE I
(SHOWN IN THE RF-362-02 POSITION). +24V 39 .1 2.2M 4.7K 10K 12V 12V 12V I I I
6. FOR RF-382 COUPLERS WIO VOLTAGE PRE-
REGULATOR OPTION 1020S-5017. PI IS
I ,n;"HT-'-T-.+5V
r eR27 CR28 eRI7 L9
Tl~6 I
CONNECTED TO J2. I 10 II 20 5 Q9 ~ IN4::54 ..... IN4~54 IN:711 3.9~ I ,
FOR RF-382 COUPLERS WITH VOLTAGE PRE- I
D7
"ll7
19 GNO LE vee CR30
J~IN6263
R23 6 U4B }-4-'-_ _-, MPSA06~:'" .. T l( ~
Z9
I ,,57 RETUNE PULSE
REGULATOR OPTION 10206-5017, P2 IS " 01 16 ll6 D7~ N/C 20K T '~4070B R48 CR31 I CR9 C9
CONNECTED TO J2. I V 06 IS llS D61-'-1-'..7 =L'-P.::;:A'-'-I""D-, --,-C15 +5V
T·I + 5V 47K IN4454 RETUNE ---l...- 0-, IN4004 1.1 V36ZA80 I
I V 02 12 ll4 DSf..!.':::!.4 +-_-'-'R"'E'-'T-"U'-'-N'-"E"--'-P-"U'-'L~S'_'E~__' r+, 8 14 3tk PULSE 51 rh r.f-> I
v 03 9 ll3 U2 D4~1-"!3------+-~C~0~U.!:P-=Lo.:E"'R'-=B'-1Y-!P:..!A~S"'S"'---------_+_- ....----....=-\\ 10 5 14 r.'7 ' I
I V 05 6 m 74HC373 ro 8 KEYLINE SENSOR R24 9 U4C~~----~4~)U5A\I~ -------~I~"IO WAKEUP PULSE
I V 04 5 III DZ"I-N/C 20K lCI6 ''---y7 4070B 2fj(4072B +5V P/O U6 +13.5V/9.5V
I V D0 2 lll/l 01 ~ T·I r.h MCT6 VR35 VR36 VRIB I
D7
I
21 f-.,--_----'O"-'7'--_ _/
./ V ,------!. 6E Ol/l ~3 r+,
RI5
OPTOCOUPLER
RI3
IN4~.42A
-'""'"
IN4~}2A
..r
IN4~}2A
..r -L BYPASS
I,
19 ~..L-I----'O"'6"'-------"./

p:I 1
UNUSED GATES 06 +5V +5V 4.7K 7 I 2K 12V 12V 12V rT7
D5 /7 f-+-_----'D~5~_ _/ OCTAL LATCH +5V II' l) :~ Tl~4 I
,,_r--_----'O""4'---_ _/./ OPTOCOUPLER 12._ ~ CRI6 L8

~'-- ~0",3~ ~ ~'- ~ ----.--3"'."'9'YIJ."-H4~- ---:::-_7~


AND 8 N/C D4 15
03 13 1 __ _ _--"./ P/O RI8 P 10 U 7 R 19 R 25 13 U 4 0 )-'-'11-----' + v P 10 U6 __ ......>----.....
L--J+2:..--+_'N_4....4*S_4 .... 59
-(=.::J U9CP- BYPASS
N/C N/C D2
DI

II f-...!.1_ _

/;
---20~2=--
_ _----/./
~ :=~======O:~0~1======~; J3

__ 11
~, ~,
10
9
J4
4.7K
6

51
MCT6

"I ~f~N;R~~4
4
470

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1./
lCI7 4070B

....
RI2

4_._7_K_~6+l)"'
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OPTOCOUPLER
4
RII

820
r.h
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(:?) +
RI4

r.
10K
CR8

rh
lC8
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/
1 ~ Z8
V36ZA80 I
:
CS7
23 "
I CI3
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(SH 2) 5
~
~ 3
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CRI5
IN4454
L7
3.91J.H I
I P/OPI +13.5/9.5V r L~-~~.------ ....------.~~~~~~._~~-.----~I--7,,30 KEYLINE
r---'--'--l\i'I'H~.+5V ~Z7
I
I
I
,-h
GNOOE
11011 120
vce
(NOTE 5) N/C
19
~~o
r.h

IN5!~~B
VR9 07
MPSA06 rh
~NR47004
TKEYLINE lC7
La..-1....-0-, V36ZA80 ,I
S2' rh
1. 1

~/----'I--------t------'I"-II ~~ (~~~E p~)


eSI5
8 ... I TPI
I ,." GND
LE

UI
74HC374
Q7 f-'1.=.9 7'- 10 KEYHOLD
-'- ~IR49
47K
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'v' 'v'
1
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-'""'"
12V
VR33
IN4~}2A IN4~42A IN4~42A
-'""'"
12V
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III
I
I
I
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74HC08
2~.,...1-· Q6 ~12.6 ~I ______ r.h 1

~
/O
l..j1

2 U9A l'=3'---- ~6"-i II TRANSMITTER INHIBIT R20 I


3 f-!...-I......
4 ~-l----' OCTAL +13.5/9.5V TX J3 34K
----------tl~)44 FWD PWR
5 ~+----. LATCH j INHIBIT I/aw L10
6 f - . -...... 05 \-l1~5_ _+- ___4......,5"-i 12 TUNE PWR REQ RF-350 1% 3.91J.H I ,
VR8
I r.'7 COUPLER READY CRI4 R26 IN5223B T I ,,25 FWD PWR METER
"----'O""7'--_:..:18~ D 7 04 \-l1.=2--+-----=c------f-4'-1 13
IN4454 IK 2.7V
r1zIO I (RF-382-DI)
I CI9 CRIO -LCIO OR
1'-.."--~0,,,6=-_-,-,17--t D6 ~ ~~
Q6 ~Il-IN40041·1 rtJ V36ZA80

f-t-
I ,,---,=-0:.5_--,-14'-1 D5 ~1f-,-.+5V U3
ULQ-2003 J R50
MPSA06
r.h ~ I
KEY DISABLE
(RF-382-02)
12 ,,--~0,,-4-,--_,-,,13~D4 ~47K
14 ?--.--
f-l-
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-k_1-...4 f- (SH 2)
+SV +24V
VRI6 VR39
IN4~}2A IN4~}2A IN4~~42A
VR40 I
I

~
16 ",---",D.::.2_ _7'-1 D2 2 U9D\l"III'----+---'3~ 14 THERMAL FAULT
II' -'""'" -'""'" -'""'"-L
18 f-L- "----,,,0,-1_ _4'--1 DI
IN~~~~A IN~~~~A IN~~~52A 12V 12V 12V III TP7 I
20 M- ~N/C ,--=D,-,=-¢_~3=-; D¢ 7 74HC08 R42 R9 ~~ "'" ~~ ~ I
SPARE
22 ?--.--
24 f-l-
02 1-'6"----_-l--+

01 1-'5<-._-+--+_ _4-'--,
--t-~2=-j 15 OPER STATUS INO 1.2K
IN;R~~4 4.7K 1 I';v I';v I';v rh
- - - - - - - - - - - - - -....-----.l--',~"'A..~~.----:~--=-.:-=----....:....:..~ >---'--7 51
.....---Io.........--.>----......
3.~6IJ.H XCVR INH. 1
......
I
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f-L- 1 16 FAULT
OS~;~ '~~NR46004 I~6 ~ ~~6ZA80
34 5 U 9 B l'=6'---+--'-i
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ENABLE MPSA56 T ~ ) 50 KEY ENABLE (B+)
I ~6J j
VRI4 VR30 VR29 CR5 ..LC5 Z5 I
HARDWARE
XMIT INHIBIT
28 ~~~-----------------------....___jl_+_----'Wv---
.. IN4~~2A IN4~~2A IN4~~2A j IN4004 T·I V36ZA80 I
THERMAL FAULT 26
" I
I
rh I;~V I~~ ,;~ r.'7 r+, I " 35 TUNE POWER
R28 REQUEST
10K
HARDWARE 27 I
TUNE FAULT

Figure 2. A7 Transceiver Interface PWB


Assembly Schematic Diagram
(10208-3101, Rev. C) (Sheet 1 of 2)

7/8
mJHARRIS CU-2397/G
RF COMMUNICATIONS A7 TRANSCEIVER INTERFACE PWB ASSEMBLY

r--~---,
I TIP-140 I
1-----,
I I
TP2 TP3
• VDC/IN • 10-32V
P/O
Jl
E2
R29
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'Mii
I

L - .:1 L£~-}~
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i lOR I
I I
I
I
R30
10K Ul
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TO Q5-E
(SH I)

53 2 I 3 2 I 3 VR20
CRI9 R21 CRII
560 IN4742A IN4004
PRIMARV1 54 MR752 12'1
DC 2W SEE NOTE 6
POWER 55 VR41
56 2 3 IN4742A
12'1
60
VR42
IN4742A
12'1 P/O
JI
FROM CRIB-C -=L.:...P.:.:A:.-:.l=.D ---, 41

+24'1
+13.5/9.5'1
ISH IJ

+13.5/9.5'1
R31
DS2..
TUNE
POWER
/)' REQUEST
42
45
46
47
}.m TO . ' "

I.2K 48
R32
10K
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L4 JI
+5'1 3.9.uH
R33 TUNE PWR REQ
10K R6 52
VR7 (NOTE 5)
660 IN5223B Z4
R34 CR4
2.7K

R35
TUNE PWR REQ
2.7'1 04
MPSA06 yy
~-~I
I
D
P/O PI IN4004 V36ZA80

COUPLER READY
2K +13.5/9.5'1 122 1 OR LPA ID

R5 VR6
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TPI2

IK IN5223B
COUPLER READY
5VI CR3 Z3
13.5/9.5VI +13.5/9.5'1 2.7'1 03 V36ZA80
IN4004
MPSA06
24V
INDICATOR
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IN5223B
FROM U3-14
ISH I)
THERMAL FAULT

+13.5/9.5'1 2.7'1 06
MPSA06
~-~I
I
yy
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P/O PI

OPER STATUS IND


566 5 OR THERMAL FAULT
P/O
TUNE J3 PIO OPERATIONAL STATUS
JI I NDI CATOR IRF -382-01)
FAULT
IND DS5
.....-------------......---_.-.../VVV"'---o.-__-4...- ~ 58 OR

+24'1 OVERTEMP FAULT (RF-382-02J


....-....-
(NOTE 5)
CR23
IN4004 +5'1 P/O PI
R2
~-~
FROM U3-15
(SH I)
OPER STATUS IND
2.2K

R37
D7 8
I
yy
B
I

510
P/O R22
J4 806K
+13.5/9.5'1 DS3
------------Jw...------------+~)
43 REFL PWR
1/8W
I'll,
REFL PWR METER (RF-362-01)
..... .... ...-fV'V'n...---. -..L~ 29 OR
r~ VR4
..!:F.!::A~U!..=L'_.!T'---- 2-3-B-----~._-~
ZI COUPLER FAULT (RF-382-02J
FROM U3-16 .....-----I-N-5_lii2.. QI V36ZA80
MPSA06
ISH I) 2.7'1

Figure 2. A7 Transceiver Interface PWB


Assembly Schematic Diagram
(10208-3101, Rev. C) (Sheet 2 of 2)

9/10
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